EP3913134A1 - Sleeve roll - Google Patents
Sleeve roll Download PDFInfo
- Publication number
- EP3913134A1 EP3913134A1 EP20175728.3A EP20175728A EP3913134A1 EP 3913134 A1 EP3913134 A1 EP 3913134A1 EP 20175728 A EP20175728 A EP 20175728A EP 3913134 A1 EP3913134 A1 EP 3913134A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- belt
- roll
- sleeve roll
- forming element
- sleeve
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
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Classifications
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- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21F—PAPER-MAKING MACHINES; METHODS OF PRODUCING PAPER THEREON
- D21F1/00—Wet end of machines for making continuous webs of paper
- D21F1/36—Guiding mechanisms
- D21F1/40—Rolls
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- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21F—PAPER-MAKING MACHINES; METHODS OF PRODUCING PAPER THEREON
- D21F7/00—Other details of machines for making continuous webs of paper
- D21F7/005—Wire-tensioning devices
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- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21F—PAPER-MAKING MACHINES; METHODS OF PRODUCING PAPER THEREON
- D21F1/00—Wet end of machines for making continuous webs of paper
- D21F1/36—Guiding mechanisms
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21F—PAPER-MAKING MACHINES; METHODS OF PRODUCING PAPER THEREON
- D21F9/00—Complete machines for making continuous webs of paper
- D21F9/003—Complete machines for making continuous webs of paper of the twin-wire type
Definitions
- the invention pertains to a sleeve roll.
- a sleeve roll in general is provided in a forming section of a fiber web forming machine such as paper, board, tissue or pulp machine.
- Prior art sleeve rolls are for instance known from document DE 31 42 045 A1 .
- a sleeve arrangement with stationary sector support shoe/beam is arranged in a forming section of a paper or board making machine.
- the forming section comprises two wires, each of them forming a closed loop.
- the two wires are guided such that they run along a portion of the sleeve arrangement with a stationary sector support shoe/beam circumference in an adjacent manner, thereby forming a fabric wrap where web is sandwiched between the wire.
- the sleeve arrangement with a stationary sector support shoe/beam causes a minimum distance between the two wires, thereby causing dewatering of a web located between the two wires.
- a sleeve roll comprises a static portion such as an axle beam for supporting a belt rotating about the axle beam.
- the belt is driven by the wire running about a portion of the sleeve roll sliding surface.
- a sleeve roll (1) comprises an axle beam (11) with an axle stub.
- the axle stub (13) is supported in a bearing structure (21).
- the sleeve roll comprises a roll head (31) which is configured to support a belt (41) tensioned about and being rotatable about the axle beam (11) in a belt loop.
- the belt (41) is rotatable about and relative to the axle beam (11).
- a movable forming element (119) is configured to protrude from the axle beam (11), thereby abutting against the belt (41) to vary a cross sectional shape of the belt loop.
- the shape of the belt loop running about the axle beam and corresponding to the circumference of the roll head can be changed to have a protrusion where the movable forming element protrudes.
- This protrusion can be effected even during the paper or board making machine is running. Accordingly, a start moment can be reduced, when the movable forming element is retracted while starting, and effecting the protrusion only after the start has been performed.
- the forming element is retracted inside the belt circle and support behind the element is against the belt inner surface.
- the wire tension can be reduced. Additionally, control of the water removal peak pressure and of the fabric tension is possible. The latter allows control of the water removal profile.
- Such a movable forming element can be replaced easily when it is worn or when a radius of the surface abutting against the belt is to be changed.
- a sliding surface (115) can be arranged adjacent to and, in a rotating direction of the belt (41), before the movable forming element (119).
- the movable forming element (119) can be movable forwards and backwards in a protruding direction (z).
- the forwards and backwards movement of the movable forming element (119) in the protruding direction (z) can be effected by means of a piston (1192) accommodated in a cylinder (1193).
- the piston (1192) is capable of acting in both directions.
- the movable forming element can be set at an arbitrary protruding position within the stroke of the piston.
- any deflection can be compensated within a minimum range.
- the bending line in the cross machine direction (of a paper or board making machine) can be set to vary from an intended bending line less than 0.25 mm/m.
- the forces of the rotation of the belt and tension from the wires wrapping partially the sleeve roll acting on the movable forming element are transferred to the axle beam having a rigid structure without affecting the accuracy in the web forming process.
- the protrusion and retraction movement is performed along a curve.
- Protrusion of the forming element affects to the belt when exceeding the sleeve roll radius in operation position.
- good lubrication must be arranged before the forming element to ensure smooth belt gliding over said element which tensions the belt outwards.
- the forming element can be retracted inside the roll head circle to reduce friction.
- Protrusion/outstroke of the forming element out of the roll head/ belt circle can be 10-120 mm advantageously 20-70 mm. Also belt indent/inwards bulging before the forming element is possible while the sliding surface can be arranged some (tens) of millimeters below the head/belt but on the same radius. This helps to reduce the required protrusion/outstroke of the forming element, which is favorable to the life of the belt when reducing the belt tension, and thereby the belt wear.
- a radius of curvature of the curved, convex shape of the surface (1195) of the forming element (119) abutting against the belt (41) can get smaller in the rotating direction of the belt.
- the wire tension profile can be controlled in a smooth manner. Moreover, bending of the sleeve roll can be compensated.
- a radius of curvature of the curved shape of the surface (1195) of the forming element (119) abutting against the belt (41) can change continuously or stepwise, wherein a number of steps can be 3 to 12.
- a material of the forming element can be metal or polymer (reinforced composite) or a combination thereof.
- a manufacturing method can be extrusion, machining, additive manufacturing or casting. Also low friction coating or surface hardening can be used for the sliding surface and / or a forming element prone to wear.
- the sliding surface (115) can cover a sector of 30° to 120° of the sleeve roll (1).
- the sliding surface (115) in a cross section can have the same/constant radius of curvature than the roll head (31).
- a sliding surface of the sliding element (115) can be surface treated and/or can have depressions.
- lubricating means (1151) can be arranged before the sliding surface (115) in a rotation direction of the belt (41), and/or through the sliding surface (115). These dimples/recesses/pockets are extended in the length direction of the axle beam as discrete row/s. There are narrow land areas between said pockets filled with lubricating oil. Recesses can have different lengths and different numbers of oil inlet openings per recess.
- the invention also pertains to a paper or ?board making machine, which, in a dewatering section or forming section comprises two wires (1015, 1009) and the sleeve roll (1) as described above.
- the wire (1007) on the side of the sleeve roll (1) is in abutment with the sleeve roll (1) at the sliding surface (115), thereby transferring a rotation force to the belt (41) of the sleeve roll.
- FIG. 1 An example of a schematic structure of a forming section 1000 of a paper or board making machine applying a sleeve roll 1 according to the invention is shown in Fig. 1 .
- a head box 1001 serves to supply a pulp suspension between the wires 1009, 1015 which are guided as closed loops.
- the wire loop 1015 is guided by guiding rolls 1013, a forming roll 1005 and the sleeve roll 1.
- a second wire 1009 is guided in another closed loop by guiding rolls 1007, the forming roll 1005 and the sleeve roll 1.
- both wires 1015 and 1009 run in a parallel manner sandwiching the thereby formed web.
- a forming gap with constant radius fabric tension wrap on forming roll and changing radius fabric tension wrap on sleeve roll is formed between the two wires 1015 and 1009 at circumferential portions of each of the forming roll 1005 and the sleeve roll 1 where both wires 1015 and 1009 run along the circumferential portions of the two rolls. Due to a slight elongation of the wires 1009 and 1015 in the portions not affected by a roll, in these fabric tension wrapsa pressure acting through wire tension on the web is higher than in the portions where the wires are not supported.
- the forming gap and fabric tension wrap formed at the forming roll 1005 serves to receive the pulp suspension from the headbox 1001.
- the second wire is guided towards the forming roll by means of a breast roll 1007b, which is arranged close to the forming roll 1005 in a manner that a diffusor portion of the headbox 1 is arranged between the forming roll 1005 and the breast roll1007b.
- a first dewatering of the web is performed at the forming roll 1005.
- Another fabric forming wrap is formed at the sleeve roll 1. Since this description is mainly directed to the sleeve roll 1, in the following the fabric forming wrapformed at the sleeve roll 1 will be described as “the fabric forming wrap” while, if necessary, the fabric nip formed at the forming roll 1005 will be described as “the constant radius fabric tension wrap” or simply as “fabric tension wrap” (at the forming roll 1005).
- dewatering elements 1003 or suction boxes 1011 are arranged in the forming section.
- dewatering elements 1003 or suction boxes 1011 are arranged in the forming section.
- the above description of the forming section based on Fig. 1 is merely an example and does not at all limit the forming section to the wire arrangement and elements shown in Fig. 1 and described above. That is, next to the described elements or additional dewatering elements and suction boxes can be provided. On the other side, one or more of the shown dewatering elements and/or suction boxes can be omitted.
- different types of web forming concepts being suitable for all types of formers, head boxes, layouts and webs can be chosen. Likewise the function of the sleeve roll and its place within the former can vary according to specific needs of the particular web to be formed.
- pulp suspension is supplied from the headbox 1001 into the forming gap and the constant radius fabric tension wrap at the forming roll 1005 where a first dewatering takes place. From there, the web is guided between the two wires 1015 and 1009 towards the sleeve roll 1 and the fabric tension wrap. Thereby, the web passes dewatering means 1003, which improves the dryness content of the web. In the fabric tension wrap, a second dewatering takes place.
- parameters of the fabric tension wrap such as its length, its exerted pressure, the running time of the web to pass the fabric tension wrap and others can be set.
- an effective dewatering takes place before the web is guided further via suction boxes 1011 to be taken over to be transferred to the next section such as a press section of the fiber web forming machine.
- a sleeve roll 1 according to the invention comprises an axle beam 11 and an axle stub 13.
- the axle stub 13 is supported in a pedestal (example for a bearing structure) 21.
- the sleeve roll 1 comprises a roll head 31 that supports a belt 41.
- the belt 41 is tensioned about and is rotatable about and relative to the axle beam 11. In particular, rotation of the belt 41 is caused by the wire 1015 directly contacting the belt 41 due to wire tension during the common path when passing the sleeve roll 1.
- the pedestal 21 comprises an annular flange 25 mounted onto the axle stub 13 in such a manner that a torque can be transferred from the flange 25 to the axle stub 13.
- the flange 25 is connected with a rigging screw 23 by means of a joint 22. That is, one end of the rigging screw 23 is attached to the flange 25 by means of the joint 22. The other end of the rigging screw 23 opposite to the one end being attached to the joint is fixed to the pedestal 21.
- the rigging screw 23 it length can be extended or shortened, thereby causing a rotation of the flange 25.
- the rotation of the flange 25 is transferred to the axle stub 13, thereby rotating the axle stub and the axle beam 11 of the sleeve roll 1.
- the flange 25 and the joint 22 form a moving means according to the invention, and the rigging screw 23 is one example of an actuating means according to the invention.
- the actuating means can comprise a screw, a gear, a worm gear, a hydraulic cylinder or other means suitable for providing a longitudinal movement which is then transferred to the rotational movement of the flange 25.
- the axle beam 11 is made of a hollow polygonal structure with (in the embodiment, eight) rounded corners. Moreover, a cross section of the axle beam body 111 is symmetric in different planes, and the width (in a y-direction in the figures) of the axle beam 11 is larger than its height (in a z-direction in the figures). The thickness of the plates forming the axle beam body 111 is between 30 and 60 mm. This geometry of the axle beam effects outstanding rigidity in its axial direction (rotation axis A direction), while forming of the desired cross sectional shape is still possible.
- Rounded corners in the sense of the invention is to be understood that the corners have an arc like, convex, curved portion having a certain radius of curvature.
- a head portion 113 of the axle beam 11 has a flange like shape and is provided with plural mounting bores 1131.
- the head portion 113 is surrounded by an axle beam body 111 which is comprised of two bended metal sheets 111a, 111b.
- the two metal sheets 111a, 111b are welded together at their edges to form a hollow body. The edges are arranged in a parallel manner to a rotation axis A of the sleeve roll 1.
- a maintenance opening 117 and other openings are provided to enable access to the inner space of the axle beam 11. Some or all of these openings can be closed with hatches.
- the axle stub 11 is mounted to the head portion 113.
- the roll head 31 is provided on the axle stub 11 in a sliding manner.
- the roll head 31 can move in an axial direction of the sleeve roll 1.
- hydraulic cylinders (only one of them is shown in Fig. 4 ) 35 are fixed inside of the axle beam.
- a piston rod of each hydraulic cylinder 35 extend through the head portion 113 of the axle beam 11 and is fixed to the roll head.
- the roll head 31 can be moved in a sliding manner in the direction of the rotation axis A, that is, in Fig. 4 to the left and to the right.
- an axial position of the roll head 31 can be determined, and on the other side, the tension of a belt 41 fixed to the roll head 31 and surrounding the axle beam 11 can be adjusted.
- the plural hydraulic cylinders 35 are arranged in such a manner, that the belt 41 is tensioned by a symmetric tensioning force.
- indexing means For accurately determining the roll head's 31 position, and/or to prevent an excessive stretching of the belt 41, indexing means (not shown) are provided to inform a user of the roll head's amount of movement.
- the indexing means show the distance from the inner side (right side in Fig. 4 ) of the pedestal 21 to the roll head 31.
- an opening through the axle stub 13 is provided.
- the opening can be closed in an airtight manner and serves to arrange e.g. inlet and outlet pipes for fluids such as lubrication oil. Since the opening can be closed in an airtight manner, a pressure inside of the belt 41 can be maintained.
- the axle beam has a sliding surface 115.
- the sliding surface extends in a length direction and curves in a cross direction of the axle beam 11.
- the sliding surface is an individual component mounted to the axle beam 11, but instead it can be integrally formed with the axle beam 11.
- a movable forming element 119 is arranged adjacent to the sliding surface 115 in the axle beam body 111. That is, the forming element is provided such that the belt 41 passing the sliding surface 115 thereafter goes over the forming element 119.
- a surface 1195 of the forming element 119 which is in abutment against the belt 41 has a curved, convex shape. A radius of curvature of the curved, convex shape of the surface 1195 gets smaller in the rotating direction of the belt 41. Said curvature of the forming element gets smaller in radius than the radius of the sleeve roll.
- the forming element is movable to that regard that its protruding height from the axle beam body 111 can be altered.
- a piping system is provided to supply lubrication fluid to the sliding surface 115.
- the movable forming element 119 Since the movable forming element 119 is configured to protrude from the axle beam 11, it abuts against the belt 41 which is rotating about the axle beam 11. By altering the forming element's 119 protrusion height, a cross sectional shape of the loop formed by the belt 41 is altered.
- the movable forming element 119 is made to move forwards and backwards in its protruding direction z. This is effected by means of a piston 1192 accommodated in a cylinder 1193.
- the piston 1192 is capable of acting in both directions.
- the movable forming element can be made to protrude a desired height. Protrusion of the forming element affects to the belt when exceeding the sleeve roll radius in the operation position. Thus, a good lubrication must be arranged before the forming element to ensure smooth belt gliding over said element tensioning the belt outwards. In the start up the forming element can be retracted inside of the roll head circle in order to reduce friction.
- Protrusion/outstroke of the forming element out of the roll head/ belt circle can be 10-120 mm, advantageously 20-70 mm.
- the belt circle is indicated with 41a and drawn with a dashed line. Also belt indent/inwards bulging before the forming element is possible while the sliding surface is arranged some (tens) of millimeters below the head/belt but at the same radius. This helps to reduce the required outstroke which favorable to the life of the belt.
- the movable forming element 119 is supported at the axle beam 11 by means of a hinge 1191.
- the moving means of the hinged forming element are favorably also tiltable/hinged.
- the sliding surface 115 In the running direction of the belt 41, arranged before the movable forming element 119 is the sliding surface 115.
- the sliding surface 115 in a cross section has the same radius of curvature than the sleeve roll/roll head 31.
- the sliding surface is surface treated and preferably can be provided with depressions such as dimples.
- lubricating means 1151 are arranged before the sliding surface 115 in a rotation direction of the belt 41.
- Figs. 4 and 5 show pipes 110, 112, 114 used for supply and discharge of lubricant (see the arrows in the pipes in Fig. 4 ).
- Supply and discharge is performed via bores in the axle stub 13.
- these pipes are supported in the inner of the axle beam 11.
- a main discharge pipe 120 serves for return lubricant which needs to be cooled and filtered before being newly fed to the sleeve roll.
- smaller hydraulic pipes such as the ones referred to by 118, 118a, 118b are also shown. These latter hydraulic pipes 118, 118a, 118b serve for actuating the piston 1192.
- Connections to the hydraulic actuators, lubricant collector devices and lubricant feeding/spraying pipes are performed by means of steel enforced hoses for allowing thermal movements and bending.
- the described cross sectional shape is not necessarily provided for the whole axle beam body, but merely a portion of the axle beam body can have a polygonal cross section. The other portion(s) can have a different cross section.
- the polygonal cross section can have six to twelve corners or corresponding angles. While it is preferred that the corners are rounded, such rounding is not unambiguously necessary, for instance in a case where the metal sheets are not bended but plural metal stripes are welded together to form the axle beam body.
- the radius of curvature of the curved shape of the surface of the forming element abutting against the belt can change stepwise.
- a number of steps can be 3 to 12.
- the sliding surface can cover a sector of 30° to 120° of the sleeve roll ,so that the wires having common wrap on the sleeve roll can drive the belt with help of the supporting sliding surface.
- axle beam While in cross section of the axle beam a polygonal structure has been described, other more complex shapes to dimension such as a T-beam, Y-beam or X-beam cross section can be used for forming the axle beam in certain cases.
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Abstract
Description
- The invention pertains to a sleeve roll. Such a kind of sleeve roll in general is provided in a forming section of a fiber web forming machine such as
paper, board, tissue or pulp machine. - Prior art sleeve rolls are for instance known from
document DE 31 42 045 A1 . Here, a sleeve arrangement with stationary sector support shoe/beam is arranged in a forming section of a paper or board making machine. The forming section comprises two wires, each of them forming a closed loop. The two wires are guided such that they run along a portion of the sleeve arrangement with a stationary sector support shoe/beam circumference in an adjacent manner, thereby forming a fabric wrap where web is sandwiched between the wire. Thus, the sleeve arrangement with a stationary sector support shoe/beam causes a minimum distance between the two wires, thereby causing dewatering of a web located between the two wires. - Another forming section similar to the one of
, but comprising a sleeve roll with a cross section having a changing radius of curvature is known from documentDE 31 42 045 A1EP 2 350 385 B1 . This shape enables an improved dewatering pressure caused by the change of the sleeve roll's radius of curvature. - In general, a sleeve roll comprises a static portion such as an axle beam for supporting a belt rotating about the axle beam. The belt is driven by the wire running about a portion of the sleeve roll sliding surface. Thus, there arise problems with friction forces, in particular during start up, where static friction forces occur, in a slow running mode where static friction forces as well as sliding friction forces occur, and in a normal running mode where mainly sliding friction forces occur.
- There is need for a sleeve roll capable of coping with friction forces in different running modes.
- According to the invention, a sleeve roll (1) comprises an axle beam (11) with an axle stub. The axle stub (13) is supported in a bearing structure (21). Moreover, the sleeve roll comprises a roll head (31) which is configured to support a belt (41) tensioned about and being rotatable about the axle beam (11) in a belt loop. The belt (41) is rotatable about and relative to the axle beam (11). A movable forming element (119) is configured to protrude from the axle beam (11), thereby abutting against the belt (41) to vary a cross sectional shape of the belt loop.
- Thus, by means of the movable forming element the shape of the belt loop running about the axle beam and corresponding to the circumference of the roll head can be changed to have a protrusion where the movable forming element protrudes. This protrusion can be effected even during the paper or board making machine is running. Accordingly, a start moment can be reduced, when the movable forming element is retracted while starting, and effecting the protrusion only after the start has been performed. During start up of the fiber web forming machine, the forming element is retracted inside the belt circle and support behind the element is against the belt inner surface. During start up all the lubrication inlets for sliding surface are in use and the wire tension can be reduced. Additionally, control of the water removal peak pressure and of the fabric tension is possible. The latter allows control of the water removal profile.
- Moreover, such a movable forming element can be replaced easily when it is worn or when a radius of the surface abutting against the belt is to be changed.
- Advantageously, a sliding surface (115) can be arranged adjacent to and, in a rotating direction of the belt (41), before the movable forming element (119).
- Advantageously, the movable forming element (119) can be movable forwards and backwards in a protruding direction (z).
- Thereby, the movable forming element can take at least two positions, that is, retracted or protruding. Furthermore, in addition to the above mentioned advantages,
- Advantageously, the forwards and backwards movement of the movable forming element (119) in the protruding direction (z) can be effected by means of a piston (1192) accommodated in a cylinder (1193). The piston (1192) is capable of acting in both directions.
- Such an arrangement effects that the movable forming element can be set at an arbitrary protruding position within the stroke of the piston. Thereby, when providing adjacent movable forming elements in the axial direction, any deflection can be compensated within a minimum range. With other words, the bending line in the cross machine direction (of a paper or board making machine) can be set to vary from an intended bending line less than 0.25 mm/m.
- Advantageously, the movable forming element (119) can be supported at the axle beam (11), the support preferably being a hinge (1191) and the forming element moving cylinder structure is hinged.
- Thus, the forces of the rotation of the belt and tension from the wires wrapping partially the sleeve roll acting on the movable forming element are transferred to the axle beam having a rigid structure without affecting the accuracy in the web forming process. In a case where the movable forming element is supported by a hinge, instead of the above linear protrusion and retraction movement, the protrusion and retraction movement is performed along a curve. Thereby, in combination with a correspondingly changing radius of the top surface of the movable forming element getting into abutment with the belt, a smooth adjustment of the protrusion height while maintaining a low friction between the top surface of the movable forming element and the belt is achieved.
- Protrusion of the forming element affects to the belt when exceeding the sleeve roll radius in operation position. Thus, good lubrication must be arranged before the forming element to ensure smooth belt gliding over said element which tensions the belt outwards. During the start up the forming element can be retracted inside the roll head circle to reduce friction.
- Protrusion/outstroke of the forming element out of the roll head/ belt circle can be 10-120 mm advantageously 20-70 mm. Also belt indent/inwards bulging before the forming element is possible while the sliding surface can be arranged some (tens) of millimeters below the head/belt but on the same radius. This helps to reduce the required protrusion/outstroke of the forming element, which is favorable to the life of the belt when reducing the belt tension, and thereby the belt wear.
- Thus, remarkable changes of the fabric tension wrap parameters are possible. On the other side, too high forces acting onto the belt from the movable forming element, as well as bending forces acting on the support of the movable forming element due to friction between the belt and the top surface of the movable forming element can be prevented.
- Advantageously, in cross section, a surface (1195) of the forming element (119) abutting against the belt (41) can have a curved, convex shape.
- Thereby, a change of the curvature of the top surface of the forming element abutting against the belt can be applied. Thus, a compensation of the roll deflection can also be performed this way.
- Advantageously, a radius of curvature of the curved, convex shape of the surface (1195) of the forming element (119) abutting against the belt (41) can get smaller in the rotating direction of the belt.
- Thereby, the wire tension profile can be controlled in a smooth manner. Moreover, bending of the sleeve roll can be compensated.
- Advantageously, a radius of curvature of the curved shape of the surface (1195) of the forming element (119) abutting against the belt (41) can change continuously or stepwise, wherein a number of steps can be 3 to 12.
- Since the movable forming element can be easily replaced, it is possible to apply different movable forming elements with dedicated top surface shapes in dependency of the paper or board making process. A material of the forming element can be metal or polymer (reinforced composite) or a combination thereof. A manufacturing method can be extrusion, machining, additive manufacturing or casting. Also low friction coating or surface hardening can be used for the sliding surface and / or a forming element prone to wear.
- Advantageously, the sliding surface (115) can cover a sector of 30° to 120° of the sleeve roll (1).
- Since this range almost corresponds to the wire wrap, friction caused by the wire acting on the belt can be remarkably reduced. Moreover, it is possible to add another sliding surface in the belt running direction after the movable forming element to support the belt and reduce friction in a case where the movable forming element is retracted, for example during start up of the fiber web forming machine.
- Advantageously, the sliding surface (115) in a cross section can have the same/constant radius of curvature than the roll head (31).
- Advantageously, a sliding surface of the sliding element (115) can be surface treated and/or can have depressions. Moreover, lubricating means (1151) can be arranged before the sliding surface (115) in a rotation direction of the belt (41), and/or through the sliding surface (115). These dimples/recesses/pockets are extended in the length direction of the axle beam as discrete row/s. There are narrow land areas between said pockets filled with lubricating oil. Recesses can have different lengths and different numbers of oil inlet openings per recess.
- Thereby, the coefficient of friction is further reduced.
- The invention also pertains to a paper or ?board making machine, which, in a dewatering section or forming section comprises two wires (1015, 1009) and the sleeve roll (1) as described above. The wire (1007) on the side of the sleeve roll (1) is in abutment with the sleeve roll (1) at the sliding surface (115), thereby transferring a rotation force to the belt (41) of the sleeve roll.
- In the following, presently preferred embodiments of the invention will be described based on the figures, in which
-
Fig. 1 is a schematic view of forming section of a paper or board making machine employing a sleeve roll according to the invention; -
Fig. 2 is a perspective view of a bearing structure supporting an axle stub of the sleeve roll according to the invention; -
Fig. 3 is a perspective view of an axle beam of the sleeve roll according to the invention; -
Fig. 4 is a section view along a length axis of the sleeve roll according to the invention; and -
Fig. 5 is a cross section view perpendicular to the length axis of the sleeve roll according to the invention. - An example of a schematic structure of a forming
section 1000 of a paper or board making machine applying asleeve roll 1 according to the invention is shown inFig. 1 . Ahead box 1001 serves to supply a pulp suspension between the 1009, 1015 which are guided as closed loops. Thewires wire loop 1015 is guided by guidingrolls 1013, a formingroll 1005 and thesleeve roll 1. Asecond wire 1009 is guided in another closed loop by guidingrolls 1007, the formingroll 1005 and thesleeve roll 1. Between the formingroll 1005 and a guidingroll 1007a of the guiding rolls 1007 dedicated to thesecond wire 1009, both 1015 and 1009 run in a parallel manner sandwiching the thereby formed web.wires - A forming gap with constant radius fabric tension wrap on forming roll and changing radius fabric tension wrap on sleeve roll is formed between the two
1015 and 1009 at circumferential portions of each of the formingwires roll 1005 and thesleeve roll 1 where both 1015 and 1009 run along the circumferential portions of the two rolls. Due to a slight elongation of thewires 1009 and 1015 in the portions not affected by a roll, in these fabric tension wrapsa pressure acting through wire tension on the web is higher than in the portions where the wires are not supported.wires - The forming gap and fabric tension wrap formed at the forming
roll 1005 serves to receive the pulp suspension from theheadbox 1001. To provide this tension wrap at the formingroll 1005, the second wire is guided towards the forming roll by means of abreast roll 1007b, which is arranged close to the formingroll 1005 in a manner that a diffusor portion of theheadbox 1 is arranged between the formingroll 1005 and the breast roll1007b. Thus, a first dewatering of the web is performed at the formingroll 1005. - Another fabric forming wrap is formed at the
sleeve roll 1. Since this description is mainly directed to thesleeve roll 1, in the following the fabric forming wrapformed at thesleeve roll 1 will be described as "the fabric forming wrap" while, if necessary, the fabric nip formed at the formingroll 1005 will be described as "the constant radius fabric tension wrap" or simply as "fabric tension wrap" (at the forming roll 1005). - Moreover, in the forming section other means for dewatering of the web such as
dewatering elements 1003 orsuction boxes 1011 are arranged. It will be understood that the above description of the forming section based onFig. 1 is merely an example and does not at all limit the forming section to the wire arrangement and elements shown inFig. 1 and described above. That is, next to the described elements or additional dewatering elements and suction boxes can be provided. On the other side, one or more of the shown dewatering elements and/or suction boxes can be omitted. Moreover different types of web forming concepts being suitable for all types of formers, head boxes, layouts and webs can be chosen. Likewise the function of the sleeve roll and its place within the former can vary according to specific needs of the particular web to be formed. - In order to form a web, pulp suspension is supplied from the
headbox 1001 into the forming gap and the constant radius fabric tension wrap at the formingroll 1005 where a first dewatering takes place. From there, the web is guided between the two 1015 and 1009 towards thewires sleeve roll 1 and the fabric tension wrap. Thereby, the web passes dewatering means 1003, which improves the dryness content of the web. In the fabric tension wrap, a second dewatering takes place. As will be described below, by means of thesleeve roll 1 according to the invention, parameters of the fabric tension wrap such as its length, its exerted pressure, the running time of the web to pass the fabric tension wrap and others can be set. Thus, an effective dewatering takes place before the web is guided further viasuction boxes 1011 to be taken over to be transferred to the next section such as a press section of the fiber web forming machine. - A
sleeve roll 1 according to the invention comprises anaxle beam 11 and anaxle stub 13. As can be seen fromFig. 2 , theaxle stub 13 is supported in a pedestal (example for a bearing structure) 21. Moreover, as can be seen fromFig. 4 , thesleeve roll 1 comprises aroll head 31 that supports abelt 41. Thebelt 41 is tensioned about and is rotatable about and relative to theaxle beam 11. In particular, rotation of thebelt 41 is caused by thewire 1015 directly contacting thebelt 41 due to wire tension during the common path when passing thesleeve roll 1. - Back to
Fig. 2 , thepedestal 21 comprises anannular flange 25 mounted onto theaxle stub 13 in such a manner that a torque can be transferred from theflange 25 to theaxle stub 13. - In order to provide a torque, the
flange 25 is connected with a riggingscrew 23 by means of a joint 22. That is, one end of the riggingscrew 23 is attached to theflange 25 by means of the joint 22. The other end of the riggingscrew 23 opposite to the one end being attached to the joint is fixed to thepedestal 21. Thus, by turning the riggingscrew 23, it length can be extended or shortened, thereby causing a rotation of theflange 25. The rotation of theflange 25 is transferred to theaxle stub 13, thereby rotating the axle stub and theaxle beam 11 of thesleeve roll 1. Theflange 25 and the joint 22 form a moving means according to the invention, and the riggingscrew 23 is one example of an actuating means according to the invention. - That is, instead of the rigging screw, the actuating means can comprise a screw, a gear, a worm gear, a hydraulic cylinder or other means suitable for providing a longitudinal movement which is then transferred to the rotational movement of the
flange 25. - As can be seen from
Fig. 3 , theaxle beam 11 is made of a hollow polygonal structure with (in the embodiment, eight) rounded corners. Moreover, a cross section of theaxle beam body 111 is symmetric in different planes, and the width (in a y-direction in the figures) of theaxle beam 11 is larger than its height (in a z-direction in the figures). The thickness of the plates forming theaxle beam body 111 is between 30 and 60 mm. This geometry of the axle beam effects outstanding rigidity in its axial direction (rotation axis A direction), while forming of the desired cross sectional shape is still possible. - Rounded corners in the sense of the invention is to be understood that the corners have an arc like, convex, curved portion having a certain radius of curvature.
- A
head portion 113 of theaxle beam 11 has a flange like shape and is provided with plural mounting bores 1131. Thehead portion 113 is surrounded by anaxle beam body 111 which is comprised of two 111a, 111b. The twobended metal sheets 111a, 111b are welded together at their edges to form a hollow body. The edges are arranged in a parallel manner to a rotation axis A of themetal sheets sleeve roll 1. - Moreover, in the axle beam 11 a
maintenance opening 117 and other openings are provided to enable access to the inner space of theaxle beam 11. Some or all of these openings can be closed with hatches. - As can be seen from
Fig. 4 , theaxle stub 11 is mounted to thehead portion 113. Theroll head 31 is provided on theaxle stub 11 in a sliding manner. Thus, theroll head 31 can move in an axial direction of thesleeve roll 1. In order to effect such a movement of theroll head 31, hydraulic cylinders (only one of them is shown inFig. 4 ) 35 are fixed inside of the axle beam. A piston rod of eachhydraulic cylinder 35 extend through thehead portion 113 of theaxle beam 11 and is fixed to the roll head. Thus, theroll head 31 can be moved in a sliding manner in the direction of the rotation axis A, that is, inFig. 4 to the left and to the right. Thereby, on the one side an axial position of theroll head 31 can be determined, and on the other side, the tension of abelt 41 fixed to theroll head 31 and surrounding theaxle beam 11 can be adjusted. The pluralhydraulic cylinders 35 are arranged in such a manner, that thebelt 41 is tensioned by a symmetric tensioning force. - For accurately determining the roll head's 31 position, and/or to prevent an excessive stretching of the
belt 41, indexing means (not shown) are provided to inform a user of the roll head's amount of movement. In the embodiment, the indexing means show the distance from the inner side (right side inFig. 4 ) of thepedestal 21 to theroll head 31. - Moreover in the
roll head 31 an opening through theaxle stub 13 is provided. The opening can be closed in an airtight manner and serves to arrange e.g. inlet and outlet pipes for fluids such as lubrication oil. Since the opening can be closed in an airtight manner, a pressure inside of thebelt 41 can be maintained. - As shown in
Fig. 5 , the axle beam has a slidingsurface 115. The sliding surface extends in a length direction and curves in a cross direction of theaxle beam 11. In the embodiment, the sliding surface is an individual component mounted to theaxle beam 11, but instead it can be integrally formed with theaxle beam 11. - Moreover, a movable forming
element 119 is arranged adjacent to the slidingsurface 115 in theaxle beam body 111. That is, the forming element is provided such that thebelt 41 passing the slidingsurface 115 thereafter goes over the formingelement 119. In cross section, asurface 1195 of the formingelement 119, which is in abutment against thebelt 41 has a curved, convex shape. A radius of curvature of the curved, convex shape of thesurface 1195 gets smaller in the rotating direction of thebelt 41. Said curvature of the forming element gets smaller in radius than the radius of the sleeve roll. The forming element is movable to that regard that its protruding height from theaxle beam body 111 can be altered. In theaxle beam body 111, a piping system is provided to supply lubrication fluid to the slidingsurface 115. - Since the movable forming
element 119 is configured to protrude from theaxle beam 11, it abuts against thebelt 41 which is rotating about theaxle beam 11. By altering the forming element's 119 protrusion height, a cross sectional shape of the loop formed by thebelt 41 is altered. - In order to protrude or to retract, the movable forming
element 119 is made to move forwards and backwards in its protruding direction z. This is effected by means of apiston 1192 accommodated in acylinder 1193. Thepiston 1192 is capable of acting in both directions. Thus, the movable forming element can be made to protrude a desired height. Protrusion of the forming element affects to the belt when exceeding the sleeve roll radius in the operation position. Thus, a good lubrication must be arranged before the forming element to ensure smooth belt gliding over said element tensioning the belt outwards. In the start up the forming element can be retracted inside of the roll head circle in order to reduce friction. - Protrusion/outstroke of the forming element out of the roll head/ belt circle (the imaginary shape of the section of the belt which is a circle, unless it is guided in a different manner) can be 10-120 mm, advantageously 20-70 mm. In
Fig. 5 the belt circle is indicated with 41a and drawn with a dashed line. Also belt indent/inwards bulging before the forming element is possible while the sliding surface is arranged some (tens) of millimeters below the head/belt but at the same radius. This helps to reduce the required outstroke which favorable to the life of the belt. - The movable forming
element 119 is supported at theaxle beam 11 by means of ahinge 1191. Thus, the position of the movable formingelement 119 cannot only be changed in a linear manner, but it can also be tilted. The moving means of the hinged forming element are favorably also tiltable/hinged. - In the running direction of the
belt 41, arranged before the movable formingelement 119 is the slidingsurface 115. The slidingsurface 115 in a cross section has the same radius of curvature than the sleeve roll/roll head 31. Moreover, the sliding surface is surface treated and preferably can be provided with depressions such as dimples. In addition, lubricating means 1151 are arranged before the slidingsurface 115 in a rotation direction of thebelt 41. Thus, a coefficient of friction of the slidingsurface 115 can be remarkably reduced, resulting in a smooth run of thebelt 41 over the slidingsurface 115 before it gets to the movable formingelement 119. - As will be understood, due to the movable forming
element 119, the cross section shape of thesleeve roll 1 can be altered depending on the requirements of the web being formed. Moreover, these alterations can be performed while the paper or board making machine is running. In addition, not only the cross section of thesleeve roll 1 can be altered, but by rotating theaxle stub 13 via the riggingscrew 23 and theflange 25, the rotational position of the movable forming element can be changed. Thereby, it is possible to effect changes of the fabric tension wrap parameters in a high variety which leads to an improved dewatering and forming of the web. Reference signs 116 indicate additional sliding elements, one of them being provided close behind the movable formingelement 119. - In addition,
Figs. 4 and5 110, 112, 114 used for supply and discharge of lubricant (see the arrows in the pipes inshow pipes Fig. 4 ). Supply and discharge is performed via bores in theaxle stub 13. Moreover, these pipes are supported in the inner of theaxle beam 11. Amain discharge pipe 120 serves for return lubricant which needs to be cooled and filtered before being newly fed to the sleeve roll. In addition to the lubricant feed pipes smaller hydraulic pipes such as the ones referred to by 118, 118a, 118b are also shown. These latter 118, 118a, 118b serve for actuating thehydraulic pipes piston 1192. Connections to the hydraulic actuators, lubricant collector devices and lubricant feeding/spraying pipes are performed by means of steel enforced hoses for allowing thermal movements and bending. - While the invention has been described based on a presently preferred embodiment thereof, the scope of the invention is not limited by the above description and the figures, but is defined by the claims.
- Accordingly, alterations to the embodiment are possible. For instance, the described cross sectional shape is not necessarily provided for the whole axle beam body, but merely a portion of the axle beam body can have a polygonal cross section. The other portion(s) can have a different cross section.
- The polygonal cross section can have six to twelve corners or corresponding angles. While it is preferred that the corners are rounded, such rounding is not unambiguously necessary, for instance in a case where the metal sheets are not bended but plural metal stripes are welded together to form the axle beam body.
- Also, at least one portion of the axle beam body can have a round cross section.
- Instead of changing continuously, the radius of curvature of the curved shape of the surface of the forming element abutting against the belt can change stepwise. A number of steps can be 3 to 12.
- While a certain range of the wrap is not mentioned above, the sliding surface can cover a sector of 30° to 120° of the sleeve roll ,so that the wires having common wrap on the sleeve roll can drive the belt with help of the supporting sliding surface.
- While in the embodiment lubricating means are arranged before the sliding surface in a rotation direction of the belt, lubricating means can alternatively or additionally be provided through the sliding surface. The arrangement of the lubrication means depends on the assembly before forming of the sliding surface.
- While in cross section of the axle beam a polygonal structure has been described, other more complex shapes to dimension such as a T-beam, Y-beam or X-beam cross section can be used for forming the axle beam in certain cases.
Claims (14)
- Sleeve roll (1) comprising
an axle beam (11) with an axle stub (13), said axle stub (13) being supported in a bearing structure (21);
a roll head (31) configured to support a belt (41) tensioned about and being rotatable about the axle beam (11) in a belt loop;
the belt (41) being rotatable about and relative to the axle beam (11); and
a movable forming element (119) configured to protrude from the axle beam (11), thereby abutting against the belt (41) to vary a cross sectional shape of the belt loop. - Sleeve roll (1) according to claim 1, wherein
a sliding surface (115) is arranged adjacent to and, in a rotating direction of the belt (41), before the movable forming element (119). - Sleeve roll (1) according to claim 1 or 2, wherein
the movable forming element (119) is movable forwards and backwards in a protruding direction (z). - Sleeve roll (1) according to claim 3, wherein
the forwards and backwards movement of the movable forming element (119) in the protruding direction (z) is effected by means of a piston (1192) accommodated in a cylinder (1193), the piston (1192) capable of acting in both directions. - Sleeve roll (1) according to any of the preceding claims, wherein
the movable forming element (119) is supported at the axle beam (11), the support preferably being a hinge (1191). - Sleeve roll (1) according to any of the preceding claims, wherein
a stroke of the forming element (119) to protrude from the perimeter circle of the roll head or of a circle (41a) when viewing the section of the belt (41) is in a range of 10 - 120 mm, preferably 20 - 70 mm. - Sleeve roll (1) according to any of the preceding claims, wherein
in cross section, a surface (1195) of the forming element (119) abutting against the belt (41) has a curved, convex shape. - Sleeve roll (1) according to claim 7, wherein a radius of curvature of the curved, convex shape of the surface (1195) of the forming element (119) abutting against the belt (41) gets smaller in the rotating direction of the belt.
- Sleeve roll (1) according to any of claims 7 and 8, wherein a radius of curvature of the curved shape of the surface (1195) of the forming element (119) abutting against the belt (41) changes continuously or stepwise, wherein a number of steps can be 3 to 12.
- Sleeve roll (1) according to any of claims 2 to 9, wherein
the sliding surface (115) covers a sector of 30° to 120° of the sleeve roll (1). - Sleeve roll (1) according to any of claims 2 to 10, wherein
the sliding surface (115) in a cross section has the same radius of curvature than the roll head (31). - Sleeve roll (1) according to any of claims 2 to 11, wherein
a sliding surface of the sliding element (115) is surface treated and/or has depressions. - Sleeve roll (1) according to any of claims 2 to 12, wherein
lubricating means (1151) are arranged before the sliding surface (115) in a rotation direction of the belt (41), and/or through the sliding surface (115). - Paper or board making machine, comprising, in a dewatering section
two wires (1015, 1009), and
the sleeve roll (1) according to any of claims 2 to 13,
wherein the wire (1015) on the side of the sleeve roll (1) is in abutment with the sleeve roll (1) at the sliding surface (115), thereby transferring a rotation force to the belt (41) of the sleeve roll.
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| EP20175728.3A EP3913134B1 (en) | 2020-05-20 | 2020-05-20 | Sleeve roll |
| CN202110542751.6A CN113699821B (en) | 2020-05-20 | 2021-05-19 | Bush roller |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| EP20175728.3A EP3913134B1 (en) | 2020-05-20 | 2020-05-20 | Sleeve roll |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| EP3913134A1 true EP3913134A1 (en) | 2021-11-24 |
| EP3913134B1 EP3913134B1 (en) | 2025-07-23 |
Family
ID=70802635
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP20175728.3A Active EP3913134B1 (en) | 2020-05-20 | 2020-05-20 | Sleeve roll |
Country Status (2)
| Country | Link |
|---|---|
| EP (1) | EP3913134B1 (en) |
| CN (1) | CN113699821B (en) |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP3913135A1 (en) * | 2020-05-20 | 2021-11-24 | Valmet Technologies Oy | Axle beam for a roll of a fiber web forming machine |
| DE102022117869A1 (en) * | 2022-07-18 | 2024-01-18 | Voith Patent Gmbh | Screen carrying rod for use when pulling the screen into a paper machine |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE3142045A1 (en) | 1981-10-23 | 1983-05-11 | J.M. Voith Gmbh, 7920 Heidenheim | Former for forming a paper web |
| EP0345501A1 (en) * | 1988-05-25 | 1989-12-13 | Valmet Paper Machinery Inc. | A press with extended nip |
| WO2002040771A1 (en) * | 2000-11-20 | 2002-05-23 | Metso Paper Karlstad Ab | A method of and an apparatus for protecting the jacket upon a web break in a hot shoe press roll nip |
| EP2350385B1 (en) | 2008-10-24 | 2015-09-30 | Valmet Technologies, Inc. | Forming section |
| WO2018097777A1 (en) * | 2016-11-28 | 2018-05-31 | Valmet Aktiebolag | A forming section for forming a fibrous web, a papermaking machine comprising a forming section and a method of forming a fibrous web |
| WO2020076204A1 (en) * | 2018-10-12 | 2020-04-16 | Valmet Aktiebolag | A tissue paper making machine and a method of operating a tissue paper making machine |
Family Cites Families (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE4344165A1 (en) * | 1993-12-23 | 1995-06-29 | Voith Gmbh J M | Process to smooth fibre strip has in-run pressure profile trimming |
| DE19631638A1 (en) * | 1996-08-05 | 1998-02-12 | Voith Sulzer Papiermasch Gmbh | Press arrangement |
| US5897747A (en) * | 1997-08-08 | 1999-04-27 | Beloit Technologies, Inc. | Machine direction profiling of extended nip press shoe |
| CN202430574U (en) * | 2012-01-10 | 2012-09-12 | 山东昌华造纸机械有限公司 | Shoe press device |
| CN102974641B (en) * | 2012-11-22 | 2015-03-25 | 宁波长振铜业有限公司 | Copper wire receiving and collecting automatic production line |
| CN103949778B (en) * | 2014-05-08 | 2016-02-17 | 湖州优刻光电科技有限公司 | The cutting method of hollow out fluorescent tube |
| FI11620U1 (en) * | 2016-12-08 | 2017-04-12 | Valmet Technologies Oy | Viral part, especially modernized viral part |
-
2020
- 2020-05-20 EP EP20175728.3A patent/EP3913134B1/en active Active
-
2021
- 2021-05-19 CN CN202110542751.6A patent/CN113699821B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE3142045A1 (en) | 1981-10-23 | 1983-05-11 | J.M. Voith Gmbh, 7920 Heidenheim | Former for forming a paper web |
| EP0345501A1 (en) * | 1988-05-25 | 1989-12-13 | Valmet Paper Machinery Inc. | A press with extended nip |
| WO2002040771A1 (en) * | 2000-11-20 | 2002-05-23 | Metso Paper Karlstad Ab | A method of and an apparatus for protecting the jacket upon a web break in a hot shoe press roll nip |
| EP2350385B1 (en) | 2008-10-24 | 2015-09-30 | Valmet Technologies, Inc. | Forming section |
| WO2018097777A1 (en) * | 2016-11-28 | 2018-05-31 | Valmet Aktiebolag | A forming section for forming a fibrous web, a papermaking machine comprising a forming section and a method of forming a fibrous web |
| WO2020076204A1 (en) * | 2018-10-12 | 2020-04-16 | Valmet Aktiebolag | A tissue paper making machine and a method of operating a tissue paper making machine |
Also Published As
| Publication number | Publication date |
|---|---|
| CN113699821A (en) | 2021-11-26 |
| CN113699821B (en) | 2024-05-10 |
| EP3913134B1 (en) | 2025-07-23 |
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