EP3908713A1

EP3908713A1 - Device of a system of components for constructing a highly thermally insulated house façade and method for producing same

Info

Publication number: EP3908713A1
Application number: EP19842357.6A
Authority: EP
Inventors: Franz Ebert
Original assignee: Fkn Fassaden & Co KG GmbH
Current assignee: Fkn Fassaden & Co KG GmbH
Priority date: 2019-01-09
Filing date: 2019-12-19
Publication date: 2021-11-17
Also published as: DE102019000111A1; WO2020143859A1

Abstract

The invention relates to a device and method for constructing a low-cost and highly thermally insulated house façade as part of a system of components having the following features: a) a plurality of upright contiguous frame parts made of aluminium profile bars comprising internal functional elements (2) such as windows and/or doors; b) a system of different insulation elements which fill the inner surface of the frame parts; c) a system of different installation elements; and d) a plurality of different profile elements for posts and seals.

Description

DEVICE OF A SYSTEM OF COMPONENTS FOR BUILDING A HIGHLY INSULATED HOUSE FACADE AND METHOD FOR THE PRODUCTION THEREOF

The application relates to a device of a system of components for the cost-effective construction of a highly thermally insulated house facade and a method for its production.

With the increasing demands on building thermal insulation as part of global warming, the thickness of insulating materials increases the demand for more efficient materials and systems for thermal insulation of buildings. A possible remedy here is insulation using Calostat thermal insulation. To the

State of the art is referred to the following publications.

For example, the Germans, based on the applicant's input, concern

Laid-open specification DE 10 2014 009 137 A1, a facade system with

fire resistant facade elements with high insulation for the

Facade construction in high-rise buildings and a process for their production.

The task on which this document is based is to:

fire-resistant insulation element for facade construction for installation at

To create high-rise buildings, in new buildings and renovations and to provide a process for its manufacture.

In claim 1 of this document, a facade system with

fire resistant facade elements with high insulation for the

Facade construction for high-rise buildings with the following features:

a) a facade element has an insulation with a 3-stage layering of an outer insulation board (5) made of hydrophobic silica and an inner insulation board (7) made of hydrophobic silica, with a vacuum insulation board (6 ) is stored, which consists of silica, which has been hermetically sealed with film and evacuated, b) a facade element has at least one outer cover plate (2) and

at least one inner cover plate (8),

c) a facade element has a plurality of, on the circumference of the

Facade element distributed, clamping elements (4) that the

Serve together the outer cover plate (2) and the inner cover plate (8) with the 3 - stage layering of the insulation plates (5,6,7), whereby one fireproof sealing strip (18) encloses the entire circumference of the vacuum insulating plate (6),

d) a distance and holding element (14) for receiving a

Facade element in connection with the existing

Facade systems.

The present invention has for its object a system of

To create components for the cost-effective construction of a house facade that combines high fire-resistant thermal insulation with a small footprint and to specify a corresponding process for its production.

This object is achieved by the device according to claim 1,

Device for building an inexpensive and highly insulated house facade as part of a system from

Components with the following features: a) a variety of upright connected

Frame parts made of aluminum profile bars with internal functional elements (2) such as windows and / or doors.

b) a system of various insulation elements filling the inner surface of the frame parts,

c) a system of various installation elements.

d) a variety of different profile elements for posts and seals and

that with the device an element for wall support or a

Facade element is made and

that it has a floor cross member (14) and / or a ceiling cross member (13) and / or an outer cover plate (15).

or.

the method of claim 4

Process for producing an inexpensive and highly - insulated house facade as part of a system from

Components with the following characteristics: a) Automatically running manufacturing process for manufacturing

all functional combination components for the construction of a house facade as part of a house or a house facade, b) metrological recording of all manufacturing data during production,

c) Comparison of the manufacturing data with previous manufacturing data and that CNC-controlled machining centers are used for all materials to be machined

and that autonomously driving assembly carriages are used and that 6 - axis robots are used to assemble the components and that RFID chips are used as well

Computer program with a program code for performing the method steps when the program is executed in a computer and a

Machine-readable medium with the program code of a computer program for performing the method when the program is executed in a computer

solved.

The device according to the invention and the underlying method are described in more detail below.

They show in detail:

Fiq. 1: a facade component as an element for the wall support (wall structure) a) front view, b) side view in section A - B

Fiq. 2: a facade component as an element for facade construction

(curtain wall)

Fiq.3: a facade component as an element to the wall - support in perspective Fiq.:4: a facade component as an element to the facade construction

Fiq. 4a: a combination component as a facade element,

Fiq.:5: a combination element as a facade element, front,

Fiq..5a: a combination component as a wall element,

Fiq.6: Manufacturing process for the production of combination elements

Fiq. 7a: cross section of an outer post profile

Fiq. 7b: cross section of a connecting element of the profile of the base frame 7 Fig. 7c: self-locking washer connection

FIG. 1 shows a facade component 1 which, according to its basic concept, is part of a house wall, ie as a fixed retaining wall, as in FIG. 1 a. or as part of a house facade, i.e. a curtain house facade. It is therefore a combination component that was designed in such a way that it is both inexpensive to manufacture and at the same time meets high thermal requirements.

The geometric dimensions of such a combination component are approximately 4 meters to 6 meters in length and approximately 2 meters 50 cm to 3 meters 50 cm in height.

The construction of a combination component consists of an aluminum frame, using Calostat thermal insulation.

The section A - B shown in FIG. 1a of the outer facade of this house wall with the functional elements 2 in the form of a door and two windows is shown in the transverse direction in FIG. Here again two windows can be seen in the combination component 1, a roof element 3 and a base plate 5 next to a ceiling element 4 of a floor ceiling.

FIG. 2 shows a combination component as a facade element, each combination element 1 being designated. Fiq.2a shows the same functional elements 2 as in Fiq.la.

The section A - B shown in cross section in FIG. 2b shows, next to one

Ceiling element 3 and three ceiling elements 4 of floor ceilings, and a base plate 5, floor props 6, which extend over the entire facade height. The building shown here is built in skeleton construction

Fiq.3a shows a combination component as a facade component for the wall support.

In addition to the three windows as functional elements 2, the base frame 7 made of aluminum and a stabilizing frame 8 can be seen in the floor area.

3b, the outer support post 9 of the frame 8 and three inner support posts of the frame 8 are additionally shown here.

Reference symbol 11 shows that FSW weld seams with high strength are used in production. Furthermore, temperature sensors 78, humidity sensors 79 and

Strain gauge strips 80 and an RFID chip 77 are installed in component 1. This chip has data for the assembly of the component 1 and additionally stores data during assembly and production. Subsequently, by radio transmission of the RFID chip, all data and the sensor data can be analyzed by means of a scanner and used for assembly in the building and for subsequent monitoring of the components 1 in the finished building.

In FIG. 4, a facade component is shown as an element for the facade structure in the vertical direction. Here, for example, 3 inner posts 12 and 2

Outer posts 34 of the base frame 7 are shown, as can be seen in FIG. 3, 3 windows being inserted as functional elements 2 by way of example. The distance and the number of the inner posts 12 depend on the number and size of the functional elements 2 used. In the upper area there is a horizontally

Ceiling cross member 13 corresponding to the base frame 7 from FIG. 3 and a floor cross member 14 corresponding to the base frame 7 from FIG. 3 are shown.

In Fig. 4, a side view corresponding to section A-B is also shown, the above reference numbers also appearing. Only the inner one

End plate 23 can also be seen here.

Fig. 4 further shows the top view corresponding to section B - C with a marked post 12 of the three pieces shown above and the

Floor cross member 14 of the base frame 7.

The drawing areas marked in the two circles lead to the

Fig.4a on the next page.

Fiq.4a: On this page, the cross section D-4 is shown in the upper circle, which includes the central base frame 7 and the window shown next to it as a functional element 2. This window 2 is in cross-section as a triple window 20 adjacent to the outer post profile 17 and the inner post profile 19 of the post 12, an outer cover plate 15 producing the cover with the window 20. The outer cover plate 15 can consist of fiber-reinforced composite materials which are reinforced and coated with graphene flakes to increase the weather resistance. The space between the inner post profile 19 and the outer post profile 17 is connected to a post connector 16, this space being made of a post insulation filling Calostat is filled out. Following the filling described, a five-layer extends

Insulation made from step-cut Calostat insulation boards 29, a vacuum insulating element 28 made of silica and two layers stacked on top of one another,

So-called front and rear end panels 27 and 26 of the insulation level 30 made of Fermazell panels and / or gps fiber panels. Following the

Insulation described is a steel plate 25 for stabilization and

Soundproofing with an overlying insulation board 24 of the installation level 31 and an angular end profile 21 of the installation level 31 and a stabilizing angle profile 22 is mounted, with a turn above it

strip-shaped circulation space 32 of level 31 with an overlying inner end plate 23 of installation level 31. The inner end plate 23 and the insulation plate 24 and the steel plate 25 form the installation level 31 of the combination component 1 and are connected to one another with the screw connection 70. The shown bracket of the plates 26, 27, 28 and 29 form the

Insulation level 30 of the combination element and are with the

Screw press connection 75 attached to the outer cover plate 15. The plates of the insulation level 30 are fastened by means of the rivet connection 72 through the cover plate 15 to the posts and to the cross members of the base frame 7. The bracket 31 shown forms the installation level of the combination component.

The plates 23, 24, 25 of the installation level 31 are fastened to the posts and trusses of the base frame 7 by the screw connection 71.

Fiq.:5: shows a combination element as a facade element, front,

The inner end plate 23 of the installation level 31 is formed together with the top cross member 33 of the stabilizing frame 8 and the bottom cross member 35 of the stabilizing frame 8 as well as the inner supporting post 10 and the outer supporting post 9 of the stabilizing frame as frame 8, the windows shown as functional elements 2 can be left out.

The side cuts A - B and B - C complete the combination element shown.

The cross sections D - 5 shown in the circles close the middle one

Support post 10 and the middle window (functional element 2) with.

Fiq..5a: a combination component as a wall element. On this page, the cross section D-5 is shown in the upper circle, which includes the central base frame 7 and the window shown as a functional element 2.

This window 2 is in cross-section as a triple window 20 adjacent to the outer post profile 17 and the inner post profile 19 of the post 12, an outer cover plate 15 producing the cover with the window 20. Of the

Space between the inner post profile 19 and the outer

Post profile 17 is connected to a post connector 16, this space being filled with a post insulation filling made from Calostat 18.

Following the filling described, a five-layer extends

Insulation made of step-cut Calostat insulation boards 29 (hydrophobic silica), a vacuum insulation element 28 made of silica and two stacked, so-called front and rear end panels 27 and 26 of the insulation level 30 made of Fermazell panels and / or gps fiber panels. At the end of the insulation described, a steel plate 25 for stabilization and sound insulation with an insulation plate 24 lying above it

Installation level 31 and an angular end profile 21 of the

Installation level 31 and a stabilizing angle profile 22 are mounted, with a strip-shaped circulation space 32 of level 31 with an inner end plate 23 of installation level 31 lying above it

The inner end plate 23, the insulation plate 24 and the steel plate 25 form the installation level 31 of the combination component.

A support post 34 is part of the stabilization frame 8 and forms the lateral end of the installation level 31. The stabilization frame 8 is fastened to the posts and cross members of the base frame 7 with the screw connections 73.

The shown bracket 30 of the panels 26, 27, 28 and 29 forms the insulation level 30 of the combination element and the bracket 31 shown forms the

Installation level of the combi component I. Also here are the

Connecting elements 70, 72, 75, which hold the insulation level 30 and the installation level 31 in the base frame 7, as shown in FIG. 4 a, shown

Fiq.6: Manufacturing process for the production of combination elements. This top view of Fig. 6 shows a diagram for the automatic production of cost-effective combination building elements of a highly thermally insulated house facade.

On the left side of FIG. 6, two production parts can be seen as parallel branches, which relate to the production of the base frame 7 and the stabilization frame 8 described earlier.

Production and assembly of the base frame 7.

Stations 36.37.38.40

Staton 36: profile rod magazine (bearing) for base frame 7

The profile bars (length 6m, preferably made of aluminum) are for posts 12, ceiling crossbeam 13, floor crossbeam 14. They are supplied as semi-finished products and are already connected with insulation connectors 16 and filled with hydrophobic silica 18.

The profile bars 17, 19 for the base frame 7 are fed from the store (magazine) 36 to the machining center 37 by means of a roller transport device.

Station 37: This is the machining center for aluminum profile bars of the

Basic frame 7.

In the fully automatically controlled machining center 37, the bars are cut to length by means of a fully automatically controlled saw. Each time

Requirement of the component 1 to be manufactured, the profile rods 12, 13, 14 are provided with fastening holes and internal threads.

Station 38 This is the buffer store for assembled profile bars.

The assembled profile bars 12, 13, 14, 34 for the base frame 7 to be manufactured in each case are assembled in the buffer store 38 and fed to the welding and assembly device 40 by means of a transport device.

Station 40: The welding and assembly device for the base frame7. There, the peripheral profiles 13, 14, 14 of the base frame 7 are joined at the corners in a horizontally lying welding and assembly device 40 by means of a friction welding device attached to a 6-axis robot. The friction welding process was started due to its low heat development the joining partners and the statically highly resilient welded joint for the production of the base frame 7. The inner base posts 12 are on the upper and lower horizontally extending profile rod 13, 14 of the

Base frame 7 mechanically releasably connected. This is done using a feeding and screwing device guided by a 6 - axis robot. The individual manufacturing steps of the base frame 7 are monitored with sensors. The sensor data are sent to a central control and computing system

Analysis and control of the production process sent.

After the base frame has been completed and checked by a 3D graph-based light sensor and a device for pattern recognition, the frame 7 is fed to the joining device 39 and brought into a vertical position by means of a special transport and erecting device.

Manufacture and assembly of the stabilizing frame 8

Stations 69.68.63.62

Station 69: This is the magazine (bearing) for profile bars of the stabilizing frame 8. The profile bars 9, 10 (length 6 m made of steel for the stabilizing frame 8) are fed from the bearing 69 to the machining center 68 by means of a roller transport device.

Station 68: This is a CNC controlled machining center for the

Assembling the steel profiles of the stabilizing frame 8.

In the fully automatically controlled machining center 68, the bars are cut to length by means of a fully automatically controlled saw. Depending on the requirement of the component 1 to be manufactured, the profile rods 9 and 10 are also included

Provided mounting holes and internal threads and conveyed into the buffer bearing 63.

Station 63: A buffer store for assembled steel profile bars for the frame 8. The assembled professional rods 9 and 10 for the respective stabilizing frame 8 are assembled in the buffer store 63 and the

Welding and assembly device 62 fed by means of a transport device.

Station 62 This is a welding and assembly device for the construction of the

Stabilizing frame 8.

There the circumferential profiles 9, 33 and 35 of the stabilizing frame 8 are placed in a horizontally lying welding and assembly device 62 at the corners by means of a friction welding device attached to a 6-axis robot

put together. The friction welding process was due to its low heat development at the joining partners and the high static load

Welded connection selected for the production of the stabilizing frame 8. The inner support posts 10 become horizontal at the upper and lower

extending profile rods 33 and 35 of the stabilizing frame 8 mechanically detachably connected. This is done by means of a screw feeding and screwing device guided by a 6 - axis robot. The single ones

Manufacturing steps of the stabilization frame 8 are monitored with sensors. The sensor data are sent to the central control and computing system for analysis and control of the production process. After the frame 8 is completed and a 3D graph based light sensor and a

Pattern recognition was checked, the frame 8 of the joining device 39 is fed vertically by means of a special transport and erection device.

Graphene light sensors are 1000 times more sensitive to light than all previously used CCP sensors and can focus on every level of the captured image with just a few layers and thus generate 3D images. The resulting high resolution of the 3D images enables the smallest irregularities in components to be recognized.

Station 39: joining device

Depending on the design, whether facade element or wall element, base frame 7 and stabilizing frame 8 are now fed to device 39 in the vertical position and aligned congruently. Using a feed and screwing device fed by a 6 - axis robot, the two

The frame is mechanically detachably joined by means of the screws 74 shown in FIG. 5a and on the autonomously moving transport and assembly mount 67 by means of a clamping and fixing device in a vertical position for further

Machining and assembly attached. The mounting carriage 67 can be equipped with graphene batteries to enable shorter charging cycles and longer operating times.

Station 60: correction and measurement station.

The transport carriage 67 then moves with the frame on the carriageway 66 to the correction and measurement station 60. The measurement is carried out by means of 3D sensors and the fine alignment of the frame and the inner posts 12. Furthermore, the temperature sensors 78, the

Moisture sensors 79, as well as the strain gauges 80 and the RFID chip 77 installed in the base frame. In the wall element, strain gauges are fastened in the stabilizing frame 8. The RFID chip is used for the further manufacture and assembly of the component I. The sensors 78, 79, the chip 77 and measuring strips are glued in the respective frame.

Production and assembly of the insulation level 30

Stations 42.65.43.46.44.41.45

Station 42: This is about the assembly of the end plates 15 of the insulation level 30. From the storage located in station 42, the composite panels are fed to a fully automatic sawing device and cut to the sizes of the insulation level 30 required for component 1 End plates 15 are provided on a CNC-controlled drilling table with the necessary fastening holes and internal threads and brought by roller transport device into the pre-assembly device 44 for further processing.

Station 65: .Buffer storage for pre-assembled vacuum insulation elements,

In the buffer store 65, the prefabricated vacuum insulation elements 28 supplied with silica filling for the corresponding insulation level 30 are pre-sorted and cut to the plates 29 and transported to the station 43 by means of a conveyor.

Station 43: assembly device for plates 29 made of hydrophobic

Silica. From the storage located in station 43, the sheets of hydrophobic silica are turned into a fully automatically controlled sawing device supplied and cut to the necessary sizes for the component 1 of the insulation level 30. Then the cut insulation boards 29 and the vacuum insulation elements 28 supplied from the buffer store 65 are together into the preassembly station 44 of the insulation level 30 by means of roller conveyors

Further processing delivered

Station 46 :. Assembly device for the front end plates 27 and the rear end plates 26. The plates made of different composite materials,

for example plasterboard or fiber composite, fed to a CNC-controlled sawing system and cut to the appropriate dimensions. Then the plates 27 and the plates 26 are fed by roller conveyors to the pre-assembly station 44 of the insulation level 30 for further processing.

Station 44: pre-assembly - device of the elements 15.29.28.27, 26 of the insulation level 30. The assembled panels 26 and 27 are placed horizontally in the order of the panels 26 and 27 by a conveyor on a mounting device and fixed by means of a lateral clamping device. By means of a 6-axis robot with a suction gripping device, first the vacuum insulating element 28 and then the outer cover plate 15 are placed and fixed precisely on the composite plates 26, 27 lying horizontally in the fixing and mounting device. Then the plates 15, 29.28.27.26 with the

Connecting elements 75 (see Fig. 4a) connected to a kind of panel of the insulation level 30. The connection is made by means of a 6 - axis robot - guided feeding and pressing device. The pre-assembled elements of the insulation level 30 are then fed to the assembly station 41.

Station 41: assembly station of insulation level 30 in the frame construction.

The preassembled elements of the insulation level 30 are a kind of panel in the on the mount 67, which is located on the assembly site of the insulation and

Installation level 45 is located, fixes the frame construction depending on the design as a facade element with base frame 7 or as a wall element with frame 7 and 8 by means of a 6-axis robot 74, which is equipped with a suction gripping device, and by means of rivet connection 72 to the base frame 7 connected. This is done using a 6-axis robot-guided feeding and riveting device.

Production and assembly of the installation level 31

Stations 61.64.55.58. 59.45

Station 61: assembly of insulation boards 24 on installation level 31.

From the warehouse located in station 61, insulation boards become one

Fully automatic sawing device supplied and cut to the size required for component 1 on installation level 31 and provided with longitudinal channels for installation channels as required. Then the

cut insulation boards 24, depending on the specification, fitted with the installation channels and brought into the preassembly device 58 by roller transport device.

Station 64: assembly of steel plates 25 on installation level 31.

Steel plates become one of the bearings in station 64

Fully automatic LASER cutting device fed and on the for the

Component 1 cut required sizes of the installation level 31.

The cut steel plates 25 are then provided with the necessary fastening holes and internal threads on a CNC-controlled drilling table and brought into the pre-assembly device 44 for further processing by means of a roller transport device. In addition, the station 64

Stabilizing angle profiles 22 and end profiles 21, depending on the design of component 1, are cut to length in a CNC machining center and provided with the necessary fastening holes and internal threads. Then the processed steel plates 25, angle profiles 22 and end profiles 21 for

Pre-assembly brought to station 58 using conveyor technology.

Station 55: assembly of the end plates 34 of the installation level 31

From the warehouse located in station 55, fiber or composite panels are fed to a fully automatic sawing device and cut to the sizes required for component 1 on installation level 31, and on a CNC - controlled drilling and milling table with the necessary mounting holes and the Provide recesses and openings for installation elements. The assembled end plates 23 are then conveyed into the preassembly device 58 by means of a roller transport device.

Station 58: Pre-assembly - device of elements 23, 24, 25 of the inst. - level 31

Assembly device spent and fixed and easily by means of a heating device integrated in the assembly device for faster drying of the adhesive

preheated .. Then on the preheated steel plate 25 by means of a

Bonding device of special components - adhesive partially applied to the steel plate 25. Using a 6-axis robot with a suction gripping device, the insulating plate 24 and then the end plate 23 are first placed and fixed precisely on the steel plate 25 lying horizontally in the fixing and mounting device. Then the plates 25, 24, 23 of the installation level 31 are attached self - tapping screws 70 connected by a 6 - axis robot guided feeding and screwing device

End profile 21 and the angle profile 22 on the pre-assembled panel

Installation level 31 glued flush using an adhesive device. Then the pre-assembled elements of the installation level 31 are fed to the assembly site.

Station 59: assembly station at installation level 31.

The preassembled elements of the installation level 31 are a kind of panel in the on the mount 67 which is in the mounting section 45 of the insulation and

Installation level of the carriageway 66, fixed frame construction depending on the version used as a facade element with base frame 7 or as a wall element with frames 7 and 8 by means of 6 - axis robot 74, which is equipped with a suction gripping device, and by means of screw connection 71 with the

Base frame 7 connected. This is done using a 6-axis robot-guided feeding and screwing device.

Assembly of the functional elements 2 in the combination - component stations 47 48. 53 .. 56. 57.

Station 48: buffer storage and assembly station for functional elements 2 In the buffer store, the functional elements 2, on the insulation level, in the combination component 1, such as special windows, doors or sun protection devices, with the necessary accessories and fastening elements

equipped and compiled for the respective combination component 1 depending on the equipment and stacked vertically on special T-pallets according to the calculated assembly process, following the process. The loaded T-pallets are then brought into the assembly station 47 by means of a driverless transport vehicle for further processing of the functional elements 2.

Station 47: insulation-level assembly site for functional elements 2

At assembly site 47, internal functional elements 2 are inserted into component 1 by means of sensor-controlled 6-axis robots with suction grippers and by means of self-locking terminal strips or one

Fastening element assigned to functional element 2 in frame 7, fixed on carriage 67, which is located in assembly section 57 of functional elements 2 on roadway 66. Then the outside ones

Functional elements 2, for example, the sun protection, such as slats or awnings, using a sensor - controlled 6 - axis robot

Screwing device fastened mechanically detachable

Station 53: buffer storage and assembly station for functional elements 2 and installation elements for installation in installation level 31.

In the buffer store, the functional elements 2 on the installation level - in the combi component 1 such as windows and doors - are equipped with the necessary accessories and fastening elements and, according to the calculated assembly process, stacked vertically on special T pallets according to the sequence. Then the loaded T - Pallets brought into the assembly station 56 by means of a driverless transport vehicle for further processing of the functional elements 2.

Station 56: installation levels - assembly site on the side for functional elements 2 At assembly site 56, functional elements 2 are installed on the installation side by means of sensor-controlled 6-axis robots with suction pads into component 1 and by means of self-locking terminal strips or fastening element in frame 7 assigned to functional element 2, , on the carriage 67, which is in the mounting section 57 of the functional elements 2 is located on the road 66

Installation of the installation elements in the combination component

Stations 49.53. 54.

Station 53: buffer storage and assembly station for functional elements 2 and installation elements for installation in installation level 31

The installation elements of the building services, the

on the installation level - in the combi component 1 are fitted with the necessary accessories and fasteners and put together for the combi component 1 depending on the equipment and stacked on special pallets according to the calculated assembly process. The loaded pallets are then brought into the assembly station 54 by means of a driverless transport vehicle for further processing of the installation elements. Station 54: Installation level - side assembly place for installation elements At assembly place 54, the installation elements of the building services are placed in the combination component 1, which is on the carriage 67, which is located in the

Mounting section 49 of the installation elements located on the road 66, attached to the installation level 31.

Quality control and shipping

Stations: 49.50.76.51, 52

Station: 49: Montaa section of the installation elements on lane 66

After assembling the building services elements in installation level 31, the finished combi component is lifted and lifted

Transport device 50 detached from the carriage 67 and raised. The unloaded carriage passes under the pallet station 52 and is available for the next cycle of the combination component production. By means of the lifting and transport device 50, the finished component 1 is moved across the lane 66 to the test and control station 76 and parked on its special test ramp.

Station 76: test and control station for final inspection

Here the component is optically measured and using graphs -

Light sensor and pattern recognition checked. The production data of the RFID Chips are read out by scanner and compared with the newly generated data, analyzed and used for control and maintenance and as service data of the production system. The data stored in the chip also serve for identification and further processing in the building.

Station 51: T-pallet for stacking finished combination components 1 After the final inspection, the finished component 1 is vertically stacked for dispatch by means of the lifting and transport device 50 into a special T-pallet 51, which is located in the pallet station 52. The filled T-pallets are brought via pallet station 52 for further transport to the truck loading station.

Fig. 7: shows cross sections through special profiles of the base frame, FIG. 7 a shows the cross section through a profile of the outer end post 34 from the base frame 7. The outer post profile 17 can be seen

each connected to a post connector 16. On the left side, the extended outer web, which includes the insulation level 30 and the installation level 31, is shown. The profile described here can also be used as an upper truss profile 13 and a lower truss profile 14. Fig. 7b shows the cross section of the profiles of a connecting element of the base frame 7, which connects two combination components 1 in the building.

The outer post profile 17 and the inner post profile 19 each have a U-shaped outer web in which the connecting and sealing element 82 vertically connects the opposite outer posts 34 of the base frame 7 of the combination elements 1 in the building. The resulting cavity of the connected outer posts 34 is with the

Insulation board 81 (insulation filling made of hydrophobic silica) filled. Fiq.7c Self-locking washer connection

The between the outer post profile 17 and the inner post profile 19 glass pane 20 (functional element 2) of the inner posts 12 is by means of the rubber seals 83 and the glass bar 84 on the

Clamp bracket 85 held. On the right, the connecting element 16, between the outer post profile 17 and the inner post profile 19, can be seen. List of reference numbers combi component

Functional element

Roof element

Ceiling element (floor ceiling)

Base plate

Storey - prop

Base frame made of aluminum

Stabilization frame (support frame)

Outer support post (from frame 8)

Inner support post (from frame 8)

FSW - weld seam

Base frame posts 7

Ceiling crossbeam of base frame 7 (ceiling beam)

Floor crossbeam of base frame 7 (floor bar)

Outer cover plate

Installation connector for post profiles (19, 17)

Outer post profile

Post - insulation filling (Calostat)

Inner post profile

Triple window (from functional element 2)

Final profile of installation level 31

Stabilizing angle professional at installation level 31

Inner end plate of installation level 31

Insulation board at installation level 31

Steel plate (stabilization, sound insulation)

Rear end plate of insulation level 30 (Ferma cell, gypsum fiber) Front end plate of insulation level 30 (Ferma cell, gypsum fiber) Vacuum insulating element (silica)

Calostat - insulation element - panels (hydrophobic silica) Insulation level of the combination component

Installation element of the combination component

Circulation room on level 31

Ceiling traverse (stabilizing frame)

Support post (stabilizing frame)

Floor crossbar (stabilization frame)

Profile bars - magazine for base frame 7

Machining center (aluminum - profile bars)

Buffer bearing (for aluminum profile bars)

Joining device for base frame 7 and stabilizing frame 8

Welding and assembly device for base frame 7

Space for joining device for elements of installation level 31

Assembly of insulation boards 29 on installation level 31

Assembly of steel plates 25 of installation level 31

Pre-assembly - device of elements 23, 24, 25 of inst. - level 31

Combination element - frame w. mont. Insulation - level 30 and inst. - level 35

Assembly device of the end plates 23 of the install. - Level 23

Left assembly - device and machining - space for functional elements 26

Buffer storage for functional elements 2 and accessories

Fully assembled combination component ready for packaging

Lifting and loading device for combination element 1 for stacking in T

- Pallet 51 of finished combination components 1

T - pallet for vertical stacking of finished combination components 1 T - pallet station for the removal of combination components 1 assembly of functional elements 2 and accessories

Quality control facility

Confectionery device rear end panel 26 and front. Finalppl.27 Right assembly - device and assembly - space for funct. - Elements 2 combination elements - frame with installed Install. -Elements and insulation

- Elements 30 and fastening elements 2

Pre-assembly device for elements 26, 27, 28, 29, 15 of insulation level 30

Assembly device for elements 26, 27, 28, 29, 15 of insulation level 30 in the combination component frame 45 Correction and measurement station for combination components - frame Assembly device for plates 29 made of hydrophobic silica and joint - device for insulation boards 29 and end plates 15 Welding and assembly device for stabilizing frames 8 buffer bearings for assembled steel profile bars for frame 8

Assembly device and buffer store for vacuum insulation elements 28

Assembly device end plates 15

Roadway for autonomously driving LLafette

Autonomous assembly mount (platform) for the automatic assembly of the combination component 1

Machining center for assembling the steel profiles for the stabilizing frame 8

Magazine for profile bars for the stabilization frame 8

Screw connection of installation level 31 of elements 23, 24, 25 screw connection connects installation level 31 to base frame 7 rivet connection of outer cover plate 15 to base frame 7 of insulation level 30

Screw connection of the base frame 7 with the stabilizing frame 8

Assembly 6-axis robot

Connection element of the insulation level 30

Test and control station for final inspection

RFID chip

T emperature sensor

Humidity sensor

Strain gauges

Insulation filling of the connection profiles (hydrophobic silica)

Connection and sealing element

Rubber seal

Self-locking glazing bead for functional element 20

Clamping bracket of the glazing bead 84

Claims

Claim 1:

Components with the following features: e) a variety of upright connected

f) a system of various insulation elements filling the inner surface of the frame parts,

g) a system of various installation elements.

h) a variety of different profile elements for posts and seals.

Claim 2:

Device according to claim 1,

characterized,

that with the device an element for wall support or a

Facade element is manufactured.

Claim 3:

Device according to claim 1

characterized,

Claim 4:

Components with the following characteristics:

a) Automatically running manufacturing process for manufacturing

c) Comparison of the manufacturing data with previous manufacturing data Claim 5;

Method according to claim 4,

characterized,

that CNC-controlled machining centers are used for all materials to be machined

Claim 6:

Method according to claim 4 or 5,

characterized,

that autonomous assembly mountings are used.

Claim 7

The method of claim 4, 5 or 6

characterized,

that 6-axis robots are used to assemble the components.

Claim 8:

Method according to one of claims 4 to 7,

characterized,

that RFID chips are used.

Claim 9:

Computer program with a program code for performing the method steps according to one of claims 4 to 8, if the program is executed in a computer.

Claim 10:

Machine-readable medium with the program code of a computer program for performing the method according to one of claims 4 to 8, when the program is executed in a computer.