EP4096887A1 - A method for manufacturing bamboo scrimberboard, bamboo scrimberboard, bamboo particleboard, and bamboo oriented strand board - Google Patents
A method for manufacturing bamboo scrimberboard, bamboo scrimberboard, bamboo particleboard, and bamboo oriented strand boardInfo
- Publication number
- EP4096887A1 EP4096887A1 EP21701805.0A EP21701805A EP4096887A1 EP 4096887 A1 EP4096887 A1 EP 4096887A1 EP 21701805 A EP21701805 A EP 21701805A EP 4096887 A1 EP4096887 A1 EP 4096887A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- bamboo
- scrimberboard
- fiber bundles
- pressure
- heat
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 241001330002 Bambuseae Species 0.000 title claims abstract description 151
- 235000017166 Bambusa arundinacea Nutrition 0.000 title claims abstract description 148
- 235000017491 Bambusa tulda Nutrition 0.000 title claims abstract description 148
- 235000015334 Phyllostachys viridis Nutrition 0.000 title claims abstract description 148
- 239000011425 bamboo Substances 0.000 title claims abstract description 148
- 238000000034 method Methods 0.000 title claims abstract description 47
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 24
- 239000000835 fiber Substances 0.000 claims abstract description 82
- 239000000853 adhesive Substances 0.000 claims abstract description 48
- 230000001070 adhesive effect Effects 0.000 claims abstract description 48
- 241000789061 Oldeania alpina Species 0.000 claims abstract description 19
- 244000074614 Oxytenanthera abyssinica Species 0.000 claims abstract description 16
- 235000006120 Oxytenanthera abyssinica Nutrition 0.000 claims abstract description 16
- 238000001035 drying Methods 0.000 claims abstract description 8
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 10
- 230000001143 conditioned effect Effects 0.000 claims description 4
- 230000003750 conditioning effect Effects 0.000 claims description 4
- 230000002349 favourable effect Effects 0.000 claims description 3
- 239000012530 fluid Substances 0.000 claims description 3
- 238000012986 modification Methods 0.000 claims description 3
- 230000004048 modification Effects 0.000 claims description 3
- 230000035515 penetration Effects 0.000 claims description 3
- 239000003795 chemical substances by application Substances 0.000 description 8
- 244000302661 Phyllostachys pubescens Species 0.000 description 7
- 235000003570 Phyllostachys pubescens Nutrition 0.000 description 7
- 229920002488 Hemicellulose Polymers 0.000 description 5
- 238000005253 cladding Methods 0.000 description 5
- 238000007598 dipping method Methods 0.000 description 5
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N phenol group Chemical group C1(=CC=CC=C1)O ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 5
- 230000008901 benefit Effects 0.000 description 4
- 239000003292 glue Substances 0.000 description 3
- 210000003484 anatomy Anatomy 0.000 description 2
- 238000009826 distribution Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000007921 spray Substances 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 241000522215 Dipteryx odorata Species 0.000 description 1
- 241001250616 Intsia palembanica Species 0.000 description 1
- 241000218652 Larix Species 0.000 description 1
- 235000005590 Larix decidua Nutrition 0.000 description 1
- 235000008331 Pinus X rigitaeda Nutrition 0.000 description 1
- 241000018646 Pinus brutia Species 0.000 description 1
- 235000011613 Pinus brutia Nutrition 0.000 description 1
- 240000002871 Tectona grandis Species 0.000 description 1
- 229920001587 Wood-plastic composite Polymers 0.000 description 1
- 230000001133 acceleration Effects 0.000 description 1
- 238000009835 boiling Methods 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 239000004035 construction material Substances 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 239000011094 fiberboard Substances 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 238000007731 hot pressing Methods 0.000 description 1
- 238000005304 joining Methods 0.000 description 1
- 239000003973 paint Substances 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 238000012552 review Methods 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 239000002023 wood Substances 0.000 description 1
- 239000011155 wood-plastic composite Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27N—MANUFACTURE BY DRY PROCESSES OF ARTICLES, WITH OR WITHOUT ORGANIC BINDING AGENTS, MADE FROM PARTICLES OR FIBRES CONSISTING OF WOOD OR OTHER LIGNOCELLULOSIC OR LIKE ORGANIC MATERIAL
- B27N3/00—Manufacture of substantially flat articles, e.g. boards, from particles or fibres
- B27N3/02—Manufacture of substantially flat articles, e.g. boards, from particles or fibres from particles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27N—MANUFACTURE BY DRY PROCESSES OF ARTICLES, WITH OR WITHOUT ORGANIC BINDING AGENTS, MADE FROM PARTICLES OR FIBRES CONSISTING OF WOOD OR OTHER LIGNOCELLULOSIC OR LIKE ORGANIC MATERIAL
- B27N1/00—Pretreatment of moulding material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27N—MANUFACTURE BY DRY PROCESSES OF ARTICLES, WITH OR WITHOUT ORGANIC BINDING AGENTS, MADE FROM PARTICLES OR FIBRES CONSISTING OF WOOD OR OTHER LIGNOCELLULOSIC OR LIKE ORGANIC MATERIAL
- B27N3/00—Manufacture of substantially flat articles, e.g. boards, from particles or fibres
- B27N3/08—Moulding or pressing
- B27N3/18—Auxiliary operations, e.g. preheating, humidifying, cutting-off
Definitions
- the present invention relates to a method for manufacturing bamboo scrimberboard.
- Manufacturing bamboo scrimberboard is well known.
- Journal of Wood Science, Springer Japan KK, KP, vol. 65, no. 1, 21 June 2019, pages 1 - 10 disclose production methods for bamboo plates.
- bamboo scrimberboard is usually manufactured using Asian bamboo, especially Chinese Moso bamboo, known as Phyllostachys pubescens.
- Phyllostachys pubescens is easy to handle and offers good properties for manufacturing scrimberboard.
- locally concentrating the production of bamboo scrimberboard to Asia for worldwide supplying with bamboo scrimberboard causes problems. Besides geopolitical problems, intensively exploiting resources usually leads to damages caused to the environment.
- the present invention was made in view of the prior art described above, and the object of the present invention is to provide an alternative method for the production of bamboo scrimberboard not utilizing Asian bamboo, while addressing the problems expressed above.
- the result is a bamboo scrimberboard with preferable mechanical and durability properties that is more environmentally friendly and cost-effective to produce and consumes less energy, and it enables to utilize bamboo of African origin.
- the present invention provides a method according to the independent method claims.
- the method allows for utilizing bamboo of African origin for the production of scrimberboard.
- the fourth step and the fifth step have the surprising effect of producing low moisture content bamboo fiber bundles and therewith save a significant amount of energy and time.
- drying the fiber bundles without changing the chemical makeup of the fibers is also a possible embodiment of thermally modifying the fiber bundles within the meaning of the present invention. Drying the fiber bundles without changing the chemical makeup of the fibers includes particularly a physical drying process.
- the bamboo is Yushania alpina (African Highland Bamboo) and/or Oxytenanthera abyssinica (African Lowland bamboo).
- Yushania alpina and Oxytenanthera abyssinica offer great characteristics for being used for manufacturing scrimberboard.
- Phyllostachys pubescens one surprisingly finds that Yushania alpina is 74% more water resistant (after 2 h boiling, EN 1087-1 standard), offers 17% more stiffness (EN 310 standard) and 6% more strength (EN 310 standard).
- the present invention is applicable to other bamboo species with comparable properties to Yushania alpina and/or Oxytenanthera abyssinica that are of African or non-African origin. It is further thinkable that those other bamboo species with comparable properties are found in comparable proveniences and/or climates as Yushania alpina and/or Oxytenanthera abyssinica.
- the bamboo is of Ethiopian origin.
- the used bamboo is 4 to 7 years old and/or the used bamboo culms have a diameter of 40 mm to 85 mm and/or the used bamboo culms have a wall thickness of 7.5 mm to 15 mm. It has been found, that 4 to 7 year old bamboo with a culm diameter of 40 mm to 85 mm and a wall thickness of 7.5 mm to 15 mm is suited for manufacturing of bamboo scrimberboard very well.
- the outer arc length of the splits is a fraction of the bamboo pole circumference, wherein the poles are preferably split into 2 to 10 splits, wherein the poles are more preferably split into 3 to 5 splits.
- This allows for an effective disintegrating of the splits into fiber bundles.
- the anatomical features of African bamboo differ from those of Asian bamboo. Therefore, adapting process parameters is crucial for manufacturing high-quality bamboo scrimberboard.
- disintegrating and the splits and removing the waxy layers and siliceous layers is carried out such, that the fiber bundles have a spatial structure that is favourable for the penetration of fluid. This enables an effective drying process of the bamboo fiber bundles.
- the fourth and the fifth step are performed in the same apparatus. This allows for saving time and energy, and for preventing the dehumified bamboo fiber bundles from getting wet before being thermally modified or during the modification.
- a temperature of 150°C to 230°C, preferably 160°C to 180°C, is applied to the fiber bundles for thermal modification. With this, the hemicellulose content is significantly reduced.
- the temperature is applied for 2 hours to 7 hours to the fiber bundles, wherein the temperature is preferably applied for 3 hours to the fiber bundles. It was surprisingly found, that after applying 160°C for 3 hours to the fiber bundles, the hemicellulose content is reduced to approximately 20.7%. Compared to that, the hemicellulose content of Phyllostachys pubescens fiber bundles is reduced to approximately 23.5%.
- a phenolic adhesive is used as adhesive. It has surprisingly been found that a phenolic adhesive is best suited for forming a layered mat from the bamboo fiber bundles.
- the used adhesive contains an accessory agent, wherein the accessory agent preferably is a wax. This advantageously supports the effect of the adhesive.
- the adhesive is applied such, that the adhesive content is 10% to 16% of the mass of the layered mat reduced by the mass of water therein, preferably 12% to 14%, more preferably 12%. It has been surprisingly found, that said parameters offer a firm and stable scrimberboard.
- the adhesive is applied such, that the accessory agent is 0.5% to 3% of the mass of the layered mat reduced by the mass of water therein, preferably 1%. This improves the stability of the manufactured scrimberboard even more.
- the adhesive in the sixth step, is atomized for application, wherein the adhesive is preferably directed through a nozzle.
- the adhesive is applied by dipping. This increases the level of moisture content of resinated fibers to a high level, thus necessitating a further drying step. Furthermore, the application by dipping and subsequent dripping off is creating an uneven adhesive distribution.
- the application by atomizing offers a greatly reduced moisture content of the resinated fibers, a reduced adhesive consumption and a reduction of consumed energy and time.
- the fiber bundles are placed in parallel into the press mold. Placing the fiber bundles parallel into the press mold improves the structure of the scrimberboard advantageously.
- the applied heat and pressure are adjusted to a certain heat-value and a certain pressure-value to obtain a certain thickness of the scrimberboard, wherein the thickness is preferably chosen to be 12 mm to 25 mm, preferably 15 mm to 25 mm, more preferably about 23 mm. 23 mm is found to be an ideal thickness for bamboo scrimberboard.
- the heat-value is 110°C to 160°C, preferably 120°C to 140°C, more preferably about 135°C and/or the pressure-value is 4 MPa to 10 MPa.
- the heat is applied with the heat-value for 2 minutes to 15 minutes to the layered mat and/or in the eighth step, the pressure is applied with the pressure-value for 2 minutes to 15 minutes to the layered mat.
- the heat and the pressure are applied for 30 minutes to 60 minutes to the layered mat, preferably 45 minutes.
- the method furthermore comprises the following step: ninth step: applying heat and pressure to the scrimberboard, wherein the applied heat and pressure are preferably adjusted to a certain further heat-value and a certain further pressure-value.
- This further curing step improves the quality of the scrimberboard even more and/or decreases the cycle time.
- the further heat-value is 60°C to 160°C, preferably 80°C, and/or the further pressure-value is 0.5 MPa to 2 MPa, preferably 1.2 MPa.
- the heat is applied with the further heat-value for 15 minutes to 60 minutes, preferably for 45 minutes, to the scrimberboard and/or in the ninth step, the pressure is applied with the further pressure-value for 15 minutes to 60 minutes, preferably 45 minutes, to the scrimberboard. It is thinkable, that wherein in the ninth step, the heat and the pressure are applied for the same duration as the application of heat and pressure in the eighth step.
- heat and pressure are applied to the scrimberboard in two separate apparatuses.
- the separation of the hot- pressing and curing requires the right timing and control of moisture to prevent blow-outs. Said parameters for temperature, pressure, and time enable to depressurize prematurely and safely proceed following manufacturing steps.
- the method furthermore comprises the following step: tenth step: conditioning the scrimberboard at a temperature and a relative humidity, wherein the temperature is preferably constant and/or wherein the relative humidity is preferably constant.
- the temperature is 20°C to 80°C, preferably 60°C to 80°C and/or the relative humidity is 20% to 80%, preferably 50% to 65%. It is thinkable, that the scrimberboard is conditioned for 2 days to 5 days, preferably 3 days. It is furthermore thinkable, that the temperature and/or the relative humidity are amended during the conditioning.
- the scrimberboard is cut to a predetermined length and a predetermined width after the eighth step. It is thinkable, that the scrimberboard is profiled after the eighth step. Moreover, it is thinkable, that that a paint and/or a coating and/or a finish is applied to the scrimberboard.
- the method for manufacturing scrimberboard is advantageously carried out in the following order: first step, second step, third step, fourth step, fifth, step, sixth step, seventh step, eighth step. It is also clear to the person skilled in the art, that the ninth step is advantageously carried out after the eighth step. Furthermore, it is clear to the person skilled in the art, that the tenth step is advantageously carried out after the eighth step and/or after the ninth step.
- Another object of the invention is a bamboo scrimberboard manufactured using a method according to the present invention.
- the scrimberboard made from bamboo of African origin offers an alternative to scrimberboards made from Asian bamboo.
- the scrimberboard according to the present invention has unique features that are grounded by the special anatomy of the African bamboo.
- the scrimberboard according to the present invention offers a better biological durability due to its lower content of hemicellulose, an improved stiffness, an improved strength and an improved water resistance, here, always compared to scrimberboard made of Phyllostachys pubescens.
- the bamboo is bamboo of African origin, wherein the bamboo is Yushania alpina and/or Oxytenanthera abyssinica.
- the bamboo is of Ethiopian origin.
- the scrimberboard has a density of 1 ,000 kg/m 3 to 1 ,250 kg/m 3 ; and /or wherein the adhesive content is 10% to 16% of the mass of the scrimberboard reduced by the mass of water therein, preferably between 12% and 14%; and/or wherein the scrimberboard has a modulus of rupture between 130 MPa and 250 MPa, preferably between 200 MPa and 250 MPa; and/or wherein the scrimberboard has a modulus of elasticity between 18 GPa and 30 GPa, preferably between 26 GPa and 30 GPa; and/or wherein the scrimberboard has a Brinell hardness between 60 MPa and 150 MPa, preferably between 120 MPa and 150 MPa; and/or wherein the scrimberboard has a durability class of 1 or 2, preferably of 1.
- TrOpicaThardwood 700-1,150 . 100-175 . 12-22 . 45-60
- the bamboo is 4 to 7 years old and/or the bamboo culms have a diameter of 40 mm to 85 mm and/or the bamboo culms have a wall thickness of 7.5 mm to 15 mm. It has been found, that African bamboo that is 4 to 7 years old is best suited for the scrimberboard according to the present invention. Bamboo culms having a diameter of 40 mm to 85 mm and a wall thickness of 7.5 mm to 15 mm are found to be best suited for being split processed to the scrimberboard according to the present invention. Another advantage of the culms in this age/diameter class is that the culms are suitable to be used for producing up to 6-meter long scrimberboards, while the standard sizes available on the market are 1.8 to 2.2 meters only.
- the scrimberboard has a length of more than 3 meters, preferably more than 4 meters and more preferably 4.8 meters. It is thinkable, that the scrimberboard has a length of more than 5 meters and preferably 6 meters.
- the outer arc length of the splits is a fraction of the bamboo pole circumference, wherein the poles are preferably split into 2 to 10 splits, wherein the poles are more preferably split into 3 to 5 splits.
- the adhesive is a phenolic adhesive, wherein the adhesive preferably contains an accessory agent, wherein the accessory agent more preferably is a wax. It is thinkable, that the accessory agent is 0.5% to 3% of the mass of the scrimberboard reduced by the mass of water therein, preferably 1%.
- the thickness of the scrimberboard is 12 mm to 25 mm, preferably 15 mm to 25 mm, more preferably about 23 mm. 23 mm is found to be an ideal thickness for the scrimberboard according to the present invention. It is thinkable, that the scrimberboard is cut to a predetermined length and a predetermined width. This allows for an effective storage, transport and further processing of the scrimberboard.
- the scrimberboard is profiled width after the eighth step.
- a bamboo fiber bundle is disclosed, wherein the fiber bundle is obtained by segmenting bamboo culms into poles, splitting the poles longitudinally into splits, disintegrating the splits into fiber bundles, wherein waxy layers and siliceous layers of the bamboo are removed, wherein the bamboo are of African origin, wherein the bamboo preferably is of Ethiopian origin, wherein the bamboo more preferably is Yushania alpina and/or Oxytenanthera abyssinica.
- the bamboo fiber bundles according to the present invention have unique features that are grounded by the special anatomy of the African bamboo.
- scrimberboard manufactured from fiber bundles according to the present invention offers a better biological durability due to its lower content of hemicellulose, an improved stiffness, an improved strength and an improved water resistance, here, always compared to scrimberboard made of Phyllostachys pubescens.
- the width of the fiber bundle is 2 to 5 times the arc length of the splits. It is thinkable, that the thickness of the fiber bundle is 2 mm to 8 mm.
- an apparatus for disintegrating bamboo splits into fiber bundles comprising a first part and a second part, wherein the first part is configured to disintegrate the bamboo splits and remove waxy layers and siliceous layers from the disintegrated splits, wherein the second part is configured to further disintegrate the splits that have been disintegrated and wherefrom the waxy layers and siliceous layers have been removed in the first part.
- This apparatus allows for an ideal treatment of African bamboo to be treated in a manufacturing process to manufacture scrimberboard.
- an apparatus for applying adhesive to bamboo fiber bundles comprising a belt conveyor to transport the fiber bundles along a transport direction, a glue spreader and a scale unit, wherein the glue spreader is configured to atomize adhesive to the fiber bundles in a spray direction, wherein the spray direction is arranged under an oblique angle to the transport direction.
- adhesive is applied by dipping.
- a dipping apparatus increases the level of moisture content of resonated fibers to a high level, thus necessitating a further drying of the bamboo fiber bundles.
- the application by dipping and subsequent dripping off is creating an uneven adhesive distribution.
- the application of an apparatus for applying adhesive to bamboo fiber bundles according to the present invention offers a greatly reduced moisture content of the resinated fibers, a reduced adhesive consumption and a reduction of consumed energy and time.
- the oblique angle is 1° to 45°, preferably 10° to 30°, more preferably 20°. It has been surprisingly found, that said oblique angle improves the application of the adhesive. Under an oblique angle of 1° to 45°, preferably 10° to 30°, more preferably 20°, the adhesive is best incorporated by the bamboo fiber bundles.
- a system for manufacturing bamboo scrimberboard using a method according to the present invention comprises an apparatus for disintegrating bamboo splits according to the present invention and an apparatus for applying adhesive to bamboo fiber bundles according to the present invention.
- Another object of the invention is a bamboo particleboard, wherein the bamboo particleboard comprises bamboo of African origin wherein the bamboo is Yushania alpina and/or Oxytenanthera abyssinica.
- the bamboo particleboard comprises bamboo fiber bundles with a length of 10 mm or less.
- Another object of the invention is a bamboo oriented strand board, wherein the bamboo oriented strand board comprises bamboo of African origin wherein the bamboo is Yushania alpina and/or Oxytenanthera abyssinica.
- the bamboo oriented strand board comprises bamboo fiber bundles with a length of 350 mm or less and wherein the fiber bundles have the form of strands.
- the bamboo fiber bundles can vary in length and width, which differentiates the products scrimberboard, particleboard and oriented strand board.
- Scrimberboard is the product wherein fiber bundles have the same length as the board.
- Particleboard or fibreboard are products wherein fiber bundles have a length of 10 mm or less, and fiberboard further contains predominantly singular fibers.
- Oriented strand board is the product wherein fiber bundles have the form of strands with a length of 350 mm or less.
- Figure 1 shows a schematic sketch of the method for manufacturing bamboo scrimberboard according to a preferred embodiment of the present invention.
- Figure 2 shows a schematic sketch of the bamboo scrimberboard according to a preferred embodiment of the present invention.
- Figure 3 shows a schematic sketch of the bamboo fiber bundle according to a preferred embodiment of the present invention.
- Figure 4 shows a schematic sketch of an apparatus for disintegrating bamboo splits into fiber bundles according to a preferred embodiment of the present invention.
- Figure 5 shows a schematic sketch of an apparatus for applying adhesive to bamboo fiber bundles according to a preferred embodiment of the present invention.
- Figure 6 shows a schematic sketch of the bamboo scrimberboard according to alternative embodiments of the present invention in possible applications as outdoor decking and wall cladding.
- FIG. 1 shows a schematic sketch of the method for manufacturing bamboo scrimberboard A (see figure 2) according to a preferred embodiment of the present invention.
- first step 1 Yushania alpina culms are segmented into poles.
- the used Yushania alpina is 4 to 7 years old and the culms have a diameter of 40 mm to 85 mm and a wall thickness of 7.5 mm to 15 mm.
- second step 2 the poles are longitudinally split into splits.
- the outer arc length of the splits is a fraction of the bamboo pole circumference.
- Each pole is split into 3 to 5 splits.
- a third step 3 the splits are disintegrated into fiber bundles B by an apparatus C (see figure 3), wherein waxy layers and siliceous layers of the bamboo are removed.
- the disintegrating and removing the waxy layers and siliceous layers is carried out such, that the fiber bundles B have a spatial structure that is favourable for the penetration of fluid.
- the bamboo fiber bundles B are thermally modified at a temperature of 160°C to 180°C for 3 hours in a deoxygenated and unsaturated atmosphere.
- an adhesive D2 is directed through a nozzle D1 to the bamboo fiber bundles B in an apparatus D for applying adhesive D2 to bamboo fiber bundles B (see figure 4) and thereby atomized.
- a phenolic adhesive containing wax as an accessory agent is used as the adhesive D2.
- the adhesive D2 is applied such, that the adhesive D2 is 12% and the wax is 1 % of the mass of the layered mat, formed in a subsequent seventh step 7, reduced by the mass of water therein.
- the fiber bundles B are placed in parallel into a press mold.
- scrimberboard A is obtained by applying temperature of 110°C to 160°C for between 2 and 15 minutes at a pressure of 4 MPa to 10 MPa to the layered mat in an eighth step 8.
- heat and pressure is applied to the layered mat for 30 minutes to 60.
- the scrimberboard A obtained by the eighth step 8 is about 23 mm thick.
- the scrimberboard A is cured in a ninth step 9 at a temperature of 80°C at a pressure of 1.2 MPa for 45 minutes.
- the scrimberboard in conditioned at a temperature of 60°C to 80°C at a relative humidity of 50% to 65% for 3 days, before the scrimberboard A to a predetermined length and a predetermined width and is profiled and painted.
- FIG. 2 shows a schematic sketch of the bamboo scrimberboard A according to a preferred embodiment of the present invention.
- the scrimberboard A is 23 mm thick, has a density of 1,000 kg/m 3 to 1,250 kg/m 3 , a modulus of rupture between 130 MPa and 250 MPa, a modulus of elasticity between 18 GPa and 30 GPa, a Brinell hardness between 60 MPa and 150 MPa, and a durability class of 1 or 2.
- the scrimberboard A is made from 4 to 7-year-old Yushania alpina or Oxytenanthera abyssinica and contains a phenolic adhesive and wax as an accessory agent for the adhesive D2.
- FIG 3 shows a schematic sketch of a bamboo fiber bundle B.
- the fiber bundle B is obtained by segmenting bamboo culms from Yushania alpina or Oxytenanthera abyssinica into poles, splitting the poles longitudinally into splits and afterwards disintegrating the splits into fiber bundles B. Waxy layers and siliceous layers of the Yushania alpina or Oxytenanthera abyssinica are removed.
- the width of the fiber bundle B is 2 to 5 times the arc length of the splits and the thickness of the fiber bundle B is 2 mm to 8 mm.
- Figure 4 shows a schematic sketch of an apparatus C for disintegrating bamboo splits into fiber bundles B.
- the apparatus C for disintegrating bamboo splits into fiber bundles B comprises a first part C’ and a second part C”.
- first part C’ the bamboo splits are disintegrated and waxy layers and siliceous layers are removed from the disintegrated splits.
- second part C the splits that have been disintegrated and wherefrom the waxy layers and siliceous layers have been removed in the first part C’ are further disintegrated.
- FIG 5 shows a schematic sketch of an apparatus D for applying adhesive D2 to bamboo fiber bundles B.
- the apparatus D comprises a belt conveyor D3 with which the fiber bundles B are transported along a transport direction.
- the apparatus D furthermore comprises a glue spreader, in which the adhesive D2 is guided through a nozzle D1 such, that the adhesive D2 is atomized and sprayed on the fiber bundles B under an oblique angle of 20° to the transport direction.
- Figure 6 shows a schematic sketch of the bamboo scrimberboard A according to alternative embodiments of the present innovation.
- the scrimberboard A can be given such a shape that makes it more suitable for outdoor decking E1 and E2, or wall cladding E3 and E4.
- E1 features longitudinal surface profiling E1-1 and longitudinal grooves on both narrow edges E1-2.
- E2 features tongue E2-1 and groove E2-2 on the short edges for successive joining of decking boards.
- E3 features rabbets E3-1 on both longitudinal edges to join cladding boards side by side.
- E4 features tongue E4-1 and groove E4-2 on the longitudinal edges, respectively.
- Figure 7 shows a schematic sketch of the bamboo particleboard F according to a preferred embodiment of the present invention.
- Figure 8 shows a schematic sketch of the bamboo oriented strand board G according to a preferred embodiment of the present invention.
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- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Wood Science & Technology (AREA)
- Forests & Forestry (AREA)
- Dry Formation Of Fiberboard And The Like (AREA)
Abstract
Description
Claims
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
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EP20154926 | 2020-01-31 | ||
PCT/EP2021/052127 WO2021152104A1 (en) | 2020-01-31 | 2021-01-29 | A method for manufacturing bamboo scrimberboard, bamboo scrimberboard, bamboo particleboard, and bamboo oriented strand board |
Publications (3)
Publication Number | Publication Date |
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EP4096887A1 true EP4096887A1 (en) | 2022-12-07 |
EP4096887C0 EP4096887C0 (en) | 2024-03-06 |
EP4096887B1 EP4096887B1 (en) | 2024-03-06 |
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EP21701805.0A Active EP4096887B1 (en) | 2020-01-31 | 2021-01-29 | A method for manufacturing bamboo scrimberboard, and bamboo scrimberboard |
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EP (1) | EP4096887B1 (en) |
WO (1) | WO2021152104A1 (en) |
Family Cites Families (4)
Publication number | Priority date | Publication date | Assignee | Title |
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CN1970259B (en) | 2006-12-04 | 2010-05-26 | 杭州大庄地板有限公司 | Method for producing bamboo board |
CN100572009C (en) | 2008-04-18 | 2009-12-23 | 杭州大庄地板有限公司 | Bamboo recombination sectional material and manufacture method thereof |
CN101607411B (en) | 2009-07-27 | 2012-04-11 | 中国林业科学研究院木材工业研究所 | Bamboo fiber reinforced composite material and manufacturing method thereof |
EP3710212A2 (en) | 2017-11-13 | 2020-09-23 | Bbf Ip B.V. | Method and device for producing a ribbon and a thread of bamboo fiber |
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2021
- 2021-01-29 WO PCT/EP2021/052127 patent/WO2021152104A1/en unknown
- 2021-01-29 EP EP21701805.0A patent/EP4096887B1/en active Active
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EP4096887C0 (en) | 2024-03-06 |
WO2021152104A1 (en) | 2021-08-05 |
EP4096887B1 (en) | 2024-03-06 |
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