EP4076808A1

EP4076808A1 - Tool and method for machining a workpiece

Info

Publication number: EP4076808A1
Application number: EP20793657.6A
Authority: EP
Inventors: Johannes HOSS
Original assignee: Hartmetall Werkzeugfabrik Paul Horn GmbH
Current assignee: Hartmetall Werkzeugfabrik Paul Horn GmbH
Priority date: 2019-12-20
Filing date: 2020-10-19
Publication date: 2022-10-26
Also published as: CN114867573A; US20220266364A1; WO2021121730A1; DE102019135435A1; JP2023506984A; CN114867573B; MX2022006268A; JP7407942B2

Abstract

The invention relates to a skiving tool (10) having a shaft (12), which extends along a longitudinal axis (14) of the tool (10), and a cutting head (16), which is arranged on a face end of the shaft (12), wherein: the cutting head (16) has a plurality of circumferentially arranged teeth (18); each of said teeth (18) has, when viewed in a cross-section orthogonal to the longitudinal axis (14), a convexly rounded contour which transitions at a first end (24) either directly or via a first concave transmission contour arranged therebetween into the convexly rounded contour of a first adjacent tooth (18') of the plurality of teeth (18) and transitions at a second end (26) opposite the first end (24) either directly or via a second concave transition contour arranged therebetween into the convexly rounded contour of a second adjacent tooth (18'') of the plurality of teeth (18); and a width (b) of each tooth of the plurality of teeth (18) measured in the cross-section as the distance between the first end (24) and the second end (26) is greater than a height (h) of the respective tooth (18) measured in the cross-section orthogonal to the width (b) and centrally between the first end and the second end.

Description

Tool and method for machining a workpiece

The present invention relates to a tool and a method for machining a workpiece. The tool according to the invention and the method according to the invention are particularly suitable for producing an outer contour on a workpiece which essentially corresponds to a regular convex polygon in the cross-sectional profile of the workpiece.

A regular convex polygon is understood to be a polygon whose edges touch or intersect only in the corner points, in which all interior angles are less than 180 ° and which is both equilateral and equiangular. Examples of such regular convex polygons are equilateral triangles, squares, equilateral pentagons, equilateral hexagons, etc. A typical application of such a cross-sectional profile is the production of a hexagon on a workpiece. For example, the workpiece can be a screw or a bolt with a hexagon. In this typical application, the workpiece otherwise has a round cross-section and only has flat surfaces on the circumference of the otherwise round or cylindrical workpiece in the area in which the hexagon or polygon is arranged.

Typically, such polygonal shapes are produced on otherwise round workpieces by means of milling. Classic turning is not possible due to the flat surfaces to be created on the workpiece.

The constantly increasing pressure to reduce costs in industry, especially in the production of series and mass-produced parts, as is the case with the screws mentioned by way of example, however, forces a permanent review of established procedures, including that Milling several flat surfaces on the outer surface of round workpieces made of steel counts. Even small time savings in the production of a part multiply in larger series to a considerable potential in saved costs and gained machine capacity.

As an alternative to classic milling, the so-called. Polygon hitting has therefore emerged as a method for producing polygonal profiles (cross-sectional pro files that correspond to a regular convex polygon). Hitting polygons opens up the previously mentioned potential savings compared to classic milling.

The polygon hitting enables the production of flat surfaces on an otherwise round outer surface of the workpiece. This machining process typically takes place on a lathe, with not only the workpiece but also the tool being driven. The workpiece in the main spindle and the rotating impact tool in the turret of the machine run in a synchronous transmission ratio to each other. The number of surfaces generated on the workpiece depends on this transmission ratio of workpiece to tool and the number the cutting edge on the tool. The case, which is practically significant in the prior art, provides, for example, that the tool rotates at twice the speed compared to the workpiece, the number of cutting edges multiplied by a factor of 2 resulting in the number of polygonal flat surfaces generated. In this case, a hexagonal profile can be produced by means of polygonal hammering with a tool that has three cutting blades regularly distributed over the circumference.

Due to the fact that the polygon hitting typically on a

Lathe takes place, this machining process is often referred to as impact turning. Further information on this type of processing method can be found in DE 202015002 876 U1, for example.

Although polygon hitting has established itself as an inexpensive and technically well-engineered alternative to classic milling for the production of polygonal profiles, disadvantages have nevertheless emerged as a result of the process. As is easy to understand, the process does not result in exactly flat surfaces on the polygonal profile. Instead, the individual surfaces of the polygonal profile are designed to be slightly convex. In addition, the same surface quality cannot be achieved as is the case, for example, with classic milling. However, as long as no greater precision is required and the focus is on cost savings, polygon hitting is still a serious alternative for producing polygonal profiles on workpieces.

Nonetheless, there is a need to produce polygonal profiles in a comparatively inexpensive manner using alternative manufacturing processes that do not have the disadvantage of convex surfaces.

It is therefore an object of the present invention to provide a tool and a method that enables the production of a polygonal profile on a workpiece in a cost-effective and reliable manner and which enables better machining results on the workpiece compared to the already known polygon hitting . According to a first aspect of the present invention, this object is achieved by a skiving tool, with a shank that extends along a longitudinal axis of the tool, and a cutting head which is arranged at a front end of the shank, the cutting head having a plurality of circumferentially angeord designated teeth, each of the teeth viewed in a cross-section orthogonal to the longitudinal axis has a convex rounded contour, the contour at a first end either directly or via an interposed first concave transition into the convex rounded contour of a first adjacent tooth the plurality of teeth merges and at a second end opposite the first end either directly or via a second concave transitional contour arranged between them merges into the convex rounded contour of a second adjacent tooth of the plurality of teeth, and one in the cross section as a distance between d The width of each tooth of the plurality of teeth measured at the first end and the second end is greater than a height of the respective tooth measured in the cross section orthogonal to the width and midway between the first end and the second end.

According to a second aspect of the present invention, the above

The object is achieved by a method for machining a workpiece, which has the following steps:

Provision of a skiving tool and the workpiece to be machined;

Production of an outer contour on the workpiece with the help of the skiving tool during skiving, the outer contour to be produced in the cross-sectional profile of the workpiece essentially corresponding to a regular convex polygon, and with skiving, the skiving tool and the workpiece rotating with opposite directions of rotation, an axis of rotation of the skiving tool is aligned at a defined cross-axis angle with respect to an axis of rotation of the workpiece and the skiving tool and / or the workpiece are simultaneously moved in a translatory manner to generate a feed movement. The skiving tool used in the method according to the invention is preferably the skiving tool according to the invention.

The present invention is thus a completely new way. Instead of the previously known manufacturing processes such as milling and polygon hitting, a skiving process using a corresponding skiving tool is used to produce the polygonal profile. Skiving has been known per se for a long time. However, the idea of using power skiving to produce a polygonal profile is completely new.

[0016] Power skiving is typically used for the production of gears, be it

Internal or external teeth, used. A typical field of application is the manufacture of gears.

Skiving per se has been known for more than 100 years. A first patent application in this regard with the number DE 243514 goes back to 1910. In the years that followed, power skiving was not given much attention for a long time. In the past decade, however, this very old manufacturing process for machining a workpiece was taken up again and is now widely used in the manufacture of various gears. A comparatively new patent application on this subject is, for example, WO 2012/152659 A1.

Skiving is typically used in the manufacture of gears as an alternative to hobbing or gear shaping. Compared to hobbing and gear shaping, it enables a significant reduction in machining times. In addition, a very high processing quality can be achieved. Power skiving therefore enables a very productive and at the same time high-precision manufacture of gears.

When skiving, the workpiece and the tool are driven with a coordinated (synchronized) speed ratio. In the production of external gears, the workpiece and tool are operated in opposite directions or in opposite directions. opposite direction of rotation driven. In the manufacture of internal gears, on the other hand, the workpiece and tool are driven in the same direction of rotation.

The tool is employed obliquely, at a predetermined angle, which is usually referred to as the cross-axis angle, relative to the workpiece. The axis cross angle denotes the angle between the axis of rotation of the power skiving tool and the axis of rotation of the workpiece to be machined.

To generate a feed movement, the tool and / or the workpiece is also moved in a translatory manner. The resulting relative movement between the roller skiving tool and the workpiece is therefore a type of screwing movement that has a rotational component (rotary component) and a thrust component (translational component).

The workpiece is machined with the teeth arranged on the circumference of the cutting head of the peeling tool. The crossed axis arrangement creates a relative speed between tool and workpiece. This relative movement is used as a cutting movement and has its main cutting direction along the tooth gap of the workpiece. It is therefore said that the chip is "peeled off" during machining. The size of the cutting speed depends on the size of the axis intersection angle of the feed movement and on the speed of the machining spindles.

To use such a skiving process for the production of gears or other types of toothing has, as I said, already established. The inventors of the present invention have now found, however, that such a skiving process can also be used for the production of polygonal profiles (cross-sectional profiles which correspond to a regular convex polygon). Even though this was surprising at the beginning, it has turned out to be extremely advantageous, since the typical advantages of power skiving can also be used in the production of polygonal profiles. In this way, polygonal profiles can be produced even faster than is the case by means of polygonal hammering. Furthermore, the machining conditions as well as the cutting forces are significantly better with power skiving than with polygon turning, since the workpiece is machined more "peeling" rather than "hitting". This means that polygonal profiles with a significantly higher surface quality can be produced.

Furthermore, in comparison to production by means of polygon hitting, there are no convex surfaces. Instead, almost completely flat surfaces can be produced on the workpiece. In addition, the angular transitions between the individual flat surfaces of the polygonal profile can be produced much more precisely using power skiving than using polygon hitting. All in all, this results in an extremely advantageous type of production that was by no means foreseeable.

One of the inventors' findings, which enabled the production of polygonal profiles by means of skiving, was the idea of specially shaping the teeth on the skiving tool. Unlike power skiving tools, which are used for the typical production of gears, the power skiving tool according to the invention is equipped with convex rounded teeth that are significantly flatter or less curved.

The individual teeth are preferably continuously curved. In other words, the teeth have no kinks or corners when viewed in cross-section orthogonal to the longitudinal axis of the tool. In the cross section, each tooth therefore has a continuously and steadily running tangent slope.

In the present case, a "convexly rounded" contour is understood to mean any type of outwardly curved contour that is rounded, that is to say without clear corners and edges. However, in the cross section described, this contour is not necessarily adapted to a circular shape or exactly circular, but can also be elliptical or oval or have some other rounded free shape. Preferably, a convexly rounded free form is actually used as the contour in said cross section orthogonal to the longitudinal axis. Between these teeth, which have a convex rounded contour, either a concave transition contour can be provided or a direct transition between the individual teeth can be implemented. If a concave transition structure is provided between the individual teeth, this is preferably designed to be small compared to the teeth. The smaller this transition structure, the easier it is to create the corners of the polygonal profile on the workpiece. The concave transition structure can also be quite angular and, unlike the convexly rounded contour of the teeth, does not have to be rounded.

As already mentioned, an essential feature of the power skiving tool according to the invention lies in the type of configuration of the individual teeth, which, viewed in the cross-section orthogonally to the longitudinal axis, are preferably significantly wider than they are high. The width b is measured as the distance between the first end and the second end of each tooth. The height h is measured as a height of the respective tooth measured orthogonally to the width and centrally between the first end and the second end in the same cross section. The height h is preferably the distance from a point on the contour of the tooth, which is equidistant from the first and the second end, to a connecting line between the first and the second end. The length of the last-mentioned connecting line corresponds to the width of the tooth.

Through this very flat and slightly curved design of the teeth of the

With the power skiving tool, it is also possible to produce almost completely flat surfaces on the workpiece with the help of power skiving.

The corner machining of the polygonal profiles is essentially carried out through the transitions between the individual teeth.

By appropriate coordination of the speed ratio of the speeds with which the workpiece or the tool are rotated, different regular polygonal cross-sections can be produced on the workpiece. The power skiving tool is preferably rotated at a first speed and the workpiece at a second Speed rotates, the second speed being an integral multiple of the first speed. The workpiece is therefore typically rotated faster than the tool. However, this per se as well as the other parameters of the skiving process correspond to the conventional skiving process, which is used for the production of gears.

According to a preferred embodiment, the width of each tooth of the plurality of teeth is more than twice as large as the height of the respective tooth. Particularly before given to the width of each tooth is more than three times as large as the height of the respective tooth.

The teeth are thus extremely flat compared to the teeth of a classic power skiving tool. This is particularly advantageous in order to ensure that the planarity of the flat surfaces to be produced on a polygonal profile is as precise as possible. According to the invention it can even be provided that the ratio of width to height of each tooth is even greater than 5: 1, 6: 1 or 7: 1.

Another feature of the described flat or slightly curved configuration of the individual teeth can be that a first tangent applied in the cross section to the first end of the convex rounded contour of each tooth in the cross section orthogonal to the longitudinal axis of the tool the second end of the convexly rounded contour intersects the second tangent at an angle a, where 60 ° <a <140 ° applies. Preferably even 80 ° <a <130 ° applies.

In contrast, teeth of conventional skiving tools typically have two opposite side flanks, which are aligned almost parallel or even exactly parallel to one another at the transition between the individual teeth, so that the tangents described in this case either have no intersection point or below would enclose a much smaller angle.

According to a further embodiment, the first and the second concave transition structure, that is, the transition structure between the individual teeth of the Skiving tool, viewed in the cross section orthogonal to the longitudinal axis, a radius. This radius, designed as a transition contour, also cuts with the machining, as already mentioned, and thus machines the workpiece.

Furthermore, it is preferred that each tooth of the plurality of teeth has an identical shape to the other teeth of the plurality of teeth. Typically the power skiving tool cuts that is on the entire circumference during the skiving processing, each tooth being rolled over one of the flat surfaces during the production of a polygonal profile in order to machine them.

According to a further embodiment, each of the plurality of teeth on a front end of the cutting head facing away from the shank has a planar rake face which is inclined at an angle other than 90 ° with respect to the longitudinal axis.

The rake faces are thus typically arranged on an upper side of the teeth; they form the front end of the cutting head, which faces away from the shank of the power skiving tool. The rake faces are typically designed as planar surfaces. In relation to the longitudinal axis of the power skiving tool, the rake faces are preferably inclined, that is to say not arranged perpendicular to the longitudinal axis.

Depending on the configuration of the power skiving tool according to the invention, the rake faces of all teeth can be arranged in a common conical surface which is rotationally symmetrical to the longitudinal axis. Alternatively, a transition surface is arranged between the clamping surfaces of two adjacent teeth, which is also arranged at the front end of the cutting head and directly adjoins the chip surfaces of the two adjacent teeth. The individual rake faces of the teeth are then in different planes. Individual step-like steps are then created between the individual teeth on the face or between the rake faces. The latter comes about in particular because the rake faces of the teeth are typically produced with a grinding wheel. This typically results in a shoulder between the rake face of one tooth and the rake face of an adjacent tooth, which looks like a kind of step. The inventive According to the power skiving tool can, as already mentioned, however, also be designed in such a way that all rake faces are arranged in a common conical surface.

According to a preferred embodiment, the power skiving tool has a total of twenty-four teeth. Due to this relatively high number of teeth, the production of polygonal profiles is significantly faster than using classic milling and even faster than using polygon turning.

According to a further embodiment, it is provided that the teeth each have a circumferentially arranged flank which is aligned obliquely to the longitudinal axis. The flanks of the teeth therefore preferably run non-parallel to the longitudinal axis.

According to a further embodiment of the power skiving tool, the cutting head can be releasably attached to the shaft. In this case, the entire cutting head can be exchanged when worn and replaced with a new one. Various interfaces come into consideration as the interface between the cutting head and the shaft. The interface preferably has a screw connection.

The cutting head or at least the teeth arranged on it are preferably made of hard metal, whereas the shaft of the power skiving tool according to the invention is typically made of steel. Depending on the size of the skiving tool, however, the entire tool can also be made of hard metal. It is also possible to equip the cutting head of the power skiving tool with individual indexable inserts that form the teeth. Furthermore, hard metal cutting edges, which form the teeth, can be soldered onto the replaceable head.

It goes without saying that the features mentioned above and those yet to be explained below can be used not only in the respectively specified combination, but also in other combinations or on their own, without departing from the scope of the present invention. Exemplary embodiments of the invention are shown in the following drawings and are explained in more detail in the following description. Show it:

1 is a perspective view of an embodiment of the skiving tool according to the invention;

FIG. 2 shows a side view of the power skiving tool shown in FIG. 1; FIG.

FIG. 3 shows a detailed view from FIG. 2; FIG.

Fig. 4 is a plan view from below of the tool skiving tool shown in Figures 1 and 2;

FIG. 5 shows a detail from FIG. 4;

6 shows the detail shown in FIG. 5 in a sectional view orthogonal to the longitudinal axis of the power skiving tool;

7 shows a perspective view of the cutting head of the power skiving tool shown in FIG. 1;

FIG. 8 shows a detail from FIG. 7; FIG.

9 shows a perspective view of the power skiving tool shown in FIG. 1 together with a workpiece to be machined; and

10a-d several views to illustrate a skiving machining of a workpiece with the aid of the skiving tool according to the invention. 1 shows a perspective view of an exemplary embodiment of the power skiving tool according to the invention. The power skiving tool is identified therein in its entirety with the reference number 10.

The power skiving tool 10 according to the invention has a shank 12 which extends along a longitudinal axis 14. In the embodiment shown, the shaft 12 is cylindrical. In principle, however, this can also have a different shape, that is, for example, be designed in the shape of a cuboid.

Furthermore, the power skiving tool 10 has a cutting head 16 which is arranged on a front end of the shaft. A multiplicity of teeth 18, which are distributed over the circumference of the cutting head 16, are arranged on the cutting head 12.

As can be seen in particular in FIGS. 4-6, the teeth 18 have a convexly rounded contour. More precisely, the teeth 18 have this convex rounded contour in a cross section orthogonal to the longitudinal axis 14, as is shown in FIG. 6.

In contrast to the teeth of conventional power skiving tools, the teeth 18 of the power skiving tool 10 according to the invention are neither angular nor tapering to a point. They are designed much more rounded, which means that they have no corners or sharp edges. Another feature of the skiving tool 10 according to the invention can be seen in the fact that the teeth 18 are significantly flatter or less strongly curved than is the case with conventional skiving tools that are used to produce gears.

The teeth 18 have a rake face 20 on an end of the teeth 18 facing away from the shaft 12. As can be seen in particular from FIG. 4, the rake faces 20 of all teeth 18 in the power skiving tool 10 according to the exemplary embodiment shown here lie in a common plane. This plane is a conical plane which runs all around at a constant angle relative to the longitudinal axis 14. Alternatively, however, it is also possible that the rake face Chen 20 of the individual teeth are arranged in different planes, then between the rake faces 20 of two adjacent teeth 18 a kind of stair step is created.

The power skiving tool 10 according to the exemplary embodiment shown here has a total of twenty-four such teeth 18. These twenty-four teeth 18 are evenly distributed over the circumference of the cutting head 16 and protrude in a star shape from its circumference. As can be seen from the figures, however, the teeth 18 do not project exactly in the radial direction (orthogonal to the longitudinal axis 14) from the circumference of the cutting head 16.

On the circumferential side, each of the teeth 18 has a flank 22 which represents the radially outermost part of each tooth 18 and thus also the radially outermost part of the cutting head 16. These flanks 22 are skewed with respect to the longitudinal axis 14, which can be seen in particular from FIG. 3.

5 and 6 illustrate the slight curvature and flat configuration of the teeth 18, which is characteristic of the power skiving tool 10 according to the invention. In this regard, FIG. 6 shows a detail of the cutting head 16 in a cross section which is oriented orthogonally to the longitudinal axis 14. In addition to the convexly rounded contour of each tooth 18, it can also be seen from FIGS. 5 and 6 that the teeth 18, according to the exemplary embodiment shown here, merge directly into one another. In other words, each tooth 18 in the cross section shown in FIG. 6 merges directly into the convex rounded contour of an adjacent tooth 18 'at its first end 24 and directly into the convex rounded contour at its second end 26 opposite the first end 24 Contour of its second adjacent tooth 18 "passes.

Instead of a direct transition of the convexly rounded contours of the individual teeth 18 into one another, concave transition contours can also be provided between the individual teeth 18, but compared to the convexly rounded contours that form the teeth 18 in the cross section shown comparatively are small. Radii, for example, come into consideration as concave transition contours between the individual teeth 18.

The flat or slightly curved type of design of the individual teeth can be characterized in particular on the basis of the following features: A width b of each tooth 18 measured as the distance between the first end 24 and the second end 26 in the cross section shown in FIG is significantly greater than a height h of the respective tooth 18 measured in the cross section orthogonal to the width b and centrally between the first end 24 and the second end 26. As indicated in FIG the contour of the tooth 18 to a connec tion line 30 between the first and the second end 24, 26 measured. The length of the connecting line 30 corresponds to the width b of the tooth 18. The point 28 is a point at the zenith of the tooth, which is the same distance from the first end 24 and the second end 26.

There is preferably a ratio of at least 2: 1, preferably of at least 3: 1 or even of at least 5: 1 between the width b and the height h.

A first tangent 32 applied in the cross section shown in FIG. 6 to the first end 24 of the convex rounded contour of the tooth 18 and a second tangent 34 applied in the cross section to the second end 26 of the convex rounded contour of the tooth 18 intersect at an angle α, which is preferably in the range of 60 ° <a <140 °. As can be seen from Fig. 6, the angle a is an interior angle measured at the intersection of the two tangents 32, 34 within the imaginary triangle, the triangles of which are the intersection 36 of the two tangents 32, 34, the first end 24 and the second end are 26.

The individual teeth 18 preferably all have an identical shape, which corresponds to the shape mentioned above. The teeth 18 are preferably made of hard metal, while the shaft 12 is preferably made of steel. The power skiving tool 10 according to the invention is particularly suitable for producing an outer contour which essentially corresponds to a regular convex polygon in the cross-sectional profile of the workpiece. The term "essentially", which is assigned to the term "regular convex polygon", is intended to clarify at this point that the contour to be produced on the workpiece in the overall view is a regular polygonal cross-sectional profile, which at the microscopic level or already In the detailed view, however, it does not necessarily correspond exactly to a regular polygon due to manufacturing inaccuracies. For example, individual roundings can occur in the corners of the polygonal profile.

9 illustrates quite generally the type of interaction of the skiving tool 10 with a workpiece 38. During skiving machining, both the skiving tool 10 and the workpiece 38 are rotated. However, the power skiving tool 10 and the workpiece 38 are rotated with mutually opposite or opposite directions of rotation. In the example shown in Fig. 9, the workpiece 38 is rotated clockwise and the skiving tool 10 is rotated counterclockwise.

The power skiving tool 10 is rotated about its longitudinal axis 14. The longitudinal axis of the workpiece 38 serves as the axis of rotation 40 of the workpiece 38. Although this cannot be clearly seen in FIG. 9, the two axes of rotation 14, 40 are not parallel, but transverse to one another at a so-called cross-axis angle. This oblique arrangement of the axes of rotation 14, 40 to one another is characteristic of power skiving. The crossed axis arrangement creates a relative speed between the power skiving tool 10 and workpiece 38.

During the skiving operation, the individual teeth 18 slide on the workpiece 38 and in the process lift chips from the workpiece 38. This can be seen, for example, from the sequence of images indicated schematically in FIGS. 10a-10d, which serves to illustrate the power skiving process.

In addition to the rotation of workpiece 38 and tool 10, during power skiving, tool 10 and / or workpiece 38 is also moved in a translatory manner. In this manner and way, a kind of screwing movement is created through which the chip lifted from the workpiece 38 is "peeled out".

In the present case, an outer contour is generated on the workpiece 38 with the aid of the power skiving tool 10 in the manner mentioned, which, viewed in cross section, corresponds to a regular hexagon. Such an outer contour corresponds, for example, to the outer contour of a hexagon on a screw or a bolt.

As can be seen in particular from the sequence of images indicated schematically in FIGS. 10a-10d, the flat surfaces of the hexagonal profile are generated with the aid of the teeth 18, which have the previously described flat and comparatively slightly curved, convexly rounded contour. The corners of the hexagonal profile are, however, generated with the aid of the transition contours between the teeth 18 or with the spaces between the teeth, which results in more or less exact corners on the workpiece 38.

During the skiving process, the workpiece 38 is preferably rotated at a higher speed than the skiving tool 10. To generate the hexagonal profile shown as an example on the workpiece 38, a speed ratio of 3: 1 can be provided, for example. For example, the power skiving tool 10 can be rotated at a speed in the range of 3,000 rpm, while the workpiece 38 is rotated at a speed in the range of 12,000 rpm. The axis crossing angle β, which is only shown schematically in FIG. 9, can be, for example, 25 °. The cutting speed can be set to 100 m / min.

In this way, an outer contour can be created on a workpiece 38 very simply, inexpensively and extremely quickly, which corresponds in cross section to a regular convex polygon.

Claims

1. Skiving tool (10), with a shaft (12) which extends along a longitudinal axis (14) of the tool (10), and a cutting head (16) which is arranged at a front end of the shaft (12), wherein the cutting head (16) has a plurality of circumferentially arranged teeth (18), each of the teeth (18) having a convex rounded contour, viewed in a cross section orthogonal to the longitudinal axis (14), which at a first end (24) either directly or via a first concave transition con structure arranged between them in the convex rounded contour of a first adjacent tooth (18 ') of the plurality of teeth (18) and either directly at a second end (26) opposite the first end (24) or a second concave transition contour arranged therebetween merges into the convex rounded contour of a second adjacent tooth (18 ″) of the plurality of teeth (18), and one in the cross section as the distance between which Most end (24) and the second end (26) measured width (b) of each tooth of the plurality of teeth (18) greater than one in the cross section orthogonal to the width (b) and measured midway between the first end and the second end Height (h) of the respective tooth (18).

2. Skiving tool according to claim 1, wherein the width (b) of each tooth of the plurality of teeth (18) is more than twice as large as the height (h) of the respective tooth (18), preferably more than three times as large as the height (h) of the respective tooth (18).

3. Skiving tool according to claim 1 or 2, wherein a first tangent (32) applied in the cross section to the first end (24) of the convex rounded contour and a second applied in the cross section to the second end (26) of the convex rounded contour Tangent (34) intersects at an angle a, where: 60 ° <a <140.

4. Skiving tool according to one of the preceding claims, wherein the first and the second concave transition contour viewed in the cross section is a radius.

5. Skiving tool according to one of the preceding claims, wherein each tooth (18) of the plurality of teeth (18) has an identical shape to the remaining teeth of the plurality of teeth (18).

6. skiving tool according to any one of the preceding claims, wherein each of the plurality of teeth (18) on a front face, the shaft (12) avant th end of the cutting head (16) has a rake face with respect to the longitudinal axis (14) under a Angle is inclined not equal to 90 °.

7. Skiving tool according to one of the preceding claims, wherein the rake faces (20) of all teeth (18) of the plurality of teeth (18) are arranged in a common conical surface which is rotationally symmetrical to the longitudinal axis (14).

8. Skiving tool according to one of claims 1-6, wherein a transition surface is arranged between the rake faces (18) of two adjacent teeth (18) of the plurality of teeth (18), which is also arranged at the front end of the cutting head (16) and directly adjoins the rake faces (20) of the two adjacent teeth (18).

9. Skiving tool according to one of the preceding claims, wherein each of the plurality of teeth (18) each has a circumferentially arranged flank (22) which is aligned obliquely to the longitudinal axis (14).

10. Skiving tool according to one of the preceding claims, wherein the plurality of teeth (18) has more than twelve teeth.

11. Skiving tool according to one of the preceding claims, wherein the shank (12) made of steel and the teeth (18) of the cutting head (16) are made of hard metal.

12. Use of the power skiving tool according to one of the preceding claims for producing an outer contour on a workpiece which essentially corresponds to a regular convex polygon in the cross-sectional profile of the workpiece.

13. Process for the machining of a workpiece, with the steps:

Providing a skiving tool (10) and the workpiece to be machined (38);

Production of an outer contour on the workpiece (38) with the help of the skiving tool (10) during skiving, the outer contour to be produced in the cross-sectional profile of the workpiece (38) essentially corresponding to a regular convex polygon, and the skiving tool ( 10) and the workpiece (38) are rotated in opposite directions to each other, a rotation axis (14) of the power skiving tool (10) is aligned at a defined cross axis angle (β) with respect to a rotation axis (40) of the workpiece (38) and the power skiving tool ( 10) and / or the workpiece (38) are simultaneously moved in a translatory manner to generate a feed movement.

14. The method according to claim 13, wherein in the skiving, the skiving tool (10) is rotated at a first speed and the workpiece (38) is at a second speed, the second speed is an integral multiple of the first speed.

15. The method according to claim 13 or 14, wherein the skiving tool (10) is a skiving tool according to any one of claims 1-11.