EP4029127A1 - Electrical machine - Google Patents
Electrical machineInfo
- Publication number
- EP4029127A1 EP4029127A1 EP20750588.4A EP20750588A EP4029127A1 EP 4029127 A1 EP4029127 A1 EP 4029127A1 EP 20750588 A EP20750588 A EP 20750588A EP 4029127 A1 EP4029127 A1 EP 4029127A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- detection device
- sensor
- rotor
- housing
- temperature
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
- 238000001514 detection method Methods 0.000 claims description 75
- 230000008878 coupling Effects 0.000 claims description 13
- 238000010168 coupling process Methods 0.000 claims description 13
- 238000005859 coupling reaction Methods 0.000 claims description 13
- 229920001971 elastomer Polymers 0.000 claims description 6
- 239000000806 elastomer Substances 0.000 claims description 6
- 229920001296 polysiloxane Polymers 0.000 claims description 3
- 238000004804 winding Methods 0.000 description 31
- 230000008054 signal transmission Effects 0.000 description 3
- 230000008901 benefit Effects 0.000 description 2
- 239000004020 conductor Substances 0.000 description 2
- 238000010276 construction Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 230000010354 integration Effects 0.000 description 2
- 229920002379 silicone rubber Polymers 0.000 description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical group [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 239000011324 bead Substances 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 230000001627 detrimental effect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000005684 electric field Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 239000011241 protective layer Substances 0.000 description 1
- 239000000725 suspension Substances 0.000 description 1
- 230000007704 transition Effects 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K11/00—Structural association of dynamo-electric machines with electric components or with devices for shielding, monitoring or protection
- H02K11/20—Structural association of dynamo-electric machines with electric components or with devices for shielding, monitoring or protection for measuring, monitoring, testing, protecting or switching
- H02K11/25—Devices for sensing temperature, or actuated thereby
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K11/00—Structural association of dynamo-electric machines with electric components or with devices for shielding, monitoring or protection
- H02K11/20—Structural association of dynamo-electric machines with electric components or with devices for shielding, monitoring or protection for measuring, monitoring, testing, protecting or switching
- H02K11/21—Devices for sensing speed or position, or actuated thereby
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K11/00—Structural association of dynamo-electric machines with electric components or with devices for shielding, monitoring or protection
- H02K11/20—Structural association of dynamo-electric machines with electric components or with devices for shielding, monitoring or protection for measuring, monitoring, testing, protecting or switching
- H02K11/21—Devices for sensing speed or position, or actuated thereby
- H02K11/215—Magnetic effect devices, e.g. Hall-effect or magneto-resistive elements
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K5/00—Casings; Enclosures; Supports
- H02K5/04—Casings or enclosures characterised by the shape, form or construction thereof
- H02K5/22—Auxiliary parts of casings not covered by groups H02K5/06-H02K5/20, e.g. shaped to form connection boxes or terminal boxes
Definitions
- the invention relates to an electrical machine with a stator and a rotor rotatable relative to the stator, a temperature detection device for detecting a temperature of the stator comprising a temperature sensor and a rotor detection device for detecting a speed and / or rotational position of the rotor comprising a rotor condition detection sensor.
- Such an electrical machine is used, for example, to drive a motor vehicle such as a car, truck, bus or other commercial vehicle. It can be connected to a drive train, or it can serve as a hub drive for a hybrid vehicle or an electric vehicle.
- a known electrical Ma machine, as used in hybrid vehicles is known, for example, from DE 10 2017 116232 A1, where a hybrid module for a drive train of a motor vehicle with a rotor position sensor and a temperature sensor is disclosed.
- a sensor for detecting rotor information in relation to the speed or the rotational position relative to the stator i.e. rotation and / or angle information, for which purpose a corresponding rotor condition detection sensor is used as part of a rotor detection device.
- a tem perature sensor is used as part of a temperature detection device, which is used to detect a temperature of the stator, an NTC or PTC resistance element being predominantly used as the sensor.
- the invention is based on the problem of specifying a comparatively improved electrical cal machine.
- the invention provides for an electrical machine of the type mentioned at the outset that the temperature detection device and the rotor detection device are connected to form a common assembly, the temperature detection device having a sensor section that can be moved via at least one spring element between two end positions and encompasses the temperature sensor .
- the temperature detection device and the rotor detection device are a common assembly, which extremely simplifies the assembly effort. Because it is only this one assembly to assemble in order to position both detection devices on the stator side. This means that now after the assembly of the stator of the electrical machine in a machine housing and after assembly of the rotor, which has a component detected by the stator-side rotor condition detection sensor, the one-piece sensor system is assembled as a whole including the rotor condition sensor and the temperature sensor, for example on the Electric machine cover. In addition to the simplified assembly, which can also be automated, there are fewer tolerances due to the reduced number of components, which is advantageous with regard to correct positioning of the sensors.
- the temperature sensor is not is fixedly mounted on the assembly, but movable.
- the temperature sensor is arranged on a sensor section, which is movable relative to the entire assembly or an assembly housing or the like.
- at least one spring element is used to move the sensor section between two end positions.
- the temperature sensor or the sensor section is spring-loaded via the at least one spring element, so that on the one hand it can be moved relative to the component or the component housing, but on the other hand the temperature sensor can also be brought into contact with the component to be detected with a defined compressive force. It is useful if two spring elements resilient to the sensor section are provided, on the one hand to achieve a sufficiently high pressure force and a symmetrical application of force, and on the other hand, in the event of failure of one spring element, to continue to use the temperature sensor via the second redundant spring element to spring into the correct position.
- the sensor section is preferably movable radially relative to the assembly.
- the construction group itself is, as described, preferably arranged on a cover of the machine housing or the stator, and in this case preferably in the area of the winding head, so for example at an axial end of the hairpin or rod shaft winding, to the winding area directly Measure temperature.
- the construction group whose housing, following the cylindrical winding geometry, z. B. is designed like a circular segment, preferably positioned within the winding or the winding head, so that the sensor section is movable in this case radially outward from the outer circumference of the component or component housing. If the assembly is arranged radially outside the winding or the winding head, the sensor section would of course be movable radially inward.
- the temperature detection device itself expediently has a housing from which and into which the sensor section can be moved.
- the temperature detection device is thus largely encapsulated, with the sensor section on which the temperature sensor is arranged, despite its mobility, being largely or completely sealed on the housing of the temperature detection device.
- the housing of the temperature detection device can be in one piece with the housing of the rotor detection device, that is to say that the assembly has a common housing.
- the housing of the temperature detection device is detachably arranged on a housing of the rotor detection device and electrically coupled to connection elements provided there and assigned to a downstream electrical or electronic device.
- the assembly consists of two separate housings that can each be detachably connected to one another, namely on the one hand the temperature detection device housing and on the other hand the rotor detection device housing.
- a detachable electrical coupling of the temperature sensor with this downstream device is provided by the housing of the Temperature detection device corresponding contact elements are provided which are automatically coupled to corresponding connection elements on the housing of the Ro tor detection device when the two housings are joined. This means that the electrical connection is automatically closed when the two housings are connected.
- the housing of the temperature detection device can have a coupling section with a U-shaped cross section, on which the contact elements for electrically connecting the temperature sensor to the connection elements, which are attached to a connection section of the housing of the rotor detection device to be received in the coupling section. are arranged, provided, or vice versa.
- the housing of the temperature detection device preferably has an encompassing plug-in coupling section into which a corresponding, for example flat, connecting section of the housing of the rotor detection device is inserted, the corresponding contact and connection elements being seen in the overlap area.
- a connection to the downstream electrical or electronic device, which is used for signal transmission or the power supply of the temperature sensor is formed.
- the geometric design of the two housings can of course also be reversed, i.e. the housing of the rotor detection device has the U-shaped connecting section into which the then rather flat coupling section of the housing of the temperature sensor device is inserted.
- the temperature sensor is electrically coupled to a downstream electrical or electronic device via the electrically conductive spring element or elements.
- the spring elements are responsible for the springing and thus the movement of the sensor section.
- the or who the spring elements are integrated into the electrical line connection are therefore part of the signal or power line path by electrically coupling the temperature sensor with the electrical or electronic device connected downstream. This is particularly useful as it eliminates the need for any separate cable connection can, as far as the transition from the movable sensor section to fixed-position connections or lines within the component group is affected.
- the temperature sensor is connected to one or two sensor-side contact shoes on which the spring element or elements are electrically contacted. Since the temperature sensor usually has a two-wire line, two sensor-side contact shoes are preferably provided, in which case two separate spring elements, one each for the corresponding line path, are provided, which are then each coupled to a corresponding connection element at the other end.
- the spring element or elements are electrically contacted at the other end on one or another contact shoe that can be coupled to the connection elements on the housing of the rotor position detection device. Accordingly, one or two corresponding contact shoes are also provided at this end, so that there are defined connection conditions for the respective spring elements, with the contact shoe or shoes being coupled directly to corresponding connection elements on the housing of the rotor position detection device, and regardless of whether a common assembly housing is provided or separate, detachable housing.
- the or each spring element itself is preferably designed as a helical spring, which can easily be designed as an electrically conductive element.
- the or each spring element is also conceivable to design the or each spring element as an elastomer component, in particular a silicone, in which case the elastomer component is to be given a corresponding conductivity in the event that the electrical coupling is also to take place via this elastomer component.
- Figure 1 is a partial view of an electrical machine according to the invention with the end housing cover and stator winding and not yet mounted assembly,
- FIG. 2 shows the arrangement from FIG. 1 with the assembly mounted on the cover, inside for winding
- FIG. 3 shows an enlarged partial view from FIG. 2 in the area of the contact of the sensor section of the temperature detection device having the temperature sensor on the winding
- FIG. 4 is a perspective view of the temperature detection device with the sensor section fully extended
- FIG. 5 shows the temperature detection device from FIG. 4 with a partially retracted sensor section
- FIG. 6 shows the temperature detection device with the sensor section fully retracted
- FIG. 7 is a partially sectioned perspective view of the temperature detection device from FIG. 5, and FIG.
- Figure 8 is a perspective view of the rotor detection device.
- FIG. 1 shows a partial view of an electrical machine 1 according to the invention, as it can be used, for example, for driving a motor vehicle, in an exploded view.
- the electric machine naturally also includes a corresponding rotor which can be rotated within the stator and which is occupied with corresponding magnets and which can be rotated via a traveling electric field generated by the winding 4 .
- an assembly 6 is provided, which comprises both a temperature detection device 7 and a rotor detection device 8.
- the temperature detection device 7 is used to detect a temperature of the stator, in front of a temperature on the winding 4.
- the rotor detection device 8 which has a corresponding rotor position sensor that detects a component arranged on the rotor and rotating with it, is used to detect the speed and / or the rotational position of the rotor relative to the stator 2.
- the functions of the two separate devices are also well known.
- Both devices 7, 8 are part of a common assembly 6, which is to be assembled as a one-piece component, although the two devices 7, 8 are detachable from each other, i.e. both have separate housings which, as will be discussed below, are detachably attached to each other can be.
- the temperature detection device 7 comprises, as will be discussed below, a temperature sensor, while the rotor detection device 8 comprises a rotor state sensor. Both deliver corresponding sensor signals and are also to be supplied with power, for which purpose a corresponding plug connector 9 is provided on the assembly 6, to which a connector 10 is to be plugged in, from the connecting lines 11 to a downstream electrical or electronic device that handles the signal processing or serve for control or power supply, run.
- FIG. 2 shows the arrangement from FIG. 1, the assembly 6 being mounted on the cover 3 of the stator 2 here.
- the assembly 6 is set in the inner circumference of the winding 4 respec tive of the winding head 5 and fixed in position on the cover 3 with corresponding connecting screws 12 which are screwed into corresponding threaded holes in the cover 3.
- the rotor detection device and the rotor condition detection sensor are positioned accordingly in order to interact with the component on the rotor side.
- the temperature sensor of the temperature detection device 7 is also correctly positioned after the assembly 6 has been installed and, in the example shown, is brought into defined contact with the inner circumference of the end winding 5, as FIG. 3 in particular shows.
- a Sensorab section 13 is provided on the temperature sensor detection device 7, which is movable relative to the assembly 6, in the case shown, it is movable radially outward relative to the assembly 6.
- the temperature sensor usually a PTC or NTC resistance element, is arranged at the end of this sensor section 13 and is preferably injected or pressed in there.
- a corresponding protective layer for example made of an elastomer such as a silicone elastomer or the like.
- a corresponding protective layer for example made of an elastomer such as a silicone elastomer or the like.
- it is brought into direct contact with the winding head 5 by springing the sensor section 13, which will be discussed below, via two spring elements and is pressed radially outwards. Because of this radial mobility, it is possible to bridge larger distances from the winding head 5 and at the same time bring the temperature sensor into a defined system.
- FIGS. 4-6 show the temperature detection device 7, which has a housing 14, which here has a cylindrical section 15, in and out of which the likewise cylindrical sensor section 13 can be moved.
- the temperature sensor 16 is located at the lower, free, leading end of the sensor section 13.
- the sensor section 13 is fully extended, a stop element 17, which extends through a longitudinal slot 18 in the cylindrical housing section 15, is moved towards the lower end of the slot.
- FIG. 5 shows the temperature detection device 7 with the sensor section 13 partially retracted into the housing section 15; the stop element 17 is in a central position in the slot 18.
- FIG. 6 shows the temperature detection device 7 with the sensor section 13 retracted almost completely into the cylindrical housing section 15, the stop element 17 being in the stop at the upper end of the slot.
- the stop element 17 and the slot 18 have two defined end positions, namely the maximum extended and maximum retracted positions, between which the sensor section 13 and the temperature sensor 16 can be moved is.
- This shift length enables a considerable tolerance-related distance s to compensate for the contact surface on the end winding 5.
- the temperature detection device 7 and the rotor detection device 8 are detachable from one another, for which purpose the temperature detection device 7 has a housing 14 and the rotor detection device 8 has a corresponding housing 30.
- the temperature detection device 7 or the housing 14 has a coupling section 19 which is U-shaped in cross section and has two legs 20, on the inner sides of which two contact elements 21 (which are shown in FIGS. 4-6 and 7 in part by dashed lines) are provided.
- the rotor detection device 8 or its housing 30 has a connecting section 22, see FIG. 8, which is designed and dimensioned in such a way that it can be pushed between the legs 20, that is, into the U-shaped coupling section 19.
- a connecting section 22 On the connecting section 22, two connection elements 23 are provided on both sides, which are automatically contacted with one another when the housings 14 and 30 are pushed together, so that the two housings are electrically connected to one another. Since the two contact elements 21 are also electrically connected to the temperature sensor 16 at the same time, there is consequently an electrical connection between the temperature sensor 16 and the connection elements 23, which in turn are connected to corresponding contacts in the area of the plug connection 9, so that ultimately the Temperature sensor 16 is coupled to the downstream electrical or electronic device.
- FIG. 7 shows a sectional view through the temperature detection device 7, the cylindrical housing section 15 as well as the sensor section 13 being shown cut here.
- the temperature sensor 16 for example an NTC resistance element, sometimes also called an NTC bead, which z. B. in silicone is embedded for protection purposes, arranged.
- the temperature sensor 16 is here connected to two contact shoes 25 via two connecting lines 24.
- the contact shoes 25 are attached to the sensor section 13.
- two electrically conductive spring elements 26 are provided here in the form of helical springs 27, the lower end of which bear against the contact shoes 25, that is to say spring them down.
- the other ends of the spring elements 26 are supported meet on further contact shoes 28, which contact shoes 28 are fixed in the housing 14 and with the two con tact elements 21 are connected.
- the two spring elements 26 have a double function. On the one hand, they spring on the sensor section 13, that is to say press it continuously out of the housing 14, as it were. The sensor section 13 can be pressed into the housing section 15 against the restoring force of the spring elements 26. On the one hand, the automatic positioning of the sensor section 13 and thus of the temperature sensor 16 with respect to the component to be detected in terms of its temperature, here the end winding 5 and a defined contact contact, is ensured on the one hand.
- the two spring elements 26 also serve as the second function as electrically conductive transmission elements after they electrically connect the contact shoes 25 and 28 to one another.
- the spring elements 26 are made of a conductive material, usually metal, so that signal transmission from the temperature sensor to the downstream electrical or electronic device and vice versa, as well as a power supply or the like, is possible via this. Any cable connection is therefore not required in this area.
- a helical spring 27 as the spring element 26
- an electrically conductive elastomer element for example made of a silicone elastomer, which fulfills the tasks of resilience and electrical line connection.
- FIG. 7 shows a lug 29 which is used to assemble the housing 14 on the housing 30, that is to say as assembly coding in a corresponding guide groove is introduced into the housing 30, so that an exact position arrangement of the housing 14 on the housing 30 is possible.
- the electrical machine according to the invention has a number of advantages over known electrical machines. This means that there is less assembly effort due to the use of only one assembly containing the two detection devices, and fewer screw connections have to be set. In particular, an automatic assembly process is possible. Due to the lower number of components, fewer tolerances have to be compensated. Any tolerances in the area of the positioning of the temperature sensor are compensated for by the integrated elasticity or suspension of the sensor section, including the temperature sensor. Only one cable duct is also required, since a common plug connection is provided to connect the two detection devices to a downstream electrical or electronic device via just one, for example, 8-pin connector. Finally, since only one assembly is positioned, fewer machining operations must be carried out on the relevant components, in particular the cover to which the assembly is attached. Another important advantage is that no separate lines have to be provided for connecting the temperature sensor to the downstream electronic or electrical device.
Landscapes
- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Microelectronics & Electronic Packaging (AREA)
Abstract
Description
Claims
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102019124088.3A DE102019124088A1 (en) | 2019-09-09 | 2019-09-09 | Electric machine |
PCT/DE2020/100642 WO2021047712A1 (en) | 2019-09-09 | 2020-07-22 | Electrical machine |
Publications (1)
Publication Number | Publication Date |
---|---|
EP4029127A1 true EP4029127A1 (en) | 2022-07-20 |
Family
ID=71943904
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP20750588.4A Withdrawn EP4029127A1 (en) | 2019-09-09 | 2020-07-22 | Electrical machine |
Country Status (5)
Country | Link |
---|---|
US (1) | US20220345008A1 (en) |
EP (1) | EP4029127A1 (en) |
CN (1) | CN114303305A (en) |
DE (1) | DE102019124088A1 (en) |
WO (1) | WO2021047712A1 (en) |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102023100434A1 (en) | 2023-01-10 | 2024-07-11 | Seg Automotive Germany Gmbh | Sensor holder, electrical machine unit and use of a sensor holder |
Family Cites Families (12)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB8316690D0 (en) * | 1983-06-20 | 1983-07-20 | Secretary Industry Brit | Springs of fibre-reinforced plastics material |
JP2003032964A (en) * | 2001-07-17 | 2003-01-31 | Fanuc Ltd | Motor having winding overheat protecting sensor |
ES2409029T3 (en) * | 2009-10-01 | 2013-06-24 | Ebm-Papst Mulfingen Gmbh & Co. Kg | Stator arrangement for an electric motor. |
DE202013007490U1 (en) * | 2013-08-23 | 2013-11-19 | Elth S.A. | Temperature sensor for a fluid |
JP5726277B1 (en) * | 2013-11-29 | 2015-05-27 | 三菱電機株式会社 | Rotating electric machine, rotating electric machine stator, and method of manufacturing rotating electric machine stator |
DE102014225978A1 (en) * | 2014-12-16 | 2016-06-16 | Volkswagen Aktiengesellschaft | Temperature sensor unit for an electric motor, in particular for the electric motor of a motor vehicle |
DE102015213043A1 (en) * | 2015-07-13 | 2017-01-19 | Robert Bosch Gmbh | Electric machine tool with an electronically commutated drive motor |
FR3049128B1 (en) * | 2016-03-21 | 2020-02-28 | Valeo Equipements Electriques Moteur | BRUSH HOLDER FOR ROTATING ELECTRIC MACHINE PROVIDED WITH AN INTEGRATED TEMPERATURE SENSOR HOLDER |
DE102017218554A1 (en) * | 2017-10-18 | 2019-04-18 | BSH Hausgeräte GmbH | Temperature monitoring device and household appliance with the temperature monitoring device |
DE102018128178A1 (en) * | 2018-11-12 | 2020-05-14 | Schaeffler Technologies AG & Co. KG | Electrical machine with integrated temperature sensor and rotor condition detection sensor |
CN209296156U (en) * | 2019-01-31 | 2019-08-23 | 长城汽车股份有限公司 | Temperature sensor assembly and motor and electric vehicle with it |
CN209326804U (en) * | 2019-01-31 | 2019-08-30 | 长城汽车股份有限公司 | Temperature sensor assembly and motor and electric vehicle with it |
-
2019
- 2019-09-09 DE DE102019124088.3A patent/DE102019124088A1/en active Pending
-
2020
- 2020-07-22 WO PCT/DE2020/100642 patent/WO2021047712A1/en unknown
- 2020-07-22 CN CN202080061609.3A patent/CN114303305A/en active Pending
- 2020-07-22 EP EP20750588.4A patent/EP4029127A1/en not_active Withdrawn
- 2020-07-22 US US17/640,391 patent/US20220345008A1/en active Pending
Also Published As
Publication number | Publication date |
---|---|
DE102019124088A1 (en) | 2021-03-11 |
WO2021047712A1 (en) | 2021-03-18 |
US20220345008A1 (en) | 2022-10-27 |
CN114303305A (en) | 2022-04-08 |
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