EP3913134A1 - Bandwalze - Google Patents

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Publication number
EP3913134A1
EP3913134A1 EP20175728.3A EP20175728A EP3913134A1 EP 3913134 A1 EP3913134 A1 EP 3913134A1 EP 20175728 A EP20175728 A EP 20175728A EP 3913134 A1 EP3913134 A1 EP 3913134A1
Authority
EP
European Patent Office
Prior art keywords
belt
roll
sleeve roll
forming element
sleeve
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
EP20175728.3A
Other languages
English (en)
French (fr)
Inventor
Ville Eronen
Seppo Kupiainen
Anssi MIETTINEN
Tuuli SILOMAA
Jorma Snellman
Juha Vimpari
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Valmet Technologies Oy
Original Assignee
Valmet Technologies Oy
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Valmet Technologies Oy filed Critical Valmet Technologies Oy
Priority to EP20175728.3A priority Critical patent/EP3913134A1/de
Priority to CN202110542751.6A priority patent/CN113699821B/zh
Publication of EP3913134A1 publication Critical patent/EP3913134A1/de
Pending legal-status Critical Current

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Classifications

    • D—TEXTILES; PAPER
    • D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21F—PAPER-MAKING MACHINES; METHODS OF PRODUCING PAPER THEREON
    • D21F1/00—Wet end of machines for making continuous webs of paper
    • D21F1/36—Guiding mechanisms
    • D21F1/40—Rolls
    • D—TEXTILES; PAPER
    • D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21F—PAPER-MAKING MACHINES; METHODS OF PRODUCING PAPER THEREON
    • D21F7/00—Other details of machines for making continuous webs of paper
    • D21F7/005—Wire-tensioning devices
    • D—TEXTILES; PAPER
    • D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21F—PAPER-MAKING MACHINES; METHODS OF PRODUCING PAPER THEREON
    • D21F1/00—Wet end of machines for making continuous webs of paper
    • D21F1/36—Guiding mechanisms
    • D—TEXTILES; PAPER
    • D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21F—PAPER-MAKING MACHINES; METHODS OF PRODUCING PAPER THEREON
    • D21F9/00—Complete machines for making continuous webs of paper
    • D21F9/003—Complete machines for making continuous webs of paper of the twin-wire type

Definitions

  • the invention pertains to a sleeve roll.
  • a sleeve roll in general is provided in a forming section of a fiber web forming machine such as paper, board, tissue or pulp machine.
  • Prior art sleeve rolls are for instance known from document DE 31 42 045 A1 .
  • a sleeve arrangement with stationary sector support shoe/beam is arranged in a forming section of a paper or board making machine.
  • the forming section comprises two wires, each of them forming a closed loop.
  • the two wires are guided such that they run along a portion of the sleeve arrangement with a stationary sector support shoe/beam circumference in an adjacent manner, thereby forming a fabric wrap where web is sandwiched between the wire.
  • the sleeve arrangement with a stationary sector support shoe/beam causes a minimum distance between the two wires, thereby causing dewatering of a web located between the two wires.
  • a sleeve roll comprises a static portion such as an axle beam for supporting a belt rotating about the axle beam.
  • the belt is driven by the wire running about a portion of the sleeve roll sliding surface.
  • a sleeve roll (1) comprises an axle beam (11) with an axle stub.
  • the axle stub (13) is supported in a bearing structure (21).
  • the sleeve roll comprises a roll head (31) which is configured to support a belt (41) tensioned about and being rotatable about the axle beam (11) in a belt loop.
  • the belt (41) is rotatable about and relative to the axle beam (11).
  • a movable forming element (119) is configured to protrude from the axle beam (11), thereby abutting against the belt (41) to vary a cross sectional shape of the belt loop.
  • the shape of the belt loop running about the axle beam and corresponding to the circumference of the roll head can be changed to have a protrusion where the movable forming element protrudes.
  • This protrusion can be effected even during the paper or board making machine is running. Accordingly, a start moment can be reduced, when the movable forming element is retracted while starting, and effecting the protrusion only after the start has been performed.
  • the forming element is retracted inside the belt circle and support behind the element is against the belt inner surface.
  • the wire tension can be reduced. Additionally, control of the water removal peak pressure and of the fabric tension is possible. The latter allows control of the water removal profile.
  • Such a movable forming element can be replaced easily when it is worn or when a radius of the surface abutting against the belt is to be changed.
  • a sliding surface (115) can be arranged adjacent to and, in a rotating direction of the belt (41), before the movable forming element (119).
  • the movable forming element (119) can be movable forwards and backwards in a protruding direction (z).
  • the forwards and backwards movement of the movable forming element (119) in the protruding direction (z) can be effected by means of a piston (1192) accommodated in a cylinder (1193).
  • the piston (1192) is capable of acting in both directions.
  • the movable forming element can be set at an arbitrary protruding position within the stroke of the piston.
  • any deflection can be compensated within a minimum range.
  • the bending line in the cross machine direction (of a paper or board making machine) can be set to vary from an intended bending line less than 0.25 mm/m.
  • the forces of the rotation of the belt and tension from the wires wrapping partially the sleeve roll acting on the movable forming element are transferred to the axle beam having a rigid structure without affecting the accuracy in the web forming process.
  • the protrusion and retraction movement is performed along a curve.
  • Protrusion of the forming element affects to the belt when exceeding the sleeve roll radius in operation position.
  • good lubrication must be arranged before the forming element to ensure smooth belt gliding over said element which tensions the belt outwards.
  • the forming element can be retracted inside the roll head circle to reduce friction.
  • Protrusion/outstroke of the forming element out of the roll head/ belt circle can be 10-120 mm advantageously 20-70 mm. Also belt indent/inwards bulging before the forming element is possible while the sliding surface can be arranged some (tens) of millimeters below the head/belt but on the same radius. This helps to reduce the required protrusion/outstroke of the forming element, which is favorable to the life of the belt when reducing the belt tension, and thereby the belt wear.
  • a radius of curvature of the curved, convex shape of the surface (1195) of the forming element (119) abutting against the belt (41) can get smaller in the rotating direction of the belt.
  • the wire tension profile can be controlled in a smooth manner. Moreover, bending of the sleeve roll can be compensated.
  • a radius of curvature of the curved shape of the surface (1195) of the forming element (119) abutting against the belt (41) can change continuously or stepwise, wherein a number of steps can be 3 to 12.
  • a material of the forming element can be metal or polymer (reinforced composite) or a combination thereof.
  • a manufacturing method can be extrusion, machining, additive manufacturing or casting. Also low friction coating or surface hardening can be used for the sliding surface and / or a forming element prone to wear.
  • the sliding surface (115) can cover a sector of 30° to 120° of the sleeve roll (1).
  • the sliding surface (115) in a cross section can have the same/constant radius of curvature than the roll head (31).
  • a sliding surface of the sliding element (115) can be surface treated and/or can have depressions.
  • lubricating means (1151) can be arranged before the sliding surface (115) in a rotation direction of the belt (41), and/or through the sliding surface (115). These dimples/recesses/pockets are extended in the length direction of the axle beam as discrete row/s. There are narrow land areas between said pockets filled with lubricating oil. Recesses can have different lengths and different numbers of oil inlet openings per recess.
  • the invention also pertains to a paper or ?board making machine, which, in a dewatering section or forming section comprises two wires (1015, 1009) and the sleeve roll (1) as described above.
  • the wire (1007) on the side of the sleeve roll (1) is in abutment with the sleeve roll (1) at the sliding surface (115), thereby transferring a rotation force to the belt (41) of the sleeve roll.
  • FIG. 1 An example of a schematic structure of a forming section 1000 of a paper or board making machine applying a sleeve roll 1 according to the invention is shown in Fig. 1 .
  • a head box 1001 serves to supply a pulp suspension between the wires 1009, 1015 which are guided as closed loops.
  • the wire loop 1015 is guided by guiding rolls 1013, a forming roll 1005 and the sleeve roll 1.
  • a second wire 1009 is guided in another closed loop by guiding rolls 1007, the forming roll 1005 and the sleeve roll 1.
  • both wires 1015 and 1009 run in a parallel manner sandwiching the thereby formed web.
  • a forming gap with constant radius fabric tension wrap on forming roll and changing radius fabric tension wrap on sleeve roll is formed between the two wires 1015 and 1009 at circumferential portions of each of the forming roll 1005 and the sleeve roll 1 where both wires 1015 and 1009 run along the circumferential portions of the two rolls. Due to a slight elongation of the wires 1009 and 1015 in the portions not affected by a roll, in these fabric tension wrapsa pressure acting through wire tension on the web is higher than in the portions where the wires are not supported.
  • the forming gap and fabric tension wrap formed at the forming roll 1005 serves to receive the pulp suspension from the headbox 1001.
  • the second wire is guided towards the forming roll by means of a breast roll 1007b, which is arranged close to the forming roll 1005 in a manner that a diffusor portion of the headbox 1 is arranged between the forming roll 1005 and the breast roll1007b.
  • a first dewatering of the web is performed at the forming roll 1005.
  • Another fabric forming wrap is formed at the sleeve roll 1. Since this description is mainly directed to the sleeve roll 1, in the following the fabric forming wrapformed at the sleeve roll 1 will be described as “the fabric forming wrap” while, if necessary, the fabric nip formed at the forming roll 1005 will be described as “the constant radius fabric tension wrap” or simply as “fabric tension wrap” (at the forming roll 1005).
  • dewatering elements 1003 or suction boxes 1011 are arranged in the forming section.
  • dewatering elements 1003 or suction boxes 1011 are arranged in the forming section.
  • the above description of the forming section based on Fig. 1 is merely an example and does not at all limit the forming section to the wire arrangement and elements shown in Fig. 1 and described above. That is, next to the described elements or additional dewatering elements and suction boxes can be provided. On the other side, one or more of the shown dewatering elements and/or suction boxes can be omitted.
  • different types of web forming concepts being suitable for all types of formers, head boxes, layouts and webs can be chosen. Likewise the function of the sleeve roll and its place within the former can vary according to specific needs of the particular web to be formed.
  • pulp suspension is supplied from the headbox 1001 into the forming gap and the constant radius fabric tension wrap at the forming roll 1005 where a first dewatering takes place. From there, the web is guided between the two wires 1015 and 1009 towards the sleeve roll 1 and the fabric tension wrap. Thereby, the web passes dewatering means 1003, which improves the dryness content of the web. In the fabric tension wrap, a second dewatering takes place.
  • parameters of the fabric tension wrap such as its length, its exerted pressure, the running time of the web to pass the fabric tension wrap and others can be set.
  • an effective dewatering takes place before the web is guided further via suction boxes 1011 to be taken over to be transferred to the next section such as a press section of the fiber web forming machine.
  • a sleeve roll 1 according to the invention comprises an axle beam 11 and an axle stub 13.
  • the axle stub 13 is supported in a pedestal (example for a bearing structure) 21.
  • the sleeve roll 1 comprises a roll head 31 that supports a belt 41.
  • the belt 41 is tensioned about and is rotatable about and relative to the axle beam 11. In particular, rotation of the belt 41 is caused by the wire 1015 directly contacting the belt 41 due to wire tension during the common path when passing the sleeve roll 1.
  • the pedestal 21 comprises an annular flange 25 mounted onto the axle stub 13 in such a manner that a torque can be transferred from the flange 25 to the axle stub 13.
  • the flange 25 is connected with a rigging screw 23 by means of a joint 22. That is, one end of the rigging screw 23 is attached to the flange 25 by means of the joint 22. The other end of the rigging screw 23 opposite to the one end being attached to the joint is fixed to the pedestal 21.
  • the rigging screw 23 it length can be extended or shortened, thereby causing a rotation of the flange 25.
  • the rotation of the flange 25 is transferred to the axle stub 13, thereby rotating the axle stub and the axle beam 11 of the sleeve roll 1.
  • the flange 25 and the joint 22 form a moving means according to the invention, and the rigging screw 23 is one example of an actuating means according to the invention.
  • the actuating means can comprise a screw, a gear, a worm gear, a hydraulic cylinder or other means suitable for providing a longitudinal movement which is then transferred to the rotational movement of the flange 25.
  • the axle beam 11 is made of a hollow polygonal structure with (in the embodiment, eight) rounded corners. Moreover, a cross section of the axle beam body 111 is symmetric in different planes, and the width (in a y-direction in the figures) of the axle beam 11 is larger than its height (in a z-direction in the figures). The thickness of the plates forming the axle beam body 111 is between 30 and 60 mm. This geometry of the axle beam effects outstanding rigidity in its axial direction (rotation axis A direction), while forming of the desired cross sectional shape is still possible.
  • Rounded corners in the sense of the invention is to be understood that the corners have an arc like, convex, curved portion having a certain radius of curvature.
  • a head portion 113 of the axle beam 11 has a flange like shape and is provided with plural mounting bores 1131.
  • the head portion 113 is surrounded by an axle beam body 111 which is comprised of two bended metal sheets 111a, 111b.
  • the two metal sheets 111a, 111b are welded together at their edges to form a hollow body. The edges are arranged in a parallel manner to a rotation axis A of the sleeve roll 1.
  • a maintenance opening 117 and other openings are provided to enable access to the inner space of the axle beam 11. Some or all of these openings can be closed with hatches.
  • the axle stub 11 is mounted to the head portion 113.
  • the roll head 31 is provided on the axle stub 11 in a sliding manner.
  • the roll head 31 can move in an axial direction of the sleeve roll 1.
  • hydraulic cylinders (only one of them is shown in Fig. 4 ) 35 are fixed inside of the axle beam.
  • a piston rod of each hydraulic cylinder 35 extend through the head portion 113 of the axle beam 11 and is fixed to the roll head.
  • the roll head 31 can be moved in a sliding manner in the direction of the rotation axis A, that is, in Fig. 4 to the left and to the right.
  • an axial position of the roll head 31 can be determined, and on the other side, the tension of a belt 41 fixed to the roll head 31 and surrounding the axle beam 11 can be adjusted.
  • the plural hydraulic cylinders 35 are arranged in such a manner, that the belt 41 is tensioned by a symmetric tensioning force.
  • indexing means For accurately determining the roll head's 31 position, and/or to prevent an excessive stretching of the belt 41, indexing means (not shown) are provided to inform a user of the roll head's amount of movement.
  • the indexing means show the distance from the inner side (right side in Fig. 4 ) of the pedestal 21 to the roll head 31.
  • an opening through the axle stub 13 is provided.
  • the opening can be closed in an airtight manner and serves to arrange e.g. inlet and outlet pipes for fluids such as lubrication oil. Since the opening can be closed in an airtight manner, a pressure inside of the belt 41 can be maintained.
  • the axle beam has a sliding surface 115.
  • the sliding surface extends in a length direction and curves in a cross direction of the axle beam 11.
  • the sliding surface is an individual component mounted to the axle beam 11, but instead it can be integrally formed with the axle beam 11.
  • a movable forming element 119 is arranged adjacent to the sliding surface 115 in the axle beam body 111. That is, the forming element is provided such that the belt 41 passing the sliding surface 115 thereafter goes over the forming element 119.
  • a surface 1195 of the forming element 119 which is in abutment against the belt 41 has a curved, convex shape. A radius of curvature of the curved, convex shape of the surface 1195 gets smaller in the rotating direction of the belt 41. Said curvature of the forming element gets smaller in radius than the radius of the sleeve roll.
  • the forming element is movable to that regard that its protruding height from the axle beam body 111 can be altered.
  • a piping system is provided to supply lubrication fluid to the sliding surface 115.
  • the movable forming element 119 Since the movable forming element 119 is configured to protrude from the axle beam 11, it abuts against the belt 41 which is rotating about the axle beam 11. By altering the forming element's 119 protrusion height, a cross sectional shape of the loop formed by the belt 41 is altered.
  • the movable forming element 119 is made to move forwards and backwards in its protruding direction z. This is effected by means of a piston 1192 accommodated in a cylinder 1193.
  • the piston 1192 is capable of acting in both directions.
  • the movable forming element can be made to protrude a desired height. Protrusion of the forming element affects to the belt when exceeding the sleeve roll radius in the operation position. Thus, a good lubrication must be arranged before the forming element to ensure smooth belt gliding over said element tensioning the belt outwards. In the start up the forming element can be retracted inside of the roll head circle in order to reduce friction.
  • Protrusion/outstroke of the forming element out of the roll head/ belt circle can be 10-120 mm, advantageously 20-70 mm.
  • the belt circle is indicated with 41a and drawn with a dashed line. Also belt indent/inwards bulging before the forming element is possible while the sliding surface is arranged some (tens) of millimeters below the head/belt but at the same radius. This helps to reduce the required outstroke which favorable to the life of the belt.
  • the movable forming element 119 is supported at the axle beam 11 by means of a hinge 1191.
  • the moving means of the hinged forming element are favorably also tiltable/hinged.
  • the sliding surface 115 In the running direction of the belt 41, arranged before the movable forming element 119 is the sliding surface 115.
  • the sliding surface 115 in a cross section has the same radius of curvature than the sleeve roll/roll head 31.
  • the sliding surface is surface treated and preferably can be provided with depressions such as dimples.
  • lubricating means 1151 are arranged before the sliding surface 115 in a rotation direction of the belt 41.
  • Figs. 4 and 5 show pipes 110, 112, 114 used for supply and discharge of lubricant (see the arrows in the pipes in Fig. 4 ).
  • Supply and discharge is performed via bores in the axle stub 13.
  • these pipes are supported in the inner of the axle beam 11.
  • a main discharge pipe 120 serves for return lubricant which needs to be cooled and filtered before being newly fed to the sleeve roll.
  • smaller hydraulic pipes such as the ones referred to by 118, 118a, 118b are also shown. These latter hydraulic pipes 118, 118a, 118b serve for actuating the piston 1192.
  • Connections to the hydraulic actuators, lubricant collector devices and lubricant feeding/spraying pipes are performed by means of steel enforced hoses for allowing thermal movements and bending.
  • the described cross sectional shape is not necessarily provided for the whole axle beam body, but merely a portion of the axle beam body can have a polygonal cross section. The other portion(s) can have a different cross section.
  • the polygonal cross section can have six to twelve corners or corresponding angles. While it is preferred that the corners are rounded, such rounding is not unambiguously necessary, for instance in a case where the metal sheets are not bended but plural metal stripes are welded together to form the axle beam body.
  • the radius of curvature of the curved shape of the surface of the forming element abutting against the belt can change stepwise.
  • a number of steps can be 3 to 12.
  • the sliding surface can cover a sector of 30° to 120° of the sleeve roll ,so that the wires having common wrap on the sleeve roll can drive the belt with help of the supporting sliding surface.
  • axle beam While in cross section of the axle beam a polygonal structure has been described, other more complex shapes to dimension such as a T-beam, Y-beam or X-beam cross section can be used for forming the axle beam in certain cases.

Landscapes

  • Paper (AREA)
  • Devices For Conveying Motion By Means Of Endless Flexible Members (AREA)
EP20175728.3A 2020-05-20 2020-05-20 Bandwalze Pending EP3913134A1 (de)

Priority Applications (2)

Application Number Priority Date Filing Date Title
EP20175728.3A EP3913134A1 (de) 2020-05-20 2020-05-20 Bandwalze
CN202110542751.6A CN113699821B (zh) 2020-05-20 2021-05-19 衬套辊

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
EP20175728.3A EP3913134A1 (de) 2020-05-20 2020-05-20 Bandwalze

Publications (1)

Publication Number Publication Date
EP3913134A1 true EP3913134A1 (de) 2021-11-24

Family

ID=70802635

Family Applications (1)

Application Number Title Priority Date Filing Date
EP20175728.3A Pending EP3913134A1 (de) 2020-05-20 2020-05-20 Bandwalze

Country Status (2)

Country Link
EP (1) EP3913134A1 (de)
CN (1) CN113699821B (de)

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP3913135A1 (de) * 2020-05-20 2021-11-24 Valmet Technologies Oy Achsträger für eine walze einer maschine zur herstellung einer faserstoffbahn

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE3142045A1 (de) 1981-10-23 1983-05-11 J.M. Voith Gmbh, 7920 Heidenheim Former zur bildung einer papierbahn
EP0345501A1 (de) * 1988-05-25 1989-12-13 Valmet Paper Machinery Inc. Nasspresse mit verlängerter Presszone
WO2002040771A1 (en) * 2000-11-20 2002-05-23 Metso Paper Karlstad Ab A method of and an apparatus for protecting the jacket upon a web break in a hot shoe press roll nip
EP2350385B1 (de) 2008-10-24 2015-09-30 Valmet Technologies, Inc. Formierbereich
WO2018097777A1 (en) * 2016-11-28 2018-05-31 Valmet Aktiebolag A forming section for forming a fibrous web, a papermaking machine comprising a forming section and a method of forming a fibrous web
WO2020076204A1 (en) * 2018-10-12 2020-04-16 Valmet Aktiebolag A tissue paper making machine and a method of operating a tissue paper making machine

Family Cites Families (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE4344165A1 (de) * 1993-12-23 1995-06-29 Voith Gmbh J M Verfahren zum Glätten einer Faserstoffbahn in einem verlängerten Glättspalt und Vorrichtung zur Durchführung des Verfahrens
DE19631638A1 (de) * 1996-08-05 1998-02-12 Voith Sulzer Papiermasch Gmbh Pressenanordnung
US5897747A (en) * 1997-08-08 1999-04-27 Beloit Technologies, Inc. Machine direction profiling of extended nip press shoe
CN202430574U (zh) * 2012-01-10 2012-09-12 山东昌华造纸机械有限公司 靴式压榨装置
CN102974641B (zh) * 2012-11-22 2015-03-25 宁波长振铜业有限公司 铜线收料集料自动生产线
CN103949778B (zh) * 2014-05-08 2016-02-17 湖州优刻光电科技有限公司 镂空灯管的切割方法
FI11620U1 (fi) * 2016-12-08 2017-04-12 Valmet Technologies Oy Viiraosa, erityisesti modernisoitu viiraosa

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE3142045A1 (de) 1981-10-23 1983-05-11 J.M. Voith Gmbh, 7920 Heidenheim Former zur bildung einer papierbahn
EP0345501A1 (de) * 1988-05-25 1989-12-13 Valmet Paper Machinery Inc. Nasspresse mit verlängerter Presszone
WO2002040771A1 (en) * 2000-11-20 2002-05-23 Metso Paper Karlstad Ab A method of and an apparatus for protecting the jacket upon a web break in a hot shoe press roll nip
EP2350385B1 (de) 2008-10-24 2015-09-30 Valmet Technologies, Inc. Formierbereich
WO2018097777A1 (en) * 2016-11-28 2018-05-31 Valmet Aktiebolag A forming section for forming a fibrous web, a papermaking machine comprising a forming section and a method of forming a fibrous web
WO2020076204A1 (en) * 2018-10-12 2020-04-16 Valmet Aktiebolag A tissue paper making machine and a method of operating a tissue paper making machine

Also Published As

Publication number Publication date
CN113699821B (zh) 2024-05-10
CN113699821A (zh) 2021-11-26

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