CN109262078A - Process the skiving cutter and processing method of speed reducer pin wheel housing internal tooth - Google Patents

Process the skiving cutter and processing method of speed reducer pin wheel housing internal tooth Download PDF

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Publication number
CN109262078A
CN109262078A CN201710581772.2A CN201710581772A CN109262078A CN 109262078 A CN109262078 A CN 109262078A CN 201710581772 A CN201710581772 A CN 201710581772A CN 109262078 A CN109262078 A CN 109262078A
Authority
CN
China
Prior art keywords
blade
skiving cutter
central axis
processed
workpiece
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201710581772.2A
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Chinese (zh)
Inventor
吴少兴
彭学云
彭学明
刘姚春
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
KUNSHAN GUANGTENG INTELLIGENT MACHINERY CO Ltd
Original Assignee
KUNSHAN GUANGTENG INTELLIGENT MACHINERY CO Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by KUNSHAN GUANGTENG INTELLIGENT MACHINERY CO Ltd filed Critical KUNSHAN GUANGTENG INTELLIGENT MACHINERY CO Ltd
Priority to CN201710581772.2A priority Critical patent/CN109262078A/en
Publication of CN109262078A publication Critical patent/CN109262078A/en
Pending legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23FMAKING GEARS OR TOOTHED RACKS
    • B23F21/00Tools specially adapted for use in machines for manufacturing gear teeth
    • B23F21/005Tools specially adapted for use in machines for manufacturing gear teeth with plural tools on a common axis
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23FMAKING GEARS OR TOOTHED RACKS
    • B23F5/00Making straight gear teeth involving moving a tool relatively to a workpiece with a rolling-off or an enveloping motion with respect to the gear teeth to be made

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Gear Processing (AREA)

Abstract

A kind of skiving cutter and processing method for processing speed reducer pin wheel housing internal tooth, skiving cutter includes: multiple blades;Blade part, blade part include: cylindrical mounting portion, and blade is arranged on the outer peripheral surface of mounting portion, and blade is separated from each other at an equal pitch;With the main part for being in Cone edge mesa-shaped, an end face of main part is fixedly connected with mounting portion;Pedestal, pedestal is cylindrical, is fixedly connected with the other end of main part;The central axis of pedestal, main part and mounting portion is located along the same line, and the central axis of pedestal, main part and mounting portion is the central axis of skiving cutter.Pass through the internal tooth of skiving tool sharpening speed reducer pin wheel housing, skiving cutter does not have non-processing idle stroke, continuous cutting is carried out by ring gear of the clamped one time to speed reducer pin wheel housing, the rapid processing molding of internal tooth high-efficiency high-accuracy is realized, substantially increases the efficiency of processing internal tooth.

Description

Process the skiving cutter and processing method of speed reducer pin wheel housing internal tooth
Technical field
The present invention relates to the technical fields of machining, and in particular to a kind of skiving cutter for processing speed reducer pin wheel housing internal tooth Tool and processing method.
Background technique
The internal tooth processing of speed reducer pin wheel housing is formed by Gear Shaping at present, processed pin wheel housing and pinion cutter Tool processes the internal tooth tooth form of pin wheel housing according to the generating theory of engagement.Gear Shaping includes cutting movement, divides tooth generating motion, Radial feed moves and knife is allowed to move.Cutting movement is that the upper and lower reciprocating motion of pinion cutter is used to cutting workpiece, is cut downwards Stroke is cut, is then idle stroke upwards.Dividing tooth generating motion is that correct meshing relation should be kept between pinion cutter and workpiece, is inserted Serrated knife tool makes a round trip, rotary feed of the workpiece with respect to pinion cutter when the arc length turned on reference circle is processing, therefore inserts The engagement process i.e. rotary feed process of serrated knife tool and workpiece.Radial feed movement is in gear shaping, to be gradually switched to entirely Tooth depth, pinion cutter should have radial feeds.Allowing knife to move is, in order to avoid pinion cutter abrades the machined flank of tooth and reduction The abrasion of cutter tooth, when pinion cutter moves upwards, workbench drives workpiece to exit cutting region a distance radially, and inserts Serrated knife has when carrying out down-cutting stroke, and workbench sets back again.
As it can be seen that Gear Shaping needs to process the gear teeth by stroke motion repeatedly, in cutting movement, pinion cutter is being held It has gone and has carried out primary non-processing property backlash journey after cutting again, therefore led to the low efficiency of Gear Shaping.
Summary of the invention
Present invention solves the technical problem that being how to improve the efficiency of the internal tooth processing of speed reducer pin wheel housing.
In order to solve the above technical problems, the present invention provides a kind of skiving cutter for processing speed reducer pin wheel housing internal tooth, comprising: Multiple blades;Blade part, the blade part include: cylindrical mounting portion, and the outer peripheral surface of the mounting portion is arranged in blade On, the blade is separated from each other at an equal pitch;With the main part for being in Cone edge mesa-shaped, an end face of the main part and institute Mounting portion is stated to be fixedly connected;Pedestal, the pedestal is cylindrical, is fixedly connected with the other end of the main part;The base The central axis of seat, the main part and the mounting portion is located along the same line, the pedestal, the main part and the peace The central axis in dress portion is the central axis of the skiving cutter.
Optionally, the blade includes: blade top surface, and the outer peripheral surface of the blade top surface and the main part is in same On curved surface;Blade bottom surface, the blade bottom surface are opposite with the blade top surface;Blade circumferential surface, the blade circumferential surface respectively with institute It states blade top surface, the blade bottom surface to connect, surrounds the blade.
Optionally, there is knife between the blade bottom surface and the plane of the central axis upright relative to the skiving cutter Has anterior angle.
Optionally, the blade has addendum line on the blade circumferential surface, between the addendum line and the shaft axis With tool clearance.
Optionally, it is provided with shaft hole on the pedestal, for installing the shaft of the skiving cutter, the shaft hole The central axis of central axis and the pedestal is located along the same line.
Optionally, the shaft hole penetrates through the pedestal, the main part and the mounting portion.
The present invention also provides a kind of method for processing retarder pin wheel housing internal tooth, skiving cutter as described above, the vehicles Serrated knife tool is rotated around the central axis of its own;Workpiece to be processed, the workpiece to be processed are retarder pin wheel housing, are had to be added The ring gear of work, the workpiece to be processed are rotated around the central axis of its own;The central axis of the skiving cutter with it is described There are a processing angles between the central axis of workpiece to be processed;The skiving cutter is during itself rotation along to be processed The central axial direction of workpiece is fed to the workpiece to be processed, and the skiving cutter enters the ring gear;The ring gear There is upper periphery and following peripheral in the central axial direction of the workpiece to be processed, the blade is cut since the upper periphery The ring gear is cut, when the blade reaches the following peripheral, skiving cutter described in feed-disabling keeps the skiving cutter It is constant with the position of the workpiece to be processed;The skiving cutter is rotated around the central axis of its own, the workpiece to be processed Central axis around its own rotates, and the blade is along the central axial direction of the workpiece to be processed and the week of the ring gear The ring gear is cut to direction, gradually processes the internal tooth of the ring gear.
Compared with prior art, technical solution of the present invention, which has the advantages that, provides a kind of processing speed reducer The skiving cutter and processing method of pin wheel housing internal tooth need to keep vehicle when using this kind of skiving tool sharpening speed reducer pin wheel housing There are a machining angles between serrated knife tool and the rotating shaft of speed reducer pin wheel housing, while skiving cutter is along speed reducer pin wheel housing Central axial direction is fed to speed reducer pin wheel housing, and the blade of skiving cutter is opened from the upper periphery of the ring gear of speed reducer pin wheel housing Begin cutting ring gear, until blade reaches the following peripheral feed-disabling skiving cutter of ring gear.Skiving cutter is around its own center Axis rotation, speed reducer pin wheel housing are rotated around its own central axis, and blade gradually processes the internal tooth of ring gear.It can send out Existing, by the internal tooth of skiving tool sharpening speed reducer pin wheel housing, skiving cutter does not have non-processing idle stroke, passes through clamped one time Continuous cutting is carried out to the ring gear of speed reducer pin wheel housing, the rapid processing molding of internal tooth high-efficiency high-accuracy is realized, greatly improves The efficiency of processing internal tooth.
Detailed description of the invention
Fig. 1 is the front view of skiving cutter of the invention;
Fig. 2 is the stereoscopic schematic diagram of the skiving cutter of Fig. 1;
Fig. 3 is the enlarged drawing at the A in Fig. 1;
Fig. 4 is the cross-sectional view one of the skiving tool sharpening speed reducer pin wheel housing of Fig. 1;
Fig. 5 is the cross-sectional view two of the skiving tool sharpening speed reducer pin wheel housing of Fig. 1;
Fig. 6 is the open and flat figure of the skiving tool sharpening speed reducer pin wheel housing of Fig. 1.
Specific embodiment
The technical issues of for Gear Shaping low efficiency in the prior art, the present invention provides a kind of processing deceleration eedle teeth The skiving cutter and processing method of shell internal tooth carry out continuous cutting by ring gear of the clamped one time to speed reducer pin wheel housing, real The rapid processing molding of existing internal tooth high-efficiency high-accuracy, greatly improves the efficiency of processing internal tooth.
It is understandable to enable above-mentioned purpose of the invention, feature and beneficial effect to become apparent, with reference to the accompanying drawing to this The specific embodiment of invention is described in detail.
With reference to Fig. 1 and Fig. 2, a kind of skiving cutter 1 for processing speed reducer pin wheel housing internal tooth comprising multiple blades 10, knife Blade 20 and pedestal 30.Wherein, blade part 20 includes a cylindrical mounting portion 21 and a main body in Cone edge mesa-shaped Portion 22, mounting portion 21 and main part 22 form blade part 20.Blade 10 is arranged on the outer peripheral surface of mounting portion 21, around mounting portion 21 outer peripheral surface arrangement is opened, and is separated from each other at an equal pitch.
Main part 22 have first end face 221, outer peripheral surface 220 and second end face 222, outer peripheral surface 220 respectively with first end Face 221, second end face 222 connect, so first end face 221, outer peripheral surface 220 and second end face 222 define main part jointly 22.The first end face 221 of main part 22 is fixedly connected with mounting portion 21.
Pedestal 30 is cylindrical, and pedestal 30 is fixedly connected with the second end face 222 of main part 22.Wherein, pedestal 30, main body The central axis of portion 22 and mounting portion 21 is located along the same line, so the central axis of pedestal 30, main part 22 and mounting portion 21 Line is the central axis X of skiving cutter 1.
Referring to fig. 2, blade 10 includes blade top surface 11, blade circumferential surface 12 and blade bottom surface 13.Wherein, blade top surface 11 with The outer peripheral surface 220 of main part 22 is on same curved surface.Blade circumferential surface 12 connects with blade top surface 11, blade bottom surface 13 respectively, Blade bottom surface 12 and blade top surface 11 are opposite.Blade top surface 11, blade circumferential surface 12 and blade bottom surface 13 surround blade 10 jointly Main body.
With reference to Fig. 3, between the plane vertical with the central axis X relative to skiving cutter 1 of the blade bottom surface 13 of blade 10 With a tool orthogonal rake β.Tool orthogonal rake β is bigger, and blade 10 is sharper keen, and cutting workpiece gets up more laborsaving.But before cutter Angle beta is bigger, and the intensity of blade 10 will reduce, so general tool orthogonal rake β is arranged between 10~20 °.
With reference to Fig. 1, blade 10 has addendum line 14, the addendum line 14 and skiving cutter 1 of blade 10 on blade circumferential surface 12 Central axis X between have a tool clearance α.The cutting surface and machined table of tool clearance α reduction blade 10 and workpiece Friction between face.But tool clearance α is bigger, the heat dissipation between blade 10 and workpiece is bad, so general tool clearance α Setting is not more than 2 °.
With reference to Fig. 2, shaft hole 100 is provided on pedestal 30, for installing the shaft (not shown) of skiving cutter 1, The central axis of shaft hole 100 and the central axis of pedestal 30 are located along the same line.Shaft hole 100 penetrates through pedestal 30, main body Portion 22 and mounting portion 21.
With reference to Fig. 6, the blade 10 of skiving cutter 1 has blade central axis 100, and the internal tooth 20 of retarder pin wheel housing has Internal tooth center line axis 200.In the present embodiment, blade central axis 100 is helix, i.e. blade circumferential surface 12 is spiralling Circumferential surface.
With reference to fig. 4 to fig. 6, the internal tooth 20 of retarder pin wheel housing is processed using above-mentioned skiving tool 1.Skiving cutter 1 Central axis X around its own rotates.Workpiece to be processed 2 is retarder pin wheel housing, has ring gear 21 to be processed, to be processed Workpiece 2 is rotated around the central axis Y of its own.Wherein, the central axis of the central axis X of skiving cutter 1 and workpiece to be processed 2 There are a processing angle between Y, which is equal to the angle theta between skiving tool 1 and workpiece to be processed 2.Angle theta is usual It is arranged between 15~25 °.
Skiving cutter 1 around central rotating shaft X rotation during, along workpiece to be processed 2 central axis Y direction to Workpieces processing 2 is fed, and skiving cutter 1 enters ring gear 21.Wherein, ring gear 21 is in the side of the central axis Y of workpiece to be processed 2 There is upper periphery 2a and following peripheral 2b upwards, the blade 10 of skiving tool 1 cuts ring gear 21 since upper periphery 2a, in blade When 10 arrival following peripheral 2b, feed-disabling skiving cutter 1 keeps skiving cutter 1 and the position of workpiece to be processed 2 constant.
Skiving cutter 1 is rotated around the central axis X of its own, and workpiece to be processed 2 is rotated around the central axis Y of its own, Blade 10 cuts ring gear 21 along the central axis Y-direction of workpiece to be processed 2 and the circumferential direction of ring gear 21, gradually processes The internal tooth 20 of ring gear 21.
The internal tooth of speed reducer pin wheel housing is processed using above-mentioned processing method, it is only necessary to pass through clamped one time skiving cutter pair The ring gear of speed reducer pin wheel housing carries out continuous cutting, realizes the rapid processing molding of internal tooth high-efficiency high-accuracy, greatly improves and add The efficiency of work internal tooth.
Although present disclosure is as above, present invention is not limited to this.Anyone skilled in the art are not departing from this It in the spirit and scope of invention, can make various changes or modifications, therefore protection scope of the present invention should be with claim institute Subject to the range of restriction.

Claims (7)

1. a kind of skiving cutter for processing speed reducer pin wheel housing internal tooth characterized by comprising
Multiple blades;
Blade part, the blade part include: cylindrical mounting portion, and blade is arranged on the outer peripheral surface of the mounting portion, institute Blade is stated to be separated from each other at an equal pitch;With the main part for being in Cone edge mesa-shaped, an end face of the main part and the peace Dress portion is fixedly connected;
Pedestal, the pedestal is cylindrical, is fixedly connected with the other end of the main part;
The central axis of the pedestal, the main part and the mounting portion is located along the same line, the pedestal, the main body The central axis of portion and the mounting portion is the central axis of the skiving cutter.
2. skiving cutter as described in claim 1, which is characterized in that the blade includes:
The outer peripheral surface of blade top surface, the blade top surface and the main part is on same curved surface;
Blade bottom surface, the blade bottom surface are opposite with the blade top surface;
Blade circumferential surface, the blade circumferential surface connect with the blade top surface, the blade bottom surface respectively, surround the blade.
3. skiving cutter as claimed in claim 2, which is characterized in that the blade bottom surface with relative to the skiving cutter There is tool orthogonal rake between the plane of central axis upright.
4. skiving cutter as claimed in claim 2, which is characterized in that the blade has tooth top on the blade circumferential surface Line has tool clearance between the addendum line and the shaft axis.
5. skiving cutter as described in claim 1, which is characterized in that shaft hole is provided on the pedestal, for installing The shaft of skiving cutter is stated, the central axis of the shaft hole and the central axis of the pedestal are located along the same line.
6. skiving cutter as claimed in claim 5, which is characterized in that the shaft hole penetrates through the pedestal, the main part With the mounting portion.
7. a kind of method for processing retarder pin wheel housing internal tooth, which is characterized in that
Such as skiving cutter of any of claims 1-7, the skiving cutter is rotated around the central axis of its own;
Workpiece to be processed, the workpiece to be processed are retarder pin wheel housing, have ring gear to be processed, the workpiece to be processed Central axis around its own rotates;
There are a processing angles between the central axis of the skiving cutter and the central axis of the workpiece to be processed;
Central axial direction of skiving cutter during itself rotation along the workpiece to be processed is to described to be processed Workpiece feeding, the skiving cutter enter the ring gear;
The ring gear has upper periphery and following peripheral in the central axial direction of the workpiece to be processed, and the blade is from institute It states upper periphery to start to cut the ring gear, when the blade reaches the following peripheral, skiving cutter described in feed-disabling is protected The position for holding the skiving cutter and the workpiece to be processed is constant;
The skiving cutter is rotated around the central axis of its own, and the workpiece to be processed is rotated around the central axis of its own, The blade cuts the ring gear along the central axial direction of the workpiece to be processed and the circumferential direction of the ring gear, by Step processes the internal tooth of the ring gear.
CN201710581772.2A 2017-07-17 2017-07-17 Process the skiving cutter and processing method of speed reducer pin wheel housing internal tooth Pending CN109262078A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201710581772.2A CN109262078A (en) 2017-07-17 2017-07-17 Process the skiving cutter and processing method of speed reducer pin wheel housing internal tooth

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201710581772.2A CN109262078A (en) 2017-07-17 2017-07-17 Process the skiving cutter and processing method of speed reducer pin wheel housing internal tooth

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Publication Number Publication Date
CN109262078A true CN109262078A (en) 2019-01-25

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2023506984A (en) * 2019-12-20 2023-02-20 ハルトメタル-ウェルクゾーグファブリック ポール ホーン ゲゼルシャフト ミット ベシュレンクテル ハフツング Tools for machining workpieces and methods of machining

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JP2014161972A (en) * 2013-02-26 2014-09-08 Kashifuji:Kk Skiving cutter and creating method of internal gear
CN104493305A (en) * 2014-12-30 2015-04-08 西安交通大学 Car gear machining method based on regulation of gear cutting machine
CN105121082A (en) * 2013-04-22 2015-12-02 格里森工场 Skiving of cylindrical gears
CN105397203A (en) * 2015-12-14 2016-03-16 南京工业大学 Helical tooth scraping cutter for numerical control powerful tooth scraping machining
JP2016074059A (en) * 2014-10-07 2016-05-12 いすゞ自動車株式会社 Helical pinion cutter
CN105689809A (en) * 2016-04-21 2016-06-22 重庆大学 Slotting cutter for cycloidal type precision speed reducer internal gear
WO2016096451A1 (en) * 2014-12-16 2016-06-23 Profilator Gmbh & Co. Kg Hob peeling method and cutting tool for producing at least partially rounded tooth tips
CN205851998U (en) * 2016-02-19 2017-01-04 内蒙古民族大学 A kind of gear shaper without theoretical profile error straight-tooth cuts serrated knife to pieces
CN207057763U (en) * 2017-07-17 2018-03-02 昆山光腾智能机械有限公司 Process the skiving cutter of reductor pin wheel housing internal tooth

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Publication number Priority date Publication date Assignee Title
JPH05228730A (en) * 1992-02-21 1993-09-07 Nachi Fujikoshi Corp Pinion cutter
CN101733486A (en) * 2010-01-18 2010-06-16 天津大学 Method for machining cylindrical gear cutting teeth
CN102441711A (en) * 2010-10-13 2012-05-09 长沙机床有限责任公司 Single-side edge tooth cutting tool for cylindrical gear
CN102441712A (en) * 2010-10-13 2012-05-09 长沙机床有限责任公司 Double-side edge tooth cutting tool for cylindrical gear
CN202984833U (en) * 2012-12-20 2013-06-12 天津大学 Straight-tooth gear slicing cutter without theoretical tooth errors
CN103028788A (en) * 2012-12-28 2013-04-10 天津大学 Designing method of straight-tooth slicing cutter without theoretical tooth profile error
JP2014161972A (en) * 2013-02-26 2014-09-08 Kashifuji:Kk Skiving cutter and creating method of internal gear
CN105121082A (en) * 2013-04-22 2015-12-02 格里森工场 Skiving of cylindrical gears
JP2016074059A (en) * 2014-10-07 2016-05-12 いすゞ自動車株式会社 Helical pinion cutter
WO2016096451A1 (en) * 2014-12-16 2016-06-23 Profilator Gmbh & Co. Kg Hob peeling method and cutting tool for producing at least partially rounded tooth tips
CN104493305A (en) * 2014-12-30 2015-04-08 西安交通大学 Car gear machining method based on regulation of gear cutting machine
CN105397203A (en) * 2015-12-14 2016-03-16 南京工业大学 Helical tooth scraping cutter for numerical control powerful tooth scraping machining
CN205851998U (en) * 2016-02-19 2017-01-04 内蒙古民族大学 A kind of gear shaper without theoretical profile error straight-tooth cuts serrated knife to pieces
CN105689809A (en) * 2016-04-21 2016-06-22 重庆大学 Slotting cutter for cycloidal type precision speed reducer internal gear
CN207057763U (en) * 2017-07-17 2018-03-02 昆山光腾智能机械有限公司 Process the skiving cutter of reductor pin wheel housing internal tooth

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2023506984A (en) * 2019-12-20 2023-02-20 ハルトメタル-ウェルクゾーグファブリック ポール ホーン ゲゼルシャフト ミット ベシュレンクテル ハフツング Tools for machining workpieces and methods of machining
JP7407942B2 (en) 2019-12-20 2024-01-04 ハルトメタル-ウェルクゾーグファブリック ポール ホーン ゲゼルシャフト ミット ベシュレンクテル ハフツング Tools and methods for machining workpieces

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