JP4773185B2 - Natto and its manufacturing method - Google Patents

Natto and its manufacturing method Download PDF

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JP4773185B2
JP4773185B2 JP2005329603A JP2005329603A JP4773185B2 JP 4773185 B2 JP4773185 B2 JP 4773185B2 JP 2005329603 A JP2005329603 A JP 2005329603A JP 2005329603 A JP2005329603 A JP 2005329603A JP 4773185 B2 JP4773185 B2 JP 4773185B2
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natto
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秀之 市瀬
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Mizkan Group Corp
Mizkan Co Ltd
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Description

本発明は、もちもち感を有する納豆及びその製造方法に関し、詳しくは所定の水溶性ペクチン含量と硬度を兼ね備えた納豆、及び、大豆の蒸煮工程において、蒸煮釜内圧力を上昇させた後、蒸煮工程終了までの間、蒸気投入を一定量に制限することを特徴とする当該納豆の製造方法に関する。   The present invention relates to natto having a glutinous sensation and a method for producing the same, and in particular, in natto having a predetermined water-soluble pectin content and hardness, and in the steaming process of soybean, after increasing the pressure in the steamer, the steaming process The present invention relates to a method for producing natto, characterized in that steam input is limited to a certain amount until the end.

納豆は、古くから日本において広く食されてきた食品である。昨今は、消費者の嗜好も多様化しており、豆の風味、たれの風味の他、食感の好みも様々である。食感としては、もちもちとした食感を好む消費者も多いが、適度な硬さともちもち感を同時に満足させるような納豆は未だ消費者に提供できていない。   Natto is a food that has been widely eaten in Japan since ancient times. In recent years, consumers' tastes have also been diversified, and in addition to the flavor of beans and the taste of sauce, the tastes of the food are also varied. There are many consumers who prefer a crisp texture as a texture, but natto that satisfies both a moderate hardness and a glutinous texture has not been provided to consumers yet.

納豆製造においては、大豆を水などに浸漬した後、高温の水などで蒸煮する工程がある。この蒸煮工程が、納豆の食感に大きく影響を与え、また、納豆菌の醗酵効率や納豆の色合いにも影響を与える。
現在の納豆製造における大豆蒸煮工程は、高圧釜を用いて、蒸気により加圧蒸煮する方法が一般的となっている。詳しくは、0.15〜0.2MPa程度まで釜内圧力(ゲージ圧)を上昇させた後、圧力を保持させるために蒸気を投入しながら20〜30分間程度保持する(非特許文献1参照)。その後、経験的には、5〜20分間程度の時間をかけて常圧まで速やかに脱圧するといった工程が行われている。
In the production of natto, there is a process in which soybean is soaked in water and then steamed with hot water. This cooking process greatly affects the texture of natto, and also affects the fermentation efficiency of natto bacteria and the color of natto.
The soybean cooking process in the current natto production is generally performed by steaming with steam using a high-pressure kettle. Specifically, after the pressure in the kettle (gauge pressure) is increased to about 0.15 to 0.2 MPa, the pressure is maintained for about 20 to 30 minutes while supplying steam (see Non-Patent Document 1). . Thereafter, empirically, a process of quickly depressurizing to normal pressure over a period of about 5 to 20 minutes is performed.

納豆の品質改良を目的とする蒸煮方法としては、(a)膨潤させた大豆に加水し、加圧下に煮沸することにより、品質保持を向上させる方法(特許文献1参照)や、(b)蒸煮工程において蒸煮煮汁を蒸煮大豆に吸着させることにより、良好な納豆を効率よく安定して製造する方法(特許文献2参照)さらには、(c)加圧蒸煮後に脱圧し、常圧に戻してから蒸煮大豆に熱水を散布することにより適度な硬さを有し、ふっくらとした食感を仕上げる方法(特許文献3参照)などが提案されている。
しかし、いずれの方法も、もちもちした食感とすることを目的としたものではなく、消費者の望むもちもちした食感の納豆を製造するには至っていない。
As a steaming method for improving the quality of natto, (a) a method of improving quality maintenance by adding water to swollen soybeans and boiling under pressure (see Patent Document 1), (b) steaming A method for producing stable natto efficiently and stably by adsorbing steamed soup to steamed soybeans in the process (see Patent Document 2). (C) After depressurizing after pressure steaming and returning to normal pressure There has been proposed a method (see Patent Document 3) that has a moderate hardness by spraying hot water on steamed soybeans and finishes a plump texture.
However, none of the methods is intended to provide a glutinous texture, and has not yet produced a natto with a pleasing texture desired by consumers.

以上のように、納豆のもちもち感を向上させる方法は未だ報告されていないが、水溶性ペクチンが煮豆のねばりに関係があるという報告がなされている。詳しくは、大豆にはペクチンが含まれており、高温で蒸煮することにより分解され、水溶性ペクチンが増加するが、この水溶性ペクチンが多く含まれた煮豆はそれが少ない煮豆に比べねばりが強いことが報告されている(非特許文献2参照)。
この報告から考察するに、水溶性ペクチン含量の多い蒸煮豆を使用すれば、それの少ない蒸煮豆を使用した場合に比べもちもちした食感の納豆が製造できることが推察されるが、消費者に好まれるもちもち感を納豆が有するためには、どの程度の水溶性ペクチンを含んだ蒸煮豆を使用すればよいか、また、どの程度の水溶性ペクチンを含んだ納豆が消費者に好まれるか、ということは報告されていない。
As described above, a method for improving the glutinous feeling of natto has not yet been reported, but it has been reported that water-soluble pectin is related to the stickiness of boiled beans. Specifically, soybeans contain pectin, which is decomposed by steaming at high temperatures, resulting in an increase in water-soluble pectin, but boiled beans rich in this water-soluble pectin are stronger than boiled beans with less water. (See Non-Patent Document 2).
From this report, it is inferred that using steamed beans with a high water-soluble pectin content makes it possible to produce natto with a longer texture than when using less steamed beans. In order for natto to have a mochi-motivated feeling, how much steamed beans containing water-soluble pectin should be used, and how much natto containing water-soluble pectin should be preferred by consumers Nothing has been reported.

また、非特許文献2によると、常圧の鍋にて大豆を煮た場合よりも、圧力鍋にて大豆を煮た場合の方が煮汁に溶け出す水溶性ペクチンが少なく、煮豆中の水溶性ペクチンが多くなることが報告されている。しかし、納豆製造においては既に高圧釜が広く使用されているが、この高圧釜による蒸煮工程を経た納豆についても、もちもち感が十分であるとは言えず、蒸煮工程に高圧釜を利用するという改良だけでは、もちもち感を十分に有する納豆は製造できないことが明らかである。   In addition, according to Non-Patent Document 2, the water-soluble pectin that dissolves in the broth is less when the soybeans are boiled in the pressure cooker than when the soybeans are cooked in a normal-pressure pan, and the water-soluble nature in the cooked beans It has been reported that pectin is increased. However, high-pressure kettles are already widely used in natto production, but the natto that has undergone the steaming process using this high-pressure kettle cannot be said to have a sufficient glutinous feeling. It is clear that natto with sufficient glutinous feeling cannot be produced by itself.

一方、煮豆に栄養分(ペクチン類など)を多く含ませる技術として、大豆浸漬に用いる水に塩分を含ませる技術が報告されている(非特許文献3参照)。しかし、納豆製造において塩水による浸漬工程を行うと、塩味が納豆にまで付与されてしまい風味を損なうだけでなく、納豆菌の繁殖を阻害してしまうため、納豆製造には不向きである。   On the other hand, as a technique for adding a large amount of nutrients (pectin or the like) to boiled beans, a technique for adding salt to water used for soybean soaking has been reported (see Non-Patent Document 3). However, when the immersing process with salt water is performed in natto production, not only is saltiness imparted to natto and the flavor is impaired, but also the growth of natto bacteria is inhibited, which is not suitable for natto production.

また、水溶性ペクチンを大豆中に多く含有させる手段としては、蒸煮煮汁自体を少なくすることも考えられる。そのためには、蒸煮に用いる水や蒸気の量を減少させることも提案されるが、納豆としての適度な硬さを確保するためには、十分な蒸煮が必要であり、単純に蒸煮時間の短縮や、蒸気圧の減少などをするだけでは、到底、納豆製造に使用できる蒸煮豆を作ることはできない。
このように、納豆として適度な硬さ、適度な風味を有したまま、大豆中に水溶性ペクチンを多く含ませてもちもちとした食感を有する納豆を製造することは未だ報告されておらず、そのような方法の開発が待ち望まれていた。
Further, as a means for containing a large amount of water-soluble pectin in soybean, it is conceivable to reduce the steamed soup itself. To that end, it is also proposed to reduce the amount of water and steam used for cooking, but in order to ensure adequate hardness as natto, sufficient steaming is necessary, and simply shortening the cooking time And just by reducing the steam pressure, it is impossible to produce steamed beans that can be used for natto production.
Thus, it has not yet been reported to produce natto with a texture that has a moist texture even if it contains a lot of water-soluble pectin in soybean while having a moderate hardness and a moderate flavor as natto, The development of such a method has been awaited.

特開平8−214821号公報JP-A-8-214821 特開平11−225700号公報JP 11-225700 A 特開2004−24197号公報JP 2004-24197 A 太田輝夫「納豆製造の基礎技術」食品と科学、1987増刊号、149-151)Teruo Ota "Basic Technology of Natto Production" Food and Science, 1987 Special Issue, 149-151) 渋川祥子「圧力鍋による煮豆の特性について」家政学雑誌、Vol.30、No.7、1979、591-595Shoko Shibukawa “About the characteristics of boiled beans by pressure cooker” Home Economics Journal, Vol.30, No.7, 1979, 591-595 松岡洋子ら「食塩水浸漬・加熱黒大豆の性状」調理科学、Vol.23、No.3、1990、311-314Yoko Matsuoka et al. "Characteristics of Soaked and Heated Black Soybeans" Cooking Science, Vol. 23, No. 3, 1990, 311-314

上記のように、従来の納豆製造方法、大豆蒸煮方法、又はそれらの情報から容易に考え付くような蒸煮工程の工夫のみによっては、十分にもちもちとした食感と適度な硬さを同時に満たす納豆を製造することはできなかった。
本発明の目的は、納豆としての適度な風味、外観などを実現した上で、消費者に好まれる硬さ(軟らかさ)ともちもちした食感を有する納豆、およびその製造方法を提供することである。
As mentioned above, the conventional natto production method, soy cooking method, or only the device of the cooking process that can be easily thought of from such information, natto satisfying both a sufficient texture and moderate hardness at the same time. It could not be manufactured.
An object of the present invention is to provide a natto having a texture that has a hardness (softness) preferred by consumers while realizing an appropriate flavor and appearance as natto, and a method for producing the same. is there.

本発明者らは、上記課題を解決すべく、鋭意検討を重ねた結果、以下の手段を見出した。
すなわち、もちもちした食感を有する納豆とするためには、どの程度の量の水溶性ペクチンが蒸煮豆に、又は納豆に含まれていることが適当であるかを見出し、併せて、水溶性ペクチン含量をコントロールする場合にどうしても影響が生じてしまう硬度を、適度な範囲に保つための方法を見出した。
これにより、水溶性ペクチン含量と硬度の両方を一定範囲としたことで、初めて達成される適度な硬さともちもち感の両方を兼ね備えた新規な納豆を完成した。さらに、該新規な納豆を製造する方法についても見出した。
As a result of intensive studies to solve the above problems, the present inventors have found the following means.
That is, in order to make natto having a moist texture, it was found out how much water-soluble pectin is appropriate to be contained in steamed natto or natto, and at the same time, water-soluble pectin The present inventors have found a method for keeping the hardness, which has an influence when the content is controlled, in an appropriate range.
As a result, by setting both the water-soluble pectin content and the hardness within a certain range, a new natto having both moderate hardness and a feeling of stickiness, which was achieved for the first time, was completed. Furthermore, it discovered also about the method of manufacturing this novel natto.

さらに、水溶性ペクチン含量と硬さを適度な範囲とするための重要なファクターである蒸煮釜の脱圧に要する時間(脱圧時間)が、納豆の基本品質である色についても影響を与えることを見出し、適当な脱圧時間についても見出した。
なお、本発明者らは、納豆の硬度は、0.18〜0.68Nであることが好ましく、明度(L値)は35.6〜43が好ましいことを、経験値より見出している。
これらの知見に基づき、本発明は完成されたのである。
In addition, the time required to depressurize the steaming pot (depressurization time), which is an important factor for keeping the water-soluble pectin content and hardness in an appropriate range, also affects the color that is the basic quality of natto. And an appropriate depressurization time was also found.
The present inventors have found from experience values that the hardness of natto is preferably 0.18 to 0.68 N, and the lightness (L value) is preferably 35.6 to 43.
Based on these findings, the present invention has been completed.

すなわち、本発明における第1の発明は、納豆の製造方法であって、大豆蒸煮工程において、0.12〜0.22MPa、好ましくは0.16〜0.22MPaまで釜内圧力(ゲージ圧)を上昇させた後、蒸煮工程終了までの間の蒸気投入量を0〜1kg/俵とすることを特徴とする、納豆1g当りの水溶性ペクチン含量が3mg以上、好ましくは3.5mg以上であり、納豆の硬度が0.18〜0.68N、好ましくは0.28〜0.48Nである納豆を製造する方法に関する。
第2の発明は、納豆の製造方法であって、大豆蒸煮工程において、0.12〜0.22MPa、好ましくは0.16〜0.22MPaまで釜内圧力(ゲージ圧)を上昇させた後、蒸煮工程終了までの間の蒸気投入量を0〜1kg/俵とすることを特徴とする、納豆1g当りの水溶性ペクチン含量が3mg以上、好ましくは3.5mg以上であり、納豆の硬度が0.18〜0.68N、好ましくは0.28〜0.48Nであると共に納豆の明度(L値)が35.6〜43、好ましくは38.6〜41.5である納豆を製造する方法に関する。
第3の発明は、0.12〜0.22MPa、好ましくは0.16〜0.22MPaまで釜内圧力(ゲージ圧)を上昇させた後、30分〜90分、好ましくは50〜70分の時間内で0.05MPaまでゲージ圧を下げることを特徴とする、第1又は第2の発明に記載の方法に関する。
第4の発明は、第1〜第3の発明のいずれかに記載の方法により製造された納豆に関する。
That is, the first invention in the present invention is a method for producing natto, wherein in the soybean cooking step, the pressure in the kettle (gauge pressure) is 0.12 to 0.22 MPa, preferably 0.16 to 0.22 MPa. The water-soluble pectin content per gram of natto is 3 mg or more, preferably 3.5 mg or more, characterized in that the amount of steam input from 0 to 1 kg / kg after the raising and until the end of the cooking process is The present invention relates to a method for producing natto having a hardness of 0.18 to 0.68 N, preferably 0.28 to 0.48 N.
2nd invention is a manufacturing method of natto, Comprising: In a soybean cooking process, after raising the pressure in a kettle (gauge pressure) to 0.12-0.22MPa, Preferably 0.16-0.22MPa, The water-soluble pectin content per gram of natto is 3 mg or more, preferably 3.5 mg or more, and the hardness of natto is 0, characterized in that the amount of steam input until the end of the cooking process is 0 to 1 kg / kg. .18 to 0.68N, preferably 0.28 to 0.48N, and a method for producing natto having a lightness (L value) of natto of 35.6 to 43, preferably 38.6 to 41.5. .
In the third aspect of the present invention , the pressure in the kettle (gauge pressure) is increased to 0.12 to 0.22 MPa, preferably 0.16 to 0.22 MPa, and then 30 minutes to 90 minutes, preferably 50 to 70 minutes. The present invention relates to the method according to the first or second invention , wherein the gauge pressure is reduced to 0.05 MPa within a time period.
4th invention is related with the natto manufactured by the method in any one of 1st-3rd invention .

本発明によれば、従来達成できていなかった新規な納豆を提供することができる。詳しくは、納豆としての適度な風味、外観などを実現した上で、消費者に好まれる硬さ(軟らかさ)ともちもちした食感を有する納豆を提供することができる。   ADVANTAGE OF THE INVENTION According to this invention, the novel natto which was not able to be achieved conventionally can be provided. Specifically, it is possible to provide a natto that has a texture (softness) and a texture that is preferred by consumers, while realizing an appropriate flavor and appearance as natto.

以下、本発明を詳細に説明する。
請求項1に記載の本発明は、納豆1g当りの水溶性ペクチン含量が3mg以上、好ましくは3.5mg以上であり、納豆の硬度が0.18〜0.68N、好ましくは0.28〜0.48Nである納豆を提供するものである。このような性質を備えた本発明の納豆は、消費者に好まれるもちもちした食感を有すると同時に、納豆として好適な軟らかさをも有する。
また、本発明の納豆は、請求項2に記載されているように、明度(L値)が35.6〜43、好適には38.6〜41.5であるのが、納豆として消費者に好まれる色合いであるため好ましい。
Hereinafter, the present invention will be described in detail.
In the present invention according to claim 1, the water-soluble pectin content per gram of natto is 3 mg or more, preferably 3.5 mg or more, and the hardness of natto is 0.18 to 0.68 N, preferably 0.28 to 0. It provides natto that is 48N. The natto of the present invention having such properties has a texture that is preferred by consumers, and at the same time has a softness suitable as natto.
In addition, the natto of the present invention has a lightness (L value) of 35.6 to 43, preferably 38.6 to 41.5, as described in claim 2. It is preferable because it is a preferred color.

かかる特色を備えた本発明の納豆の製造方法について、以下に説明する。
本発明に用いる納豆原料としての大豆には、特に制限は無く、丸大豆、ひきわり大豆、半割大豆、脱脂大豆などが使用できるが、硬さ(軟らかさ)やもちもち感の違いが分かりやすい丸大豆が好ましく、とりわけ高品質の納豆製造に利用されている中粒、大粒大豆が好適である。また、これらの大豆は、乾燥処理を行ったものでも、乾燥処理を行わないで生のままでも用いることができる。
原料の大豆は、水洗した後、常法に従って冷水に浸漬する。例えば、5〜20℃の冷水に5〜24時間浸漬する。得られた浸漬大豆を蒸煮釜に移して蒸煮工程に供する。
The manufacturing method of the natto of this invention provided with this feature is demonstrated below.
There are no particular restrictions on the soybean as a natto raw material used in the present invention, and round soybeans, fine soybeans, half soybeans, defatted soybeans, etc. can be used, but the difference in hardness (softness) and glutinous feeling is easy to understand. Whole soybeans are preferable, and medium and large soybeans used for producing high-quality natto are particularly preferable. Moreover, even if these soybeans have been subjected to a drying treatment, they can be used as they are without being subjected to a drying treatment.
The raw material soybean is washed with water and then immersed in cold water according to a conventional method. For example, it is immersed in 5-20 degreeC cold water for 5 to 24 hours. The obtained soaked soybeans are transferred to a steaming pot and subjected to a steaming process.

本発明の納豆を製造する工程としては、大豆蒸煮工程に特色があり、その他の工程については、基本的に従来から実施されている納豆製造方法を採用すればよい。従来の納豆製造方法の一例を挙げると、原料大豆に吸水させる浸漬工程、大豆を加圧蒸煮した後常圧まで脱圧する大豆蒸煮工程、大豆に納豆菌を接種する工程、大豆を容器に充填する工程、並びに発酵工程を経て、製品納豆が得られる。
したがって、本発明において蒸煮工程終了後は、常法により、納豆菌を接種し、発酵させて目的とする納豆を得ることができる。また、納豆菌(Bacillus subtilis)についても、納豆の製造に使用可能な菌であれば特に制限はなく、一般的な市販菌である宮城野菌、高橋菌、成瀬菌の他に、それらの突然変異株や遺伝子組み換え株などの自社開発菌なども利用することができる。
As a process for producing natto of the present invention, there is a feature in the soybean cooking process, and for the other processes, basically a conventional natto production method may be adopted. An example of a conventional natto production method is: a soaking process in which raw soybeans absorb water, a soybean steaming process in which soybeans are steamed under pressure and then depressurized to normal pressure, a process in which soybeans are inoculated with natto, and a container is filled with soybeans. Product natto is obtained through the process and the fermentation process.
Therefore, after completion of the steaming step in the present invention, the desired natto can be obtained by inoculating and fermenting natto bacteria by a conventional method. In addition, Bacillus subtilis is not particularly limited as long as it is a bacterium that can be used for the production of natto. In addition to the common commercially available bacteria, Miyagino, Takahashi, and Naruse, their mutations In-house developed bacteria such as strains and genetically modified strains can also be used.

本発明の方法における大豆蒸煮工程は、浸漬大豆を一定の圧力(ゲージ圧)まで加圧してから、蒸煮工程終了まで(すなわち、常圧まで脱圧するまで)の間の蒸気投入量を一定量以下に制御することに特徴を有し、その他の条件は、通常の納豆製造における蒸煮工程の条件を採用することができる。
大豆蒸煮に用いる蒸煮釜としては、納豆を製造するために一般的に用いられている構造の高圧釜を用いればよい。
加圧蒸煮は、大豆を収容した蒸煮釜内に加圧蒸気を吹き込むという常法によって実施する。加圧蒸気は、通常の納豆製造方法における蒸煮工程で用いる圧力、例えば0.4〜0.6MPa程度の蒸気が利用できる。なお、このとき吹き込む加圧蒸気の量は特に制限されず、所望の蒸煮条件とするために必要な量を用いればよい。
蒸煮釜内の温度が約100℃に達するまでは、蒸煮釜内の蒸気の流れを均一にさせるため、通常蒸煮釜底部に設けられている液排出管を開放しておき、大豆の蒸煮煮汁を排出させる。このように、蒸煮釜内の温度が約100℃に達するまで、通常は約10〜20分間、好ましくは15〜20分間の時間をかけて蒸煮釜内の蒸気の流れを均一にさせることにより、蒸煮豆の品質のばらつきを無くすことができる。蒸煮釜内の温度が約100℃に達したならば、液排出管のバルブを閉じて釜内の圧力(ゲージ圧)と温度が所定の値に到達するまで加圧蒸気の吹き込みを続ける。
In the soybean steaming step in the method of the present invention, the steam input amount between the pressurization of the soaked soybean to a certain pressure (gauge pressure) and the end of the cooking step (that is, until the pressure is released to normal pressure) is a certain amount or less. As other conditions, the conditions of the steaming step in normal natto production can be adopted.
As the steaming pot used for soybean cooking, a high-pressure pot having a structure generally used for producing natto may be used.
Pressurized steaming is carried out by a conventional method in which pressurized steam is blown into a steamer containing soybeans. As the pressurized steam, a pressure used in a steaming process in a normal natto manufacturing method, for example, steam of about 0.4 to 0.6 MPa can be used. Note that the amount of pressurized steam blown at this time is not particularly limited, and an amount necessary for obtaining desired steaming conditions may be used.
Until the temperature in the steaming pot reaches about 100 ° C, in order to make the steam flow in the steaming pot uniform, the liquid discharge pipe usually provided at the bottom of the steaming pot is opened and the steamed soybean soup is used. Let it drain. Thus, until the temperature in the steaming pot reaches about 100 ° C., the steam flow in the steaming pot is usually made uniform over a period of about 10 to 20 minutes, preferably 15 to 20 minutes, Variation in the quality of steamed beans can be eliminated. When the temperature in the steaming pot reaches about 100 ° C., the valve of the liquid discharge pipe is closed and the blowing of pressurized steam is continued until the pressure (gauge pressure) and temperature in the pot reach a predetermined value.

本発明においては、請求項3に記載したように、釜内圧力(ゲージ圧)が0.12MPa〜0.22MPa、好ましくは0.16MPa〜0.22MPaに到達するまで加圧蒸気の吹き込みを続ける。本発明においては、このときのゲージ圧の最大値を蒸煮圧という。蒸煮圧が上記の下限値より低いと、十分な軟らかさ、すなわち0.18〜0.68Nの硬度にならず、且つ、もちもちした食感にならない。一方、蒸煮圧が上限値より高いと、蒸煮工程中に蒸煮豆の皮剥や潰れが発生するため好ましくない。また、通常の高圧釜には蒸気安全弁が付いており、0.22MPaを超える加圧は出来ないため、現実的では無い。
なお、この際の釜内温度としては、123℃〜135℃、好ましくは128℃〜133℃となるように加圧蒸気を吹き込むことが適当である。
In the present invention, as described in claim 3, the pressurized steam is continuously blown until the pressure in the hook (gauge pressure) reaches 0.12 MPa to 0.22 MPa, preferably 0.16 MPa to 0.22 MPa. . In the present invention, the maximum gauge pressure at this time is called steaming pressure. When the cooking pressure is lower than the lower limit, the softness is not sufficiently soft, that is, the hardness is 0.18 to 0.68 N, and the texture is not good. On the other hand, when the steaming pressure is higher than the upper limit value, it is not preferable because the steamed beans are peeled or crushed during the steaming process. In addition, a normal high-pressure kettle is equipped with a steam safety valve, and pressurization exceeding 0.22 MPa cannot be performed.
In addition, it is appropriate to blow in pressurized steam so that it may become 123 degreeC-135 degreeC as the temperature in a pot in this case, Preferably it is 128 degreeC-133 degreeC.

ゲージ圧が上記所定値に到達した後、一般的な納豆製造工程においては、大豆の硬度を適度なものとするべく、到達した高圧の状態を20分〜30分間程度保持させる方法が一般に採用されている。この高圧の状態を保持させるためには、蒸煮釜内に1.5kg/俵以上の蒸気を投入する事が必要になる。次いで、上記の時間高圧の状態を保持させた後は、前出の液排出管のバルブを開き、脱圧する。この脱圧は、5〜20分間程度で急速に常圧まで戻すことが一般的である。   After the gauge pressure reaches the predetermined value, in a general natto manufacturing process, a method is generally adopted in which the reached high pressure state is maintained for about 20 to 30 minutes in order to make the soybean hardness appropriate. ing. In order to maintain this high pressure state, it is necessary to put steam of 1.5 kg / kg or more into the steamer. Next, after maintaining the high pressure state for the above time, the valve of the above-mentioned liquid discharge pipe is opened and the pressure is released. In general, the depressurization is rapidly returned to normal pressure in about 5 to 20 minutes.

一方、本発明の大豆蒸煮工程においては、0.12〜0.22MPaまでゲージ圧を上昇させた後、圧力保持をせずに、速やかに脱圧を開始することが特徴である。そのためには、請求項3に記載したように、ゲージ圧が所定値に到達後、脱圧を開始してから常圧に戻るまで(すなわち、蒸煮工程終了まで)の間の蒸気投入量を0〜1kg/俵、好ましくは0〜0.5kg/俵とすることが必要である。上述したように、高圧の状態を保持させるためには多量の蒸気を投入しなければならず、本発明においては、蒸気投入量を一定量以下に制限することにより、脱圧が行われるのである。   On the other hand, the soybean cooking process of the present invention is characterized in that after increasing the gauge pressure to 0.12 to 0.22 MPa, depressurization is started immediately without holding the pressure. For this purpose, as described in claim 3, after the gauge pressure reaches a predetermined value, the amount of steam input between the start of depressurization and the return to normal pressure (that is, until the end of the cooking step) is reduced to 0. It is necessary to set it to ˜1 kg / 俵, preferably 0 to 0.5 kg / 俵. As described above, in order to maintain a high pressure state, a large amount of steam must be input. In the present invention, depressurization is performed by limiting the amount of steam input to a certain amount or less. .

また、本発明では、請求項4に記載したように、0.12〜0.22MPaまで釜内圧力(ゲージ圧)を上昇させた後、30分〜90分の時間内で0.05MPaまでゲージ圧を下げることが好ましい。このような脱圧時間(脱圧にかける時間)の制御は、蒸気投入量や、液排出管のバルブの開度などを加減することにより行うことができる。
30分間より短時間で急速に脱圧すると、大豆が十分な軟らかさ、すなわち硬度0.18〜0.68Nにならず、納豆として好ましくない。また、90分間より長時間かけて緩やかに脱圧すると、たん白質と糖分との化学反応によって蒸煮豆が褐変してしまい、色合いとして納豆には好ましくない蒸煮豆となってしまう。
なお、0.05MPaまで脱圧した後、常圧に戻るまでの間は、蒸煮豆の硬さや色合いにほとんど影響を与えない。
In the present invention, as described in claim 4, after the pressure in the kettle (gauge pressure) is increased from 0.12 to 0.22 MPa, the gauge is increased to 0.05 MPa within 30 minutes to 90 minutes. It is preferable to reduce the pressure. Such control of the depressurization time (time required for depressurization) can be performed by adjusting the amount of steam input, the opening of the valve of the liquid discharge pipe, and the like.
When the pressure is rapidly released in a shorter time than 30 minutes, the soybean does not have a sufficient softness, that is, a hardness of 0.18 to 0.68 N, which is not preferable as natto. In addition, when the pressure is gradually reduced over 90 minutes, the steamed beans turn brown due to the chemical reaction between the protein and sugar, resulting in steamed beans that are unfavorable for natto.
In addition, after depressurizing to 0.05 MPa, until it returns to normal pressure, it hardly affects the hardness and hue of steamed beans.

上記の大豆蒸煮工程により得られた蒸煮豆は、1g当たり水溶性ペクチンを4mg以上、好ましくは4.5mg以上含んでいる。
請求項5に記載の本発明は、請求項3又は4に記載の製造方法、つまり、上記の大豆蒸煮工程を経て得られた蒸煮豆を用いて、常法により製造された納豆である。この納豆は、請求項1及び2に記載したように、1gあたり水溶性ペクチンを3mg以上、好ましくは3.5mg以上含んでおり、かつ、明度(L値)が35.6〜43、好ましくは38.6〜41.5であり、硬度が0.18〜0.68N、好ましくは0.28〜0.48Nである。このような納豆は、もちもちした食感を有すると共に、適度な軟らかさ、および、納豆として好ましい外観や風味を兼ね備えたものである。
The steamed beans obtained by the soybean steaming step contain 4 mg or more, preferably 4.5 mg or more of water-soluble pectin per gram.
The present invention according to claim 5 is a natto produced by a conventional method using the production method according to claim 3 or 4, that is, the steamed beans obtained through the soybean steaming step. As described in claims 1 and 2, the natto contains 3 mg or more, preferably 3.5 mg or more of water-soluble pectin per gram, and has a lightness (L value) of 35.6 to 43, preferably It is 38.6 to 41.5 and the hardness is 0.18 to 0.68N, preferably 0.28 to 0.48N. Such natto has a sticky texture, moderate softness, and has a favorable appearance and flavor as natto.

以下に、本発明を実施例等により説明するが、本発明はこれらによって何ら制限されるものではない。   Hereinafter, the present invention will be described with reference to examples and the like, but the present invention is not limited thereto.

(実施例1)
ここでは、蒸煮釜内圧力(ゲージ圧)を上昇させた後、常圧に脱圧するまでの蒸煮工程終了までの間に投入する蒸気量を決定するために以下の試験を実施した。
450kg(7.5俵分)の乾燥大豆(極小大豆)を4℃の冷水に16時間浸漬して調製した浸漬大豆1000kgを蒸煮釜(原田産業社製、納豆自動小型蒸煮釜)に入れ、0.4MPaの加圧蒸気を吹き込みながら蒸煮を行った。蒸煮釜内の温度が約100℃に達するまで蒸煮釜底部に設けられた液排出管を開放しておき、大豆の蒸煮煮汁を排出させた。釜内の温度が約100℃に達した時点で、液排出管のバルブを閉じ、さらに、加圧蒸気の吹き込みを続け、約5分間でゲージ圧を0.18MPa(約131℃)とした。
ゲージ圧が0.18MPaに達した後は、蒸煮豆の重量に対して所定量(0〜2kg/俵)の蒸気を投入しながら、ゲージ圧を常圧まで脱圧させた。なお、この時、0.18MPaから0.05MPaまで脱圧する間は、自動制御(PID制御)により50分間で直線的に脱圧させた。
また、蒸気の投入量については、液排出管のバルブを強制的に開け、蒸気の圧力、流量、バルブの開度により算出した。
得られた蒸煮豆については、水溶性ペクチン含量を分析した。
Example 1
Here, the following test was carried out in order to determine the amount of steam to be introduced after the steaming pot internal pressure (gauge pressure) was raised and until the steaming process was completed until the pressure was released to normal pressure.
1000 kg of soaked soybeans prepared by immersing 450 kg (7.5 kg) of dried soybeans (very small soybeans) in cold water at 4 ° C. for 16 hours is placed in a steaming pot (Harada Sangyo Co., Ltd., Natto Automatic Small Steaming Pot). Steaming was performed while blowing 4 MPa pressurized steam. Until the temperature in the steaming pot reached about 100 ° C., the liquid discharge pipe provided at the bottom of the steaming pot was opened to discharge the steamed soybean soup. When the temperature in the kettle reached about 100 ° C., the valve of the liquid discharge pipe was closed, and the blowing of pressurized steam was continued, and the gauge pressure was adjusted to 0.18 MPa (about 131 ° C.) in about 5 minutes.
After the gauge pressure reached 0.18 MPa, the gauge pressure was depressurized to normal pressure while supplying a predetermined amount (0 to 2 kg / kg) of steam with respect to the weight of the steamed beans. At this time, while the pressure was released from 0.18 MPa to 0.05 MPa, the pressure was linearly released in 50 minutes by automatic control (PID control).
Further, the amount of steam input was calculated by forcibly opening the valve of the liquid discharge pipe and the steam pressure, flow rate, and valve opening.
About the obtained steamed beans, the water-soluble pectin content was analyzed.

その後、納豆の製造を常法にしたがって行った。すなわち、蒸煮釜から取り出した蒸煮豆を容器に移入した後、蒸煮豆1gあたり納豆菌が10個程度になるように納豆菌(Bacillus subtilis)を接種した。具体的には、10個/ml濃度の納豆菌胞子懸濁液を熱水(90℃)で10個/mlに希釈したものを、上記の菌濃度になるように蒸煮豆に散布し、攪拌した。
次いで、納豆菌を接種した蒸煮大豆を、発砲スチロール製の納豆容器(トレー)に約50gずつ充填し、トレーの上面をフィルムで覆ったのち、発酵室において40℃で18時間発酵させた。発酵終了後、トレーを冷蔵室に移し、5℃、24時間の冷蔵貯蔵を行い熟成させることにより、納豆を製造した。
Thereafter, natto was produced according to a conventional method. That is, after the steamed beans taken out from the steamer were transferred to a container, natto bacteria (Bacillus subtilis) were inoculated so that about 10 4 natto bacteria per 1 g of steamed beans were obtained. Specifically, a Bacillus natto spore suspension of 10 9 cells / ml concentration diluted to 10 6 / ml in hot water (90 ° C.), was sprayed into the cooking beans so that the cell concentration of the , Stirred.
Next, about 50 g of steamed soybeans inoculated with natto bacteria were filled in styrene natto containers (tray) made of foamed polystyrene, and the upper surface of the tray was covered with a film, followed by fermentation at 40 ° C. for 18 hours. After completion of the fermentation, the tray was transferred to a refrigerated room, refrigerated and stored at 5 ° C. for 24 hours to produce natto.

このようにして得られた納豆について、水溶性ペクチン含量、硬度、明度の分析をすると共に、20名の経験豊かなパネルによる官能評価を実施した。官能評価は、食感(もちもち感)については下記の4段階で評価し、硬さ、色、菌膜の状態を下記の5段階で評価し、潰れの状態を下記の3段階で評価した。
また、蒸煮終了後に発生した煮汁について、重量(g)とBrix(%)を測定し、重量×Brixにより、溶出成分重量(g)を算出した。
The natto thus obtained was analyzed for water-soluble pectin content, hardness, and brightness, and sensory evaluation was conducted by 20 experienced panelists. In sensory evaluation, the texture (mochi-mochi) was evaluated in the following four stages, the hardness, color, and the state of the fungus film were evaluated in the following five stages, and the crushing state was evaluated in the following three stages.
In addition, the weight (g) and Brix (%) of the broth produced after the end of cooking were measured, and the weight of the eluted component (g) was calculated from Weight × Brix.

食感(もちもち感)
1 :ごつごつしており、噛むと割れるような食感
2 :軟らかいが、中身が水っぽく、歯応えが少ない食感
3 :皮・中身が均一に軟らかく、ねちゃつきがある(もちもちした食感)
3+:もちもちした食感が顕著
Texture (feeling of stickiness)
1: A texture that is crunchy and cracks when chewed
2: Soft, but watery, less textured
3: The skin and contents are uniformly soft and sticky (moist texture)
3+: Mochi-mochi texture is remarkable

硬さ
1:著しく硬く、納豆として不適当
2:硬くて納豆として不適当
3:歯応えを感じる軟らかさがある
4:軟らかくて殆ど歯応えを感じない
5:軟らかすぎて、納豆として不適当
Hardness
1: Remarkably hard and unsuitable as natto
2: Hard and unsuitable as natto
3: There is softness that feels crunchy
4: Soft and almost non-crisp
5: Too soft and unsuitable as natto


1:著しく暗く、納豆として不適当
2:暗くて納豆として不適当
3:適度な褐色を呈している
4:褐色が薄い
5:明るすぎて、納豆として不適当
color
1: Remarkably dark and unsuitable as natto
2: Dark and unsuitable as natto
3: Appropriate brown color
4: Brown is light
5: Too bright and unsuitable as natto

菌膜
1:ごく僅かにしか存在しない
2:一部分に認められるが、不十分である
3:全面に認められられるが、やや不均一である
4:全面に均一に広がっている
5:全面に厚く、かつ均一に広がっている
Fungal membrane
1: There is very little
2: Partially recognized, but insufficient
3: Recognized over the entire surface, but slightly uneven
4: Spreads evenly across the entire surface
5: Thick and uniformly spread over the entire surface

潰れ
1:潰れが一見しただけで確認できるレベル
2:潰れが一見認められないが、良く見ると存在するレベル。
3:潰れが認められない。
Crush
1: Level that can be confirmed at first glance
2: Crushing is not recognized at first glance, but is a level that exists when you look closely.
3: No crushing is observed.

官能評価の結果は、パネルの平均値として表示するが、官能評価によって納豆製品として好ましいものと判断される目安は、食感(もちもち感)については、3又は3+が望ましい。また、硬さは3.0〜4.0、好適には3.5、色は3.0〜4.0、好適には3.5、菌膜は2.5〜3.5、好適には3.0である。潰れは2又は3が望ましい。   The result of sensory evaluation is displayed as an average value of the panel, but 3 or 3+ is desirable for the texture (mochi-mochi feeling) that is determined to be preferable as a natto product by sensory evaluation. Also, the hardness is 3.0 to 4.0, preferably 3.5, the color is 3.0 to 4.0, preferably 3.5, the fungus membrane is 2.5 to 3.5, preferably Is 3.0. As for crushing, 2 or 3 is desirable.

硬度は、納豆20粒を採取して硬度計(日本電産シンポ社製)に供し、納豆が潰れるのに要する力(ニュートン(N))を測定し、平均値を求めた。N値が大きい程、硬いことを示す。なお、市販納豆のN値は、0.50〜0.60程度である。   As for the hardness, 20 grains of natto were sampled and used for a hardness meter (made by Nidec Shinpo Co., Ltd.), and the force (Newton (N)) required for crushing natto was measured to obtain an average value. It shows that it is so hard that N value is large. The N value of commercially available natto is about 0.50 to 0.60.

明度は、納豆20粒を採取して測定用セルに充填し、色差計(ColorReader CR−13、ミノルタ製)に供して、明るさの度合いを示すL値を測定し、平均値を求めた。L値が大きい程、明るいことを示す。なお、市販納豆のL値は、35.0〜38.0程度である。   As for the brightness, 20 natto grains were collected, filled in a measurement cell, and subjected to a color difference meter (ColorReader CR-13, manufactured by Minolta) to measure the L value indicating the degree of brightness, and the average value was obtained. The larger the L value, the brighter it is. In addition, L value of commercial natto is about 35.0 to 38.0.

また、水溶性ペクチンの定量については、蒸煮豆又は納豆にエチルアルコールを濃度70%以上になるように加え、ホモジナイザーで磨砕後ろ過し、常法により無水アルコールで脱水、乾燥して試料とした。得られた乾燥試料については、常法(家政学雑誌、26、173、1975など参照)に従って水溶性ペクチンを抽出して、カルバゾール修正法(Anal. Biochem., 4、330、1962参照)によりウロン酸量を定量することにより、水溶性ペクチンを定量した。なお、もちもちした食感を得るためには、水溶性ペクチン含量は蒸煮豆1g当り4mg以上、納豆1g当り3mg以上であることが望ましい。
結果を表1に示す。
In addition, for determination of water-soluble pectin, ethyl alcohol was added to steamed natto or natto to a concentration of 70% or more, ground and filtered with a homogenizer, and dehydrated and dried with anhydrous alcohol by a conventional method to prepare a sample. . For the obtained dried samples, water-soluble pectin is extracted according to a conventional method (see Home Economics Journal, 26, 173, 1975, etc.), and uronic acid is analyzed by a carbazole correction method (see Anal. Biochem., 4, 330, 1962). By quantifying the amount, the water-soluble pectin was quantified. In order to obtain a chewy texture, the water-soluble pectin content is desirably 4 mg or more per 1 g of steamed beans and 3 mg or more per 1 g of natto.
The results are shown in Table 1.

Figure 0004773185
Figure 0004773185

表1から明らかなように、蒸気投入量を増やすにしたがって、水溶性ペクチン含量が減少し、納豆のもちもちした食感が少なくなる傾向を示した。特に、1.5kg/俵を超えると、もちもち感が少なくなり、軟らかくて、水っぽく歯応えの少ない食感になる傾向にある。
また、蒸煮豆は納豆菌による発酵工程を経ることで、水溶性ペクチン含有量が1mg/g程度減少し、水溶性ペクチン含有量が4mg/g以上の蒸煮豆、3mg/g以上の納豆は、もちもちした食感を有することがわかる。
従来の納豆製造技術においては、ゲージ圧を0.15〜0.2MPa程度まで上昇させた後、蒸気を投入しながら圧力を保持する蒸煮方法が一般的である。この高圧の状態を保持させるためには、1.5kg/俵以上の蒸気を投入する事が必要になり、そのために適度な硬さを有するものの、もちもちした食感が少なくなるものと思われる。
As is clear from Table 1, the water-soluble pectin content decreased with increasing steam input, and the texture of natto was reduced. In particular, when it exceeds 1.5 kg / kg, the sticky feeling is reduced, and it tends to be soft, watery and less chewy.
In addition, steamed beans go through a fermentation process with natto bacteria, so that the water-soluble pectin content is reduced by about 1 mg / g, the steamed beans with a water-soluble pectin content of 4 mg / g or more, and 3 mg / g or more natto, It can be seen that it has a sticky texture.
In the conventional natto manufacturing technology, a steaming method is generally used in which the pressure is maintained while adding steam after raising the gauge pressure to about 0.15 to 0.2 MPa. In order to maintain this high-pressure state, it is necessary to throw in steam of 1.5 kg / kg or more, and for this reason, although it has an appropriate hardness, it is thought that the texture that it has is reduced.

また、硬さ、色の官能評価結果については、硬度、明度の分析値と同様に、大きな変化は無かったが、菌膜については、蒸気投入量が1.0kg/俵以下において、厚くなる傾向にあった。これは、蒸煮工程において投入される蒸気投入量が少ないと、煮汁中への栄養成分の溶出(溶出成分重量)が少なく、すなわち栄養成分が蒸煮豆中に多く残存し、納豆菌の生育が促進される。したがって、菌膜が厚くなり、納豆の食感にも影響を及ぼすものと思われる。   In addition, the sensory evaluation results of hardness and color did not change much like the analysis values of hardness and brightness, but the fungus membrane tends to become thicker when the steam input is 1.0 kg / 俵 or less. It was in. This means that if the amount of steam input in the steaming process is small, the elution of the nutrients into the broth (the weight of the elution components) is small, that is, the nutrients remain in the steamed beans and the growth of Bacillus natto is promoted. Is done. Therefore, it seems that the fungus film becomes thick and affects the texture of natto.

以上より、0.18MPaまでゲージ圧を上昇させた後、0.05MPaまで脱圧させる間に投入する蒸気量が1kg/俵以下であれば、蒸煮豆1g当りの水溶性ペクチン含量が4mg以上、出来上がった納豆の1g当りの水溶性ペクチン含量が3mg以上となり、もちもち感のある納豆となることがわかった。
なお、本実施例における全ての蒸気投入量の納豆において、硬度、明度は納豆として適当な値、すなわち、硬度0.18〜0.68(N)、明度(L値)35.6〜43となることがわかった。
From the above, after increasing the gauge pressure to 0.18 MPa and then releasing the pressure to 0.05 MPa, the amount of water-soluble pectin per 1 g of steamed beans is 4 mg or more if the amount of steam input is 1 kg / kg or less. The water-soluble pectin content per gram of the finished natto was 3 mg or more, and it was found that the natto had a sticky feeling.
In addition, in the natto of all the steam input amounts in this example, hardness and lightness are appropriate values as natto, that is, hardness 0.18 to 0.68 (N), lightness (L value) 35.6 to 43 I found out that

(実施例2)
ここでは、蒸煮圧及び脱圧時間(脱圧にかける時間)の影響について検討した。
実施例1と同様に調製した浸漬大豆を用いた蒸煮工程において、実施例1と同様にして加圧蒸気の吹き込みを続け、約5分間でゲージ圧を0.1〜0.22MPaまで上昇させた。また、ゲージ圧を所定値まで上昇させた後は、蒸気を投入せずに、0.05MPaまで15〜120分間かけて直線的に脱圧させる制御を行った。なお、脱圧時間の制御は、蒸煮釜底部の液排出管のバルブの開度を調節することにより行った。得られた蒸煮豆については、いずれの場合も、実施例1と同様の方法で納豆を製造した。
上記の方法で得られた蒸煮豆及び納豆について、実施例1と同様に分析及び官能評価を行った。結果を表2−1及び表2−2に示す。
(Example 2)
Here, the effects of steaming pressure and depressurization time (depressurization time) were examined.
In the steaming process using the soaked soybeans prepared in the same manner as in Example 1, blowing of pressurized steam was continued in the same manner as in Example 1, and the gauge pressure was increased to 0.1 to 0.22 MPa in about 5 minutes. . Further, after raising the gauge pressure to a predetermined value, control was performed to linearly depressurize to 0.05 MPa over 15 to 120 minutes without introducing steam. The depressurization time was controlled by adjusting the opening degree of the valve of the liquid discharge pipe at the bottom of the cooking pot. About the obtained steamed beans, natto was manufactured by the same method as Example 1 in any case.
The steamed beans and natto obtained by the above method were analyzed and sensory evaluated in the same manner as in Example 1. The results are shown in Table 2-1 and Table 2-2.

Figure 0004773185
Figure 0004773185

Figure 0004773185
Figure 0004773185

表から明らかなように、蒸煮圧が0.10MPaの場合は、蒸煮時間30〜90分間において大豆の蒸煮が不十分であり、硬度が0.68Nを超え、納豆として満足のいく軟らかさ(硬さ)が得られなかった。さらに、蒸煮不十分によりペクチンが水溶化されないため、納豆の水溶性ペクチン含量が3mg/g未満となり、食感(もちもち感)についても満足のいくものは得られなかった。
なお、蒸煮圧が0.10MPa及び0.12MPaの場合は、達圧後、0.05MPaまで脱圧する時間を長くかけると蒸煮釜が冷えてしまうため、90分間を超える脱圧時間についての実験は成立しなかった。
As is clear from the table, when the cooking pressure is 0.10 MPa, the soybeans are not sufficiently cooked in the cooking time of 30 to 90 minutes, the hardness exceeds 0.68 N, and the softness (hard Was not obtained. Further, since pectin was not water-solubilized due to insufficient steaming, the water-soluble pectin content of natto was less than 3 mg / g, and a satisfactory food texture (mochi-mochi) was not obtained.
In addition, when the cooking pressure is 0.10 MPa and 0.12 MPa, if the time for depressurization to 0.05 MPa is prolonged after reaching the final pressure, the cooking kettle will cool down. It was not approved.

また、蒸煮圧を0.12MPa及び0.22MPaとした場合において、0.05MPaまでの脱圧時間を15分間とした場合は、大豆の蒸煮が不十分であり、硬度が0.68Nを超え、納豆として満足のいく軟らかさ(硬さ)が得られなかった。さらに、蒸煮不十分により、水溶性ペクチン含量も3mg/g未満となり、食感(もちもち感)についても満足のいくものは得られなかった。この結果より、蒸煮圧は0.12MPa以上とすることが必要であり、さらに、達圧後に0.05MPaまで脱圧する時間としては、30分間以上とすることが必要であることがわかった。   Moreover, in the case where the cooking pressure is 0.12 MPa and 0.22 MPa, when the depressurization time up to 0.05 MPa is 15 minutes, the soybean is not sufficiently cooked and the hardness exceeds 0.68 N, Satisfactory softness (hardness) was not obtained as natto. Furthermore, due to insufficient steaming, the water-soluble pectin content was also less than 3 mg / g, and a satisfactory texture was not obtained. From this result, it was found that the steaming pressure needs to be 0.12 MPa or more, and further, the time for depressurization to 0.05 MPa after reaching the pressure is required to be 30 minutes or more.

また、蒸煮圧を0.18MPa及び0.22MPaとした場合において、0.05MPaまでの脱圧時間が120分間の場合は、軟らかさ(硬さ)、食感(もちもち感)は満足のいくものとなるが、納豆の褐変が進んで色が暗くなってしまい、納豆の基本品質としてあまり好ましいものではなかった。この結果より、0.05MPaまで脱圧する時間としては、90分間以内とすることが好ましいことがわかった。   In addition, when the steaming pressure is 0.18 MPa and 0.22 MPa, when the depressurization time up to 0.05 MPa is 120 minutes, the softness (hardness) and texture (mochi-mochi feeling) are satisfactory. However, the browning of natto progressed and the color became dark, which was not very preferable as the basic quality of natto. From this result, it was found that the time for depressurizing to 0.05 MPa is preferably within 90 minutes.

(比較例)
また、比較として、ゲージ圧を上昇させた後、圧力を保持させる従来の蒸煮工程により得られた蒸煮豆及び納豆についても試験を実施した。
すなわち、450kg(7.5俵分)の乾燥大豆(極小大豆)を4℃の冷水に16時間浸漬して調製した浸漬大豆1000kgを蒸煮釜(原田産業社製、納豆自動小型蒸煮釜)に入れ、0.4MPaの加圧蒸気を吹き込みながら蒸煮を行った。蒸煮釜内の温度が約100℃に達するまで蒸煮釜底部に設けられた液排出管を開放しておき、大豆の蒸煮煮汁を排出させた。釜内の温度が約100℃に達した時点で、液排出管のバルブを閉じ、さらに、加圧蒸気の吹き込みを続け、約5分間でゲージ圧を0.18MPa(約131℃)とした。その後、加圧蒸気を投入することにより20分間程度圧力を保持した後、10分間で常圧まで脱圧を行った。得られた蒸煮豆について、実施例1と同様の方法で納豆を製造した。
(Comparative example)
For comparison, tests were also conducted on steamed beans and natto obtained by a conventional steaming process in which the pressure was maintained after increasing the gauge pressure.
In other words, 1000 kg of soaked soybeans prepared by immersing 450 kg (7.5 kg) of dried soybeans (very small soybeans) in cold water at 4 ° C. for 16 hours is placed in a steamer (Harada Sangyo Co., Ltd., Natto Automatic Small Steamer). Then, steaming was performed while blowing pressurized steam of 0.4 MPa. Until the temperature in the steaming pot reached about 100 ° C., the liquid discharge pipe provided at the bottom of the steaming pot was opened to discharge the steamed soybean soup. When the temperature in the kettle reached about 100 ° C., the valve of the liquid discharge pipe was closed, and the blowing of pressurized steam was continued, and the gauge pressure was adjusted to 0.18 MPa (about 131 ° C.) in about 5 minutes. Then, after maintaining the pressure for about 20 minutes by introducing pressurized steam, the pressure was released to normal pressure in 10 minutes. About the obtained steamed beans, natto was manufactured by the same method as Example 1.

上記の方法で得られた蒸煮豆及び納豆について、実施例1と同様に分析及び官能評価を行った。結果を表3に示す。
表から、従来の蒸煮工程により得られた蒸煮豆及び納豆は、納豆として好ましい軟らかさや外観を備えているが、水溶性ペクチン含量が2.68mg/gと少なく、満足のいく食感(もちもち感)は得られないことが分かった。
The steamed beans and natto obtained by the above method were analyzed and sensory evaluated in the same manner as in Example 1. The results are shown in Table 3.
From the table, the steamed beans and natto obtained by the conventional steaming process have the softness and appearance that are preferable as natto, but the water-soluble pectin content is as low as 2.68 mg / g, and a satisfactory texture ) Was not obtained.

Figure 0004773185
Figure 0004773185

本発明によれば、消費者に好まれるもちもち感と、適度な軟らかさを兼ね備え、かつ、納豆として好ましい外観および風味を有する新規の納豆、並びにその製造方法を提供することができる。したがって、本発明は、食品産業に貢献することができる。   ADVANTAGE OF THE INVENTION According to this invention, the new natto which has both the feeling of being liked by consumers and moderate softness, and has a preferable external appearance and flavor as natto, and a method for producing the same can be provided. Therefore, the present invention can contribute to the food industry.

Claims (4)

納豆の製造方法であって、大豆蒸煮工程において、0.12〜0.22MPaまで釜内圧力(ゲージ圧)を上昇させた後、蒸煮工程終了までの間の蒸気投入量を0〜1kg/俵とすることを特徴とする、納豆1g当りの水溶性ペクチン含量が3mg以上であり、納豆の硬度が0.18〜0.68Nである納豆を製造する方法。 This is a method for producing natto, and in the soybean steaming process, the steam input from 0 to 1 kg / kg after the steam pressure (gauge pressure) is increased to 0.12 to 0.22 MPa and the steaming process is completed. A method for producing natto, wherein the water-soluble pectin content per gram of natto is 3 mg or more and the hardness of natto is 0.18 to 0.68 N. 納豆の製造方法であって、大豆蒸煮工程において、0.12〜0.22MPaまで釜内圧力(ゲージ圧)を上昇させた後、蒸煮工程終了までの間の蒸気投入量を0〜1kg/俵とすることを特徴とする、納豆1g当りの水溶性ペクチン含量が3mg以上であり、納豆の硬度が0.18〜0.68Nであると共に納豆の明度(L値)が35.6〜43である納豆を製造する方法。This is a method for producing natto, and in the soybean steaming process, the steam input from 0 to 1 kg / kg after the steam pressure (gauge pressure) is increased to 0.12 to 0.22 MPa and the steaming process is completed. The water-soluble pectin content per gram of natto is 3 mg or more, the natto hardness is 0.18 to 0.68 N, and the lightness (L value) of natto is 35.6 to 43 A method of manufacturing a natto. 0.12〜0.22MPaまで釜内圧力(ゲージ圧)を上昇させた後、30分〜90分の時間内で0.05MPaまでゲージ圧を下げることを特徴とする、請求項1又は2に記載の方法。 After raising the kettle inside pressure (gauge pressure) until 0.12~0.22MPa, characterized in that lowering the gauge pressure to 0.05MPa at 30 minutes to 90 minutes of time, to claim 1 or 2 The method described. 請求項1〜3のいずれかに記載の方法により製造された納豆。 Natto manufactured by the method according to any one of claims 1 to 3 .
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