EP3897961A1 - Reacteur pour la conversion du dioxyde de carbone - Google Patents
Reacteur pour la conversion du dioxyde de carboneInfo
- Publication number
- EP3897961A1 EP3897961A1 EP19827748.5A EP19827748A EP3897961A1 EP 3897961 A1 EP3897961 A1 EP 3897961A1 EP 19827748 A EP19827748 A EP 19827748A EP 3897961 A1 EP3897961 A1 EP 3897961A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- reactor
- longitudinal channel
- support
- wire electrode
- carbon dioxide
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
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- B01J19/00—Chemical, physical or physico-chemical processes in general; Their relevant apparatus
- B01J19/08—Processes employing the direct application of electric or wave energy, or particle radiation; Apparatus therefor
- B01J19/087—Processes employing the direct application of electric or wave energy, or particle radiation; Apparatus therefor employing electric or magnetic energy
- B01J19/088—Processes employing the direct application of electric or wave energy, or particle radiation; Apparatus therefor employing electric or magnetic energy giving rise to electric discharges
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- B01J19/00—Chemical, physical or physico-chemical processes in general; Their relevant apparatus
- B01J19/24—Stationary reactors without moving elements inside
- B01J19/2415—Tubular reactors
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- B01J19/2415—Tubular reactors
- B01J19/242—Tubular reactors in series
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- B01J23/00—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
- B01J23/70—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper
- B01J23/74—Iron group metals
- B01J23/755—Nickel
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- B01J8/00—Chemical or physical processes in general, conducted in the presence of fluids and solid particles; Apparatus for such processes
- B01J8/02—Chemical or physical processes in general, conducted in the presence of fluids and solid particles; Apparatus for such processes with stationary particles, e.g. in fixed beds
- B01J8/06—Chemical or physical processes in general, conducted in the presence of fluids and solid particles; Apparatus for such processes with stationary particles, e.g. in fixed beds in tube reactors; the solid particles being arranged in tubes
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- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C1/00—Preparation of hydrocarbons from one or more compounds, none of them being a hydrocarbon
- C07C1/02—Preparation of hydrocarbons from one or more compounds, none of them being a hydrocarbon from oxides of a carbon
- C07C1/04—Preparation of hydrocarbons from one or more compounds, none of them being a hydrocarbon from oxides of a carbon from carbon monoxide with hydrogen
- C07C1/0405—Apparatus
- C07C1/041—Reactors
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- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C1/00—Preparation of hydrocarbons from one or more compounds, none of them being a hydrocarbon
- C07C1/02—Preparation of hydrocarbons from one or more compounds, none of them being a hydrocarbon from oxides of a carbon
- C07C1/12—Preparation of hydrocarbons from one or more compounds, none of them being a hydrocarbon from oxides of a carbon from carbon dioxide with hydrogen
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- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C29/00—Preparation of compounds having hydroxy or O-metal groups bound to a carbon atom not belonging to a six-membered aromatic ring
- C07C29/15—Preparation of compounds having hydroxy or O-metal groups bound to a carbon atom not belonging to a six-membered aromatic ring by reduction of oxides of carbon exclusively
- C07C29/151—Preparation of compounds having hydroxy or O-metal groups bound to a carbon atom not belonging to a six-membered aromatic ring by reduction of oxides of carbon exclusively with hydrogen or hydrogen-containing gases
- C07C29/152—Preparation of compounds having hydroxy or O-metal groups bound to a carbon atom not belonging to a six-membered aromatic ring by reduction of oxides of carbon exclusively with hydrogen or hydrogen-containing gases characterised by the reactor used
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- C07C29/00—Preparation of compounds having hydroxy or O-metal groups bound to a carbon atom not belonging to a six-membered aromatic ring
- C07C29/15—Preparation of compounds having hydroxy or O-metal groups bound to a carbon atom not belonging to a six-membered aromatic ring by reduction of oxides of carbon exclusively
- C07C29/151—Preparation of compounds having hydroxy or O-metal groups bound to a carbon atom not belonging to a six-membered aromatic ring by reduction of oxides of carbon exclusively with hydrogen or hydrogen-containing gases
- C07C29/153—Preparation of compounds having hydroxy or O-metal groups bound to a carbon atom not belonging to a six-membered aromatic ring by reduction of oxides of carbon exclusively with hydrogen or hydrogen-containing gases characterised by the catalyst used
- C07C29/156—Preparation of compounds having hydroxy or O-metal groups bound to a carbon atom not belonging to a six-membered aromatic ring by reduction of oxides of carbon exclusively with hydrogen or hydrogen-containing gases characterised by the catalyst used containing iron group metals, platinum group metals or compounds thereof
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- H05H—PLASMA TECHNIQUE; PRODUCTION OF ACCELERATED ELECTRICALLY-CHARGED PARTICLES OR OF NEUTRONS; PRODUCTION OR ACCELERATION OF NEUTRAL MOLECULAR OR ATOMIC BEAMS
- H05H1/00—Generating plasma; Handling plasma
- H05H1/24—Generating plasma
- H05H1/2406—Generating plasma using dielectric barrier discharges, i.e. with a dielectric interposed between the electrodes
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- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05H—PLASMA TECHNIQUE; PRODUCTION OF ACCELERATED ELECTRICALLY-CHARGED PARTICLES OR OF NEUTRONS; PRODUCTION OR ACCELERATION OF NEUTRAL MOLECULAR OR ATOMIC BEAMS
- H05H1/00—Generating plasma; Handling plasma
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- H05H1/2406—Generating plasma using dielectric barrier discharges, i.e. with a dielectric interposed between the electrodes
- H05H1/2431—Generating plasma using dielectric barrier discharges, i.e. with a dielectric interposed between the electrodes using cylindrical electrodes, e.g. rotary drums
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- H05H—PLASMA TECHNIQUE; PRODUCTION OF ACCELERATED ELECTRICALLY-CHARGED PARTICLES OR OF NEUTRONS; PRODUCTION OR ACCELERATION OF NEUTRAL MOLECULAR OR ATOMIC BEAMS
- H05H1/00—Generating plasma; Handling plasma
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- H05H1/2406—Generating plasma using dielectric barrier discharges, i.e. with a dielectric interposed between the electrodes
- H05H1/2443—Generating plasma using dielectric barrier discharges, i.e. with a dielectric interposed between the electrodes the plasma fluid flowing through a dielectric tube
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- H05H—PLASMA TECHNIQUE; PRODUCTION OF ACCELERATED ELECTRICALLY-CHARGED PARTICLES OR OF NEUTRONS; PRODUCTION OR ACCELERATION OF NEUTRAL MOLECULAR OR ATOMIC BEAMS
- H05H1/00—Generating plasma; Handling plasma
- H05H1/24—Generating plasma
- H05H1/2406—Generating plasma using dielectric barrier discharges, i.e. with a dielectric interposed between the electrodes
- H05H1/2443—Generating plasma using dielectric barrier discharges, i.e. with a dielectric interposed between the electrodes the plasma fluid flowing through a dielectric tube
- H05H1/245—Generating plasma using dielectric barrier discharges, i.e. with a dielectric interposed between the electrodes the plasma fluid flowing through a dielectric tube the plasma being activated using internal electrodes
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- C07C2523/38—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group C07C2521/00 of noble metals
- C07C2523/40—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group C07C2521/00 of noble metals of the platinum group metals
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- C10L2290/00—Fuel preparation or upgrading, processes or apparatus therefore, comprising specific process steps or apparatus units
- C10L2290/38—Applying an electric field or inclusion of electrodes in the apparatus
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- C10L3/00—Gaseous fuels; Natural gas; Synthetic natural gas obtained by processes not covered by subclass C10G, C10K; Liquefied petroleum gas
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- H05H2245/10—Treatment of gases
- H05H2245/15—Ambient air; Ozonisers
Definitions
- the present invention belongs to the field of conversion of carbon dioxide and / or carbon monoxide, and relates more particularly to a reactor for the conversion of carbon dioxide and / or carbon monoxide into hydrocarbon and / or alcohol, as well as a process for converting carbon dioxide and / or carbon monoxide using such a reactor.
- Carbon dioxide is produced in large quantities industrially, often in the form of waste. There is a growing need to decrease carbon dioxide emissions. For this purpose, it is possible to convert carbon dioxide into a recoverable element, such as a hydrocarbon and / or an alcohol.
- Gao et al. [1] describes a fixed bed catalytic reactor used to convert carbon dioxide to hydrocarbon.
- the catalyst of such a reactor should be used at a temperature of about 350 ° C and at a pressure above 20 bar to convert carbon dioxide.
- the catalyst is deposited on the surface of a support (for example a metal grid or a silica element) forming a fixed structure.
- Gaseous reactants circulate in the reactor above the fixed structure and react on the surface of the latter with the catalyst.
- the reaction is controlled in temperature by a flow of a heat transfer fluid in contact with the reactor.
- this type of reactor requires the installation of numerous pieces of equipment in order to satisfy the pressure and temperature conditions required for the conversion of carbon dioxide. The implementation of this equipment results in a high production cost of the device comprising the reactor [2].
- Hoeben et al. [4] describe a reactor allowing the methanisation of carbon monoxide and potentially carbon dioxide at room temperature.
- the reactor includes an NiCr alloy electrode and a water bed. High voltage discharges are transmitted to the electrode, so as to generate a plasma in the reactor. This document also specifies that it is thus possible to hydrogenate carbon monoxide, and potentially carbon dioxide, without using a catalyst for the reaction.
- this reactor only makes it possible to detect traces of the methanisation of CO2, but does not make it possible to convert the CO2 at rates sufficient for an industrial application.
- This document indicates in particular that the improvement of the methanisation rate of CO2 could be obtained by using a nickel-based catalyst with a plasma at low temperature, by using pulsed corona type discharges having a rise time less than a nanosecond and by adjusting the spatial and energy distribution of the plasma.
- An object of the invention is to provide a solution for converting carbon dioxide and / or carbon monoxide to hydrocarbon and / or alcohol at atmospheric pressure and at low temperature. Another object of the invention is to provide a solution for converting carbon dioxide and / or carbon monoxide with a flow rate greater than the flow rates described in the prior art. Another object of the invention is to provide a reactor structure for the conversion of carbon monoxide and / or carbon dioxide adapted to said higher flow rate.
- the present invention relates to a reactor for the conversion of carbon dioxide and / or carbon monoxide into hydrocarbon and / or into alcohol comprising:
- a support made of electrically and thermally conductive material, said support forming the wall or walls of at least one longitudinal channel which passes through the support and also playing the role of cathode of the reactor,
- each wire electrode forming an anode of the reactor, each wire electrode extending inside each longitudinal channel, along said longitudinal channel, and being arranged at a distance from the wall (s) of said longitudinal channel, each electrode wire being possibly covered with an electrically insulating layer along the part of the wire electrode extending inside said longitudinal channel,
- the longitudinal channel is a cylinder of revolution
- the wire electrode is arranged along the axis of revolution of the cylinder of revolution
- each longitudinal channel is provided with two plugs of electrically insulating material respectively disposed at each end of said longitudinal channel, each plug being permeable to gas and having a through passage in which the wire electrode is inserted,
- the support is made of metal, in particular steel and preferably stainless steel,
- the longitudinal channel has a diameter of less than 2 cm, in particular less than 1 cm, and the length of the channel is less than 20 cm, in particular less than 10 cm and preferably less than 5 cm,
- the catalyst comprises at least one element chosen from cerium dioxide, such as mesoporous cerium dioxide, nickel, zirconium dioxide, hydrotalcite, clay and their mixtures,
- the support also forms a flow channel for a heat transfer fluid, and at least one obstacle, preferably a pillar, in the flow channel for the heat transfer fluid, each obstacle comprising a single longitudinal channel, the flow channel for the heat transfer fluid and said longitudinal channel being separated by the support,
- the reactor includes a two-dimensional network of longitudinal channels according to a plane of the network, preferably a hexagonal network of longitudinal channels, the longitudinal channels being mutually parallel and perpendicular to the plane of the network,
- the network has a mesh defining a mesh surface
- the shape of the support is adapted so that the average speed of the heat transfer fluid in flow measured on a mesh surface in a plane parallel to the plane of the network and centered on an axis of revolution of a first cylinder, ie between 0.5 and 1.5 times the average speed of the heat-transfer fluid on a mesh surface in a plane parallel to the plane of the network and centered on an axis of revolution of a second neighboring cylinder of the first cylinder.
- Another object of the invention is a device for converting carbon dioxide and / or carbon monoxide into hydrocarbon and / or alcohol, comprising a pipe having a main flow axis, the pipe comprising at least one reactor according to au at least one embodiment of the invention, preferably a plurality of reactors according to at least one embodiment of the invention, arranged along at least part of the pipe, each support of each reactor extending mainly according to at least part of a section normal to the main axis of flow of the pipe, the support being formed and arranged in the pipe so that the longitudinal channels are parallel to the main axis of flow of the pipe.
- the pipe has a fluid inlet and a fluid outlet, and also comprises:
- a gas diffuser comprising carbon dioxide or carbon monoxide and hydrogen, connected to the fluid inlet, and
- At least one condenser connected to the fluid outlet and adapted to condense at least one element among water and a hydrocarbon.
- Another object of the invention is a process for converting carbon dioxide and / or carbon monoxide, comprising the steps of:
- the method further comprises a step (d) of controlling the temperature between 150 ° C and 300 ° C, and preferably between 250 ° C and 300 ° C, inside the reactor.
- the temperature control step (d) comprises for example the injection of the heat transfer fluid, or the circulation of the heat transfer fluid in a loop, in the flow channel of a reactor according to one embodiment of the invention.
- the electrical potential applied in step (c) has a frequency between 1 MHz and 20 MHz.
- FIG. 1 schematically illustrates part of a reactor according to an embodiment of the invention, comprising a longitudinal channel
- FIG. 2 schematically illustrates part of a reactor according to an embodiment of the invention, comprising a wire electrode and two plugs,
- FIG. 3 schematically illustrates part of a reactor according to an embodiment of the invention, comprising a wire electrode and two plugs,
- FIG. 4 schematically illustrates part of a device according to an embodiment of the invention, comprising a reactor
- FIG. 5 schematically illustrates a section through a reactor according to an embodiment of the invention, comprising a network of longitudinal channels
- FIG. 6 schematically illustrates a reactor according to an embodiment of the invention, comprising a network of longitudinal channels
- FIG. 7 diagrammatically illustrates a reactor according to an embodiment of the invention, comprising a network of longitudinal channels, and a flow channel for the heat-transfer liquid,
- FIG. 8 schematically illustrates a device according to an embodiment of the invention, comprising a reactor according to an embodiment of the invention
- FIG. 9 schematically illustrates a device according to an embodiment of the invention, comprising four reactors,
- FIG. 10 schematically illustrates a device according to an embodiment of the invention
- FIG. 11 schematically illustrates a reactor according to an embodiment of the invention, comprising a network of longitudinal channels,
- FIG. 12 schematically illustrates a reactor according to an embodiment of the invention, comprising a network of longitudinal channels,
- FIG. 13 schematically illustrates a reactor according to an embodiment of the invention, comprising a network of longitudinal channels,
- FIG. 14 illustrates a digital simulation of the local speed of a flow of heat-transfer fluid in a flow channel according to a preferred embodiment of the invention
- FIG. 15 illustrates a numerical simulation of the local speed of a flow of heat transfer fluid in a flow channel according to an embodiment of the invention
- FIG. 16 illustrates a digital simulation of the local temperature of a flow of heat transfer fluid in a flow channel according to a preferred embodiment of the invention
- FIG. 17 illustrates a digital simulation of the local temperature of a flow of heat-transfer fluid in a flow channel according to an embodiment of the invention
- FIG.18 - Figure 18 schematically illustrates a process for converting carbon dioxide and / or carbon monoxide according to an embodiment of the invention
- FIG. 19 schematically illustrates the use of a device according to an embodiment of the invention in a system comprising a source of carbon dioxide,
- FIG. 20 schematically illustrates part of a reactor according to an embodiment of the invention for generating plasma in DBD
- FIG. 21 schematically illustrates part of a reactor according to an embodiment of the invention for generating plasma in DBD
- FIG. 22 schematically illustrates part of a reactor according to an embodiment of the invention, for a generation of pulsed plasma.
- diameter of a longitudinal channel designates, in the present invention, the maximum dimension of a normal section of said longitudinal channel.
- hydrocarbon denotes, in the present invention, a saturated or unsaturated, linear or branched hydrocarbon molecule, or a mixture of such molecules. Preferably, it is methane.
- alcohol denotes, in the present invention, a molecule of formula R-OH where R represents a saturated or unsaturated, linear or branched hydrocarbon chain, or a mixture of such molecules. Preferably, it is methanol.
- heat transfer fluid denotes, in the present invention, a fluid suitable for the transport of heat between two sources of temperatures. It can be oil, air, and / or an aqueous solution, and preferably oil.
- Reactor 1 is adapted to convert carbon dioxide and / or carbon monoxide into a hydrocarbon and / or an alcohol by generation of a plasma in reactor 1.
- FIG. 1 schematically illustrates part of a reactor 1 for the conversion of carbon dioxide and / or carbon monoxide into hydrocarbon and / or alcohol according to an embodiment of the invention.
- the reactor 1 comprises a support 2 made of electrically and thermally conductive material.
- the support 2 is preferably made of metal, in particular steel, and preferably stainless steel. Thus, the thermal, electrical and mechanical performances of the support 2 are maximized.
- the support 2 forms the wall or walls of at least one longitudinal channel 3.
- the longitudinal channel 3 passes through the support 2.
- the longitudinal channel 3 has in particular a diameter less than 10 cm, in particular less than 5 cm, and preferably less than 2 cm.
- the length of the longitudinal channel 3 is preferably less than 20 cm, in particular less than 10 cm, and more preferably less than 5 cm.
- the reactor 1 comprises at least one wire electrode 4, which forms an anode of the reactor 1.
- the wire electrode 4 is arranged at a distance from the wall (s) of the longitudinal channel 3 which form the cathode.
- the wire electrode 4 extends inside the longitudinal channel 3. It can extend along part of the longitudinal channel 3 and preferably over the entire length of the longitudinal channel 3.
- the spatial distribution of the plasma is homogeneous in the longitudinal channel 3.
- the longitudinal channel 3 is a cylinder of revolution, having an axis of revolution 7.
- the wire electrode 4 is disposed along the axis of revolution 7.
- the potential gradient electrical can be homogeneous in the volume of the longitudinal channel 3 between the cathode and the anode.
- the plasma is generated in part of the volume formed by the longitudinal channel (s) 3, comprised between the wire electrode 4 and the wall (s) of each channel longitudinal 3.
- Plasma is generated by dielectric barrier discharge (also known as dielectric barrier discharge, or DBD).
- the dielectric barrier discharge is an electrical discharge created between two electrodes separated by a dielectric material. This discharge can for example be pulsed when the dielectric material chosen is a dielectric gas.
- the dielectric can be chosen at least from a layer 5 comprising a solid dielectric material, deposited on the wire electrode 4, a layer comprising a solid dielectric material deposited on the cathode, or the gas phase separating the two electrodes, including for example carbon dioxide.
- each wire electrode 4 is covered with an electrically insulating layer 5 along the part of the wire electrode extending inside the longitudinal channel 3.
- Layer 5 can preferably be made of alumina.
- the reactor 1 also comprises a catalyst 6 suitable for catalyzing a reaction for converting carbon dioxide and / or carbon monoxide into a hydrocarbon and / or into an alcohol.
- the catalyst 6 is arranged between the wire electrode 4 and the wall or walls of each longitudinal channel 3.
- the catalyst 6 preferably comprises at least one element chosen from magnesium oxide, silicon oxide, lanthanum oxide, cerium oxide, zirconium oxide, and aluminum oxide.
- the catalyst 6 comprises in particular at least one element chosen from magnesium oxide, lanthanum oxide, cerium dioxide and zirconium oxide and their combinations, the said oxide or oxides being impregnated with nickel or cobalt, preferably in metallic form.
- the oxides can come from hydrotalcites, hydrocalumite or natural clays.
- Catalyst 6 can comprise a substrate comprising mesopores. The substrate may have a zeolitic structure.
- the nickel content can advantageously be between 5 to 30% by mass relative to the total composition of the catalyst 6.
- the cobalt content may advantageously be between 5 to 30% by mass relative to the total composition of the catalyst 6.
- the zirconia content (another name for zirconium oxide), in particular in the case of a catalyst 6 comprising an oxide composite of cerium and zirconia, can be between 1% to 20% by mass relative to the total composition of the catalyst 6.
- the content of cerium oxide can be between 5 to 30% by mass relative to the total composition of the catalyst 6.
- the content of silicon oxide may be between 15 to 40% by mass relative to the total composition of the catalyst 6.
- the content of aluminum oxide may be between 15 to 40% by mass relative to the composition total of catalyst 6.
- the content of magnesium oxide can be between 1 to 20% by mass relative to the total composition of catalyst 6.
- the content of lanthanum oxide can be between 1 to 10% by mass relative to the total composition of catalyst 6.
- Catalyst 6 can be activated by the electrical potential controlled between the cathode and the electrode.
- activated it is meant that the electrical potential makes it possible to form positively or negatively polarized sites on the surface of the catalyst 6. These polarized sites promote the adsorption and the desorption of elements of the gas phase, allowing the conversion of carbon dioxide and / or carbon monoxide. This catalysis is particularly advantageous because it can be implemented at temperatures below 350 ° C.
- the longitudinal channel 3 is provided with two plugs 8 disposed at each end of the longitudinal channel 3.
- Each plug 8 is made at least from an electrically insulating material.
- Each plug 8 is also permeable to gas.
- at least one plug 8 disposed in a longitudinal channel 3, preferably the two plugs 8, have a through passage 9, into which the wire electrode 4 can be inserted.
- the plugs 8 has several functions. It allows the wired electrode 4 to be supported on either side of the ends of the longitudinal channel 3.
- the plug 8 also makes it possible to electrically isolate the volume defined inside the longitudinal channel 3 from the rest of the reactor 1. Thus, the plasma generated during the use of reactor 1 is confined in the longitudinal channel or channels.
- the plugs 8 make it possible to performs the two preceding functions while allowing a gas flow from one end to the other of the longitudinal channel 3, so as to introduce carbon dioxide and / or carbon monoxide into the longitudinal channel 3.
- the plugs 8 also allow to let out the hydrocarbon and / or the alcohol formed.
- the support 2 forms a flow channel 10 of a heat transfer fluid 13.
- the flow channel 10 of the heat transfer fluid and the longitudinal channel 3 are separated by the support 2.
- the support 2 is both electrically and thermally conductive , it plays both the role of cathode of reactor 1, allowing the generation of a plasma in the longitudinal channel 3, and at the same time the role of heat exchanger, making it possible to exchange heat between the longitudinal channel 2 and the flow channel 10.
- the support 2 also plays the role of mechanical support for the reactor 1.
- the wire electrode 4 can be inserted into the two plugs 8 of a longitudinal channel 3.
- a plug 8 can for example comprise a ceramic sleeve, surrounding a part of the wire electrode 4 intended for be arranged at one end of the longitudinal channel 3.
- the sleeve forms the passage 9 of the plug.
- the sleeve can be surrounded by a sintered glass part.
- the sintered glass part can itself be surrounded by a cylindrical ceramic part.
- the cylindrical ceramic part may for example have openings, allowing a gas flow to pass through the plug 8.
- a part of the support 2 can surround each of the cylindrical parts of the plug 8 so as to form the longitudinal cylindrical channel 3, around the axis of revolution 7.
- the support 2 can form a two-dimensional network 12 of longitudinal channels 3.
- the two-dimensional network 12 can be planar, according to a plane of the network 12
- the longitudinal channels 3 can preferably be parallel to each other and perpendicular to the plane of the network 12.
- the longitudinal channels 3 can be oriented so as to allow a gas flow to pass through the support 2 from one of the half-spaces formed by the network plane to the other half-space formed by the network plane 12.
- the support 2 forms preferably a plurality of longitudinal channels, namely at least 2, in particular at least 50, in particular at least 1000, and more preferably at least 2500 longitudinal channels 3.
- FIG. 4 schematically illustrates the section of a reactor 1 along a plane perpendicular to the plane of the network 12.
- a wired electrode 4 is inserted into each of the longitudinal channels 3 formed by the support 2.
- Each electrode 4 can be electrically connected to the other electrodes 4 by a tree of electrically conductive wires.
- the root of the tree has an electrical connection, intended to be connected to the outside of reactor 1.
- the other vertices of the tree have electrical connections with the 4 wire electrodes.
- FIG. 5 schematically illustrates the reactor 1 comprising a network 12 of longitudinal channels 3 seen from the side.
- the support 2 forms a flow channel 10 for the heat transfer fluid 13.
- FIG. 5 schematically illustrates an inlet and two outlets for the heat transfer fluid 13, allowing a flow of the heat transfer fluid 13 in the flow channel 10.
- FIG. 6 schematically illustrates a front view of the reactor illustrated in FIG. 5.
- the support 2 forms a two-dimensional hexagonal network 12 of longitudinal channels 3 (network of honeycomb type).
- the support 2 forms both the flow channel 10 of the heat transfer fluid, and obstacles 11, preferably pillars, in the flow channel 10 of the heat transfer fluid 13.
- Each obstacle 11 comprises a single longitudinal channel 3, the channel 10 for the heat transfer fluid 13 and said longitudinal channel 3 being separated by the support 2.
- FIG. 7 schematically illustrates a perspective view of reactor 1.
- the reactor 1 is cut so as to illustrate the separation between the flow channel 10 and the longitudinal channels 3 by the support 2.
- the flow channel 10 thus allows the heat transfer fluid 13 to flow around of each of the obstacles 10 and thus around each of the longitudinal channels 3, so as to regulate the temperature in each of the longitudinal channels 3.
- Device architecture 16
- another object of the invention is a device 16 comprising a pipe 14.
- the pipe 14 has a main flow axis 15, a fluid inlet 17 and a fluid outlet 18.
- the fluid inlet 17 can be connected to a source of gas comprising carbon dioxide and / or carbon monoxide intended to be converted.
- the fluid inlet 17 can preferably be connected to a gas diffuser comprising carbon dioxide and / or carbon monoxide and dihydrogen.
- Line 14 comprises at least one reactor 1, and preferably a plurality of reactors 1, arranged in series along line 14.
- Each support 2 of each reactor 1 mainly extends along at least part of a section normal to the main flow axis 15 of the pipe 14.
- the support 2 is formed and arranged in the pipe 14 so that the longitudinal channels 3 are parallel to the main flow axis 15 of the pipe 14.
- the gas introduced into line 14 through fluid inlet 17 can flow to a first reactor 1.
- the gas then passes through the support 2 of the first reactor 1 through the set of parallel longitudinal channels 3, where carbon dioxide and / or carbon monoxide can be converted.
- FIG. 9 illustrates for example a device 16 comprising three reactors 1 arranged in series.
- the supports 2 in series can extend over the entire section of the pipe 14.
- the entire gas flow upstream of a reactor 1 flows through the longitudinal channels 3, and the conversion rate of carbon monoxide and / or carbon dioxide between the upstream of said support 2 and the downstream of said support 2 is maximized.
- a heat exchanger 34 for example of the shell and tube type, can be arranged downstream of the reactor (s) 1, in the pipe 14 of the device 16 or at the outlet of the device 16.
- the gaseous products originating from the reactor 1 are condensed in the heat exchanger 34, for example by contact with cooled tubes of the heat exchanger, by a fluid heat transfer fluid circulating between the baffles 23, at a temperature between 20 to 40 ° C, for example around 30 ° C.
- the heat exchanger 34 is configured to cool the gas leaving the reactor 1.
- the heat exchanger 34 is configured to cool gas flow having a flow rate greater than 50 m 3 / h, in particular greater than 100 m 3 / h, and more preferably greater than 300 m 3 / h.
- the heat exchanger 34 is for example configured to cool a methane gas flow having a flow rate greater than 50 m 3 / h.
- the heat exchanger 34 is also configured to cool a gas flow comprising CO2 and dihydrogen, said gas flow having a flow rate greater than 300 m 3 / h.
- the support 2 can extend only over a part of the section of the pipe 14.
- the section of the pipe 14 then also includes a perforated part 21 , through which gas can flow.
- This perforated part 21 has a lower hydrodynamic resistance than the rest of the support 2: the flow is favored there.
- Several supports 2 can be arranged in series, the perforated parts 21 of the supports 2 being misaligned with respect to the main flow axis 15 of the pipe 14. Thus, the mixture of the gas comprising carbon dioxide and / or monoxide of carbon to be converted is favored.
- a pipe 14 can also comprise both supports 2 extending over the whole of a section of the pipe 14 and supports 2 forming perforated parts 21 of the section.
- the reactor 1 may comprise three supports 2, for example each of the supports 2 being illustrated respectively in FIG. 11, FIG. 12 and FIG. 13. Each support 2 forms an openwork part 21 of the section in which said support 2 s' extends. The perforated parts 21 are not aligned between each of the supports 2.
- FIG. 1 1 diagrammatically illustrates a support 2 adapted to form four perforated parts 21 a and 21 b when the support 2 is inserted in the pipe 14.
- FIG. 12 diagrammatically illustrates a support 2 adapted to form three openwork parts 21 and 22 when the support 2 is inserted in the pipe 14.
- FIG. 13 schematically illustrates a support 2 adapted to form two openwork parts 22 when the support 2 is inserted in the pipe 14.
- the supports 2 of figure 1 1, of figure 12 and of figure 13 can be mounted in series so that the gas containing CO2 and / or CO only passes once through a reactor 1.
- the gas can either enter the reactor 1 via the inlets of the longitudinal channels 3 and then pass through the perforated parts 22 of FIGS. 12 and 13 after the conversion reaction, or enter through the openwork parts 21 a and 21 b.
- the gas containing the CO 2 and / or the CO entering through the perforated parts 21 a can then be directed towards the longitudinal channels 3 of the support 2 of FIG. 12 to exit by the perforated part 22 of FIG. 13 after conversion reaction.
- the gas comprising the CO 2 and the CO entering through the perforated parts 21 b can be directed to the perforated part 21 of FIG. 12 then to the longitudinal channels 3 of FIG. 13.
- FIG. 14 illustrates a digital simulation of the local speed of a flow of heat transfer fluid 13 in the flow channel 10 according to a preferred embodiment of the invention.
- the scale to the right of the figure corresponds to speeds in ms 1 .
- FIG. 15 illustrates a numerical simulation of the local speed of a flow of heat-transfer fluid 13 in a flow channel 10 according to an embodiment of the invention.
- the scale to the right of the figure corresponds to speeds in ms 1 .
- the disparities in local flow velocities are higher in the embodiment illustrated in FIG.
- the network 12 has a mesh defining a mesh surface and the shape of the support 2 is adapted so that the average speed of the heat-transfer fluid 13 in flow measured on a mesh surface in a plane parallel to the plane of the network 12 and centered on an axis of revolution of a first cylinder, ie between 0.5 and 1.5 times the average speed of the heat transfer fluid 13 on a mesh surface in a plane parallel to the plane of the network at 12 and centered on an axis of revolution 7 of a second cylinder next to the first cylinder.
- the temperature in the longitudinal channels can be controlled homogeneously.
- FIG. 16 illustrates a digital simulation of the local temperature in a flow of heat transfer fluid 13 in a flow channel according to a preferred embodiment of the invention.
- FIG. 17 illustrates a digital simulation of the local temperature in a flow of heat transfer fluid in a flow channel according to an embodiment of the invention.
- the geometry of the flow channel 10 illustrated in FIG. 16 makes it possible to control the temperature of the longitudinal channels 3 in a more homogeneous manner. Indeed, to maximize the efficiency of the CO2 and / or CO conversion reaction, it is preferable to maintain the temperature between 250 ° C and 300 ° C and therefore to control the cooling of reactor 1, the conversion reaction being exothermic.
- a process for converting carbon dioxide and / or carbon monoxide comprises the steps of:
- the conversion of carbon dioxide and / or carbon monoxide also comprises a step 183 of controlling the temperature of reactor 1 between 150 ° C and 300 ° C, and preferably between 250 ° C and 300 ° C.
- the yield conversion of carbon dioxide and / or carbon monoxide into hydrocarbon and or into alcohol during a hydrogenation reaction is maximum in a temperature range between 250 ° C. and 300 ° C. Below this temperature, the conversion of carbon dioxide results in the production of unwanted side products, for example nickel tetracarbonyl if the catalyst 6 comprises nickel. Above 300 ° C, the conversion of carbon dioxide results in the production of carbon monoxide.
- the temperature can be controlled by injecting the heat transfer fluid 13 into the flow channel 10 formed by the support 2.
- the heat transfer fluid 13 can be cooled outside the flow channel 10, and its temperature controlled by a thermostat.
- the method can be used to produce heat.
- the process is carried out at atmospheric pressure.
- the applied electrical potential is preferably an alternating potential, such as a pulsed or sinusoidal potential.
- the electrical potential applied preferably has an amplitude between 5 kV and 50 kV, in particular between 10 kV and 20 kV.
- the electrical potential applied preferably has a frequency between 0.5 MHz and 100 MHz, and in particular between 1 MHz and 20 MHz.
- a methanizer 24 (which can be found for example on a farm) can advantageously include a device 16 according to an embodiment of the invention.
- the methanizer comprises a digester 25.
- the digester 25 is a reactor suitable for anaerobic fermentation of organic matter.
- the digester 25 emits raw biogas to a biogas processing unit 23.
- the biogas processing unit 23 is adapted to separate the biomethane from the other gaseous components of the raw biogas emitted by the digester 25.
- the biogas processing unit 23 includes a biomethane outlet connected for example to the gas network.
- the biogas processing unit 23 includes another outlet, emitting carbon dioxide carbon to device 16. Dihydrogen, for example from the hydrolysis of water, is also sent to device 16 to allow the conversion reaction.
- a condenser is connected to the fluid outlet 18 of the device 16.
- the condenser is adapted to condense at least one element among water and a hydrocarbon.
- a reactor 1 comprising three longitudinal channels 3 was tested.
- the longitudinal channels 3 can be used for plasma generation in DBD (Dielectric Barrier Discharge) or in pulsed plasma.
- the setting up of a reactor 1 begins with the fixing of a second lower support 26 on the external surface of the support 2.
- the cylindrical part for holding the plug 8 is then placed in the cell in abutted against the second support 26.
- the electrode 4 comprises a stripped high voltage cable 27.
- the high-voltage cable 27 is introduced into a tube of dielectric alumina material forming an electrically insulating layer 5.
- a support sleeve 28 is slid along the electrode which is also introduced into a lower sleeve 29.
- the sintered glass part 30 is placed around the lower sleeve 29 which is introduced into the crucible of the second lower support 26.
- the catalyst 6 is then poured around the electrode through the upper part of the longitudinal channel 3.
- a layer of dielectric material 31 can be arranged between the catalyst 6 is the support 2.
- the layer of dielectric material 31 can for example consist of a cylindrical tube of dielectric material 31 inserted into the longitudinal channel 3, into which the wire electrode 4 is inserted, preferably covered with an electrically insulating layer 5 and catalyst 6.
- the wire electrode 4 can also be inserted in a sheath of dielectric material, the sheath of dielectric material being covered with the catalyst 6.
- a screen is placed between the support 2 and the cylindrical tube of dielectric material 31 so as to hold the catalyst 6.
- the geometry of the cylindrical tube of dielectric material 31 is adapted to receive the catalyst 6 over a length along the main flow axis 15 greater than the length of the longitudinal tube 3 formed by the support 2.
- the reactor 1 comprises catalyst 6 upstream from the longitudinal channel 3 over a length greater than 0.5 cm, and in particular greater than 1 cm.
- the reactor 1 comprises catalyst 6 downstream from the longitudinal channel 3 over a length greater than 0.5 cm, and in particular greater than 1 cm.
- the junction between the catalyst 6 and the plug 8 can favor the appearance of preferential electrical paths. Due to the geometry of the cylindrical tube made of dielectric material, this junction is distant from the longitudinal channel 3 formed by the support 2.
- the wire electrode 4 is not inserted into a rigid dielectric tube. It is therefore necessary to tension the electric cable between two fixed points.
- the installation of the cell begins with the fixing of the second lower support 26 on the external surface of the support 2.
- the cylindrical part of the plug 8 is then placed in the cell in abutment against the second lower support 26.
- a retaining sleeve 28 upper is slid along the high voltage cable 27.
- the cable is then introduced into the lower sleeve 29 which can be opened in two for the introduction and fixing of the electric cable.
- the lower sleeve 29 is then closed and fixed to the cylindrical part of the cap via a self-tightening polymer seal.
- the sintered glass part 30, in the form of a ring, is placed around the lower sleeve 29 which is introduced into the crucible of the cylindrical part of the plug 8.
- the catalyst 6 is then poured around the electrode by the upper part of the longitudinal channel 3.
- Another part made of sintered glass, as well as the cylindrical part of the plug 8, are slid into the upper sleeve 28 as far as the catalyst 6.
- the high-voltage cable is then stretched, a chock of cable and sleeve containing a jaw sheath and a self-tightening joint, allowing to keep the cable tension, is placed on the cylindrical part of the plug.
- the second upper support 26 is fixed to the external surface of the support 2.
- the reaction of conversion of CO2 to hydrocarbon by dihydrogen is exothermic.
- the heat transfer fluid 13 in this case oil, is preheated to 200 ° C. by a resistance heating.
- a pump is started so as to circulate the oil in a loop in the flow channel 10.
- CO2 and dihydrogen are then sent to reactor 1.
- the ratio of CO2 and dihydrogen is kept constant.
- the ratio between the quantity of CO2 injected in gaseous form in reactor 1 and the quantity of dihydrogen injected in gaseous form in reactor 1) is preferably between 0.20 and 0.30 and in particular substantially equal to a quarter.
- the production of methane is favored over the production of other possible reaction products.
- the ratio between the quantity of CO injected in gaseous form in reactor 1 and the quantity of dihydrogen injected in gaseous form in reactor 1) is preferably between 0.25 and 0, 40 and in particular substantially equal to a third.
- the production of methane is also favored over the production of other possible reaction products.
- An electric potential generator connected to the anode and to the cathode is switched on at a frequency of 72 kHz.
- the voltage is controlled between 15 and 25kV.
- a separator flask is fluidly connected to the fluid outlet 18 of the pipe 14. The flask can be cooled.
- the production of hydrocarbon is measured by collecting and analyzing the gas and the liquid obtained at the outlet of the pipe 14.
- the flow rate of the oil pump is adjusted in continuous mode as a function of the temperature of the gases at the outlet of the reactor 1 and the return oil temperature.
- the gas phase at the outlet of line 14 comprises, after measurement, 50% methane, 12.5% CO2, and 37.5% dihydrogen.
- the liquid phase at the outlet of line 14 comprises, after measurement, 100% water.
- the reactor 1 can allow the capture and storage of CO2, for example emitted industrially by a cement plant or a steelworks.
- the process for converting carbon dioxide and / or carbon monoxide according to an embodiment of the invention can, for example, make it possible to treat pyrogasification products from wood waste.
- pyrogasification of wood makes it possible to produce, after pyrolysis and gasification, mainly CO2, CO and H2. It is thus possible to produce a hydrocarbon, such as methane, by a process according to an embodiment of the invention.
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FR1874033A FR3090409B1 (fr) | 2018-12-21 | 2018-12-21 | Reacteur pour la conversion du dioxyde de carbone |
PCT/EP2019/086743 WO2020128009A1 (fr) | 2018-12-21 | 2019-12-20 | Reacteur pour la conversion du dioxyde de carbone |
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US5695619A (en) * | 1995-05-25 | 1997-12-09 | Hughes Aircraft | Gaseous pollutant destruction method using self-resonant corona discharge |
FR2757499B1 (fr) * | 1996-12-24 | 2001-09-14 | Etievant Claude | Generateur d'hydrogene |
GB9903400D0 (en) * | 1999-02-16 | 1999-04-07 | Aea Technology Plc | Reactor for plasma assisted gas processing |
EP1052220A3 (en) * | 1999-05-13 | 2003-02-05 | 21 Century Environment Co. Ltd. | Equipment for generating ionized gas using high-voltage discharge |
ES2234848T5 (es) | 2000-01-25 | 2015-07-03 | Meggitt (U.K.) Limited | Reactor químico con intercambiador de calor |
CN1180058C (zh) * | 2000-12-22 | 2004-12-15 | 天津大学 | 采用等离子体转化甲烷和二氧化碳制备汽油的方法 |
FR2836397B1 (fr) | 2002-02-27 | 2004-04-23 | Renault | Reacteur pour le traitement par plasma d'un flux gazeux, notamment des gaz d'echappement produit par le moteur a combustion interne d'un vehicule automobile |
WO2011057150A1 (en) * | 2009-11-06 | 2011-05-12 | Auburn University | Microfibrous media for optimizing and controlling highly exothermic and highly endothermic reactions/processes |
US20140284206A1 (en) * | 2011-10-27 | 2014-09-25 | Dalian University Of Technology | Method for converting methanol |
ES2578704B1 (es) * | 2015-01-28 | 2017-05-10 | Université Pierre et Marie Curie | Procedimiento para la reducción de dióxido de carbono a metano mediante catalizador activado por plasma DBD |
CN104761431A (zh) * | 2015-04-22 | 2015-07-08 | 黑龙江科技大学 | 利用等离子体与催化剂协同作用转化煤矿瓦斯制甲醇的方法 |
KR101788808B1 (ko) * | 2015-11-26 | 2017-11-15 | 조선대학교산학협력단 | 상온 및 상압 조건하에서 이산화탄소와 수소를 이용한 메탄가스 합성방법 및 합성장치 |
KR102159158B1 (ko) * | 2018-10-25 | 2020-09-23 | 서강대학교 산학협력단 | 유전체 장벽 방전 플라즈마법을 이용한 COx 수소화 반응을 통해 경질탄화수소를 제조하는 방법 |
-
2018
- 2018-12-21 FR FR1874033A patent/FR3090409B1/fr active Active
-
2019
- 2019-12-20 US US17/416,225 patent/US12102974B2/en active Active
- 2019-12-20 WO PCT/EP2019/086743 patent/WO2020128009A1/fr unknown
- 2019-12-20 EP EP19827748.5A patent/EP3897961A1/fr active Pending
- 2019-12-20 CN CN201980092582.1A patent/CN113811384B/zh active Active
Also Published As
Publication number | Publication date |
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CN113811384B (zh) | 2023-10-03 |
CN113811384A (zh) | 2021-12-17 |
FR3090409B1 (fr) | 2023-04-14 |
US12102974B2 (en) | 2024-10-01 |
FR3090409A1 (fr) | 2020-06-26 |
US20220040664A1 (en) | 2022-02-10 |
WO2020128009A1 (fr) | 2020-06-25 |
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