EP3926237B1 - Grate bar, grate bar assembly and method for operating a grate bar assembly - Google Patents

Grate bar, grate bar assembly and method for operating a grate bar assembly Download PDF

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Publication number
EP3926237B1
EP3926237B1 EP21000116.0A EP21000116A EP3926237B1 EP 3926237 B1 EP3926237 B1 EP 3926237B1 EP 21000116 A EP21000116 A EP 21000116A EP 3926237 B1 EP3926237 B1 EP 3926237B1
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EP
European Patent Office
Prior art keywords
grate bar
grate
head
running surface
area
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
EP21000116.0A
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German (de)
French (fr)
Other versions
EP3926237C0 (en
EP3926237A3 (en
EP3926237A2 (en
Inventor
Ulrich Martin
Helmut Pupp
Max Josef Schönsteiner
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Martin GmbH fuer Umwelt und Energietechnik
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Martin GmbH fuer Umwelt und Energietechnik
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Application filed by Martin GmbH fuer Umwelt und Energietechnik filed Critical Martin GmbH fuer Umwelt und Energietechnik
Priority to EP22174061.6A priority Critical patent/EP4067744B1/en
Publication of EP3926237A2 publication Critical patent/EP3926237A2/en
Publication of EP3926237A3 publication Critical patent/EP3926237A3/en
Application granted granted Critical
Publication of EP3926237B1 publication Critical patent/EP3926237B1/en
Publication of EP3926237C0 publication Critical patent/EP3926237C0/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23HGRATES; CLEANING OR RAKING GRATES
    • F23H17/00Details of grates
    • F23H17/12Fire-bars
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23HGRATES; CLEANING OR RAKING GRATES
    • F23H7/00Inclined or stepped grates
    • F23H7/06Inclined or stepped grates with movable bars disposed parallel to direction of fuel feeding
    • F23H7/08Inclined or stepped grates with movable bars disposed parallel to direction of fuel feeding reciprocating along their axes
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23HGRATES; CLEANING OR RAKING GRATES
    • F23H17/00Details of grates
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23HGRATES; CLEANING OR RAKING GRATES
    • F23H17/00Details of grates
    • F23H17/08Bearers; Frames; Spacers; Supports
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23HGRATES; CLEANING OR RAKING GRATES
    • F23H2900/00Special features of combustion grates
    • F23H2900/17002Detachable or removable worn-out parts

Definitions

  • the invention relates to a grate bar with a grate bar head, two side walls, a running surface behind the grate bar head between the side walls and an underside lying between the side walls under the running surface, with a recess in a side wall between the running surface and the underside forming at least one air slot.
  • the invention also relates to a grate bar arrangement with a plurality of grate bars, each with a running surface and a grate bar head, in which an upper grate bar with its grate bar head is arranged to be movable relative to a lower grate bar in such a way that the grate bar head slides over a front and a rear region of the running surface of the grate bar can.
  • the invention also relates to a method for operating a grate bar arrangement with a plurality of grate bars, each with a running surface and a grate bar head, in which an upper grate bar with its grate bar head is moved relative to a lower grate bar in such a way that the grate bar head moves over a front and a rear area of the grate bar The running surface of the grate bar slides.
  • the grate combustion is a solid fuel combustion in which the fuel lies on a grate and burns.
  • the grate is a surface with openings.
  • the openings in the grate are used to supply the air necessary for combustion ("underdraft") and the ash is removed via a purifier.
  • underdraft the air necessary for combustion
  • the ash is removed via a purifier.
  • the movements necessary to stir up the fire occur automatically by moving the grate.
  • a stair grating / bulk grating looks similar to a flat staircase with a gradient of usually between 0 and 30, such as 24 or 26 degrees.
  • the fuel is moved across the grate by the steps moving and thus transport the fuel.
  • the step grate is also called a moving grate or a reversing grate (in both cases, however, there is a forward movement for the fuel).
  • Stair gratings are used for coarse and ash-rich fuels that require improved stoking, e.g. E.g. household and commercial waste, biomass, processed waste or, more rarely today, lignite.
  • Stair gratings have a large number of grate bars that can be firmly connected to one another or can be movable relative to one another in order to move the material to be fired on the grate.
  • Grate bars usually have air slots in front of the running surface in a grate bar head.
  • recesses are provided on the side wall of the grate bar or in the form of round openings in the surface, which make it possible to convey air to the underside of the grate bar, which can then escape between the grate bars through the air slot to the combustion bed.
  • round openings can also be provided in the surface of the grate bar, for example.
  • metal parts can get caught in the air slots in the area of the grate bar head and become stuck.
  • the EP 2 614 304 A1 Air slots that are arranged in the side walls of the grate bar in the area of the grate bar head and the running surface. Since these air slots are arranged on both sides of the grate bar, when the grate bar is installed there are recesses opposite each other, which together form an air slot. When grate bars lying next to one another move relative to each other, particles that have penetrated into the air slots are cut up and thereby comminuted in such a way that they are conveyed back into the combustion bed by the air flow in the air slots.
  • the US 9,038,550 B2 suggests arranging a recess on one side of a grate bar, which, when several such grate bars are placed side by side, forms an air slot that is partially run over by a grate bar lying above it. This causes the volume flow that flows through the air slot to constantly change. There is no opening in the grate head.
  • the KR10-2013-0053519A describes a grate bar with the features of the preamble of the first claim.
  • the grate bar has three recesses arranged one behind the other, which form air slots. It is not clear from the publication how many of the recesses are in the area of the tread.
  • the invention is therefore based on the object of further developing such known grate bars in order to protect the grate bars in practical operation and to achieve defined ventilation of the combustion bed.
  • air slots are only arranged on one side wall prevents particles from penetrating into the area of opposite air slots and being exposed to shear stress that acts on at least one grate bar.
  • the arrangement of the air slots in the area of the running surface and not in the area of the grate bar head ensures that a grate bar above it, which slides on the running surface, exerts a force on metal particles that get caught in an air slot.
  • the shearing effect therefore essentially does not act between two grate bars lying next to one another, but between a grate bar lying below, in which particles can possibly penetrate into the air slot, and a grate bar above, which slides on the running surface and thus also pushes out particles that have penetrated into an air slot .
  • the passage of the grate bar head of the grate bar arranged above over the air slots arranged in the running surface ensures that the air slot is temporarily in the combustion bed and is temporarily covered by the grate bar above it. This reduces thermal wear on the louver.
  • the passage over the air slot by the grate bar head of the grate bar sliding over it causes the running surface to be cleaned or at least pushed free.
  • the top of the air vent is also cleaned.
  • the fire is fueled by the air supplied. This can result in so-called forge fires, which lead to thermal wear, particularly in the area of the air slots.
  • a particular advantage is that these forge fires are extinguished by the upper grate head moving over them.
  • the air slots are even temporarily covered by the grate rod head that moves over them, so that they can cool down a little. But even after this, the air slots that have been passed over can continue to cool down because the burning material above them has been pushed away.
  • the side wall only has at least one air slot in the area of the running surface.
  • the grate bar no longer has any air slots in the area of the grate bar head and in the area of the running surface either one air slot is provided or there are several air slots one behind the other, with two air slots preferably being arranged one behind the other in the area of the running surface.
  • the air slot has a cross-sectional area which widens from the tread to the underside.
  • the air slot thus widens from the upper running surface to the underside underneath and this means that particles that get into the air slot from the combustion bed and thus from the running surface can fall down through the air slot if they pass through one above the
  • the upper grate bar guided by the tread can be pressed or cut into the air slot.
  • An air slot is usually designed with a front side directed transversely to the extent of the grate bar and opposite a rear side and a side wall lying in between.
  • the front, rear and/or side walls are arranged at an acute angle to the tread, so that on the one hand the cross-sectional area expands directly under the tread and on the other hand an edge is created on the tread that allows the cutting of particles favored.
  • the lower end of the grate bar head lies on the running surface of a grate bar underneath and the sliding surface of the upper grate bar head touches the running surface of the grate bar underneath.
  • This sliding surface can have a clearing bar that is shaped in such a way that it acts with a defined force on particles that lie on the running surface or that have possibly penetrated into the air slots.
  • the clearing bar can have, as a cutting edge, a contact surface that extends at an acute angle or an arc with a radius of less than 200 mm and in particular around a circular sector of less than 80 ° to the sliding surface.
  • This cutting edge can be arranged in the longitudinal direction of the grate bar at the front end of the sliding surface in order to move over when the grate bar is pushed forward to cut, scrape or advance a tread of an underlying grate bar material from the surface of the underlying grate bar.
  • the cutting edge can also be arranged at the rear end of the sliding surface in order to use the cutting edge to clean the surface of the underlying running surface over which the sliding surface of the grate bar above is pulled when the upper grate bar is pulled back relative to the running surface of a grate bar located underneath.
  • the grate bar head therefore preferably has two cutting edges, each of which cleans the running surface of a grate bar underneath when the grate bar is advanced and retracted.
  • the sliding surface of the grate bar can also have a clearing bar which, as a pushing edge, has a contact surface which extends at an obtuse angle or an arc with a radius of more than 200 mm and in particular around a circular sector of more than 100 ° to the sliding surface.
  • This pushing edge can also be formed on the front area of the sliding surface and/or on the rear area of the sliding surface in order to allow the sliding surface of the grate bar head to slide securely over such deposits even if the running surface underneath the grate bar head is dirty.
  • a particularly preferred embodiment has a cutting edge in the front area of the sliding surface and a pushing edge in the rear area of the sliding surface.
  • the grate bar can have a cutting edge or a pushing edge at different points and different grate bars can also be combined in order to use the optimal grate bar in different combustion areas, the push bar tailored to the area. and has cut edges. This allows grate bars to be individually adapted to the combustion process, which leads to optimal combustion.
  • the grate bar according to the invention can also have a bar that is in one or two parts, regardless of the aforementioned features.
  • a bar Under a one-piece A bar is a bar that is not cast or welded on, but rather is a removable part.
  • This bar can be arranged in a positive or non-positive manner on a side wall of the grate bar. For example, it can have a head that is inserted into an elongated hole and secured by twisting.
  • the latch is preferably in two parts and in particular designed as a combination of screw and nut. It is therefore suggested that the latch of the grate bar has a screw. This enables easy dismantling of grate bars, especially in the edge area of the fuel bed.
  • the screw-on nut can be under the tread or outside next to the tread.
  • the screw head is preferably on the outside and the nut is protected under the tread.
  • a special embodiment variant provides that the bolt of the bolt has a head that has an internal polygon.
  • the screw can then be, for example, a so-called Allen screw, a hexagon socket or a square socket.
  • the head of the screw is preferably located on a side wall in such a way that it projects outwards over the side wall and takes on the function of the latch, while a nut is arranged below the running surface and only serves to hold the screw and, if necessary, replace the screw.
  • the head of the bolt performs the function of the known bolt, since this head can engage in a bolt window of an adjacent grate bar. It is advantageous if this head has a round cross section, as no disruptive material can then collect on the bolt. The round surface of the bar no longer forms a plane on which disruptive material agglomerates.
  • a grate bar can also have several bars at different points on the grate bar. However, it is advantageous if the grate bar only has one bar, since the problems arising with the bar are then reduced to one problem area.
  • the grate bar has a locking window into which a bar of an adjacent grate bar can engage and which has an opening on the side opposite the running surface.
  • This embodiment is intended for the edge bars, as there it is not necessary to hold the grate bar down, i.e. to secure it against lifting off.
  • the transom window therefore has an opening at the bottom through which material that gets into the transom window can fall out of the transom window again.
  • the grate bar has a core bar that is cast into the grate bar.
  • grate bars made of different materials. These grate bars have a special material on the running surface, while the rest of the grate bar is made of a different material. This enables particularly stable running surfaces.
  • a core bar cast into the grate bar has a different function. It can be particularly ductile so that it does not break if the rod breaks or at least holds the fragments of the rod together so that the rod cannot fall down. This means that the grate can continue to operate until the next controlled standstill even if the grate bar is broken, without a broken bar missing from the grate that has fallen into the funnel below.
  • a grate bar is not used in the operation of a combustion system as a single grate bar, but rather as a grate bar arrangement with several grate bars.
  • the running surface has air slots in the front and rear areas and the grate bar head can be moved relative to these air slots in such a way that the opening cross section of all ventilation slots remains constant.
  • Grate bars arranged one above the other are movable relative to one another and grate bars arranged next to one another can either be movable relative to one another or can also be firmly screwed together.
  • the object on which the invention is based is achieved with a method for operating a grate bar arrangement with several grate bars, each with a running surface and a grate bar head, in which an upper grate bar with its grate bar head is moved relative to a lower grate bar in such a way that the grate bar head is moved over one front and a rear area of the running surface of the grate bar slides.
  • the running surface has air slots in the front and rear areas and the grate bar head is moved relative to these air slots in such a way that the opening cross section of all ventilation slots remains constant.
  • This grate bar arrangement does not have to contain all the grate bars of the combustion system. It is sufficient if these grate bars are arranged in an area of several grate bars arranged one above the other and are provided with air slots in such a way that the opening cross section of all ventilation slots remains essentially constant even during operation.
  • the in Figure 1 The grate bar 1 shown has a grate bar head 2, two side walls 3 and 4 and a running surface 5.
  • the grate bar head 2 lies in a front area of the grate bar 1 and behind it lies the running surface 5 in a rear area of the grate bar 1.
  • Below the running surface 5 lies between the Side walls 3 and 4 the underside 6 of the grate bar 1.
  • the air slots 9 and 10 are only arranged in the area of the running surface 5 and not in the area of the grate bar head 2. As a result, the air slots 9, 10 are completely run over by a grate bar head of another grate bar pushed onto the running surface 5.
  • the front flank 11 and the rear flank 12 of the air slot 9 are each arranged at an acute angle to the running surface 5, so that the cross-sectional area 13 (cf. Figure 6 ) extended from the running surface 5 to the underside 6 of the grate bar 1.
  • flanks 15, 16 of the air slot 10 are also corresponding - as in Figure 12 shown - arranged at an acute angle 17, 18 to the running surface 5, so that the cross-sectional area 14 of the air slot 10 also expands there from the running surface 5 to the underside 6.
  • the expansion of the cross sections 13 and 14 from the running surface 5 to the underside 6 of the grate bar 1 is also increased by the fact that the recesses 7 and 8 between the flanks 11 and 12 or 15 and 16 are at an acute angle to the running surface 5 are arranged such that the cross-sectional area 13, 14 of the air slots 9, 10 widens from the tread 5 to the underside 6.
  • the Figure 6 shows how several grate bars 1, 21, 22 are arranged next to one another in order to provide running surfaces 5, 23, 24 with air slots 25 to 28 in between, essentially in one plane.
  • the Figure 7 shows how the grate bar heads 29 and 30 of further grate bars 31 and 32 slide along on the running surfaces 5 and 23 of the grate bars 1 and 21.
  • the grate bar heads 29 and 30 move over the air slots 9, 10 and 27 and 28 of the grate bars 1 and 21 in order to push material from the fuel bed lying on the running surfaces 5 and 23 away from the air slots 9, 10 and 27 and 28.
  • the front end of the grate bar head 2, 29, 30 has a special shape, which depends on the purpose and area of use - as in the Figures 8, 9 and 10 shown in cross section - can be formed.
  • the in Figure 8 The grate bar head 33 shown has a lower end 34 with a sliding surface 35 which has a cutting edge 37 at the front end of the grate bar head 33.
  • This cutting edge 37 has an acute angle 38 between the sliding surface 35 and a thrust surface 36.
  • the inside 40 serves as a clearing bar, which is in the in Figure 8 shown embodiment in the transition to the sliding surface 35 is designed as a pushing edge 41.
  • This thrust edge 41 has an obtuse angle 42 between the sliding surface 35 and a thrust surface 40.
  • Figure 8 as a thrust edge 41 has an arc with a radius of approximately 6 mm and a circular sector of approximately 105 °, shows Figure 9 on the grate bar head 45 a cut edge 46 - as in Figure 8 - And as a pushing edge 41 in cross section, it is designed as a corner with an obtuse angle.
  • the Figure 10 shows a grate bar head 50 with a cutting edge 51 with an acute angle 52 in the front area of the sliding surface 53 and a further cutting edge 54 with an acute angle 55 in the rear area of the sliding surface 53 of the grate bar head 50.
  • the Figures 2 to 5 show two-part bars 60, 61, each consisting of a screw 62, 63 and a nut 64, 65.
  • the screw 62 has a screw head 66 with an internal polygon 67 and the screw 63 has a mushroom-shaped design as a screw head 68.
  • the bolt 60, 61 has a bolt head with a round cross section, which is either arranged in the wall of the adjacent grate bar ( Figure 3 ) or is arranged under the underside 69 of the adjacent grate bar ( Figure 5 ).
  • the undersides 6 and 69 of adjacent grate bars 1 and 23 are essentially flat between the side walls 3 and 4 in the area of the bars 60 and 61, so that the screws 62 and 63 and the nuts 64 and 65 are easily accessible.
  • Each grate bar 1, 23 has a locking window 70, 71 on one side wall 3 and a locking bar 60, 61 on the opposite side wall 4, so that when the grate bars 1, 23 are next to each other, a locking bar 60, 61 is inserted into the locking window 70, 71 of the neighboring one Riegel can intervene.
  • the latch window 70, 71 can accommodate the latch 60, 61 of the adjacent grate bar in the upper area and have an opening (not shown) on its side opposite the running surface 5.
  • the grate bar shown has only a single bar 66 and a core bar 80 is cast into the grate bar 1.
  • This cast core rod 80 lies under the tread in such a way that it does not touch the tread.
  • Cast in means that the core bar is preferably completely surrounded by the remaining material of the grate bar and is therefore completely surrounded by other material.
  • the Figure 21 shows how the core bar 80 bends when the grate bar 1 breaks and how it bridges this gap 81 when a gap 81 arises during the break and holds the fragments 82, 83 of the grate bar 1 together.
  • FIGS 15 to 17 show a grate bar arrangement 90 with two fixed grate bars 91 and 92 and a movable grate bar 93 arranged between them
  • Figures 15 to 17 can be seen how the movable grate bar 93 between the fixed grate bars 91 and 92 from the in Figure 15 shown lower position above the in Figure 16 middle position shown in Figure 17 can be pushed to the upper position shown.
  • the grate bars 91 and 93 have a running surface 98, 99 and each have a grate bar head 100, 101 and the grate bar 93 is arranged to be movable as an upper grate bar with its grate bar head 101 relative to the grate bar 91, which serves as a lower grate bar.
  • the grate bar head 101 slides over a front area 102 and a rear area 103 of the running surface 98 of the grate bar 91.
  • the air slot 95 in the rear area 103 is first passed over by the grate bar head 101 of the grate bar 93, so that the air slot 95 then - as in Figure 16 shown - is covered by the grate bar head 101 of the grate bar 93.
  • the air slot 96 in the grate bar 93 which was previously covered by the grate bar 92, is exposed.
  • the air slots 94 and 95 are open, while in the in Figure 16 position shown the air slots 94 and 96 are open.
  • FIG 17 shows the grate bar 93 pushed completely upwards, which now covers both the air slot 95 and the air slot 94 of the grate bar 91.
  • the air slots 96 and 97 of the movable grate bar 93 are exposed, so that two air slots are exposed again in this position of the movable grate bar 93.
  • This example of a grate bar arrangement shows how the arrangement of the air slots 94, 95, 96, 97 in the area of the running surfaces 98, 99 makes it possible to always ensure that the opening cross section of all air slots remains constant during the movement of the grate bars.

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Incineration Of Waste (AREA)
  • Metal Rolling (AREA)

Description

Die Erfindung betrifft einen Roststab mit einem Roststabkopf, zwei Seitenwänden, einer Lauffläche hinter dem Roststabkopf zwischen den Seitenwänden und einer zwischen den Seitenwänden unter der Lauffläche liegenden Unterseite, wobei eine Ausnehmung in einer Seitenwand zwischen Lauffläche und Unterseite mindestens einen Luftschlitz bildet.The invention relates to a grate bar with a grate bar head, two side walls, a running surface behind the grate bar head between the side walls and an underside lying between the side walls under the running surface, with a recess in a side wall between the running surface and the underside forming at least one air slot.

Außerdem betrifft die Erfindung eine Roststabanordnung mit mehreren Roststäben mit jeweils einer Lauffläche und einem Roststabkopf, bei der ein oberer Roststab mit seinem Roststabkopf relativ zu einem unteren Roststab derart beweglich angeordnet ist, dass der Roststabkopf über einen vorderen und einen hinteren Bereich der Lauffläche des Roststabes gleiten kann.The invention also relates to a grate bar arrangement with a plurality of grate bars, each with a running surface and a grate bar head, in which an upper grate bar with its grate bar head is arranged to be movable relative to a lower grate bar in such a way that the grate bar head slides over a front and a rear region of the running surface of the grate bar can.

Ferner betrifft die Erfindung auch ein Verfahren zum Betreiben einer Roststabanordnung mit mehreren Roststäben mit jeweils einer Lauffläche und einem Roststabkopf, bei dem ein oberer Roststab mit seinem Roststabkopf relativ zu einem unteren Roststab derart bewegt wird, dass der Roststabkopf über einen vorderen und einen hinteren Bereich der Lauffläche des Roststabes gleitet.Furthermore, the invention also relates to a method for operating a grate bar arrangement with a plurality of grate bars, each with a running surface and a grate bar head, in which an upper grate bar with its grate bar head is moved relative to a lower grate bar in such a way that the grate bar head moves over a front and a rear area of the grate bar The running surface of the grate bar slides.

Die Rostfeuerung ist eine Feststofffeuerung, bei der der Brennstoff auf einem Rost liegt und verbrennt. Der Rost ist eine mit Öffnungen versehene Fläche. Die Öffnungen im Rost dienen der Zuführung der für die Verbrennung notwendigen Luft ("Unterwind") und die Asche wird über einen Entschlacker ausgetragen. Die notwendigen Bewegungen zum Umwälzen ("Schüren") des Feuers erfolgen bei größeren Rostfeuerungen automatisch durch Bewegung des Rostes.The grate combustion is a solid fuel combustion in which the fuel lies on a grate and burns. The grate is a surface with openings. The openings in the grate are used to supply the air necessary for combustion ("underdraft") and the ash is removed via a purifier. In larger grate furnaces, the movements necessary to stir up the fire occur automatically by moving the grate.

Ein Treppenrost/ Schüttrost sieht ähnlich aus wie eine flach liegende Treppe mit einem Gefälle von in der Regel zwischen 0 und 30, wie beispielsweise 24 oder 26 Grad. Der Brennstoff wird dadurch über den Rost bewegt, dass sich die Treppenstufen bewegen und so den Brennstoff transportieren. Je nach Richtung der Roststabbewegung wird der Treppenrost auch Vorschubrost oder Rückschubrost genannt (in beiden Fällen entsteht aber eine Vorwärts-Bewegung für den Brennstoff).A stair grating / bulk grating looks similar to a flat staircase with a gradient of usually between 0 and 30, such as 24 or 26 degrees. The fuel is moved across the grate by the steps moving and thus transport the fuel. Depending on the direction of the grate bar movement, the step grate is also called a moving grate or a reversing grate (in both cases, however, there is a forward movement for the fuel).

Treppenroste werden für grobstückige und aschereiche Brennstoffe eingesetzt, die einer verbesserten Schürung bedürfen, z. B. Haus- und Gewerbeabfälle, Biomasse, aufbereiteter Müll oder heute seltener auch Braunkohle.Stair gratings are used for coarse and ash-rich fuels that require improved stoking, e.g. E.g. household and commercial waste, biomass, processed waste or, more rarely today, lignite.

Treppenroste weisen eine Vielzahl an Roststäben auf, die miteinander fest verbunden sein können oder relativ zueinander beweglich sind, um das Brenngut auf dem Rost zu bewegen.Stair gratings have a large number of grate bars that can be firmly connected to one another or can be movable relative to one another in order to move the material to be fired on the grate.

Roststäbe weisen in der Regel vor der Lauffläche in einem Roststabkopf Luftschlitze auf. Dafür sind an der Seitenwand des Roststabes Ausnehmungen oder auch in Form von runden Öffnungen in der Fläche vorgesehen, die es ermöglichen, Luft an die Unterseite des Roststabs zu fördern, die dann zwischen Roststäben durch den Luftschlitz zum Brennbett hin entweichen kann. Es können aber auch beispielsweise runde Öffnungen in der Fläche des Roststabes vorgesehen werden.Grate bars usually have air slots in front of the running surface in a grate bar head. For this purpose, recesses are provided on the side wall of the grate bar or in the form of round openings in the surface, which make it possible to convey air to the underside of the grate bar, which can then escape between the grate bars through the air slot to the combustion bed. However, round openings can also be provided in the surface of the grate bar, for example.

Insbesondere bei der Behandlung von Müll mit hohem Metallanteil können sich Metallteile im Bereich des Roststabkopfes in den Luftschlitzen verfangen und festsetzen.Particularly when treating waste with a high metal content, metal parts can get caught in the air slots in the area of the grate bar head and become stuck.

Um dies zu vermeiden schlägt die EP 2 614 304 A1 Luftschlitze vor, die in den Seitenwänden des Roststabes im Bereich des Roststabkopfes und der Lauffläche angeordnet sind. Da diese Luftschlitze an beiden Seiten des Roststabes angeordnet sind, liegen sich beim eingebauten Roststab jeweils Ausnehmungen gegenüber, die zusammen einen Luftschlitz bilden. Bei einer Relativbewegung nebeneinander liegender Roststäbe werden in die Luftschlitze eingedrungene Partikel zerschnitten und dadurch so zerkleinert, dass sie durch die Luftströmung in den Luftschlitzen zurück ins Brennbett gefördert werden.To avoid this, the EP 2 614 304 A1 Air slots that are arranged in the side walls of the grate bar in the area of the grate bar head and the running surface. Since these air slots are arranged on both sides of the grate bar, when the grate bar is installed there are recesses opposite each other, which together form an air slot. When grate bars lying next to one another move relative to each other, particles that have penetrated into the air slots are cut up and thereby comminuted in such a way that they are conveyed back into the combustion bed by the air flow in the air slots.

Diese Anordnung hat jedoch den Nachteil, dass die auf Metallpartikel in den Luftschlitzen wirkenden Kräfte auch Gegenkräfte bedingen, die auf die einzelnen Roststäbe wirken und unkontrollierte Bewegungen der Roststäbe und auch Zerstörungen im Bereich der Luftschlitze zur Folge haben können.However, this arrangement has the disadvantage that the forces acting on metal particles in the air slots also cause counterforces that act on the individual grate bars and can result in uncontrolled movements of the grate bars and also destruction in the area of the air slots.

Die US 9 038 550 B2 schlägt vor, an einer Seite eines Roststabes eine Ausnehmung anzuordnen, die bei einem Nebeneinanderlegen mehrerer derartiger Roststäbe einen Luftschlitz bildet, der von einem darüber liegenden Roststab teilweise überfahren wird. Dies führt dazu, dass sich der Volumenstrom, der durch den Luftschlitz strömt dauernd ändert. Im Roststabkopf ist keine Öffnung vorgesehen.The US 9,038,550 B2 suggests arranging a recess on one side of a grate bar, which, when several such grate bars are placed side by side, forms an air slot that is partially run over by a grate bar lying above it. This causes the volume flow that flows through the air slot to constantly change. There is no opening in the grate head.

Die KR10-2013-0053519A beschreibt einen Roststab mit den Merkmalen des Oberbegriffs des ersten Anspruchs. Der Roststab hat drei hintereinander angeordnete Ausnehmungen, welche Luftschlitze bilden. Der Druckschrift ist nicht zu entnehmen, wieviele der Ausnehmungen im Bereich der Lauffläche liegen.The KR10-2013-0053519A describes a grate bar with the features of the preamble of the first claim. The grate bar has three recesses arranged one behind the other, which form air slots. It is not clear from the publication how many of the recesses are in the area of the tread.

Der Erfindung liegt daher die Aufgabe zu Grunde, derartige bekannte Roststäbe weiter zu entwickeln, um im Praxisbetrieb die Roststäbe zu schonen und eine definierte Durchlüftung des Brennbetts zu erzielen.The invention is therefore based on the object of further developing such known grate bars in order to protect the grate bars in practical operation and to achieve defined ventilation of the combustion bed.

Diese Aufgabe wird mit einem Roststab mit den Merkmalen des Patentanspruchs 1 gelöst.This task is achieved with a grate bar with the features of patent claim 1.

Dadurch, dass nur an einer Seitenwand Luftschlitze angeordnet sind, ist ausgeschlossen, dass Partikel in den Bereich von gegenüberliegenden Luftschlitzen eindringen und einer Scherbeanspruchung ausgesetzt sind, die auf mindestens einen Roststab wirkt. Bereits die Anordnung der Luftschlitze im Bereich der Lauffläche und nicht im Bereich des Roststabkopfes sorgt dafür, dass ein darüber liegender Roststab, der auf der Lauffläche gleitet, eine Kraft auf Metallpartikel ausübt, die sich in einem Luftschlitz verfangen.The fact that air slots are only arranged on one side wall prevents particles from penetrating into the area of opposite air slots and being exposed to shear stress that acts on at least one grate bar. The arrangement of the air slots in the area of the running surface and not in the area of the grate bar head ensures that a grate bar above it, which slides on the running surface, exerts a force on metal particles that get caught in an air slot.

Die Scherwirkung wirkt somit im Wesentlichen nicht zwischen zwei nebeneinander liegenden Roststäben, sondern zwischen einem unten liegenden Roststab, bei dem gegebenenfalls Partikel in den Luftschlitz eindringen können, und einem darüber liegenden Roststab, der auf der Lauffläche gleitet und damit auch in einen Luftschlitz eingedrungene Partikel herausschiebt.The shearing effect therefore essentially does not act between two grate bars lying next to one another, but between a grate bar lying below, in which particles can possibly penetrate into the air slot, and a grate bar above, which slides on the running surface and thus also pushes out particles that have penetrated into an air slot .

Das Überfahren der in der Lauffläche angeordneten Luftschlitze durch den Roststabkopf des darüber angeordneten Roststabes sorgt dafür, dass der Luftschlitz zeitweise im Brennbett liegt und zeitweise vom darüber liegenden Roststab abgedeckt ist. Dies verringert den thermischen Verschleiß am Luftschlitz. Außerdem führt das Überfahren des Luftschlitzes durch den Roststabkopf des darüber gleitenden Roststabes dazu, dass die Lauffläche gereinigt oder zumindest freigeschoben wird. Dabei wird auch die Oberseite des Luftschlitzes gereinigt. Im Bereich der Luftschlitze wird das Feuer durch die zugeführte Luft angefacht. Dadurch können sogenannte Schmiedefeuer entstehen, die zu einem thermischen Verschleiß insbesondere im Bereich der Luftschlitze führen. Ein besonderer Vorteil liegt nun darin, dass diese Schmiedefeuer durch den darüberfahrenden oberen Roststabkopf gelöscht werden. Die Luftschlitze werden sogar durch den darüber fahrenden Roststabkopf kurzfristig abgedeckt, sodass sie etwas abkühlen können. Aber auch danach können die Überfahrenen Luftschlitze weiter abkühlen, da das darüber liegende brennende Material weggeschoben worden ist.The passage of the grate bar head of the grate bar arranged above over the air slots arranged in the running surface ensures that the air slot is temporarily in the combustion bed and is temporarily covered by the grate bar above it. This reduces thermal wear on the louver. In addition, the passage over the air slot by the grate bar head of the grate bar sliding over it causes the running surface to be cleaned or at least pushed free. The top of the air vent is also cleaned. In the area of the air vents, the fire is fueled by the air supplied. This can result in so-called forge fires, which lead to thermal wear, particularly in the area of the air slots. A particular advantage is that these forge fires are extinguished by the upper grate head moving over them. The air slots are even temporarily covered by the grate rod head that moves over them, so that they can cool down a little. But even after this, the air slots that have been passed over can continue to cool down because the burning material above them has been pushed away.

Da erfindungsgemäß der darüber liegende Roststab im Bereich der Lauffläche des darunter liegenden Roststabes die Luftschlitze von sich darin verfangenden Partikeln befreit, wird weiterbildend vorgeschlagen, dass die Seitenwand nur im Bereich der Lauffläche mindestens einen Luftschlitz aufweist. Somit weist der Roststab im Bereich des Roststabkopfes keine Luftschlitze mehr auf und im Bereich der Lauffläche ist entweder ein Luftschlitz vorgesehen oder es sind hintereinander mehrere Luftschlitze vorgesehen, wobei vorzugsweise im Bereich der Lauffläche zwei Luftschlitze hintereinander angeordnet sind.Since, according to the invention, the grate bar above frees the air slots from particles caught in them in the area of the running surface of the grate bar underneath, it is further proposed that the side wall only has at least one air slot in the area of the running surface. Thus, the grate bar no longer has any air slots in the area of the grate bar head and in the area of the running surface either one air slot is provided or there are several air slots one behind the other, with two air slots preferably being arranged one behind the other in the area of the running surface.

Wenn im Bereich des Roststabkopfes keine Luftschlitze angeordnet sind, werden auch keine Luftschlitze mit dem Roststabkopf ins Brennbett geschoben. Dadurch wird vermieden, dass beim Einfahren des Roststabkopfes ins Brennbett Material wie insbesondere Metallteilchen in Luftschlitze im Roststabkopf gedrückt werden.If there are no air slots in the area of the grate bar head, no air slots will be pushed into the combustion bed with the grate bar head. This prevents material, such as metal particles, from being pressed into air slots in the grate head when the grate head is moved into the combustion bed.

Um die Gefahr eines Verfangens von Metallteilen in Luftschlitzen des Roststabes noch weiter zu verringern, wird vorgeschlagen, dass der Luftschlitz eine Querschnittsfläche aufweist, die sich von der Lauffläche zur Unterseite hin erweitert. Der Luftschlitz erweitert sich somit von der oben liegenden Lauffläche zur darunter liegenden Unterseite hin und dies führt dazu, dass Partikel, die vom Brennbett und somit von der Lauffläche in den Luftschlitz gelangen, durch den Luftschlitz nach unten fallen können, wenn sie durch einen über die Lauffläche geführten oberen Roststab in den Luftschlitz gedrückt oder zerschnitten werden.In order to further reduce the risk of metal parts getting caught in the air slots of the grate bar, it is proposed that the air slot has a cross-sectional area which widens from the tread to the underside. The air slot thus widens from the upper running surface to the underside underneath and this means that particles that get into the air slot from the combustion bed and thus from the running surface can fall down through the air slot if they pass through one above the The upper grate bar guided by the tread can be pressed or cut into the air slot.

Hierfür kann auch zwischen der Lauffläche und dem sich darunter befindlichen in der Querschnittsfläche vergrößerten Bereich eine Schnittkante liegen, die das Zerkleinern eines in den Luftschlitz gelangenden Partikels erleichtert.For this purpose, there can also be a cutting edge between the running surface and the area underneath that has an enlarged cross-sectional area, which makes it easier to shred a particle that gets into the air slot.

Ein Luftschlitz ist in der Regel mit einer quer zur Erstreckung des Roststabes gerichteten vorderen und gegenüberliegend einer hinteren Seite und einer dazwischen liegenden Seitenwand ausgebildet. Vorteilhaft ist in diesem Fall, wenn die vordere, die hintere und/oder die Seitenwand in einem spitzen Winkel zur Lauffläche angeordnet sind, sodass sich einerseits direkt unter der Lauffläche die Querschnittsfläche erweitert und andererseits an der Lauffläche eine Kante entsteht, die das Zerschneiden von Partikeln begünstigt.An air slot is usually designed with a front side directed transversely to the extent of the grate bar and opposite a rear side and a side wall lying in between. In this case, it is advantageous if the front, rear and/or side walls are arranged at an acute angle to the tread, so that on the one hand the cross-sectional area expands directly under the tread and on the other hand an edge is created on the tread that allows the cutting of particles favored.

In der Praxis liegt das untere Ende des Roststabkopfes auf der Lauffläche eines darunter liegenden Roststabes und dabei berührt die Gleitfläche des oberen Roststabkopfes die Lauffläche des darunter liegenden Roststabes. Diese Gleitfläche kann eine Räumleiste aufweisen, die so geformt ist, dass sie mit einer definierten Kraft auf Partikel wirkt, die auf der Lauffläche liegen oder gegebenenfalls auch etwas in die Luftschlitze eingedrungen sind.In practice, the lower end of the grate bar head lies on the running surface of a grate bar underneath and the sliding surface of the upper grate bar head touches the running surface of the grate bar underneath. This sliding surface can have a clearing bar that is shaped in such a way that it acts with a defined force on particles that lie on the running surface or that have possibly penetrated into the air slots.

Dementsprechend kann die Räumleiste als Schnittkante eine sich in einem spitzen Winkel oder einem Bogen mit einem Radius von weniger als 200 mm und insbesondere um einen Kreissektor von weniger als 80 ° zur Gleitfläche erstreckende Anlagefläche aufweisen. Diese Schnittkante kann in Längsrichtung des Roststabes am vorderen Ende der Gleitfläche angeordnet seien, um bei einem Vorschieben des Roststabes über eine Lauffläche eines darunter liegenden Roststabes Material von der Oberfläche des darunter liegenden Roststabes abzuschneiden, abzukratzen oder vorzuschieben.Accordingly, the clearing bar can have, as a cutting edge, a contact surface that extends at an acute angle or an arc with a radius of less than 200 mm and in particular around a circular sector of less than 80 ° to the sliding surface. This cutting edge can be arranged in the longitudinal direction of the grate bar at the front end of the sliding surface in order to move over when the grate bar is pushed forward to cut, scrape or advance a tread of an underlying grate bar material from the surface of the underlying grate bar.

Die Schnittkante kann jedoch auch am hinteren Ende der Gleitfläche angeordnet sein, um beim Zurückziehen des oberen Roststabes relativ zur Lauffläche eines darunter liegenden Roststabes mit der Schnittkante die Fläche der darunter liegenden Lauffläche zu säubern, über die die Gleitfläche des darüber liegenden Roststabes gezogen wird. Vorzugsweise weist der Roststabkopf somit zwei Schnittkanten auf, die jeweils beim Vorschub und beim Zurückziehen des Roststabes die Lauffläche eines darunter liegenden Roststabes reinigt.However, the cutting edge can also be arranged at the rear end of the sliding surface in order to use the cutting edge to clean the surface of the underlying running surface over which the sliding surface of the grate bar above is pulled when the upper grate bar is pulled back relative to the running surface of a grate bar located underneath. The grate bar head therefore preferably has two cutting edges, each of which cleans the running surface of a grate bar underneath when the grate bar is advanced and retracted.

Die Gleitfläche des Roststabes kann jedoch auch eine Räumleiste aufweisen, die als Schubkante eine sich in einem stumpfen Winkel oder einem Bogen mit einem Radius von mehr als 200 mm und insbesondere um einen Kreissektor von mehr 100 ° zur Gleitfläche erstreckende Anlagefläche aufweisen. Auch diese Schubkante kann am vorderen Bereich der Gleitfläche und/oder am hinteren Bereich der Gleitfläche ausgebildet sein, um auch bei Verschmutzungen auf der unter dem Roststabkopf liegenden Lauffläche die Gleitfläche des Roststabkopfes sicher über derartige Ablagerungen gleiten zu lassen.However, the sliding surface of the grate bar can also have a clearing bar which, as a pushing edge, has a contact surface which extends at an obtuse angle or an arc with a radius of more than 200 mm and in particular around a circular sector of more than 100 ° to the sliding surface. This pushing edge can also be formed on the front area of the sliding surface and/or on the rear area of the sliding surface in order to allow the sliding surface of the grate bar head to slide securely over such deposits even if the running surface underneath the grate bar head is dirty.

Eine besonders bevorzugte Ausführungsform hat im vorderen Bereich der Gleitfläche eine Schnittkante und im hinteren Bereich der Gleitfläche eine Schubkante. Je nach Ausführung des Rostes und je nach dem zu verbrennendem Material kann der Roststab an unterschiedlichen Stellen eine Schnittkante oder eine Schubkante aufweisen und es können auch verschiedene Roststäbe kombiniert werden, um in verschiedenen Verbrennungsbereichen jeweils den optimalen Roststab einzusetzen, der auf den Bereich abgestimmte Schub- und Schnittkanten aufweist. Dies erlaubt individuell an den Verbrennungsprozess angepasste Roststäbe, die zu einer optimalen Verbrennung führen.A particularly preferred embodiment has a cutting edge in the front area of the sliding surface and a pushing edge in the rear area of the sliding surface. Depending on the design of the grate and depending on the material to be burned, the grate bar can have a cutting edge or a pushing edge at different points and different grate bars can also be combined in order to use the optimal grate bar in different combustion areas, the push bar tailored to the area. and has cut edges. This allows grate bars to be individually adapted to the combustion process, which leads to optimal combustion.

Der erfindungsgemäße Roststab kann auch unabhängig von den zuvor genannten Merkmalen einen Riegel aufweisen, der ein- oder zweiteilig ist. Unter einem einteiligen Riegel wird ein Riegel verstanden, der nicht angegossen oder angeschweißt ist, sondern als Riegel ein demontierbares Teil ist. Dieser Riegel kann form- oder kraftschlüssig an einer Seitenwand des Roststabs angeordnet sein. Beispielsweise kann er einen Kopf aufweisen, der in ein Langloch gesteckt wird und durch Verdrehung befestigt wird.The grate bar according to the invention can also have a bar that is in one or two parts, regardless of the aforementioned features. Under a one-piece A bar is a bar that is not cast or welded on, but rather is a removable part. This bar can be arranged in a positive or non-positive manner on a side wall of the grate bar. For example, it can have a head that is inserted into an elongated hole and secured by twisting.

Der Riegel ist vorzugsweise zweiteilig und insbesondere als Kombination aus Schraube und Mutter ausgebildet. Daher wird vorgeschlagen, dass der Riegel des Roststabes eine Schraube aufweist. Dies ermöglicht eine leichte Demontage von Roststäben insbesondere im Randbereich des Brennbetts. Dabei kann die aufschraubbare Mutter unter der Lauffläche oder außen neben der Lauffläche liegen. Vorzugsweise liegt der Schraubenkopf außen und die Mutter liegt geschützt unter der Lauffläche.The latch is preferably in two parts and in particular designed as a combination of screw and nut. It is therefore suggested that the latch of the grate bar has a screw. This enables easy dismantling of grate bars, especially in the edge area of the fuel bed. The screw-on nut can be under the tread or outside next to the tread. The screw head is preferably on the outside and the nut is protected under the tread.

Eine besondere Ausführungsvariante sieht vor, dass die Schraube des Riegels einen Kopf aufweist, der einen Innenmehrkant aufweist. Die Schraube kann dann beispielsweise eine sogenannte Inbusschraube, ein Innensechskant oder ein Innenvierkant sein. Bevorzugt liegt der Kopf der Schraube derart an einer Seitenwand, dass er nach außen über die Seitenwand vorragt und die Funktion des Riegels übernimmt, während eine Mutter unterhalb der Lauffläche angeordnet ist und nur dazu dient, die Schraube zu halten und gegebenenfalls die Schraube zu ersetzen.A special embodiment variant provides that the bolt of the bolt has a head that has an internal polygon. The screw can then be, for example, a so-called Allen screw, a hexagon socket or a square socket. The head of the screw is preferably located on a side wall in such a way that it projects outwards over the side wall and takes on the function of the latch, while a nut is arranged below the running surface and only serves to hold the screw and, if necessary, replace the screw.

Bei einem demontierbaren Riegel bildet der Kopf des Riegels die Funktion des bekannten Riegels, da dieser Kopf in ein Riegelfenster eines benachbarten Roststabs eingreifen kann. Vorteilhaft ist es, wenn dieser Kopf einen runden Querschnitt aufweist, da sich dann kein Störmaterial auf dem Riegel sammeln kann. Die runde Oberfläche des Riegels bildet keine Ebene mehr, auf der sich Störmaterial agglomeriert.In the case of a removable bolt, the head of the bolt performs the function of the known bolt, since this head can engage in a bolt window of an adjacent grate bar. It is advantageous if this head has a round cross section, as no disruptive material can then collect on the bolt. The round surface of the bar no longer forms a plane on which disruptive material agglomerates.

Ein Roststab kann auch mehrere Riegel an unterschiedlichen Stellen des Roststabs aufweisen. Vorteilhaft ist es jedoch, wenn der Roststab nur einen Riegel aufweist, da dann auch die am Riegel entstehenden Probleme auf einen Problembereich reduziert sind.A grate bar can also have several bars at different points on the grate bar. However, it is advantageous if the grate bar only has one bar, since the problems arising with the bar are then reduced to one problem area.

Während im Stand der Technik in der Regel an der Unterseite des Roststabes Einbauten wie beispielsweise Kühlrippen angeordnet sind, wird vorgeschlagen, dass die Unterseite zwischen den Seitenflächen im Bereich des Riegels im Wesentlichen eben ist. Dadurch kann ein Gegenstück des Riegels, wie beispielsweise eine Mutter, leicht zugänglich angeordnet werden und der gesamte Roststab benötigt weniger Material und er hat letztendlich auch weniger Gewicht.While in the prior art, internals such as cooling fins are usually arranged on the underside of the grate bar, it is proposed that the underside between the side surfaces in the area of the bar is essentially flat. This means that a counterpart of the bolt, such as a nut, can be arranged in an easily accessible manner and the entire grate bar requires less material and ultimately has less weight.

Ein weiteres vorteilhaftes Merkmal des Roststabes liegt darin, dass er ein Riegelfenster aufweist, in das ein Riegel eines benachbarten Roststabes eingreifen kann und das an der der Lauffläche gegenüberliegenden Seite eine Öffnung aufweist. Diese Ausführungsform ist für die Randstäbe gedacht, da es dort nicht notwendig ist, den Roststab unten zu halten, d.h. ihn gegen ein Abheben zu sichern.Another advantageous feature of the grate bar is that it has a locking window into which a bar of an adjacent grate bar can engage and which has an opening on the side opposite the running surface. This embodiment is intended for the edge bars, as there it is not necessary to hold the grate bar down, i.e. to secure it against lifting off.

Das Riegelfenster hat somit eine unten liegende Öffnung, durch die in das Riegelfenster gelangendes Material aus dem Riegelfenster wieder herausfallen kann.The transom window therefore has an opening at the bottom through which material that gets into the transom window can fall out of the transom window again.

Auch unabhängig von den zuvor genannten Merkmalen ist das Merkmal erfindungswesentlich, dass der Roststab einen Kernstab aufweist, der in den Roststab eingegossen ist. Es sind zwar Roststäbe aus unterschiedlichen Materialien bekannt. Diese Roststäbe haben an der Lauffläche ein spezielles Material, während der übrige Roststab aus einem anderen Material hergestellt ist. Dies ermöglicht besonders stabile Laufflächen.Even independently of the aforementioned features, the feature that is essential to the invention is that the grate bar has a core bar that is cast into the grate bar. There are known grate bars made of different materials. These grate bars have a special material on the running surface, while the rest of the grate bar is made of a different material. This enables particularly stable running surfaces.

Ein in den Roststab eingegossener Kernstab hat jedoch eine andere Funktion. Er kann besonders duktil ausgebildet sein, sodass er bei einem Stabbruch nicht ebenfalls bricht oder zumindest die Bruchstücke des Stabes noch so zusammenhält, dass der Stab nicht herunter fallen kann. Dadurch kann der Rost auch bei einem gebrochenen Roststab bis zum nächsten kontrollierten Stillstand weiterbetrieben werden, ohne dass im Rost ein gebrochener Stab fehlt, der in den darunterliegenden Trichter gefallen ist.However, a core bar cast into the grate bar has a different function. It can be particularly ductile so that it does not break if the rod breaks or at least holds the fragments of the rod together so that the rod cannot fall down. This means that the grate can continue to operate until the next controlled standstill even if the grate bar is broken, without a broken bar missing from the grate that has fallen into the funnel below.

Ein Roststab wird im Betrieb einer Feuerungsanlage nicht als einzelner Roststab eingesetzt, sondern als Roststabanordnung mit mehreren Roststäben. Dabei ist ein oberer Roststab mit seinem Roststabkopf relativ zu einem unteren Roststab derart beweglich angeordnet, dass der Roststabkopf über einen vorderen und einen hinteren Bereich der Lauffläche des Roststabs gleiten kann. Bei einer derartigen Roststabanordnung ist es vorteilhaft, wenn die Lauffläche im vorderen und im hinteren Bereich Luftschlitze aufweist und der Roststabkopf relativ zu diesen Luftschlitzen derart verschiebbar ist, dass der Öffnungsquerschnitt aller Lüftungsschlitze konstant bleibt.A grate bar is not used in the operation of a combustion system as a single grate bar, but rather as a grate bar arrangement with several grate bars. There is an upper one Grate bar with its grate bar head arranged movably relative to a lower grate bar in such a way that the grate bar head can slide over a front and a rear area of the running surface of the grate bar. With such a grate bar arrangement, it is advantageous if the running surface has air slots in the front and rear areas and the grate bar head can be moved relative to these air slots in such a way that the opening cross section of all ventilation slots remains constant.

Das heißt, durch die Verschiebung der Roststäbe relativ zueinander werden zeitweise alle Luftschlitze des unten liegenden Roststabs durch den darüber liegenden Roststab abgedeckt, zeitweise werden nur die vorderen Luftschlitze und zeitweise gar keine Luftschlitze durch den darüber liegenden Roststab abgedeckt. Dadurch strömt zunächst mehr oder weniger Luft durch den unten liegenden Roststab. Da jedoch auch an dem darüber liegenden Roststab während der Bewegung des Roststabes durch den wiederum über diesem angeordneten Roststab mehr oder weniger Luftschlitze abgedeckt werden, ist bei der erfindungsgemäßen Anordnung der Öffnungsquerschnitt aller Lüftungsschlitze konstant.This means that by moving the grate bars relative to one another, all the air slots on the grate bar below are temporarily covered by the grate bar above, while at times only the front air slots and sometimes no air slots at all are covered by the grate bar above. As a result, more or less air initially flows through the grate bar below. However, since more or fewer air slots are also covered on the grate bar above it during the movement of the grate bar by the grate bar arranged above it, the opening cross section of all ventilation slots is constant in the arrangement according to the invention.

Bei einem Rost mit mehreren übereinander liegenden Reihen von Roststäben entstehen somit viele Bereiche, in denen eine Roststabanordnung mit mehreren Roststäben vorliegt, die so angeordnet und bewegbar sind, dass der Öffnungsquerschnitt aller Lüftungsschlitze dieser Roststabanordnung konstant bleibt. Die Anordnung der Luftschlitze erfolgt derart, dass stets die gleiche freie Fläche zum Luftdurchtritt zur Verfügung steht, hat eine alternierende Luftverteilung zur Folge und führt zu einer stabilen Feuerung. Der Relativhub der übereinander liegenden Roststäbe führt zu überfahrbaren Luftschlitzen und einem Freischneiden von Störpartikeln, die sich im Bereich der Luftschlitze sammeln können.In the case of a grate with several rows of grate bars lying one above the other, many areas are created in which there is a grate bar arrangement with several grate bars, which are arranged and movable in such a way that the opening cross section of all ventilation slots in this grate bar arrangement remains constant. The arrangement of the air slots is such that the same free area is always available for air to pass through, results in alternating air distribution and leads to stable combustion. The relative stroke of the grate bars lying one on top of the other leads to air slots that can be driven over and to the cutting out of interfering particles that can collect in the area of the air slots.

Dabei sind übereinander angeordnete Roststäbe zueinander beweglich und nebeneinander angeordnete Roststäbe können entweder relativ zueinander beweglich sein oder auch fest miteinander verschraubt sein.Grate bars arranged one above the other are movable relative to one another and grate bars arranged next to one another can either be movable relative to one another or can also be firmly screwed together.

Verfahrensmäßig wird die der Erfindung zu Grunde liegende Aufgabe mit einem Verfahren zum Betreiben einer Roststabanordnung mit mehreren Roststäben mit jeweils einer Lauffläche und einem Roststabkopf gelöst, bei dem ein oberer Roststab mit seinem Roststabkopf relativ zu einem unteren Roststab derart bewegt wird, dass der Roststabkopf über einen vorderen und einen hinteren Bereich der Lauffläche des Roststabes gleitet. Dabei weist die Lauffläche im vorderen und im hinteren Bereich Luftschlitze auf und der Roststabkopf wird derart relativ zu diesen Luftschlitzen verschoben, dass der Öffnungsquerschnitt aller Lüftungsschlitze konstant bleibt. Diese Roststabanordnung muss nicht alle Roststäbe der Feuerungsanlage enthalten. Es reicht aus, wenn in einem Bereich mehrerer übereinander angeordneter Roststäbe diese Roststäbe so angeordnet werden und derart mit Luftschlitzen versehen sind, dass der Öffnungsquerschnitt aller Lüftungsschlitze auch während des Betriebs im Wesentlichen konstant bleibt.In terms of method, the object on which the invention is based is achieved with a method for operating a grate bar arrangement with several grate bars, each with a running surface and a grate bar head, in which an upper grate bar with its grate bar head is moved relative to a lower grate bar in such a way that the grate bar head is moved over one front and a rear area of the running surface of the grate bar slides. The running surface has air slots in the front and rear areas and the grate bar head is moved relative to these air slots in such a way that the opening cross section of all ventilation slots remains constant. This grate bar arrangement does not have to contain all the grate bars of the combustion system. It is sufficient if these grate bars are arranged in an area of several grate bars arranged one above the other and are provided with air slots in such a way that the opening cross section of all ventilation slots remains essentially constant even during operation.

Ausführungsbeispiele von Roststäben und Roststabanordnungen sind in der Zeichnung gezeigt und werden im Folgenden näher beschrieben. Es zeigt

Figur 1
einen Roststab mit einem vorderen und einem hinteren Riegel,
Figur 2
eine vergrößerte Darstellung des in Figur 1 gezeigten vorderen Riegels,
Figur 3
einen Schnitt durch zwei Roststäbe im Bereich des in Figur 2 gezeigten Riegels,
Figur 4
eine vergrößerte Darstellung einer alternativen Ausführungsform zum in Figur 2 gezeigten Riegel,
Figur5
einen Schnitt durch zwei Roststäbe im Bereich des in Figur 4 gezeigten Riegels,
Figur 6
eine Ansicht einer Roststabanordnung mit drei nebeneinander liegenden Roststäben,
Figur 7
eine Ansicht einer Roststabanordnung mit jeweils zwei nebeneinander und zwei übereinander angeordneten Roststäben,
Figur 8
einen Schnitt durch einen Roststabkopf mit vorne einer Schnittkante und hinten einer Schubkante,
Figur 9
einen Schnitt durch einen Roststabkopf mit vorne einer Schnittkante und hinten einer erhöhten Schnittkante,
Figur 10
einen Schnitt durch einen Roststabkopf mit vorne einer Schnittkante und hinten einer nach unten weisenden Schnittkante,
Figur 11
schematisch einen Ausschnitt aus Figur 1 mit dem vorderen Luftschlitz,
Figur 12
schematisch einen Längsschnitt durch den in Figur 11 gezeigten Bereich des Roststabes,
Figur 13
schematisch einen Querschnitt durch den in Figur 11 gezeigten Bereich des Roststabes,
Figur 14
schematisch ein vergrößertes Detail aus Figur 13,
Figur 15
eine Roststabanordnung mit einem beweglichen Roststab in der untersten Position,
Figur 16
die in Figur 15 gezeigte Roststabanordnung mit dem beweglichen Roststab in einer mittleren Position,
Figur 17
die in Figur 15 gezeigte Roststabanordnung mit dem beweglichen Roststab in der obersten Position,
Figur 18
die Unterseite eines Roststabes,
Figur 19
einen Längsschnitt durch den in Figur 18 gezeigten Roststab,
Figur 20
schematisch einen in einen Roststab eingegossenen Kernstab und
Figur 21
den in Figur 20 gezeigten Roststab in gebrochenem Zustand.
Exemplary embodiments of grate bars and grate bar arrangements are shown in the drawing and are described in more detail below. It shows
Figure 1
a grate bar with a front and a rear bar,
Figure 2
an enlarged view of the in Figure 1 front latch shown,
Figure 3
a cut through two grate bars in the area of the in Figure 2 bar shown,
Figure 4
an enlarged view of an alternative embodiment to the one in Figure 2 bar shown,
Figure5
a cut through two grate bars in the area of the in Figure 4 bar shown,
Figure 6
a view of a grate bar arrangement with three grate bars lying next to each other,
Figure 7
a view of a grate bar arrangement with two grate bars arranged side by side and two one above the other,
Figure 8
a section through a grate bar head with a cutting edge at the front and a pushing edge at the back,
Figure 9
a cut through a grate bar head with a cut edge at the front and a raised cut edge at the back,
Figure 10
a cut through a grate bar head with a cut edge at the front and a cut edge pointing downwards at the back,
Figure 11
schematically cut out a section Figure 1 with the front air vent,
Figure 12
schematically a longitudinal section through the in Figure 11 shown area of the grate bar,
Figure 13
schematically a cross section through the in Figure 11 shown area of the grate bar,
Figure 14
schematically an enlarged detail Figure 13 ,
Figure 15
a grate bar arrangement with a movable grate bar in the lowest position,
Figure 16
in the Figure 15 grate bar arrangement shown with the movable grate bar in a middle position,
Figure 17
in the Figure 15 Grate bar arrangement shown with the movable grate bar in the top position,
Figure 18
the underside of a grate bar,
Figure 19
a longitudinal section through the in Figure 18 shown grate bar,
Figure 20
schematically a core bar cast into a grate bar and
Figure 21
the in Figure 20 Rust bar shown in broken condition.

Der in Figur 1 gezeigte Roststab 1 hat einen Roststabkopf 2, zwei Seitenwände 3 und 4 und eine Lauffläche 5. In einem vorderen Bereich des Roststabs 1 liegt der Roststabkopf 2 und dahinter liegt in einem hinteren Bereich des Roststabs 1 die Lauffläche 5. Unter der Lauffläche 5 liegt zwischen den Seitenwänden 3 und 4 die Unterseite 6 des Roststabs 1.The in Figure 1 The grate bar 1 shown has a grate bar head 2, two side walls 3 and 4 and a running surface 5. The grate bar head 2 lies in a front area of the grate bar 1 and behind it lies the running surface 5 in a rear area of the grate bar 1. Below the running surface 5 lies between the Side walls 3 and 4 the underside 6 of the grate bar 1.

Im Bereich der Lauffläche 5 sind an einer Seite des Roststabs 1 in der Seitenwand 4 Ausnehmungen 7 und 8. Diese seitlich angeordneten Ausnehmungen 7 und 8 bilden in einer Ansicht quer dazu von der Unterseite 6 zur Lauffläche 5 verlaufende Luftschlitze 9, 10.In the area of the tread 5 there are recesses 7 and 8 in the side wall 4 on one side of the grate bar 1. These laterally arranged recesses 7 and 8 form air slots 9, 10 running transversely from the underside 6 to the tread 5.

Die Luftschlitze 9 und 10 sind nur im Bereich der Lauffläche 5 und nicht im Bereich des Roststabkopfes 2 angeordnet. Dadurch werden die Luftschlitze 9, 10 vollständig von einem auf der Lauffläche 5 geschobenen Roststabkopf eines weiteren Roststabs überfahren.The air slots 9 and 10 are only arranged in the area of the running surface 5 and not in the area of the grate bar head 2. As a result, the air slots 9, 10 are completely run over by a grate bar head of another grate bar pushed onto the running surface 5.

Die vordere Flanke 11 und die hintere Flanke 12 des Luftschlitzes 9 sind jeweils in einem spitzen Winkel zur Lauffläche 5 angeordnet, sodass sich die Querschnittsfläche 13 (vgl. Figur 6) von der Lauffläche 5 zur Unterseite 6 des Roststabs 1 erweitert.The front flank 11 and the rear flank 12 of the air slot 9 are each arranged at an acute angle to the running surface 5, so that the cross-sectional area 13 (cf. Figure 6 ) extended from the running surface 5 to the underside 6 of the grate bar 1.

Entsprechend sind auch die Flanken 15, 16 des Luftschlitzes 10 - wie in Figur 12 gezeigt - in einem spitzen Winkel 17, 18 zur Lauffläche 5 angeordnet, sodass sich auch dort die Querschnittsfläche 14 des Luftschlitzes 10 von der Lauffläche 5 zur Unterseite 6 erweitert.The flanks 15, 16 of the air slot 10 are also corresponding - as in Figure 12 shown - arranged at an acute angle 17, 18 to the running surface 5, so that the cross-sectional area 14 of the air slot 10 also expands there from the running surface 5 to the underside 6.

Die Erweiterung der Querschnitte 13 und 14 von der Lauffläche 5 zur Unterseite 6 des Roststabs 1 wird auch noch dadurch verstärkt, dass die Ausnehmungen 7 und 8 zwischen den Flanken 11 und 12 bzw. 15 und 16 in einem spitzen Winkel zur Lauffläche 5 derart angeordnet sind, dass sich die Querschnittsfläche 13, 14 der Luftschlitze 9, 10 von der Lauffläche 5 zur Unterseite 6 hin erweitert.The expansion of the cross sections 13 and 14 from the running surface 5 to the underside 6 of the grate bar 1 is also increased by the fact that the recesses 7 and 8 between the flanks 11 and 12 or 15 and 16 are at an acute angle to the running surface 5 are arranged such that the cross-sectional area 13, 14 of the air slots 9, 10 widens from the tread 5 to the underside 6.

Die Figur 6 zeigt, wie mehrere Roststäbe 1, 21, 22 nebeneinander angeordnet werden, um im Wesentlichen in einer Ebene Laufflächen 5, 23, 24 mit dazwischenliegenden Luftschlitzen 25 bis 28 bereitzustellen.The Figure 6 shows how several grate bars 1, 21, 22 are arranged next to one another in order to provide running surfaces 5, 23, 24 with air slots 25 to 28 in between, essentially in one plane.

Die Figur 7 zeigt, wie auf den Laufflächen 5 und 23 der Roststäbe 1 und 21 die Roststabköpfe 29 und 30 von weiteren Roststäben 31 und 32 entlanggleiten. Dabei bewegen sich die Roststabköpfe 29 und 30 über die Luftschlitze 9, 10 und 27 und 28 der Roststäbe 1 und 21, um Material des auf den Laufflächen 5 und 23 liegenden Brennbetts von den Luftschlitzen 9, 10 und 27 und 28 weg zu schieben.The Figure 7 shows how the grate bar heads 29 and 30 of further grate bars 31 and 32 slide along on the running surfaces 5 and 23 of the grate bars 1 and 21. The grate bar heads 29 and 30 move over the air slots 9, 10 and 27 and 28 of the grate bars 1 and 21 in order to push material from the fuel bed lying on the running surfaces 5 and 23 away from the air slots 9, 10 and 27 and 28.

Hierfür hat das vordere Ende des Roststabkopfes 2, 29, 30 eine spezielle Formgebung, die je nach Einsatzzweck und Einsatzbereich - wie in den Figuren 8, 9 und 10 im Querschnitt gezeigt - ausgebildet sein können.For this purpose, the front end of the grate bar head 2, 29, 30 has a special shape, which depends on the purpose and area of use - as in the Figures 8, 9 and 10 shown in cross section - can be formed.

Der in Figur 8 gezeigte Roststabkopf 33 hat ein unteres Ende 34 mit einer Gleitfläche 35, die am vorderen Ende des Roststabkopfs 33 eine Schnittkante 37 aufweist. Diese Schnittkante 37 hat einen spitzen Winkel 38 zwischen der Gleitfläche 35 und einer Schubfläche 36.The in Figure 8 The grate bar head 33 shown has a lower end 34 with a sliding surface 35 which has a cutting edge 37 at the front end of the grate bar head 33. This cutting edge 37 has an acute angle 38 between the sliding surface 35 and a thrust surface 36.

Beim Zurückziehen des Roststabkopfes dient die Innenseite 40 als Räumleiste, die in dem in Figur 8 gezeigten Ausführungsbeispiel im Übergang zur Gleitfläche 35 als Schubkante 41 ausgebildet ist. Diese Schubkante 41 weist zwischen der Gleitfläche 35 und einer Schubfläche 40 einen stumpfen Winkel 42 auf. Während die Figur 8 als Schubkante 41 einen Bogen mit einem Radius von etwa 6 mm und einem Kreissektor von etwa 105 ° aufweist, zeigt die Figur 9 am Roststabkopf 45 eine Schnittkante 46 - wie in Figur 8 - und als Schubkante 41 im Querschnitt eine Ausbildung als Ecke mit einem stumpfen Winkel.When the grate bar head is pulled back, the inside 40 serves as a clearing bar, which is in the in Figure 8 shown embodiment in the transition to the sliding surface 35 is designed as a pushing edge 41. This thrust edge 41 has an obtuse angle 42 between the sliding surface 35 and a thrust surface 40. While the Figure 8 as a thrust edge 41 has an arc with a radius of approximately 6 mm and a circular sector of approximately 105 °, shows Figure 9 on the grate bar head 45 a cut edge 46 - as in Figure 8 - And as a pushing edge 41 in cross section, it is designed as a corner with an obtuse angle.

Die Figur 10 zeigt einen Roststabkopf 50 mit einer Schnittkante 51 mit einem spitzen Winkel 52 im vorderen Bereich der Gleitfläche 53 und eine weitere Schnittkante 54 mit einem spitzen Winkel 55 im hinteren Bereich der Gleitfläche 53 des Roststabkopfes 50.The Figure 10 shows a grate bar head 50 with a cutting edge 51 with an acute angle 52 in the front area of the sliding surface 53 and a further cutting edge 54 with an acute angle 55 in the rear area of the sliding surface 53 of the grate bar head 50.

Die Figuren 2 bis 5 zeigen zweiteilige Riegel 60, 61, die jeweils aus einer Schraube 62, 63 und einer Mutter 64, 65 bestehen. Die Schraube 62 weist einen Schraubenkopf 66 mit einem Innenmehrkant 67 auf und die Schraube 63 hat als Schraubenkopf 68 eine pilzförmige Ausbildung. In beiden Fällen hat der Riegel 60, 61 einen Riegelkopf mit einem runden Querschnitt, der entweder in der Wand des benachbarten Roststabs angeordnet ist (Figur 3) oder unter der Unterseite 69 des benachbarten Roststabs angeordnet ist (Figur 5). Die Unterseiten 6 und 69 benachbarter Roststäbe 1 und 23 sind zwischen den Seitenwänden 3 und 4 im Bereich der Riegel 60 und 61 im Wesentlichen eben, sodass die Schrauben 62 und 63 sowie die Muttern 64 und 65 gut zugänglich sind.The Figures 2 to 5 show two-part bars 60, 61, each consisting of a screw 62, 63 and a nut 64, 65. The screw 62 has a screw head 66 with an internal polygon 67 and the screw 63 has a mushroom-shaped design as a screw head 68. In both cases, the bolt 60, 61 has a bolt head with a round cross section, which is either arranged in the wall of the adjacent grate bar ( Figure 3 ) or is arranged under the underside 69 of the adjacent grate bar ( Figure 5 ). The undersides 6 and 69 of adjacent grate bars 1 and 23 are essentially flat between the side walls 3 and 4 in the area of the bars 60 and 61, so that the screws 62 and 63 and the nuts 64 and 65 are easily accessible.

Jeder Roststab 1, 23 weist an einer Seitenwand 3 ein Riegelfenster 70, 71 und an der gegenüberliegenden Seitenwand 4 einen Riegel 60, 61 auf, sodass bei nebeneinander liegenden Roststäben 1, 23 jeweils ein Riegel 60, 61 in das Riegelfenster 70, 71 des benachbarten Riegels eingreifen kann. Das Riegelfenster 70, 71 kann im oberen Bereich den Riegel 60, 61 des benachbarten Roststabs aufnehmen und an seiner der Lauffläche 5 gegenüberliegenden Seite eine Öffnung (nicht gezeigt) aufweisen.Each grate bar 1, 23 has a locking window 70, 71 on one side wall 3 and a locking bar 60, 61 on the opposite side wall 4, so that when the grate bars 1, 23 are next to each other, a locking bar 60, 61 is inserted into the locking window 70, 71 of the neighboring one Riegel can intervene. The latch window 70, 71 can accommodate the latch 60, 61 of the adjacent grate bar in the upper area and have an opening (not shown) on its side opposite the running surface 5.

Der in den Figuren 18 bis 21 gezeigte Roststab hat nur einen einzigen Riegel 66 und in den Roststab 1 ist ein Kernstab 80 eingegossen. Dieser eingegossene Kernstab 80 liegt derart unter der Lauffläche, dass er die Lauffläche nicht berührt. Eingegossen heißt, dass der Kernstab vorzugsweise vollumfänglich von dem übrigen Material des Roststabs umgeben ist und somit vollständig von anderem Material umhüllt ist.The one in the Figures 18 to 21 The grate bar shown has only a single bar 66 and a core bar 80 is cast into the grate bar 1. This cast core rod 80 lies under the tread in such a way that it does not touch the tread. Cast in means that the core bar is preferably completely surrounded by the remaining material of the grate bar and is therefore completely surrounded by other material.

Die Figur 21 zeigt, wie sich der Kernstab 80 bei einem Bruch des Roststabs 1 verbiegt und wie er bei einem während des Bruches entstehenden Spalt 81 diesen Spalt 81 überbrückt und die Bruchteile 82, 83 des Roststabs 1 zusammenhält.The Figure 21 shows how the core bar 80 bends when the grate bar 1 breaks and how it bridges this gap 81 when a gap 81 arises during the break and holds the fragments 82, 83 of the grate bar 1 together.

Die Figuren 15 bis 17 zeigen eine Roststabanordnung 90 mit zwei festen Roststäben 91 und 92 und einen dazwischen angeordneten beweglichen Roststab 93. In den Figuren 15 bis 17 ist zu erkennen, wie der bewegliche Roststab 93 zwischen den festen Roststäben 91 und 92 von der in Figur 15 gezeigten unteren Position über die in Figur 16 gezeigte mittlere Position in die in Figur 17 gezeigte obere Position geschoben werden kann.The Figures 15 to 17 show a grate bar arrangement 90 with two fixed grate bars 91 and 92 and a movable grate bar 93 arranged between them Figures 15 to 17 can be seen how the movable grate bar 93 between the fixed grate bars 91 and 92 from the in Figure 15 shown lower position above the in Figure 16 middle position shown in Figure 17 can be pushed to the upper position shown.

Die Anordnung und die Ausbildung der Roststäbe sind so gestaltet, dass unabhängig von der Position des beweglichen Roststabes 93 der Öffnungsquerschnitt aller Luftschlitze 94 bis 97 konstant bleibt. Dafür haben die Roststäbe 91 und 93 eine Lauffläche 98, 99 und jeweils einen Roststabkopf 100, 101 und der Roststab 93 ist als oberer Roststab mit seinem Roststabkopf 101 relativ zu dem Roststab 91, der als unterer Roststab dient, beweglich angeordnet. Beim Schieben des oberen Roststabs 93 über den unteren Roststab 91 gleitet der Roststabkopf 101 über einen vorderen Bereich 102 und einen hinteren Bereich 103 der Lauffläche 98 des Roststabes 91. Dabei wird zunächst der Luftschlitz 95 im hinteren Bereich 103 vom Roststabkopf 101 des Roststabes 93 überfahren, sodass der Luftschlitz 95 anschließend - wie in Figur 16 gezeigt - durch den Roststabkopf 101 des Roststabes 93 abgedeckt ist. Dabei wird jedoch der Luftschlitz 96 im Roststab 93 freigelegt, der zuvor noch durch den Roststab 92 abgedeckt war. Somit sind in der in Figur 15 gezeigten Roststabposition die Luftschlitze 94 und 95 offen, während in der in Figur 16 gezeigten Position die Luftschlitze 94 und 96 offen sind.The arrangement and design of the grate bars are designed such that regardless of the position of the movable grate bar 93, the opening cross section of all air slots 94 to 97 remains constant. For this purpose, the grate bars 91 and 93 have a running surface 98, 99 and each have a grate bar head 100, 101 and the grate bar 93 is arranged to be movable as an upper grate bar with its grate bar head 101 relative to the grate bar 91, which serves as a lower grate bar. When the upper grate bar 93 is pushed over the lower grate bar 91, the grate bar head 101 slides over a front area 102 and a rear area 103 of the running surface 98 of the grate bar 91. The air slot 95 in the rear area 103 is first passed over by the grate bar head 101 of the grate bar 93, so that the air slot 95 then - as in Figure 16 shown - is covered by the grate bar head 101 of the grate bar 93. However, the air slot 96 in the grate bar 93, which was previously covered by the grate bar 92, is exposed. Thus, in the in Figure 15 In the grate bar position shown, the air slots 94 and 95 are open, while in the in Figure 16 position shown the air slots 94 and 96 are open.

Die Figur 17 zeigt den vollständig nach oben geschobenen Roststab 93, der nun sowohl den Luftschlitz 95 als auch den Luftschlitz 94 des Roststabs 91 abdeckt. Hierbei werden die Luftschlitze 96 und 97 des beweglichen Roststabs 93 freigelegt, sodass auch in dieser Position des beweglichen Roststabs 93 wieder zwei Luftschlitze freiliegen.The Figure 17 shows the grate bar 93 pushed completely upwards, which now covers both the air slot 95 and the air slot 94 of the grate bar 91. Here, the air slots 96 and 97 of the movable grate bar 93 are exposed, so that two air slots are exposed again in this position of the movable grate bar 93.

Dieses Beispiel einer Roststabanordnung zeigt, wie die Anordnung der Luftschlitze 94, 95, 96, 97 im Bereich der Laufflächen 98, 99 es ermöglicht, während der Bewegung der Roststäbe immer dafür zu sorgen, dass der Öffnungsquerschnitt aller Luftschlitze konstant bleibt.This example of a grate bar arrangement shows how the arrangement of the air slots 94, 95, 96, 97 in the area of the running surfaces 98, 99 makes it possible to always ensure that the opening cross section of all air slots remains constant during the movement of the grate bars.

Claims (15)

  1. Grate bar (1) having a grate bar head (2), two side walls (3, 4), a running surface (5) behind the grate bar head (2) and between the side walls (3, 4), and an underside (6) located between the side walls (3, 4) and under the running surface (5), wherein, in the case of a side-by-side arrangement of multiple grate bars of this type, a recess (7, 8) in a side wall (4) between the running surface (5) and underside (6) forms at least one air slot (9, 10), wherein the recess (7, 8) is arranged only on one side wall (4) and not in the opposite side wall (3), characterized in that no openings are provided in the grate bar head and multiple recesses (7, 8), which form multiple air slots, are provided one behind the other only in the area of the running surface (5).
  2. Grate bar according to claim 1, characterized in that two recesses (7, 8), which form two air slots, are provided one behind the other in the area of the running surface.
  3. Grate bar according to one of the preceding claims, characterized in that the air slot (9, 10) has a cross-sectional area (13) which expands from the running surface (5) toward the underside (6).
  4. Grate bar according to one of the preceding claims, characterized in that the grate bar head (2, 33) has, as a lower end (34), a sliding surface (35) with a cutting edge (37) which has an acute angle (38) or a curve with a radius of less than 200 mm and in particular a circular sector of less than 80° between the sliding surface (35) and pushing surface (36).
  5. Grate bar according to one of the preceding claims, characterized in that the grate bar head (2) has, as a lower end, a sliding surface (35) with a pushing edge (41) which has an obtuse angle (42) or a curve with a radius of more than 200 mm and in particular a circular sector of more than 100° between the sliding surface (35) and pushing surface (40).
  6. Grate bar according to one of the preceding claims, characterized in that it has a latch (60, 61) which is one-part or two-part.
  7. Grate bar according to claim 6, characterized in that the latch (60, 61) has a screw (62, 63).
  8. Grate bar according to claim 7, characterized in that the screw (62, 63) has a screw head (66) which has a polygonal socket (67).
  9. Grate bar according to one of the preceding claims, characterized in that it has a latch (60, 61), which has a bolt head with a round cross section.
  10. Grate bar according to one of the preceding claims, characterized in that it has only one latch (60, 61).
  11. Grate bar according to one of claims 6-10, characterized in that the underside (6) is substantially flat between the side walls (3, 4) in the area of the latch (60, 61).
  12. Grate bar according to one of the preceding claims, characterized in that it has a latch window (70, 71), in which a latch (60, 61) of an adjacent grate bar (1) can engage, and which has an opening on the side opposite the running surface.
  13. Grate bar according to one of the preceding claims, characterized in that it has a core bar (80) which is embedded into the grate bar (1).
  14. Grate bar assembly (90) comprising multiple grate bars (91, 92, 93) according to one of the preceding claims, each comprising a running surface (98, 99) and a grate bar head (100, 101), in which assembly an upper grate bar (93) with its grate bar head (101) is arranged to be movable relative to a lower grate bar (91) in such a way that the grate bar head (101) can slide over a front area (102), and a rear area (103) of the running surface (98, 99) of the grate bar (91), wherein the running surface (98, 99) has air slots (94, 95, 96, 97) in the front and rear areas (102, 103) and the grate bar head (100, 101) is displaceable relative to these air slots (94, 95, 96, 97) in such a way that the opening cross section of all air slots (94, 95, 96, 97) remains constant.
  15. Method for operating a great bar assembly comprising multiple grate bars (91, 92, 93) according to one of preceding claims 1-13, each comprising a running surface (98, 99) and a grate bar head (100, 101), in which assembly an upper grate bar (93) with its grate bar head (101) is moved relative to a lower grate bar (91) in such a way that the grate bar head (101) slides over a front area (102) and a rear area (103) of the running surface (98, 99) of the grate bar (91), wherein the running surface (98, 99) has air slots (94, 95, 96, 97) in the front and rear areas (102, 103) and the grate bar head (100, 101) is displaced relative to these air slots (94, 95, 96, 97) in such a way that the opening cross section of all air slots (94, 95, 96, 97) remains constant.
EP21000116.0A 2020-05-25 2021-04-26 Grate bar, grate bar assembly and method for operating a grate bar assembly Active EP3926237B1 (en)

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Application Number Priority Date Filing Date Title
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DE102020003114.5A DE102020003114A1 (en) 2020-05-25 2020-05-25 Grate bar, grate bar assembly and method of operating a grate bar assembly

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EP22174061.6A Division EP4067744B1 (en) 2020-05-25 2021-04-26 Grate bar assembly and method for operating a grate bar assembly

Publications (4)

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EP3926237A2 EP3926237A2 (en) 2021-12-22
EP3926237A3 EP3926237A3 (en) 2022-02-23
EP3926237B1 true EP3926237B1 (en) 2023-12-13
EP3926237C0 EP3926237C0 (en) 2023-12-13

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EP21000116.0A Active EP3926237B1 (en) 2020-05-25 2021-04-26 Grate bar, grate bar assembly and method for operating a grate bar assembly
EP22174061.6A Active EP4067744B1 (en) 2020-05-25 2021-04-26 Grate bar assembly and method for operating a grate bar assembly

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EP22174061.6A Active EP4067744B1 (en) 2020-05-25 2021-04-26 Grate bar assembly and method for operating a grate bar assembly

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US (2) US11906162B2 (en)
EP (2) EP3926237B1 (en)
JP (1) JP7235799B2 (en)
DE (1) DE102020003114A1 (en)
PL (1) PL4067744T3 (en)
SG (1) SG10202104656WA (en)

Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20220025090A (en) * 2019-07-05 2022-03-03 히타치 조센 이노바 아게 Grate block for combustion grate
MX2022000118A (en) * 2019-07-05 2022-04-18 Hitachi Zosen Inova Ag Grate block for a combustion grate.
EP3982044B1 (en) * 2020-10-08 2024-04-24 Martin GmbH für Umwelt- und Energietechnik Method for holding together grate bars lying next to each other and a grate bar assembly

Citations (1)

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KR20130053519A (en) * 2011-11-14 2013-05-24 일도바이오테크주식회사 Boiler equipped with grate having excellent thermal resistance and abrasion durability

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Also Published As

Publication number Publication date
DE102020003114A1 (en) 2021-11-25
EP3926237C0 (en) 2023-12-13
EP4067744A1 (en) 2022-10-05
US20230392787A1 (en) 2023-12-07
JP7235799B2 (en) 2023-03-08
US20210364164A1 (en) 2021-11-25
EP4067744B1 (en) 2023-10-25
EP4067744C0 (en) 2023-10-25
US12104787B2 (en) 2024-10-01
EP3926237A3 (en) 2022-02-23
EP3926237A2 (en) 2021-12-22
PL4067744T3 (en) 2024-04-08
JP2021188894A (en) 2021-12-13
US11906162B2 (en) 2024-02-20
SG10202104656WA (en) 2021-12-30

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