EP3868251A1 - Brush comprising a mechanical fixing system of tufts of fibers without the use of metal elements and related method for the production of brushes, brooms or the like - Google Patents
Brush comprising a mechanical fixing system of tufts of fibers without the use of metal elements and related method for the production of brushes, brooms or the like Download PDFInfo
- Publication number
- EP3868251A1 EP3868251A1 EP21157209.4A EP21157209A EP3868251A1 EP 3868251 A1 EP3868251 A1 EP 3868251A1 EP 21157209 A EP21157209 A EP 21157209A EP 3868251 A1 EP3868251 A1 EP 3868251A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- insert
- brush
- fibers
- tufts
- hole
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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Classifications
-
- A—HUMAN NECESSITIES
- A46—BRUSHWARE
- A46B—BRUSHES
- A46B3/00—Brushes characterised by the way in which the bristles are fixed or joined in or on the brush body or carrier
-
- A—HUMAN NECESSITIES
- A46—BRUSHWARE
- A46B—BRUSHES
- A46B3/00—Brushes characterised by the way in which the bristles are fixed or joined in or on the brush body or carrier
- A46B3/16—Brushes characterised by the way in which the bristles are fixed or joined in or on the brush body or carrier by wires or other anchoring means, specially for U-shaped bristle tufts
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- A—HUMAN NECESSITIES
- A46—BRUSHWARE
- A46B—BRUSHES
- A46B5/00—Brush bodies; Handles integral with brushware
-
- A—HUMAN NECESSITIES
- A46—BRUSHWARE
- A46D—MANUFACTURE OF BRUSHES
- A46D1/00—Bristles; Selection of materials for bristles
- A46D1/02—Bristles details
- A46D1/0207—Bristles characterised by the choice of material, e.g. metal
-
- A—HUMAN NECESSITIES
- A46—BRUSHWARE
- A46D—MANUFACTURE OF BRUSHES
- A46D3/00—Preparing, i.e. Manufacturing brush bodies
- A46D3/04—Machines for inserting or fixing bristles in bodies
- A46D3/042—Machines for inserting or fixing bristles in bodies for fixing bristles using an anchor or staple
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- A—HUMAN NECESSITIES
- A46—BRUSHWARE
- A46B—BRUSHES
- A46B2200/00—Brushes characterized by their functions, uses or applications
- A46B2200/10—For human or animal care
- A46B2200/1066—Toothbrush for cleaning the teeth or dentures
-
- A—HUMAN NECESSITIES
- A46—BRUSHWARE
- A46B—BRUSHES
- A46B2200/00—Brushes characterized by their functions, uses or applications
- A46B2200/30—Brushes for cleaning or polishing
- A46B2200/302—Broom
-
- A—HUMAN NECESSITIES
- A46—BRUSHWARE
- A46D—MANUFACTURE OF BRUSHES
- A46D3/00—Preparing, i.e. Manufacturing brush bodies
- A46D3/04—Machines for inserting or fixing bristles in bodies
- A46D3/047—Machines for inserting or fixing bristles in bodies for clamping or gluing bristles into rings, e.g. paint brushes, brooms
Definitions
- the present invention relates to a brush comprising a system for mechanically fixing tufts of fibers that does not requires metal elements.
- the present invention also refers to a method for the production of brushes by means of the fixing system.
- brushes it is meant a brush body or support body comprising a plurality of holes in which tufts of fiber are associated, and which will form brushes of any type, such as for example hairbrushes or brushes for domestic use or even toothbrushes, but also brooms and so on.
- Brooms, brushes or similar tools generally comprise a block or support with tufts of fibers attached therein in appropriate holes, and which will form the brush portion.
- the methods of attaching the tufts to the support's holes have changed over time depending on the technologies available.
- the first system shown in figure 1 , called “staple” involves a metal wire with a round cross-section that will be folded around the fibers and embedded in the supporting body at the bottom of the hole.
- the second system shown in figure 2 , called "bar” involves a metal wire, preferably with a flat section, which holds the tufts of fiber in the hole by gripping the sides of the same through its ends.
- Plastic is in fact an extremely recyclable material, however brooms, brushes or similar as described are not easily recyclable as they also contain a plurality of metal bars which make the recycling process long and costly, as it would be necessary to separate the metal elements from the plastic ones.
- a further purpose of the present invention is to devise a brush comprising a system for mechanically fixing tufts of fibers that enables the production of fully recyclable tools.
- a further object of the present invention is to provide a particularly efficient method for production of brushes, in fact, thanks to some characteristics of the present invention, it is possible to condense in a single automated work unit various phases which are necessarily separated in current systems.
- the brush 10 comprises a support body 1 comprising a plurality of holes 2, and a plurality of tufts of fibers 3, each tuft 3 being constituted by a plurality of fibers substantially U-folded in their central portion.
- a support body 1 comprising a plurality of holes 2, and a plurality of tufts of fibers 3, each tuft 3 being constituted by a plurality of fibers substantially U-folded in their central portion.
- the fixing system into each hole 2 is inserted the U-folded end of a tuft of fibers 3 and an insert 4 presenting a shape partially complementary to that of the hole 2.
- the insert 4 is coupled to the hole 2 by a forced coupling.
- the insert 4 the support body 1 and the tufts of fibers 3 are made of equal or different materials but compatible with each other for being recycled together.
- the fixing system is implemented by a punching machine 15 to which said insert 4 is fed in the form of a continuous chain 6 or a continuous profile 7 which separates the inserts 4 from each other when they are inserted into said holes 2.
- the insert 4 couples to the support body 1 by adherence to the hole 2.
- Such holes 2 may be blind or even partially or fully open on the side opposite the fibers.
- the mechanical fixing system 10 includes an insert 4 that anchors into the hole 2 by friction through dimensional interference.
- the hole 2 has a circular shape and the insert 4 has a lobed section.
- the surfaces of the hole 2 exert compression on each other while holding the insert 4 in place.
- the insert 4 is coupled to the support body 1 in the hole 2 by interlocking.
- said interlocking takes place by means of suitable locking elements 5 between the insert 4 itself and the support body 1 at the hole 2, suitable for blocking the insert 4 in the hole 2 once inserted.
- the embodiment illustrated in Figures 7 to 10 involves a hole 2 having a complex shape consisting of two semi-circles and two intermediate zones with protuberances 5 towards the inside of the hole 2.
- the insert 4 having a shape partially complementary to that of the hole, is inserted through elastic deformation into it until it overrides the protuberances 5 and compresses the tufts of fibers 3 at the bottom of the hole.
- the interference of the coupling becomes secondary and the restraint is ensured by the upper protuberances 5 which allow, the insert 4 to be inserted by deformation, but prevent it from coming out.
- the locking elements 5 may be one or more knurls, saw teeth or any other form suitable to allow the insertion of the insert 4 but not its release.
- the insert 4 has a shape that facilitates its insertion into the hole but prevents it from coming out, for example rounded or flared on the end that will be inserted inside the hole 2, also to follow the natural U-shaped curvature of the fibers.
- the tightness of the insert 4 can be further improved by causing, upon insertion, a plastic deformation of said insert 4, of the hole 2 or of both, the effect of which is added to those of the friction and the interlocking.
- the insert 4 of the mechanical fixing system has a larger size than other known fixing systems, which results in the fiber tufts 3 being divided into two halves separated from each other by the thickness of the insert 4, so as to form two tufts of the brush 10.
- a feature suitably exploited allows to halve or anyway reduce the number of holes necessary for the realization of a brush 10 and therefore to speed up its production and reduce the necessary costs.
- this gives the possibility to use, with slight modifications, the traditional punching machines for the production of brushes 10 according to the present invention, and therefore to be able to produce them without having to resort to or create new machinery.
- the use of the inserts 4 according to the present invention allows to realize the support bodies 1, on which the tufts 3 are placed, of reduced thickness compared to those in which the fixing system of the standard type, with staples, is used.
- the support body needs a certain thickness as these must be solidly embedded in it.
- this represents a reduction in the use of plastic and therefore an advantage from an economic and environmental point of view.
- the reduction of the thickness advantageously allows to have faster injection molding cycles of the support, in particular thanks to the shorter cooling time necessary to bring the support body to a sufficiently low temperature in order extract it from the mold.
- a further advantage is that the faster molding cycle of the support bodies 1 becomes of similar duration to the one of the punching machine 15 for the insertion of the inserts 4 and the tufts 3 into the holes 2 of the same, and therefore the two machines can be joined in a single working unit in which the injected support bodies are picked up from the mold by a mechanical arm and automatically placed on the punching machine 15 which inserts the tufts 3 and the inserts 4.
- the method for the production of brushes 10 by means of the fixing system according to the present invention comprises the steps of:
- the continuous chain 6 or the continuous profile 7 are fed to a punching machine 15 of the known type, only by making a few small changes.
- a punching machine 15 of the known type, only by making a few small changes.
- the punching machine 15 separates the inserts 4 forming the chain 6 or profile 7 on the breaking lines 8. Furthermore, between said injection molding step and said insert insertion step 4, parking and / or labeling steps of the support bodies 1 produced can be included. Finally, the method may include, following the insertion step, parking, finishing (for example scraping) and packaging steps.
- the method is implemented by means of a plant for the production of brushes 10, illustrated according to a possible embodiment in figure 14 , comprising:
- the plant also includes a finished product exit station 19.
- the parking stations 13, 16, the labeling machine 14, the packaging machine 18 and the scraping machine 17 are optional and non-essential elements for the implementation of the method for the production of brushes 10 according to the present invention.
- This method therefore allows to eliminate various production steps such as those of having to put the produced supports bodies in boxes or containers, storing the supports bodies waiting for the following phases and then taking them from the containers and feeding them to the punching machine.
- This method advantageously allows a saving of labor, storage space, time, and therefore allows to reduce the production costs of the brushes.
- brush 10 any type of brush is intended, as for example brushes for the production of hairbrushes, brushes for domestic use, brooms and so on.
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Brushes (AREA)
- Polishing Bodies And Polishing Tools (AREA)
Abstract
wherein said fixing system is implemented by a punching machine (15) to which said insert (4) is fed in the form of a continuous chain (6) or a continuous profile (7) which separates said inserts (4) from each other when they are inserted into said holes (2);
said insert (4), said support body (1) and said tufts of fibers (3) being made of equal or different materials but compatible with each other for being recycled together.
Description
- The present invention relates to a brush comprising a system for mechanically fixing tufts of fibers that does not requires metal elements.
- The present invention also refers to a method for the production of brushes by means of the fixing system.
- In the present discussion, by brushes it is meant a brush body or support body comprising a plurality of holes in which tufts of fiber are associated, and which will form brushes of any type, such as for example hairbrushes or brushes for domestic use or even toothbrushes, but also brooms and so on.
- Brooms, brushes or similar tools generally comprise a block or support with tufts of fibers attached therein in appropriate holes, and which will form the brush portion. The methods of attaching the tufts to the support's holes have changed over time depending on the technologies available.
- The use of brushes and brooms has very ancient origins. Initially, they were produced manually, then with the development of industrial machinery, punching machines were devised that revolutionized and greatly facilitated the production of brooms and brushes on an industrial scale.
- Nowadays, there are mainly two systems for the mechanical fixing of fiber tufts in the supports structures, both involve the insertion of the fiber tufts folded in half in the appropriate holes in the support and their anchorage to it through the use of metal wires.
- The first system, shown in
figure 1 , called "staple" involves a metal wire with a round cross-section that will be folded around the fibers and embedded in the supporting body at the bottom of the hole. - The second system, shown in
figure 2 , called "bar" involves a metal wire, preferably with a flat section, which holds the tufts of fiber in the hole by gripping the sides of the same through its ends. - Both systems are extremely efficient, durable and allow easy production of brooms or brushes or similar. However, in recent years, with the advent of plastic and its wide use, disposable tools and items have increased and the numbers of brooms or brushes consumed have multiplied enormously, as it is an extremely cheap and easy to handle material.
- As a result, the need to recycle and dispose plastic items at the end of their life has also increased.
- Plastic is in fact an extremely recyclable material, however brooms, brushes or similar as described are not easily recyclable as they also contain a plurality of metal bars which make the recycling process long and costly, as it would be necessary to separate the metal elements from the plastic ones.
- One possible solution would be to replace the metal wire with a plastic wire compatible with the material of the rest of the tool components, which would make recycling easy, immediate and cost-effective.
- This is not possible because in both staple and bar systems the wire is heavily stressed, in the first case to stick in the support and in the second to penetrate the sides of the hole, which makes it impossible to use a wire made of plastic material to perform this function as it would not be able to withstand such stresses.
- Solutions in which the fibers are fixed to the substrate by fusion have existed for some time and these have the advantage of making recyclable products, however, the fusion process has many limitations and is not as applicable on a large scale as mechanical fixing.
- It is the purpose of the present invention to overcome the above-mentioned drawbacks and in particular to devise a brush comprising a system for mechanically fixing tufts of fibers that does not use metal elements, in particular that is exclusively made of plastic.
- A further purpose of the present invention is to devise a brush comprising a system for mechanically fixing tufts of fibers that enables the production of fully recyclable tools.
- It is a further purpose of the present invention to provide a brush comprising a system for mechanically fixing tufts of fibers that is extremely durable, efficient and economical and that can also be accomplished with present punching machines suitably modified thereby making possible and inexpensive the desirable transition to the production of fully recyclable plastic brushes.
- A further object of the present invention is to provide a particularly efficient method for production of brushes, in fact, thanks to some characteristics of the present invention, it is possible to condense in a single automated work unit various phases which are necessarily separated in current systems.
- These and other purposes according to the present invention are achieved by realizing a brush comprising a system for mechanically fixing tufts of fibers as set forth in
claim 1 and a method for the production of brushes as set forth inclaim 12. - Further features of the brush and the method are the object of the dependent claims.
- The features and advantages of a brush comprising a system for mechanically securing tufts of fibers and of the production method according to the present invention will be most apparent from the following description, which is illustrative and not limiting, referring to the accompanying schematic drawings in which:
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Figure 1 is a schematic side section view of the known "staple" type fixing system; -
figure 2 is a schematic side section view of the known "bar" type fixing system; -
figure 3 is a perspective view of a first embodiment of an insert of the mechanical fixing system of tufts of fiber in brushes, according to the present invention; -
figure 4 is a schematic top view of a detail of a brush according to the present invention, with the insert offigure 3 inserted in a support body; -
figure 5 is a sectional view along the V-V line of the support body offigure 4 ; -
figure 6 is a sectional view along the VI-VI line of the support body offigure 4 ; -
figure 7 is a perspective view of a second embodiment of an insert of the mechanical fixing system of tufts of fiber in brushes, according to the invention; -
figure 8 is a schematic top view of the insert offigure 7 inserted in a support body; -
figure 9 is a sectional view along line IX-IX of the support body offigure 8 ; -
figure 10 is a sectional view along line X-X of the support body offigure 8 ; -
figure 11 is a perspective view of a preferential execution of the inserts of the type illustrated infigure 3 made in the form of a continuous chain to facilitate their feeding to a punching machine; -
figure 12 is a perspective view of a further preferential execution of the inserts of the type illustrated infigure 3 in the form of continuous extruded profile; -
figure 13 is a perspective view of a preferential embodiment of the inserts of the type illustrated infigure 7 in the form of continuous chain; -
figure 14 is a perspective view of a third preferential embodiment of the inserts of the type illustrated inFigure 3 in the form of a continuous chain with the inserts linked in a longitudinal direction; -
Figure 15 is a perspective view of an embodiment of a plant for implementing the method for the production of brushes according to the present invention. - First of all, it is to be pointed out that for clarity reasons the same or similar elements in the various illustrated embodiments will be indicated with the same numerical references within the different embodiments. With reference to the figures, there is shown a detail of a brush comprising a system for mechanically fixing tufts of fibers, collectively referred to with
reference 10. Thebrush 10 comprises asupport body 1 comprising a plurality ofholes 2, and a plurality of tufts offibers 3, eachtuft 3 being constituted by a plurality of fibers substantially U-folded in their central portion. According to the fixing system, into eachhole 2 is inserted the U-folded end of a tuft offibers 3 and aninsert 4 presenting a shape partially complementary to that of thehole 2. In particular, theinsert 4 is coupled to thehole 2 by a forced coupling. In particular, theinsert 4, thesupport body 1 and the tufts offibers 3 are made of equal or different materials but compatible with each other for being recycled together. - In particular, the fixing system is implemented by a
punching machine 15 to which saidinsert 4 is fed in the form of acontinuous chain 6 or acontinuous profile 7 which separates theinserts 4 from each other when they are inserted into saidholes 2. - Preferably, the
insert 4 couples to thesupport body 1 by adherence to thehole 2. -
Such holes 2 may be blind or even partially or fully open on the side opposite the fibers. - In a first embodiment, illustrated in
figures 3 to 6 , themechanical fixing system 10 includes aninsert 4 that anchors into thehole 2 by friction through dimensional interference. - In the particular preferred embodiment illustrated, the
hole 2 has a circular shape and theinsert 4 has a lobed section. The surfaces of thehole 2 exert compression on each other while holding theinsert 4 in place. - In a second embodiment, the
insert 4 is coupled to thesupport body 1 in thehole 2 by interlocking. Preferably, said interlocking takes place by means ofsuitable locking elements 5 between theinsert 4 itself and thesupport body 1 at thehole 2, suitable for blocking theinsert 4 in thehole 2 once inserted. - For example, the embodiment illustrated in
Figures 7 to 10 involves ahole 2 having a complex shape consisting of two semi-circles and two intermediate zones withprotuberances 5 towards the inside of thehole 2. Theinsert 4, having a shape partially complementary to that of the hole, is inserted through elastic deformation into it until it overrides theprotuberances 5 and compresses the tufts offibers 3 at the bottom of the hole. In this case the interference of the coupling becomes secondary and the restraint is ensured by theupper protuberances 5 which allow, theinsert 4 to be inserted by deformation, but prevent it from coming out. In another embodiment, thelocking elements 5 may be one or more knurls, saw teeth or any other form suitable to allow the insertion of theinsert 4 but not its release. - Preferably, the
insert 4 has a shape that facilitates its insertion into the hole but prevents it from coming out, for example rounded or flared on the end that will be inserted inside thehole 2, also to follow the natural U-shaped curvature of the fibers. - The tightness of the
insert 4 can be further improved by causing, upon insertion, a plastic deformation of saidinsert 4, of thehole 2 or of both, the effect of which is added to those of the friction and the interlocking. - The
insert 4 of the mechanical fixing system has a larger size than other known fixing systems, which results in thefiber tufts 3 being divided into two halves separated from each other by the thickness of theinsert 4, so as to form two tufts of thebrush 10. Advantageously, such a feature suitably exploited allows to halve or anyway reduce the number of holes necessary for the realization of abrush 10 and therefore to speed up its production and reduce the necessary costs. - In order to realize the
brushes 10 comprising the fixing system according to the present invention, it is extremely convenient to produce theinserts 4 attached to each other in the form of achain 6 so as to facilitate their feeding at high speed to the punching machine or, in their simplest execution, to obtain them from anextruded profile 7 from which the punching machine cuts small segments, along thelines 8, creating the individual inserts at the time of use. Such achain 6 ofinserts 4 can be seen infigures 11, 13 e 14 , while an example ofextruded profile 7 can be seen infigure 12 . - Advantageously, this gives the possibility to use, with slight modifications, the traditional punching machines for the production of
brushes 10 according to the present invention, and therefore to be able to produce them without having to resort to or create new machinery. - Furthermore, the use of the
inserts 4 according to the present invention, allows to realize thesupport bodies 1, on which thetufts 3 are placed, of reduced thickness compared to those in which the fixing system of the standard type, with staples, is used. In fact, for the application of the staples, the support body needs a certain thickness as these must be solidly embedded in it. - Advantageously, this represents a reduction in the use of plastic and therefore an advantage from an economic and environmental point of view.
- The reduction of the thickness advantageously allows to have faster injection molding cycles of the support, in particular thanks to the shorter cooling time necessary to bring the support body to a sufficiently low temperature in order extract it from the mold.
- This in itself is an improvement as production can be speeded up. Furthermore, it is possible to achieve the same production with smaller presses and molds. A further advantage is that the faster molding cycle of the
support bodies 1 becomes of similar duration to the one of the punchingmachine 15 for the insertion of theinserts 4 and thetufts 3 into theholes 2 of the same, and therefore the two machines can be joined in a single working unit in which the injected support bodies are picked up from the mold by a mechanical arm and automatically placed on the punchingmachine 15 which inserts thetufts 3 and theinserts 4. - In particular, therefore, the method for the production of
brushes 10 by means of the fixing system according to the present invention, comprises the steps of: - injection molding a
support body 1 having a plurality ofholes 2; - automatically transferring the
support bodies 1 just printed to a punchingmachine 15 to which acontinuous chain 6 orcontinuous profile 7 ofinserts 4, preferably wound on reels, is also fed; - by means of said punching
machine 15 inserting a tuft offibers 3 and aninsert 4 in each of theholes 2 of said support body, separating asingle insert 4. Advantageously, as previously explained in an optimal embodiment of the method, the step of inserting atuft 3 and aninsert 4 in eachhole 2 takes place substantially without interruption after the injection molding step. - Advantageously, the
continuous chain 6 or thecontinuous profile 7 are fed to a punchingmachine 15 of the known type, only by making a few small changes. For example, compared to punching machines used for the staple fixing systems, with wire, it is necessary to replace the wire with the continuous chain ofinserts 6. - The punching
machine 15 separates theinserts 4 forming thechain 6 orprofile 7 on the breaking lines 8. Furthermore, between said injection molding step and saidinsert insertion step 4, parking and / or labeling steps of thesupport bodies 1 produced can be included. Finally, the method may include, following the insertion step, parking, finishing (for example scraping) and packaging steps. - The method is implemented by means of a plant for the production of
brushes 10, illustrated according to a possible embodiment infigure 14 , comprising: - an
injection press 11, comprising a multiplecavity mold station 12; - a
parking station 13; - a
labelling machine 14; - a punching
machine 15; - a
parking station 16; - a scraping
machine 17; - a
packaging machine 18. - The plant also includes a finished
product exit station 19. - In particular, with reference to the illustrated system, the
parking stations labeling machine 14, thepackaging machine 18 and the scrapingmachine 17 are optional and non-essential elements for the implementation of the method for the production ofbrushes 10 according to the present invention. - This method therefore allows to eliminate various production steps such as those of having to put the produced supports bodies in boxes or containers, storing the supports bodies waiting for the following phases and then taking them from the containers and feeding them to the punching machine. This method advantageously allows a saving of labor, storage space, time, and therefore allows to reduce the production costs of the brushes.
- Finally, it is desired to highlight that by
brush 10 any type of brush is intended, as for example brushes for the production of hairbrushes, brushes for domestic use, brooms and so on. - From the description given, the characteristics of the brush and the method which are the object of the present invention are clear, as are the relative advantages.
- Finally, it is clear that the brush and the method thus conceived are susceptible to numerous modifications and variants, all of which fall within the scope of the invention; moreover, all details are replaceable by technically equivalent elements. In practice, the materials used, as well as the dimensions, may be any according to technical requirements.
Claims (15)
- Brush (10) comprising a support body (1) comprising a plurality of holes (2) or cavities, and a plurality of tufts of fibers (3), each tuft being constituted by a plurality of fibers substantially U-folded in their central portion, in which said tufts of fibers (3) are fixed to said support body (1) through a mechanical fixing system of tufts of fibers (3) according to which, in each of said holes (2) is inserted the U-folded end of one of said tufts of fibers (3) and an insert (4), presenting a shape partially complementary to that of the hole (2), said insert (4) being coupled to the support body (1) by means of a forced coupling; wherein said fixing system is implemented by a punching machine (15) to which said insert (4) is fed in the form of a continuous chain (6) or a continuous profile (7) which separates said inserts (4) from each other when they are inserted into said holes (2);
said insert (4), said support body (1) and said tufts of fibers (3) being made of equal or different materials but compatible with each other for being recycled together. - Brush (10) according to claim 1, wherein said equal or different materials compatible with each other for being recycled together consist of plastic materials.
- Brush (10) according to one of the preceding claims, wherein said insert (4) is coupled to said hole (2) by friction through a dimensional interference.
- Brush (10) according to one of the preceding claims, wherein said insert (4) has a lobed section and said hole (2) has a circular section.
- Brush (10) according to claim 1 or 2, wherein said insert (4) is coupled to said hole (2) by interlocking.
- Brush (10) according to claim 5, wherein said support body (1) presents locking elements (5) in correspondence with said hole (2) suitable for blocking said insert (4) in said hole (2) once inserted.
- Brush (10) according to claim 6, wherein said locking elements (5) are protrusions, small teeth or other similar protruding elements bulging towards the inside of said hole (2) and said insert (4) has a flared or rounded shape towards its end to be inserted in said hole (2).
- Brush (10) according to one of the preceding claims wherein said insert (4) and/or said hole (2) are deformed plastically upon insertion of said insert (4) into said hole (2) to improve its tightness.
- Brush (10) according to one of the preceding claims wherein said holes (2) or cavities are blind or open, or partially open.
- Brush (10) according to one of the preceding claims, wherein a size of said insert (4) is increased so as to constitute two tufts of fibers (3) clearly separated, therefore effectively two tufts of the brush or broom, making them with a single stroke of the punching machine, thus doubling its productivity.
- Brush (10) according to one of the preceding claims suitable for the production of hairbrushes, brushes for domestic use, toothbrushes, brooms and so on.
- Method for the production of brushes (10) according to one or more of the preceding claims, said method comprising the steps of:- injection molding a support body (1) having a plurality of holes (2);- automatically transferring the support bodies (1) just printed to a punching machine (15) to which a continuous chain (6) or continuous profile (7) of inserts (4) is also fed;- by means of said punching machine inserting a tuft of fibers (3) and an insert (4) in each of said holes (2) of said support body (1), separating a single insert (4).
- Method according to claim 12 wherein said step of inserting a tuft (3) and an insert (4) in each of said holes (2) takes place substantially without interruption after the injection molding step.
- Method according to claim 12 or 13, characterized by the fact of comprising, between said molding step and said insert insertion step (4), parking and / or labeling steps of said support bodies (1).
- Method according to claim 12 or 13 or 14, characterized by the fact of comprising, following said insertion step, parking, finishing and packaging steps.
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
IT102020000003446A IT202000003446A1 (en) | 2020-02-20 | 2020-02-20 | MECHANICAL FASTENING SYSTEM OF FIBER BLADES IN BRUSHES, BROOMS OR SIMILAR WITHOUT THE USE OF METALLIC ELEMENTS. |
Publications (1)
Publication Number | Publication Date |
---|---|
EP3868251A1 true EP3868251A1 (en) | 2021-08-25 |
Family
ID=70480743
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP21157209.4A Pending EP3868251A1 (en) | 2020-02-20 | 2021-02-15 | Brush comprising a mechanical fixing system of tufts of fibers without the use of metal elements and related method for the production of brushes, brooms or the like |
Country Status (4)
Country | Link |
---|---|
US (1) | US20210259402A1 (en) |
EP (1) | EP3868251A1 (en) |
CN (1) | CN113273792A (en) |
IT (1) | IT202000003446A1 (en) |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP7320731B1 (en) * | 2023-01-04 | 2023-08-04 | 俊文 竹内 | Brush bristle stopper for metal-less flocked toothbrush. |
Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2542709A (en) * | 1947-09-27 | 1951-02-20 | Fuller Brush Co | Brush structure with bristles held in channel strip |
US2648083A (en) * | 1948-07-29 | 1953-08-11 | Cheslan Brush Company Inc | Hand brush and nesting case |
DE1071043B (en) * | 1959-02-05 | 1959-12-17 | Suddeutsche Bursten-Und Metallwarenfrabrik | Bristle attachment for brushes, especially for floor polishers |
FR2359587A1 (en) * | 1976-07-29 | 1978-02-24 | Maculan Francisco | Broom or brush with easily fixed fibre tufts - has clamping block securing U=shaped tufts in U=shaped holder |
US20080104785A1 (en) * | 2006-11-02 | 2008-05-08 | Robinson Dane Q | Bristle assembly for a brush and related method |
EP3167747A1 (en) * | 2015-11-10 | 2017-05-17 | Wim Muskens Beheer B.V. | Filament holder |
Family Cites Families (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE4317407C1 (en) * | 1993-05-26 | 1994-08-18 | Braun Ag | Brush part for a toothbrush |
DE102008057546B4 (en) * | 2008-11-08 | 2020-01-16 | Zahoransky Ag | Brush manufacturing machine |
CA2831200A1 (en) * | 2013-10-23 | 2015-04-23 | Veronique Cloutier | Cleaning item made of recyclable polymer |
-
2020
- 2020-02-20 IT IT102020000003446A patent/IT202000003446A1/en unknown
-
2021
- 2021-02-03 US US17/165,987 patent/US20210259402A1/en not_active Abandoned
- 2021-02-09 CN CN202110181505.2A patent/CN113273792A/en active Pending
- 2021-02-15 EP EP21157209.4A patent/EP3868251A1/en active Pending
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2542709A (en) * | 1947-09-27 | 1951-02-20 | Fuller Brush Co | Brush structure with bristles held in channel strip |
US2648083A (en) * | 1948-07-29 | 1953-08-11 | Cheslan Brush Company Inc | Hand brush and nesting case |
DE1071043B (en) * | 1959-02-05 | 1959-12-17 | Suddeutsche Bursten-Und Metallwarenfrabrik | Bristle attachment for brushes, especially for floor polishers |
FR2359587A1 (en) * | 1976-07-29 | 1978-02-24 | Maculan Francisco | Broom or brush with easily fixed fibre tufts - has clamping block securing U=shaped tufts in U=shaped holder |
US20080104785A1 (en) * | 2006-11-02 | 2008-05-08 | Robinson Dane Q | Bristle assembly for a brush and related method |
EP3167747A1 (en) * | 2015-11-10 | 2017-05-17 | Wim Muskens Beheer B.V. | Filament holder |
Also Published As
Publication number | Publication date |
---|---|
US20210259402A1 (en) | 2021-08-26 |
IT202000003446A1 (en) | 2021-08-20 |
CN113273792A (en) | 2021-08-20 |
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