EP3999434A1 - Dishware unit and method for sealing partially prepared meals - Google Patents
Dishware unit and method for sealing partially prepared mealsInfo
- Publication number
- EP3999434A1 EP3999434A1 EP20754168.1A EP20754168A EP3999434A1 EP 3999434 A1 EP3999434 A1 EP 3999434A1 EP 20754168 A EP20754168 A EP 20754168A EP 3999434 A1 EP3999434 A1 EP 3999434A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- unit
- crockery
- film
- adhesive
- partially
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000007789 sealing Methods 0.000 title claims abstract description 35
- 235000012054 meals Nutrition 0.000 title claims abstract description 13
- 238000000034 method Methods 0.000 title claims description 20
- 239000000853 adhesive Substances 0.000 claims abstract description 107
- 230000001070 adhesive effect Effects 0.000 claims abstract description 107
- 239000004698 Polyethylene Substances 0.000 claims abstract description 12
- 229920000573 polyethylene Polymers 0.000 claims abstract description 12
- -1 polyethylene Polymers 0.000 claims abstract description 11
- 229910010293 ceramic material Inorganic materials 0.000 claims abstract description 9
- 239000004831 Hot glue Substances 0.000 claims abstract description 7
- 238000004026 adhesive bonding Methods 0.000 claims abstract description 6
- 229920002725 thermoplastic elastomer Polymers 0.000 claims abstract description 6
- 238000004806 packaging method and process Methods 0.000 claims abstract description 5
- 235000013305 food Nutrition 0.000 claims description 28
- 239000007789 gas Substances 0.000 claims description 21
- 239000011324 bead Substances 0.000 claims description 19
- 239000000463 material Substances 0.000 claims description 14
- 239000000203 mixture Substances 0.000 claims description 13
- 230000004888 barrier function Effects 0.000 claims description 11
- 239000011261 inert gas Substances 0.000 claims description 11
- 229920000139 polyethylene terephthalate Polymers 0.000 claims description 9
- 239000005020 polyethylene terephthalate Substances 0.000 claims description 9
- 229920000219 Ethylene vinyl alcohol Polymers 0.000 claims description 8
- 239000004715 ethylene vinyl alcohol Substances 0.000 claims description 5
- 239000000395 magnesium oxide Substances 0.000 claims description 4
- CPLXHLVBOLITMK-UHFFFAOYSA-N magnesium oxide Inorganic materials [Mg]=O CPLXHLVBOLITMK-UHFFFAOYSA-N 0.000 claims description 4
- AXZKOIWUVFPNLO-UHFFFAOYSA-N magnesium;oxygen(2-) Chemical compound [O-2].[Mg+2] AXZKOIWUVFPNLO-UHFFFAOYSA-N 0.000 claims description 4
- 229920003023 plastic Polymers 0.000 claims description 2
- 239000004033 plastic Substances 0.000 claims description 2
- 238000010411 cooking Methods 0.000 description 29
- 235000015067 sauces Nutrition 0.000 description 12
- 239000011888 foil Substances 0.000 description 10
- 238000011161 development Methods 0.000 description 7
- 230000018109 developmental process Effects 0.000 description 7
- 238000010438 heat treatment Methods 0.000 description 7
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 6
- 239000001301 oxygen Substances 0.000 description 6
- 229910052760 oxygen Inorganic materials 0.000 description 6
- 230000008901 benefit Effects 0.000 description 5
- 238000002360 preparation method Methods 0.000 description 5
- 239000003292 glue Substances 0.000 description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 4
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 3
- CURLTUGMZLYLDI-UHFFFAOYSA-N carbon dioxide Natural products O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 3
- 239000004615 ingredient Substances 0.000 description 3
- 229910052573 porcelain Inorganic materials 0.000 description 3
- 239000004372 Polyvinyl alcohol Substances 0.000 description 2
- 239000012080 ambient air Substances 0.000 description 2
- 235000019568 aromas Nutrition 0.000 description 2
- 238000006243 chemical reaction Methods 0.000 description 2
- 238000004140 cleaning Methods 0.000 description 2
- 239000002131 composite material Substances 0.000 description 2
- 229920002451 polyvinyl alcohol Polymers 0.000 description 2
- 230000001681 protective effect Effects 0.000 description 2
- 239000003566 sealing material Substances 0.000 description 2
- 239000004447 silicone coating Substances 0.000 description 2
- 238000003860 storage Methods 0.000 description 2
- 239000003570 air Substances 0.000 description 1
- 229910002092 carbon dioxide Inorganic materials 0.000 description 1
- 239000001569 carbon dioxide Substances 0.000 description 1
- 239000012876 carrier material Substances 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 239000000470 constituent Substances 0.000 description 1
- 238000010924 continuous production Methods 0.000 description 1
- 229920001577 copolymer Polymers 0.000 description 1
- 230000003111 delayed effect Effects 0.000 description 1
- 235000021185 dessert Nutrition 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000003925 fat Substances 0.000 description 1
- 238000009472 formulation Methods 0.000 description 1
- 235000013611 frozen food Nutrition 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- JCXJVPUVTGWSNB-UHFFFAOYSA-N nitrogen dioxide Inorganic materials O=[N]=O JCXJVPUVTGWSNB-UHFFFAOYSA-N 0.000 description 1
- 229910052756 noble gas Inorganic materials 0.000 description 1
- 239000003921 oil Substances 0.000 description 1
- 230000036632 reaction speed Effects 0.000 description 1
- 230000004043 responsiveness Effects 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000009423 ventilation Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D1/00—Containers having bodies formed in one piece, e.g. by casting metallic material, by moulding plastics, by blowing vitreous material, by throwing ceramic material, by moulding pulped fibrous material, by deep-drawing operations performed on sheet material
- B65D1/34—Trays or like shallow containers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D77/00—Packages formed by enclosing articles or materials in preformed containers, e.g. boxes, cartons, sacks or bags
- B65D77/10—Container closures formed after filling
- B65D77/20—Container closures formed after filling by applying separate lids or covers, i.e. flexible membrane or foil-like covers
- B65D77/2024—Container closures formed after filling by applying separate lids or covers, i.e. flexible membrane or foil-like covers the cover being welded or adhered to the container
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D81/00—Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents
- B65D81/18—Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents providing specific environment for contents, e.g. temperature above or below ambient
- B65D81/20—Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents providing specific environment for contents, e.g. temperature above or below ambient under vacuum or superatmospheric pressure, or in a special atmosphere, e.g. of inert gas
- B65D81/2007—Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents providing specific environment for contents, e.g. temperature above or below ambient under vacuum or superatmospheric pressure, or in a special atmosphere, e.g. of inert gas under vacuum
- B65D81/2015—Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents providing specific environment for contents, e.g. temperature above or below ambient under vacuum or superatmospheric pressure, or in a special atmosphere, e.g. of inert gas under vacuum in an at least partially rigid container
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D81/00—Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents
- B65D81/18—Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents providing specific environment for contents, e.g. temperature above or below ambient
- B65D81/20—Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents providing specific environment for contents, e.g. temperature above or below ambient under vacuum or superatmospheric pressure, or in a special atmosphere, e.g. of inert gas
- B65D81/2069—Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents providing specific environment for contents, e.g. temperature above or below ambient under vacuum or superatmospheric pressure, or in a special atmosphere, e.g. of inert gas in a special atmosphere
- B65D81/2076—Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents providing specific environment for contents, e.g. temperature above or below ambient under vacuum or superatmospheric pressure, or in a special atmosphere, e.g. of inert gas in a special atmosphere in an at least partially rigid container
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D81/00—Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents
- B65D81/34—Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents for packaging foodstuffs or other articles intended to be cooked or heated within the package
- B65D81/3446—Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents for packaging foodstuffs or other articles intended to be cooked or heated within the package specially adapted to be heated by microwaves
- B65D81/3453—Rigid containers, e.g. trays, bottles, boxes, cups
Definitions
- the present invention relates to a crockery unit and in particular a plate for the packaging, transport and / or consumption of food and a method for
- the crockery unit has a body which is or is covered with a film. Between the film and the body is in one
- Adhesive area an adhesive is available to seal the dish unit with the foil.
- Tableware units with dishes arranged thereon become known.
- the unpublished DE 10 2018 000 407.5 of the applicant discloses a tableware unit with a body covered with a film, in which an adhesive for sealing the tableware unit is present in an adhesive area between the body and the film.
- the film and the crockery unit have such a surface tension that the adhesive at least predominantly adheres to the film when the film is removed.
- the crockery unit described in this publication functions satisfactorily. Most of the adhesive adheres to the film. But it turned out that for high and highest demands the
- a crockery unit according to the invention is designed in particular as a plate and is used in particular for the packaging, transport and / or consumption of food.
- the crockery unit is used for the packaging, transport, preparation and later consumption of initially partially prepared meals that are prepared to the end after a delivery.
- the crockery unit has a body covered with a film, an adhesive being present between the film and the body in an adhesive area in order to seal the crockery unit.
- the crockery unit can in particular also be used for the preparation and / or preparation of meals or ingredients, for example one Can be used.
- the crockery unit includes one in particular
- the film comprises at least one sealing layer based on polyethylene (PE).
- PE polyethylene
- the crockery unit consists at least partially of a ceramic material and in particular of a porcelain material.
- the adhesive comprises at least one pressure-sensitive hotmelt adhesive and consists at least in part of thermoplastic rubber.
- the sealing layer of the film is glued to the ceramic material of the dish unit.
- the dish set according to the invention has many advantages.
- a significant benefit is that through. the choice of the material of the tableware unit and the film material as well as the adhesive achieve a reliable and also effective sealing of the body with a film during transport.
- the sealing film can be removed from the crockery unit without special precautionary measures or without any special effort, without unsightly residues of the adhesive remaining on the crockery unit. This also creates a visually pleasant overall impression.
- an even higher level of reliability is achieved in the sealing and in the removal of the adhesive together with the film than in the above-mentioned and as yet unpublished prior art.
- the adhesive is selected so that when the foil is torn off, the adhesive remains at least predominantly to adhere to the foil.
- the formulation that the adhesive at least predominantly adheres to the film when the film is removed from the dish unit is to be understood in the context of the present invention that at least 90% or at least 95% or at least 97.5% of the mass of the adhesive when removing the film, the film sticks. In particular, at least 99% or more of the mass of the adhesive remains on the film when the film is removed.
- the figures mentioned apply to the regular case. It is not excluded that, for example, in one out of 10, 20, 50 or 100 cases, a larger percentage of the adhesive will remain on the dish unit. However, when the film is removed, the adhesive regularly loosens largely or practically completely from the
- Crockery unit so that no further cleaning of the adhesive area of the crockery unit is necessary before consuming the prepared food. In particular, no special treatment is required for the subsequent cleaning in order to remove any adhesive residues.
- the film consists at least partially of one
- Plastic material and in particular has a thickness of 85 ⁇ m +/- 20%.
- the film has a thickness of 85 ⁇ m +/- 5% or +/- 10%.
- Such a film is stretchable and yet tear-resistant and is particularly suitable for the intended use.
- the film is particularly preferably designed as a multilayer barrier film.
- multilayer barrier film can combine different properties, so that an optimal sealing can be achieved.
- An optimal seal can be achieved through a suitable material combination or combination of different layers of different materials. In this way, a high barrier property for gases, water vapor and aromas can be achieved, while at the same time a high one
- Responsiveness is enabled.
- high impact resistance can be achieved.
- a high degree of transparency and a glossy impression can be achieved for a visually pleasant impression.
- the film comprises at least one layer which consists at least partially of ethylene-vinyl alcohol copolymer (EVOH).
- EVOH ethylene-vinyl alcohol copolymer
- At least one layer of the film consists at least partially of a material such as polyethylene terephthalate (PET).
- PET polyethylene terephthalate
- a layer of PET contributes to a high level of transparency and thus a visually pleasant overall impression.
- a layer of PET has the effect that the film has a high impact resistance overall.
- At least one layer preferably consists at least partially of polyethylene, as a result of which very good sealing properties and a high barrier property against water vapor are achieved.
- the film consists of several layers and that the layer composite has a layer of PET as the base material, a layer of EVOH and at least one layer of PE.
- a layer structure achieves excellent mechanical properties and barrier properties.
- At least one food is arranged on the body and covered by the film.
- at least one partially prepared food is arranged on the body, which can be prepared to the end or consumed directly after the film has been removed.
- the space between the film and the dish unit is partially vacuumed. This means, in particular, that there is a pressure in the space between the film and the crockery unit, in particular between 100 mbar
- a gas mixture is preferably present in the intermediate space which consists of more than 50% N2 (nitrogen), more than 15% CO2 (carbon dioxide) and less than 10% O2 (oxygen).
- the proportion of N2 in the gas mixture is particularly preferably greater than 70%.
- the proportion of CO 2 in the gas mixture is preferably greater than 15% and the proportion of 02 in the gas mixture is in particular less than 10%.
- Correspondingly high proportions of N2 and 002 and correspondingly lower proportions of O2 in the gas mixture ensure a reduced reaction speed, so that partially prepared or completely prepared meals can be kept longer than if they are exposed to normal ambient air.
- the body has at least one mirror section and at least one frame section.
- the adhesive area is particularly preferred
- the mirror section serves to accommodate at least one food. It is also possible that not only one mirror section is formed, but that several mirror sections are provided or formed on the body.
- a second or separate mirror section can be provided, which serves to accommodate a separate container or a separate bowl such as a sauce bowl or a jug for sauce or for other dishes or ingredients. It is preferred that at least one edge section runs around the body and thus completely surrounds a central area of the body. It is further particularly preferred that the adhesive area or at least one adhesive area extends completely and around the body. It is preferred here that at least one mirror section is entirely surrounded by a continuous adhesive area. This allows a
- the adhesive should especially after being applied to the body
- the edge portion is at least in the adhesive area opposite the
- a raised edge section in the adhesive area can also facilitate the application of the adhesive in the adhesive area, for example if the adhesive is applied via rollers or the like.
- the crockery unit comprises at least one sauce dish, which is in particular positioned off-center on the body of the crockery unit.
- the sauce dish which is in particular positioned off-center on the body of the crockery unit.
- Sauce bowl placed closer to the edge.
- the sauce bowl is in one
- a corresponding depression or elevation can be formed on the body in order to receive the sauce dish in a defined manner on the body of the dish unit.
- a distance between the saucepan and the edge is less than 1/4 of the length and / or the width of the body of the vessel.
- the sauce bowl is in particular removable and typically the sauce bowl protrudes upward over the actual body of the dish unit. This represents the area of the sauce dish represents a difficult and critical area for gluing with the film.
- a sauce dish positioned close to the edge of the body and formed relatively high results in the film moving away from the adhesive area adjacent to the
- Sauce bowl extends upward from a relatively steep slope. That is why there should be sufficient adhesive security there.
- the film is cut off outside the body in a contactless manner.
- an application surface for the adhesive is formed on the body which provides the adhesive area.
- Such an application surface can be formed, for example, on an elevation extending along the adhesive area.
- the application surface preferably has defined dimensions and can
- the body in particular have a width between approximately 1.5 mm and 10 mm and in particular between approximately 2 mm and 6 mm. For example, a width of around 3 or 4 mm is possible.
- the body preferably has a width between 10 cm and 25 cm and a length between 20 cm and 38 cm. In preferred embodiments, a width between 15 cm and 20 cm and a length between 25 cm and 35 cm can be present.
- the dimensions of the body are adapted to the dimensions of a cooking appliance and in particular to the cooking space of the cooking appliance with which a, for example, partially prepared food is to be prepared to the end.
- the dimensions of the body are preferably adapted to the cooking space of the cooking appliance so that the cooking space can accommodate a predetermined number of dishes without creating larger gaps (greater than 2 cm or 3 cm) and thus wasting space for the dishes. With dimensions of a
- a cooking appliance 42.5 cm wide and 35.5 cm long can accommodate food
- the dimensions of the crockery unit should be chosen so that when the maximum possible number of crockery units is placed on a food rack, at least 10% or 20% and a maximum of 30% or 40% of the
- the body consists at least in part and in particular at least substantially or completely of a ceramic-like material.
- the body consists at least partially or essentially or completely from magnesium oxide.
- Crockery units made of a ceramic-like and / or magnesium oxide material can be produced in different shapes and, due to their nature, are suitable for the preparation and consumption of meals. Dish sets based on magnesium oxide are lighter than conventional porcelain and yet just as impact-resistant. As a result, such crockery units are particularly suitable for regular and professional use, for transport and for multiple use.
- At least one food is arranged on the body and covered and sealed by the film.
- Reactions can be delayed.
- the shelf life of food is increased and can be doubled, for example. , whereby the shelf life is improved.
- Ceramic material consists of at least one adhesive applied to the crockery unit.
- the adhesive comprises at least one pressure-sensitive hotmelt adhesive and consists at least in part of thermoplastic rubber.
- the crockery unit is glued to the film by means of the adhesive.
- the film has at least one sealing layer based on polyethylene.
- the method according to the invention also has many advantages. It enables a particularly reliable sealing of crockery units with a film, with a high mechanical stability and a high tightness of the seal being achieved.
- a space between the dish unit and the film is in front of. Gluing partially vacuumed.
- the space between the dish unit and the film is in front of. Gluing partially vacuumed.
- Crockery purity and the film set a pressure between 50 mbar and around 600 mbar.
- An at least partial gas exchange preferably takes place in the space
- the inert gas used can be, for example, nitrogen or carbon dioxide or a noble gas or a mixture of such gases.
- the pressure is first reduced in the space until a first internal pressure (first reduced internal pressure) is reached.
- An inert gas is then fed in until a second internal pressure (second reduced internal pressure) is reached.
- gas is sucked off until a third internal pressure (third reduced internal pressure) is reached.
- the first internal pressure, the second internal pressure and the third internal pressure are preferably each lower than the ambient pressure.
- the first internal pressure and the third internal pressure in a pressure range below 500 mbar and the second internal pressure is greater than 500 mbar.
- the crockery unit is preferably provided with an adhesive bead of the adhesive before food is positioned on the crockery unit.
- the film and the adhesive are preferably tempered during the gluing process. In particular to about 140 ° C to 160 ° C, preferably about 150 ° C.
- the tableware unit can also be temperature-controlled, with the tableware unit, however, preferably only being temperature-controlled to about 15 ° C to 25 ° C.
- the adhesive is preferably applied using an adhesive application machine which comprises nozzles and / or stationary elements such as, for example, scrapers and / or rotating elements such as for example rollers.
- the crockery unit is preferably guided through the adhesive application machine via, for example, nozzles or via transport rollers with, in particular, a silicone coating, while the adhesive is applied during continuous transport of the crockery unit. It is advantageous if the glue application machine is equipped with ventilation. This makes the order seamless and stepless
- Adhesive bead allows without an overlap at the abutting ends. This ensures that the film adheres completely all the way round.
- Adhesive bead applied with an amount of adhesive of 25 to 40 milligrams per one centimeter of bead, in particular of about 30 milligrams per one centimeter of bead.
- the adhesive has a density of approx. 0.95 g / cm 3 . If the bead is 3 to 4 millimeters thick, this results in a surface application of 70 to 120 milligrams per square centimeter. Adhering to these parameters ensures, on the one hand, good and safe adhesion during the sealing process and, on the other hand, enables the film and adhesive to be removed without leaving any residue. Further advantages and features of the present invention emerge from the following parameters.
- Figure 1 is a plan view of a crockery unit according to the invention and a
- FIG. 1 perspective view of two crockery units in a cooking appliance ;.
- FIG. 2 shows a highly schematic cross section through a crockery unit
- FIG. 3a shows a plan view of another dish unit according to the invention
- FIG. 3b shows a schematic section through the crockery units according to FIG. 3
- FIG. 4 shows a highly schematic cross section through the film
- FIG. 5 is a schematic representation of a dish unit in one
- FIG. 6 is a highly schematic representation of a crockery unit with thereon
- FIG. 7 is a highly schematic representation of a dish unit with thereon
- FIG. 1 shows a highly schematic plan view of a crockery unit 1, which is designed here as a rectangular plate and includes a body 2.
- the body has one
- the edge section 4 delimits the mirror section 3 laterally.
- inclined edges can also be provided, as can be seen in FIG. 1 or in FIG.
- the mirror section 3 provides enough space for several dishes 30, which can be part of a meal, for example. It is possible that there is space for a complete menu course on dish unit 1. At least some of these dishes can be partially prepared; H. be at least partially pre-cooked. Others can also be raw or frozen (e.g. a dessert). All components of a plate can be the same
- Crockery units also contain frozen foods and another crockery unit only contains foods with chilled ingredients.
- the crockery unit 1 is sealed with a film 15, which cannot be seen separately here in the plan view because it is transparent.
- the film 15 is glued to the edge section 4 of the crockery unit 1 by means of the adhesive 21 which has previously been applied in the form of an adhesive bead 7 over the entire circumference of the edge section 4.
- the crockery unit 1 has a crockery width 5 of approximately 17 cm and a crockery length 6 of approximately 33 cm. But others are also possible
- the external dimensions of the crockery units 1 are adapted to the internal dimensions of a cooking level 102 of a cooking space 1 ⁇ 1 of a cooking appliance 100.
- Two dish units 1 can particularly preferably be placed on the cooking level 102 of the cooking appliance 100 at the same time. This allows two or preferably four
- Crockery units 1 (on two cooking levels) can be picked up at the same time.
- the cooking space width 105 is preferably a little more than twice as large as a width 5 of the crockery unit and / or a cooking space length 106 is a little more than twice as large as a length 6 of a crockery unit 1.
- the crockery units 1 should have a cooking level 102 of the
- a possible space between two utensils 1 is preferably at least 1 cm and preferably at least 2 cm.
- the cooking appliance 100 has at least one high-frequency heating source 103, the emitted frequency of which can be changed in a controlled manner during operation.
- the high-frequency energy is preferably emitted from at least two antennas (not shown) and the emitted frequencies of the high-frequency heating sources 103 and their phases can be changed as a function of measured scatter parameters.
- specific areas and / or specific constituents or meals 30 can be cooked or regenerated on the dish units 1, while other meals 30 remain almost or completely unaffected by the high-frequency heating source 103 due to their composition, position and / or consistency.
- two or more dishes served on the dishes can be regenerated and / or cooked to the end at the same time.
- the number of cooking devices required at the same time is correspondingly reduced if the final preparation of a meal is to take place for a group of people at the same time.
- the cooking appliance 100 prefferably has, in addition to the high-frequency heating source 103, further heating sources such as those used in conventional cooking appliances.
- FIG. 2 shows a crockery unit 1 in a highly schematic cross section.
- the body 2 of the dish unit 1 has a mirror section 3 and an edge section 4, the edge section 4 here having an inclined area and an adjoining area
- the adhesive area 8 is provided, on which a circumferential adhesive bead 7 made of an adhesive 21 is carried.
- Crockery units 1 are preferably provided with an adhesive bead 7 made of an adhesive 21 and stored temporarily.
- the caterpillar 7 provided with an adhesive
- Crockery unit 1 can be stored dry and in particular dust-free for a period of at least one day and optionally also for two, three or more days.
- Figures 3a and 3b show a specific embodiment of a dish unit 1 in a plan view and in a cross section.
- Figures 3a and 3b show the crockery units in the not yet sealed state.
- the crockery unit 1 is essentially rectangular and has rounded corners.
- the body 2 of the dish unit 1 here comprises a large and approximately trapezoidal mirror section 3 which fills the essential part of more than 50% and in particular more than 70% of the surface of the body 2.
- Mirror section 3 surrounds an edge section 4 which is used to grip the crockery unit 1 and also to fasten the film 15.
- a second mirror section 23 is also formed separately on the body 2, which is used, for example, to accommodate a separate container 24 such as a sauce dish.
- a circumferential bead of adhesive 7 is again applied to the edge section 4.
- the edge section 4 here also forms the grip edge 9.
- Adhesive bead 7 is made available on an application surface 18.
- the adhesive area 8 can also be formed on the circumferential elevation 19.
- FIG. 4 shows a highly schematic cross section through the film 15, which is designed here as a multilayer barrier film and here comprises three different layers 15a, 15b and 15c.
- the layer 15c serves as a carrier layer and here essentially consists of PET.
- the carrier material contributes to a high transparency and a high one
- the layer 15a is provided as a sealing layer, which consists in particular of PE (polyethylene) or comprises polyethylene as an essential or essential component.
- PE polyethylene
- a layer of polyethylene achieves very good sealing properties and high adhesiveness. At the same time, good barrier properties are achieved, especially with water vapor.
- the layer 15b arranged here in the middle is in particular an EVOH layer and consists of a copolymer of polyvinyl alcohol, in particular of ethylene-vinyl alcohol copolymer.
- the layer 15b gives the film 15 overall very good barrier properties against gases.
- the film 15 has a high mechanical resistance and a high impact resistance.
- the film is overall transparent and gives it a shine. High barrier properties for gases, water vapor and aromas and thus a considerably improved shelf life are achieved.
- the thickness of the individual layers 15a, 15b and 15c can be different and is shown in FIG. 4 in a similar manner only for the sake of clarity. As a rule, the carrier layer will have the greatest thickness.
- the individual layers 15a, 15b and 15c can have very different thicknesses. It is also possible that the film consists of a layer composite of four, five or more layers, each of which can consist of different materials.
- FIG. 5 shows a highly schematic representation of an adhesive application machine 20 through which crockery units 1 pass through in a continuous process and are provided with a coating of the adhesive.
- nozzles 26 and / or scrapers 27 and / or rotatable rollers 28 can be used, to which adhesive or sealing material 21 is supplied through a storage container 31 with an adhesive supply 33.
- the roller preferably has a relief structure so that the adhesive can be carried along better.
- Transport rollers 32 which move the dish unit relative to roller 28, can be a
- Adhesive application machine 20 covers an adhesive bead 7 with an amount of adhesive of 25 to 40 milligrams per one centimeter of bead, in particular of about 30 milligrams per one
- Centimeter bead applied.
- the adhesive has a density of approx. 0.95 g / cm 3 . If the bead is 3 to 4 millimeters thick, this results in a surface application of 70 to 120 milligrams per square centimeter. Compliance with these parameters ensures, on the one hand, good and reliable adhesion during the sealing process and, on the other hand, enables the film 15 and adhesive 21 to be detached without leaving any residue.
- FIGS. 6 and 7 show different crockery units 1, which are provided with, in particular, partially prepared dishes 30, in very schematic views before sealing (FIG. 6) and after sealing (FIG. 7).
- a film 15 is arranged, which is used for sealing.
- Foil 15 pictured before stretching and later sealing.
- the size of the foil is dimensioned such that the complete crockery unit 1 can be sealed.
- film is unwound from a film roll and cut to size accordingly.
- the film has a total thickness of 85 ⁇ m and is sealed with the sealing layer 15a in
- the film 15 is heated and preheated.
- a first vacuum is generated or the pressure is reduced to a first internal pressure in the intermediate space 16 and overall in the chamber in which the crockery unit 1 is accommodated. This will get the absolute amount of Oxygen in the space 16 is reduced accordingly.
- An inert gas is then fed in until a second internal pressure is reached, which, however, is still lower than the normal ambient pressure. By supplying inert gas, the absolute oxygen content of the gas located in the intermediate space 16 is reduced again accordingly.
- the film 15 is preferably placed against the food and the dish unit 1.
- gas is sucked off until a third internal pressure is reached which is lower than the second internal pressure and, in particular, is higher than the first internal pressure.
- the third internal pressure is also preferably less than ambient pressure.
- FIG. 7 shows a very schematic illustration of a sealed crockery unit 1. The illustration is also schematic in order to be able to better show the space 16.
- the (pre-stretched) film 15 lies virtually seamlessly against the dish unit 1 and the food 30 in a wide area. This is achieved by the pressure levels set one after the other (first, second and third internal pressure) and by pre-heating the film 15. In addition, the film 15 is pre-stretched.
- the film is pressed onto the crockery unit 1 and pressed for a certain period of time at a predetermined pressure or with a predetermined force.
- the bead of adhesive 7 is heated and melted and reproducibly seals the film 15 with the crockery unit 1.
- the film 15 is glued to the crockery unit 1.
- Ambient air is then supplied and the crockery unit 1 removed.
- the body 2 of the dish unit 1 consists of a ceramic material and in particular a porcelain material.
- An adhesive hotmelt adhesive is used as the adhesive, which consists at least partially of thermoplastic rubber and which is transported through a supply hose heated to 150 ° C and applied to the edge section 4 of the crockery unit 1 with a nozzle or the like heated to 160 ° C .
- the adhesive first dries on the edge section 4 and cools down.
- the crockery unit 1 or the plate can be stored with the applied adhesive.
- a stack of plates is preferably covered with a protective film so that the plates are protected from dust and moisture.
- the adhesive is heated up again for bonding to the film.
- the food is placed on the plate or the dish unit 1 and the dish units 1 loaded with dishes 30 are placed on a roller conveyor
- the adhesive hotmelt adhesive used has a density of approx. 0.92 +/- 0.02 g / cm3 at 20 ° C. and has a light yellow or transparent appearance.
- Processing temperature is between 170 ° C and 190 ° C. Notwithstanding it has
- the adhesive bead 7 is preferably heated to a temperature between approximately 140 ° C. and 160 ° C. and in particular approximately 150 ° C. in order to achieve optimal results.
- the present invention provides dish units sealed with foil, in which the foil can be detached almost without leaving any residue and in which food received on the dish unit is reliably sealed.
Abstract
Description
Claims
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102019004989.6A DE102019004989B4 (en) | 2019-07-18 | 2019-07-18 | Tableware assembly and method of sealing partially cooked food |
PCT/EP2020/000124 WO2021008718A1 (en) | 2019-07-18 | 2020-06-30 | Dishware unit and method for sealing partially prepared meals |
Publications (2)
Publication Number | Publication Date |
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EP3999434A1 true EP3999434A1 (en) | 2022-05-25 |
EP3999434B1 EP3999434B1 (en) | 2023-09-06 |
Family
ID=72046840
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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EP20754168.1A Active EP3999434B1 (en) | 2019-07-18 | 2020-06-30 | Dishware unit and method for sealing partially prepared meals |
Country Status (4)
Country | Link |
---|---|
EP (1) | EP3999434B1 (en) |
DE (1) | DE102019004989B4 (en) |
ES (1) | ES2955808T3 (en) |
WO (1) | WO2021008718A1 (en) |
Family Cites Families (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CA1281982C (en) | 1985-11-20 | 1991-03-26 | Toyo Aluminium Kabushiki Kaisha | Laminated sheet material for use in the manufacture of containers and pouches |
US4933193A (en) * | 1987-12-11 | 1990-06-12 | E. I. Du Pont De Nemours And Company | Microwave cooking package |
FR2657849B1 (en) | 1990-02-02 | 1992-05-22 | Ono | PROCESS FOR PRODUCING PLASTIC CONTAINERS OBTAINED BY THERMOFORMING AND PROVIDED WITH A PEELABLE CLOSURE. |
IT201700055326A1 (en) * | 2017-05-22 | 2018-11-22 | Cryovac Inc | PACKAGING, EQUIPMENT AND PROCESS OF REALIZATION OF THAT PACKAGE |
DE102017006669A1 (en) * | 2017-07-14 | 2019-01-17 | MChef GmbH & Co.KG | Method of sealing partially cooked ingredients and sealing machine |
DE102018000407A1 (en) | 2018-01-19 | 2019-07-25 | MChef GmbH & Co.KG | Tableware and method for sealing partially prepared food |
-
2019
- 2019-07-18 DE DE102019004989.6A patent/DE102019004989B4/en active Active
-
2020
- 2020-06-30 ES ES20754168T patent/ES2955808T3/en active Active
- 2020-06-30 WO PCT/EP2020/000124 patent/WO2021008718A1/en active Search and Examination
- 2020-06-30 EP EP20754168.1A patent/EP3999434B1/en active Active
Also Published As
Publication number | Publication date |
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DE102019004989A1 (en) | 2021-01-21 |
ES2955808T3 (en) | 2023-12-07 |
DE102019004989B4 (en) | 2022-05-05 |
WO2021008718A1 (en) | 2021-01-21 |
EP3999434B1 (en) | 2023-09-06 |
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