EP3917794A1 - Roller blind web for a roller blind assembly in a vehicle, and process for manufacturing a roller blind web - Google Patents
Roller blind web for a roller blind assembly in a vehicle, and process for manufacturing a roller blind webInfo
- Publication number
- EP3917794A1 EP3917794A1 EP19817203.3A EP19817203A EP3917794A1 EP 3917794 A1 EP3917794 A1 EP 3917794A1 EP 19817203 A EP19817203 A EP 19817203A EP 3917794 A1 EP3917794 A1 EP 3917794A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- roller blind
- layers
- functional element
- fabric
- web
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60J—WINDOWS, WINDSCREENS, NON-FIXED ROOFS, DOORS, OR SIMILAR DEVICES FOR VEHICLES; REMOVABLE EXTERNAL PROTECTIVE COVERINGS SPECIALLY ADAPTED FOR VEHICLES
- B60J1/00—Windows; Windscreens; Accessories therefor
- B60J1/20—Accessories, e.g. wind deflectors, blinds
- B60J1/2011—Blinds; curtains or screens reducing heat or light intensity
- B60J1/2013—Roller blinds
- B60J1/2036—Roller blinds characterised by structural elements
- B60J1/2044—Draw bars, including elements attached to it, e.g. sliding shoes, gripping elements or pull cords
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B33—ADDITIVE MANUFACTURING TECHNOLOGY
- B33Y—ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
- B33Y80/00—Products made by additive manufacturing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60J—WINDOWS, WINDSCREENS, NON-FIXED ROOFS, DOORS, OR SIMILAR DEVICES FOR VEHICLES; REMOVABLE EXTERNAL PROTECTIVE COVERINGS SPECIALLY ADAPTED FOR VEHICLES
- B60J7/00—Non-fixed roofs; Roofs with movable panels, e.g. rotary sunroofs
- B60J7/0007—Non-fixed roofs; Roofs with movable panels, e.g. rotary sunroofs moveable head-liners, screens, curtains or blinds for ceilings
- B60J7/0015—Non-fixed roofs; Roofs with movable panels, e.g. rotary sunroofs moveable head-liners, screens, curtains or blinds for ceilings roller blind
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60J—WINDOWS, WINDSCREENS, NON-FIXED ROOFS, DOORS, OR SIMILAR DEVICES FOR VEHICLES; REMOVABLE EXTERNAL PROTECTIVE COVERINGS SPECIALLY ADAPTED FOR VEHICLES
- B60J1/00—Windows; Windscreens; Accessories therefor
- B60J1/20—Accessories, e.g. wind deflectors, blinds
- B60J1/2011—Blinds; curtains or screens reducing heat or light intensity
- B60J1/2013—Roller blinds
- B60J1/2036—Roller blinds characterised by structural elements
- B60J1/2052—Guides
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60J—WINDOWS, WINDSCREENS, NON-FIXED ROOFS, DOORS, OR SIMILAR DEVICES FOR VEHICLES; REMOVABLE EXTERNAL PROTECTIVE COVERINGS SPECIALLY ADAPTED FOR VEHICLES
- B60J7/00—Non-fixed roofs; Roofs with movable panels, e.g. rotary sunroofs
Definitions
- the invention relates to a roller blind for a roller blind arrangement of a vehicle and a method for producing
- Roller blind arrangements serve to protect against solar radiation under a transparent section of the vehicle, for example under a sliding or panoramic roof of a vehicle roof.
- the roller blind typically has one or more
- the roller blind has a pull bow for actuating the roller blind.
- a roller blind arrangement is known for example from EP 1 006 012 A2.
- the roller blind arrangement of a vehicle is disclosed, the roller blind web being designed to be wound up or unwound along an extraction direction.
- the roller blind has a roller blind fabric.
- the roller blind fabric is, for example, a flexible element, especially a flexible textile
- the roller blind fabric is, for example, network-like.
- the roller blind has a functional element that is connected to the roller blind fabric.
- the functional element is manufactured using additive manufacturing and is made up of a large number of layers.
- the functional element is, for example, a frame, a
- Fastening element a reinforcing element, a
- the functional element is a connecting element for connecting a further textile element to the roller blind fabric
- the functional element is by means of
- the functional element is formed in particular from a plastic.
- the functional element is applied directly to the roller blind fabric using additive manufacturing.
- the additive manufacturing can also be called 3D printing or
- the multiplicity of layers are applied one after the other, for example in strips, in order to form the functional element.
- Layers allow different properties for the functional element. In particular, different colors, shapes, cross sections, profiles or geometries are possible. In addition, the functional element can be implemented in different degrees of hardness.
- Roller blind only takes a few seconds to print.
- a granulate can be used instead of filaments, which is considerably cheaper.
- Keder lengths can be displayed in different programs. There is no need for special tools. In addition, due to the additive manufacturing, functional elements no longer have to be cut to length or purchased to the respective variant. This enables, for example, easier warehousing, improved variant management and a comparatively higher added value. Additive manufacturing contributes to effective and reliable manufacturing. Furthermore, a great deal of flexibility and simpler
- the functional element can thus be manufactured precisely and inexpensively. This enables better mechanical properties, for example. This also results in an improved look of the
- Functional elements The production of the functional element can be carried out quickly and mechanically. In contrast to conventional functional elements, which are manufactured using injection molding technology, for example, the manufacturing costs can be reduced. Tool costs are lower and tool manufacturing time can be reduced
- Flexibility can be achieved, for example, when changing the external dimensions of a functional element.
- the degrees of freedom in the design are increased because, for example, the required draft angles of the injection molding technology are eliminated. Damage to the roller blind fabric due to separating burrs is avoided.
- the production takes place, for example, by means of a
- Print head such as a nozzle or an extruder.
- material such as plastic, is layered onto the roller blind fabric to form the
- the print head can be moved relative to the roller blind fabric, which is preferably placed flat.
- the print head is movably mounted on the simply constructed portal (also carrying or holding device).
- the portal has, for example, a movable carriage system.
- the roller blind fabric can also be moved relative to the print head.
- the print head conveys what is preferably liquid or viscous production material on the roller blind fabric, for example in the form of a plastic cord, a plastic track or a plastic strip, each in several layers or layers, which then hardens.
- the print head is coupled to a tank or material depot, for example by means of a hose connection.
- a kind of storage container sits directly on or on top of it, like a funnel
- Printhead For production, a raw material can be melted during the manufacturing process or it is already in a flowable state for the application.
- the additive manufacturing of a functional element therefore enables a very simple and relatively mobile construction of a manufacturing system.
- the manufacturing system can be used flexibly. There are no high investment costs for differently designed roller blinds.
- roller blind web is designed for use in a roller blind arrangement mentioned at the beginning.
- a roller blind arrangement typically also includes lateral guides for the roller blind and at least one winding shaft, onto which the roller blind can be wound or from which the roller blind can be unwound.
- the roller blind can be between a rolled-up state and a maximum extended, i.e. unrolled state can be operated.
- Other structures of blind arrangements with a blind sheet are also conceivable.
- the functional element is produced by printing the layers.
- the plastic or another material for producing the functional element is printed viscous, for example as a paste or the like, and hardens as a layer. So the multitude of Layers applied.
- the functional element accordingly has a large number of printed layers.
- the functional element is integrally connected to the roller blind fabric by means of the adaptive production.
- a material and positive connection is achieved.
- the roller blind fabric is soaked and thereby forms a particularly good connection to the roller blind fabric.
- the material at least partially penetrates the roller blind fabric.
- a material and form fit of the functional element with the roller blind fabric is achieved.
- the functional element is designed as a piping.
- a piping is designed for attachment to a piping rail or a pull bow.
- a pull bow typically has a piping.
- the piping is
- roller blind web connected in particular in an end region of the roller blind web and serves to fasten the roller blind web to the tension bow.
- the functional element is designed as a side guide element, which in one
- the functional element extends laterally, parallel to the pull-out direction of the roller blind web and serves to guide the roller blind web in guide rails or comparable elements of a roller blind arrangement.
- the functional element is made from a thermoplastic elastomer (TPE).
- TPE thermoplastic elastomer
- Shrinkage of the additively manufactured, for example printed, piping can occur in the assembled state.
- an expansion of the functional element varies perpendicular to a stacking direction of the
- Expansion can be created, for example, shapes that are not easily matched by others
- the roller blind web has a plurality of functional elements, each of which is connected to the roller blind fabric, each manufactured by means of additive manufacturing, and each made up of a plurality of layers.
- Functional elements are according to embodiments
- the functional elements have properties that are at least partially different from one another.
- the functional elements are different from one another
- a method for producing a roller blind for a roller blind arrangement of a vehicle includes the following steps:
- roller blind according to the first aspect also apply to the method and vice versa.
- the application is carried out under a pressure which is greater than atmospheric pressure.
- a pressure which is greater than atmospheric pressure.
- a pressure between 2 and 30 bar has proven to be expedient.
- the distance is particularly preferably approximately 0.56 mm.
- two roller blind fabrics each intended for a roller blind web, are provided and arranged side by side.
- the layers are applied in such a way that they extend as a web across both roller blind fabrics, so that a functional element is formed on both roller blind fabrics in at least one section of the web, which has layers and is connected to the respective roller blind fabric.
- two roller blind fabrics can be provided with functional elements in one process step, such as a print, and two roller blinds can be created.
- Post-processing steps can follow, for example to remove excess material.
- FIG. 1 shows a schematic, perspective view of a vehicle
- FIG. 2 shows a schematic, perspective illustration of a production system when manufacturing a roller blind web according to an exemplary embodiment of the invention
- FIG. 3 shows a schematic, perspective illustration of a manufactured roller blind web according to an exemplary embodiment of the invention
- FIG. 4 shows a schematic illustration of a production of two roller blinds according to an exemplary embodiment of the invention
- Figure 5 is a schematic flow diagram of a method for manufacturing a roller blind
- Figure 6 is a schematic cross-sectional view of a welt of a roller blind according to an embodiment of the
- FIG. 1 shows a schematic view of a vehicle 20 which has a vehicle roof 21 which is provided with a roof opening 22.
- the vehicle roof 21 is firmly coupled to another roof body.
- the roof opening 22 is optional by means of a sliding sunroof cover
- roof opening 22 is transparent
- Roof element such as a panoramic roof, tightly closed.
- an immovable transparent roof element is provided.
- the roof opening 22 is from one to the
- the roof opening frame 23 has arranged on both sides
- a darkening device 25 (also a darkening device) is arranged on the sunroof cover.
- the darkening device 25 has a roller blind 1.
- the roller blind web 1 can be moved forward and in the opposite direction in a pull-out direction 26, so that the roller blind web 1 is wound up and unwound.
- the pull-out direction 26 runs essentially parallel to a longitudinal axis of the vehicle 20.
- the darkening device 25 serves to direct sunlight and ambient light into the roof opening 22 To leave vehicle 20 or before entering
- the roller blind web 1 is guided laterally in the guide rails 24 and extends between them at least during winding and unwinding.
- the roller blind web 1 can be completely wound up at a rear end with respect to the pull-out direction 26.
- a winding device 29 is provided, for example, which has a winding shaft 30 (also called a roller shaft). The latter two elements are only indicated by dashed lines.
- the roller blind 1 is on the
- a tension bow 27 with a piping is provided at a front end 28 of the roller blind web 1, which is provided for manually operating the roller blind web 1.
- roller blind 1 or the tension bow 27 can also be automatic, for example via an electrical one
- roller blind 1 is also suitable for darkening others
- FIG. 2 shows a roller blind web 1 which has a flexible, textile roller blind fabric 2. Furthermore is an exemplary
- the extruder can be moved in the X, Y and Z directions. Alternatively, a
- Movable machine bed can be provided, which is moved relative to the fixed extruder.
- Manufacturing plant 3 is formed by means of the extruder 5 viscous plastic material on the roller blind fabric 2
- the extruder 5 is supplied with plastic material by means of a hose or pipe connection 6.
- a storage container sits directly on or on the extruder 5, so that the material is directly without
- Hose connection can be processed or used.
- the manufacturing system 3 enables additive manufacturing of a functional element of the roller blind web 1, in which several layers of a material are applied to the roller blind fabric 2 and a functional element with several layers is thus produced.
- An exemplary functional element 7 is shown in FIG. 3, which is a piping 8 for a pull bow. This is through that
- the roller blind fabric 2 is provided.
- the roller blind fabric 2 is provided as a blank, which can already have its final dimensions.
- the rolling stock 2 can alternatively also be cut into its final shape at a later point in time.
- the functional element 7, in the example the piping 8, is made by adding several Layers printed directly on the roller blind fabric 2.
- viscous plastic material such as thermoplastic elastomer
- the liquid material is directly under increased pressure and with the smallest possible distance A to the roller blind fabric 2
- post-processing can optionally take place on the roller blind web 1 itself or the functional element 7.
- Functional element 7 is particularly fast and full
- the functional element 7 can have different properties such as different colors, shapes and geometries
- FIG. 6 shows an exemplary piping 8.
- the piping 8 has a plurality of layers 9 in the cross section shown
- the extent 10 is varied perpendicular to a stacking direction 11.
- Lateral guide elements in edge areas 12 of the roller blind 1 for guiding the roller track 1 in guide rails 24 are manufactured (see FIG. 2).
- Figure 4 shows a further embodiment of a
- the web 13 which has a multiplicity of layers, extends over both roller blind fabrics 2. In other words, the web 13 runs closed over both roller blind fabrics 2. The extruder 5 therefore does not have to stop when both elements are printed. As a result, there is at least one in each of the two roller blind fabrics 2
- Section of the web 13 a functional element 7/8 is formed, which has layers and with the respective
- Roller blind fabric 2 is firmly connected.
- marked areas 15 arise in this manufacturing variant, can then be removed.
- protective elements such as foils can optionally be applied to the roller blind fabric 2 in order to prevent the
- the material track or web is also guided beyond the side edge of the roller blind fabrics 2, so that rectangular roller blind fabric sections also overlap with one another entire length extending functional element can be produced.
- the deflection and the protrusions 14 are then outside the blind fabrics 2 or the blind sheets and can optionally rest on protective elements. The protrusions 14 are again removed.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Manufacturing & Machinery (AREA)
- Materials Engineering (AREA)
- Operating, Guiding And Securing Of Roll- Type Closing Members (AREA)
- Casting Or Compression Moulding Of Plastics Or The Like (AREA)
Abstract
Description
Claims
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102019102339.4A DE102019102339A1 (en) | 2019-01-30 | 2019-01-30 | Roller blind for a roller blind arrangement of a vehicle and method for producing a roller blind |
PCT/EP2019/083503 WO2020156704A1 (en) | 2019-01-30 | 2019-12-03 | Roller blind web for a roller blind assembly in a vehicle, and process for manufacturing a roller blind web |
Publications (1)
Publication Number | Publication Date |
---|---|
EP3917794A1 true EP3917794A1 (en) | 2021-12-08 |
Family
ID=68835180
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP19817203.3A Withdrawn EP3917794A1 (en) | 2019-01-30 | 2019-12-03 | Roller blind web for a roller blind assembly in a vehicle, and process for manufacturing a roller blind web |
Country Status (5)
Country | Link |
---|---|
US (1) | US20220080812A1 (en) |
EP (1) | EP3917794A1 (en) |
CN (1) | CN113365863A (en) |
DE (1) | DE102019102339A1 (en) |
WO (1) | WO2020156704A1 (en) |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102021100722B4 (en) * | 2021-01-15 | 2024-07-25 | Webasto SE | Method for producing a roller blind and device for carrying out the method |
DE102021100723A1 (en) * | 2021-01-15 | 2022-07-21 | Webasto SE | Device and method for manufacturing a roller blind |
Family Cites Families (20)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE19724592C1 (en) * | 1997-06-11 | 1998-10-15 | Grammer Formteile Gmbh | Vehicle cover |
EP1006012B1 (en) | 1998-12-01 | 2004-09-22 | Webasto Vehicle Systems International GmbH | Roller blind for vehicle |
DE10225360C1 (en) * | 2002-06-06 | 2003-10-23 | Webasto Vehicle Sys Int Gmbh | Roller blind, as a motor vehicle sun blind, has openings in the edges to form tabs which are moved upwards around the side guide rails to hold the edges in place when unwound |
US6874845B2 (en) * | 2002-08-29 | 2005-04-05 | Webasto Vehicle Systems International Gmbh | Shade tarp as sun shield |
US7730927B2 (en) * | 2004-04-14 | 2010-06-08 | Lace Lastics Co., Inc. | Frayless frangible connection for fabric and vertical blind system incorporating the same |
DE202004016624U1 (en) * | 2004-10-27 | 2005-03-24 | Webasto Ag Fahrzeugtechnik | Roller blind structure for a motor vehicle has two roller blind strips fitted alongside each other, pulling hoops and a pre-tensioned common winder tube |
DE102005024657C5 (en) * | 2004-11-19 | 2016-04-21 | Webasto Ag | Roller blind arrangement for a vehicle |
DE102005038373B4 (en) * | 2005-08-13 | 2016-12-22 | Fkt Technische Produkte Gmbh | Sun protection device |
DE102012102116B4 (en) * | 2012-03-13 | 2014-03-13 | Webasto Ag | Assembly with a roller blind, and roof assembly |
US8993061B2 (en) * | 2012-07-19 | 2015-03-31 | Nike, Inc. | Direct printing to fabric |
WO2014193961A1 (en) * | 2013-05-31 | 2014-12-04 | Johnson Controls Technology Company | System and method for forming a vehicle trim component via additive manufacturing, and vehicle trim component |
DE102014200402A1 (en) * | 2014-01-13 | 2015-07-16 | Bayerische Motoren Werke Aktiengesellschaft | A method of manufacturing a component comprising at least one material layer having at least two different materials and components with regard to a material property |
US9676159B2 (en) * | 2014-05-09 | 2017-06-13 | Nike, Inc. | Method for forming three-dimensional structures with different material portions |
DE102014107098A1 (en) * | 2014-05-20 | 2015-11-26 | Johnson Controls Interiors Management Gmbh | MOLDING AND METHOD AND DEVICE FOR PRODUCING SUCH A MOLDED PART |
DE102015109279B4 (en) * | 2015-06-11 | 2024-01-04 | Webasto SE | Method for producing a foldable and/or windable functional element as well as a wind deflector element and roller blind panel of a roller blind arrangement of a motor vehicle |
US10022912B2 (en) * | 2015-11-13 | 2018-07-17 | GM Global Technology Operations LLC | Additive manufacturing of a unibody vehicle |
EP3213906A1 (en) * | 2016-03-05 | 2017-09-06 | Rökona-Textilwerk GmbH Wirkerei - Ausrüstung | Method for the production of a construction element for lining the inner area of a body of a vehicle |
DE102017000460A1 (en) * | 2017-01-19 | 2018-03-08 | Daimler Ag | Method for producing a wind deflector for a motor vehicle |
DE102017211666B4 (en) * | 2017-07-07 | 2024-03-14 | Bos Gmbh & Co. Kg | Protective device for a motor vehicle |
US10556556B2 (en) * | 2017-12-26 | 2020-02-11 | GM Global Technology Operations LLC | Deployable textile structures with multiple-stable-state characteristics |
-
2019
- 2019-01-30 DE DE102019102339.4A patent/DE102019102339A1/en active Pending
- 2019-12-03 EP EP19817203.3A patent/EP3917794A1/en not_active Withdrawn
- 2019-12-03 WO PCT/EP2019/083503 patent/WO2020156704A1/en unknown
- 2019-12-03 US US17/420,531 patent/US20220080812A1/en not_active Abandoned
- 2019-12-03 CN CN201980090850.6A patent/CN113365863A/en active Pending
Also Published As
Publication number | Publication date |
---|---|
US20220080812A1 (en) | 2022-03-17 |
CN113365863A (en) | 2021-09-07 |
WO2020156704A1 (en) | 2020-08-06 |
DE102019102339A1 (en) | 2020-07-30 |
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