EP4130555A1 - Ensemble optique de phare, dispositif d'éclairage, phare et véhicule - Google Patents

Ensemble optique de phare, dispositif d'éclairage, phare et véhicule Download PDF

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Publication number
EP4130555A1
EP4130555A1 EP21823130.6A EP21823130A EP4130555A1 EP 4130555 A1 EP4130555 A1 EP 4130555A1 EP 21823130 A EP21823130 A EP 21823130A EP 4130555 A1 EP4130555 A1 EP 4130555A1
Authority
EP
European Patent Office
Prior art keywords
light
lens mount
optical assembly
headlamp
collimating element
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
EP21823130.6A
Other languages
German (de)
English (en)
Other versions
EP4130555A4 (fr
Inventor
Zhiping QIU
Keyang ZHU
He ZHU
Wenhui SANG
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
HASCO Vision Technology Co Ltd
Original Assignee
HASCO Vision Technology Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by HASCO Vision Technology Co Ltd filed Critical HASCO Vision Technology Co Ltd
Publication of EP4130555A1 publication Critical patent/EP4130555A1/fr
Publication of EP4130555A4 publication Critical patent/EP4130555A4/fr
Pending legal-status Critical Current

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21SNON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
    • F21S41/00Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps
    • F21S41/20Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps characterised by refractors, transparent cover plates, light guides or filters
    • F21S41/24Light guides
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21SNON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
    • F21S41/00Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps
    • F21S41/20Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps characterised by refractors, transparent cover plates, light guides or filters
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21SNON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
    • F21S41/00Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps
    • F21S41/10Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps characterised by the light source
    • F21S41/14Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps characterised by the light source characterised by the type of light source
    • F21S41/141Light emitting diodes [LED]
    • F21S41/143Light emitting diodes [LED] the main emission direction of the LED being parallel to the optical axis of the illuminating device
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21SNON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
    • F21S41/00Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps
    • F21S41/10Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps characterised by the light source
    • F21S41/14Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps characterised by the light source characterised by the type of light source
    • F21S41/141Light emitting diodes [LED]
    • F21S41/151Light emitting diodes [LED] arranged in one or more lines
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21SNON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
    • F21S41/00Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps
    • F21S41/10Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps characterised by the light source
    • F21S41/19Attachment of light sources or lamp holders
    • F21S41/192Details of lamp holders, terminals or connectors
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21SNON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
    • F21S41/00Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps
    • F21S41/20Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps characterised by refractors, transparent cover plates, light guides or filters
    • F21S41/25Projection lenses
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21SNON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
    • F21S41/00Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps
    • F21S41/20Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps characterised by refractors, transparent cover plates, light guides or filters
    • F21S41/25Projection lenses
    • F21S41/255Lenses with a front view of circular or truncated circular outline
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21SNON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
    • F21S41/00Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps
    • F21S41/20Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps characterised by refractors, transparent cover plates, light guides or filters
    • F21S41/285Refractors, transparent cover plates, light guides or filters not provided in groups F21S41/24 - F21S41/2805
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21SNON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
    • F21S41/00Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps
    • F21S41/20Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps characterised by refractors, transparent cover plates, light guides or filters
    • F21S41/29Attachment thereof
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21SNON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
    • F21S41/00Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps
    • F21S41/20Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps characterised by refractors, transparent cover plates, light guides or filters
    • F21S41/29Attachment thereof
    • F21S41/295Attachment thereof specially adapted to projection lenses
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21SNON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
    • F21S41/00Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps
    • F21S41/30Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps characterised by reflectors
    • F21S41/32Optical layout thereof
    • F21S41/322Optical layout thereof the reflector using total internal reflection
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21SNON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
    • F21S45/00Arrangements within vehicle lighting devices specially adapted for vehicle exteriors, for purposes other than emission or distribution of light
    • F21S45/40Cooling of lighting devices
    • F21S45/47Passive cooling, e.g. using fins, thermal conductive elements or openings
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21WINDEXING SCHEME ASSOCIATED WITH SUBCLASSES F21K, F21L, F21S and F21V, RELATING TO USES OR APPLICATIONS OF LIGHTING DEVICES OR SYSTEMS
    • F21W2102/00Exterior vehicle lighting devices for illuminating purposes
    • F21W2102/10Arrangement or contour of the emitted light
    • F21W2102/13Arrangement or contour of the emitted light for high-beam region or low-beam region

Definitions

  • the present disclosure relates to vehicle lamps, in particular, to a headlamp optical assembly. Furthermore, the present disclosure also relates to an illumination device comprising the headlamp optical assembly, a headlamp and a vehicle.
  • Matrix type headlamp illumination device can subdivide a high beam lighting area into multiple lighting areas, so as to realize the high beam adaptive function, shield the target in front of the vehicle, and avoid dazzling other road users, thereby improving driving safety.
  • the primary optical element (such as reflecting mirror and light collimating element) in the Matrix type headlamp illumination device is a core component of the Matrix type headlamp illumination device.
  • the primary optical element needs to precisely orient the emergent light of the light source to generate an intermediate light distribution, which is further modulated by the secondary optical element (such as a lens) to obtain the desired light shape distribution. Therefore, the requirements for the manufacturing accuracy and assembly accuracy of the primary optical element and the secondary optical element are very high.
  • the support plate is fixedly connected to the heat sink provided with the circuit board by screws
  • the primary optical element is fixed on the support plate
  • the pressure plate cover is arranged above the primary optical element and is fixedly connected with the support plate by screws to limit the primary optical element
  • the secondary optical element is installed on the front end of the lens mount, and the rear end of the lens mount is fixedly connected with the heat sink.
  • the accuracy of the relative positions between the primary optical element, secondary optical element and lens mount is affected by multiple times of positioning, installation and connection between the support plate and the pressure plate, between the support plate and the heat sink, and between the lens mount and the heat sink, that is, there are multiple assembly errors between the three, resulting in insufficient relative position accuracy between the individual optical elements.
  • the problem to be solved by a first aspect of the present disclosure is to provide a headlamp optical assembly, which has a simple structure and high relative position accuracy of each part.
  • the problem to be solved by a second aspect of the present disclosure is to provide an illumination device, which has a simple structure and high relative position accuracy of each part in the illumination device.
  • the problem to be solved by a third aspect of the present disclosure is to provide a headlamp, which has a simple structure and high relative position accuracy of each part in the headlamp.
  • a fourth aspect of the present disclosure is to provide a vehicle, which has a simple structure of a headlamp and high relative position accuracy of each part in the headlamp.
  • the first aspect of the present disclosure provides a headlamp optical assembly, which comprises a light collimating element and a lens mount, wherein a cavity suitable for accommodating the light collimating element is formed on the lens mount, engagement structures suitable for engagement with each other are formed in the cavity and on the light collimating element, and the light collimating element is embedded in the cavity by means of the engagement structures.
  • the engagement structures comprise an embedded part provided on an inner peripheral wall of the cavity and an embedded groove provided at a front end of the light collimating element.
  • the light collimating element and the lens mount are formed as an integral molded part.
  • the embedded part is formed by surrounding the inner peripheral wall of the cavity, and a plurality of through holes penetrating through the embedded part are formed on the embedded part.
  • the embedded groove is a groove body suitable for the embedded part to be embedded, and cylindrical bodies that can be embedded in the through holes in a one-to-one correspondence are integrally formed in the embedded groove.
  • the embedded groove is integrally formed around a light-emitting part of the light collimating element.
  • the light collimating element comprises a plurality of alignment units, and a single alignment unit comprises a light-incident part, a light-guide part and a light-emitting part, the individual light-emitting parts are integrally formed as a light-emitting part of the light collimating element, and a wedge-shaped gap is formed between every two light-guide parts, and an opening of the wedge-shaped gap gradually decreases in a light-emitting direction.
  • a longitudinal sectional area of each of the light-guide parts gradually decreases from front to back.
  • the longitudinal sectional area of the lens mount decreases first and then increases from front to back, and the embedded part is provided at a smallest position of the longitudinal sectional area.
  • an installation part is provided on the lens mount, and the installation part is provided in a middle area of the lens mount.
  • At least one installation part is provided on an upper part of the lens mount, and at least two installation parts are provided on a lower part of the lens mount.
  • the installation part is formed as a groove structure with a forward opening, and a cylinder or a circular truncated cone is provided in the groove structure, and the cylinder or circular truncated cone passes through the groove structure and is provided with an installation through hole or a blind hole with a rearward opening.
  • the second aspect of the present disclosure provides an illumination device, which comprises a secondary optical element, the headlamp optical assembly according to any one of technical solutions of the first aspect, a positioning part configured to position a rear end of the headlamp optical assembly, a light source, a circuit board electrically connected to the light source and a heat sink from front to back in sequence, wherein the secondary optical element is connected to a front end of the headlamp optical assembly, and the headlamp optical assembly, the positioning part and the circuit board are fixedly connected to the heat sink.
  • a plurality of spacer ribs are provided on the positioning part, a positioning opening is formed between two adjacent spacer ribs, and each positioning opening is provided in a one-to-one correspondence with the light source.
  • a sectional shape of each of the spacer ribs is a rectangle or a circle.
  • a gap is formed between a rear end surface of the installation part and the heat sink.
  • a flanging is formed at a rear end of the lens mount, and a rear side surface of the flanging is suitable for being attached to the circuit board; or the flanging is formed at the rear end of the lens mount, a boss is formed on the rear side surface of the flanging, and an end surface of the boss is suitable for being attached to the circuit board.
  • the third aspect of the present disclosure provides a headlamp, which comprises the illumination device according to any one of the technical solutions of the second aspect.
  • the fourth aspect of the present disclosure also provides a vehicle, which comprises the headlamp according to the third aspect.
  • the headlamp optical assembly of the present disclosure includes a light collimating element and a lens mount, wherein a cavity suitable for accommodating the light collimating element is formed on the lens mount, engagement structures suitable for engagement with each other are formed in the cavity and on the light collimating element, and the light collimating element is embedded in the cavity by means of the engagement structures.
  • the engagement structures capable of engaging with each other are provided on the light collimating element and the lens mount, thereby ensuring the mounting accuracy between the two, and improving the optical efficiency.
  • front and rear refer to the light path in a main transmission direction after the lights are converged by the light collimating element 1.
  • the end where the light enters is the rear end, and the end where the light exits is the front end, that is, the end where the light source 5 is located is the rear end, and the end where the secondary optical element 3 is located is the front end.
  • mount and "connect” should be understood in a broad sense, for example, they can be fixed connection, detachable connection or integrated connection; they can be directly attached or indirectly attached by intermediate medium. Connection can be the internal communication between two components or the interaction relationship between two components. For those ordinarily skilled in the art, the specific meaning of the above terms in the present disclosure can be understood according to the specific situation.
  • the present disclosure provides a headlamp optical assembly, which comprises a light collimating element 1 and a lens mount 2, wherein a cavity suitable for accommodating the light collimating element 1 is formed on the lens mount 2, engagement structures suitable for engagement with each other are formed in the cavity and on the light collimating element 1, and the light collimating element 1 is embedded in the cavity by means of the engagement structures.
  • the light collimating element 1 and the lens mount 2 are important components of the headlamp optical assembly, and the two are positioned indirectly, which will cause installation errors due to multiple positioning.
  • the installation accuracy between the light collimating element 1 and the lens mount 2 will directly affect the light-emitting effect of the headlamp. Therefore, engagement structures for engaging with each other are formed on the light collimating element 1 and the lens mount 2 of the present disclosure, so that the light collimating element 1 and the lens mount 2 are directly connected and positioned, thereby reducing the positioning and installation error, and improving the installation accuracy between the two.
  • the light collimating element 1 and the lens mount 2 are preferably formed as an integral molded part. Through the engagement structure, the positioning accuracy between the light collimating element 1 and the lens mount 2 is higher.
  • the light collimating element 1 and the lens mount 2 may be made of the same material or different materials.
  • the light collimating element 1 and the lens mount 2 are made of different materials
  • the light collimating element 1 may be formed from a material (such as silica gel) with better heat resistance and optical performance
  • the lens mount 2 may be formed from a material (such as PC, PMMA, etc. or mixtures thereof) with better rigidity, so as to facilitate to better support the light collimating element 1, thereby enhancing stability thereof.
  • the lens mount 2 and the light collimating element 1 are integrally formed by using an insert molding process, and the molding process thereof is shown in FIG. 4 and FIG. 6 : first, the lens mount 2 is molded by injection; then, the lens mount 2 is put into the mold for injection molding of the light collimating element 1, and after pouring the material, an integral molded part of the lens mount 2 and the light collimating element 1 can be obtained.
  • other molding processes and methods that can realize the integrated structure can also be used for the lens mount 2 and the light collimating element 1, for example, two-color injection molding can also be used.
  • the engagement structure comprises an embedded part 201 provided on an inner peripheral wall of the cavity and an embedded groove 1014 provided at a front end of the light collimating element 1, simultaneously, the embedded groove 1014 is integrally formed around the light-emitting part of the light collimating element 1, so that the engagement structure can be provided at the front end of the light collimating element 1, which can effectively improve the rigidity of the light-emitting part 1013.
  • a cavity for accommodating the light collimating element 1 is formed on the lens mount 2, and the cavity is penetrating back and forth, and embedded part 201 is formed on the surrounding inner side wall of the cavity, and the embedded part 201 extends from the periphery to the center, which is formed by surrounding the inner peripheral wall of the cavity and is in a shape of a thin plate.
  • a plurality of through holes 2011 penetrating through the embedded part 201 are formed on the embedded part 201.
  • the embedded groove 1014 is a groove body suitable for the embedded part 201 to be embedded, and a cylindrical body 1015 that can be embedded in the through hole 2011 in a one-to-one correspondence is integrally formed in the embedded groove 1014.
  • the embedded groove 1014 is integrally formed around the light-emitting part of the light collimating element 1.
  • the engagement structure of the present disclosure is to engage the embedded part 201 in the embedded groove 1014, simultaneously, in order to make the engagement structure firmer and the engagement strength higher, the cylindrical body 1015 and the through hole 2011 are also engaged together, and this engagement structure can firmly engage the light collimating element 1 and the lens mount 2 into one piece.
  • the two are inseparable.
  • FIG. 7 and FIG. 8 are shown as two parts, which is only to show the specific structures of the two.
  • the lens mount 2 is formed as a split type structure, which can be in a form of being separated up and down, or can also be in a form of being separated left and right, at this time, the through hole 2011 on the embedded part 201 is replaced by a snapping groove with an opening, and the snapping groove can be snapped on the cylindrical body 1015.
  • This structure can ensure the installation accuracy of the light collimating element 1 and the lens mount 2, and simultaneously, is more convenient for installation.
  • the split type lens mount 2 is closed, and the snapping hole and the cylindrical body 1015 are snapped to engage the light collimating element 1 and the lens mount 2; when disassembling, the split type lens mount 2 is opened, that is, and the light collimating element 1 and lens mount 2 are separated.
  • the light collimating element 1 comprises a plurality of alignment units 101, and a single alignment unit 101 comprises a light-incident part 1011, a light-guide part 1012 and a light-emitting part 1013, the individual light-emitting parts 1013 are integrally formed as a light-emitting part of the light collimating element 1, and a wedge-shaped gap 102 is formed between every two light-guide parts 1012, and an opening of the wedge-shaped gap 102 gradually decreases in a light-emitting direction, and the longitudinal sectional area of each light-guide part 1012 gradually decreases from front to back.
  • the function of the alignment unit 101 is to converge and collimate the incident light, wherein a single alignment unit 101 comprises a light-incident part 1011, a light-guide part 1012 and a light-emitting part 1013, the light-incident parts 1011 and the light-guide parts 1012 of the single alignment unit 101 are in one-to-one correspondence, the light-emitting parts 1013 of all the alignment units 101 are connected with each other to form the light-emitting part of the light collimating element 1, that is to say, the light collimating element 1 has a plurality of light-incident parts 1011 and light-guide parts 1012, but only one light-emitting part of the light collimating element 1 is shared.
  • the light-emitting part of the light collimating element 1 is integrally formed in the cavity of the lens mount 2, and the light-emitting part of the light collimating element 1 and the lens mount 2 are integrally formed, which can ensure the positional stability of the light-emitting part.
  • the light-emitting part of the light collimating element 1 is an important optical surface that affects the light shape effect. That is to say, as for the light-emitting part of the light collimating element 1, during installation and use, the light-emitting part may be deformed by heat and force to affect the light shape effect. Therefore, it is integrally formed with the lens mount 2 to reduce or even avoid the deformation of the light-emitting part of the light collimating element 1, thereby making the light emitted more stably.
  • the longitudinal sectional area of the lens mount 2 decreases first and then increases from front to back, and the embedded part 201 is provided at a smallest position of the longitudinal sectional area.
  • the longitudinal sectional area of the lens mount 2 is made into a shape in which the sectional area decreases first and then increases from front to back.
  • the smallest part of the sectional area is a position where the light-emitting part of the light collimating element 1 is located.
  • This design reduces the space occupied by the lens mount 2, and can have more space for the heat sink 7 to be provided.
  • the lens mount 2 of the present disclosure can make the structure of the connected parts related more compact.
  • an installation part 202 is provided on the lens mount 2, and the installation part 202 is provided in a middle area of the lens mount 2.
  • At least one installation part 202 is provided on an upper part of the lens mount 2, and at least two installation parts 202 are provided on a lower part of the lens mount 2, in this way, the three installation parts 202 can form a triangular installation structure on one plane, so that the installation point of the lens mount 2 and the heat sink 7 is more stable.
  • an installation part 202 fixedly connected to the heat sink 7 is provided in the middle of the lens mount 2, so that the installation part 202 is closer to the center of gravity of the headlamp optical assembly and the lens, which greatly improves the vibration stability of the illumination device.
  • the middle area is located at the middle area of the front-and-rear length of the lens mount 2, that is, within a quarter area forward and backward from the midpoint of the lens mount 2.
  • the installation part 202 is formed as a groove structure with a forward opening, and a cylinder or a circular truncated cone is provided in the groove structure, and the cylinder or circular truncated cone passes through the groove structure and is provided with an installation through hole or a blind hole with a rearward opening.
  • the groove structure can effectively improve the strength thereof without increasing the thickness of the installation part 202 as much as possible, and the cylinder or the circular truncated cone is provided in the groove structure, which can improve the installation strength of the lens mount 2 and the heat sink 7, simultaneously, when the gap between the installation part 202 and the heat sink 7 is out of tolerance, it can be processed and adjusted by only adjusting the rear end surface of the cylinder or the circular truncated cone, and the adjustment amount is smaller.
  • what is arranged in the groove structure is not only limited to the cylinder or the circular truncated cone, but can also be a cuboid or other structures, which will not affect the installation of the installation part 202 and the heat sink 7.
  • the second aspect of the present disclosure also provides an illumination device, which comprises a secondary optical element 3, the headlamp optical assembly according to any one of above-mentioned technical solutions, a positioning part 4 configured to position a rear end of the headlamp optical assembly, a light source 5, a circuit board 6 electrically connected to the light source 5 and a heat sink 7 from front to back in sequence, wherein the secondary optical element 3 is connected to a front end of the headlamp optical assembly, and the headlamp optical assembly, the positioning part 4 and the circuit board 6 are fixedly connected to the heat sink 7.
  • the secondary optical element 3 of the present disclosure is preferably a lens, and the lens is connected to the front end of the lens mount 2.
  • the connection method thereof can be laser welding, gluing or fastening connection, etc., or other suitable connection methods can also be used.
  • a plurality of spacer ribs 402 are provided on the positioning part 4, a positioning opening 401 is formed between two adjacent spacer ribs 402, and each positioning opening 401 is provided in a one-to-one correspondence with the light source 5.
  • wedge-shaped gaps 102 is formed between a plurality of alignment units 101 of the light collimating element 1.
  • a positioning part 4 for positioning each light-incident part 1011 is also provided in the illumination device of the present disclosure, several spacer ribs 402 are provided in the positioning part 4, the positioning opening 401 for the alignment unit 101 to pass through and position is formed between two adjacent spacer ribs 402, the positioning openings 401 are in one-to-one correspondence with the light sources 5 provided on the circuit board 6, and the plurality of alignment units 101 may be arranged in one row or in multiple rows.
  • the positioning openings 401 may be arranged in a row, or may be arranged in multiple rows.
  • the light-incident part 1011 of each alignment unit 101 may be inserted into the corresponding positioning opening 401 to be positioned, so that the light-emitting part 1013 and the light-incident part 1011 of the light collimating element 1 are both positioned, and the front end of the light collimating element 1 and the secondary optical element 3 are positioned directly, and the rear end is positioned to the light source 5 through the positioning part 4, so that the positioning accuracy of the light collimating element 1 can be effectively improved, and the light-emitting effect can be improved.
  • the spacer rib 402 is in a shape of division plate, the transverse sectional width of the positioning opening 401 is gradually narrowed from front to back, and the transverse sectional width of the alignment unit 101 is also gradually narrowed from front to back, but the narrowing degree of the positioning opening 401 is greater than that of the alignment unit 101, which can make the contact area between the alignment unit 101 and the spacer rib 402 as small as possible.
  • the spacer rib 402 may also be a cylinder, that is, the sectional shape of the spacer rib 402 is a rectangle or a circle, and forms a line contact with the alignment unit 101.
  • FIG. 13 and FIG. 14 The installation structure of the positioning part 4 is shown in FIG. 13 and FIG. 14 , which is fixedly connected to the heat sink 7 through two screws 8 and the circuit board 6.
  • a gap is formed between the rear end surface of the installation part 202 and the heat sink 7.
  • the installation part 202 and the heat sink 7 are fixedly connected by fastener (such as screws, bolts, etc.), and when the fastener is tightened, the lens mount 2 is stressed so that the rear end surface of the lens mount 2 is tightly attached to the circuit board 6, so to ensure the relative position reliability between the light collimating element 1 and the light source 5.
  • fastener such as screws, bolts, etc.
  • the lens mount 2 is stressed so that the rear end surface of the lens mount 2 is tightly attached to the circuit board 6, so to ensure the relative position reliability between the light collimating element 1 and the light source 5.
  • a corresponding gap should be left between the installation part 202 and the heat sink 7 to avoid improper installation of the lens mount 2 and the heat sink 7 caused by manufacturing errors.
  • a flanging 203 is formed at a rear end of the lens mount 2, and a rear side surface of the flanging 203 is suitable for being attached to the circuit board 6.
  • the flanging 203 is formed at the rear end of the lens mount 2, a boss is formed on the rear side surface of the flanging 203, and an end surface of the boss is suitable for being attached to the circuit board 6.
  • a third aspect of the present disclosure also provides a headlamp, which comprises the illumination device according to any one of the above-mentioned technical solutions.
  • a fourth aspect of the present disclosure also provides a vehicle, which comprises the headlamp according to the above-mentioned technical solutions.
  • the headlamp optical assembly of the present disclosure includes a light collimating element 1 and a lens mount 2, wherein a cavity suitable for accommodating the light collimating element 1 is formed on the lens mount 2, engagement structures suitable for engagement with each other are formed in the cavity and on the light collimating element 1, and the light collimating element 1 is embedded in the cavity by means of the engagement structures.
  • the headlamp optical assembly of the present disclosure can effectively improve the positioning accuracy between the light collimating element 1 and the lens mount 2, can ensure good light-match performance, improve optical efficiency, and obtain ideal illumination light shape by providing the engagement structures that can be engaged with each other on the light collimating element 1 and the lens mount 2.
  • the light collimating element 1 and the lens mount 2 are preferably integral molded part, and the engagement structures provided on the two can be engaged with each other, which can reduce the installation error between the two, thereby improving the installation accuracy between the light collimating element 1 and the lens mount 2, and ensuring the light-emitting effect.

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Optics & Photonics (AREA)
  • Non-Portable Lighting Devices Or Systems Thereof (AREA)
  • Securing Globes, Refractors, Reflectors Or The Like (AREA)
EP21823130.6A 2020-06-09 2021-03-26 Ensemble optique de phare, dispositif d'éclairage, phare et véhicule Pending EP4130555A4 (fr)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
CN202010519122.7A CN112781003A (zh) 2020-06-09 2020-06-09 一种前照灯光学组件、照明装置、前照灯和车辆
PCT/CN2021/083316 WO2021248981A1 (fr) 2020-06-09 2021-03-26 Ensemble optique de phare, dispositif d'éclairage, phare et véhicule

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EP4130555A1 true EP4130555A1 (fr) 2023-02-08
EP4130555A4 EP4130555A4 (fr) 2023-08-30

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EP (1) EP4130555A4 (fr)
JP (1) JP7456000B2 (fr)
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JP2662488B2 (ja) * 1992-12-04 1997-10-15 株式会社小糸製作所 自動車用灯具における前面レンズ脚部とシール溝間のシール構造
JP6072415B2 (ja) * 2012-02-01 2017-02-01 株式会社小糸製作所 車両用灯具
AT513341B1 (de) * 2012-09-03 2015-06-15 Zizala Lichtsysteme Gmbh Leuchteinheit für einen Scheinwerfer
CN108780215A (zh) * 2016-03-15 2018-11-09 亮锐控股有限公司 Tir主体的布置
DE102017204527B4 (de) * 2017-03-17 2022-06-09 Osram Gmbh Beleuchtungssystem und Scheinwerfer
US10317030B2 (en) * 2017-10-24 2019-06-11 Grote Industries, Llc Dual high-beam and low-beam vehicle headlamp
EP3492804A1 (fr) * 2017-12-04 2019-06-05 ZKW Group GmbH Phares de véhicule automobile et procédé
JP2019204715A (ja) * 2018-05-24 2019-11-28 スタンレー電気株式会社 車両用灯具
WO2020051303A2 (fr) * 2018-09-05 2020-03-12 Flex-N-Gate Advanced Product Development, Llc Phare à faisceau de conduite adaptable pour véhicule
CN110094687A (zh) * 2019-05-22 2019-08-06 华域视觉科技(上海)有限公司 车辆前照灯初级光学元件的安装结构、车灯和汽车
CN209458843U (zh) * 2018-12-20 2019-10-01 常州鸿海电子有限公司 一种安装有多个led光源的汽车前照灯
CN110173669B (zh) * 2019-06-25 2024-06-18 华域视觉科技(上海)有限公司 车灯光学元件总成、车灯及汽车
CN110397889B (zh) * 2019-07-19 2024-03-15 帝宝车灯制造(合肥)有限公司 汽车led双光透镜前照灯
CN210141549U (zh) * 2019-08-26 2020-03-13 华域视觉科技(上海)有限公司 一种用于形成车灯近光中部区域光形的照明模组
CN210398738U (zh) * 2019-10-22 2020-04-24 华域视觉科技(上海)有限公司 车辆前照灯辅助近光照明模组、车灯及车辆

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WO2021248981A1 (fr) 2021-12-16
JP2023522758A (ja) 2023-05-31
EP4130555A4 (fr) 2023-08-30
JP7456000B2 (ja) 2024-03-26
CN112781003A (zh) 2021-05-11

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