EP4008603A1 - Système de surveillance et de maintien prédictif de l'état d'usure de composants mécaniques et son procédé de fonctionnement - Google Patents
Système de surveillance et de maintien prédictif de l'état d'usure de composants mécaniques et son procédé de fonctionnement Download PDFInfo
- Publication number
- EP4008603A1 EP4008603A1 EP21210973.0A EP21210973A EP4008603A1 EP 4008603 A1 EP4008603 A1 EP 4008603A1 EP 21210973 A EP21210973 A EP 21210973A EP 4008603 A1 EP4008603 A1 EP 4008603A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- railroad car
- mechanical components
- signals
- real
- values
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000012544 monitoring process Methods 0.000 title claims abstract description 12
- 238000000034 method Methods 0.000 title claims description 16
- 238000012423 maintenance Methods 0.000 claims abstract description 37
- 238000012545 processing Methods 0.000 claims abstract description 10
- 238000011084 recovery Methods 0.000 claims description 4
- 230000000694 effects Effects 0.000 claims description 3
- 230000003213 activating effect Effects 0.000 claims description 2
- 238000006243 chemical reaction Methods 0.000 claims description 2
- 238000007781 pre-processing Methods 0.000 claims description 2
- 238000011017 operating method Methods 0.000 abstract 1
- 238000006073 displacement reaction Methods 0.000 description 15
- 230000005484 gravity Effects 0.000 description 8
- 238000004088 simulation Methods 0.000 description 7
- 230000001133 acceleration Effects 0.000 description 6
- 238000013016 damping Methods 0.000 description 5
- 230000033001 locomotion Effects 0.000 description 5
- 238000009434 installation Methods 0.000 description 4
- 238000013459 approach Methods 0.000 description 3
- 230000006866 deterioration Effects 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 230000010354 integration Effects 0.000 description 3
- 230000009467 reduction Effects 0.000 description 3
- 238000005096 rolling process Methods 0.000 description 3
- 238000005259 measurement Methods 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000003190 augmentative effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 238000004364 calculation method Methods 0.000 description 1
- 230000015556 catabolic process Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 238000012937 correction Methods 0.000 description 1
- 238000006731 degradation reaction Methods 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 230000002542 deteriorative effect Effects 0.000 description 1
- 239000006185 dispersion Substances 0.000 description 1
- 230000008030 elimination Effects 0.000 description 1
- 238000003379 elimination reaction Methods 0.000 description 1
- 238000011156 evaluation Methods 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 230000006355 external stress Effects 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 238000003306 harvesting Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000013178 mathematical model Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000005457 optimization Methods 0.000 description 1
- 238000003909 pattern recognition Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 239000000725 suspension Substances 0.000 description 1
- 230000002123 temporal effect Effects 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
- 238000010200 validation analysis Methods 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B61—RAILWAYS
- B61L—GUIDING RAILWAY TRAFFIC; ENSURING THE SAFETY OF RAILWAY TRAFFIC
- B61L15/00—Indicators provided on the vehicle or train for signalling purposes
- B61L15/0081—On-board diagnosis or maintenance
Definitions
- the invention relates to a system of the aforementioned type, designed and realized in particular to monitor the state of wear, and perform predictive maintenance of the mechanical components that determine the vehicle dynamics of a rolling stock, in particular of a railway vehicle, but which can be used for any vehicle including mechanical components, for which wear status assessment is required.
- the system is useful in the case in which the mapped cases are many and cover all, or a good part of the operating range of the system, the latter must be stable so as to be able to work with the interpolations between the cases in the database, in other conditions than those prescribed, one must be cautious in applying the model.
- pattern recognition is based on the deterioration trends consolidated over time, represented by graphs, which reproduce the deterioration status of the monitored characteristics and a point is set, beyond which action must be taken by replacing the component before that the curve reaches the end of the component's useful life.
- object of the present invention to provide a system for monitoring the dynamics of the railway vehicle, to which it is applied, for detecting the wear state of mechanical components, and which is able to apply even at the same time at least all four the previous models, evaluating even a few essential elements, in order to be reliable.
- said operation data detected are vibrations, triaxial accelerometry, triaxial gyroscopy, triaxial inclinometry, speed and distance traveled by said railroad car.
- Method according to the preceding claim characterized in that said it comprises the following step: h. estimating the time interval in which the monitored mechanical component can pass through an anomaly condition, in order to manage the predictive maintenance activities related to it.
- said method may comprise the following step: h. estimating the time interval in which the monitored mechanical component can pass through an anomaly condition, in order to manage the predictive maintenance activities related to it.
- a railroad car R generally consists of seven masses, a chassis, two bogie frames and four wheel-axles or axles.
- a seventh sensor 17 is installed on the chassis C.
- acceleration, speed, displacements along the X, Y, Z axes measured in the center of gravity of the wheel-axles A, of the bogie frame T and of the chassis C.
- thermal energy the energy produced or dispersed in the form of heat by the engine and/or by the heating elements or by the generation of heat from friction and/or thermal dispersion, is transformed into electrical energy and stored to power the electronics of the system S.
- the displacement data is of two types.
- This processing program is based on a model of differential equations that exactly describe the dynamics of the railroad car R.
- the simulation is validated.
- the output data are stored in memory together with the other acquisitions.
- the advantages of the system object of the present invention are many, for example, the proximity of the processing to the data generating source, as it is performed directly on board of the railroad car R, the transmission of only the information connected to the 'detected anomaly, with the enormous reduction in the amount of data to be transmitted to remote storage and processing devices, reduced times of anomaly detection, immediate early warning, thanks to concurrent processing/in real time, during the running of the rolling stock, with direct communication to the maintenance manager, without going through the current intermediate stages, elaboration and operational/management, additional, the prediction of the condition of the equipment failure, the automatic correlation of anomalies detected directly to the maintenance intervention, without further additional operational/management steps, the automatic correlation of anomalies detected on board of the train due to any causes dependent/induced by the infrastructure state, the management of information related to failures for the validation of the parameters.
Landscapes
- Engineering & Computer Science (AREA)
- Health & Medical Sciences (AREA)
- Biomedical Technology (AREA)
- General Health & Medical Sciences (AREA)
- Mechanical Engineering (AREA)
- Train Traffic Observation, Control, And Security (AREA)
- Length Measuring Devices With Unspecified Measuring Means (AREA)
- Manipulator (AREA)
- General Factory Administration (AREA)
- Pressure Welding/Diffusion-Bonding (AREA)
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
IT102020000029471A IT202000029471A1 (it) | 2020-12-02 | 2020-12-02 | Sistema di monitoraggio e manutenzione predittiva dello stato di usura di componenti meccanici e metodo di funzionamento relativo. |
Publications (3)
Publication Number | Publication Date |
---|---|
EP4008603A1 true EP4008603A1 (fr) | 2022-06-08 |
EP4008603C0 EP4008603C0 (fr) | 2023-08-30 |
EP4008603B1 EP4008603B1 (fr) | 2023-08-30 |
Family
ID=74858516
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP21210973.0A Active EP4008603B1 (fr) | 2020-12-02 | 2021-11-29 | Système de surveillance et de maintien prédictif de l'état d'usure de composants mécaniques et son procédé de fonctionnement |
Country Status (4)
Country | Link |
---|---|
EP (1) | EP4008603B1 (fr) |
ES (1) | ES2959988T3 (fr) |
IT (1) | IT202000029471A1 (fr) |
PL (1) | PL4008603T3 (fr) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102022200376A1 (de) | 2022-01-14 | 2023-07-20 | Siemens Mobility GmbH | Verfahren zum Überwachen der äquivalenten Konizität eines Schienenfahrzeug-Schiene-Systems |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP4372944A1 (fr) | 2022-11-21 | 2024-05-22 | Mare Engineering Group S.P.A. In Breve Mare Group S.P.A. | Système modulaire pour optimisation d'énergie renouvelable par commande programmée de charges électriques sur la base d'une énergie auto-générée estimée |
Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP1548419A1 (fr) * | 2002-08-30 | 2005-06-29 | NSK Ltd. | Procede et dispositif de controle d'etat de materiel mecanique et dispositif de diagnostic d'anomalies |
US20070152107A1 (en) * | 2005-12-23 | 2007-07-05 | Afs-Keystone, Inc. | Railroad train monitoring system |
DE102009053801A1 (de) * | 2009-11-18 | 2011-05-19 | Knorr-Bremse Systeme für Schienenfahrzeuge GmbH | Verfahren zur Zustandsüberwachung wenigstens einen Radsatz aufweisenden Drehgestells eines Schienenfahrzeugs |
WO2015100425A1 (fr) * | 2013-12-24 | 2015-07-02 | Amsted Rail Company, Inc. | Systeme et procede pour la detection d'anomalies de fonctionnement dans un groupe de traction de train et de vehicules sur rail |
EP2913724A1 (fr) * | 2014-02-25 | 2015-09-02 | Abb Ag | Plc avec un programme de commande d'optimisation à horizon fini |
EP3354532A1 (fr) * | 2017-01-26 | 2018-08-01 | Rail Vision Europe Ltd | Système de surveillance monté sur un véhicule |
DE102019102907A1 (de) * | 2019-02-06 | 2020-08-06 | Voith Patent Gmbh | Radsatzgetriebe |
-
2020
- 2020-12-02 IT IT102020000029471A patent/IT202000029471A1/it unknown
-
2021
- 2021-11-29 EP EP21210973.0A patent/EP4008603B1/fr active Active
- 2021-11-29 PL PL21210973.0T patent/PL4008603T3/pl unknown
- 2021-11-29 ES ES21210973T patent/ES2959988T3/es active Active
Patent Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP1548419A1 (fr) * | 2002-08-30 | 2005-06-29 | NSK Ltd. | Procede et dispositif de controle d'etat de materiel mecanique et dispositif de diagnostic d'anomalies |
US20070152107A1 (en) * | 2005-12-23 | 2007-07-05 | Afs-Keystone, Inc. | Railroad train monitoring system |
DE102009053801A1 (de) * | 2009-11-18 | 2011-05-19 | Knorr-Bremse Systeme für Schienenfahrzeuge GmbH | Verfahren zur Zustandsüberwachung wenigstens einen Radsatz aufweisenden Drehgestells eines Schienenfahrzeugs |
WO2015100425A1 (fr) * | 2013-12-24 | 2015-07-02 | Amsted Rail Company, Inc. | Systeme et procede pour la detection d'anomalies de fonctionnement dans un groupe de traction de train et de vehicules sur rail |
EP2913724A1 (fr) * | 2014-02-25 | 2015-09-02 | Abb Ag | Plc avec un programme de commande d'optimisation à horizon fini |
EP3354532A1 (fr) * | 2017-01-26 | 2018-08-01 | Rail Vision Europe Ltd | Système de surveillance monté sur un véhicule |
DE102019102907A1 (de) * | 2019-02-06 | 2020-08-06 | Voith Patent Gmbh | Radsatzgetriebe |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102022200376A1 (de) | 2022-01-14 | 2023-07-20 | Siemens Mobility GmbH | Verfahren zum Überwachen der äquivalenten Konizität eines Schienenfahrzeug-Schiene-Systems |
Also Published As
Publication number | Publication date |
---|---|
PL4008603T3 (pl) | 2024-04-08 |
EP4008603C0 (fr) | 2023-08-30 |
EP4008603B1 (fr) | 2023-08-30 |
ES2959988T3 (es) | 2024-02-29 |
IT202000029471A1 (it) | 2022-06-02 |
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