EP3893667A1 - Method for treating a rice grain, and treated rice grain - Google Patents

Method for treating a rice grain, and treated rice grain

Info

Publication number
EP3893667A1
EP3893667A1 EP19818080.4A EP19818080A EP3893667A1 EP 3893667 A1 EP3893667 A1 EP 3893667A1 EP 19818080 A EP19818080 A EP 19818080A EP 3893667 A1 EP3893667 A1 EP 3893667A1
Authority
EP
European Patent Office
Prior art keywords
rice
grain
equal
treated
rice grain
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
EP19818080.4A
Other languages
German (de)
French (fr)
Inventor
Emna CHICHTI
Isabelle Françoise AREKION
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Panzani SAS
Original Assignee
Panzani SAS
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Panzani SAS filed Critical Panzani SAS
Publication of EP3893667A1 publication Critical patent/EP3893667A1/en
Pending legal-status Critical Current

Links

Classifications

    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L7/00Cereal-derived products; Malt products; Preparation or treatment thereof
    • A23L7/10Cereal-derived products
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L7/00Cereal-derived products; Malt products; Preparation or treatment thereof
    • A23L7/10Cereal-derived products
    • A23L7/117Flakes or other shapes of ready-to-eat type; Semi-finished or partly-finished products therefor
    • A23L7/135Individual or non-extruded flakes, granules or shapes having similar size, e.g. breakfast cereals
    • A23L7/139Individual or non-extruded flakes, granules or shapes having similar size, e.g. breakfast cereals made from wholegrain or grain pieces without preparation of meal or dough
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L7/00Cereal-derived products; Malt products; Preparation or treatment thereof
    • A23L7/10Cereal-derived products
    • A23L7/196Products in which the original granular shape is maintained, e.g. parboiled rice

Definitions

  • the present invention relates to the general technical field of methods for treating grains of rice intended for human or animal consumption.
  • the present invention also relates to the general technical field of rice grains thus treated and intended to be cooked subsequently, before being consumed by an end consumer.
  • Parboiling is a well-known process for treating paddy rice grains, that is, raw, unhulled rice grains. This process essentially aims to improve the nutritional value of the rice obtained after husking the paddy rice and after cooking, in particular by promoting the migration of vitamins and mineral salts from the outermost layers to the inside of the rice grain. Nutrient losses linked to hulling and cooking rice are thus reduced.
  • parboiling rice is known to improve the resistance of rice to cooking and overcooking, so that parboiled rice is generally considered to be non-stick.
  • parboiling the rice involves gelatinization of the starch in the treated rice grains, which generally has the effect of increasing the time necessary for the final cooking of the parboiled rice obtained.
  • parboiled rice generally has, before cooking, a yellowish color deemed unattractive by consumers.
  • parboiled rice generally has, after cooking, a particular characteristic taste which discourages certain consumers.
  • the organoleptic qualities of the parboiled rice obtained remain however still perfectible, in the eyes of consumers, particularly in terms of texture, consistency, taste or appearance.
  • the objects assigned to the invention therefore aim to remedy the various drawbacks listed above by proposing a new process for treating grains rice which, while allowing good control of the cooking time of the treated rice grains, allows rice grains to be obtained with significantly improved organoleptic qualities.
  • Another object of the invention is to propose a new grain of rice which, while having the advantages generally conferred by parboiling, has a well-controlled final cooking time and significantly improved organoleptic qualities.
  • Another object of the invention is to propose a new process which enables large quantities of rice grains to be treated quickly, efficiently and economically.
  • Another object of the invention is to propose a new process which, while allowing good control of the cooking time of the treated rice grains and obtaining rice grains with improved organoleptic qualities, also allows good control of the breaking rate.
  • a step of hydration of said rice grain to bring the moisture content of said rice grain to a value sufficient for the starch of said rice grain to be able to be gelatinized at a rate substantially between 80 and 100%, and preferably substantially equal to 100%;
  • a heat treatment step during which: o said grain of hydrated rice is placed in an autoclave, o a stream of pressurized steam is injected into the autoclave and said said is maintained grain of rice under super atmospheric pressure, at a predefined temperature between 120 and 160 ° C, for a predetermined treatment time between 10 s and 15 min, so as to gelatinize the starch of the rice grain at a substantially understood rate between 80 and 100%, and preferably substantially equal to 100%; o then, after the said predetermined treatment time has elapsed, the rice grain thus treated is immediately extracted from the autoclave, to bring the rice grain treated directly to atmospheric pressure.
  • the objects assigned to the invention are also achieved using a grain of parboiled rice and intended to be cooked by immersion in an excess of water before being consumed, which grain of rice has: before cooking, a starch with a gelatinization rate substantially between 80 and 100%, and preferably substantially equal to 100%, and
  • e represents the thickness of the grain of cooked rice after application to said grain of cooked rice of a compression force under a load 700 g for 40 s
  • E is the initial thickness of the grain of rice cooked before the application of the effort compression
  • e? represents the thickness of the grain of cooked rice measured 20 s after the end of the application of the compression force.
  • the present invention relates firstly to a method of treating a grain of paddy rice or cargo, that is to say a grain of rice in the raw state, typically not intended to be consumed in the state .
  • the process of the invention is an easily industrializable process, which can be implemented on a large scale in order to treat simultaneously, and preferably substantially continuously, a large quantity of rice grains. It is however conceivable that certain steps of the process of the invention are carried out by hand or by hand.
  • the treatment method according to the invention aims to modify the characteristics of the rice grain concerned, prior to its final cooking and its consumption by a final consumer, human or animal.
  • the method according to the invention aims advantageously to obtain a grain of rice having all or part of the qualities usually expected of a grain of parboiled rice, in particular in terms of control of the nutritional profile and resistance to overcooking (in particular in terms of firmness and unbeatable character ), and which also has excellent organoleptic characteristics after cooking and, in particular, after rapid cooking for approximately 10 min in an excess of water, preferably boiling.
  • the cooked character of a grain of rice results in particular in a rehydration and a complete gelatinization (if the latter is not already the consequence of the heat treatment to which the grain of rice has previously been subjected) at the heart of the grain.
  • a perfectly cooked grain of rice leaves behind, after being crushed between two sheets of plexiglass, no whitish and opaque granules, and on the contrary appears substantially entirely transparent or translucent.
  • the method according to the invention advantageously aims to obtain a grain of rice which, after drying and machining, and before final cooking for consumption, has a higher whiteness, a less yellow coloring, than a grain of traditional parboiled rice, so as to be visually more attractive to the consumer.
  • the improvement, brought by the treatment method according to the invention, in terms of textural characteristics of the grain of cooked rice, can advantageously be observed by monitoring the viscoelastic properties of the latter in terms of firmness and elasticity.
  • These firmness and elasticity parameters can be evaluated using a Chopin viscoelastograph, advantageously according to the method defined in standard NF ISO 6648: 1993 - Rice - Determination of viscoelastic properties at different cooking times - Method using viscoelastograph.
  • the measurement protocol which can be implemented with a TA.XT Plus® texturometer marketed by the company Texture Technologies, is typically as follows: in a saucepan, using a hot plate, the mixture is brought to a boil 1 L of water, then cook 100 g of rice in boiling water for the desired cooking time (for example, 10 min); the rice is drained, then cooled for 1 min in cold water; the cooked rice is then stored for 15 min in a petri dish, all on a wet sponge to create a humid atmosphere; three cooked grains of rice are placed on the lower tray of the viscoelastograph / texturometer; - After the waiting time possibly required by the texturometer, the following measurement cycle is started:
  • a compression force is applied to the cooked rice grains under a load of 700 g for 40 s, and the thickness ei of the cooked rice grains is measured after application of the compression force
  • the thickness e2 of the cooked rice grains is measured.
  • the firmness F representative of the capacity of the grain of rice to resist the deformation imposed by the application of the compressive force, is then calculated according to the following formula:
  • the elasticity R (or elastic recovery), representative of the rice's capacity to return to its initial shape after the compression force has been released, is calculated according to the following formula:
  • the measurement and calculation cycle is repeated several times, preferably 6 to 10 times, for better reliability of the results, then the mean and G standard deviation of the 6 to 10 values F and R obtained are calculated.
  • Another interesting parameter to study in connection with the textural and taste characteristics of the cooked rice grain is the water-taking capacity of the rice grain during its final cooking. Indeed, good water intake during cooking contributes to the softness of the grain of cooked rice. Typically, the water intake can be measured as follows:
  • 100 g of rice is cooked in excess boiling water for the desired cooking time (for example, 10 min);
  • the rice is then drained, so as to evacuate the surface water; then, the drained cooked rice is weighed, and the weight thus obtained is compared with that of the rice before cooking.
  • a measurement of the whiteness index "Kett” is carried out, using a rice whiteness tester sold by the company Kett Electric Laboratory (for example, a rice whiteness tester C-300-3); a measurement of the color, using a colorimeter or spectrocolorimeter (for example, a Konica Minolta® CM-3500d spectrocolorimeter), in the chromatic space L * a * b * CIELAB (1976), where Z * represents clarity, between 0 (black) and 100 (reference white), the a * parameter represents the value on a red green axis, and the b * parameter represents the value on a blue yellow axis.
  • a colorimeter or spectrocolorimeter for example, a Konica Minolta® CM-3500d spectrocolorimeter
  • the method according to the invention corresponds, at least in part, to a method of steaming the grain of rice, that is to say to a method implementing a hydrothermal treatment of the grain of rice.
  • the method according to the invention comprises a step of hydration of said grain of rice, followed by a step of heat treatment of the grain of hydrated rice, during which this the latter is subjected to a flow of water vapor.
  • said hydration step of the process according to the invention is designed to carry the moisture content of said grain of rice at a threshold value, which is chosen sufficient for the starch of said grain of rice to be capable of being gelatinized at a rate substantially between 80 and 100%, preferably greater than 90%, and more preferably substantially equal to 100% , during the following heat treatment step.
  • the hydration step aims to increase the moisture content of said rice grain to a value advantageously between 30 and 35%, preferably between 30 and 33%, on a wet basis.
  • the hydration step thus aims to increase the humidity of the rice grain to ensure the most complete gelatinization possible, and advantageously homogeneous, of the starch of the rice grain during the heat treatment step. to which the grain of hydrated rice will then be subjected.
  • said hydration step is carried out by soaking, that is to say by immersion, the grain of rice in water, using a suitable soaking installation. More preferably, said hydration step is carried out by soaking the grain of rice in water at a temperature above room temperature and at atmospheric pressure.
  • the water temperature is at least equal to approximately 50 ° C, and preferably between approximately 55 and 70 ° C.
  • the precise duration and temperature of the soaking are, in practice, chosen and adjusted according to the nature and morphology of the grain of rice used as raw material. For example, for an indica long grain cargo rice grain, hydrated by soaking in a water bath, the rice grain can thus, for example, be soaked for 90 min in water at a temperature of 65 ° C. .
  • the duration and the temperature of the soaking will be adapted to avoid any gelatinization effect of the rice starch during the hydration step, so that the starch of the hydrated rice grain, obtained at resulting from the hydration step, is not substantially gelatinized.
  • the soaking step can, alternatively, be carried out at a water temperature lower than the values mentioned above, for example at room temperature (typically around 20-25 ° C) or even at a temperature below ambient temperature. In this case, a much longer soaking time will be necessary to impart the desired moisture content to the grain of rice.
  • the method according to the invention comprises, after said hydration step, a step of resting the hydrated rice grain, for a predetermined rest time, to balance the humidity in said hydrated rice grain.
  • said predetermined rest time is at least 30 min.
  • the homogeneity of the gelatinization is thus further promoted starch from the rice grain during the heat treatment step to which the hydrated rice grain will then be subjected.
  • This resting step can be carried out after a prior draining step of the hydrated rice grain or, more preferably, simultaneously with said draining step.
  • said steps of draining and of resting the grain of hydrated rice are both carried out at atmospheric pressure and at room temperature.
  • the method according to the invention comprises, after said hydration step (and if necessary, also after said resting step), a step of heat treatment of the rice grain, as mentioned above, during from which: the hydrated rice grain obtained at the end of said hydration step is placed in an autoclave (or equivalent device); then, after having closed said autoclave, a flow of steam (preferably saturated) is pressurized within the autoclave and said grain of rice is kept under super atmospheric pressure (ie higher than atmospheric pressure ), at a predefined temperature between 120 and 160 ° C, for a predetermined treatment time between 10 s and 15 min, so as to gelatinize the starch of the rice grain at a rate substantially between 80 and 100%, and preferably substantially equal to 100%.
  • an autoclave or equivalent device
  • predefined temperature is understood here to mean a treatment temperature known in advance and kept substantially constant throughout the predetermined treatment time.
  • predetermined treatment time is understood to mean a duration defined in advance during which the grain of rice is maintained, within the autoclave, under the aforementioned temperature and pressure conditions.
  • the heat treatment step of the process according to the invention therefore consists in gelatinizing the starch of the rice grain at a rate substantially between 80 and 100%, preferably greater than 90%, and more preferably substantially equal to 100%. , by subjecting the rice grain to a steam treatment under high temperature, high pressure, for a short treatment time.
  • the fullest possible gelatinization of the rice grain contributes to the strengthening of the structure of the latter, which in particular leads to the production of a treated rice grain which is more resistant to cooking and overcooking.
  • the gelatinization rate of the starch of the rice grain can be measured by any known method.
  • the total gelatinization of the starch of a grain of rice treated in accordance with the invention can be observed, for example, by the absence of a motif (“Maltese cross”) of birefringence of the starch particles observable under a polarizing microscope.
  • Another known method for observing the starch transformation of the rice grain consists in exposing the treated rice grain to an alkaline solution (or "alkali test"). A grain of rice whose starch is not gelatinized will retain a substantially intact, opaque white appearance, while a grain of rice whose starch is completely transformed will be attacked by the alkaline solution and made substantially translucent.
  • the method according to the invention makes it possible to obtain a grain of treated rice capable of being cooked in about 10 min in an excess of water, while having once cooked excellent taste characteristics.
  • the method according to the invention therefore comprises a phase of reducing the pressure exerted on said grain of rice, making it possible to immediately bring the latter from said super-atmospheric treatment pressure to atmospheric pressure, said grain of rice remaining permanently, during said pressure reduction phase, at a pressure greater than or equal to atmospheric pressure.
  • the grain of treated rice is thus thus brought directly to atmospheric pressure, in the sense that it is, in particular, at no time subjected to any intermediate phase of depression during which it would be subjected to a pressure below the atmospheric pressure.
  • “immediately” means the fact that the grain of treated rice is extracted from the autoclave, once said predetermined treatment time has elapsed, rapidly, almost instantaneously.
  • the grain of treated rice thus passes from said super atmospheric pressure of treatment to atmospheric pressure in 1 s to 10 s, preferably in 1 s to 5 s, during its extraction from the autoclave.
  • the reduction of the pressure exerted on the grain of rice is thus appreciably faster than in the case of conventional steaming methods.
  • the reduction, during extraction, of the pressure exerted on said grain of rice is preferably not specifically controlled.
  • the reduction of the pressure takes place in a single operation, and not in successive stages of a predefined duration, the variation of the pressure over time is not necessarily linear.
  • rapid, the return of the treated rice grain to atmospheric pressure is nevertheless advantageously carried out so as to avoid any phenomenon of self-evaporation of the water and sudden change in the structure of the treated rice grain when it is extracted from the autoclave.
  • the grain of treated rice extracted has, once brought back to atmospheric pressure, a moisture content substantially close to the moisture content that said grain of rice exhibits at the end of said hydration step, and whatever in is preferably less than or equal to 35%.
  • the grain of rice is advantageously dry to the touch.
  • the grain of treated rice exhibits, once brought back to atmospheric pressure after extraction from the autoclave, a temperature which still remains greater than or equal to approximately 100 ° C.
  • said heat treatment step of the process according to the invention can be carried out as follows:
  • the autoclave is sealed; a pressure water vapor inlet valve is opened, in order to authorize the injection of water vapor into the autoclave in which the hydrated rice grain is positioned; once the conditions of super-atmospheric pressure and predefined temperature are reached (controlled using a suitable probe or sensor), the grain of rice is maintained in the autoclave for the predetermined treatment time.
  • a purge can possibly be maintained throughout the duration of the treatment to evacuate potential condensates.
  • the conditions prevailing in the autoclave are controlled, using any known means, so as to keep said superatmospheric pressure and said predefined temperature substantially constant.
  • an extraction valve or hatch (for example of the pneumatic ball valve type), preferably positioned in the lower part of the autoclave, is opened, to immediately evacuate the grain of rice treated, which thus returns very quickly to atmospheric pressure on leaving the autoclave.
  • the table below compiles the results of measurements of firmness F, elasticity R and uptake of rice grains obtained by the process according to the invention from long grain indica cargo rice grains, and cooked for 10 min in excess boiling water.
  • said predefined temperature is substantially between 130 and 150 ° C.
  • said predetermined processing time is for its part substantially between 30 s and 10 min.
  • said superatmospheric pressure corresponds to an absolute pressure of between 2 and 6 bar (ie between 200 and 600 kPa), and more preferably substantially equal to approximately 4 bar (or 400 kPa). If a high pressure, typically greater than 2 bar (in absolute pressure), proves to be rapid and efficient transformation of the starch of the grain of rice, too high a pressure could, in particular in combination with high temperatures, cause undesirable degradation of the grain of rice.
  • the choice of the precise values of the pressures, predefined temperature T and predetermined treatment time l can also vary, within the ranges of values mentioned above, depending on whether the grain of rice chosen as raw material is a grain of paddy rice or cargo . Indeed, forming a barrier around the heart of the grain, the husk still has paddy rice grain tends to require the application of more severe treatment conditions to the rice grain, in particular in order to obtain the required gelatinization rate.
  • the heat treatment step of the process according to the invention is unique, in the sense that it is carried out continuously, all at once, and where it constitutes the only step of the treatment process during which the rice grain is subjected to the combined action of a high pressure and a high temperature with a view to a transformation, a gelatinization, of its starch.
  • the treatment process is thus particularly simple and quick to implement, and any risk of deterioration of the integrity of the rice grain (and therefore of its organoleptic properties) which could arise due to the production of a plurality is avoided. successive heat treatments.
  • the method according to the invention can be advantageously applied to any type of rice usually used in human and / or animal food.
  • said grain of rice is preferably a grain of long rice ("long grain”).
  • It can be a grain of rice called “long B”, typically of the indica species, that is to say a grain of rice with a length greater than or equal to 6 mm (long B), or even greater than 7, with a length to width ratio greater than or equal to 3.
  • it could be a grain of rice called "long A”, typically of the japonica species, that is to say a grain of rice with a length greater than 6 mm, with a length to width ratio greater than 2 and less than 3.
  • such a long grain of rice is particularly suitable to be subjected to the process according to the invention, its dimensions favoring the interaction with pressurized water vapor during the heat treatment step.
  • the grain of rice concerned by the process according to the invention is a grain of cargo rice.
  • cargo rice is paddy (or raw) rice which has been hulled to rid it of its husk and its outer husks (or lemmas) inedible members.
  • a grain of cargo rice still has its bran and germ.
  • a grain of cargo rice makes it possible to obtain, by means of the treatment process according to the invention, a grain of parboiled rice which, before cooking, is whiter (and more precisely, less yellow) and which, after cooking, has a more neutral taste, than a grain of parboiled rice which would respectively be obtained from a grain of paddy rice.
  • the application of the process according to the invention to a grain of cargo rice, rather than to a grain of paddy rice is more energy efficient, since less severe processing conditions, in terms of time and / or temperature (and possibly in terms of pressure) heat treatment, can be advantageously implemented to obtain in particular the highest possible gelatinization rate.
  • the grain of rice concerned by the process according to the invention is a grain of paddy rice, as is moreover usually the case with steaming techniques. classics.
  • the method according to the invention can be advantageously applied to a grain of rice having an amylose content greater than or equal to 20%, and preferably between 22 and 25%. That said, it has surprisingly been observed that it is possible to obtain, by means of the treatment method according to the invention and from a grain of rice with a low amylose content (typically less than 20 %), a grain of rice that has excellent textural characteristics, especially in terms of firmness and elasticity, after final cooking.
  • the method according to the invention comprises a step of enriching the grain of rice with at least one food substance designed to improve the nutritional and / or organoleptic properties of said grain of rice, that is to say by adding said grain of rice of at least one food substance having a particular nutritional and / or organoleptic function.
  • Said enrichment step is advantageously carried out prior to said heat treatment step, so that the latter entails, by following, the penetration and inclusion of at least a fraction of said substance inside the grain of rice, and more preferably in the albumen, that is to say in the heart, of said grain of rice .
  • food substance having a nutritional function is meant here an edible substance (other than water), capable of ensuring a nutritional function, that is to say a substance including one or more ingredients capable of being used by the organism to satisfy its physiological needs, whether said ingredients are digestible and metabolizable (which is the case, for example, vitamins and minerals) or not (which is the case, for example, ingredients promoting transit intestinal).
  • food substance having an organoleptic function is meant here an edible substance (other than water) capable of ensuring an organoleptic function, that is to say having properties perceptible by at least one sensory receptor (taste, odor , color, etc.) at the end consumer of the treated rice grain.
  • the food substance having a nutritional and / or organoleptic function comprises one or more of the following ingredients: nutrients (and in particular vitamins and minerals), flavors.
  • the food substance in question advantageously comprises at least one vitamin, and preferably one or more of the following vitamins: B1, B3, B5, B6 and B9.
  • the food substance comprises all of the vitamins B1, B3, B5, B6 and B9 mentioned above, preferably added with minerals and in particular with phosphorus and / or magnesium.
  • the step of enriching the grain of rice with said food substance having a nutritional and / or organoleptic function advantageously consists in coating the grain of rice with said food substance, preferably so as to coat substantially the entire surface of the grain rice.
  • said enrichment step is carried out by spraying said food substance onto said hydrated rice grain, for example using one or more nozzles provided for this purpose.
  • Said food substance can be sprayed in the solid state, in the form of dry powder, or in the liquid state, in concentrated solution.
  • Such a spraying is particularly advantageous in that it makes it possible to quickly and effectively bring the food substance into intimate contact with the rice grain, by producing a substantially uniform covering of said rice grain by the food substance.
  • the enrichment step may be carried out by mixing the grain of rice with a highly concentrated liquid solution of said food substance.
  • the grain of rice is for example immersed in a bath formed by or containing said liquid solution, so that after removal of the grain of rice out of the bath a film of said liquid solution remains on the surface of the rice grain.
  • said enrichment step can be carried out simultaneously with the soaking step, said food substance being introduced into the soaking water.
  • said at least one food substance will be chosen to be heat-resistant and hydrophilic, and will thus be well suited to the subsequent heat treatment of the hydrated and enriched rice grain.
  • the method according to the invention comprises, after said heat treatment step, a step of drying the grain of rice treated.
  • This drying step is designed to lower the moisture content of the treated rice grain to a value giving it microbiological stability, preferably to a value equal to 12-13% on a wet basis.
  • said drying step is carried out in a single operation of passing said grain of rice treated in a flow of hot air, the temperature of which is advantageously between 55 and 130 ° C., with an optimum at 95 ° C. for a speed of the hot air flow of 0.9 m / s, typically for around 30 min.
  • a preferential operating method is surprisingly particularly beneficial, both in terms of control of the rate of breaking, as in terms of color (in particular whiteness) of the grain of treated rice obtained (after machining and before cooking) and taste qualities perceived by the consumer after final cooking.
  • said drying step could nevertheless be carried out in two separate and successive operations, namely: a first rapid drying operation at high temperature (typically greater than or equal to 100 ° C.), designed to rapidly lower the moisture content of the grain rice treated from 32-35% to between 18 and 22% on a wet basis, followed by a second slow drying step at low temperature (typically substantially equal to 55 ° C), designed to allow homogeneous dehydration of the rice grain avoiding the risk of cleavage and breakage of said grain of rice.
  • the first drying step can be carried out at 130-135 ° C for about 7 to 15 min, and the second step can last between 80 and 110 min, or even up to about 6 h, depending on the equipment. drying used.
  • the method according to the invention comprises a step of machining the treated grain of rice obtained at the end of said heat treatment step.
  • machining step at least one outer shell of the treated rice grain is removed, to obtain a processed and milled rice grain.
  • This machining step can be carried out with conventional means for milling rice.
  • said machining step is applied to the dried rice grain obtained at the end of said drying operation, in particular in the case where, as described above, said drying step is carried out in a single operation passage of said grain of treated rice in a flow of hot air.
  • said machining step may advantageously be carried out between said first and second drying operations, and thus be applied to a partially dried rice grain, typically having a residual moisture content substantially between 18 and 22% on a wet basis.
  • the method according to the invention has no stage of flattening or crushing of the rice grain during which the dimensions of said rice grain would be mechanically modified, in particular to generate microcracking of treated rice grain and to promote setting. in fast water when cooking the latter.
  • the process according to the invention is more advantageously devoid of a step for expanding the grain of rice, which would aim to increase the porosity and decrease the density of the grain of rice. Indeed, taking into account the particular parameters of the treatment method according to the invention, such steps prove to be unnecessary.
  • steps of flattening and / or expanding the grain of rice are likely to generate a higher rate of breakage.
  • the invention also relates, as such, to a grain of parboiled rice intended to be cooked by immersion in an excess of water, preferably boiling, before being consumed.
  • a grain of rice capable of being cooked in approximately 10 minutes, by immersion in an excess of preferably boiling water.
  • said grain of parboiled rice is a grain of rice which has been obtained by treatment of a grain of paddy or cargo rice in accordance with the treatment process according to the invention described above. This being the case, it nevertheless remains conceivable that the grain of rice according to the invention can be obtained using a different treatment process.
  • the grain of rice according to the invention is a grain of dry rice, which preferably has, before cooking, a moisture content less than or equal to 12-13% on a wet basis.
  • the grain of rice according to the invention is a long grain of rice ("long grain”).
  • long grain can be a grain of rice called “long B”, typically of the indica species, that is to say a grain of rice with a length greater than 6 mm (long B), or even greater. to 7, with a length to width ratio greater than or equal to 3.
  • it could be a grain of rice called “long A”, typically of the japonica species, that is to say a grain rice of a length greater than or equal to 6 mm, with a length to width ratio greater than 2 and less than 3 (said lengths and widths being measured before cooking said grain of rice, and therefore on a grain of raw rice).
  • such dimensions are particularly well appreciated, from a visual point of view, by the consumer.
  • a long grain of rice has the advantage of generally advantageously retaining its general shape and its dimensional ratio during cooking.
  • the grain of rice according to the invention has, before cooking, a starch with a gelatinization rate substantially between 80 and 100%, preferably greater than 90%, and more preferably substantially equal to 100%. It also has, after cooking by immersion in an excess of preferably boiling water for approximately 10 minutes, and according to the characterization method described previously in connection with the process according to the invention: a firmness F such that:
  • the grain of rice according to the invention also has, after cooking by immersion in an excess of water, a water intake of between 130 and 150% on a wet basis, and preferably between 135 and 145% .
  • a water intake of between 130 and 150% on a wet basis, and preferably between 135 and 145% .
  • Such a level of water intake higher than what is usually found in parboiled rice, contributes in particular to obtaining a grain of cooked rice which is particularly soft.
  • the grain of rice according to the invention is a milled grain of rice, that is to say a grain of rice which, initially in the paddy or cargo state, was the subject of at least one step machining, such as that described above in connection with the method of the invention, during which at least one outer casing of the grain of rice has been removed.
  • a grain of milled rice is devoid of husks, lemmas, pericarp, integuments and germ.
  • said grain of rice has, before cooking, a whiteness index greater than or equal to 28 Kett, preferably greater than or equal to 30 Kett, more preferably still greater than or equal to 35 Kett.
  • said grain of rice preferably has, and as measured using a colorimeter in the chromatic space L * a * b * CIELAB: clarity L * such that L * is greater than or equal to 67 , 0 a parameter a * such that a * is less than or equal to 2.5, and preferably such that a * is less than or equal to 2.3
  • the rice grain according to the invention is thus whiter, less colored, than conventional parboiled rice grains, in particular those capable of cooking in 10 minutes. This advantage was clearly identified by the consumer panel mentioned above, during comparative organoleptic tests.
  • a grain of rice according to the invention, having such properties can, for example, be obtained by subjecting indica “long B” cargo rice of variety CL26 to a treatment process in accordance with the invention, including the treatment step Thermal is advantageously carried out at a super atmospheric pressure of approximately 4 bar (in absolute pressure), at a predefined treatment temperature of 143 ° C., and during a predetermined treatment time of 30 s.
  • the grain of rice thus treated typically has the following colorimetric properties:
  • said grain of rice taken as an example has the following textural properties (on average):
  • the invention finds its application in the food industry, and more specifically in the field of methods of treating rice grains intended for human or animal consumption, and in the field of treated rice grains intended to be cooked later, before being consumed by an end consumer.

Abstract

The invention relates to a method for treating a grain of paddy or cargo rice, comprising the following successive steps: - a step of hydration of the rice grain so as to bring the moisture content thereof to a value such that the starch of said rice grain can be gelatinised to a degree of between 80% and 100%; - a heat treatment step during which the hydrated rice grain is placed in an autoclave, a pressurised stream of steam is injected and the rice grain is kept under superatmospheric pressure, at a predefined temperature of between 120-160°C, for a predetermined treatment time of between 10 s and 15 min, in order to gelatinise the starch of the rice grain to a degree of between 80% and 100%, and once the treatment time has elapsed, the treated rice grain is immediately removed from the autoclave, in order to bring it directly back to atmospheric pressure. The invention also relates to methods for treating rice grains and to treated rice grains.

Description

PROCEDE DE TRAITEMENT D’UN GRAIN DE RIZ ET GRAIN DE RIZ TRAITE PROCESS FOR TREATING A GRAIN OF RICE AND TREATED RICE GRAIN
DOMAINE TECHNIQUE TECHNICAL AREA
La présente invention se rapporte au domaine technique général des procédés de traitement de grains de riz destinés à l’alimentation humaine ou animale. La présente invention se rapporte également au domaine technique général des grains de riz ainsi traités et destinés à être cuits ultérieurement, avant d’être consommés par un consommateur final. The present invention relates to the general technical field of methods for treating grains of rice intended for human or animal consumption. The present invention also relates to the general technical field of rice grains thus treated and intended to be cooked subsequently, before being consumed by an end consumer.
TECHNIQUE ANTERIEURE PRIOR ART
L’étuvage est un procédé de traitement bien connu des grains de riz paddy, c’est-à-dire de grains de riz bruts, non décortiqués. Ce procédé vise essentiellement à améliorer la valeur nutritionnelle du riz obtenu après décorticage du riz paddy et après cuisson, en favorisant notamment la migration des vitamines et des sels minéraux depuis les couches les plus externes vers l’intérieur du grain de riz. Les pertes en éléments nutritifs, liées aux opérations de décorticage et à la cuisson du riz, sont ainsi réduites. En outre, l’étuvage du riz est connu pour améliorer la résistance du riz à la cuisson et en cas de sur-cuisson, de sorte que le riz étuvé est généralement réputé incollable. Parboiling is a well-known process for treating paddy rice grains, that is, raw, unhulled rice grains. This process essentially aims to improve the nutritional value of the rice obtained after husking the paddy rice and after cooking, in particular by promoting the migration of vitamins and mineral salts from the outermost layers to the inside of the rice grain. Nutrient losses linked to hulling and cooking rice are thus reduced. In addition, parboiling rice is known to improve the resistance of rice to cooking and overcooking, so that parboiled rice is generally considered to be non-stick.
Cependant, l’étuvage du riz implique une gélatinisation de l’amidon des grains de riz traités, laquelle a généralement pour effet d’augmenter le temps nécessaire pour la cuisson finale du riz étuvé obtenu. En outre, le riz étuvé présente généralement, avant cuisson, une coloration jaunâtre jugée peu attrayante par les consommateurs. Egalement, le riz étuvé présente généralement, après cuisson, un goût particulier caractéristique qui rebute certains consommateurs. However, parboiling the rice involves gelatinization of the starch in the treated rice grains, which generally has the effect of increasing the time necessary for the final cooking of the parboiled rice obtained. In addition, parboiled rice generally has, before cooking, a yellowish color deemed unattractive by consumers. Also, parboiled rice generally has, after cooking, a particular characteristic taste which discourages certain consumers.
Si les procédés d’étuvage du riz connus font régulièrement l’objet d’améliorations et d’optimisations, notamment en vue de réduire le temps de cuisson nécessaire des grains de riz étuvés, les qualités organoleptiques du riz étuvé obtenu restent cependant encore perfectibles, aux yeux des consommateurs, en particulier en termes de texture, de consistance, de goût ou encore d’apparence. If the known rice parboiling processes are regularly subject to improvements and optimizations, in particular with a view to reducing the necessary cooking time of the parboiled rice grains, the organoleptic qualities of the parboiled rice obtained remain however still perfectible, in the eyes of consumers, particularly in terms of texture, consistency, taste or appearance.
EXPOSE DE L’INVENTION STATEMENT OF THE INVENTION
Les objets assignés à l’invention visent par conséquent à porter remède aux différents inconvénients énumérés précédemment en proposant un nouveau procédé de traitement de grains de riz qui, tout en permettant une bonne maîtrise du temps de cuisson des grains de riz traités, permet l’obtention de grains de riz aux qualités organoleptiques sensiblement améliorées. The objects assigned to the invention therefore aim to remedy the various drawbacks listed above by proposing a new process for treating grains rice which, while allowing good control of the cooking time of the treated rice grains, allows rice grains to be obtained with significantly improved organoleptic qualities.
Un autre objet de l’invention vise à proposer un nouveau grain de riz qui, tout en présentant les avantages généralement conférés par l’étuvage, présente un temps de cuisson final bien maîtrisé et des qualités organoleptiques sensiblement améliorées. Another object of the invention is to propose a new grain of rice which, while having the advantages generally conferred by parboiling, has a well-controlled final cooking time and significantly improved organoleptic qualities.
Un autre objet de l’invention vise à proposer un nouveau procédé qui permet de traiter rapidement, efficacement et de manière économique, de grandes quantités de grains de riz. Another object of the invention is to propose a new process which enables large quantities of rice grains to be treated quickly, efficiently and economically.
Un autre objet de l’invention vise à proposer un nouveau procédé qui, tout en permettant une bonne maîtrise du temps de cuisson des grains de riz traités et l’obtention de grains de riz aux qualités organoleptiques améliorées, permet en outre une bonne maîtrise du taux de brisure. Another object of the invention is to propose a new process which, while allowing good control of the cooking time of the treated rice grains and obtaining rice grains with improved organoleptic qualities, also allows good control of the breaking rate.
Les objets assignés à l’invention sont atteints à l’aide d’un procédé de traitement d’un grain de riz paddy ou cargo, comprenant les étapes successives suivantes : The objects assigned to the invention are achieved using a process for processing a grain of paddy or cargo rice, comprising the following successive steps:
- une étape d’hydratation dudit grain de riz, pour porter la teneur en humidité dudit grain de riz à une valeur suffisante pour que l’amidon dudit grain de riz soit apte à être gélatinisé à un taux sensiblement compris entre 80 et 100 %, et de préférence sensiblement égal à 100 % ; a step of hydration of said rice grain, to bring the moisture content of said rice grain to a value sufficient for the starch of said rice grain to be able to be gelatinized at a rate substantially between 80 and 100%, and preferably substantially equal to 100%;
- une étape de traitement thermique au cours de laquelle : o on place ledit grain de riz hydraté au sein d’un autoclave, o on injecte, au sein de l’autoclave, un flux de vapeur d’eau sous pression et on maintient ledit grain de riz sous pression super atmosphérique, à une température prédéfinie comprise entre 120 et 160 °C, pendant un temps de traitement prédéterminé compris entre 10 s et 15 min, de sorte à gélatiniser l’amidon du grain de riz à un taux sensiblement compris entre 80 et 100 %, et de préférence sensiblement égal à 100 % ; o puis, une fois écoulé ledit temps de traitement prédéterminé, on extrait immédiatement de l’autoclave le grain de riz ainsi traité, pour ramener le grain de riz traité directement à la pression atmosphérique. Les objets assignés à l’invention sont également atteints à l’aide d’un grain de riz étuvé et destiné à être cuit par immersion dans un excès d’eau avant d’être consommé, lequel grain de riz présente : avant cuisson, un amidon avec un taux de gélatinisation sensiblement compris entre 80 et 100 %, et de préférence sensiblement égal à 100 %, et a heat treatment step during which: o said grain of hydrated rice is placed in an autoclave, o a stream of pressurized steam is injected into the autoclave and said said is maintained grain of rice under super atmospheric pressure, at a predefined temperature between 120 and 160 ° C, for a predetermined treatment time between 10 s and 15 min, so as to gelatinize the starch of the rice grain at a substantially understood rate between 80 and 100%, and preferably substantially equal to 100%; o then, after the said predetermined treatment time has elapsed, the rice grain thus treated is immediately extracted from the autoclave, to bring the rice grain treated directly to atmospheric pressure. The objects assigned to the invention are also achieved using a grain of parboiled rice and intended to be cooked by immersion in an excess of water before being consumed, which grain of rice has: before cooking, a starch with a gelatinization rate substantially between 80 and 100%, and preferably substantially equal to 100%, and
- après cuisson par immersion dans un excès d’eau pendant 10 min environ : - after cooking by immersion in excess water for about 10 min:
i. une fermeté F telle que ii. une élasticité R telle que où e; représente l’épaisseur du grain de riz cuit après application audit grain de riz cuit d’un effort de compression sous une charge 700 g pendant 40 s, E est l’épaisseur initiale du grain de riz cuit avant l’application de l’effort de compression, et e? représente l’épaisseur du grain de riz cuit mesurée 20 s après l’arrêt de l’application de l’effort de compression. i. firmness F such that ii. an elasticity R such that where e; represents the thickness of the grain of cooked rice after application to said grain of cooked rice of a compression force under a load 700 g for 40 s, E is the initial thickness of the grain of rice cooked before the application of the effort compression, and e? represents the thickness of the grain of cooked rice measured 20 s after the end of the application of the compression force.
D’autres objets et avantages de l’invention apparaîtront mieux à la lecture de la description détaillée qui suit. Other objects and advantages of the invention will appear more clearly on reading the detailed description which follows.
MEILLEURE MANIERE DE REALISER L’INVENTION BEST WAY TO IMPLEMENT THE INVENTION
La présente invention concerne en premier lieu un procédé de traitement d’un grain de riz paddy ou cargo, c’est-à-dire d’un grain de riz à l’état cru, typiquement non destiné à être consommé en l’état. The present invention relates firstly to a method of treating a grain of paddy rice or cargo, that is to say a grain of rice in the raw state, typically not intended to be consumed in the state .
De manière avantageuse, le procédé de l’invention est un procédé facilement industrialisable, qui peut être mis en œuvre à grande échelle afin de traiter simultanément, et de préférence de manière sensiblement continue, une grande quantité de grains de riz. Il est cependant envisageable que certaines étapes du procédé de l’invention soient réalisées de manière artisanale ou manuelle. Advantageously, the process of the invention is an easily industrializable process, which can be implemented on a large scale in order to treat simultaneously, and preferably substantially continuously, a large quantity of rice grains. It is however conceivable that certain steps of the process of the invention are carried out by hand or by hand.
De manière générale, le procédé de traitement selon l’invention vise à modifier les caractéristiques du grain de riz concerné, en amont de sa cuisson finale et de sa consommation par un consommateur final, humain ou animal. En particulier, le procédé selon l’invention vise avantageusement à obtenir un grain de riz ayant tout ou partie des qualités habituellement attendues d’un grain de riz étuvé, notamment en termes de maîtrise du profil nutritionnel et de résistance à la sur-cuisson (en particulier en termes de fermeté et de caractère incollable), et qui présente en outre d’excellentes caractéristiques organoleptiques après cuisson et, en particulier, après une cuisson rapide pendant 10 min environ dans un excès d’eau, préférentiellement bouillante. Le caractère cuit d’un grain de riz se traduit en particulier par une réhydratation et une gélatinisation complète (si cette dernière n’est pas déjà la conséquence du traitement thermique auquel a été préalablement soumis le grain de riz) à cœur du grain. Typiquement, un grain de riz parfaitement cuit ne laisse subsister, après avoir été écrasé entre deux plaques de plexiglass, aucun granule blanchâtre et opaque, et apparaît au contraire sensiblement entièrement transparent ou translucide. In general, the treatment method according to the invention aims to modify the characteristics of the rice grain concerned, prior to its final cooking and its consumption by a final consumer, human or animal. In particular, the method according to the invention aims advantageously to obtain a grain of rice having all or part of the qualities usually expected of a grain of parboiled rice, in particular in terms of control of the nutritional profile and resistance to overcooking (in particular in terms of firmness and unbeatable character ), and which also has excellent organoleptic characteristics after cooking and, in particular, after rapid cooking for approximately 10 min in an excess of water, preferably boiling. The cooked character of a grain of rice results in particular in a rehydration and a complete gelatinization (if the latter is not already the consequence of the heat treatment to which the grain of rice has previously been subjected) at the heart of the grain. Typically, a perfectly cooked grain of rice leaves behind, after being crushed between two sheets of plexiglass, no whitish and opaque granules, and on the contrary appears substantially entirely transparent or translucent.
De plus, le procédé selon l’invention vise avantageusement à obtenir un grain de riz qui, après séchage et usinage, et avant cuisson finale en vue de sa consommation, présente une blancheur plus élevée, une coloration moins jaune, qu’un grain de riz étuvé traditionnel, de sorte à être visuellement plus attractif pour le consommateur. In addition, the method according to the invention advantageously aims to obtain a grain of rice which, after drying and machining, and before final cooking for consumption, has a higher whiteness, a less yellow coloring, than a grain of traditional parboiled rice, so as to be visually more attractive to the consumer.
L’amélioration, apportée par le procédé de traitement selon l’invention, en matière de caractéristiques texturales du grain de riz cuit, peut avantageusement être observée par un suivi des propriétés viscoélastiques de ce dernier en termes de fermeté et d'élasticité. Ces paramètres de fermeté et d’élasticité peuvent être évalués à l’aide d’un viscoélastographe Chopin, avantageusement selon la méthode définie dans la norme NF ISO 6648: 1993 - Riz— Détermination des propriétés viscoélastiques à différents temps de cuisson — Méthode au moyen du viscoélastographe. Le protocole de mesure, qui peut être mis en œuvre avec un texturomètre TA.XT Plus® commercialisé par la société Texture Technologies, est typiquement le suivant : dans une casserole, à l’aide d’une plaque chauffante, on porte à ébullition 1 L d’eau, puis on fait cuire 100 g de riz dans l’eau bouillante pendant le temps de cuisson souhaité (par exemple, 10 min) ; on égoutte le riz, puis on le refroidit pendant 1 min à l’eau froide ; on conserve ensuite le riz cuit, pendant 15 min, dans une boîte de Pétri, le tout sur une éponge mouillée pour créer une atmosphère humide ; on place trois grains de riz cuits sur le plateau inférieur du viscoélastographe / texturomètre ; - Après le temps d’attente éventuellement requis par le texturomètre, on lance le cycle de mesure suivant : The improvement, brought by the treatment method according to the invention, in terms of textural characteristics of the grain of cooked rice, can advantageously be observed by monitoring the viscoelastic properties of the latter in terms of firmness and elasticity. These firmness and elasticity parameters can be evaluated using a Chopin viscoelastograph, advantageously according to the method defined in standard NF ISO 6648: 1993 - Rice - Determination of viscoelastic properties at different cooking times - Method using viscoelastograph. The measurement protocol, which can be implemented with a TA.XT Plus® texturometer marketed by the company Texture Technologies, is typically as follows: in a saucepan, using a hot plate, the mixture is brought to a boil 1 L of water, then cook 100 g of rice in boiling water for the desired cooking time (for example, 10 min); the rice is drained, then cooled for 1 min in cold water; the cooked rice is then stored for 15 min in a petri dish, all on a wet sponge to create a humid atmosphere; three cooked grains of rice are placed on the lower tray of the viscoelastograph / texturometer; - After the waiting time possibly required by the texturometer, the following measurement cycle is started:
o on mesure l’épaisseur E initiale des grains de riz cuits, o we measure the initial thickness E of the cooked rice grains,
o on applique aux grains de riz cuits un effort de compression sous une charge de 700 g pendant 40 s, et on mesure l’épaisseur ei des grains de riz cuits après application de l’effort de compression, o a compression force is applied to the cooked rice grains under a load of 700 g for 40 s, and the thickness ei of the cooked rice grains is measured after application of the compression force,
o puis, 20 s après l’arrêt de l’application de l’effort de compression, on mesure l’épaisseur e2 des grains de riz cuits. o then, 20 s after the end of the application of the compression force, the thickness e2 of the cooked rice grains is measured.
La fermeté F, représentative de la capacité du grain de riz à résister à la déformation imposée par l’application de l’effort de compression, est alors calculée selon la formule suivante : The firmness F, representative of the capacity of the grain of rice to resist the deformation imposed by the application of the compressive force, is then calculated according to the following formula:
F = ¾ x 100 F = ¾ x 100
E E
L’élasticité R (ou recouvrance élastique), représentative de la capacité du riz à reprendre sa forme initiale après relâchement de l’effort de compression, est quant à elle calculée selon la formule suivante : The elasticity R (or elastic recovery), representative of the rice's capacity to return to its initial shape after the compression force has been released, is calculated according to the following formula:
(C->“ i?i ) (C-> “i? I)
R = - K 100 R = - K 100
(6 - <?i) (6 - <? I)
Le cycle de mesure et de calcul est répété plusieurs fois, de préférence 6 à 10 fois, pour une meilleure fiabilité des résultats, puis on calcule la moyenne et G écart-type des 6 à 10 valeurs F et R obtenues. The measurement and calculation cycle is repeated several times, preferably 6 to 10 times, for better reliability of the results, then the mean and G standard deviation of the 6 to 10 values F and R obtained are calculated.
Un autre paramètre intéressant à étudier en lien avec les caractéristiques texturales, gustatives, du grain de riz cuit, est la capacité de prise en eau du grain de riz au cours de sa cuisson finale. En effet, une bonne prise en eau à la cuisson contribue au caractère moelleux du grain de riz cuit. Typiquement, la prise en eau peut être mesurée de la façon suivante : Another interesting parameter to study in connection with the textural and taste characteristics of the cooked rice grain is the water-taking capacity of the rice grain during its final cooking. Indeed, good water intake during cooking contributes to the softness of the grain of cooked rice. Typically, the water intake can be measured as follows:
on fait cuire 100 g de riz dans un excès d’eau bouillante pendant le temps de cuisson souhaité (par exemple, 10 min) ; 100 g of rice is cooked in excess boiling water for the desired cooking time (for example, 10 min);
on égoutte ensuite le riz, de manière à évacuer l’eau superficielle ; puis, on pèse le riz cuit égoutté, et on compare le poids ainsi obtenu à celui du riz avant cuisson. the rice is then drained, so as to evacuate the surface water; then, the drained cooked rice is weighed, and the weight thus obtained is compared with that of the rice before cooking.
Pour caractériser la blancheur et la couleur, après séchage et usinage et avant cuisson finale, du grain de riz obtenu à l’aide du procédé selon l’invention, on procède avantageusement à : une mesure de l’indice de blancheur « Kett », à l’aide d’un testeur de blancheur de riz commercialisé par la société Kett Electric Laboratory (par exemple, un testeur de blancheur de riz C-300-3) ; une mesure de la couleur, à l’aide d’un colorimètre ou spectrocolorimètre (par exemple, un spectrocolorimètre Konica Minolta® CM-3500d), dans l’espace chromatique L*a*b* CIELAB (1976), où Z* représente la clarté, comprise entre 0 (noir) et 100 (blanc de référence), le paramètre a * représente la valeur sur un axe vert rouge, et le paramètre b * représente la valeur sur un axe bleu jaune. To characterize the whiteness and color, after drying and machining and before final cooking, of the rice grain obtained using the process according to the invention, advantageously: a measurement of the whiteness index "Kett" is carried out, using a rice whiteness tester sold by the company Kett Electric Laboratory (for example, a rice whiteness tester C-300-3); a measurement of the color, using a colorimeter or spectrocolorimeter (for example, a Konica Minolta® CM-3500d spectrocolorimeter), in the chromatic space L * a * b * CIELAB (1976), where Z * represents clarity, between 0 (black) and 100 (reference white), the a * parameter represents the value on a red green axis, and the b * parameter represents the value on a blue yellow axis.
En tant que telles, ces méthodes de caractérisations et les équipements susceptibles d’en permettre la mise en œuvre, sont bien connus du domaine. As such, these characterization methods and the equipment capable of enabling their implementation are well known in the field.
Le procédé selon l’invention correspond, au moins en partie, à un procédé d’étuvage du grain de riz, c’est-à-dire à un procédé mettant en œuvre un traitement hydrothermique du grain de riz. A ce titre, et comme cela va être explicité ci-après, le procédé selon l’invention comprend une étape d’hydratation dudit grain de riz, suivie d’une étape de traitement thermique du grain de riz hydraté, au cours de laquelle ce dernier est soumis à flux de vapeur d’eau. The method according to the invention corresponds, at least in part, to a method of steaming the grain of rice, that is to say to a method implementing a hydrothermal treatment of the grain of rice. As such, and as will be explained below, the method according to the invention comprises a step of hydration of said grain of rice, followed by a step of heat treatment of the grain of hydrated rice, during which this the latter is subjected to a flow of water vapor.
Plus précisément, alors que ledit grain de riz paddy ou cargo présente initialement une teneur en humidité typiquement voisine de 12 % en base humide, ladite étape d’hydratation du procédé selon l’invention est conçue pour porter la teneur en humidité dudit grain de riz à une valeur seuil, qui est choisie suffisante pour que l’amidon dudit grain de riz soit apte à être gélatinisé à un taux sensiblement compris entre 80 et 100 %, de préférence supérieur à 90 %, et de préférence encore sensiblement égal à 100 %, au cours de l’étape de traitement thermique qui suit. Typiquement, l’étape d’hydratation vise à augmenter la teneur en humidité dudit grain de riz jusqu’à une valeur avantageusement comprise entre 30 et 35 %, de préférence entre 30 et 33 %, en base humide. Si une teneur en humidité d’une valeur supérieure à ces plages de valeurs préférentielles pourrait rendre l’amidon du grain de riz apte à être ultérieurement gélatinisé à un taux sensiblement compris entre 80 et 100 %, elle serait néanmoins susceptible de mener à une dégradation de Pintégrité du grain de riz. More specifically, while said paddy or cargo grain of rice initially has a moisture content typically close to 12% on a wet basis, said hydration step of the process according to the invention is designed to carry the moisture content of said grain of rice at a threshold value, which is chosen sufficient for the starch of said grain of rice to be capable of being gelatinized at a rate substantially between 80 and 100%, preferably greater than 90%, and more preferably substantially equal to 100% , during the following heat treatment step. Typically, the hydration step aims to increase the moisture content of said rice grain to a value advantageously between 30 and 35%, preferably between 30 and 33%, on a wet basis. If a moisture content of a value greater than these ranges of preferential values could make the starch of the rice grain suitable for being subsequently gelatinized at a substantially understood rate between 80 and 100%, it would nevertheless be liable to lead to a deterioration in the integrity of the rice grain.
L’étape d’hydratation a ainsi pour objectif d’augmenter l’humidité du grain de riz pour assurer une gélatinisation la plus complète possible, et avantageusement homogène, de l’amidon du grain de riz au cours de l’étape de traitement thermique à laquelle le grain de riz hydraté sera ensuite soumis. The hydration step thus aims to increase the humidity of the rice grain to ensure the most complete gelatinization possible, and advantageously homogeneous, of the starch of the rice grain during the heat treatment step. to which the grain of hydrated rice will then be subjected.
De préférence, ladite étape d’hydratation est réalisée par trempage, c’est-à-dire par immersion, du grain de riz dans de l’eau, à l’aide d’une installation de trempage adaptée. De préférence encore, ladite étape d’hydratation est réalisée par trempage du grain de riz dans de l’eau à une température supérieure à la température ambiante et à pression atmosphérique. De manière avantageuse, la température de l’eau est au moins égale à sensiblement 50 °C, et de préférence comprise entre sensiblement 55 et 70 °C. Preferably, said hydration step is carried out by soaking, that is to say by immersion, the grain of rice in water, using a suitable soaking installation. More preferably, said hydration step is carried out by soaking the grain of rice in water at a temperature above room temperature and at atmospheric pressure. Advantageously, the water temperature is at least equal to approximately 50 ° C, and preferably between approximately 55 and 70 ° C.
Les durée et température précises du trempage (et plus généralement, les paramètres de l’étape d’hydratation) sont, en pratique, choisies et ajustées en fonction de la nature et de la morphologie du grain de riz utilisé comme matière première. Par exemple, pour un grain de riz cargo de type long grain indica, hydraté par trempage au bain-marie, le grain de riz peut ainsi, par exemple, être trempé pendant 90 min dans de l’eau à une température de 65 °C. En particulier, la durée et la température du trempage seront adaptées pour éviter tout effet de gélatinisation de l’amidon du riz au cours de l’étape d’hydratation, de sorte que l’amidon du grain de riz hydraté, obtenu à l’issue de l’étape d’hydratation, n’est sensiblement pas gélatinisé. The precise duration and temperature of the soaking (and more generally, the parameters of the hydration step) are, in practice, chosen and adjusted according to the nature and morphology of the grain of rice used as raw material. For example, for an indica long grain cargo rice grain, hydrated by soaking in a water bath, the rice grain can thus, for example, be soaked for 90 min in water at a temperature of 65 ° C. . In particular, the duration and the temperature of the soaking will be adapted to avoid any gelatinization effect of the rice starch during the hydration step, so that the starch of the hydrated rice grain, obtained at resulting from the hydration step, is not substantially gelatinized.
L’étape de trempage peut, alternativement, être réalisée à une température de l’eau inférieure aux valeurs évoquées ci-dessus, par exemple à la température ambiante (typiquement voisine de 20-25 °C) ou même à une température inférieure à la température ambiante. Dans ce cas, un temps de trempage bien plus long sera nécessaire pour impartir au grain de riz la teneur en humidité recherchée. The soaking step can, alternatively, be carried out at a water temperature lower than the values mentioned above, for example at room temperature (typically around 20-25 ° C) or even at a temperature below ambient temperature. In this case, a much longer soaking time will be necessary to impart the desired moisture content to the grain of rice.
De manière avantageuse, le procédé selon l’invention comprend, après ladite étape d’hydratation, une étape de mise au repos du grain de riz hydraté, pendant un temps de repos prédéterminé, pour équilibrer l’humidité dans ledit grain de riz hydraté. Typiquement, ledit temps de repos prédéterminé est d’au moins 30 min. On favorise ainsi encore l’homogénéité de la gélatinisation de l’amidon du grain de riz pendant l’étape de traitement thermique à laquelle le grain de riz hydraté sera ensuite soumis. Cette étape de mise au repos peut être réalisée après une étape d’égouttage préalable du grain de riz hydraté ou, de manière plus préférentielle, simultanément à ladite étape d’égouttage. Avantageusement, lesdites étapes d’égouttage et de mise au repos du grain de riz hydraté sont toutes deux réalisées à pression atmosphérique et à température ambiante. Advantageously, the method according to the invention comprises, after said hydration step, a step of resting the hydrated rice grain, for a predetermined rest time, to balance the humidity in said hydrated rice grain. Typically, said predetermined rest time is at least 30 min. The homogeneity of the gelatinization is thus further promoted starch from the rice grain during the heat treatment step to which the hydrated rice grain will then be subjected. This resting step can be carried out after a prior draining step of the hydrated rice grain or, more preferably, simultaneously with said draining step. Advantageously, said steps of draining and of resting the grain of hydrated rice are both carried out at atmospheric pressure and at room temperature.
Le procédé selon l’invention comprend, postérieurement à ladite étape d’hydratation (et le cas échéant, postérieurement également à ladite étape de mise au repos), une étape de traitement thermique du grain de riz, comme évoquée ci-dessus, au cours de laquelle : on place le grain de riz hydraté, obtenu à l’issue de ladite étape d’hydratation, au sein d’un autoclave (ou dispositif équivalent) ; puis, après avoir refermé ledit autoclave, on injecte, au sein de l’autoclave, un flux de vapeur d’eau (de préférence saturée) sous pression et on maintient ledit grain de riz sous pression super atmosphérique (i.e. supérieure à la pression atmosphérique), à une température prédéfinie comprise entre 120 et 160 °C, pendant un temps de traitement prédéterminé compris entre 10 s et 15 min, de sorte à gélatiniser l’amidon du grain de riz à un taux sensiblement compris entre 80 et 100 %, et de préférence sensiblement égal à 100 % . The method according to the invention comprises, after said hydration step (and if necessary, also after said resting step), a step of heat treatment of the rice grain, as mentioned above, during from which: the hydrated rice grain obtained at the end of said hydration step is placed in an autoclave (or equivalent device); then, after having closed said autoclave, a flow of steam (preferably saturated) is pressurized within the autoclave and said grain of rice is kept under super atmospheric pressure (ie higher than atmospheric pressure ), at a predefined temperature between 120 and 160 ° C, for a predetermined treatment time between 10 s and 15 min, so as to gelatinize the starch of the rice grain at a rate substantially between 80 and 100%, and preferably substantially equal to 100%.
On entend ici par « température prédéfinie », une température de traitement connue à l’avance et maintenue sensiblement constante durant tout le temps de traitement prédéterminé. On entend par « temps de traitement prédéterminé », une durée définie à l’avance pendant laquelle le grain de riz est maintenu, au sein de l’autoclave, dans les conditions de température et de pression précitées. The term “predefined temperature” is understood here to mean a treatment temperature known in advance and kept substantially constant throughout the predetermined treatment time. The term “predetermined treatment time” is understood to mean a duration defined in advance during which the grain of rice is maintained, within the autoclave, under the aforementioned temperature and pressure conditions.
L’étape de traitement thermique du procédé selon l’invention consiste donc à gélatiniser l’amidon du grain de riz à un taux sensiblement compris entre 80 et 100 %, de préférence supérieur à 90 %, et de préférence encore sensiblement égal à 100 %, par soumission du grain de riz à un traitement à la vapeur sous haute température, haute pression, pendant un temps de traitement court. Une gélatinisation la plus complète possible du grain de riz contribue au renforcement de la structure de ce dernier, ce qui conduit en particulier à l’obtention d’un grain de riz traité qui résiste mieux à la cuisson et à la sur-cuisson. The heat treatment step of the process according to the invention therefore consists in gelatinizing the starch of the rice grain at a rate substantially between 80 and 100%, preferably greater than 90%, and more preferably substantially equal to 100%. , by subjecting the rice grain to a steam treatment under high temperature, high pressure, for a short treatment time. The fullest possible gelatinization of the rice grain contributes to the strengthening of the structure of the latter, which in particular leads to the production of a treated rice grain which is more resistant to cooking and overcooking.
Le taux de gélatinisation de l’amidon du grain de riz peut être mesuré par toute méthode connue. En particulier, la gélatinisation totale de l’amidon d’un grain de riz traité conformément à l’invention peut être constatée, par exemple, par l’absence de motif (« croix de Malte ») de biréfringence des particules d’amidon observable au microscope polarisant. Une autre méthode connue d’observation de la transformation de l’amidon du grain de riz consiste à exposer le grain de riz traité à une solution alcaline (ou « test alkali »). Un grain de riz dont l’amidon n’est pas gélatinisé conservera un aspect sensiblement intact, blanc opaque, tandis qu’un grain de riz dont l’amidon est totalement transformé sera attaqué par la solution alcaline et rendu sensiblement translucide. Cette méthode est décrite notamment dans ALI, S. Z. et BHATTACHARYA, K.R., An alkali reaction test for parboiled rice, Lebensmittel Wissenschaft Technologie, 1972, vol. 5 (6), pages 216-218, et dans BIENVENIDO O. Juliano, Rice: Chemistry and Technology, American Association of Cereal Chemists, 1985. The gelatinization rate of the starch of the rice grain can be measured by any known method. In particular, the total gelatinization of the starch of a grain of rice treated in accordance with the invention can be observed, for example, by the absence of a motif (“Maltese cross”) of birefringence of the starch particles observable under a polarizing microscope. Another known method for observing the starch transformation of the rice grain consists in exposing the treated rice grain to an alkaline solution (or "alkali test"). A grain of rice whose starch is not gelatinized will retain a substantially intact, opaque white appearance, while a grain of rice whose starch is completely transformed will be attacked by the alkaline solution and made substantially translucent. This method is described in particular in ALI, SZ and BHATTACHARYA, KR, An alkali reaction test for parboiled rice, Lebensmittel Wissenschaft Technologie, 1972, vol. 5 (6), pages 216-218, and in BIENVENIDO O. Juliano, Rice: Chemistry and Technology, American Association of Cereal Chemists, 1985.
Alors qu’il est généralement considéré qu’un taux de gélatinisation élevé de l’amidon d’un grain de riz tend à allonger le temps de cuisson finale de ce dernier, il a été constaté que le procédé selon l’invention permet d’obtenir un grain de riz traité apte à être cuit en 10 min environ dans un excès d’eau, tout en présentant une fois cuit d’excellentes caractéristiques gustatives. While it is generally considered that a high gelatinization rate of the starch of a grain of rice tends to lengthen the final cooking time of the latter, it has been found that the method according to the invention makes it possible to obtain a grain of treated rice capable of being cooked in about 10 min in an excess of water, while having once cooked excellent taste characteristics.
Puis, une fois que ledit temps de traitement prédéterminé est écoulé, on extrait alors immédiatement de l’autoclave le grain de riz ainsi traité, pour ramener le grain de riz traité directement à la pression atmosphérique. Le grain de riz est ainsi évacué hors de l’autoclave aussitôt le temps de traitement prédéterminé atteint. En d’autres termes, le procédé selon l’invention comprend donc une phase de réduction de la pression exercée sur ledit grain de riz, permettant de ramener immédiatement ce dernier de ladite pression super atmosphérique de traitement à la pression atmosphérique, ledit grain de riz restant en permanence, au cours de ladite phase de réduction de la pression, à une pression supérieure ou égale à la pression atmosphérique. Le grain de riz traité est donc ainsi ramené directement à la pression atmosphérique, au sens où il n’est, en particulier, à aucun moment soumis à une quelconque phase intermédiaire de dépression au cours de laquelle il serait soumis à une pression inférieure à la pression atmosphérique. On évite ainsi avantageusement un risque de dégradation mécanique, d’éclatement, du grain de riz. Au sens de l’invention, on entend par « immédiatement » le fait que le grain de riz traité est extrait de l’autoclave, une fois ledit temps de traitement prédéterminé est écoulé, de manière rapide, quasiment instantanée. Avantageusement, le grain de riz traité passe ainsi de ladite pression super atmosphérique de traitement à la pression atmosphérique en 1 s à 10 s, de préférence en 1 s à 5 s, au cours de son extraction hors de l’autoclave. La réduction de la pression exercée sur le grain de riz est ainsi sensiblement plus rapide que dans le cas des procédés classiques d’étuvage. La réduction, lors de l’extraction, de la pression exercée sur ledit grain de riz, n’est de préférence pas spécifiquement contrôlée. En particulier, la réduction de la pression se déroule en une seule et unique opération, et non par paliers successifs d’une durée prédéfinie, la variation de la pression au court du temps n’étant pas nécessairement linéaire. Bien que rapide, le retour du grain de riz traité à la pression atmosphérique est néanmoins avantageusement réalisé de manière à éviter tout phénomène d’autoévaporation de l’eau et de modification brutale de la structure du grain de riz traité lors de son extraction hors de l’autoclave. Avantageusement, le grain de riz traité extrait présente, une fois ramené à la pression atmosphérique, une teneur en humidité sensiblement voisine de la teneur en humidité que présente ledit grain de riz à l’issue de ladite étape d’hydratation, et quoiqu’il en soit de préférence inférieure ou égale à 35 %. Humide à cœur, le grain de riz est avantageusement sec au toucher. Typiquement, le grain de riz traité présente, une fois ramené à la pression atmosphérique après extraction de l’autoclave, une température qui reste encore supérieure ou égale à 100 °C environ. Then, once said predetermined treatment time has elapsed, the grain of rice thus treated is then immediately extracted from the autoclave, to bring the grain of rice treated directly to atmospheric pressure. The rice grain is thus removed from the autoclave as soon as the predetermined treatment time is reached. In other words, the method according to the invention therefore comprises a phase of reducing the pressure exerted on said grain of rice, making it possible to immediately bring the latter from said super-atmospheric treatment pressure to atmospheric pressure, said grain of rice remaining permanently, during said pressure reduction phase, at a pressure greater than or equal to atmospheric pressure. The grain of treated rice is thus thus brought directly to atmospheric pressure, in the sense that it is, in particular, at no time subjected to any intermediate phase of depression during which it would be subjected to a pressure below the atmospheric pressure. This advantageously avoids the risk of mechanical degradation, bursting, of the grain of rice. For the purposes of the invention, “immediately” means the fact that the grain of treated rice is extracted from the autoclave, once said predetermined treatment time has elapsed, rapidly, almost instantaneously. Advantageously, the grain of treated rice thus passes from said super atmospheric pressure of treatment to atmospheric pressure in 1 s to 10 s, preferably in 1 s to 5 s, during its extraction from the autoclave. The reduction of the pressure exerted on the grain of rice is thus appreciably faster than in the case of conventional steaming methods. The reduction, during extraction, of the pressure exerted on said grain of rice, is preferably not specifically controlled. In particular, the reduction of the pressure takes place in a single operation, and not in successive stages of a predefined duration, the variation of the pressure over time is not necessarily linear. Although rapid, the return of the treated rice grain to atmospheric pressure is nevertheless advantageously carried out so as to avoid any phenomenon of self-evaporation of the water and sudden change in the structure of the treated rice grain when it is extracted from the autoclave. Advantageously, the grain of treated rice extracted has, once brought back to atmospheric pressure, a moisture content substantially close to the moisture content that said grain of rice exhibits at the end of said hydration step, and whatever in is preferably less than or equal to 35%. Moist at heart, the grain of rice is advantageously dry to the touch. Typically, the grain of treated rice exhibits, once brought back to atmospheric pressure after extraction from the autoclave, a temperature which still remains greater than or equal to approximately 100 ° C.
Il a été constaté, de manière étonnante, que la combinaison des conditions évoquées ci-avant en matière de haute pression, haute température et temps de traitement court dans l’autoclave, et d’une maîtrise des conditions de retour du grain de riz traité à la pression permet l’obtention d’un grain de riz traité, qui après cuisson - et en particulier après une cuisson courte de 10 min environ dans un excès d’eau - présente des caractéristiques organoleptiques (et en particulier, texturales) tout à fait intéressantes. En extrayant immédiatement le grain de riz traité de l’autoclave, on limite ainsi le risque de poursuite du traitement thermique, sous l’effet notamment de l’inertie thermique de l’autoclave et d’une pression super atmosphérique résiduelle. Le procédé selon l’invention permet ainsi une très bonne maîtrise du temps de traitement effectif auquel est soumis le grain de riz. Qui plus est, le fait de ramener le grain de riz traité à la pression atmosphérique tout en l’extrayant de l’autoclave, et non en le maintenant dans l’autoclave, permet avantageusement de libérer rapidement l’autoclave, de sorte à pouvoir traiter en continu ou presque de nouveaux grains de riz. On optimise ainsi la cadence de mise en œuvre du procédé selon l’invention. It was surprisingly found that the combination of the conditions mentioned above in terms of high pressure, high temperature and short treatment time in the autoclave, and control of the conditions for returning the grain of treated rice pressure allows obtaining a grain of treated rice, which after cooking - and in particular after a short cooking of about 10 min in an excess of water - has organoleptic (and in particular, textural) characteristics quite interesting facts. By immediately removing the grain of treated rice from the autoclave, the risk of continuing heat treatment is reduced, in particular due to the thermal inertia of the autoclave and residual super-atmospheric pressure. The method according to the invention thus allows very good control over the effective treatment time to which the rice grain is subjected. Furthermore, bringing the treated rice grain back to atmospheric pressure while extracting it from the autoclave, and not keeping it in the autoclave, advantageously makes it possible to quickly release the autoclave, so that almost continuously process new grains of rice. This optimizes the rate of implementation of the method according to the invention.
Typiquement, ladite étape de traitement thermique du procédé selon l’invention peut être conduite comme suit : Typically, said heat treatment step of the process according to the invention can be carried out as follows:
- on introduit et positionne le grain de riz hydraté à l’intérieur de l’autoclave (chambre de chauffe étanche), par exemple dans un panier ou à même le fond de l’autoclave, puis on referme l’autoclave de manière étanche ; on ouvre une vanne d’entrée de vapeur d’eau sous pression, afin d’autoriser l’injection de la vapeur d’eau au sein de l’autoclave dans lequel est positionné le grain de riz hydraté ; une fois les conditions de pression super atmosphérique et de température prédéfinie atteintes (contrôlées à l’aide de sonde ou capteur adaptés), on maintient le grain de riz au sein de l’autoclave pendant le temps de traitement prédéterminé. Une purge peut être éventuellement, maintenue pendant toute la durée du traitement pour évacuer de potentiels condensais. Les conditions régnant dans l’autoclave sont contrôlées, à l’aide de tout moyen connu, de manière à conserver sensiblement constantes ladite pression super atmosphérique et ladite température prédéfinie. - Introducing and positioning the hydrated rice grain inside the autoclave (sealed heating chamber), for example in a basket or at the bottom of the autoclave, then the autoclave is sealed; a pressure water vapor inlet valve is opened, in order to authorize the injection of water vapor into the autoclave in which the hydrated rice grain is positioned; once the conditions of super-atmospheric pressure and predefined temperature are reached (controlled using a suitable probe or sensor), the grain of rice is maintained in the autoclave for the predetermined treatment time. A purge can possibly be maintained throughout the duration of the treatment to evacuate potential condensates. The conditions prevailing in the autoclave are controlled, using any known means, so as to keep said superatmospheric pressure and said predefined temperature substantially constant.
- puis, lorsque le temps de traitement prédéfini est écoulé, on ouvre une vanne ou trappe d’extraction (par exemple de type vanne pneumatique à boisseau sphérique), préférentiellement positionnée en partie inférieure de l’autoclave, pour évacuer immédiatement le grain de riz traité, lequel revient ainsi très rapidement à pression atmosphérique en sortant de l’autoclave. - then, when the predefined treatment time has elapsed, an extraction valve or hatch (for example of the pneumatic ball valve type), preferably positioned in the lower part of the autoclave, is opened, to immediately evacuate the grain of rice treated, which thus returns very quickly to atmospheric pressure on leaving the autoclave.
Le choix des gammes de valeurs de ladite température prédéfinie et dudit temps de traitement prédéterminé va être à présent explicité. The choice of the ranges of values of said predefined temperature and of said predetermined treatment time will now be explained.
De manière générale, des températures et des temps de traitement longs favorisent l’obtention d’un taux élevé de gélatinisation de l’amidon du grain de riz. Cependant, si le temps de traitement à haute température est trop long, on peut observer un endommagement structurel des grains de riz traités. Cela se traduit par l’obtention d’un grain de riz traité qui, après cuisson, présente une texture dégradée, moins ferme et moins élastique. Lorsque le temps de traitement est inférieur à 10 s, ladite étape de traitement thermique devient relativement complexe à mettre en œuvre en pratique, en particulier en cas de traitement de grandes quantités de grains de riz. En outre, il existe un risque d’hétérogénéité dans le taux de gélatinisation desdits grains de riz, une partie des grains concernés étant susceptible de ne pas voir son amidon totalement gélatinisé à l’issue de l’étape de traitement thermique. Generally speaking, long processing times and temperatures favor a high gelatinization rate of the starch in the rice grain. However, if the high temperature treatment time is too long, structural damage to the treated rice grains can be observed. This results in obtaining a grain of treated rice which, after cooking, has a degraded texture, less firm and less elastic. When the treatment time is less than 10 s, said heat treatment step becomes relatively complex to implement in practice, in particular in the case of treatment of large quantities of rice grains. In addition, there is a risk of heterogeneity in the gelatinization rate of said rice grains, a part of the grains concerned being capable of not seeing its starch completely gelatinized at the end of the heat treatment step.
Le tableau ci-dessous compile des résultats de mesures de fermeté F , d’élasticité R et de prise en eau de grains de riz obtenus par l’intermédiaire du procédé selon l’invention à partir de grains de riz cargo long grain indica, et cuits pendant 10 min dans un excès d’eau bouillante. The table below compiles the results of measurements of firmness F, elasticity R and uptake of rice grains obtained by the process according to the invention from long grain indica cargo rice grains, and cooked for 10 min in excess boiling water.
En outre, il a été observé que, pour une température prédéfinie T de traitement donnée, l’augmentation du temps prédéterminé t de traitement tend à diminuer l’indice Kett et la clarté Z* du grain de riz traité obtenu. Un temps prédéterminé t de traitement court apparaît donc favoriser l’obtention d’un indice Kett élevé. Les paramètres a* et b* évoluent quant à eux à la hausse, lorsque l’on augmente le temps prédéterminé t de traitement pour une température prédéfinie T de traitement donnée. Un constat identique a été fait lorsque, pour un temps prédéterminé t de traitement donné, on augmente la température prédéfinie T de traitement. Furthermore, it has been observed that, for a given predefined treatment temperature T, the increase in the predetermined treatment time t tends to decrease the Kett index and the clarity Z * of the grain of treated rice obtained. A short predetermined processing time t therefore appears to favor obtaining a high Kett index. The parameters a * and b * evolve in turn upward, when the predetermined treatment time t is increased for a given predefined treatment temperature T. An identical observation was made when, for a predetermined treatment time t given, the predefined treatment temperature T is increased.
Le tableau ci-après, qui compile des résultats de mesures de l’indice de blancheur Kett et de colorimétrie L*a*b* de grains de riz obtenu par l’intermédiaire du procédé selon l’invention à partir de grains de riz cargo long grain indica, illustre ces phénomènes. The table below, which compiles results of measurements of the whiteness index Kett and of colorimetry L * a * b * of rice grains obtained by means of the process according to the invention from cargo rice grains long grain indica, illustrates these phenomena.
De plus, il a été observé un effet négatif d’une augmentation du temps prédéterminé t de traitement sur le taux de brisure, comme illustré par les résultats compilés dans le tableau ci-dessous. In addition, a negative effect of an increase in the predetermined treatment time t was observed on the rate of breakage, as illustrated by the results compiled in the table below.
De manière préférentielle, ladite température prédéfinie est sensiblement comprise entre 130 et 150°C. Avantageusement, ledit temps de traitement prédéterminé est quant à lui sensiblement compris entre 30 s et 10 min. De préférence, ladite pression super atmosphérique correspond à une pression absolue comprise entre 2 et 6 bar (soit entre 200 et 600 kPa), et de préférence encore sensiblement égale à 4 bar (soit 400 kPa) environ. Si une pression élevée, typiquement supérieure à 2 bar (en pression absolue), s’avère favorable à une transformation rapide et efficace de l’amidon du grain de riz, une pression qui serait trop élevée risquerait, en particulier en combinaison avec des températures élevées, de provoquer une dégradation indésirable du grain de riz. Preferably, said predefined temperature is substantially between 130 and 150 ° C. Advantageously, said predetermined processing time is for its part substantially between 30 s and 10 min. Preferably, said superatmospheric pressure corresponds to an absolute pressure of between 2 and 6 bar (ie between 200 and 600 kPa), and more preferably substantially equal to approximately 4 bar (or 400 kPa). If a high pressure, typically greater than 2 bar (in absolute pressure), proves to be rapid and efficient transformation of the starch of the grain of rice, too high a pressure could, in particular in combination with high temperatures, cause undesirable degradation of the grain of rice.
Le choix des valeurs précises des pressions, température prédéfinie T et temps prédéterminé l de traitement peut en outre varier, dans les plages de valeurs évoquées ci-avant, selon que le grain de riz choisi comme matière première est un grain de riz paddy ou cargo. En effet, formant une barrière autour du cœur du grain, la balle encore présente du grain de riz paddy tend à nécessiter l’application au grain de riz de conditions de traitement plus sévères afin en particulier d’obtenir le taux de gélatinisation requis. The choice of the precise values of the pressures, predefined temperature T and predetermined treatment time l can also vary, within the ranges of values mentioned above, depending on whether the grain of rice chosen as raw material is a grain of paddy rice or cargo . Indeed, forming a barrier around the heart of the grain, the husk still has paddy rice grain tends to require the application of more severe treatment conditions to the rice grain, in particular in order to obtain the required gelatinization rate.
Un optimal en termes de texture du grain de riz après cuisson semble avantageusement atteint, en particulier dans le cas où le grain de riz utilisé comme matière première est un grain de riz cargo, en particulier un grain de riz cargo long grain indica, pour une température prédéfinie sensiblement comprise entre 140 et 150 °C et un temps de traitement prédéterminé sensiblement compris entre 30 s et 1 min. An optimum in terms of texture of the grain of rice after cooking seems to be advantageously achieved, in particular in the case where the grain of rice used as raw material is a grain of cargo rice, in particular a grain of indica long grain cargo rice, for a predefined temperature substantially between 140 and 150 ° C and a predetermined treatment time substantially between 30 s and 1 min.
De manière avantageuse, l’étape de traitement thermique du procédé conforme à l’invention est unique, au sens où elle est réalisée de manière continue, en une seule fois, et où elle constitue la seule étape du procédé de traitement au cours de laquelle le grain de riz est soumis à l’action conjuguée d’une pression et d’une température élevées en vue d’une transformation, d’une gélatinisation, de son amidon. Le procédé de traitement est ainsi particulièrement simple et rapide à mettre en œuvre, et on évite tout risque de dégradation de l’intégrité du grain de riz (et donc de ses propriétés organoleptiques) qui pourrait survenir du fait de la réalisation d’une pluralité de traitements thermiques successifs. Advantageously, the heat treatment step of the process according to the invention is unique, in the sense that it is carried out continuously, all at once, and where it constitutes the only step of the treatment process during which the rice grain is subjected to the combined action of a high pressure and a high temperature with a view to a transformation, a gelatinization, of its starch. The treatment process is thus particularly simple and quick to implement, and any risk of deterioration of the integrity of the rice grain (and therefore of its organoleptic properties) which could arise due to the production of a plurality is avoided. successive heat treatments.
Le procédé selon l’invention peut être avantageusement appliqué à tout type de riz entrant habituellement dans l’alimentation humaine et / ou animale. Cependant, ledit grain de riz est, de préférence, un grain de riz long (« long grain »). Il peut s’agir d’un grain de riz dit « long B », typiquement de l’espèce indica, c’est-à-dire un grain de riz d’une longueur supérieure ou égale à 6 mm (long B), voire supérieure à 7, avec un rapport longueur sur largeur supérieur ou égal à 3. Alternativement, il pourrait s’agir d’un grain de riz dit « long A », typiquement de l’espèce japonica, c’est-à-dire un grain de riz d’une longueur supérieure à 6 mm, avec un rapport longueur sur largeur supérieur à 2 et inférieur à 3. En effet, un tel grain de riz long est particulièrement apte à être soumis au procédé selon l’invention, ses dimensions favorisant l’interaction avec la vapeur d’eau sous pression au cours de l’étape de traitement thermique. The method according to the invention can be advantageously applied to any type of rice usually used in human and / or animal food. However, said grain of rice is preferably a grain of long rice ("long grain"). It can be a grain of rice called “long B”, typically of the indica species, that is to say a grain of rice with a length greater than or equal to 6 mm (long B), or even greater than 7, with a length to width ratio greater than or equal to 3. Alternatively, it could be a grain of rice called "long A", typically of the japonica species, that is to say a grain of rice with a length greater than 6 mm, with a length to width ratio greater than 2 and less than 3. Indeed, such a long grain of rice is particularly suitable to be subjected to the process according to the invention, its dimensions favoring the interaction with pressurized water vapor during the heat treatment step.
De préférence, le grain de riz concerné par le procédé selon l’invention est un grain de riz cargo. Egalement connu sous les dénominations de riz « complet » ou de riz « brun », le riz cargo est un riz paddy (ou brut) qui a subi une opération de décorticage pour le débarrasser de sa balle et de ses enveloppes extérieures (ou glumelles) adhérentes non comestibles. Un grain de riz cargo présente en revanche toujours son son et son germe. Il a été observé, de manière très intéressante, que le recours à un grain de riz cargo comme matière première permet d’obtenir, par l’intermédiaire du procédé de traitement selon l’invention, un grain de riz étuvé qui, avant cuisson, est plus blanc (et plus précisément, moins jaune) et qui, après cuisson, présente un goût plus neutre, qu’un grain de riz étuvé qui serait respectivement obtenu à partir d’un grain de riz paddy. En outre, l’application du procédé selon l’invention à un grain de riz cargo, plutôt qu’à un grain de riz paddy, est plus économe en énergie, puisque des conditions de traitement moins sévères, en termes de temps et/ou de température (et éventuellement en termes de pression) de traitement thermique, peuvent être avantageusement mises en œuvre pour obtenir notamment le taux de gélatinisation le plus élevé possible. Ceci étant, il reste néanmoins envisageable, bien que moins avantageux, que le grain de riz concerné par le procédé selon l’invention soit un grain de riz paddy, comme cela est d’ailleurs habituellement le cas s’agissant des techniques d’étuvage classiques. Preferably, the grain of rice concerned by the process according to the invention is a grain of cargo rice. Also known as "whole" or "brown" rice, cargo rice is paddy (or raw) rice which has been hulled to rid it of its husk and its outer husks (or lemmas) inedible members. A grain of cargo rice, however, still has its bran and germ. It has been observed, very interestingly, that the use of a grain of cargo rice as a raw material makes it possible to obtain, by means of the treatment process according to the invention, a grain of parboiled rice which, before cooking, is whiter (and more precisely, less yellow) and which, after cooking, has a more neutral taste, than a grain of parboiled rice which would respectively be obtained from a grain of paddy rice. In addition, the application of the process according to the invention to a grain of cargo rice, rather than to a grain of paddy rice, is more energy efficient, since less severe processing conditions, in terms of time and / or temperature (and possibly in terms of pressure) heat treatment, can be advantageously implemented to obtain in particular the highest possible gelatinization rate. This being the case, it is nevertheless conceivable, although less advantageous, that the grain of rice concerned by the process according to the invention is a grain of paddy rice, as is moreover usually the case with steaming techniques. classics.
Le procédé selon l’invention peut être avantageusement appliqué à un grain de riz présentant une teneur en amylose supérieure ou égale à 20 %, et de préférence comprise entre 22 et 25 %. Ceci étant, il a été observé de manière surprenante qu’il est possible d’obtenir, par l’intermédiaire du procédé de traitement selon l’invention et à partir d’un grain de riz à faible teneur en amylose (typiquement inférieure à 20 %), un grain de riz qui présente d’excellentes caractéristiques texturales, notamment en termes de fermeté et d’élasticité, après cuisson finale. The method according to the invention can be advantageously applied to a grain of rice having an amylose content greater than or equal to 20%, and preferably between 22 and 25%. That said, it has surprisingly been observed that it is possible to obtain, by means of the treatment method according to the invention and from a grain of rice with a low amylose content (typically less than 20 %), a grain of rice that has excellent textural characteristics, especially in terms of firmness and elasticity, after final cooking.
De manière avantageuse, le procédé selon l’invention comprend une étape d’enrichissement du grain de riz par au moins une substance alimentaire conçue pour améliorer les propriétés nutritionnelles et / ou organoleptiques dudit grain de riz, c’est-à-dire par adjonction audit grain de riz d’au moins une substance alimentaire présentant une fonction nutritionnelle et / ou organoleptique particulière. Ladite étape d’enrichissement est avantageusement réalisée préalablement à ladite étape de traitement thermique, de sorte que cette dernière entraîne, par la suite, la pénétration et l’inclusion d’au moins une fraction de ladite substance à l’intérieur du grain de riz, et de préférence encore dans l’albumen, c’est-à-dire dans le cœur, dudit grain de riz. Advantageously, the method according to the invention comprises a step of enriching the grain of rice with at least one food substance designed to improve the nutritional and / or organoleptic properties of said grain of rice, that is to say by adding said grain of rice of at least one food substance having a particular nutritional and / or organoleptic function. Said enrichment step is advantageously carried out prior to said heat treatment step, so that the latter entails, by following, the penetration and inclusion of at least a fraction of said substance inside the grain of rice, and more preferably in the albumen, that is to say in the heart, of said grain of rice .
Par substance alimentaire présentant une fonction nutritionnelle, on désigne ici une substance comestible (autre que l’eau), capable d’assurer une fonction nutritionnelle, c’est-à-dire une substance incluant un ou plusieurs ingrédients susceptibles d’être utilisés par l’organisme pour satisfaire ses besoins physiologiques, que lesdits ingrédients soient digestibles et métabolisables (ce qui est le cas, par exemple, des vitamines et des sels minéraux) ou non (ce qui est le cas, par exemple, des ingrédients favorisant le transit intestinal). Par substance alimentaire présentant une fonction organoleptique, on désigne ici une substance comestible (autre que l’eau) capable d’assurer une fonction organoleptique, c’est-à-dire présentant des propriétés perceptibles par au moins un récepteur sensoriel (goût, odeur, couleur, etc.) chez l’utilisateur consommateur final du grain de riz traité. Avantageusement, la substance alimentaire présentant une fonction nutritionnelle et / ou organoleptique comprend un ou plusieurs des ingrédients suivants : nutriments (et notamment vitamines et minéraux), arômes. Par exemple, la substance alimentaire en question comprend avantageusement au moins une vitamine, et de préférence une ou plusieurs des vitamines suivantes : Bl, B3, B5, B6 et B9. De façon particulièrement préférée, la substance alimentaire comprend l’ensemble des vitamines Bl, B3, B5, B6 et B9 précitées, de préférence additionnées de minéraux et en particulier de phosphore et/ou de magnésium. By food substance having a nutritional function, is meant here an edible substance (other than water), capable of ensuring a nutritional function, that is to say a substance including one or more ingredients capable of being used by the organism to satisfy its physiological needs, whether said ingredients are digestible and metabolizable (which is the case, for example, vitamins and minerals) or not (which is the case, for example, ingredients promoting transit intestinal). By food substance having an organoleptic function, is meant here an edible substance (other than water) capable of ensuring an organoleptic function, that is to say having properties perceptible by at least one sensory receptor (taste, odor , color, etc.) at the end consumer of the treated rice grain. Advantageously, the food substance having a nutritional and / or organoleptic function comprises one or more of the following ingredients: nutrients (and in particular vitamins and minerals), flavors. For example, the food substance in question advantageously comprises at least one vitamin, and preferably one or more of the following vitamins: B1, B3, B5, B6 and B9. In a particularly preferred manner, the food substance comprises all of the vitamins B1, B3, B5, B6 and B9 mentioned above, preferably added with minerals and in particular with phosphorus and / or magnesium.
L’étape d’enrichissement du grain de riz avec ladite substance alimentaire présentant une fonction nutritionnelle et/ou organoleptique consiste avantageusement à enrober le grain de riz avec ladite substance alimentaire, de préférence de sorte à revêtir sensiblement l’ensemble de la surface du grain de riz. Selon un mode opératoire préférentiel, ladite étape d’enrichissement est réalisée par pulvérisation de ladite substance alimentaire sur ledit grain de riz hydraté, par exemple à l’aide d’une ou plusieurs buses prévues à cet effet. Ladite substance alimentaire peut être pulvérisée à l’état solide, sous forme de poudre sèche, ou à l’état liquide, en solution concentrée. Une telle pulvérisation est particulièrement intéressante en ce qu’elle permet de réaliser de façon rapide et efficace une mise en contact intime de la substance alimentaire avec le grain de riz, en produisant un recouvrement sensiblement uniforme dudit grain de riz par la substance alimentaire. Alternativement, et bien que de manière moins préférentielle, l’étape d’enrichissement pourra être réalisée par mélange du grain de riz avec une solution liquide très concentrée de ladite substance alimentaire. Dans ce cas, le grain de riz est par exemple immergé dans un bain formé par ou contenant ladite solution liquide, de façon qu’après retrait du grain de riz hors du bain une pellicule de ladite solution liquide subsiste à la surface du grain de riz. En ce sens, ladite étape d’enrichissement pourra être réalisée simultanément à l’étape de trempage, ladite substance alimentaire étant introduite dans l’eau de trempage. Avantageusement, ladite au moins une substance alimentaire sera choisie thermorésistante et hydrophile, et sera ainsi bien adaptée au traitement thermique subséquent du grain de riz hydraté et enrichi. The step of enriching the grain of rice with said food substance having a nutritional and / or organoleptic function advantageously consists in coating the grain of rice with said food substance, preferably so as to coat substantially the entire surface of the grain rice. According to a preferred operating mode, said enrichment step is carried out by spraying said food substance onto said hydrated rice grain, for example using one or more nozzles provided for this purpose. Said food substance can be sprayed in the solid state, in the form of dry powder, or in the liquid state, in concentrated solution. Such a spraying is particularly advantageous in that it makes it possible to quickly and effectively bring the food substance into intimate contact with the rice grain, by producing a substantially uniform covering of said rice grain by the food substance. Alternatively, and although less preferably, the enrichment step may be carried out by mixing the grain of rice with a highly concentrated liquid solution of said food substance. In this case, the grain of rice is for example immersed in a bath formed by or containing said liquid solution, so that after removal of the grain of rice out of the bath a film of said liquid solution remains on the surface of the rice grain. In this sense, said enrichment step can be carried out simultaneously with the soaking step, said food substance being introduced into the soaking water. Advantageously, said at least one food substance will be chosen to be heat-resistant and hydrophilic, and will thus be well suited to the subsequent heat treatment of the hydrated and enriched rice grain.
Grâce à une telle étape d’enrichissement, il est ainsi avantageusement possible d’obtenir un grain de riz présentant un profil nutritionnel (en particulier en termes de teneur en vitamines et sels minéraux et notamment vitamines et minéraux) et/ou organoleptique (par exemple, aromatisation) amélioré par rapport à un grain de riz traité traditionnel, voire même à un grain de riz paddy ou cargo non traité. Thanks to such an enrichment step, it is thus advantageously possible to obtain a grain of rice having a nutritional profile (in particular in terms of content of vitamins and mineral salts and in particular vitamins and minerals) and / or organoleptic (for example , flavoring) improved compared to a traditional treated rice grain, or even an untreated paddy or cargo rice grain.
Avantageusement, le procédé selon l’invention comprend, après ladite étape de traitement thermique, une étape de séchage du grain de riz traité. Cette étape de séchage est conçue pour abaisser la teneur en humidité du grain de riz traité à une valeur lui conférant une stabilité microbiologique, de préférence à une valeur égale à 12-13 % en base humide. Advantageously, the method according to the invention comprises, after said heat treatment step, a step of drying the grain of rice treated. This drying step is designed to lower the moisture content of the treated rice grain to a value giving it microbiological stability, preferably to a value equal to 12-13% on a wet basis.
De préférence, ladite étape de séchage est réalisée en une seule et unique opération de passage dudit grain de riz traité dans un flux d’air chaud, dont la température est avantageusement comprise entre 55 et 130 °C, avec un optimum à 95 °C pour une vitesse du flux d’air chaud de 0,9 m/s, pendant typiquement 30 min environ. En effet, il a été observé qu’un tel mode opératoire préférentiel est étonnamment particulièrement bénéfique, tant en termes de maîtrise du taux de brisure, qu’en termes de couleur (en particulier de blancheur) du grain de riz traité obtenu (après usinage et avant cuisson) et de qualités gustatives perçues par le consommateur après cuisson finale. Preferably, said drying step is carried out in a single operation of passing said grain of rice treated in a flow of hot air, the temperature of which is advantageously between 55 and 130 ° C., with an optimum at 95 ° C. for a speed of the hot air flow of 0.9 m / s, typically for around 30 min. Indeed, it has been observed that such a preferential operating method is surprisingly particularly beneficial, both in terms of control of the rate of breaking, as in terms of color (in particular whiteness) of the grain of treated rice obtained (after machining and before cooking) and taste qualities perceived by the consumer after final cooking.
Alternativement, ladite étape de séchage pourrait néanmoins être réalisée en deux opérations distinctes et successives, à savoir : une première opération de séchage rapide à haute température (typiquement supérieure ou égale à 100 °C), conçue pour abaisser rapidement la teneur en humidité du grain de riz traité de 32-35 % à entre 18 et 22 % en base humide, suivie d’une deuxième étape de séchage lent à basse température (typiquement sensiblement égale à 55 °C), conçue pour permettre une déshydratation homogène du grain de riz permettant d’éviter le risque de clivage et de brisure dudit grain de riz. Par exemple, la première étape de séchage peut être conduite à 130-135°C pendant 7 à 15 min environ, et la deuxième étape peut durer entre 80 et 110 min, voire même jusqu’à 6 h environ, selon l’équipement de séchage utilisé. Alternatively, said drying step could nevertheless be carried out in two separate and successive operations, namely: a first rapid drying operation at high temperature (typically greater than or equal to 100 ° C.), designed to rapidly lower the moisture content of the grain rice treated from 32-35% to between 18 and 22% on a wet basis, followed by a second slow drying step at low temperature (typically substantially equal to 55 ° C), designed to allow homogeneous dehydration of the rice grain avoiding the risk of cleavage and breakage of said grain of rice. For example, the first drying step can be carried out at 130-135 ° C for about 7 to 15 min, and the second step can last between 80 and 110 min, or even up to about 6 h, depending on the equipment. drying used.
Ces deux méthodes de séchage permettent avantageusement une déshydratation homogène du grain de riz traité, limitant le risque de clivage et de brisure de ces derniers. These two drying methods advantageously allow homogeneous dehydration of the grain of treated rice, limiting the risk of cleavage and breakage of the latter.
De préférence, le procédé selon l’invention comprend une étape d’usinage du grain de riz traité obtenu à l’issue de ladite étape de traitement thermique. Au cours de ladite étape d’usinage, au moins une enveloppe externe du grain de riz traité est enlevée, pour obtenir un grain de riz traité et blanchi. Cette étape d’usinage peut être mise en œuvre avec des moyens classiques d’usinage du riz. Avantageusement, ladite étape d’usinage est appliquée au grain de riz séché obtenu à l’issue de ladite opération de séchage, en particulier dans le cas où, comme décrit ci-dessus, ladite étape de séchage est réalisée en une seule et unique opération de passage dudit grain de riz traité dans un flux d’air chaud. Dans le cas où l’étape de séchage est réalisée en deux opérations de séchage successives, tel que proposé en alternative ci-dessus, ladite étape d’usinage pourra avantageusement être mise en œuvre entre lesdites première et deuxième opérations de séchage, et être ainsi appliquée à un grain de riz partiellement séché, présentant typiquement une teneur en humidité résiduelle sensiblement comprise entre 18 et 22 % en base humide. Preferably, the method according to the invention comprises a step of machining the treated grain of rice obtained at the end of said heat treatment step. During said machining step, at least one outer shell of the treated rice grain is removed, to obtain a processed and milled rice grain. This machining step can be carried out with conventional means for milling rice. Advantageously, said machining step is applied to the dried rice grain obtained at the end of said drying operation, in particular in the case where, as described above, said drying step is carried out in a single operation passage of said grain of treated rice in a flow of hot air. In the case where the drying step is carried out in two successive drying operations, as proposed as an alternative above, said machining step may advantageously be carried out between said first and second drying operations, and thus be applied to a partially dried rice grain, typically having a residual moisture content substantially between 18 and 22% on a wet basis.
Avantageusement, le procédé selon l’invention est dépourvu d’étape d’aplatissement ou écrasement du grain de riz au cours de laquelle les dimensions dudit grain de riz seraient modifiées mécaniquement, notamment pour générer une microfissuration de grain de riz traité et favoriser une prise en eau rapide lors de la cuisson de ce dernier. Le procédé selon l’invention est de plus avantageusement dépourvu d’étape d’expansion du grain de riz, qui viserait à augmenter la porosité et diminuer la densité du grain de riz. En effet, compte tenu des paramètres particuliers du procédé de traitement selon l’invention, de telles étapes s’avèrent non nécessaires. De plus, outre qu’elles rendent le procédé plus complexe et coûteux à mettre en œuvre, de telles étapes d’aplatissement et / ou d’expansion du grain de riz sont susceptibles de générer un plus fort taux de brisure. Advantageously, the method according to the invention has no stage of flattening or crushing of the rice grain during which the dimensions of said rice grain would be mechanically modified, in particular to generate microcracking of treated rice grain and to promote setting. in fast water when cooking the latter. The process according to the invention is more advantageously devoid of a step for expanding the grain of rice, which would aim to increase the porosity and decrease the density of the grain of rice. Indeed, taking into account the particular parameters of the treatment method according to the invention, such steps prove to be unnecessary. In addition, in addition to making the process more complex and costly to implement, such steps of flattening and / or expanding the grain of rice are likely to generate a higher rate of breakage.
L’invention concerne également, en tant que telle, un grain de riz étuvé et destiné à être cuit par immersion dans un excès d’eau, de préférence bouillante, avant d’être consommé. Avantageusement, il s’agit d’un grain de riz apte à être cuit en 10 min environ, par immersion dans un excès d’eau préférentiellement bouillante. Avantageusement, ledit grain de riz étuvé est un grain de riz qui a été obtenu par traitement d’un grain de riz paddy ou cargo conformément au procédé de traitement selon l’invention décrit ci-dessus. Ceci étant, il reste néanmoins envisageable que le grain de riz selon l’invention puisse être obtenu à l’aide d’un procédé de traitement différent. The invention also relates, as such, to a grain of parboiled rice intended to be cooked by immersion in an excess of water, preferably boiling, before being consumed. Advantageously, it is a grain of rice capable of being cooked in approximately 10 minutes, by immersion in an excess of preferably boiling water. Advantageously, said grain of parboiled rice is a grain of rice which has been obtained by treatment of a grain of paddy or cargo rice in accordance with the treatment process according to the invention described above. This being the case, it nevertheless remains conceivable that the grain of rice according to the invention can be obtained using a different treatment process.
De préférence, le grain de riz selon l’invention est un grain de riz sec, qui présente préférentiellement, avant cuisson, une teneur en humidité inférieure ou égale à 12-13 % en base humide. Preferably, the grain of rice according to the invention is a grain of dry rice, which preferably has, before cooking, a moisture content less than or equal to 12-13% on a wet basis.
De préférence, le grain de riz selon l’invention est un grain de riz long (« long grain »). Il peut s’agir d’un grain de riz dit « long B », typiquement de l’espèce indica, c’est-à-dire un grain de riz d’une longueur supérieure à 6 mm (long B), voire supérieure à 7, avec un rapport longueur sur largeur supérieur ou égal à 3. Alternativement, il pourrait s’agir d’un grain de riz dit « long A », typiquement de l’espèce japonica, c’est-à-dire un grain de riz d’une longueur supérieure ou égale à 6 mm, avec un rapport longueur sur largeur supérieur à 2 et inférieur à 3 (lesdites longueurs et largeurs étant mesurées avant cuisson dudit grain de riz, et donc sur un grain de riz cru). En effet, outre le fait qu’elles contribuent à une cuisson rapide et homogène du grain de riz, de telles dimensions sont particulièrement bien appréciées, d’un point de vue visuel, par le consommateur. De plus, un tel grain de riz long présente l’intérêt de conserver avantageusement globalement sa forme générale et son rapport dimensionnel lors de sa cuisson. Preferably, the grain of rice according to the invention is a long grain of rice ("long grain"). It can be a grain of rice called “long B”, typically of the indica species, that is to say a grain of rice with a length greater than 6 mm (long B), or even greater. to 7, with a length to width ratio greater than or equal to 3. Alternatively, it could be a grain of rice called "long A", typically of the japonica species, that is to say a grain rice of a length greater than or equal to 6 mm, with a length to width ratio greater than 2 and less than 3 (said lengths and widths being measured before cooking said grain of rice, and therefore on a grain of raw rice). Indeed, in addition to the fact that they contribute to a rapid and uniform cooking of the grain of rice, such dimensions are particularly well appreciated, from a visual point of view, by the consumer. In addition, such a long grain of rice has the advantage of generally advantageously retaining its general shape and its dimensional ratio during cooking.
Le grain de riz selon l’invention présente, avant cuisson, un amidon avec un taux de gélatinisation sensiblement compris entre 80 et 100 %, de préférence supérieur à 90 %, et de préférence encore sensiblement égal à 100 %. Il présente en outre, après cuisson par immersion dans un excès d’eau préférentiellement bouillante pendant 10 minutes environ, et suivant la méthode de caractérisation décrite précédemment en lien avec le procédé selon l’invention : une fermeté F telle que : The grain of rice according to the invention has, before cooking, a starch with a gelatinization rate substantially between 80 and 100%, preferably greater than 90%, and more preferably substantially equal to 100%. It also has, after cooking by immersion in an excess of preferably boiling water for approximately 10 minutes, and according to the characterization method described previously in connection with the process according to the invention: a firmness F such that:
45 £ F £ 55 £ 45 £ 55
une élasticité R (recouvrance élastique) telle que an elasticity R (elastic recovery) such that
40 < R £ 55 Des tests organoleptiques comparatifs, organisés auprès d’un panel de 180 consommateurs de riz étuvé, ont montré qu’un tel couple de valeurs de fermeté F et d’élasticité R confère au grain de riz une texture en bouche particulièrement bien appréciée. Un optimum semble même avantageusement atteint lorsque le grain de riz présente une fermeté F et une élasticité R telles que : 40 <R £ 55 Organoleptic comparative tests, organized with a panel of 180 consumers of parboiled rice, have shown that such a pair of firmness F and elasticity R values gives the grain of rice a particularly appreciated texture in the mouth. An optimum even seems advantageously reached when the grain of rice has a firmness F and an elasticity R such that:
46 £ F £ 52 £ 46 F £ 52
40 £ R < 52 £ 40 R <52
De manière préférentielle, le grain de riz selon l’invention présente en outre, après cuisson par immersion dans un excès d’eau, une prise en eau comprise entre 130 et 150 % en base humide, et de préférence comprise entre 135 et 145 %. Un tel niveau de prise en eau, supérieur à ce qui est habituellement constaté en matière de riz étuvé, contribue notamment à l’obtention d’un grain de riz cuit particulièrement moelleux. Preferably, the grain of rice according to the invention also has, after cooking by immersion in an excess of water, a water intake of between 130 and 150% on a wet basis, and preferably between 135 and 145% . Such a level of water intake, higher than what is usually found in parboiled rice, contributes in particular to obtaining a grain of cooked rice which is particularly soft.
Avantageusement, le grain de riz selon l’invention est un grain de riz blanchi, c’est-à-dire un grain de riz qui, initialement à l’état paddy ou cargo, a fait l’objet d’au moins une étape d’usinage, telle que celle décrite ci-avant en lien avec le procédé de l’invention, au cours de laquelle au moins une enveloppe externe du grain de riz a été enlevée. Typiquement, un tel grain de riz blanchi est dépourvu de balle, de glumelles, de péricarpe, de téguments et de germe. Advantageously, the grain of rice according to the invention is a milled grain of rice, that is to say a grain of rice which, initially in the paddy or cargo state, was the subject of at least one step machining, such as that described above in connection with the method of the invention, during which at least one outer casing of the grain of rice has been removed. Typically, such a grain of milled rice is devoid of husks, lemmas, pericarp, integuments and germ.
De manière plus avantageuse encore, ledit grain de riz présente, avant cuisson, un indice de blancheur supérieur ou égal à 28 Kett, de préférence supérieur ou égal à 30 Kett, de préférence encore supérieur ou égal à 35 Kett. Even more advantageously, said grain of rice has, before cooking, a whiteness index greater than or equal to 28 Kett, preferably greater than or equal to 30 Kett, more preferably still greater than or equal to 35 Kett.
Toujours avant cuisson, ledit grain de riz présente préférentiellement, et tels que mesurés à l’aide d’un colorimètre dans l’espace chromatique L*a*b* CIELAB : une clarté L * telle que L * est supérieur ou égal à 67,0 un paramètre a* tel que a * est inférieur ou égal à 2,5, et de préférence tel que a * est inférieur ou égal à 2,3 Still before cooking, said grain of rice preferably has, and as measured using a colorimeter in the chromatic space L * a * b * CIELAB: clarity L * such that L * is greater than or equal to 67 , 0 a parameter a * such that a * is less than or equal to 2.5, and preferably such that a * is less than or equal to 2.3
- un paramètre b* tel que b* est inférieur ou égal à 24,0, et de préférence tel que b* est inférieur ou égal à 22,5. Ces paramètres d’indice de blancheur et de couleur peuvent avantageusement être mesurés à l’aide des méthodes et équipements correspondants qui ont été précédemment décrits en lien avec le procédé selon l’invention. - a parameter b * such that b * is less than or equal to 24.0, and preferably such that b * is less than or equal to 22.5. These whiteness and color index parameters can advantageously be measured using the corresponding methods and equipment which have been previously described in connection with the method according to the invention.
Le grain de riz selon l’invention est ainsi plus blanc, moins coloré, que des grains de riz étuvés classiques, en particulier ceux susceptibles de cuire en 10 minutes. Cet avantage a été clairement identifié par le panel de consommateurs mentionné ci-dessus, lors de tests organoleptiques comparatifs. The rice grain according to the invention is thus whiter, less colored, than conventional parboiled rice grains, in particular those capable of cooking in 10 minutes. This advantage was clearly identified by the consumer panel mentioned above, during comparative organoleptic tests.
Un grain de riz selon l’invention, présentant de telles propriétés peut, par exemple, être obtenu en soumettant du riz cargo indica « long B » de variété CL26 à un procédé de traitement conforme à l’invention, dont l’étape de traitement thermique est avantageusement menée à une pression super atmosphérique de 4 bar environ (en pression absolue), à une température prédéfinie de traitement de 143 °C, et pendant un temps de traitement prédéterminé de 30 s. A grain of rice according to the invention, having such properties can, for example, be obtained by subjecting indica “long B” cargo rice of variety CL26 to a treatment process in accordance with the invention, including the treatment step Thermal is advantageously carried out at a super atmospheric pressure of approximately 4 bar (in absolute pressure), at a predefined treatment temperature of 143 ° C., and during a predetermined treatment time of 30 s.
Avant cuisson, le grain de riz ainsi traité présente typiquement les propriétés colorimétriques suivantes : Before cooking, the grain of rice thus treated typically has the following colorimetric properties:
Après cuisson par immersion dans un excès d’eau préférentiellement bouillante pendant 10 minutes environ, ledit grain de riz pris en exemple présente les propriétés texturales suivantes (en moyenne) : After cooking by immersion in an excess of preferably boiling water for approximately 10 minutes, said grain of rice taken as an example has the following textural properties (on average):
En comparaison, le même grain de riz cargo indica « long B » de variété CL26, soumis cette fois à un procédé de traitement classique (non conforme à l’invention) comprenant une étape d’étuvage réalisée à une température comprise entre de 1 10 °C et 115 °C, pendant 10 à 15 min, puis séché, présente avant cuisson les propriétés colorimétriques suivantes (en moyenne) : In comparison, the same grain of indica "long B" cargo rice of variety CL26, this time subjected to a conventional treatment process (not in accordance with the invention) comprising a steaming step carried out at a temperature between 1 10 ° C and 115 ° C, for 10 to 15 min, then dried, has the following colorimetric properties before cooking (on average):
Une fois cuit par immersion dans un excès d’eau préférentiellement bouillante pendant 10 minutes environ, le grain de riz classique présente les propriétés texturales suivantes (en moyenne) : When cooked by immersion in an excess of preferably boiling water for about 10 minutes, the classic grain of rice has the following textural properties (on average):
Lors des tests organoleptiques, le riz étuvé classique est jugé plus ferme et plus élastique d’une part, et bien moins blanc d’autre part, que le riz conforme à l’invention, lequel remporte à ce titre la préférence des testeurs. In organoleptic tests, conventional parboiled rice is judged to be firmer and more elastic on the one hand, and much less white on the other hand, than the rice according to the invention, which therefore wins the preference of testers.
POSSIBILITE D’APPLICATION INDUSTRIELLE POSSIBILITY OF INDUSTRIAL APPLICATION
L’invention trouve son application dans le domaine de l’agroalimentaire, et plus précisément dans le domaine des procédés de traitement de grains de riz destinés à l’alimentation humaine ou animale, et dans le domaine des grains de riz traités et destinés à être cuits ultérieurement, avant d’être consommés par un consommateur final. The invention finds its application in the food industry, and more specifically in the field of methods of treating rice grains intended for human or animal consumption, and in the field of treated rice grains intended to be cooked later, before being consumed by an end consumer.

Claims

REVENDICATIONS
1. Procédé de traitement d’un grain de riz paddy ou cargo, comprenant les étapes successives suivantes : 1. Process for processing a grain of paddy or cargo rice, comprising the following successive steps:
une étape d’hydratation dudit grain de riz, pour porter la teneur en humidité dudit grain de riz à une valeur suffisante pour que l’amidon dudit grain de riz soit apte à être gélatinisé à un taux sensiblement compris entre 80 et 100 %, et de préférence sensiblement égal à 100 % ; a step of hydration of said rice grain, to bring the moisture content of said rice grain to a value sufficient for the starch of said rice grain to be able to be gelatinized at a rate substantially between 80 and 100%, and preferably substantially equal to 100%;
une étape de traitement thermique au cours de laquelle a heat treatment step during which
on place ledit grain de riz hydraté au sein d’un autoclave ; said grain of hydrated rice is placed in an autoclave;
ii. on injecte, au sein de l’autoclave, un flux de vapeur d’eau sous pression et on maintient ledit grain de riz sous pression super atmosphérique, à une température prédéfinie comprise entre 120 et 160 °C, pendant un temps de traitement prédéterminé compris entre 10 s et 15 min, de sorte à gélatiniser l’amidon du grain de riz à un taux sensiblement compris entre 80 et 100 %, et de préférence sensiblement égal à 100 % ; ii. a stream of pressurized steam is injected into the autoclave and said rice grain is kept under super atmospheric pressure, at a predefined temperature between 120 and 160 ° C., for a predetermined treatment time included between 10 s and 15 min, so as to gelatinize the starch of the rice grain at a rate substantially between 80 and 100%, and preferably substantially equal to 100%;
iii. puis, une fois écoulé ledit temps de traitement prédéterminé, on extrait immédiatement de l’autoclave le grain de riz ainsi traité, pour ramener le grain de riz traité directement à la pression atmosphérique. iii. then, after the said predetermined treatment time has elapsed, the grain of rice thus treated is immediately extracted from the autoclave, to bring the grain of rice treated directly to atmospheric pressure.
2. Procédé selon la revendication précédente, dans lequel ladite température prédéfinie est sensiblement comprise entre 130 et 150 °C. 2. Method according to the preceding claim, wherein said predefined temperature is substantially between 130 and 150 ° C.
3. Procédé selon l’une quelconque des revendications précédentes, dans lequel ledit temps de traitement prédéterminé est compris entre 30 s et 10 min. 3. Method according to any one of the preceding claims, in which said predetermined treatment time is between 30 s and 10 min.
4. Procédé selon les revendications 2 et 3, dans lequel ladite température prédéfinie est comprise entre 140 et 150 °C, ledit temps de traitement prédéterminé étant compris entre 30 s et 1 min. 4. Method according to claims 2 and 3, wherein said predefined temperature is between 140 and 150 ° C, said predetermined treatment time being between 30 s and 1 min.
5. Procédé selon l’une quelconque des revendications précédentes, dans lequel ladite pression super atmosphérique correspond à une pression absolue comprise entre 2 et 6 bar, de préférence sensiblement égale à 4 bar environ. 5. Method according to any one of the preceding claims, in which said superatmospheric pressure corresponds to an absolute pressure of between 2 and 6 bar, preferably substantially equal to approximately 4 bar.
6. Procédé selon l’une quelconque des revendications précédentes, dans lequel ledit grain de riz traité passe de ladite pression super atmosphérique à la pression atmosphérique en 1 s à 10 s, de préférence en 1 s à 5 s, au cours de l’extraction de l’autoclave dudit grain de riz traité. 6. Method according to any one of the preceding claims, in which said grain of treated rice passes from said super atmospheric pressure to atmospheric pressure in 1 s to 10 s, preferably in 1 s to 5 s, during the extracting the treated rice grain from the autoclave.
7. Procédé selon l’une quelconque des revendications précédentes, dans lequel ledit grain de riz est un grain de riz cargo. 7. Method according to any one of the preceding claims, in which said grain of rice is a grain of cargo rice.
8. Procédé selon l’une quelconque des revendications précédentes, dans lequel ladite étape d’hydratation est réalisée par trempage du grain de riz dans de l’eau à une température supérieure à la température ambiante et à pression atmosphérique. 8. Method according to any one of the preceding claims, wherein said hydration step is carried out by soaking the grain of rice in water at a temperature above room temperature and at atmospheric pressure.
9. Procédé selon 1’une quelconque des revendications précédentes, lequel procédé comprend, préalablement à ladite étape de traitement thermique, une étape d’enrichissement du grain de riz par au moins une substance alimentaire conçue pour améliorer les propriétés nutritionnelles et/ou organoleptiques dudit grain de riz, de préférence par pulvérisation de ladite substance sur ledit grain de riz hydraté. 9. Method according to any one of the preceding claims, which method comprises, prior to said heat treatment step, a step of enriching the grain of rice with at least one food substance designed to improve the nutritional and / or organoleptic properties of said grain of rice, preferably by spraying said substance onto said grain of hydrated rice.
10. Procédé selon l’une quelconque des revendications précédentes, lequel procédé comprend, après ladite étape d’hydratation, une étape de mise au repos du grain de riz hydraté, pendant un temps de repos prédéterminé, pour équilibrer l’humidité dans ledit grain de riz hydraté. 10. Method according to any one of the preceding claims, which method comprises, after said hydration step, a step of resting the grain of hydrated rice, for a predetermined rest time, to balance the moisture in said grain hydrated rice.
11. Procédé selon l’une quelconque des revendications précédentes, caractérisé en ce qu’il comprend, après ladite étape de traitement thermique, une étape de séchage du grain de riz traité pour abaisser la teneur en humidité du grain de riz traité à une valeur lui conférant une stabilité microbiologique, de préférence à une valeur égale à 12-13 % en base humide. 11. Method according to any one of the preceding claims, characterized in that it comprises, after said heat treatment step, a step of drying the treated rice grain to reduce the moisture content of the treated rice grain to a value giving it microbiological stability, preferably at a value equal to 12-13% on a wet basis.
12. Procédé selon la revendication précédente, dans lequel ladite étape de séchage est réalisée en une seule et unique opération de passage dudit grain de riz traité dans un flux d’air chaud, dont la température est comprise entre 55 et 130 °C, et de préférence égale à 95 °C pour une vitesse dudit flux d’air chaud de 0,9 m/s. 12. Method according to the preceding claim, wherein said drying step is carried out in a single operation of passing said grain of rice treated in a flow of hot air, the temperature of which is between 55 and 130 ° C, and preferably equal to 95 ° C for a speed of said hot air flow of 0.9 m / s.
13. Procédé selon la revendication 11 ou 12, lequel procédé comprend une étape d’usinage du grain de riz séché obtenu à l’issue de ladite opération de séchage, pour obtenir un grain de riz traité et blanchi. 13. The method of claim 11 or 12, which method comprises a step of machining the dried rice grain obtained at the end of said drying operation, to obtain a processed and milled rice grain.
14. Grain de riz étuvé et destiné à être cuit par immersion dans un excès d’eau avant d’être consommé, lequel grain de riz présente : 14. Parboiled rice grain and intended to be cooked by immersion in an excess of water before being consumed, which rice grain has:
- avant cuisson, un amidon avec un taux de gélatinisation sensiblement compris entre 80 et 100 %, et de préférence sensiblement égal à 100 %, et before cooking, a starch with a gelatinization rate substantially between 80 and 100%, and preferably substantially equal to 100%, and
après cuisson par immersion dans un excès d’eau pendant 10 minutes environ : after cooking by immersion in excess water for about 10 minutes:
/'. une fermeté F telle que ii. une élasticité R telle que / ' . firmness F such that ii. an elasticity R such that
où ei représente l’épaisseur du grain de riz cuit après application audit grain de riz cuit d’un effort de compression sous une charge de 700 g pendant 40 s, E est l’épaisseur initiale du grain de riz cuit avant l’application de l’effort de compression, et ei représente l’épaisseur du grain de riz cuit mesurée 20 s après l’arrêt de l’application de l’effort de compression. where ei represents the thickness of the grain of cooked rice after application to said grain of cooked rice of a compression force under a load of 700 g for 40 s, E is the initial thickness of the grain of cooked rice before the application of the compression force, and ei represents the thickness of the grain of cooked rice measured 20 s after the application of the compression force has stopped.
15. Grain de riz selon la revendication précédente, lequel grain de riz présente : une fermeté F est telle que : 15. Rice grain according to the preceding claim, which grain of rice has: a firmness F is such that:
46 < F £ 52 une élasticité R est telle que : 46 <F £ 52 an elasticity R is such that:
40 < R < 52 40 <R <52
16. Grain de riz selon la revendication 14 ou 15, lequel grain de riz présente, après cuisson, une prise en eau comprise entre 130 et 150 % en base humide, de préférence comprise entre 135 et 145 %. 16. Rice grain according to claim 14 or 15, which grain of rice has, after cooking, a water intake of between 130 and 150% on a wet basis, preferably between 135 and 145%.
17. Grain de riz selon l’une quelconque des revendications 14 à 16, lequel grain de riz présente, avant cuisson, une teneur en humidité sensiblement inférieure ou égale à 12-13 % en base humide. 17. Rice grain according to any one of claims 14 to 16, which grain of rice has, before cooking, a moisture content substantially less than or equal to 12-13% in wet basis.
18. Grain de riz selon l’une quelconque des revendications 14 à 17, caractérisé en ce qu’il est un grain de riz long, d’une longueur sensiblement supérieure ou égale à 6 mm avant cuisson, avec un rapport longueur sur largeur supérieur ou égal à 3 ou un rapport longueur sur largeur supérieur à 2 et inférieur à 3. 18. Rice grain according to any one of claims 14 to 17, characterized in that it is a long grain of rice, of a length substantially greater than or equal to 6 mm before cooking, with a length to width ratio greater or equal to 3 or a length to width ratio greater than 2 and less than 3.
19. Grain de riz selon l’une quelconque des revendications 14 à 18, caractérisé en ce qu’il est un grain de riz blanchi. 19. Rice grain according to any one of claims 14 to 18, characterized in that it is a grain of milled rice.
20. Grain de riz selon la revendication précédente, caractérisé en ce qu’il présente, avant cuisson, un indice de blancheur supérieur ou égal à 28 Kett, de préférence supérieur ou égal à 30 Kett, de préférence encore supérieur ou égal à 35 Kett. 20. Rice grain according to the preceding claim, characterized in that, before cooking, a whiteness index greater than or equal to 28 Kett, preferably greater than or equal to 30 Kett, more preferably still greater than or equal to 35 Kett .
21. Grain de riz selon la revendication 19 ou 20, caractérisé en ce qu’il présente, avant cuisson, tels que mesurés à l’aide d’un colorimètre dans l’espace chromatique L*a*b* CIELAB : une clarté L * telle que L * est supérieur ou égal à 67,0 un paramètre a* tel que a * est inférieur ou égal à 2,5, et de préférence tel que a* est inférieur ou égal à 2,3 un paramètre b * tel que b * est inférieur ou égal à 24,0, et de préférence tel que b* est inférieur ou égal à 22,5. 21. Rice grain according to claim 19 or 20, characterized in that it exhibits, before cooking, as measured using a colorimeter in the chromatic space L * a * b * CIELAB: clarity L * such that L * is greater than or equal to 67.0 a parameter a * such that a * is less than or equal to 2.5, and preferably such that a * is less than or equal to 2.3 a parameter b * such that b * is less than or equal to 24.0, and preferably such that b * is less than or equal to 22.5.
EP19818080.4A 2018-12-13 2019-12-13 Method for treating a rice grain, and treated rice grain Pending EP3893667A1 (en)

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FR1872854A FR3089760B1 (en) 2018-12-13 2018-12-13 PROCESS FOR TREATING A GRAIN OF RICE AND TREATED GRAIN OF RICE
PCT/EP2019/085144 WO2020120758A1 (en) 2018-12-13 2019-12-13 Method for treating a rice grain, and treated rice grain

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FR2721480B1 (en) * 1994-06-24 1996-11-15 Sica France Riz Rice grain and its preparation process.
FR2974277B1 (en) * 2011-04-21 2014-03-07 Panzani PROCESS FOR PREPARING CEREAL GRAIN, PREPARATION FACILITY AND CORRESPONDING CEREAL GRAIN
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