EP4072701A1 - Method for regenerating an aqueous solution of meg containing salts with purge treatment - Google Patents
Method for regenerating an aqueous solution of meg containing salts with purge treatmentInfo
- Publication number
- EP4072701A1 EP4072701A1 EP20816470.7A EP20816470A EP4072701A1 EP 4072701 A1 EP4072701 A1 EP 4072701A1 EP 20816470 A EP20816470 A EP 20816470A EP 4072701 A1 EP4072701 A1 EP 4072701A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- salts
- meg
- liquid
- carboxylic acids
- mpa
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 150000003839 salts Chemical class 0.000 title claims abstract description 243
- 238000000034 method Methods 0.000 title claims abstract description 70
- 230000001172 regenerating effect Effects 0.000 title claims abstract description 7
- 239000007864 aqueous solution Substances 0.000 title abstract description 10
- 238000010926 purge Methods 0.000 title description 10
- 239000007788 liquid Substances 0.000 claims abstract description 176
- 150000001735 carboxylic acids Chemical class 0.000 claims abstract description 102
- 238000000926 separation method Methods 0.000 claims abstract description 100
- 238000009834 vaporization Methods 0.000 claims abstract description 73
- 150000001734 carboxylic acid salts Chemical class 0.000 claims abstract description 45
- 239000007787 solid Substances 0.000 claims abstract description 28
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 claims description 255
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 76
- 230000008016 vaporization Effects 0.000 claims description 72
- 238000000746 purification Methods 0.000 claims description 22
- FGUUSXIOTUKUDN-IBGZPJMESA-N C1(=CC=CC=C1)N1C2=C(NC([C@H](C1)NC=1OC(=NN=1)C1=CC=CC=C1)=O)C=CC=C2 Chemical compound C1(=CC=CC=C1)N1C2=C(NC([C@H](C1)NC=1OC(=NN=1)C1=CC=CC=C1)=O)C=CC=C2 FGUUSXIOTUKUDN-IBGZPJMESA-N 0.000 claims description 17
- 238000000605 extraction Methods 0.000 claims description 17
- 239000012528 membrane Substances 0.000 claims description 17
- 239000000203 mixture Substances 0.000 claims description 14
- 239000007789 gas Substances 0.000 claims description 12
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 claims description 10
- 230000020477 pH reduction Effects 0.000 claims description 9
- 238000005292 vacuum distillation Methods 0.000 claims description 7
- 229910052757 nitrogen Inorganic materials 0.000 claims description 5
- 229910052799 carbon Inorganic materials 0.000 claims description 4
- 239000011261 inert gas Substances 0.000 claims description 3
- 239000000243 solution Substances 0.000 abstract description 92
- 238000001556 precipitation Methods 0.000 abstract description 9
- 230000008030 elimination Effects 0.000 abstract description 4
- 238000003379 elimination reaction Methods 0.000 abstract description 4
- 238000004064 recycling Methods 0.000 abstract description 2
- 235000002639 sodium chloride Nutrition 0.000 description 214
- 238000011069 regeneration method Methods 0.000 description 25
- 230000008929 regeneration Effects 0.000 description 24
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 21
- 238000009434 installation Methods 0.000 description 10
- 239000003345 natural gas Substances 0.000 description 10
- 238000011033 desalting Methods 0.000 description 9
- WCUXLLCKKVVCTQ-UHFFFAOYSA-M Potassium chloride Chemical compound [Cl-].[K+] WCUXLLCKKVVCTQ-UHFFFAOYSA-M 0.000 description 8
- FAPWRFPIFSIZLT-UHFFFAOYSA-M Sodium chloride Chemical compound [Na+].[Cl-] FAPWRFPIFSIZLT-UHFFFAOYSA-M 0.000 description 8
- 150000001875 compounds Chemical class 0.000 description 8
- 238000004519 manufacturing process Methods 0.000 description 8
- 230000015572 biosynthetic process Effects 0.000 description 7
- 238000005755 formation reaction Methods 0.000 description 7
- 239000002244 precipitate Substances 0.000 description 7
- AEDZKIACDBYJLQ-UHFFFAOYSA-N ethane-1,2-diol;hydrate Chemical compound O.OCCO AEDZKIACDBYJLQ-UHFFFAOYSA-N 0.000 description 6
- 229930195733 hydrocarbon Natural products 0.000 description 6
- 150000002430 hydrocarbons Chemical class 0.000 description 6
- 239000012535 impurity Substances 0.000 description 6
- 239000003112 inhibitor Substances 0.000 description 6
- 238000001914 filtration Methods 0.000 description 5
- FERIUCNNQQJTOY-UHFFFAOYSA-N Butyric acid Natural products CCCC(O)=O FERIUCNNQQJTOY-UHFFFAOYSA-N 0.000 description 4
- 238000009825 accumulation Methods 0.000 description 4
- 238000004821 distillation Methods 0.000 description 4
- 150000007524 organic acids Chemical class 0.000 description 4
- 235000005985 organic acids Nutrition 0.000 description 4
- 239000001103 potassium chloride Substances 0.000 description 4
- 235000011164 potassium chloride Nutrition 0.000 description 4
- 239000011780 sodium chloride Substances 0.000 description 4
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 description 3
- UXVMQQNJUSDDNG-UHFFFAOYSA-L Calcium chloride Chemical compound [Cl-].[Cl-].[Ca+2] UXVMQQNJUSDDNG-UHFFFAOYSA-L 0.000 description 3
- XBDQKXXYIPTUBI-UHFFFAOYSA-N Propionic acid Chemical class CCC(O)=O XBDQKXXYIPTUBI-UHFFFAOYSA-N 0.000 description 3
- UIIMBOGNXHQVGW-DEQYMQKBSA-M Sodium bicarbonate-14C Chemical compound [Na+].O[14C]([O-])=O UIIMBOGNXHQVGW-DEQYMQKBSA-M 0.000 description 3
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 3
- 239000002253 acid Substances 0.000 description 3
- 239000001110 calcium chloride Substances 0.000 description 3
- 229910001628 calcium chloride Inorganic materials 0.000 description 3
- 235000011148 calcium chloride Nutrition 0.000 description 3
- 238000002156 mixing Methods 0.000 description 3
- -1 organic acid salts Chemical class 0.000 description 3
- 230000001960 triggered effect Effects 0.000 description 3
- QTBSBXVTEAMEQO-UHFFFAOYSA-M Acetate Chemical compound CC([O-])=O QTBSBXVTEAMEQO-UHFFFAOYSA-M 0.000 description 2
- FERIUCNNQQJTOY-UHFFFAOYSA-M Butyrate Chemical compound CCCC([O-])=O FERIUCNNQQJTOY-UHFFFAOYSA-M 0.000 description 2
- XBDQKXXYIPTUBI-UHFFFAOYSA-M Propionate Chemical compound CCC([O-])=O XBDQKXXYIPTUBI-UHFFFAOYSA-M 0.000 description 2
- 150000001732 carboxylic acid derivatives Chemical class 0.000 description 2
- 230000000295 complement effect Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 239000003792 electrolyte Substances 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 229910017053 inorganic salt Inorganic materials 0.000 description 2
- 150000002500 ions Chemical class 0.000 description 2
- BDAGIHXWWSANSR-UHFFFAOYSA-N methanoic acid Natural products OC=O BDAGIHXWWSANSR-UHFFFAOYSA-N 0.000 description 2
- OSWFIVFLDKOXQC-UHFFFAOYSA-N 4-(3-methoxyphenyl)aniline Chemical compound COC1=CC=CC(C=2C=CC(N)=CC=2)=C1 OSWFIVFLDKOXQC-UHFFFAOYSA-N 0.000 description 1
- 239000004215 Carbon black (E152) Substances 0.000 description 1
- BDAGIHXWWSANSR-UHFFFAOYSA-M Formate Chemical compound [O-]C=O BDAGIHXWWSANSR-UHFFFAOYSA-M 0.000 description 1
- AEMRFAOFKBGASW-UHFFFAOYSA-N Glycolic acid Chemical class OCC(O)=O AEMRFAOFKBGASW-UHFFFAOYSA-N 0.000 description 1
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 1
- PMZURENOXWZQFD-UHFFFAOYSA-L Sodium Sulfate Chemical compound [Na+].[Na+].[O-]S([O-])(=O)=O PMZURENOXWZQFD-UHFFFAOYSA-L 0.000 description 1
- 235000011054 acetic acid Nutrition 0.000 description 1
- 150000001242 acetic acid derivatives Chemical class 0.000 description 1
- 239000003513 alkali Substances 0.000 description 1
- 239000012296 anti-solvent Substances 0.000 description 1
- 239000008346 aqueous phase Substances 0.000 description 1
- 150000004648 butanoic acid derivatives Chemical class 0.000 description 1
- 125000004432 carbon atom Chemical group C* 0.000 description 1
- 230000015556 catabolic process Effects 0.000 description 1
- 150000001768 cations Chemical class 0.000 description 1
- 239000003153 chemical reaction reagent Substances 0.000 description 1
- 238000009833 condensation Methods 0.000 description 1
- 230000005494 condensation Effects 0.000 description 1
- 238000006731 degradation reaction Methods 0.000 description 1
- 238000005553 drilling Methods 0.000 description 1
- 235000019253 formic acid Nutrition 0.000 description 1
- 230000008014 freezing Effects 0.000 description 1
- 238000007710 freezing Methods 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 230000009931 harmful effect Effects 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 230000000977 initiatory effect Effects 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 239000003456 ion exchange resin Substances 0.000 description 1
- 229920003303 ion-exchange polymer Polymers 0.000 description 1
- 239000007791 liquid phase Substances 0.000 description 1
- 238000007726 management method Methods 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 150000007522 mineralic acids Chemical class 0.000 description 1
- 239000008239 natural water Substances 0.000 description 1
- 150000003891 oxalate salts Chemical class 0.000 description 1
- 239000011148 porous material Substances 0.000 description 1
- WFIZEGIEIOHZCP-UHFFFAOYSA-M potassium formate Chemical class [K+].[O-]C=O WFIZEGIEIOHZCP-UHFFFAOYSA-M 0.000 description 1
- 230000001737 promoting effect Effects 0.000 description 1
- 235000019260 propionic acid Nutrition 0.000 description 1
- IUVKMZGDUIUOCP-BTNSXGMBSA-N quinbolone Chemical compound O([C@H]1CC[C@H]2[C@H]3[C@@H]([C@]4(C=CC(=O)C=C4CC3)C)CC[C@@]21C)C1=CCCC1 IUVKMZGDUIUOCP-BTNSXGMBSA-N 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 238000010992 reflux Methods 0.000 description 1
- 229920006395 saturated elastomer Polymers 0.000 description 1
- 239000011734 sodium Substances 0.000 description 1
- 229910052708 sodium Inorganic materials 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 239000000725 suspension Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
- B01D53/14—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by absorption
- B01D53/1425—Regeneration of liquid absorbents
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
- B01D53/26—Drying gases or vapours
- B01D53/263—Drying gases or vapours by absorption
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
- C10L3/00—Gaseous fuels; Natural gas; Synthetic natural gas obtained by processes not covered by subclass C10G, C10K; Liquefied petroleum gas
- C10L3/06—Natural gas; Synthetic natural gas obtained by processes not covered by C10G, C10K3/02 or C10K3/04
- C10L3/10—Working-up natural gas or synthetic natural gas
- C10L3/101—Removal of contaminants
- C10L3/106—Removal of contaminants of water
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
- C10L3/00—Gaseous fuels; Natural gas; Synthetic natural gas obtained by processes not covered by subclass C10G, C10K; Liquefied petroleum gas
- C10L3/06—Natural gas; Synthetic natural gas obtained by processes not covered by C10G, C10K3/02 or C10K3/04
- C10L3/10—Working-up natural gas or synthetic natural gas
- C10L3/107—Limiting or prohibiting hydrate formation
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2252/00—Absorbents, i.e. solvents and liquid materials for gas absorption
- B01D2252/20—Organic absorbents
- B01D2252/202—Alcohols or their derivatives
- B01D2252/2023—Glycols, diols or their derivatives
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2256/00—Main component in the product gas stream after treatment
- B01D2256/24—Hydrocarbons
- B01D2256/245—Methane
Definitions
- the present invention relates to the field of the regeneration of an aqueous solution of monoethylene glycol (MEG) containing dissolved salts used for the transport of natural gas.
- MEG monoethylene glycol
- Natural gas leaving production wells is often associated with reservoir water containing dissolved salts (sodium chloride, potassium chloride, calcium chloride, sodium bicarbonate, etc.). Natural gas is transported from the place of production to a place of treatment by circulation in pipes. Depending on the transport conditions, and in particular the pressure and the temperature, it is possible that the water contained in the natural gas forms hydrate plugs which can lead to production being stopped.
- salts sodium chloride, potassium chloride, calcium chloride, sodium bicarbonate, etc.
- MEG also called ethane-1,2-diol or ethylene glycol
- MEG is commonly used as a hydrate inhibitor in the transport of natural gas, often saturated with water, from the place of production to the place of processing.
- the MEG is conventionally injected at the level of the drilling wells to secure the transport of natural gas to the processing units.
- an aqueous solution containing between 70% and 95% by weight of MEG known under the name of purified MEG or “Lean MEG” in English, is used.
- the aqueous phase recovered forms a solution generally containing between 15% and 60% by weight of MEG, called “Rich MEG” in English or “rich MEG” solution.
- the rich MEG solution is composed of the purified MEG injected at the top of the well, water from the underground formation and salts originating from this formation, water resulting from the condensation of the gas and traces of dissolved and free hydrocarbons.
- the rich MEG solution thus needs to be regenerated and desalted in order to be able to be reused for its injection at the top of the wellbore.
- the process allowing regeneration and desalting is generally called by the generic term "MEG reclaiming".
- MEG enters the reclaiming process with impurities such as for example water, hydrocarbons, inorganic salts such as for example sodium chloride or potassium chloride, and salts derived from carboxylic acids such for example sodium and potassium formates, acetates, propionates, butyrates, oxalates and glycolates.
- impurities such as for example water, hydrocarbons, inorganic salts such as for example sodium chloride or potassium chloride, and salts derived from carboxylic acids such for example sodium and potassium formates, acetates, propionates, butyrates, oxalates and glycolates.
- the MEG has been regenerated / desalted and is in the form of a MEG / water mixture that can be reinjected at the borehole head, which is the aqueous solution comprising between 70% and 95% by weight of MEG known as Purified MEG ("Lean MEG”), also referred to in the present description as a regenerated MEG solution.
- MEG distillation systems for separating the MEG from the water and MEG mixture are known to those skilled in the art, these methods being referred to as MEG regeneration methods.
- MEG regeneration methods MEG distillation systems for separating the MEG from the water and MEG mixture.
- the systems of the prior art make it possible to obtain an aqueous solution containing between 70% and 95% by weight of MEG.
- the regeneration of the MEG leads to the concentration and accumulation of the salts, mainly coming from the water of the underground formation, in the regenerated MEG solution and in the loops. from the regeneration process.
- the accumulation of these salts is at the origin of many operating problems, such as, for example, clogging phenomena of the MEG regeneration installations which can go as far as causing them to stop.
- the MEG regeneration processes can comprise, in addition to the separation of the water from the MEG, a step of desalting the MEG, in particular in processes operating at pressures below atmospheric pressure.
- the rich MEG solution containing water and dissolved salts, thus comprises:
- salts which precipitate under conditions compatible with regeneration and desalting installations for rich MEG solutions, such as inorganic salts such as sodium chloride, potassium chloride, calcium chloride, sodium bicarbonate, etc. ;
- the salts of carboxylic acids are extremely soluble in aqueous MEG solutions, and do not precipitate at low concentration, unlike inorganic salts. They can also be present in the aqueous MEG solution in the form of carboxylic acids, which are volatile, depending on the pH of the aqueous MEG solution considered. On the contrary, in the form of salts, in particular of alkali, alkaline earth or metallic salts, the salts of organic acids are not volatile.
- the salts of organic acids in particular the salts of carboxylic acids, once solubilized, tend to accumulate in the MEG solutions, in particular at the level of the recycle loops of the vaporization units of the regeneration and desalting installations.
- the more solubilized / accumulated organic salts there are in the MEG solution the more the viscosity of the solution increases.
- the salts of solubilized organic acids can cause phenomena of MEG freezing and thus lead to operational problems, or even to the shutdown of the unit.
- the energy required for regeneration is also likely to increase.
- patent EP1261410 describes an installation and a method for purifying hydrate formation inhibitors such as MEG.
- the management of the salts dissolved in the MEG solution is carried out by means of a purge: the MEG to be treated is sent to a flash flask or a column operating under vacuum so as to separate a liquid stream at the bottom of the flask (or column) comprising MEG and the salts, and at the top of the flask (or column) an essentially gaseous flow comprising water and MEG.
- the flow of MEG and salts is partly reheated to be recycled to the flask (or column), the other part is purged, the purged quantity depending on the salt concentration.
- the present invention relates to a process aimed at limiting the loss of MEG encountered during traditional purges carried out to remove organic acid salts from the system, and aimed at limiting the accumulation of these salts in the installation.
- US Pat. No. 92,84,244 describes a method of precipitation and elimination of carboxylic acid salts from a MEG solution which consists in forcing the precipitation of these salts by adding an antisolvent and also by adding a solution of inorganic salts comprising divalent cations. In this document it is described that the performance is achieved due to the introduction of chemical compounds.
- US9732019 describes a method for stripping certain carboxylic acids from a rich MEG solution, by bringing the rich MEG solution into contact with a stripping gas in a stripping column. This method concerns carboxylic acids and not their salts. According to this method, the entire flow of rich MEG solution to be regenerated is subjected to stripping.
- the general objective of the present invention is to provide a process for the regeneration and desalting of a rich MEG solution making it possible to recover a maximum of MEG to form the regenerated solution while eliminating the inorganic salts and at least in part the acid salts.
- carboxylic acids present in the solution thus aims in particular to avoid the harmful effects of an increase in the concentration of salts of carboxylic acids dissolved in the MEG solution during its regeneration, in particular a significant increase in viscosity which may lead to clogging phenomena. or other operational problems in the regeneration plant.
- the present invention aims to fulfill at least one of the following objectives:
- the present invention proposes, according to a first aspect, a process for regenerating a MEG solution containing water and dissolved salts, comprising the following steps: a) said solution is vaporized under vacuum in a first vaporization unit to produce a gaseous effluent comprising MEG and water, and a liquid residue enriched in MEG and in salts, a first part of which is recycled into said first vacuum vaporization unit; b) optionally, a second part of said liquid residue enriched in MEG and salts is sent into a tank in which the temperature of said second part of said liquid residue enriched in salts is lowered so as to precipitate inorganic salts to form a flow enriched in salts precipitates, a first fraction of which is preferably recycled to the tank and a flow depleted in precipitated salts recycled to the vacuum vaporization unit in step a); c) is sent, preferably intermittently, said second part of said liquid residue enriched
- step e) the flow of MEG depleted in carboxylic acid salts or in carboxylic acids resulting from step d) is recycled to step a).
- a step f) of purification of the gaseous effluent from step a) can also be carried out in a purification unit to form a stream of water and the regenerated MEG solution, preferably comprising from 70% to 95%. % by weight of MEG.
- This purification step f) can be vacuum distillation, preferably carried out at a pressure of between 0.01 MPa and 0.07 MPa.
- vaporization is carried out at atmospheric pressure of the MEG solution containing water and dissolved salts to be regenerated in an initial vaporization unit, preferably at an atmospheric pressure.
- temperature between 100 ° C and 155 ° C and a pressure between 0.1 MPa and 0.15 MPa, to produce a gaseous effluent enriched in water and a liquid residue enriched in MEG and salts, all of which is sent to the 'step a).
- step a) is carried out at a temperature between 120 ° C and 155 ° C, and a pressure between 0.01 MPa and 0.07 MPa.
- step c) is carried out at a temperature between 50 ° C and 90 ° C and at atmospheric pressure, preferably at a pressure between 0.1 MPa and 0.15 MPa.
- the second fraction of said stream enriched in precipitated salts from the reservoir is sent to the solid / liquid separation unit intermittently, preferably if the concentration of inorganic salts of said stream enriched in precipitated salts is between 10% by weight and 50% by weight, preferably between 15% by weight and 30% by weight.
- the portion or all of said liquid effluent obtained in step c) is sent intermittently to the separation unit of step d).
- the separation unit is chosen from a second vaporization unit or a liquid / liquid extraction unit or a membrane separation unit or a separation unit by acidification and stripping.
- step d) the separation unit is a second vaporization unit, and the portion or all of said liquid effluent obtained in step c) is vaporized under vacuum to form a vapor enriched in MEG and depleted in carboxylic acid salts and a residual liquid effluent enriched in carboxylic acid salts.
- An additional liquid or gaseous stream can be sent into said second vaporization unit to increase the quantity of MEG recovered in the stream during step d), said stream being chosen from water, water vapor, or a inert gas.
- said step d) is carried out at a temperature of between 120 ° C and 155 ° C, and a pressure of between 0.01 MPa and 0.07 MPa.
- the separation unit is a liquid / liquid extraction unit, and the portion of said liquid effluent obtained in step c) is brought into contact with a liquid d 'extraction, preferably at a temperature between 50 ° C and 100 ° C and a pressure between 0.1 MPa and 0.15 MPa, to form a liquid flow of MEG depleted in salts of carboxylic acids and a residual flow liquid enriched with carboxylic acid salts comprising the majority of the extraction liquid.
- the separation unit is a membrane separation unit, and the portion of said liquid effluent obtained in step c) is brought into contact with one or more membranes, preferably at a temperature between 50 ° C and 100 ° C and a pressure between 0.1 MPa and 0.15 MPa, to form a liquid flow of MEG depleted in salts of carboxylic acids and a residual liquid flow enriched in salts of carboxylic acids.
- the separation unit is a unit for separation by acidification and stripping, and the portion of said liquid effluent obtained in step c) is acidified and then said acidified liquid effluent is stripped with a stripping gas.
- a stripping gas preferably nitrogen, preferably at a temperature between 50 ° C and 100 ° C and a pressure between 0.1 MPa and 0.15 MPa, to form a liquid flow of MEG depleted in carboxylic acids and a gaseous residual flow enriched in carboxylic acids.
- FIG. 1 represents a diagram of the process for regenerating an MEG solution according to one embodiment of the invention.
- FIG. 2 represents a diagram of the process for regenerating an MEG solution according to another embodiment of the invention.
- FIGS. 1 and 2 Two embodiments of the method according to the invention are illustrated in FIGS. 1 and 2, and serve for the following description of the method for a better understanding of the steps and of the various flows involved.
- the mass fractions of MEG and water of a stream / effluent are expressed in% by weight of the stream / effluent excluding salts, i.e. not taking salts into account, unless otherwise specified.
- the different parameter ranges for a given step such as pressure ranges and temperature ranges can be used alone or in combination.
- a preferred range of pressure values may be combined with a more preferred range of temperature values.
- an outgoing flow enriched in MEG means that the outgoing flow has a higher MEG concentration than the MEG concentration of the incoming flow.
- an outgoing flow depleted in salts contains a lower salt concentration than the salt concentration of the incoming flow.
- the process for regenerating an MEG solution containing water and dissolved salts comprises, and may consist of, the following steps, preferably in this order: a) vaporization of the solution under vacuum of MEG containing water and dissolved salts 100 in a first vacuum vaporization unit 1000.
- This vacuum vaporization makes it possible to produce a gaseous effluent comprising MEG and water 101, and a liquid residue enriched in MEG and in salts 104.
- a first part 106 of the liquid residue enriched in MEG and in salts 104 is recycled into the first vacuum vaporization unit 1000.
- a second is sent.
- step a) part 105 of the liquid residue enriched in MEG and in salts 104 resulting from step a) in a reservoir 1002, in which the temperature of the flow 105 is lowered so as to precipitate inorganic salts.
- a stream enriched in precipitated salts 108 is then formed, a fraction 109 of which is preferably recycled into the reservoir 1002, and a stream depleted in precipitated salts 107 recycled into the vacuum vaporization unit 1000 in step a).
- step c) Is sent, preferably intermittently, a second part 105 of said liquid residue enriched in MEG and salts 104 from step a) as illustrated in Figure 1 (case without step b)), or at least a fraction 110 of said stream enriched in precipitated salts 108 obtained in step b) as illustrated in FIG. 2, in a solid / liquid separation zone 1003 to separate a stream containing salts precipitates comprising inorganic salts 111 and a liquid effluent comprising dissolved salts among which salts of carboxylic acids 112.
- step d) Is sent, preferably intermittently, a portion 114 of the liquid effluent 112 obtained in step c ) in a separation unit 1004 different from the first vacuum vaporization unit 1000, to perform a separation between the MEG and at least in part the salts of carboxylic acids or carboxylic acids capable of producing said salts of carboxylic acids of the MEG.
- a flow of MEG is then formed which is depleted in salts of carboxylic acids or in carboxylic acids 115 and a residual flow enriched in salts of carboxylic acids or in carboxylic acids 116.
- the flow of MEG depleted in acid salts is recycled.
- the regeneration process according to the invention further comprises one or more
- step a a step of purification of the rich MEG solution 100, containing water and dissolved salts, prior to step a), in particular vaporization at substantially atmospheric pressure, to form a stream of water (gaseous effluent enriched in water) and an aqueous MEG solution depleted in water and containing salts, sent in full to step a) (not shown in the figures);
- Step f) is preferably vacuum distillation, advantageously carried out at a pressure of between 0.01 MPa and 0.07 MPa.
- the aqueous solution of MEG 100 to be regenerated contains dissolved salts, potentially up to several molar percent, which include inorganic salts, such as sodium chloride, potassium chloride, calcium chloride, sodium bicarbonate, etc., but which can also comprise organic salts, such as salts of carboxylic acids, for example of formate type (HCOO), acetate (CH 3 COO), propionate (C 2 H 5 COO), butyrate (C 3 H 7 COO), etc.
- inorganic salts such as sodium chloride, potassium chloride, calcium chloride, sodium bicarbonate, etc.
- organic salts such as salts of carboxylic acids, for example of formate type (HCOO), acetate (CH 3 COO), propionate (C 2 H 5 COO), butyrate (C 3 H 7 COO), etc.
- the carboxylic acid salts are generally present in the aqueous solution of MEG 100 to be regenerated, which enters the first vacuum vaporization unit 1000 in step a), and can come from natural gas and / or from water. training.
- the process according to the invention aims in particular to eliminate at least in part, and preferably in full, the salts of carboxylic acids present in the rich MEG solution sent to the vacuum vaporization step a), and which s 'accumulate during the regeneration process.
- the aqueous MEG 100 solution to be regenerated which contains dissolved salts is also referred to as “rich” MEG solution.
- the rich MEG 100 solution generally contains between 20% by weight and 50% by weight of MEG. The remainder of the solution is water, except for impurities.
- the rich MEG solution can also contain other impurities, generally in small quantities, from a few tens of ppm molars to a few molar percentages, for example hydrocarbons resulting in particular from underground formations, dissolved gases such as C0 2 , del ' H 2 S.
- the inorganic salts can precipitate under the operating conditions of certain steps of the process, in particular in vaporization step a), but also in particular in step b) when this step is carried out. They are separated from the rest of the water and MEG solution in step c) of solid / liquid separation, and discharged out of the process and of the regeneration installation.
- the carboxylic acid salts which for the most part do not precipitate under the operating conditions of the process steps, are mainly separated from the rest of the water and MEG solution and are discharged out of the process and the installation to step d) of separation.
- the pH of the MEG 100 solution to be regenerated is preferably between 7 and 14, typically of the order of 10.5 to 11. Such a pH can be obtained by adjusting the pH, for example by adding sodium hydroxide to the mixture.
- rich MEG solution before it is sent to the vacuum vaporization unit 1000 in step a).
- Such a pH prevents the carboxylic acid salts from being in the form of carboxylic acids, and prevents them from being vaporized with water and MEG during vaporization step a).
- the rich MEG solution 100 is sent to the vacuum vaporization unit 1000 to be partially vaporized there.
- the vacuum vaporization unit 1000 can be any vaporization device that can be operated under vacuum known to those skilled in the art, for example a balloon, also sometimes called an expansion balloon (or "flash" in English), due to vaporization produced by the vacuum operated in the flask and / or in the presence of a heating system. It can also be a vacuum distillation column.
- This vacuum vaporization produces a gaseous effluent comprising, and preferably consisting of, MEG and water 101, and a liquid residue enriched in MEG and in salts 104.
- the vaporization makes it possible to separate an MEG / water mixture. essentially comprising the gaseous effluent 101, the rest of the rich MEG solution 100 entering the unit 1000, optionally mixed with one or more recycle streams (107, 113, 115) of the process described below.
- the salts are concentrated in the liquid phase very rich in MEG (typically comprising between 50% by weight and 99% by weight of MEG, preferably between 70% by weight and 99% weight of MEG, for example between 85% by weight and 99% by weight of MEG) contained in the vacuum vaporization unit 1000, and extracted from the unit 1000 in the form of the liquid residue enriched in MEG and salts 104.
- MEG typically comprising between 50% by weight and 99% by weight of MEG, preferably between 70% by weight and 99% weight of MEG, for example between 85% by weight and 99% by weight of MEG
- the gaseous effluent 101 preferably contains substantially the same proportions of MEG and water as the solution of MEG 100 to be regenerated entering the unit 1000, due to the recycle streams (107, 113, 115) in the unit. 1000.
- the gaseous effluent 101 preferably comprises between 20% by weight and 50% by weight of MEG if the solution of MEG 100 to be regenerated comprises between 20% by weight and 50% by weight of MEG.
- the complement to the MEG in the gas effluent 101 being water, except for impurities.
- a first part 106 of the liquid residue enriched in MEG and in salts 104 is recycled to the first vacuum vaporization unit 1000.
- the concentration of salts in the liquid residue 104 is preferably between 7% by weight and 30% by weight (of the liquid residue), all types of salts combined, and more preferably between 9% by weight and 12% by weight (of the liquid residue). .
- the concentration of inorganic salts in the internal recycle loop formed by flow 106 is preferably between 5% by weight and 20% by weight, preferably between 9% by weight and 12% by weight. This concentration is preferably maintained in this range by the flow 105 from the unit 1000.
- the concentration of organic salts is preferably less than 30% by weight of the liquid residue, more preferably less than 10% by weight of the liquid residue, even more preferably less than 3% by weight of the liquid residue, and even more preferably less than 1% weight of liquid residue.
- a second part of the liquid residue enriched in MEG and in salts 104 is sent either directly to step c) of liquid / solid separation, as illustrated in FIG. 1, or to a step b) of concentration and precipitation of the salts under the shape of the flow 105 as shown in Figure 2.
- the recycling of the first part 106 of the liquid residue enriched in MEG and in salts 104 in the unit 1000 creates a recirculation loop, also called internal recycle loop, which makes it possible in particular to control the level of salts in the liquid residue enriched in MEG and in salts 104 by sending a second part either to step c) (flow 105 of FIG. 1) or to step b) (flow 105 of FIG. 2).
- the second part 105 of the liquid residue enriched in MEG and in salts 104 constitutes between 3 and 30% by weight of the liquid residue enriched in MEG and in salts 104, and more generally between 8% by weight and 12% by weight of residue 104.
- the second part 105 of the liquid residue enriched in MEG and in salts 104, sent to step b) represents 10% by weight of the liquid residue enriched with MEG and salts 104.
- Step a) is preferably carried out at a temperature between 100 ° C and 155 ° C, and at a pressure between 0.01 MPa and 0.07 MPa.
- the operating pressure in the unit 1000 can be obtained by means of a vacuum pump, typically placed downstream of the unit 1000, in the direction of the flow of effluents leaving the unit 1000, for example downstream of the unit. 'gaseous effluent 101, or downstream of the water flow 103 (water vapor) from a distillation column 1001 receiving the gaseous effluent comprising water and MEG 101 when such a column is used.
- the operating temperature can be obtained thanks to a supply of heat by the first part 106 of the liquid residue enriched in MEG and in salts 104 recycled in the unit 1000, which is previously passed through a heat exchanger (not shown) in order to be heated.
- the gaseous effluent comprising MEG and water 101 is used to produce the regenerated MEG solution, either directly, in particular when a step of purification of the rich MEG solution prior to step a) is carried out ( ie atmospheric distillation stage), or indirectly, in particular after an additional purification stage f) of said gaseous effluent 101 described later, where it is sent, alone or mixed with the flow 115 resulting from stage d), and of preferably alone.
- the method preferably operates with step b), as illustrated in Figure 2.
- step b) a second part 105 of the liquid residue enriched in MEG and in salts 104 from step a) is sent to a tank 1002, in which the temperature of the flow 105 is lowered so as to precipitate salts. inorganic.
- the sending of the second part 105 of the liquid residue enriched in MEG and in salts 104 in the reservoir 1002 is carried out continuously or intermittently, and preferably continuously.
- This storage of a portion 105 of the liquid residue 104 in a reservoir 1002 and its drop in temperature causes and / or increases the precipitation of inorganic salts.
- a stream enriched in precipitated salts 108 is then formed and a stream depleted in precipitated salts 107 recycled to the vacuum vaporization unit 1000 in step a).
- a first fraction 109 of the stream enriched in precipitated salts 108 is preferably recycled to the reservoir 1002.
- a second fraction 110 of the stream enriched in precipitated salts 108, complementary to the first fraction 109, is sent to step c).
- the fraction sent to step c) depends on the solid / liquid separation system, and can be intermittent or continuous.
- the second fraction 110 of the stream enriched in precipitated salts 108 sent to step c) can constitute up to the entire stream enriched in precipitated salts 108 for intermittent operation.
- the solid / liquid separation system used in step c) operates with intermittent operation, for example a solid / liquid separation system of the filtration type by basket centrifuge, it can be estimated that less than 1% of the daily flow circulating 108 is sent to 1003.
- the tank 1002 constitutes a “passive” liquid / solid separation zone, by settling: the salts precipitated in suspension accumulate in the bottom by gravity, while the liquid rises. It is the latter which will form the flow depleted in precipitated salts 107 recycled in the vacuum vaporization unit 1000 in step a).
- the pressure in the reservoir 1002 is of the order of 0.1 MPa, for example between 0.05 MPa and 0.15 MPa, more preferably between 0.08 MPa and 0.13 MPa, and the temperature between 40 ° C and 155 ° C, preferably between 55 ° C and 70 ° C.
- a gradient of temperature, pressure, salt concentration can be established in the tank 1002.
- the second fraction 110 of the stream enriched in precipitated salts 108 is sent to the solid / liquid separation unit 1003 intermittently.
- This intermittent dispatch is advantageously carried out if the concentration of inorganic salts of the stream enriched in precipitated salts 108 is between 10% by weight and 50% by weight, preferably between 15% by weight and 30% by weight.
- the intermittent delivery of the fraction 110 into the solid / liquid separation unit can for example be triggered by means of the control of a parameter linked to the concentration of inorganic salts of the stream 108, for example the density.
- a density threshold value corresponding to a minimum inorganic salt concentration value for example 10%, or preferably 15%, or a range of density threshold values corresponding to the inorganic salt concentration ranges, is determined. mentioned above, and the sending of the fraction 110 to the unit 1003 is triggered when the density measured, for example by a hydrometer, is beyond this threshold value or within the range of threshold values.
- Non-intermittent, ie continuous, operation for sending the second fraction 110 of the stream enriched in precipitated salts 108 in step c) is possible: the fraction 110 of the stream enriched in precipitated salts 108 can be sent continuously into the stream. liquid / solid separation unit 1003 in step c).
- step c) the second part 105 of the liquid residue enriched in MEG and in salts 104 resulting from step a) is sent, preferably intermittently, when the process does not include step b) as illustrated in FIG. 1, in a solid / liquid separation zone 1003 to separate a stream containing precipitated salts comprising inorganic salts 111 and a liquid effluent further comprising dissolved salts among which salts of carboxylic acids 112.
- the second fraction 110 of the stream enriched in precipitated salts 108 obtained in step b) is sent, preferably intermittently, to the separation zone solid / liquid 1003 to separate a stream containing precipitated salts comprising inorganic salts 111 and a liquid effluent further comprising dissolved salts among which salts of carboxylic acids 112.
- This step allows the separation of the precipitated salts, mainly inorganic salts, from the rest of the liquid received in unit 1003.
- This solid / liquid separation is carried out by any means known to those skilled in the art, for example a filtration device or a centrifuge, and preferably a centrifuge.
- the stream containing the precipitated salts 111 comprises a salt cake exclusively composed of inorganic salts, as well as a little MEG and water and dissolved salts (inorganic and organic at saturation).
- the concentration of inorganic salts of stream 111 is for example between 80% by weight and 100% by weight, preferably between 85% by weight and 98% by weight, and more preferably between 90% by weight and 95% by weight.
- the liquid stream 112 exiting the solid / liquid separation unit 1003, e.g. a centrifuge, comprises MEG, water, inorganic salts dissolved to saturation, and salts of dissolved carboxylic acids.
- a portion 114 or all of the liquid effluent 112 is sent to the separation step d) for the removal of the salts of carboxylic acids described later. If only a portion 114 of the liquid effluent 112 is sent to the separation step d), the other portion 113 of the liquid effluent 112 is again sent to the unit 1000 in the vaporization step a). under vacuum.
- step c) is carried out at a temperature of between 50 ° C and 90 ° C and at substantially atmospheric pressure.
- the pressure is between 0.1 MPa and 0.15 MPa, preferably between 0.1 MPa and 0.12 MPa.
- the sending of the second fraction 110 of the stream enriched in precipitated salts 108 into the liquid / solid separation unit 1003 is preferably carried out intermittently.
- step b intermittent sending of the second part 105 of the stream 104, coming from the vacuum vaporization unit 1000, into the separation unit solid liquid 1003 is also possible.
- the liquid / solid separation unit 1003 continuously receives a liquid flow from which the crystallized salts are separated from the rest of the liquid flow, whether this liquid flow is the first fraction 110 of the flow 108 arriving from there.
- the reservoir 1002 case of the embodiment illustrated in FIG. 2
- the second part 105 of the liquid residue enriched in MEG and in salts 104 coming from the vacuum vaporization unit 1000 in step a) case of the mode embodiment illustrated in Figure 1).
- the choice of intermittent or continuous operation for sending the liquid stream into the solid-liquid separation unit 1003 may depend on the technology used for the solid-liquid separation, for example the type of filtration system or centrifuge used.
- Step d separation for the removal of salts of carboxylic acids or carboxylic acids
- a portion 114 or all of the liquid effluent 112 obtained in step c) is sent to a separation unit 1004 different from the first vacuum vaporization unit 1000 for separating at least in part the salts of carboxylic acids, or the carboxylic acids capable of producing the said salts of carboxylic acids, from the MEG, and forming a flow of MEG depleted in salts of carboxylic acids or in carboxylic acids 115 and a flow residual enriched in carboxylic acid salts or in carboxylic acids 116.
- the separation unit 1004 is also different from the liquid / solid separation unit 1003 of step c). Indeed, it aims to separate different compounds.
- the separation unit 1004 is physically distinct from the vacuum vaporization unit 1000 and from the liquid / solid separation unit 1003.
- step d) in the method according to the invention makes it possible to process a flow of MEG 114 or 112 at a reduced flow rate, compared to the flow 101, which makes it possible to reduce the size of the equipment.
- step d by separation “at least in part” of the salts of carboxylic acids, or of the carboxylic acids capable of producing said salts, from MEG, is meant:
- step d) is carried out by acidification of the MEG solution and stripping of the acidified solution as detailed below.
- the sending of a portion 114 or all of the liquid effluent 112 obtained in step c) into the separation unit 1004 is carried out intermittently.
- step c) all of the liquid effluent 112 obtained in step c) is sent intermittently to the separation unit 1004.
- the liquid stream 112 which exits the solid / liquid separation unit 1003 comprises MEG, water, inorganic salts dissolved to saturation, and salts of dissolved carboxylic acids.
- the content of dissolved carboxylic acid salts increases over time until reaching a threshold value.
- this intermittent dispatch is carried out if a parameter linked to the concentration of carboxylic acid salts in the liquid effluent 112, such as the dynamic viscosity, is greater than a determined threshold value.
- a parameter linked to the concentration of carboxylic acid salts in the liquid effluent 112 such as the dynamic viscosity
- the sending of the portion 114 or all of the liquid effluent 112 in the separation unit 1004 can be triggered if the dynamic viscosity is greater than a threshold value corresponding to 3% by weight of salts of carboxylic acids. in the effluent 112, more preferably 1% by weight of carboxylic acid salts.
- the initiation of the sending of the portion 114 or all of the liquid effluent 112 in the separation unit 1004 is carried out for a concentration of carboxylic acid salts in the liquid effluent 112 of between 1% by weight and 30% by weight, preferably between 1% by weight and 10% by weight.
- a margin can be taken into account to determine the threshold value of viscosity. Said viscosity threshold value, with the margin, is a value selected to prevent the liquid effluent 112 from becoming difficult to operate.
- the portion 114 or all of the liquid effluent 112 is sent into the separation unit 1004. If the required concentration is not reached, in particular if the viscosity threshold value is not reached, in the liquid effluent 112, the flow 114 is zero and all of the effluent liquid 112 can be recycled to the first unit of vacuum vaporization 1000, in order to gradually increase the concentration of carboxylic acid salts in the liquid effluent 112.
- any means known to those skilled in the art can be used to evaluate the amount of carboxylic acid salts.
- a portion 114 of the liquid effluent 112 obtained in step c) is sent intermittently into the separation unit 1004, while another portion 113 is recycled into the unit 1000 in step a) of vaporization under vacuum during the same time that the portion 114 is sent to step d).
- step c) of solid / liquid separation aims to remove the salts of precipitated inorganic acids from the MEG flow
- step d) aims to remove the salts of dissolved carboxylic acids, or certain carboxylic acids liable to form salts of carboxylic acids, of said stream 114.
- the separation unit 1004 can be chosen from a second vaporization unit different from the first vaporization unit, or a liquid / liquid extraction unit or a membrane separation unit or a separation unit. separation by acidification and stripping.
- the separation unit 1004 is a second vacuum vaporization unit, separate from the first vacuum vaporization unit 1000.
- the portion 114 of the liquid effluent 112 obtained in the process is vaporized under vacuum. step c) to form a vapor enriched in MEG and depleted in carboxylic acid salts 115, and a residual liquid effluent enriched in carboxylic acid salts 116.
- step d) is preferably carried out at a temperature between 120 ° C and 155 ° C, and a pressure between 0.001 MPa and 0.05 MPa.
- the vacuum vaporization in step d) makes it possible to completely separate the carboxylic acid salts from the MEG recovered with the stream 115.
- the separation unit 1004 is a liquid / liquid extraction unit, and the portion 114 of the liquid effluent 112 obtained in step c) is brought into contact with an extraction liquid. to form a liquid flow of MEG depleted in salts of carboxylic acids 115 and a residual liquid flow enriched in salts of carboxylic acids 116 comprising the majority of the extraction liquid.
- the liquid / liquid extraction is preferably carried out at a temperature between 50 ° C and 100 ° C and a pressure between 0.1 MPa and 0.15 MPa, preferably between 0.1 MPa and 0.12 MPa.
- extraction liquid capable of operating under these conditions can be used.
- the extraction liquid is advantageously insoluble with the portion 114 of the liquid effluent 112.
- the solubility of the organic salts in this extraction liquid allows separation by single or multi-stage extractions.
- the separation unit 1004 is a membrane separation unit, and the portion 114 of the liquid effluent 112 obtained in step c) is brought into contact with one or more membranes, in order to forming a liquid flow of MEG depleted in salts of carboxylic acids 115 and a residual liquid flow enriched in salts of carboxylic acids 116.
- the membrane separation is preferably carried out at a temperature between 50 ° C and 100 ° C and a pressure between 0.1 MPa and 0.15 MPa, and preferably between 0.1 MPa and 0.12 MPa.
- the membrane separation is generally carried out by means of a driving force generated by a mechanical pressure difference on either side of a membrane having a pore size capable of retaining the salts of carboxylic acids on one side of the membrane.
- the membranes which can be used may correspond to those currently used for the separation of organic molecules of low molecular weight, for the separation of electrolytes, of non-electrolytes, for the separation of monovalent ions from divalent ions in aqueous solution, for desalting. of water.
- Filtration during this membrane separation can be carried out using a membrane permeable to salts of carboxylic acids and impermeable to MEG.
- the filtration can be carried out using a membrane permeable to MEG and impermeable to salts of carboxylic acids.
- the separation unit 1004 is a separation unit by acidification and stripping, and the portion 114 of the liquid effluent 112 obtained in step c) is acidified, then said acidified liquid effluent is stripped. with a stripping gas, preferably nitrogen or a gas comprising hydrocarbons, and more preferably nitrogen, to produce a liquid stream of MEG depleted in carboxylic acids 115 and a residual gas stream enriched in carboxylic acids 116.
- a stripping gas preferably nitrogen or a gas comprising hydrocarbons, and more preferably nitrogen
- the separation by acidification and stripping is preferably carried out at a temperature between 50 ° C and 100 ° C and a pressure between 0.1 MPa and 0.15 MPa, and preferably between 0.1 MPa and 0.12 MPa.
- This implementation leads to the stripping of a subfamily of carboxylic acids, short-chain carboxylic acids such as formic acid, acetic acid, propionic acid, butyric acid (total number carbon atoms is less than 4).
- the acidification advantageously results in a solution with a pH of less than 4, so that the organic acids of this subfamily remain in their acid form, and thus favor the vaporizable form of such a subfamily of carboxylic acids.
- the pH of the solution can be controlled to maintain a pH below 4.
- step e either the MEG stream depleted in carboxylic acid salts (or carboxylic acids) 115 is recycled in the first vacuum vaporization unit 1000 in step a), or said MEG stream is mixed 115 with the gaseous effluent comprising MEG and water 101 obtained from step a) (not shown in the figures), and said gaseous effluent comprising MEG and water 101 obtained from step is used. a) or said mixture to produce the regenerated MEG solution.
- step a The choice between these two options (recycled in step a) or mixing with the effluent 101) depends on the impurity composition of the MEG 115 stream, which itself depends on the type of separation used in step d) .
- the flow of MEG depleted in carboxylic acid salts (or in carboxylic acids) 115 is recycled in the first vacuum vaporization unit 1000 in step a).
- the inorganic salts which the flow may contain in dissolved form to saturation can be removed again in step a).
- the production of the regenerated MEG solution can in fact be obtained indirectly from the gaseous effluent comprising MEG and water 101 from step a) or from said mixture, or by implementing step f ) of purification as described below (as shown in Figures 1 and 2), or by implementing step f) of purification and a step of vaporization at atmospheric pressure of the rich MEG solution to be regenerated beforehand in step a) also described below in the part relating to step f).
- the production of the regenerated MEG solution can also be obtained directly (not shown in the figures) from the gaseous effluent comprising MEG and water 101 obtained from step a) or from said mixture, by putting in carries out the step of vaporization at atmospheric pressure of the rich MEG solution to be regenerated prior to step a), described below in the part relating to step f).
- the regenerated MEG solution preferably comprises between 70% by weight and 95% by weight of MEG, or even between 70% by weight and 90% by weight of MEG.
- This regenerated MEG solution does not contain salts or possibly residual salts in a content compatible with the specifications required for its reuse as a hydrate inhibitor, typically less than 100 ppm by weight.
- This step f) is optional.
- the method according to the invention preferably operates with this step f).
- the method can thus further comprise a step f) of purification of the gaseous effluent 101 resulting from step a) in a purification unit 1001 to form a stream of water 103 and the regenerated solution of MEG 102, comprising preferably from 70% to 95% by weight of MEG.
- This regenerated MEG solution meets the specifications required for its reuse as a hydrate inhibitor.
- the water flow 103 can be collected in a reflux flask, where a water / hydrocarbon separation can be carried out if necessary.
- the purification step f) is vacuum distillation in a vacuum distillation column, advantageously carried out at a pressure below 0.1 MPa, and preferably between 0.01 MPa and 0.07 MPa.
- the purification unit 1001 can receive, instead of the gaseous effluent 101 alone, a mixture of the MEG stream 115 originating from the separation step d) with the gaseous effluent 101 originating from the step a) if the composition of the stream 115 allows such mixing, in order to produce the regenerated MEG solution 102.
- a step of vaporization at substantially atmospheric pressure of the rich MEG solution to be regenerated prior to step a) is carried out in an initial vaporization unit , preferably at a temperature between 100 ° C and 140 ° C and a pressure between 0.1 MPa and 0.15 MPa, preferably between 0.1 MPa and 0.12 MPa, to produce a gaseous effluent enriched in water and a liquid residue enriched in MEG and in salts, all of which is sent to step a).
- the method comprises both said step of vaporization at substantially atmospheric pressure of the rich MEG solution to be regenerated prior to step a), and step f) of purification of the gaseous effluent obtained. of step a).
- the process comprises the following steps: a) the solution 100 is vaporized under vacuum in the first vacuum vaporization unit 1000 to produce the gaseous effluent comprising MEG and water 101, and the liquid residue enriched in MEG and in salts 104, a first part 106 of which is recycled into the first vacuum vaporization unit 1000; b) a second part 105 of said liquid residue enriched with MEG and salts 104 is sent into the tank 1002 in which the temperature of said second part 105 is lowered so as to precipitate inorganic salts to form the stream enriched with precipitated salts 108 of which a first fraction 109 is preferably recycled into the reservoir 1002 and the flow depleted in precipitated salts 107 recycled into the vacuum vaporization unit 1000 in step a); c) is sent, preferably intermittently, a second fraction 110 of said stream enriched in precipitated salts 108 obtained in step b) in the solid / liquid separation zone 1003, comprising preferably a centrifuge
- a purification step f) is carried out in a unit 1001 for purifying the gaseous effluent comprising MEG and water 101, to form a stream of water vapor 103 and the regenerated solution.
- MEG 102 preferably comprising from 70% to 95% by weight of MEG
- said purification step being vacuum distillation, preferably carried out at a pressure of between 0.01 MPa and 0.07 MPa.
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Abstract
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FR1914427A FR3104452B1 (en) | 2019-12-13 | 2019-12-13 | METHOD FOR THE REGENERATION OF AN AQUEOUS SOLUTION OF MEG CONTAINING SALTS WITH TREATMENT OF THE PURGE |
PCT/EP2020/084179 WO2021115852A1 (en) | 2019-12-13 | 2020-12-01 | Method for regenerating an aqueous solution of meg containing salts with purge treatment |
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US (1) | US20230023829A1 (en) |
EP (1) | EP4072701B1 (en) |
AU (1) | AU2020399117A1 (en) |
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FR2743069B1 (en) * | 1996-01-03 | 1998-03-27 | Procedes Et Services Proser | PROCESS FOR REGENERATING A LIQUID COMPOUND FROM THE GLYCOL FAMILY, USED IN DEHYDRATION OF A GAS |
US5993608A (en) | 1997-04-25 | 1999-11-30 | Canadian Chemical Reclaiming Ltd. | Process for recovering processing liquids |
US6508916B1 (en) | 1999-06-14 | 2003-01-21 | Canadian Chemical Reclaiming Ltd. | Process for recovering processing liquids |
FR2846323B1 (en) * | 2002-10-28 | 2004-12-10 | Inst Francais Du Petrole | PROCESS FOR REGENERATING AN AQUEOUS SOLUTION OF GLYCOL CONTAINING SALTS |
NO20056113L (en) * | 2005-12-21 | 2007-06-22 | Statoil Asa | Glycol Regeneration Process and Plant |
BR112014027906A2 (en) * | 2012-05-11 | 2017-06-27 | Fjords Proc As | method for precipitation and separation of carboxylic acid salts, and hydrate inhibitor recovery system |
US20150104356A1 (en) * | 2013-10-10 | 2015-04-16 | Cameron Solutions, Inc. | System and Process For Removal Of Organic Carboxylates From Mono Ethylene Glycol (MEG) Water Streams By Acidification and Vaporization Under Vacuum |
US9926250B2 (en) * | 2014-06-27 | 2018-03-27 | Reliance Industries Limited | System for regenerating mono ethylene glycol and a method thereof |
US9732019B1 (en) * | 2016-04-01 | 2017-08-15 | Cameron Solutions, Inc. | System and method to remove organic acid from a rich MEG stream by stripping |
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FR3104452A1 (en) | 2021-06-18 |
WO2021115852A1 (en) | 2021-06-17 |
US20230023829A1 (en) | 2023-01-26 |
BR112022007360A2 (en) | 2022-09-20 |
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