EP3877349A1 - Zusammensetzung für ein sehr gut haltbares pastöses füll- und veredelungsmaterial, pastöses füll- und veredelungsmaterial und verfahren zu seiner herstellung - Google Patents
Zusammensetzung für ein sehr gut haltbares pastöses füll- und veredelungsmaterial, pastöses füll- und veredelungsmaterial und verfahren zu seiner herstellungInfo
- Publication number
- EP3877349A1 EP3877349A1 EP18807555.0A EP18807555A EP3877349A1 EP 3877349 A1 EP3877349 A1 EP 3877349A1 EP 18807555 A EP18807555 A EP 18807555A EP 3877349 A1 EP3877349 A1 EP 3877349A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- composition
- weight
- cellulose
- composition according
- finishing material
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 239000000463 material Substances 0.000 title claims abstract description 86
- 239000000203 mixture Substances 0.000 title claims abstract description 83
- 235000011837 pasties Nutrition 0.000 title claims abstract description 52
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 7
- 239000000945 filler Substances 0.000 claims abstract description 25
- 229920000663 Hydroxyethyl cellulose Polymers 0.000 claims abstract description 24
- BPQQTUXANYXVAA-UHFFFAOYSA-N Orthosilicate Chemical compound [O-][Si]([O-])([O-])[O-] BPQQTUXANYXVAA-UHFFFAOYSA-N 0.000 claims abstract description 17
- 239000011230 binding agent Substances 0.000 claims abstract description 16
- 239000004354 Hydroxyethyl cellulose Substances 0.000 claims abstract description 11
- 235000019447 hydroxyethyl cellulose Nutrition 0.000 claims abstract description 11
- 239000000654 additive Substances 0.000 claims abstract description 9
- 229920000620 organic polymer Polymers 0.000 claims abstract description 6
- 239000004113 Sepiolite Substances 0.000 claims description 19
- 229910052624 sepiolite Inorganic materials 0.000 claims description 19
- 235000019355 sepiolite Nutrition 0.000 claims description 19
- 239000005038 ethylene vinyl acetate Substances 0.000 claims description 13
- 229920001200 poly(ethylene-vinyl acetate) Polymers 0.000 claims description 13
- 229910052625 palygorskite Inorganic materials 0.000 claims description 12
- 238000000034 method Methods 0.000 claims description 11
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 claims description 10
- 229960000892 attapulgite Drugs 0.000 claims description 10
- 229920002678 cellulose Polymers 0.000 claims description 10
- 235000010980 cellulose Nutrition 0.000 claims description 10
- -1 poly(ethylene-vinyl acetate) Polymers 0.000 claims description 10
- 239000001913 cellulose Substances 0.000 claims description 9
- 239000001866 hydroxypropyl methyl cellulose Substances 0.000 claims description 8
- 229920003088 hydroxypropyl methyl cellulose Polymers 0.000 claims description 8
- 235000010979 hydroxypropyl methyl cellulose Nutrition 0.000 claims description 8
- UFVKGYZPFZQRLF-UHFFFAOYSA-N hydroxypropyl methyl cellulose Chemical compound OC1C(O)C(OC)OC(CO)C1OC1C(O)C(O)C(OC2C(C(O)C(OC3C(C(O)C(O)C(CO)O3)O)C(CO)O2)O)C(CO)O1 UFVKGYZPFZQRLF-UHFFFAOYSA-N 0.000 claims description 8
- HHSPVTKDOHQBKF-UHFFFAOYSA-J calcium;magnesium;dicarbonate Chemical compound [Mg+2].[Ca+2].[O-]C([O-])=O.[O-]C([O-])=O HHSPVTKDOHQBKF-UHFFFAOYSA-J 0.000 claims description 7
- 239000003139 biocide Substances 0.000 claims description 6
- 229910000019 calcium carbonate Inorganic materials 0.000 claims description 5
- 238000001035 drying Methods 0.000 claims description 5
- 229910052500 inorganic mineral Inorganic materials 0.000 claims description 5
- 239000011707 mineral Substances 0.000 claims description 5
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 claims description 3
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 3
- 229910052782 aluminium Inorganic materials 0.000 claims description 3
- DMSMPAJRVJJAGA-UHFFFAOYSA-N benzo[d]isothiazol-3-one Chemical compound C1=CC=C2C(=O)NSC2=C1 DMSMPAJRVJJAGA-UHFFFAOYSA-N 0.000 claims description 3
- 239000011777 magnesium Substances 0.000 claims description 3
- 229910052749 magnesium Inorganic materials 0.000 claims description 3
- 229920000058 polyacrylate Polymers 0.000 claims description 3
- 229920002689 polyvinyl acetate Polymers 0.000 claims description 3
- 239000011118 polyvinyl acetate Substances 0.000 claims description 3
- LNAZSHAWQACDHT-XIYTZBAFSA-N (2r,3r,4s,5r,6s)-4,5-dimethoxy-2-(methoxymethyl)-3-[(2s,3r,4s,5r,6r)-3,4,5-trimethoxy-6-(methoxymethyl)oxan-2-yl]oxy-6-[(2r,3r,4s,5r,6r)-4,5,6-trimethoxy-2-(methoxymethyl)oxan-3-yl]oxyoxane Chemical compound CO[C@@H]1[C@@H](OC)[C@H](OC)[C@@H](COC)O[C@H]1O[C@H]1[C@H](OC)[C@@H](OC)[C@H](O[C@H]2[C@@H]([C@@H](OC)[C@H](OC)O[C@@H]2COC)OC)O[C@@H]1COC LNAZSHAWQACDHT-XIYTZBAFSA-N 0.000 claims description 2
- 229920002134 Carboxymethyl cellulose Polymers 0.000 claims description 2
- 239000001856 Ethyl cellulose Substances 0.000 claims description 2
- ZZSNKZQZMQGXPY-UHFFFAOYSA-N Ethyl cellulose Chemical compound CCOCC1OC(OC)C(OCC)C(OCC)C1OC1C(O)C(O)C(OC)C(CO)O1 ZZSNKZQZMQGXPY-UHFFFAOYSA-N 0.000 claims description 2
- 229920001479 Hydroxyethyl methyl cellulose Polymers 0.000 claims description 2
- 229920002153 Hydroxypropyl cellulose Polymers 0.000 claims description 2
- RRHGJUQNOFWUDK-UHFFFAOYSA-N Isoprene Chemical compound CC(=C)C=C RRHGJUQNOFWUDK-UHFFFAOYSA-N 0.000 claims description 2
- PASHVRUKOFIRIK-UHFFFAOYSA-L calcium sulfate dihydrate Chemical group O.O.[Ca+2].[O-]S([O-])(=O)=O PASHVRUKOFIRIK-UHFFFAOYSA-L 0.000 claims description 2
- 239000001768 carboxy methyl cellulose Substances 0.000 claims description 2
- 235000010948 carboxy methyl cellulose Nutrition 0.000 claims description 2
- 239000008112 carboxymethyl-cellulose Substances 0.000 claims description 2
- GUJOJGAPFQRJSV-UHFFFAOYSA-N dialuminum;dioxosilane;oxygen(2-);hydrate Chemical compound O.[O-2].[O-2].[O-2].[Al+3].[Al+3].O=[Si]=O.O=[Si]=O.O=[Si]=O.O=[Si]=O GUJOJGAPFQRJSV-UHFFFAOYSA-N 0.000 claims description 2
- YGANSGVIUGARFR-UHFFFAOYSA-N dipotassium dioxosilane oxo(oxoalumanyloxy)alumane oxygen(2-) Chemical compound [O--].[K+].[K+].O=[Si]=O.O=[Al]O[Al]=O YGANSGVIUGARFR-UHFFFAOYSA-N 0.000 claims description 2
- 229920001249 ethyl cellulose Polymers 0.000 claims description 2
- 235000019325 ethyl cellulose Nutrition 0.000 claims description 2
- 235000010944 ethyl methyl cellulose Nutrition 0.000 claims description 2
- 229910000271 hectorite Inorganic materials 0.000 claims description 2
- KWLMIXQRALPRBC-UHFFFAOYSA-L hectorite Chemical compound [Li+].[OH-].[OH-].[Na+].[Mg+2].O1[Si]2([O-])O[Si]1([O-])O[Si]([O-])(O1)O[Si]1([O-])O2 KWLMIXQRALPRBC-UHFFFAOYSA-L 0.000 claims description 2
- 239000001863 hydroxypropyl cellulose Substances 0.000 claims description 2
- 235000010977 hydroxypropyl cellulose Nutrition 0.000 claims description 2
- 229910052900 illite Inorganic materials 0.000 claims description 2
- NLYAJNPCOHFWQQ-UHFFFAOYSA-N kaolin Chemical compound O.O.O=[Al]O[Si](=O)O[Si](=O)O[Al]=O NLYAJNPCOHFWQQ-UHFFFAOYSA-N 0.000 claims description 2
- 229910052622 kaolinite Inorganic materials 0.000 claims description 2
- 229920000609 methyl cellulose Polymers 0.000 claims description 2
- 239000001923 methylcellulose Substances 0.000 claims description 2
- 235000010981 methylcellulose Nutrition 0.000 claims description 2
- 229920003087 methylethyl cellulose Polymers 0.000 claims description 2
- 239000010445 mica Substances 0.000 claims description 2
- 229910052618 mica group Inorganic materials 0.000 claims description 2
- 229910052901 montmorillonite Inorganic materials 0.000 claims description 2
- 229910052627 muscovite Inorganic materials 0.000 claims description 2
- VGIBGUSAECPPNB-UHFFFAOYSA-L nonaaluminum;magnesium;tripotassium;1,3-dioxido-2,4,5-trioxa-1,3-disilabicyclo[1.1.1]pentane;iron(2+);oxygen(2-);fluoride;hydroxide Chemical compound [OH-].[O-2].[O-2].[O-2].[O-2].[O-2].[F-].[Mg+2].[Al+3].[Al+3].[Al+3].[Al+3].[Al+3].[Al+3].[Al+3].[Al+3].[Al+3].[K+].[K+].[K+].[Fe+2].O1[Si]2([O-])O[Si]1([O-])O2.O1[Si]2([O-])O[Si]1([O-])O2.O1[Si]2([O-])O[Si]1([O-])O2.O1[Si]2([O-])O[Si]1([O-])O2.O1[Si]2([O-])O[Si]1([O-])O2.O1[Si]2([O-])O[Si]1([O-])O2.O1[Si]2([O-])O[Si]1([O-])O2 VGIBGUSAECPPNB-UHFFFAOYSA-L 0.000 claims description 2
- 239000000454 talc Substances 0.000 claims description 2
- 229910052623 talc Inorganic materials 0.000 claims description 2
- 238000011049 filling Methods 0.000 description 10
- 238000000576 coating method Methods 0.000 description 9
- 239000004372 Polyvinyl alcohol Substances 0.000 description 7
- 229920002451 polyvinyl alcohol Polymers 0.000 description 7
- 238000005299 abrasion Methods 0.000 description 5
- 238000007665 sagging Methods 0.000 description 4
- 238000005507 spraying Methods 0.000 description 4
- 239000000758 substrate Substances 0.000 description 4
- 239000002562 thickening agent Substances 0.000 description 4
- 239000011248 coating agent Substances 0.000 description 3
- 238000011109 contamination Methods 0.000 description 3
- 239000010440 gypsum Substances 0.000 description 3
- 229910052602 gypsum Inorganic materials 0.000 description 3
- 239000010425 asbestos Substances 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 229920005596 polymer binder Polymers 0.000 description 2
- 239000002491 polymer binding agent Substances 0.000 description 2
- 229910052895 riebeckite Inorganic materials 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- RFRMMZAKBNXNHE-UHFFFAOYSA-N 6-[4,6-dihydroxy-5-(2-hydroxyethoxy)-2-(hydroxymethyl)oxan-3-yl]oxy-2-(hydroxymethyl)-5-(2-hydroxypropoxy)oxane-3,4-diol Chemical compound CC(O)COC1C(O)C(O)C(CO)OC1OC1C(O)C(OCCO)C(O)OC1CO RFRMMZAKBNXNHE-UHFFFAOYSA-N 0.000 description 1
- 229920013683 Celanese Polymers 0.000 description 1
- 206010017533 Fungal infection Diseases 0.000 description 1
- 208000031888 Mycoses Diseases 0.000 description 1
- 125000001931 aliphatic group Chemical group 0.000 description 1
- 239000004411 aluminium Substances 0.000 description 1
- 238000000889 atomisation Methods 0.000 description 1
- 230000001580 bacterial effect Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000005352 clarification Methods 0.000 description 1
- 239000000084 colloidal system Substances 0.000 description 1
- 125000004122 cyclic group Chemical group 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 235000014113 dietary fatty acids Nutrition 0.000 description 1
- 239000006185 dispersion Substances 0.000 description 1
- 239000010459 dolomite Substances 0.000 description 1
- 229910000514 dolomite Inorganic materials 0.000 description 1
- 239000003995 emulsifying agent Substances 0.000 description 1
- 239000000839 emulsion Substances 0.000 description 1
- 239000000194 fatty acid Substances 0.000 description 1
- 229930195729 fatty acid Natural products 0.000 description 1
- 150000004665 fatty acids Chemical class 0.000 description 1
- 239000000417 fungicide Substances 0.000 description 1
- 238000000265 homogenisation Methods 0.000 description 1
- 229930195733 hydrocarbon Natural products 0.000 description 1
- 150000002430 hydrocarbons Chemical class 0.000 description 1
- 239000004615 ingredient Substances 0.000 description 1
- 229910010272 inorganic material Inorganic materials 0.000 description 1
- 239000011147 inorganic material Substances 0.000 description 1
- 239000011159 matrix material Substances 0.000 description 1
- 239000012764 mineral filler Substances 0.000 description 1
- 239000003973 paint Substances 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 239000011505 plaster Substances 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000006748 scratching Methods 0.000 description 1
- 230000002393 scratching effect Effects 0.000 description 1
- 229920002545 silicone oil Polymers 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 230000006641 stabilisation Effects 0.000 description 1
- 238000011105 stabilization Methods 0.000 description 1
- 239000003381 stabilizer Substances 0.000 description 1
- 238000005728 strengthening Methods 0.000 description 1
Classifications
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B26/00—Compositions of mortars, concrete or artificial stone, containing only organic binders, e.g. polymer or resin concrete
- C04B26/02—Macromolecular compounds
- C04B26/04—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B26/00—Compositions of mortars, concrete or artificial stone, containing only organic binders, e.g. polymer or resin concrete
- C04B26/02—Macromolecular compounds
- C04B26/04—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
- C04B26/06—Acrylates
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B14/00—Use of inorganic materials as fillers, e.g. pigments, for mortars, concrete or artificial stone; Treatment of inorganic materials specially adapted to enhance their filling properties in mortars, concrete or artificial stone
- C04B14/02—Granular materials, e.g. microballoons
- C04B14/04—Silica-rich materials; Silicates
- C04B14/042—Magnesium silicates, e.g. talc, sepiolite
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B14/00—Use of inorganic materials as fillers, e.g. pigments, for mortars, concrete or artificial stone; Treatment of inorganic materials specially adapted to enhance their filling properties in mortars, concrete or artificial stone
- C04B14/02—Granular materials, e.g. microballoons
- C04B14/04—Silica-rich materials; Silicates
- C04B14/10—Clay
- C04B14/102—Attapulgite clay
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B14/00—Use of inorganic materials as fillers, e.g. pigments, for mortars, concrete or artificial stone; Treatment of inorganic materials specially adapted to enhance their filling properties in mortars, concrete or artificial stone
- C04B14/02—Granular materials, e.g. microballoons
- C04B14/04—Silica-rich materials; Silicates
- C04B14/10—Clay
- C04B14/104—Bentonite, e.g. montmorillonite
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B14/00—Use of inorganic materials as fillers, e.g. pigments, for mortars, concrete or artificial stone; Treatment of inorganic materials specially adapted to enhance their filling properties in mortars, concrete or artificial stone
- C04B14/02—Granular materials, e.g. microballoons
- C04B14/04—Silica-rich materials; Silicates
- C04B14/10—Clay
- C04B14/106—Kaolin
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B14/00—Use of inorganic materials as fillers, e.g. pigments, for mortars, concrete or artificial stone; Treatment of inorganic materials specially adapted to enhance their filling properties in mortars, concrete or artificial stone
- C04B14/02—Granular materials, e.g. microballoons
- C04B14/04—Silica-rich materials; Silicates
- C04B14/20—Mica; Vermiculite
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B14/00—Use of inorganic materials as fillers, e.g. pigments, for mortars, concrete or artificial stone; Treatment of inorganic materials specially adapted to enhance their filling properties in mortars, concrete or artificial stone
- C04B14/02—Granular materials, e.g. microballoons
- C04B14/26—Carbonates
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B14/00—Use of inorganic materials as fillers, e.g. pigments, for mortars, concrete or artificial stone; Treatment of inorganic materials specially adapted to enhance their filling properties in mortars, concrete or artificial stone
- C04B14/02—Granular materials, e.g. microballoons
- C04B14/26—Carbonates
- C04B14/28—Carbonates of calcium
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B14/00—Use of inorganic materials as fillers, e.g. pigments, for mortars, concrete or artificial stone; Treatment of inorganic materials specially adapted to enhance their filling properties in mortars, concrete or artificial stone
- C04B14/02—Granular materials, e.g. microballoons
- C04B14/36—Inorganic materials not provided for in groups C04B14/022 and C04B14/04 - C04B14/34
- C04B14/365—Gypsum
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B24/00—Use of organic materials as active ingredients for mortars, concrete or artificial stone, e.g. plasticisers
- C04B24/24—Macromolecular compounds
- C04B24/38—Polysaccharides or derivatives thereof
- C04B24/383—Cellulose or derivatives thereof
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B26/00—Compositions of mortars, concrete or artificial stone, containing only organic binders, e.g. polymer or resin concrete
- C04B26/02—Macromolecular compounds
- C04B26/28—Polysaccharides or derivatives thereof
- C04B26/285—Cellulose or derivatives thereof
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2103/00—Function or property of ingredients for mortars, concrete or artificial stone
- C04B2103/60—Agents for protection against chemical, physical or biological attack
- C04B2103/67—Biocides
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
- C04B2111/00474—Uses not provided for elsewhere in C04B2111/00
- C04B2111/00482—Coating or impregnation materials
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
- C04B2111/00474—Uses not provided for elsewhere in C04B2111/00
- C04B2111/00663—Uses not provided for elsewhere in C04B2111/00 as filling material for cavities or the like
- C04B2111/00672—Pointing or jointing materials
- C04B2111/00681—Pointing or jointing materials of the drying type
Definitions
- composition for a very durable pasty fill and finishing material for a very durable pasty fill and finishing material, pasty fill and finishing material, and method for producing it
- the invention relates to a composition for a pasty fill and finishing material, a pasty fill and finishing material, and a method for producing a pasty fill and finishing material according to the respective independent claims.
- Pasty filling materials have the advantage that they are ready to use whereas powdery filling materials have to be mixed with water before use. Pasty filling materials have to be storable over months without their processing characteristics being modified or deteriorated.
- the pasty filling materials known in the state of the art are physically drying systems comprising polymer binders, fillers and additives.
- polymer binder for example, polyvinyl acetate, poly(ethylene-vinyl acetate) (EVA), polyacrylate, and/or polyvinyl alcohol (PVOH) is employed, either as aqueous dispersion or as re-dispersible powder.
- the binders have the function to bind the components of the filler material and to bond adhesively the filler to the substrate, like a wall or the like.
- filler components nodular and lamellar materials are used which usually are of mineral origin.
- the filler components form the framework or skeleton of the coating and, thus, contribute to the layer thickness and sink characteristics depending on the amount of filler material added.
- Main mineral filler materials are (natural) calcium carbonate or calcium magnesium carbonate (dolomite).
- thickening agents may be cellulose-based additives, as hydroxypropyl methyl cellulose and hydroxyethyl cellulose which have the effect that the viscosity of the filling material is maintained constant, and which ensure a constant processability when stored over a time period of up to one year.
- Biocides are added in order to prevent bacterial contamination, and finally, fungicides are added for preventing fungal infection.
- Pasty filling materials are meanwhile more and more used for semi-finishing surfaces, thus thereinafter named as pasty fill and finishing materials.
- Semi-finishing means in this context, that no further coating on the surface is required. However, subsequent coatings (e.g. decorative coatings) are possible.
- the majority of pasty fill and finishing materials is applied manually, for example, by means of a trowel. If needed, the person using this fill and finishing material adds water for facilitating and improving the processability.
- sprayable fill and finishing materials on a mineral basis known from prior art have the following shortcomings: When applying the pasty fill and finishing material by spraying, usually the method of hydraulic atomization or “airless application method” is employed. A key requirement for the airless application is that the homogeneous pasty fill and finishing material requires a reduced shear stress once it is being moved through the spraying equipment and the spray nozzle during spraying. Therefore, pasty sprayable fill and finishing materials have to be thoroughly prepared by mechanical homogenization prior to being applied to a surface or joint, which effects a shear thinning. This additional procedure leads to a substantial increase of the total processing time.
- organic components are implemented in order to ensure their mechanical workability.
- the use of organic components usually involves emissions and odor nuisance, which restricts the use of such products with respect to indoor application.
- organic components are critical with respect to fire protection.
- Pasty sprayable fill and finishing materials are used to level unevenness of a surface to provide a homogeneous surface for further coatings, for example, decorative coatings.
- these pasty fill and finishing materials are used as substrate layers for subsequent decorative coatings, products having a very high brightness and a high drying capacity may be employed.
- the conventional pasty fill and finishing materials are not applicable, because they are too brittle and/or too soft.
- composition for a pasty fill and finishing material comprising at least one filler, at least one binding agent, and additives, wherein the at least one binding agent comprises an organic polymer and hydroxyl ethyl cellulose, and wherein the at least one filler is a lamellar silicate material.
- the at least one binding agent comprises an organic polymer and hydroxyl ethyl cellulose
- the at least one filler is a lamellar silicate material.
- the inventive composition provides pasty fill and finishing materials, which can be used without any additional processing or preceding preparation steps, in particular in airless spraying applications.
- Such pasty fill and finishing materials can be easy manually processed and provide good crack and shrinkage resistance. Further, these pasty fill and finishing materials provide an improved resistance to scratches and bouncing events.
- the lamellar structure of the lamellar silicate material favors the sliding of the mineral particles within the product matrix at a high shear rate.
- sepiolite is used in such pasty fill and finishing materials as lamellar silicate material that contamination with asbestos and other filamentary components can be ruled out.
- sepiolite is used in such pasty fill and finishing materials as lamellar silicate material, much smaller amounts of the lamellar silicate material are needed, which is interesting for economic reasons.
- HEC hydroxyl ethyl cellulose
- PVOH polyvinyl alcohol
- the organic polymer can be selected from a group consisting of poly(ethylene-vinyl acetate), polyvinyl acetate, polyacrylate, or any combinations thereof, preferably poly(ethylene-vinyl acetate).
- the composition can comprise 0.1 to 20 % by weight of the total composition, preferably 3 to 15 % by weight of the total composition, more preferably 5 to 8 % by weight of the total composition of the at least one binding agent.
- the at least one binding agent can comprise 0.001 to 0.20 % by weight of the total composition, preferably 0.001 to 0.10 % by weight of the total composition, more preferably 0.0015 to 0.09 % by weight of the total composition of the hydroxyethyl cellulose.
- binding agents which are stabilized with hydroxyl ethyl cellulose (HEC), e.g. from Celanese Emulsions GmbH as, e.g., Molwilith LDM 1880. In this product the solids content is about 55 % by weight.
- HEC hydroxyl ethyl cellulose
- poly(ethylene-vinyl acetate) stabilized with hydroxyl ethyl cellulose (HEC) and sepiolite are used both in the composition according to the invention, a good sprayability of the pasty fill and finishing material can be achieved.
- the lamellar silicate material can be selected from a group consisting of sepiolite, attapulgite, talc, montmorillonite, illite, kaolinite or hectorite, preferably attapulgite or sepiolite, more preferably sepiolite.
- the lamellar siliceous materials preferably depict a platelet shape.
- Sepiolite has multiple advantages. Not only that a contamination with fibres, which are critical according to WHO criteris (e.g. asbestos) is avoided, it is also possible to use sepiolite in a much smaller amount than e.g. attapulgite.
- WHO criteris e.g. asbestos
- the composition may comprise 0.01 to 1.00 % by weight of the total composition, preferably 0.03 to 0.50 % by weight of the total composition, more preferably 0.05 to 0.20 % by weight of the total composition of the lamellar silicate material. Especially preferred is an amount of 0.05 to 0.20 % by weight of the total composition of sepiolite.
- lamellar silicate materials which are useful in the inventive composition are formed by central atoms in their structure as structuring elements. They can comprise magnesium and/or aluminium. Sepiolite has magnesium while attapulgite has aluminum as structuring element.
- the composition may comprise cellulose as thickening agent.
- the composition may comprise preferably modified cellulose, more preferably 2- hydroxyethyl methyl cellulose, hydroxypropyl cellulose, ethylcellulose, methylcellulose, methyl ethyl cellulose, carboxymethyl cellulose, hydroxyethyl cellulose (HEC), hydroxypropyl methyl cellulose (HPMC), or any combinations thereof, most preferably hydroxyethyl cellulose, hydroxypropyl methyl cellulose, or any combinations thereof.
- the composition may comprise 0.1 to 2.0 % by weight of the total composition of cellulose, preferably 0.1 to 1.0 % by weight of the total composition of cellulose.
- 0.01 to 0.2 % by weight of the total composition of hydroxypropyl methyl cellulose and 0.35 to 0.6 % by weight of the total composition of hydroxyethyl cellulose may be comprised in the inventive composition.
- the HEC used as a thickening agent - if it is used - has a different function than the HEC which is used as a stabilizer in the binding agent, as described above.
- the composition may comprise at least two fillers, wherein the first filler is a lamellar silicate material and the second further filler is selected from the group consisting of calcium sulfate dihydrate, calcium carbonate, calcium magnesium carbonate and any combination thereof, preferably calcium carbonate, calcium magnesium carbonate and any combination thereof, more preferably calcium magnesium carbonate.
- the composition comprises 60 to 65 % by weight of the total composition of this second filler.
- the composition may comprise at least a third filler, wherein the third filler is a mica mineral, preferably muscovite.
- the composition further may comprise biocides as additives.
- the biocides may be added to the composition on a basis of 2-methyl-1 ,2H-thiazol- 3(2H)-one (MIT), 1 ,2-benzoisothiazol-3(2H)-one (BIT) and/or 2-bromo-2-nitropopane- 1 ,3-diol (BNPD).
- MIT 2-methyl-1 ,2H-thiazol- 3(2H)-one
- BIT 1 ,2-benzoisothiazol-3(2H)-one
- BNPD 2-bromo-2-nitropopane- 1 ,3-diol
- the composition comprises 0.1 to 1 % by weight of the total composition, preferably 0.1 to 0.4 % by weight of the total composition of biocides.
- a pasty fill and finishing material in particular a physically drying sprayable fill and finishing material, which is made from the above specified composition is provided.
- the inventive pasty fill and finishing material provides the advantages already described above in connection with its composition.
- the specific weight of the pasty fill and finishing material is between 1.0 kg/I and 1.9 kg/I. In particular preferred it is between 1.2 kg/I and 1.7 kg/I.
- the present invention also provides a method for producing a pasty fill and finishing material, in particular also a pasty fill and finishing material as specified above.
- the method is based on a two-stage process, according to which in a first step, dry components are homogenized, and in a second step, the homogenized dry components are added to aqueous or water-dilutable components.
- the dry components can comprise fillers, lamellar silicate materials, celluloses, and optionally other dry additives and/or dry binding agents.
- aqueous or water-dilutable components can comprise binding agents, and optionally other liquid additives.
- a pasty fill and finishing material having the above described advantages can be provided.
- the first and second steps of the two-stage process may be carried out in parallel for more than 80% of the processing time.
- the parallel processing saves processing time, and thus renders the method more economical.
- the resulting pasty fill and finishing material generally can be applied by all methods known from the state of the art, e.g. by aid of mechanic tools or by machine processing. The machine processing is preferred. Further details and features of the invention are shown in the following examples, which are just for clarification and do not restrict by any means the scope of protection conferred by the claims.
- Table 1 shows a comparison of state of the art samples comprising palygorskite (attapulgite) and EVA which is not stabilized with HEC (but with PVOH) and an embodiment of the invention comprising sepiolite (instead of palygorskite in the state of the art sample) and EVA stabilized with HEC.
- none of the two comparison examples shows high resistance to scratches and bouncing events.
- table 2 in which the same raw materials as the in inventive example of table 1 (except for the materials mentioned in table 2) are used, the influence of the combination of sepiolite with HEC stabilized EVA on the hardness of the surface and the sprayability is shown compared to attapulgite and/or PVOH stabilized EVA (Mowilith LDM 1871 PVOH).
- the gypsum plasterboard is positioned in an upright position at room temperature for 24 hours. Afterwards the distance from the lowest point of the sample to the starting point is measured.
- the inventive composition and the comparison example both have in this test a comparable sagging behavior of around 150 mm, although there is a factor of 8 difference in the amount of the lamellar silicate material.
- Abrasion is tested by bringing up the pasty fill and finishing material as prepared according to the composition described above with a thickness of about 2 mm on a defined piece of a gypsum plasterboard. After drying at room temperature until constant weight (usually 3 days) the prepared sample is weighed and placed into an abrasion testing-machine (Taber-Abraser Modell 503) and is rotated 100 times with 60 rotations per minute and sandpaper S 33 and 500 g of check weight. After that, the weight of the prepared sample is checked again and the difference is the abrasion. According to abrasion, the smaller the value (in g) the higher the scratch resistance. This means that the surface of the composition is harder to destroy.
- a pasty sprayable fill and finishing material having a composition according to an embodiment of the present invention provides for a homogeneous substance, which still has comparably low shear stress, and higher shear rates.
- the pasty sprayable fill and finishing material having a composition according to an embodiment of the present invention further provides at a layer thickness of 1 to 3 mm a homogeneous surface for optionally following decorative coatings and shows high resistance to scratches and bouncing events. The surface is so smooth that sanding is usually not required.
- a pasty sprayable fill and finishing material having a composition according to an embodiment of the present invention including sepiolite in combination with a HEC stabilized organic polymer, preferably poly(ethylene-vinyl acetate) (EVA), leads to a mechanical strengthening of the coating during the film formation. Moreover, this combination strengthens the hardness of the film without making the surface brittle or fragile. On a stable substrate, the respective surface shows a significant increase of the scratch resistance and the abrasion resistance by a factor of 10 (profile depth difference in the prior art: 470 mhh; profile depth difference in example of table 1 : 40 pm).
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- Chemical & Material Sciences (AREA)
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- Organic Chemistry (AREA)
- Materials Engineering (AREA)
- Structural Engineering (AREA)
- Civil Engineering (AREA)
- Dispersion Chemistry (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Inorganic Chemistry (AREA)
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Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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PCT/EP2018/000500 WO2020094206A1 (en) | 2018-11-06 | 2018-11-06 | Composition for a very durable pasty fill and finishing material, pasty fill and finishing material, and method for producing it |
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EP3877349A1 true EP3877349A1 (de) | 2021-09-15 |
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EP18807555.0A Pending EP3877349A1 (de) | 2018-11-06 | 2018-11-06 | Zusammensetzung für ein sehr gut haltbares pastöses füll- und veredelungsmaterial, pastöses füll- und veredelungsmaterial und verfahren zu seiner herstellung |
Country Status (7)
Country | Link |
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US (1) | US20220002201A1 (de) |
EP (1) | EP3877349A1 (de) |
JP (1) | JP7293353B2 (de) |
CA (1) | CA3118730C (de) |
IL (1) | IL282883A (de) |
MX (1) | MX2021005178A (de) |
WO (1) | WO2020094206A1 (de) |
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JPS4924157B1 (de) * | 1969-03-29 | 1974-06-20 | ||
JPS4834940A (de) * | 1971-08-18 | 1973-05-23 | ||
DE3803450A1 (de) * | 1988-02-05 | 1989-08-17 | Hoechst Ag | Emissionsarme dispersionsfarben, anstrichmittel und kunststoffdispersionsputze sowie verfahren zu ihrer herstellung |
DE19621574A1 (de) * | 1996-05-29 | 1997-12-04 | Basf Ag | Bindemittel für emissionsarme Beschichtungsmassen |
DE19945626A1 (de) | 1999-09-23 | 2001-03-29 | Clariant Gmbh | Verwendung von wasserlöslichen Zirkonverbindungen als Trocknungsbeschleuniger in wässrigen Beschichtungsmitteln |
CN1182207C (zh) * | 2002-01-22 | 2004-12-29 | 韩康城 | 一种高分子聚合物腻子胶及其生产方法 |
EP1742892A1 (de) | 2004-04-27 | 2007-01-17 | Hercules Incorporated | Fugenmassen mit aus rohen baumwolllintern hergestellten verdickern |
GB0609409D0 (en) * | 2006-05-12 | 2006-06-21 | Ici Plc | Plaster levelling compositions |
TW200906757A (en) * | 2007-06-08 | 2009-02-16 | United States Gypsum Co | Compositions suitable for use as joint compounds and related methods |
AU2014246682A1 (en) * | 2013-12-16 | 2015-07-02 | Csr Building Products Limited | Adhesive Compound |
CA3008677A1 (en) * | 2015-12-21 | 2017-06-29 | Knauf Gips Kg | Composition for a pasty filler material, pasty filler, and method for producing a pasty filler material |
-
2018
- 2018-11-06 US US17/289,896 patent/US20220002201A1/en active Pending
- 2018-11-06 EP EP18807555.0A patent/EP3877349A1/de active Pending
- 2018-11-06 JP JP2021524259A patent/JP7293353B2/ja active Active
- 2018-11-06 MX MX2021005178A patent/MX2021005178A/es unknown
- 2018-11-06 CA CA3118730A patent/CA3118730C/en active Active
- 2018-11-06 WO PCT/EP2018/000500 patent/WO2020094206A1/en unknown
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CA3118730A1 (en) | 2020-05-14 |
JP2022517706A (ja) | 2022-03-10 |
IL282883A (en) | 2021-06-30 |
US20220002201A1 (en) | 2022-01-06 |
WO2020094206A8 (en) | 2021-04-08 |
JP7293353B2 (ja) | 2023-06-19 |
WO2020094206A1 (en) | 2020-05-14 |
MX2021005178A (es) | 2021-07-15 |
CA3118730C (en) | 2023-08-08 |
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