EP3974074B1

EP3974074B1 - Control device for rolling mill device, rolling mill facility, and method for operating rolling mill device

Info

Publication number: EP3974074B1
Application number: EP19937138.6A
Authority: EP
Inventors: Yoichi Matsui; Yuta ODAWARA
Original assignee: Primetals Technologies Japan Ltd
Current assignee: Primetals Technologies Japan Ltd
Priority date: 2019-07-11
Filing date: 2019-07-11
Publication date: 2023-12-27
Anticipated expiration: 2039-07-11
Also published as: CN114007771B; EP3974074C0; EP3974074A1; CN114007771A; JP7150994B2; JPWO2021005778A1; EP3974074A4; WO2021005778A1

Description

TECHNICAL FIELD

The present disclosure relates to a control device for a rolling mill device, a rolling mill facility, and a method for operating a rolling mill device.

BACKGROUND

In the rolling of a metal plate using a rolling mill that includes a pair of mill rolls, before the tip end portion of the metal plate is wound by a winding device, the metal plate may be rolled in a state where no tension is applied to the metal plate on the exit side of the rolling mill (tip end tension-free rolling).
For example, Patent Document 1 describes that, using a rolling mill device that includes a rolling mill (mill rolls) and a tension reel (winding device) disposed on the exit side of the rolling mill, rolling is performed before the tension is established on the exit side of the rolling mill by winding a rolled material (metal plate) with the tension reel. In addition, Patent Document 1 describes the installation of a meandering detector upstream of the tension reel on the exit side of the rolling mill, and the tilting control of the rolling mill on the basis of the offset amount (the difference between the axial center position of the mill rolls and the widthwise center position of the rolled material) detected by the meandering detector. This is intended to improve yield by suppressing meandering and one-sided elongation that can occur due to rolling in a state where no exit-side tension is applied. Other examples are known from Patent Documents 2 and 3.

Citation List

Patent Literature

Patent Document 1: JPH11 -179414A
Patent Document 2: KR 2005 0028230 A
Patent Document 3: WO 2006/063948 A1

SUMMARY

Problems to be Solved

As described above, in a tip end tension-free state where no exit-side tension is applied to the metal plate, a position sensor (meandering detector in Patent Document 1) disposed on the exit side of the mill rolls can be used to detect the position of a predetermined portion (center position or plate end position) of the metal plate in the plate width direction, and the rolling mill can be controlled based on the detected value. However, even if the position of the predetermined portion of the metal plate in the plate width direction to be detected deviates from a specified position at the rolling mill (for example, even if the center position of the metal plate in the plate width direction deviates from the center position of the mill rolls in the axial direction), it may happen that the detected position by the position sensor matches the specified position when the outgoing direction of the metal plate from the mill rolls is oblique to the conveying direction by the rolling mill device for some reason. In this case, the inclination of the outgoing direction of the metal plate cannot be properly grasped from the detection result by the position sensor. Therefore, if the rolling is continued in this state, the tip end of the metal plate will be separated from the conveyance line of the rolling mill in the plate width direction, and the rolled metal plate may not be appropriately wound by the winding device.
In view of the above, an object of at least one embodiment of the present invention is to provide a control device for a rolling mill device, a rolling mill facility, and a method for operating a rolling mill device whereby it is possible to appropriately wind by a winding device a metal plate rolled with no tension applied to the tip end.

Solution to the Problems

A control device according to claim 1 for a rolling mill device according to at least one embodiment of the present invention is a control device for controlling a rolling mill device including a pair of mill rolls disposed on opposite sides of a metal plate, comprising: a first plate end detection part disposed on an entry side of the pair of mill rolls in a conveying direction of the metal plate and configured to detect a plate end position in a plate width direction of the metal plate at a first position in the conveying direction; a second plate end detection part disposed on an exit side of the pair of mill rolls in the conveying direction and configured to detect a plate end position in the plate width direction of the metal plate at a second position in the conveying direction; and a determination part configured to determine whether tip end tension-free rolling, which is rolling of the metal plate by the pair of mill rolls in a state where an exit-side tension applied to the metal plate is zero, can be started, on the basis of the first plate end position of the metal plate detected by the first plate end detection part and the second plate end position of the metal plate detected by the second plate end detection part.
The invention further provides a method for operating a rolling mill device according to claim 10. Advantageous Effects
At least one embodiment of the present invention provides a control device for a rolling mill device, a rolling mill facility, and a method for operating a rolling mill device whereby it is possible to appropriately wind by a winding device a metal plate rolled with no tension applied to the tip end.

BRIEF DESCRIPTION OF DRAWINGS

FIG. 1 is a schematic configuration diagram of a rolling mill facility equipped with a control device according to an embodiment.
FIG. 2 is a schematic configuration diagram of a rolling mill facility equipped with a control device according to an embodiment.
FIG. 3 is a schematic configuration diagram of a controller constituting the control device according to an embodiment.
FIG. 4 is a flowchart showing an example of the method for operating a rolling mill device according to an embodiment.
FIG. 5A is a schematic diagram showing the state of a metal plate and mill rolls at the time of start of the tip end tension-free rolling of the metal plate.
FIG. 5B is a schematic diagram showing the state of a metal plate and mill rolls at the time of start of the tip end tension-free rolling of the metal plate.
FIG. 5C is a schematic diagram showing the state of a metal plate and mill rolls at the time of start of the tip end tension-free rolling of the metal plate.
FIG. 6 is a diagram for describing determination by a determination part whether the tip end tension-free rolling can be started.
FIG. 7 is a diagram for describing determination by a determination part whether the tip end tension-free rolling can be started.
FIG. 8 is a schematic partial cross-sectional view of a metal plate rolled by the rolling mill facility according to an embodiment, in a cross-section including the plate width direction and the longitudinal direction of the metal plate.
FIG. 9 is a graph showing an example of a graph representing a relationship between time and roll-to-roll gap.
FIG. 10 is a graph showing an example of a graph representing a relationship between time and roll-to-roll gap.
FIG. 11 is a flowchart showing an example of the method for operating a rolling mill device according to an embodiment.
FIG. 12A is a diagram showing a state transition of a metal plate when the rolling mill device is operated according to the flowchart shown in FIG. 11.
FIG. 12B is a diagram showing a state transition of a metal plate when the rolling mill device is operated according to the flowchart shown in FIG. 11.
FIG. 12C is a diagram showing a state transition of a metal plate when the rolling mill device is operated according to the flowchart shown in FIG. 11.
FIG. 12D is a diagram showing a state transition of a metal plate when the rolling mill device is operated according to the flowchart shown in FIG. 11.
FIG. 13 is a graph for describing an example of a method of calculating a first elongation difference and a second elongation difference of a metal plate.
FIG. 14 is a flowchart showing an example of the method for operating a rolling mill device according to an embodiment.
FIG. 15A is a diagram showing a state transition of a metal plate when the rolling mill device is operated according to the flowchart shown in FIG. 14.
FIG. 15B is a diagram showing a state transition of a metal plate when the rolling mill device is operated according to the flowchart shown in FIG. 14.
FIG. 15C is a diagram showing a state transition of a metal plate when the rolling mill device is operated according to the flowchart shown in FIG. 14.
FIG. 15D is a diagram showing a state transition of a metal plate when the rolling mill device is operated according to the flowchart shown in FIG. 14.

DETAILED DESCRIPTION

Embodiments of the present invention will now be described in detail with reference to the accompanying drawings. It is intended, however, that unless particularly identified, dimensions, materials, shapes, relative positions, and the like of components described in the embodiments shall be interpreted as illustrative only and not intended to limit the scope of the present invention.
First, an overall configuration of a rolling mill facility including a rolling mill device according to some embodiments will be described.
FIGs. 1 and 2 are each a schematic configuration diagram of a rolling mill facility equipped with a control device according to an embodiment. As shown in FIGs. 1 and 2, the rolling mill facility 1 includes a rolling mill device 2 and a control device 100 for controlling the rolling mill device 2. In some embodiments, the rolling mill device 2 may include one rolling mill 10 as shown in FIG. 1 for example, or may include two rolling mills 10 (10A, 10B) as shown in FIG. 2 for example, or may include three or more rolling mills 10.
The rolling mill device 2 shown in FIG. 1 is a rolling mill device (reverse mill) that reciprocates and rolls a metal plate 90 passed between a pair of mill rolls 15, 16. The rolling mill device 2 shown in FIG. 1 includes a rolling mill 10 including a pair of mill rolls (work rolls) 15, 16 disposed on opposite sides of a metal plate 90, which is a rolled material, an unwinding device 4 disposed on the entry side of the mill rolls 15, 16 in the traveling direction of the metal plate 90, and a winding device 14 disposed on the exit side of the mill rolls 15, 16 in the traveling direction of the metal plate 90, and is configured to roll the metal plate 90 by the pair of mill rolls 15, 16.
The rolling mill device 2 shown in FIG. 2 is a rolling mill device (reverse mill) that reciprocates and rolls a metal plate 90 passed between a pair of first mill rolls 15A, 16A and a pair of second mill rolls 15B, 16B. The rolling mill device 2 shown in FIG. 2 includes a first rolling mill 10A including a pair of first mill rolls (work rolls) 15A, 16A disposed on opposite sides of a metal plate 90, which is a rolled material, a second rolling mill 10B including a pair of second mill rolls (work rolls) 15B, 16B disposed on opposite sides of the metal plate 90, an unwinding device 4 disposed on the entry side of the first mill rolls 15A, 16A in the traveling direction of the metal plate 90, and a winding device 14 disposed on the exit side of the second mill rolls 15B, 16B in the traveling direction of the metal plate 90, and is configured to roll the metal plate 90 by the pair of first mill rolls 15A, 16A and the pair of second mill rolls 15B, 16B.
The illustrated rolling mills 10, 10A, and 10B have a similar configuration. Hereinafter, the configuration of the rolling mill 10 will be described, but the same description applies to the rolling mills 10A and 10B. In FIG. 2, components (mill rolls, etc.) of the rolling mills 10A and 10B are marked with "A" or "B" respectively, with the same sign for components of the rolling mill 10 shown in FIG. 1.
The rolling mill 10 includes, in addition to the pair of mill rolls (work rolls) 15, 16, a pair of intermediate rolls 17, 18 and a pair of backup rolls 19, 20 disposed on the opposite sides of the metal plate 90 to sandwich the pair of mill rolls 15, 16. The intermediate rolls 17, 18 and the backup rolls 19, 20 are configured to support the mill rolls 15, 16. Further, the rolling mill 10 includes a roll reduction device 22 for reducing the thickness of the metal plate 90 sandwiched between the pair of mill rolls 15, 16 by applying a load to the pair of mill rolls 15, 16. The roll reduction device 22 may include a hydraulic cylinder.
A motor (not shown) is connected to the mill rolls 15, 16 via, for example, a spindle (not shown), and the mill rolls 5, 16 are rotationally driven by the motor. During the rolling of the metal plate 90, the mill rolls 15, 16 are rotated by the motor while the metal plate 90 is pressed by the roll reduction device 22, which creates a frictional force between the mill rolls 15, 16 and the metal plate 90 and moves the metal plate 90 to the exit side of the mill rolls 15, 16 by this frictional force.
The unwinding device 4 is configured to unwind the metal plate 90 toward the rolling mill 10. The winding device 14 is configured to wind the metal plate 90 from the rolling mill 10. The unwinding device 4 and the winding device 14 are driven by respective motors (not shown).
The unwinding device 4 is configured to apply an entry-side tension to the metal plate 90 during the rolling of the metal plate 90. The winding device 14 is configured to apply an exit-side tension to the metal plate 90 during the rolling of the metal plate 90. In other words, the motors appropriately drive the unwinding device 4 and the winding device 14 to apply the entry-side tension and exit-side tension to the metal plate 90. By appropriately applying the entry-side tension and exit-side tension to the metal plate 90, it is possible to suppress meandering of the metal plate 90 during rolling.
The rolling is stopped just before the tail end of the metal plate 90 unwound from the unwinding device 4, and the odd-numbered rolling (e.g., first pass) is completed in a state where the metal plate 90 is pressed by the mill rolls 15, 16. The metal plate 90 is then rewound from the winding device 14 toward the rolling mill 10, and the metal plate 90 travels in a direction opposite to the previous traveling direction and is wound by the unwinding device 4 for the even-numbered rolling (e.g., second pass). In other words, the roles of the unwinding device 4 and the winding device 14 are interchangeable depending on the traveling direction of the metal plate 90.
The rolling mill device 2 shown in FIGs. 1 and 2 further includes an entry pinch roll 6 and a side guide 8 for guiding the metal plate 90 introduced from the unwinding device 4 to the rolling mill 10, and an exit pinch roll 12 for guiding the metal plate 90 fed from the rolling mill 10 to the winding device 14.
As shown in FIGs. 1 and 2, the control device 100 for controlling the rolling mill device 2 includes a first plate end detection part 32 and a second plate end detection part 34 for detecting plate end positions in the plate width direction of the metal plate 90, and a controller 40 configured to control the operation of the rolling mill device 2 on the basis of detection results of the first plate end detection part 32 and the second plate end detection part 34.
The first plate end detection part 32 is disposed on the entry side of the pair of mill rolls 15, 16 in the conveying direction of the metal plate 90, and is configured to detect a first plate end position x1, which is the plate end position in the plate width direction of the metal plate at a first position Y1 in the conveying direction. The second plate end detection part 34 is disposed on the exit side of the pair of mill rolls 15, 16 in the conveying direction, and is configured to detect a second plate end position x2, which is the plate end position in the plate width direction of the metal plate at a second position Y2 in the conveying direction.
The control device100 shown in FIG. 2 is provided with first plate end detection parts 32A, 32B on the entry side in the conveying direction and second plate end detection parts 34A, 34B on the exit side in the conveying direction for each of the first mill rolls 15A, 16A and the second mill rolls 15B, 16B.
The controller 40 is configured to receive signals indicating measurement results from the first plate end detection part 32 and the second plate end detection part 34, and to control the operation of the motors for driving the roll reduction device 22 and the mill rolls 15, 16 based on these measurement results.
The controller 40 may include a CPU, a memory (RAM), an auxiliary memory, and an interface. The controller 40 is configured to receive signals from the first plate end detection part 32 and the second plate end detection part 34 via the interface. The CPU is configured to process the signals thus received. Further, the CPU is configured to process a program loaded into the memory.
The processing contents in the controller 40 may be implemented as a program executed by the CPU and stored in the auxiliary memory. When the program is executed, the program is loaded into the memory. The CPU reads the program from the memory and executes instructions contained in the program.
FIG. 3 is a schematic configuration diagram of the controller 40 constituting the control device 100 according to an embodiment. As shown in FIG. 3, the controller 40 includes a determination part 42 and a rolling control part 44. The determination part 42 is configured to determine whether the rolling of the metal plate 90 by the pair of mill rolls 15, 16 in a state where the exit-side tension applied to the metal plate 90 is zero (tip end tension-free rolling) can be started, on the basis of the first plate end position x1 of the metal plate 90 detected by the first plate end detection part 32 and the second plate end position x2 of the metal plate 90 detected by the second plate end detection part 34. The rolling control part 44 is configured to control the operation of the pair of mill rolls 15, 16. More specifically, the rolling control part 44 is configured to control the motors for driving the roll reduction device 22 and the mill rolls 15, 16 in order to adjust the gap between the rolls and the rotation speed of the mill rolls 15, 16.
Parts other than the determination part 42 of the controller 40 will be described later.
The control device 100 may further have a display part (e.g., display; not shown) for displaying the determination result of the determination part 42.
The operation control of the rolling mill device 2 by the control device 100 will now be described. The rolling mill device 2 may be operated by manually performing some or all of the processing by the control device 100 described below.
FIG. 4 is a flowchart showing an example of the method for operating the rolling mill device 2 according to an embodiment. FIG. 4 is a flowchart showing an example of the operating method up to the start of tip end tension-free rolling of the metal plate 90. The operating method after the start of tip end tension-free rolling of the metal plate 90 will be described later with reference to the flowcharts of FIGs. 11 and 14.
FIGs. 5A to 5C are each a schematic diagram showing the state of the metal plate 90 and the mill rolls 15, 16 at the time of start of the tip end tension-free rolling of the metal plate 90. FIGs. 6 and 7 are each a diagram for describing determination by the determination part 42 whether the tip end tension-free rolling can be started.
In an embodiment, as shown in FIG. 4, first, the controller 40 adjusts the positions of the pair of mill rolls 15, 16 so that the gap (roll-to-roll gap) between the pair of mill rolls 15, 16 is larger than the thickness of the metal plate 90 (step S102). At this time, the position of the pair of mill rolls 15, 16 may be adjusted by operating the roll reduction device 22 as needed. Then, while maintaining the gap between the rolls larger than the thickness of the plate, the tip end portion of the metal plate 90 including a tip end 91 (see FIG. 5A) is passed between the pair of mill rolls 15, 16 (step S104).
FIG. 5A is a schematic diagram showing the state of the metal plate 90 and the mill rolls 15, 16 when step S 104 is completed. As shown in FIG. 5A, at the completion of step S104, the tip end portion of the metal plate 90 including the tip end 91 has passed between the mill rolls 15, 16 while the gap d0 between the pair of mill rolls 15, 16 is larger than the thickness H0 of the metal plate 90 before rolling. The tip end portion of the metal plate 90 including the tip end 91 is located on the exit side of the mill rolls 15, 16 and has not reached the winding device 14. Therefore, the exit-side tension Td acting on the metal plate 90 is zero. Further, at this point, the entry-side tension Te is also zero because it is not acting on the metal plate 90.
Then, the first plate end detection part 32 is used to detect the first plate end position x1 at the first position Y1 in the conveying direction, and the second plate end detection part 34 is used to detect the second plate end position x2 at the second position Y2 in the conveying direction (step S106).
Here, FIGs. 6 and 7 are each a schematic diagram of the mill rolls 15, 16 and the metal plate 90 in plan view before the rolling is started. As shown in FIGs. 6 and 7, the metal plate 90 has a plate width W, and has a first edge 92 and a second edge 93, which are opposite edges in the plate width direction. In some embodiments, the first plate end detection part 32 and the second plate end detection part 34 may be configured to detect the position of the first edge 92 at the first position Y1 and the second position Y2 as the first plate end position x1 and the second plate end position x2, respectively (see FIGs. 6 and 7). Alternatively, in some embodiments, the first plate end detection part 32 and the second plate end detection part 34 may be configured to detect the position of the second edge 93 at the first position Y1 and the second position Y2 as the first plate end position x1 and the second plate end position x2, respectively.
After step S106, the determination part 42 determines whether the tip end tension-free rolling of the metal plate 90 can be started, on the basis of the first plate end position x1 and the second plate end position x2 detected in step S106 (step S108).
In step S108, for example, if the longitudinal direction of the metal plate 90 is substantially parallel to the conveying direction of the metal plate 90 in the rolling mill device 2 (see FIG. 6), it is determined that the tip end tension-free rolling of the metal plate 90 can be started, and if the inclination of the longitudinal direction of the metal plate 90 with respect to the conveying direction of the metal plate 90 is greater than a specified degree (see FIG. 7), it is determined that the tip end tension-free rolling of the metal plate 90 cannot be started.
More specifically, in an embodiment, in step S108, if the difference |x1-x2| between the first plate end position x1 and the second plate end position x2 is equal to or less than a threshold Δx_th1, it is determined that the tip end tension-free rolling of the metal plate 90 can be started, and if the difference |x1-x2| is greater than the threshold Δx_th1, it is determined that the tip end tension-free rolling of the metal plate 90 cannot be started.
Alternatively, in an embodiment, in step S108, if the difference (x1-x_ref) between the first plate end position x1 and a reference position x_ref in the plate width direction of the metal plate 90 and the difference (x2-x_ref) between the second plate end position x2 and the reference position x_ref are both equal to or less than a threshold x_th2, it is determined that the tip end tension-free rolling of the metal plate 90 can be started, and if at least one of the difference (x1-x_ref) or (x2-x_ref) is greater than the threshold x_th2, it is determined that the tip end tension-free rolling of the metal plate 90 cannot be started.
Here, the reference position x_ref is a predetermined position in the plate width direction (i.e., in the axial direction (direction of the center axis O) of the mill rolls 15, 16) when the longitudinal direction of the metal plate 90 coincides with the conveying direction by the mill rolls 15, 16 (rolling mill). The reference position x_ref may be, for example, the center position in the axial direction of the mill rolls 15, 16 (see FIGs. 6 and 7). In FIG. 6, the longitudinal direction of the metal plate 90 coincides with the conveying direction by the mill rolls, and at this time, the position of the center line Lc along the longitudinal direction of the metal plate 90 coincides with the reference position x_ref in the plate width direction (i.e., the axial direction of the mill rolls 15, 16).
If it is determined in the step S108 that the tip end tension-free rolling of the metal plate 90 cannot be started (No in step S 108), the position of the metal plate 90 in the plate width direction is corrected (step S110), and the process returns to step S106 to detect the first plate end position x1 and the second plate end position x2 (step S106 ) and it is determined whether the tip end tension-free rolling of the metal plate 90 can be started based on the detection results in step S106 (step S108).
Conversely, if it is determined in the step S108 that the tip end tension-free rolling of the metal plate 90 can be started (Yes in step S108), the rolling control part 44 starts the tip end tension-free rolling of the metal plate 90.
In step S 112, in a state where the exit-side tension Td applied to the metal plate 90 is zero, the metal plate 90 is pressed by the pair of mill rolls 15, 16, and the rotation of the pair of mill rolls 15, 16 is started to start the tip end tension-free rolling of the metal plate 90 (see FIG. 5B).
When the metal plate 90 is pressed by the pair of mill rolls 15, 16, as shown in FIG. 5B, the roll reduction device 22 is operated so that the gap between the rolls is set to a value d1 corresponding to a target thickness. The gap d1 between the rolls at this time is smaller than the thickness H0 of the metal plate 90 before rolling. At the start of rotation and after the start of rotation of the mill rolls 15, 16, the rotation speed of the mill rolls 15, 16 is adjusted to an appropriate value by adjusting the current value of the motor used to drive the mill rolls 15, 16.
When the tip end tension rolling of the metal plate 90 is started, the metal plate 90 travels in the direction of the arrow shown in FIG. 5B. Then, as shown in FIG. 5C, after the start of rolling, the portion of the metal plate 90 that has been pressed by the mill rolls 15, 16 and has advanced to the exit side of the mill rolls 15, 16 has a thickness H1 that is thinner than the thickness H0 before rolling.
Thus, the tip end tension-free rolling of the metal plate 90 allows the rolling to start from a portion close to the tip end of the metal plate 90, compared to the case where the rolling is started in a state where the tip end of the metal plate is wound around the winding device and the exit-side tension is applied, so that the yield of the metal plate 90 can be improved.
Further, as described above, after it is determined in step S108 that the tip end tension-free rolling of the metal plate 90 can be started, the tip end tension-free rolling is started in step S112, so that the metal plate 90 rolled with no tension applied to the tip end can be appropriately wound by the winding device 14.
If a plate end position detection part is installed only at one position on the exit side of the mill roll 15, 16, the following problems may occur. Specifically, as shown in FIG. 7 for example, even if the longitudinal direction of the metal plate 90 is oblique to the conveying direction of the metal plate 90 by the mill rolls 15, 16 (rolling mill 10) before the start of rolling, it is unclear whether the longitudinal direction of the metal plate 90 is oblique to the conveying direction from the detection result of the plate end position at only one point in the conveying direction. When the tip end tension-free rolling is started in this case, the outgoing direction of the metal plate 90 from the mill rolls 15, 16 remains oblique to the conveying direction by the rolling mill 10. Accordingly, the plate end position (e.g., second plate end position x2 in FIG. 7) detected by the plate end position detection part disposed on the exit side is almost fixed even after the rolling is started. Therefore, even if the control is based on the detected plate end position, the inclination of the metal plate 90 with respect to the conveying direction cannot be corrected, and if the rolling is continued in this state, the tip end of the metal plate 90 will be separated from the conveyance line of the rolling mill 10 in the plate width direction, and the rolled metal plate 90 may not be appropriately wound by the winding device 14.
In this regard, according to the above-described embodiment, in step S106, the plate end positions (first plate end position x1 and second plate end position x2) in the plate width direction of the metal plate 90 are detected at the first position Y1 on the entry side and the second position Y2 on the exit side of the pair of mill rolls 15, 16. Accordingly, on the basis of these detection results, it is possible to ascertain the degree of inclination of the longitudinal direction of the metal plate 90 with respect to the conveying direction before the tip end tension-free rolling is started, that is, it is possible to ascertain the degree of inclination of the outgoing direction of the metal plate 90 with respect to the conveying direction at the start of tip end tension-free rolling. Then, in step S108, it is determined whether the tip end tension-free rolling can be started based on the detection results of the first plate end position x1 and the second plate end position x2. Thus, for example, when it is determined that the longitudinal direction of the metal plate 90 (i.e., the outgoing direction of the metal plate 90 at the start of rolling) is almost parallel to the conveying direction based on the detection results, it can be determined that the tip end tension-free rolling of the metal plate 90 can be started.
Therefore, according to the above-described embodiment, the tip end tension-free rolling can be started in a state where the outgoing direction of the metal plate 90 is almost parallel to the conveying direction, so that the tip end portion of the metal plate 90 can be prevented from deviating from the conveyance line by the rolling mill 10 in the plate width direction. Thus, it is easy to appropriately wind the rolled metal plate 90 by the winding device 14.
Further, according to the above-described embodiment, since the tip end tension-free rolling can be started in a state where the outgoing direction of the metal plate 90 is almost parallel to the conveying direction, by using the second plate end position x2 obtained at the start of tip end tension-free rolling as a reference, the roll tilting control of the rolling mill 10, such as meandering control of the metal plate 90, can be appropriately performed based on the second plate end position detected during the tip end tension-free rolling.
Thus, the metal plate 90 rolled with no tension applied to the tip end can be wound by the winding device 14 appropriately.
In the case of the rolling mill facility 1 including two rolling mills 10 (first rolling mill 10A and second rolling mill 10B) shown in FIG. 2, the control device 100 is configured to determine whether the first tip end tension-free rolling of the metal plate 90 by the pair of first mill rolls 15A, 16A (first rolling mill 10A) can be started, and if it is determined that the first tip end tension-free rolling can be started, after the tip end tension-free rolling is started by the pair of first mill rolls 15A, 16A, determine whether the second tip end tension-free rolling of the metal plate 90 by the pair of second mill rolls 15B, 16B can be started.
In other words, after the steps S102 to S112 are performed for the first rolling mill 10A and the tip end tension-free rolling of the metal plate 90 is started, the S102 to S112 are performed for the second rolling mill 10B.
Thus, for each of the first mill rolls 15A, 16A (first rolling mill 10A) and the second mill rolls 15B, 16B (second rolling mill 10B) arranged in the conveying direction, it is determined whether the tip end tension-free rolling can be started in step S108, and on the basis of the determination result, the tip end tension-free rolling is started in step S112. This enables more efficient rolling using the pair of mill rolls 15A, 16A and the pair of mill rolls 15B, 16B, while enabling the winding device to appropriately wind the metal plate 90 rolled by the mill rolls 15, 16 with no tension applied to the tip end.
The first plate end detection part 32 and the second plate end detection part 34 are preferably disposed as close as possible to the mill rolls 15, 16 in the conveying direction of the metal plate 90 by the mill rolls 15, 16. With this configuration, the first plate end position x1 and the second plate end position x2 can be detected by the first plate end detection part 32 and the second plate end detection part 34 in a state where the tip end portion of the metal plate 90 is placed close to the mill rolls 15, 16, and on the basis of the detection results, the rolling can be started in a state where the tip end 91 of the metal plate 90 is placed close to the mill rolls 15, 16, so that the yield of the metal plate 90 can be improved.
In some embodiments, when a distance between the pair of mill rolls 15, 16 and the winding device 14 in the conveying direction is defined as L2 (see FIGs. 1 and 2), a distance Lb (see FIGs. 1 and 2) between the pair of mill rolls 15, 16 and the second plate end detection part 34 in the conveying direction is 0.1×L2 or less. In some embodiments, the distance Lb is 0.5×L2 or less.
The distance in the conveying direction between the pair of mill rolls 15, 16 and the winding device 14 is the distance in the conveying direction between the center axis O of the pair of mill rolls 15, 16 and the center axis of the winding device 14. The distance in the conveying direction between the pair of mill rolls 15, 16 and the second plate end detection part 34 is the distance in the conveying direction between the center axis of the pair of mill rolls 15, 16 and the center position of the second plate end detection part 34 or the plate end detection position (second position Y2) by the second plate end detection part 34. The direction of the center axis O of the mill rolls 15, 16, the direction of the center axis of the unwinding device 4, and the direction of the center axis of the winding device 14 are substantially parallel to each other.
Thus, since the distance Lb between the second plate end detection part 34 and the mill rolls 15, 16 in the conveying direction is relatively short, the second plate end position x2 can be detected at the start of tension-free rolling and during tension-free rolling while keeping the tip end 91 of the metal plate 90 relatively close to the mill rolls at the start of tension-free rolling. Therefore, the tip end tension-free rolling can be appropriately performed while reducing the length of the tip end portion of the metal plate 90 not to be rolled, so that the yield of the metal plate 90 can be effectively improved.
In some embodiments, when a distance between the pair of mill rolls 15, 16 and the unwinding device 4 in the conveying direction is defined as L1 (see FIGs. 1 and 2), a distance La (see FIGs. 1 and 2) between the pair of mill rolls 15, 16 and the first plate end detection part 32 in the conveying direction is 0.1×L1 or less. In some embodiments, the distance La is 0.5×L1 or less.
The distance in the conveying direction between the pair of mill rolls 15, 16 and the unwinding device 4 is the distance in the conveying direction between the center axis O of the pair of mill rolls 15, 16 and the center axis of the unwinding device 4. The distance in the conveying direction between the pair of mill rolls 15, 16 and the first plate end detection part 32 is the distance in the conveying direction between the center axis of the pair of mill rolls 15, 16 and the center position of the first plate end detection part 32 or the plate end detection position (first position Y1) by the first plate end detection part 32.
In the case of the rolling mill device (reverse mill) that reciprocates and rolls the metal plate 90 passed between the pair of mill rolls 15, 16, in the second pass after the first pass, the conveying direction of the metal plate 90 is reversed, and the rolling with the mill rolls 15, 16 starts from the rear end side of the metal plate 90. In this regard, according to the above-described embodiment, since the distance between the first plate end detection part 32 and the mill rolls 15, 16 in the conveying direction in the second pass (opposite to the conveying direction in the first pass) is relatively short, the first plate end position x1 can be detected at the start of tension-free rolling and during tension-free rolling while keeping the rear end of the metal plate 90 relatively close to the mill rolls at the start of tension-free rolling in the second pass. Therefore, the tip end tension-free rolling can be appropriately performed while reducing the length of the rear end portion of the metal plate 90 not to be rolled, so that the yield of the metal plate 90 can be effectively improved.
In some embodiments, the rolling mill facility 1 is equipped with a plate thickness gauge disposed on at least one of the entry side or exit side of the pair of mill rolls 15, 16 in the conveying direction and configured to measure the thickness of the metal plate 90. In an embodiment, the first plate end detection part 32 or the second plate end detection part 34 is disposed between the pair of mill rolls 15, 16 and the plate thickness gauge in the conveying direction. Alternatively, in an embodiment, the first plate end detection part 32 or the second plate end detection part 34 may be disposed at the same position as the plate thickness gauge in the conveying direction. In this case, the first plate end detection part 32 or the second plate end detection part 34 may be provided integrally with the plate thickness gauge.
In the embodiment shown in FIGs. 1 and 2, a plate thickness gauge 36 is disposed on the entry side of the pair of mill rolls 15, 16 in the conveying direction, and the first plate end detection part 32 is disposed between the pair of mill rolls 15, 16 and the plate thickness gauge 36 in the conveying direction. Further, in the embodiment shown in FIGs. 1 and 2, a plate thickness gauge 38 is disposed on the exit side of the pair of mill rolls 15, 16 in the conveying direction, and the second plate end detection part 34 is disposed between the pair of mill rolls 15, 16 and the plate thickness gauge 38 in the conveying direction.
The plate thickness gauges 36, 38 used to control the thickness of the metal plate 90 are preferably disposed near the mill rolls 15, 16 in the conveying direction to ensure good control response. In this regard, according to the above-described embodiment, since the first plate end detection part 32 or the second plate end detection part 34 is disposed at the same position as the plate thickness gauges 36, 38 or at a position closer to the mill rolls 15, 16 than the plate thickness gauges 36, 38 in the conveying direction, the first plate end position x1 or the second plate end position x2 can be detected at the start of tension-free rolling and during tension-free rolling while keeping the tip end of the metal plate 90 relatively close to the mill rolls 15, 16 at the start of tension-free rolling. Therefore, the tip end tension-free rolling can be appropriately performed while reducing the length of the tip end portion of the metal plate not to be rolled, so that the yield of the metal plate can be effectively improved.
In some embodiments, the first plate end detection part 32 or the second plate end detection part 34 is configured to detect the first plate end position x1 or the second plate end position x2 using radiation (e.g., X-rays or gamma rays).
The vicinity of the mill rolls 15, 16 is often a harsh environment, such as a large amount of rolling oil and fumes, vibration of the mill rolls 15 and 16, and darkness. In this regard, according to the above-described embodiment, since the first plate end detection part 32 or the second plate end detection part 34 is configured to detect the plate end position using radiation, it is possible to detect the plate end position appropriately even if they are disposed in the vicinity of the mill rolls 15, 16 in a harsh environment.
FIG. 8 is a schematic partial cross-sectional view of the metal plate 90 rolled by the rolling mill facility 1 according to an embodiment, in a cross-section including the plate width direction and the longitudinal direction of the metal plate 90. As shown in FIG. 8, the metal plate 90 has a first surface 94 located adjacent to the mill roll 15 in the thickness direction, and a second surface 95 located adjacent to the mill roll 16 in the thickness direction.
FIGs. 9 and 10 are each a graph showing an example of a graph representing a relationship between time and gap (roll-to-roll gap) between the pair of mill rolls 15, 16 in a period including the start of rolling of the metal plate 90.
In some embodiments, when the determination part 42 determines that the tip end tension-free rolling of the metal plate 90 can be started in the step S108, the rolling control part 44 of the controller 40 brings the pair of mill rolls 15, 16 into contact with the metal plate 90 in the step S 120 (time t0 in FIG. 9). At this point, the metal plate 90 is not yet pressed, and the contact position between the mill rolls 15, 16 and the metal plate 90 (the position of the center axis O of the mill rolls 15, 16 in the conveying direction) is at positions 94a, 95a (see FIG. 8) downstream of the tip end 91, and the thickness of the plate at the positions 94a, 95a is H0 (initial value). Then, while rotating the pair of mill rolls 15, 16, the rolling reduction and the rotation speed of the pair of mill rolls 15, 16 are adjusted so that the gap between the pair of mill rolls 15, 16 gradually decreases to a control value dc corresponding to the target thickness Hc of the metal plate 90 as the metal plate 90 is conveyed until the positions 94b, 95b (see FIG. 8) downstream of the positions 94a, 95a are reached (from time t1 to t2 in FIG. 9). After time t2, the gap between the rolls is maintained at the control value dc corresponding to the target thickness Hc so that the thickness of the metal plate 90 passed between the mill rolls 15, 16 becomes the target thickness Hc.
As a result, the portion including the tip end 91 of the metal plate 90 has a shape shown by the solid line in FIG. 8. Specifically, the metal plate 90 includes a tip end portion 90a including the tip end 91 and having the thickness H0, a following portion 90c kept at the target thickness Hc, and a transition portion 90b disposed between the tip end portion 90a and the following portion 90c in the longitudinal direction of the metal plate. In the transition portion 90b, the plate thickness gradually decreases from H0 to Hc from the positions 94a, 95a to the positions 94b, 95b.
When the roll reduction and tip end tension-free rolling of the metal plate 90 by the mill rolls 15, 16 are started in a state where the tip end portion (the portion indicated by the sign 90a in FIG. 8) of the metal plate 90 is passed between the pair of mill rolls 15, 16, the thickness difference between the tip end portion 90a, which is not rolled by the mill rolls 15, 16, and the following portion 90c, which is rolled, of the metal plate 90 may become large. For example, as shown in FIG. 10, if the gap between the pair of mill rolls 15, 16 is narrowed to the control value dc corresponding to the target thickness Hc (time t1 in FIG. 10), and the rotation of the mill rolls 15, 16 is started in this state (time t1 in FIG. 10), as shown by the long dashed double-dotted line in FIG. 8, the shape of the metal plate 90 changes abruptly in thickness between the tip end portion 90a (thickness is H0), which is in front of the positions 94a, 95a where rolling starts, and the following portion 90c (thickness is Ht), which is behind the positions 94a, 95a.
In this case, when the metal plate 90 is wound by the winding device 14, stress may concentrate at the boundary between the tip end portion 90a and the following portion 90c, and the metal plate 90 may be broken at this boundary.
In this regard, in the above-described embodiment, at the start of tip end tension-free rolling of the metal plate 90, the pair of mill rolls 15, 16 are brought into contact with the metal plate 90, and then while rotating the pair of mill rolls 15, 16, the rolling reduction and the rotation speed of the pair of mill rolls 15, 16 are adjusted so that the gap between the mill rolls 15, 16 gradually decreases to the control value dc corresponding to the target thickness Hc of the metal plate 90 as the metal plate 90 is conveyed. As a result, the transition portion 90b (see FIG. 8) where the thickness gradually decreases is formed between the tip end portion 90a, which has the same thickness H0 as before rolling, and the following portion 90c, which is rolled to the target thickness Hc. Thereby, it is possible to alleviate stress concentration that may occur at the boundary between the tip end portion 90a and the following portion 90c when the metal plate is wound by the winding device 14, for example. Consequently, the rolled metal plate 90 can be wound by the winding device 14 more appropriately.
In some embodiments, as described above, when the gap between the pair of mill rolls 15, 16 is gradually reduced to the control value dc corresponding to the target thickness Hc of the metal plate 90 as the metal plate 90 is conveyed, the rolling reduction and the rotation speed of the pair of mill rolls 15, 16 are adjusted so that the inclination angle α1 of the first surface 94 at the transition portion 90b with respect to the longitudinal direction of the metal plate 90 or the inclination angle α2 of the second surface 95 at the transition portion 90b with respect to the longitudinal direction of the metal plate 90 is 20 degrees or less.
This prevents abrupt thickness change at the transition portion 90b (see FIG. 8), so that it is possible to effectively alleviate stress concentration that may occur at the boundary between the tip end portion 90a and the following portion 90c when the metal plate is wound by the winding device 14, for example. Consequently, the rolled metal plate 90 can be wound by the winding device 14 more appropriately.
Next, the method for operating the rolling mill device 2 after the tip end tension-free rolling of the metal plate 90 is started (the part following the flowchart of FIG. 4) and the control device of the control device 100 of the rolling mill facility 1 for executing this operating method will be described.
In some embodiments, the control device 100 includes a detection part configured to detect a plate end position x_B in the plate width direction of the metal plate 90 at a position on the exit side of the pair of mill rolls 15, 16 while rolling the metal plate 90 by the pair of mill rolls 15, 16 in a state where the exit-side tension applied to the metal plate 90 is zero (i.e., while performing the tip end tension-free rolling of the metal plate 90). In the embodiment shown in FIGs. 1 and 2, the second plate end detection part 34 disposed on the exit side of the pair of mill rolls 15, 16 functions as this detection part.
Further, in some embodiments, the controller 40 (see FIG. 3) of the control device 100 includes a first tilting part 46 and a second tilting part 48.
The first tilting part 46 is configured to perform, when the detection result of the plate end position by the second plate end detection part 34 as the detection part (hereinafter, also simply referred to as "plate end detection part 34") is deviated from a reference position to one side (one of the first edge 92 side or the second edge 93 side; see FIG. 12A, etc.) in the plate width direction, a roll tilting control of the pair of mill rolls 15, 16 so that the outgoing direction of the metal plate 90 from the mill rolls 15, 16 is along the conveying direction of the metal plate 90 in the rolling mill device 2.
The second tilting part 48 is configured to perform a roll tilting control of the pair of mill rolls 15, 16 after the roll tilting control by the first tilting part 46 so that the outgoing direction of the metal plate 90 from the mill rolls 15, 16 is displaced to the other side (the other of the first edge 92 side or the second edge 93 side; see FIG. 12A, etc.) in the plate width direction with respect to the conveying direction, and then the outgoing direction of the metal plate 90 returns to the conveying direction.
In the control device 100, while rolling the metal plate 90 with no tension applied to the tip end, the second plate end detection part 34 (detection part) detects the plate end position x_B in the plate width direction of the metal plate 90 at the position on the exit side of the mill rolls 15, 16. This allows to detect the displacement of the outgoing direction of the metal plate 90 to one side in the plate width direction (tip end bending of the metal plate 90) based on the fact that the detected plate end position x_B has deviated from the reference position to one side in the plate width direction. Further, when the tip end bending of the metal plate 90 is detected, the first tilting part 46 performs the roll tilting control to make the outgoing direction of the metal plate 90 parallel to the conveying direction of the metal plate 90 in the rolling mill device 2, and then the second tilting part 48 performs the roll tilting control to displace the outgoing direction of the metal plate 90 to the other side in the plate width direction with respect to the conveying direction and then make the outgoing direction of the metal plate 90 parallel to the conveying direction. This allows to correct the tip end bending of the metal plate 90, and the tip end tension-free rolling to continue with the front edge (tip end 91) of the metal plate 90 close to parallel to the axial direction of the winding device 14. Therefore, with the above configuration, the metal plate 90 rolled with no tension applied to the tip end can be wound by the winding device 14 appropriately.
Further, in some embodiments, the controller 40 may include at least one of an elongation difference calculation part 50, a displacement angle calculation part 52, or a remaining time calculation part 54.
The elongation difference calculation part 50 is configured to calculate a relative first elongation difference d1 on the other side relative to the one side of the metal plate 90 from the time the plate end position x_B detected by the second plate end detection part 34 moves away from the reference position to the one side until the plate end position x_B returns to the reference position by the roll tilting control by the first tilting part 46.
The displacement angle calculation part 52 is configured to acquire a first displacement angle θ1 of the outgoing direction of the metal plate 90 to the one side with respect to the conveying direction at the time of start of the roll tilting control by the first tilting part 46, and determine a second displacement angle θ2 of the outgoing direction of the metal plate 90 to the other side with respect to the conveying direction during execution of the roll tilting control by the second tilting part.
The remaining time calculation part 54 is configured to calculate a remaining time Tc until the tip end 91 of the metal plate 90 reaches the winding device 14 disposed downstream of the pair of mill rolls 15, 16.
The method for operating the rolling mill device 2 by the control device 100 according to some embodiments will now be described with reference to FIGs. 1 to 3 and 11 to 15. The rolling mill device 2 may be operated by manually performing some or all of the processing by the control device 100 described below.
FIGs. 11 and 14 are each a flowchart showing an example of the method for operating the rolling mill device 2 according to an embodiment. FIG. 12A to 12D are each a diagram showing a state transition of the metal plate 90 when the rolling mill device 2 is operated according to the flowchart shown in FIG. 11. FIG. 13 is a graph for describing an example of a method of calculating a first elongation difference and a second elongation difference of the metal plate 90. In this graph, the horizontal axis represents time, and the vertical axis represents displacement amount Δe described later. FIGs. 15A to 15D are a diagram showing a state transition of the metal plate 90 when the rolling mill device 2 is operated according to the flowchart shown in FIG. 14.
In the embodiments according to the flowcharts shown in FIG. 11, first, the plate end position x_B in the plate width direction of the metal plate 90 at the position ("plate end detection position" shown in FIGs. 12A to 12D) on the exit side of the pair of mill rolls 15, 16 is detected using the second plate end detection part 34 while rolling the metal plate 90 by the pair of mill rolls 15, 16 in a state where the exit-side tension applied to the metal plate 90 is zero (i.e., while performing the tip end tension-free rolling of the metal plate 90) (step S202; detection step). In the graph of FIG. 13, the time t20 is the point when the tip end tension-free rolling of the metal plate 90 is started.
Then, the displacement amount Δe of the plate end position x_B detected in step S202 from the reference position in the plate width direction to one side in the plate width direction (one of the first edge 92 side or the second edge 93 side) is calculated (step S204), and the calculated displacement amount Δe is compared with a threshold Δe_th (step S206).
Here, the reference position is a specific position in the plate width direction when the longitudinal direction of the metal plate 90 is parallel to the conveying direction by the rolling mill device 2 (the direction perpendicular to the center axis of the mill rolls 15, 16). In the examples shown in FIGs. 12A to 12D, the "reference position" is the position of the first edge 92 of the metal plate 90 when the longitudinal direction of the metal plate 90 is parallel to the conveying direction by the rolling mill device 2. The "reference position" may be the center position of the metal plate 90 in the plate width direction (the position of the center line Lc) when the longitudinal direction of the metal plate 90 is parallel to the conveying direction by the rolling mill device 2.
At the stage shown in FIG. 12A, the reference position coincides with the plate end position x_B in the plate width direction, and the displacement amount Δe calculated in step S204 is zero. Therefore, in step S206, it is determined that the displacement amount Δe is smaller than the threshold (NO in step S206), and the process returns to step S202 to detect the plate end position x_B by the second plate end detection part 34 again.
FIG. 12B shows the stage where the tip end bending of the metal plate 90 occurs due to some disturbance (e.g., non-uniformity of the thickness of the metal plate 90 in the plate width direction) from the state shown in FIG. 12A. In the example shown in FIG. 12B, the plate end position x_B detected in step S202 is deviated from the reference position to the first edge 92 side (one side) in the plate width direction. In other words, the outgoing direction of the metal plate 90 from the mill rolls 15, 16 is displaced to the first edge 92 side (one side) in the plate width direction with respect to the conveying direction by the mill rolls 15, 16. At this time, the displacement amount Δe calculated in step S204 is greater than zero. In the graph shown in FIG. 13, the displacement amount Δe starts to increase from zero at time t21, and the displacement amount Δe reaches the maximum at time t23 (the state shown in FIG. 12B).
If the displacement amount Δe calculated in step S204 is not greater than the threshold Δe_th (NO in step S206), the process returns to step S202 to detect the plate end position x_B by the second plate end detection part 34 again. Conversely, if the displacement amount Δe calculated in step S204 is greater than the threshold Δe_th (YES in step S206, time t23 in the graph of FIG. 13), a tilting control of the mill rolls 15, 16 by the roll reduction device 22 is performed in step S208 so that the displacement amount Δe is zero (step S208). In other words, in step S208, the roll tilting control of the pair of mill rolls 15, 16 is performed so that the outgoing direction of the metal plate 90 from the mill rolls 15, 16 is along the conveying direction of the metal plate 90 in the rolling mill device 2 (first tilting step). FIG. 12C shows the stage at the completion of step S208 (when the displacement amount Δe is zero; time t24 in the graph of FIG. 13).
Then, a relative first elongation difference E1 on the other side (in this case, the second edge 93 side) relative to the one side (the first edge 92 side) of the metal plate 90 from the time the plate end position x_B detected by the second plate end detection part 34 moves away from the reference position to the one side (the first edge 92 side) (the state shown in FIG. 12B) until the plate end position x_B detected by the second plate end detection part 34 returns to the reference position (the state shown in FIG. 12C) in the first tilting step (step S208) is calculated (step S210; elongation difference calculation step). In the example shown in FIGs. 12B and 12C, the elongation of the metal plate 90 on the second edge 93 side is E1, while the elongation of the metal plate 90 on the first edge 92 side is zero. That is, the first elongation difference is E1.
In the elongation difference calculation step (step S210), the first elongation difference E1 is calculated based on a time integral (area S_1B' shown in the graph of FIG. 13) of the displacement amount Δe of the plate end position x_B with respect to the reference position from the time the plate end position x_B moves away from the reference position to the one side (the first edge 92 side) (time t21 in the graph of FIG. 13) until the plate end position x_B returns to the reference position (time t24 in the graph of FIG. 13) in the first tilting step. The reason why the first elongation difference E1 can be calculated based on the area S_1B' shown in the graph of FIG. 13 is that the triangle shown by the sign S_1A in FIG. 12B is similar to the triangle shown by the sign S_1B, and there is a specific correlation between the triangle shown by the sign S_1B in FIG. 12B and the area S_1B' in the graph of FIG. 13.
Then, a remaining time Tc until the tip end 91 of the metal plate 90 reaches the winding device 14 disposed downstream of the pair of mill rolls 15, 16 is calculated (step S212; remaining time calculation step). The starting point of the remaining time Tc may be, for example, the point when the displacement amount Δe becomes zero in the first tilting step (at the completion of step S208; time t24 in the graph of FIG. 13), or the start of the second tilting step (at the start of steps S214 to S218 described below; time t25 in the graph of FIG. 13). In the graph of FIG. 13, the time from the start of the second tilting step (time t25) to time t27 is the remaining time Tc. The remaining time Tc can be calculated based on the distance between the tip end 91 of the metal plate 90 and the winding device 14, and the conveyance speed of the metal plate 90.
Then, a roll tilting control of the pair of mill rolls 15, 16 is performed so that the outgoing direction of the metal plate 90 from the mill rolls 15, 16 is displaced to the other side (the second edge 93 side) in the plate width direction with respect to the conveying direction, and then the outgoing direction of the metal plate 90 returns to the conveying direction (steps S214 to S218; second tilting step). Here, FIG. 12D shows the state at the completion of the second tilting step (i.e., the state at the completion of step S218).
In step S214, the control command values for the driving motors of the roll reduction device 22 and the mill rolls 15, 16 are calculated so that a second elongation difference E2 (see FIG. 12D) equal to the first elongation difference E1 is applied to the metal plate 90 within the remaining time Tc. The second elongation difference E2 is a relative second elongation difference on the one side (first edge 92 side) of the metal plate 90 relative to the other side (second edge 93 side).
That is, by performing the second tilting step, the plate end position x_B is displaced to the second edge 93 side by the displacement amount Δe, as shown in FIGs. 12D and 13. Further, by performing tilting control of the mill rolls 15, 16 so that the time integrated value of Δe (area S_2B' in the graph of FIG. 13) on the second edge 93 side is equal to the area S_2A' in the graph of FIG. 13, the second elongation difference E2 (see FIG. 12D) can be given to the metal plate 90 to form the triangle shown by the sign S_2B in FIG. 12D. This is because there is a specific correlation between the triangle indicated by the sign S_2B in FIG. 12D and the area S_2B' in the graph of FIG. 13, and the triangle indicated by the sign S_2A in FIG. 12D is similar to the triangle indicated by the sign S_2B.
In step S216, tilting control of the mill rolls 15, 16 is performed based on the control command values calculated in step S214. While the difference |E1-E2| between the first elongation difference E1 and the second elongation difference E2 is not within a predetermined range, the control of step S216 is repeated (NO in step S218). If the difference |E1-E2| is within the predetermined range (YES in step S218), the tip end bending of the metal plate 90 detected in steps S202 to S206 has been corrected, and the process returns to step S202 to detect the next possible tip end bending of the metal plate 90.
The first elongation difference E1 caused by the tip end bending of the metal plate 90 indicates the magnitude of the displacement of the outgoing direction of the metal plate 90 to one side in the plate width direction. In this regard, according to the above-described embodiment, the first elongation difference E1 caused by the tip end bending of the metal plate 90 is calculated, and the roll tilting control of the mill rolls 15, 16 is performed so that the second elongation difference E2 is equal to the first elongation difference E1. In other words, since the roll tilting control is performed so that an elongation (corresponding to the second elongation difference E2) equal to the elongation (corresponding to the first elongation difference E1) caused on one side (the first edge 92 side) of the metal plate 90 due to the tip end bending of the metal plate 90 is applied to the other side (the second edge 93 side) of the metal plate 90, the tip end bending of the metal plate 90 can be appropriately corrected, and the front edge (tip end 91) of the metal plate 90 can be brought closer to parallel to the axial direction of the winding device 14. Thus, the metal plate rolled with no tension applied to the tip end can be wound by the winding device appropriately.
The first elongation difference E1 caused in the metal plate 90 due to the tip end bending of the metal plate 90 has a correlation with the time integral of the displacement amount Δe of the plate end position x_B with respect to the reference position, and typically, the first elongation difference E1 and the time integral of the displacement amount Δe have a proportional relationship. In this regard, according to the above-described embodiment, the first elongation difference E1 can be appropriately calculated based on the time integral of the displacement amount Δe. Therefore, by performing the roll tilting control in the second tilting step to apply the second elongation difference E2 equal to the first elongation difference E1 thus calculated to the metal plate 90, the tip end bending of the metal plate 90 can be appropriately corrected.
Further, in the above-described embodiment, after the tip end bending of the metal plate 90 occurs, the remaining time Tc until the tip end 91 of the metal plate 90 reaches the winding device 14 is calculated, and the second elongation difference E2 is applied to the metal plate 90 within the calculated remaining time Tc, so that the tip end bending of the metal plate 90 can be appropriately corrected before the metal plate 90 starts to be wound.
In the above-described embodiment, the first elongation difference E1 is calculated based on the time integral of the displacement amount Δe of the detected plate end position x_B from the reference position, and the roll tilting control of the mill rolls 15, 16 is performed based on this first elongation difference E1. In contrast, in the embodiment according to the flowchart in FIG. 14, the roll tilting control of the mill rolls 15, 16 is performed based on the displacement angle of the outgoing direction of the metal plate 90 with respect to the conveying direction when the tip end bending of the metal plate 90 occurs. More specifically, in the embodiment according to the flowchart of FIG. 14, on the basis of a displacement angle θ1 (see FIG. 15B) of the outgoing direction of the metal plate 90 to one side (first edge 92 side) with respect to the conveying direction at the time of start of the first tilting step, a second displacement angle θ2 (see FIG. 15C) of the outgoing direction to the other side (second edge 93 side) with respect to the conveying direction during execution of the second tilting step is determined.
In the flowchart of FIG. 14, the contents of steps S302, S304, S306, S312, S316, and S318 are the same as in steps S202, S204, S206, S212, S216, and S218 shown in FIG. 11, so detailed explanations will be omitted.
In the embodiment according to the flowchart shown in FIG. 14, if the displacement amount Δe calculated in step S304 based on the plate end position x_B detected in step S302 (detection step) is greater than a threshold (YES in step S306), the first displacement angle θ1 of the outgoing direction of the metal plate 90 to one side (the first edge 92 side) with respect to the conveying direction at this point (the start point of the first tilting step; stage shown in FIG. 15B) is acquired (step S308). The first displacement angle θ1 may be acquired based on the displacement amount Δe and the distance m between the center axis O of the mill rolls 15, 16 in the conveying direction and the plate end detection position by the second plate end detection part 34 (tanθ1 = Δe/m). Alternatively, the first displacement angle θ1 may be acquired based on an image captured by an imaging device.
Next, on the basis of the first displacement angle θ1 acquired in step S308, a second displacement angle θ2 to be given to the metal plate 90 in the second tilting step, i.e., the second displacement angle θ2 of the outgoing direction of the metal plate 90 to the other side (the second edge 93 side) with respect to the conveying direction is determined (step S310; see FIG. 15C).
Then, the control command values for the driving motors of the roll reduction device 22 and the mill rolls 15, 16 are calculated so that the displacement angle to the other side (the second edge 93 side) of the metal plate 90 reaches the second displacement angle θ2 within the remaining time Tc calculated in step S312 (step S314). Then, on the basis of the control command values thus calculated, the tilting control (first tilting step and second tilting step) of the mill rolls 15, 16 is performed (step S316). If the displacement angle to the other side (the second edge 93 side) of the metal plate 90 reaches the second displacement angle θ2 (YES in step S318), the tip end bending of the metal plate 90 detected in steps S302 to S306 has been corrected, and the process returns to step S302 to detect the next possible tip end bending of the metal plate 90.
The first displacement angle θ1 of the outgoing direction of the metal plate 90 to one side (first edge 92 side) with respect to the conveying direction caused by the tip end bending of the metal plate 90 indicates the magnitude of the displacement of the outgoing direction of the metal plate 90 to one side (first edge 92 side) in the plate width direction as well as the first elongation difference E1 described above. In this regard, in the above-described embodiment, the second displacement angle θ2 of the outgoing direction to the other side with respect to the conveying direction during execution of the second tilting step can be appropriately determined based on the first displacement angle θ1. Therefore, by performing the roll tilting control to apply the second displacement angle θ2 thus determined to the metal plate 90, the tip end bending of the metal plate 90 can be appropriately corrected, and the front edge of the metal plate 90 can be brought close to parallel to the axial direction of the winding device 14. Thus, the metal plate 90 rolled with no tension applied to the tip end can be wound by the winding device 14 appropriately.
The second displacement angle θ2 determined in step S310 may be given to the metal plate 90 at once in the second tilting step of step S316 (see FIG. 15C), or may be divided and given to the metal plate 90 at separate times (see FIG. 15D). In FIG. 15D, angle θ2a is given for the first time, angle θ2b for the second time, and angle θ2c for the third time as the displacement angle to the other side (second edge 93 side) of the metal plate 90. The sum of θ2a, θ2b and θ2c is θ2 (θ2a+θ2b+θ2c = θ2).
In this case, since small second displacement angles θ2a, θ2b and θ2c are given to the metal plate 90 at separate times, the tip end bending of the metal plate 90 can be corrected more stably, compared to the case where a large second displacement angle θ2 is given to the other side (second edge 93 side) of the metal plate 90 at once (see FIG. 15C).
In some embodiments, after the completion of the first tilting step, the second tilting step is started within a time equal to or less than the time required for the first tilting step.
For example, in the embodiment described in FIGs. 11 to 12D, the time required for the first tilting step (from the YES determination in step S206 of FIG. 11 to the end of step S208) is from time t22 to time t24 in the graph of FIG. 13. The time from the end of the first tilting step to the start of the second tilting step is from time t24 to t25 in the graph of FIG. 13, which is shorter than the time required for the first tilting step.
Further, in the embodiment described with reference to FIGs. 14 to 15D, the first tilting step and the second tilting step are performed without distinction (continuously) in step S316, and the time from the end of the first tilting step to the start of the second tilting step is substantially zero, which is smaller than the time required for the first tilting step (from the time when the outgoing direction of the metal plate 90 is displaced to one side (the first edge 92 side) until it returns to the same direction as the conveying direction).
In this case, after the outgoing direction of the metal plate 90 is made parallel to the conveying direction in the first tilting step, the second tilting step is started within a time equal to or less than the time required for the first tilting step to displace the outgoing direction of the metal plate 90 to the other side (second edge 93 side). That is, by displacing the outgoing direction of the metal plate 90 to the other side (the second edge 93 side) without much time after the completion of the first tilting step, it is possible to reduce the displacement amount (Δd shown in FIG. 12D) in the plate width direction between the center position of the metal plate 30 at the tip end bend portion in the plate width direction and the center position of the metal plate 90 at the mill rolls 15, 16 in the plate width direction at the completion of the second tilting step. (In other words, the area of the rectangle portion A1 shown in FIGs. 12C and 12D can be made as small as possible.) For example, as shown in FIG. 15C, when the first tilting step and the second tilting step are continuously performed, the displacement amount Δd is almost zero. Thus, the metal plate 90 rolled with no tension applied to the tip end can be wound by the winding device 14 more appropriately.
Hereinafter, the overview of a control device for a rolling mill device, a rolling mill facility, and a method for operating a rolling mill device according to some embodiments will be described.

(1) A control device for a rolling mill device according to at least one embodiment of the present invention is a control device for controlling a rolling mill device including a pair of mill rolls disposed on opposite sides of a metal plate, comprising: a first plate end detection part disposed on an entry side of the pair of mill rolls in a conveying direction of the metal plate and configured to detect a plate end position in a plate width direction of the metal plate at a first position in the conveying direction; a second plate end detection part disposed on an exit side of the pair of mill rolls in the conveying direction and configured to detect a plate end position in the plate width direction of the metal plate at a second position in the conveying direction; and a determination part configured to determine whether tip end tension-free rolling, which is rolling of the metal plate by the pair of mill rolls in a state where an exit-side tension applied to the metal plate is zero, can be started, on the basis of a first plate end position of the metal plate detected by the first plate end detection part and a second plate end position of the metal plate detected by the second plate end detection part.

According to the above configuration (1), the plate end positions (first plate end position and second plate end position) in the plate width direction of the metal plate are detected at the first position on the entry side and the second position on the exit side of the pair of mill rolls. Accordingly, on the basis of these detection results, it is possible to ascertain the degree of inclination of the longitudinal direction of the metal plate with respect to the conveying direction before the tip end tension-free rolling is started, that is, it is possible to ascertain the degree of inclination of the outgoing direction of the metal plate with respect to the conveying direction at the start of tip end tension-free rolling. Further, in the above configuration (1), it is determined whether the tip end tension-free rolling can be started based on the detection results of the first plate end position and the second plate end position. Thus, for example, when it is determined that the longitudinal direction of the metal plate (i.e., the outgoing direction of the metal plate at the start of rolling) is almost parallel to the conveying direction based on the detection results, it can be determined that the tip end tension-free rolling of the metal plate can be started.
Therefore, according to the above configuration (1), the tip end tension-free rolling can be started in a state where the outgoing direction of the metal plate is almost parallel to the conveying direction, so that the tip end portion of the metal plate can be prevented from deviating from the conveyance line by the rolling mill in the plate width direction. Thus, it is easy to appropriately wind the rolled metal plate by the winding device.
Further, according to the above configuration (1), since the tip end tension-free rolling can be started in a state where the outgoing direction of the metal plate is almost parallel to the conveying direction, by using the second plate end position obtained at the start of tip end tension-free rolling as a reference, the control of the rolling mill, such as meandering control of the metal plate, can be appropriately performed based on the second plate end position detected during the tip end tension-free rolling.
Thus, the metal plate rolled with no tension applied to the tip end can be wound by the winding device appropriately.
(2) In some embodiments, in the above configuration (1), the determination part is configured to determine that the tip end tension-free rolling of the metal plate can be started if a difference between the first plate end position and the second plate end position is within a predetermined range.
The difference between the first plate end position and the second plate end position indicates the degree of inclination of the direction connecting the first plate end position and the second plate end position, i.e., the longitudinal direction of the metal plate with respect to the conveying direction of the metal plate by the rolling mill. The fact that the difference between the first plate end position and the second plate end position is zero indicates that the longitudinal direction of the metal plate is parallel to the conveying direction.
In this regard, according to the above configuration (2), it is determined that if the difference between the first plate end position and the second plate end position is within the predetermined range, i.e., if the inclination of the longitudinal direction of the metal plate with respect to the conveying direction is small and is close to parallel to the conveying direction, the tip end tension-free rolling of the metal plate can be started. Thus, by starting the tip end tension-free rolling of the metal plate in accordance with this determination, the metal plate rolled with no tension applied to the tip end can be wound by the winding device appropriately as described in (1).
(3) In some embodiments, in the above configuration (1), the determination part is configured to determine that the tip end tension-free rolling of the metal plate can be started if a difference between the first plate end position and a reference position in the plate width direction of the metal plate and a difference between the second plate end position and the reference position are within a predetermined range.
The difference between the first plate end position and the reference position in the plate width direction and the difference between the second plate end position and the same reference position indicate the magnitude of displacement of the plate end positions with respect to the reference position at the first position and the second position in the conveying direction, respectively.
In this regard, according to the above configuration (3), it is determined that if the displacement of the first plate end position with respect to the reference position and the displacement of the second plate end position with respect to the reference position are relatively small, i.e., if the inclination of the longitudinal direction of the metal plate is less oblique to with respect to the conveying direction is small and is close to parallel to the conveying direction, the tip end tension-free rolling of the metal plate can be started. Thus, by starting the tip end tension-free rolling of the metal plate in accordance with this determination, the metal plate rolled with no tension applied to the tip end can be wound by the winding device appropriately as described in (1).
(4) In some embodiments, in any one of the above configurations (1) to (3), the control device for the rolling mill device further comprises a rolling control part for controlling operation of the pair of mill rolls. The rolling control part is configured to bring, if it is determined by the determination part that the tip end tension-free rolling of the metal plate can be started, the pair of mill rolls into contact with the metal plate and then, while rotating the pair of mill rolls, adjust a rolling reduction and a rotation speed of the pair of mill rolls so that a gap between the pair of mill rolls gradually decreases to a control value corresponding to a target thickness of the metal plate as the metal plate is conveyed.
When the roll reduction and tip end tension-free rolling of the metal plate by the mill rolls are started in a state where the tip end portion of the metal plate is passed between the pair of mill rolls, the thickness difference between the tip end portion, which is not rolled by the mill rolls, and the following portion, which is rolled, of the metal plate may become large. In this case, when the metal plate is wound by the winding device, stress may concentrate at the boundary between the tip end portion and the following portion, and the metal plate may be broken at this boundary.
In this regard, according to the above configuration (4), at the start of tip end tension-free rolling of the metal plate, the pair of mill rolls are brought into contact with the metal plate, and then while rotating the pair of mill rolls, the rolling reduction and the rotation speed of the pair of mill rolls are adjusted so that the gap between the mill rolls gradually decreases to the control value corresponding to the target thickness of the metal plate as the metal plate is conveyed. As a result, the transition portion where the thickness gradually decreases is formed between the tip end portion, which has the same thickness as before rolling, and the following portion, which is rolled to the target thickness. Thereby, it is possible to alleviate stress concentration that may occur at the boundary between the tip end portion and the following portion when the metal plate is wound by the winding device, for example. Consequently, the rolled metal plate can be wound by the winding device more appropriately.
(5) In some embodiments, in any one of the above configurations (1) to (4), the control device for the rolling mill device comprises: a first tilting part configured to perform, when a detection result of the second plate end position by the second plate end detection part is deviated from a reference position to one side in the plate width direction after the tip end tension-free rolling of the metal plate is started, a roll tilting control of the pair of mill rolls so that an outgoing direction of the metal plate from the mill rolls is along the conveying direction of the metal plate in the rolling mill device; and a second tilting part configured to perform a roll tilting control of the pair of mill rolls after the roll tilting control by the first tilting part so that the outgoing direction of the metal plate from the mill rolls is displaced to the other side in the plate width direction with respect to the conveying direction, and then the outgoing direction of the metal plate returns to the conveying direction.
According to the above configuration (5), while rolling the metal plate with no tension applied to the tip end, the plate end position in the plate width direction of the metal plate is detected at the position on the exit side of the mill rolls. This allows to detect the displacement of the outgoing direction of the metal plate to one side in the plate width direction (tip end bending of the metal plate) based on the fact that the detected plate end position has deviated from the reference position to one side in the plate width direction. Further, when the tip end bending of the metal plate is detected, the roll tilting control is performed to make the outgoing direction of the metal plate parallel to the conveying direction of the metal plate in the rolling mill device, and then the roll tilting control is performed to displace the outgoing direction of the metal plate to the other side in the plate width direction with respect to the conveying direction and then make the outgoing direction parallel to the conveying direction. This allows to correct the tip end bending of the metal plate, and the tip end tension-free rolling to continue with the front edge of the metal plate close to parallel to the axial direction of the winding device. Therefore, with the above configuration (5), the metal plate rolled with no tension applied to the tip end can be wound by the winding device appropriately.
(6) A rolling mill facility according to at least one embodiment of the present invention comprises: a pair of mill rolls disposed on opposite sides of a metal plate; and the control device described in any one of the above (1) to (5).
According to the above configuration (6), the plate end positions (first plate end position and second plate end position) in the plate width direction of the metal plate are detected at the first position on the entry side and the second position on the exit side of the pair of mill rolls. Accordingly, on the basis of these detection results, it is possible to ascertain the degree of inclination of the longitudinal direction of the metal plate with respect to the conveying direction before the tip end tension-free rolling is started, that is, it is possible to ascertain the degree of inclination of the outgoing direction of the metal plate with respect to the conveying direction at the start of tip end tension-free rolling. Further, in the above configuration (6), it is determined whether the tip end tension-free rolling can be started based on the detection results of the first plate end position and the second plate end position. Thus, for example, when it is determined that the longitudinal direction of the metal plate (i.e., the outgoing direction of the metal plate at the start of rolling) is almost parallel to the conveying direction based on the detection results, it can be determined that the tip end tension-free rolling of the metal plate can be started.
Therefore, according to the above configuration (6), the tip end tension-free rolling can be started in a state where the outgoing direction of the metal plate is almost parallel to the conveying direction, so that the tip end portion of the metal plate can be prevented from deviating from the conveyance line by the rolling mill in the plate width direction. Thus, it is easy to appropriately wind the rolled metal plate by the winding device.
Further, according to the above configuration (6), since the tip end tension-free rolling can be started in a state where the outgoing direction of the metal plate is almost parallel to the conveying direction, by using the second plate end position obtained at the start of tip end tension-free rolling as a reference, the control of the rolling mill, such as meandering control of the metal plate, can be appropriately performed based on the second plate end position detected during the tip end tension-free rolling.
Thus, the metal plate rolled with no tension applied to the tip end can be wound by the winding device appropriately.
(7) In some embodiments, in the above configuration (6), the rolling mill facility further comprises a winding device disposed downstream of the second plate end detection part in the conveying direction, and when a distance between the pair of mill rolls and the winding device in the conveying direction is defined as L2, a distance between the pair of mill rolls and the second plate end detection part in the conveying direction is 0.1×L2 or less.
In order to detect the plate end position (second plate end position) of the metal plate by the second plate end detection part disposed on the exit side of the mill rolls, the tip end of the metal plate needs to be placed at the same position as or downstream of the second plate detection part in the conveying direction. In this regard, according to the above configuration (7), since the distance between the second plate end detection part and the mill rolls in the conveying direction is relatively short, the second plate end position can be detected at the start of tension-free rolling and during tension-free rolling while keeping the tip end of the metal plate relatively close to the mill rolls at the start of tension-free rolling. Therefore, the tip end tension-free rolling can be appropriately performed while reducing the length of the tip end portion of the metal plate not to be rolled, so that the yield of the metal plate can be effectively improved.
(8) In some embodiments, in the above configuration (6) or (7), the rolling mill facility further comprises an unwinding device disposed upstream of the first plate end detection part in the conveying direction, and when a distance between the pair of mill rolls and the unwinding device in the conveying direction is defined as L1, a distance between the pair of mill rolls and the first plate end detection part in the conveying direction is 0.1×L1 or less.
In the case of the rolling mill device (reverse mill) that reciprocates and rolls the metal plate passed between the pair of mill rolls, in the second pass after the first pass, the conveying direction of the metal plate is reversed, and the rolling with the mill rolls starts from the rear end side of the metal plate. In this regard, according to the above configuration (8), since the distance between the first plate end detection part and the mill rolls in the conveying direction in the second pass (opposite to the conveying direction in the first pass) is relatively short, the first plate end position can be detected at the start of tension-free rolling and during tension-free rolling while keeping the rear end of the metal plate relatively close to the mill rolls at the start of tension-free rolling in the second pass. Therefore, the tip end tension-free rolling can be appropriately performed while reducing the length of the rear end portion of the metal plate not to be rolled, so that the yield of the metal plate can be effectively improved.
(9) In some embodiments, in any one of the above configurations (6) to (7), the rolling mill facility comprises a plate thickness gauge disposed on at least one of an entry side or an exit side of the pair of mill rolls in the conveying direction and configured to measure a thickness of the metal plate. The first plate end detection part or the second plate end detection part is disposed between the pair of mill rolls and the plate thickness gauge in the conveying direction.
The plate thickness gauge used to control the thickness of the metal plate is preferably disposed near the mill rolls in the conveying direction to ensure good control response. In this regard, according to the above configuration (9), since the first plate end detection part or the second plate end detection part is disposed closer to the mill rolls than the plate thickness gauge for measuring the thickness of the metal plate, the first plate end position or the second plate end position can be detected at the start of tension-free rolling and during tension-free rolling while keeping the tip end of the metal plate relatively close to the mill rolls at the start of tension-free rolling. Therefore, the tip end tension-free rolling can be appropriately performed while reducing the length of the tip end portion of the metal plate not to be rolled, so that the yield of the metal plate can be effectively improved.
(10) In some embodiments, in any one of the above configurations (6) to (9), the first plate end detection part or the second plate end detection part is configured to detect the first plate end position or the second plate end position using radiation.
The vicinity of the mill rolls is often a harsh environment, such as a large amount of rolling oil and fumes, vibration of the mill rolls, and darkness. In this regard, according to the above configuration (10), since the first plate end detection part or the second plate end detection part is configured to detect the plate end position using radiation, it is possible to detect the plate end position appropriately even if they are disposed in the vicinity of the mill rolls in a harsh environment.
(11) In some embodiments, in any one of the above configurations (6) to (10), the rolling mill facility comprises: a pair of first mill rolls which is the pair of mill rolls; a pair of second mill rolls which is the pair of mill rolls and disposed downstream of the pair of first mill rolls in the conveying direction; an unwinding device disposed upstream of the pair of first mill rolls; and a winding device disposed downstream of the pair of second mill rolls. The control device is configured to determine whether a first tip end tension-free rolling of the metal plate by the pair of first mill rolls can be started, and if it is determined that the first tip end tension-free rolling can be started, after the tip end tension-free rolling by the pair of first mill rolls is started, determine whether a second tip end tension-free rolling of the metal plate by the pair of second mill rolls can be started.
According to the above configuration (11), for each of the first mill rolls and the second mill rolls arranged in the conveying direction, it is determined whether the tip end tension-free rolling can be started as described in (1), and on the basis of the determination result, the tip end tension-free rolling is started. This enables more efficient rolling using the two pairs of mill rolls, while enabling the winding device to appropriately wind the metal plate rolled by the mill rolls with no tension applied to the tip end.
(12) A method for operating a rolling mill device according to at least one embodiment of the present invention is a method for operating a rolling mill device including a pair of mill rolls disposed on opposite sides of a metal plate, comprising: a first plate end detection step of detecting a first plate end position which is a plate end position in a plate width direction of the metal plate at a first position on an entry side of the pair of mill rolls in a conveying direction of the metal plate; a second plate end detection step of detecting a second plate end position which is a plate end position in the plate width direction of the metal plate at a second position on an exit side of the pair of mill rolls in the conveying direction; and a determination step of determining whether tip end tension-free rolling, which is rolling of the metal plate by the pair of mill rolls in a state where an exit-side tension of the metal plate is zero, can be started, on the basis of the first plate end position detected in the first plate end detection step and the second plate end position detected in the second plate end detection step.
According to the above method (12), the plate end positions (first plate end position and second plate end position) in the plate width direction of the metal plate are detected at the first position on the entry side and the second position on the exit side of the pair of mill rolls. Accordingly, on the basis of these detection results, it is possible to ascertain the degree of inclination of the longitudinal direction of the metal plate with respect to the conveying direction before the tip end tension-free rolling is started, that is, it is possible to ascertain the degree of inclination of the outgoing direction of the metal plate with respect to the conveying direction at the start of tip end tension-free rolling. Further, in the above method (12), it is determined whether the tip end tension-free rolling can be started based on the detection results of the first plate end position and the second plate end position. Thus, for example, when it is determined that the longitudinal direction of the metal plate (i.e., the outgoing direction of the metal plate at the start of rolling) is almost parallel to the conveying direction based on the detection results, it can be determined that the tip end tension-free rolling of the metal plate can be started.
Therefore, according to the above method (12), the tip end tension-free rolling can be started in a state where the outgoing direction of the metal plate is almost parallel to the conveying direction, so that the tip end portion of the metal plate can be prevented from deviating from the conveyance line by the rolling mill in the plate width direction. Thus, it is easy to appropriately wind the rolled metal plate by the winding device.
Further, according to the above method (12), since the tip end tension-free rolling can be started in a state where the outgoing direction of the metal plate is almost parallel to the conveying direction, by using the second plate end position obtained at the start of tip end tension-free rolling as a reference, the control of the rolling mill, such as meandering control of the metal plate, can be appropriately performed based on the second plate end position detected during the tip end tension-free rolling.
Thus, the metal plate rolled with no tension applied to the tip end can be wound by the winding device appropriately.
Embodiments of the present invention were described in detail above, and various amendments and modifications may be implemented. The invention is defined by the claims.
Further, in the present specification, an expression of relative or absolute arrangement such as "in a direction", "along a direction", "parallel", "orthogonal", "centered", "concentric" and "coaxial" shall not be construed as indicating only the arrangement in a strict literal sense, but also includes a state where the arrangement is relatively displaced by a tolerance, or by an angle or a distance whereby it is possible to achieve the same function.
For instance, an expression of an equal state such as "same" "equal" and "uniform" shall not be construed as indicating only the state in which the feature is strictly equal, but also includes a state in which there is a tolerance or a difference that can still achieve the same function.
Further, an expression of a shape such as a rectangular shape or a cylindrical shape shall not be construed as only the geometrically strict shape, but also includes a shape with unevenness or chamfered corners within the range in which the same effect can be achieved. On the other hand, an expression such as "comprise", "include", "have" are not intended to be exclusive of other components.

Reference Signs List

1: Rolling mill facility
2: Rolling mill device
4: Unwinding device
5: Mill roll
6: Entry pinch roll
8: Side guide
10: Rolling mill
10A: First rolling mill
10B: Second rolling mill
12: Exit pinch roll
14: Winding device
15: Mill roll
15A: First mill roll
15B: Second mill roll
16: Mill roll
16A: First mill roll
16B: Second mill roll
17: Intermediate roll
18: Intermediate roll
19: Backup roll
20: Backup roll
22: Roll reduction device
30: Metal plate
32: First plate end detection part
32A: First plate end detection part
32B: First plate end detection part
34: Second plate end detection part
34A: Second plate end detection part
34B: Second plate end detection part
36: Plate thickness gauge
38: Plate thickness gauge
40: Controller
42: Determination part
44: Rolling control part
46: First tilting part
48: Second tilting part
50: Difference calculation part
52: Displacement angle calculation part
54: Time calculation part
90: Metal plate
90a: Tip end portion
90b: Transition portion
90c: Following portion
91: Tip end
92: First edge
93: Second edge
94: First surface
95: Second surface
100: Control device
A1: Rectangle portion
Lc: Center line
O: Center axis
S2A': Area
S2B': Area
Y1: First position
Y2: Second position
m: Distance
x1: First plate end position
x2: Second plate end position
xB: Plate end position
xref: Reference position
Δe: Displacement amount
θ1: First displacement angle
θ2: Second displacement angle

Claims

A control device (100) for controlling a rolling mill device (2) including a pair of mill rolls (15, 16) disposed on opposite sides of a metal plate (90), the control device (100) comprising:
a first plate end detection part (32) disposed on an entry side of the pair of mill rolls (15, 16) in a conveying direction of the metal plate (90) and configured to detect a plate end position (x1) in a plate width direction of the metal plate (90) at a first position (Y1) in the conveying direction;

a second plate end detection part (34) disposed on an exit side of the pair of mill rolls (15, 16) in the conveying direction and configured to detect a plate end position (x2) in the plate width direction of the metal plate (90) at a second position (Y2) in the conveying direction; and

a determination part (42) configured to determine whether tip end tension-free rolling, which is rolling of the metal plate (90) by the pair of mill rolls (15, 16) in a state where an exit-side tension applied to the metal plate (90) is zero, can be started, on the basis of the first plate end position (x1) of the metal plate (90) detected by the first plate end detection part (32) while a gap between the pair of mill rolls (15, 16) is larger than a thickness of the metal plate (90) and

the second plate end position of the metal plate detected by the second plate end detection part (34) while the gap is larger than the thickness of the metal plate (90).
The control device (100) for the rolling mill device (2) according to claim 1,
wherein the determination part (42) is configured to determine that the tip end tension-free rolling of the metal plate (90) can be started if a difference between the first plate end position (x1) and the second plate end position (x2) is within a predetermined range.
The control device (100) for the rolling mill device (2) according to claim 1,
wherein the determination part (42) is configured to determine that the tip end tension-free rolling of the metal plate (90) can be started if a difference between the first plate end position (x1) and a reference position in the plate width direction of the metal plate (90) and a difference between the second plate end position (x2) and the reference position are within a predetermined range.
The control device (100) for the rolling mill device (2) according to any one of claims 1 to 3, further comprising a rolling control part (44) for controlling operation of the pair of mill rolls (15, 16),
wherein the rolling control part (44) is configured to, if it is determined by the determination part (42) that the tip end tension-free rolling of the metal plate (90) can be started, decrease the gap between the pair of mill rolls (15, 16) to bring the pair of mill rolls (15, 16) into contact with the metal plate (90) and then, while rotating the pair of mill rolls (15, 16), adjust a rolling reduction and a rotation speed of the pair of mill rolls (15, 16) so that the gap between the pair of mill rolls (15, 16) gradually decreases to a control value corresponding to a target thickness of the metal plate (90) as the metal plate (90) is conveyed.
The control device (100) for the rolling mill device (2) according to any one of claims 1 to 4, comprising:
a first leveling part configured to perform, when a detection result of the second plate end position (x2) by the second plate end detection part (34) is deviated from a reference position (x_ref) to one side in the plate width direction after the tip end tension-free rolling of the metal plate (90) is started, a roll leveling control of the pair of mill rolls (15, 16) so that an outgoing direction of the metal plate from the mill rolls (15, 16) is along the conveying direction of the metal plate (90) in the rolling mill device (2); and

a second leveling part configured to perform a roll leveling control of the pair of mill rolls (15, 16) after the roll leveling control by the first leveling part so that the outgoing direction of the metal plate (90) from the mill rolls (15, 16) is displaced to the other side in the plate width direction with respect to the conveying direction, and then the outgoing direction of the metal plate (90) returns to the conveying direction.
A rolling mill facility, comprising:
a pair of mill rolls (15, 16) disposed on opposite sides of a metal plate (90); and

the control device (100) according to any one of claims 1 to 5.
The rolling mill facility according to claim 6, comprising a plate thickness gauge (36, 38) disposed on at least one of an entry side or an exit side of the pair of mill rolls (15, 16) in the conveying direction and configured to measure a thickness of the metal plate (90),
wherein the first plate end detection part (32) or the second plate end detection part (34) is disposed at a position closer to the pair of mill rolls (15, 16) than the plate thickness gauge (36, 38) is or at the same position as the plate thickness gauge (36, 38).
The rolling mill facility according to claim 6 or 7,
wherein the first plate end detection part (32) or the second plate end detection part (34) is configured to detect the first plate end position (x1) or the second plate end position (x2) using radiation.
The rolling mill facility according to any one of claims 6 to 8, comprising:
a pair of first mill rolls (15A, 16A) which is the pair of mill rolls;

a pair of second mill rolls (15B, 16b) which is the pair of mill rolls and disposed downstream of the pair of first mill rolls (15A, 16A) in the conveying direction;

an unwinding device (4) disposed upstream of the pair of first mill rolls (15A, 16A); and

a winding device disposed (14) downstream of the pair of second mill rolls (15B, 16B),

wherein the control device (100) is configured to determine whether a first tip end tension-free rolling of the metal plate (90) by the pair of first mill rolls (15A, 16A) can be started, and if it is determined that the first tip end tension-free rolling can be started, after the tip end tension-free rolling by the pair of first mill rolls ((15A, 16A) is started, determine whether a second tip end tension-free rolling of the metal plate (90) by the pair of second mill rolls (15B, 16B) can be started.
A method for operating a rolling mill device (2) including a pair of mill rolls (15, 16) disposed on opposite sides of a metal plate (90), the method comprising:
a first plate end detection step of, while a gap between the pair of mill rolls (15, 16) is larger than a thickness of the metal plate (90), detecting a first plate end position (x1) which is a plate end position in a plate width direction of the metal plate (90) at a first position (Y1) on an entry side of the pair of mill rolls (15, 16) in a conveying direction of the metal plate (90);

a second plate end detection step of, while the gap is larger than the thickness of the metal plate (90), detecting a second plate end position (x2) which is a plate end position in the plate width direction of the metal plate (90) at a second position (Y2) on an exit side of the pair of mill rolls (15, 16) in the conveying direction; and

a determination step of determining whether tip end tension-free rolling, which is rolling of the metal plate (90)by the pair of mill rolls (15, 16) in a state where an exit-side tension of the metal plate (90) is zero, can be started, on the basis of the first plate end position (x1) detected in the first plate end detection step and the second plate end position (x2) detected in the second plate end detection step.