EP3867416A2 - Metallic alloy - Google Patents
Metallic alloyInfo
- Publication number
- EP3867416A2 EP3867416A2 EP20886209.4A EP20886209A EP3867416A2 EP 3867416 A2 EP3867416 A2 EP 3867416A2 EP 20886209 A EP20886209 A EP 20886209A EP 3867416 A2 EP3867416 A2 EP 3867416A2
- Authority
- EP
- European Patent Office
- Prior art keywords
- nickel alloy
- various embodiments
- tantalum
- niobium
- tungsten
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 229910001092 metal group alloy Inorganic materials 0.000 title description 2
- 229910052715 tantalum Inorganic materials 0.000 claims abstract description 32
- GUVRBAGPIYLISA-UHFFFAOYSA-N tantalum atom Chemical compound [Ta] GUVRBAGPIYLISA-UHFFFAOYSA-N 0.000 claims abstract description 32
- 229910052758 niobium Inorganic materials 0.000 claims abstract description 28
- 239000010955 niobium Substances 0.000 claims abstract description 28
- GUCVJGMIXFAOAE-UHFFFAOYSA-N niobium atom Chemical compound [Nb] GUCVJGMIXFAOAE-UHFFFAOYSA-N 0.000 claims abstract description 28
- WFKWXMTUELFFGS-UHFFFAOYSA-N tungsten Chemical compound [W] WFKWXMTUELFFGS-UHFFFAOYSA-N 0.000 claims abstract description 26
- 229910052721 tungsten Inorganic materials 0.000 claims abstract description 26
- 239000010937 tungsten Substances 0.000 claims abstract description 26
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 claims abstract description 18
- 229910052759 nickel Inorganic materials 0.000 claims abstract description 9
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 claims abstract description 7
- ZOKXTWBITQBERF-UHFFFAOYSA-N Molybdenum Chemical compound [Mo] ZOKXTWBITQBERF-UHFFFAOYSA-N 0.000 claims abstract description 7
- 229910052782 aluminium Inorganic materials 0.000 claims abstract description 7
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims abstract description 7
- 229910052804 chromium Inorganic materials 0.000 claims abstract description 7
- 239000011651 chromium Substances 0.000 claims abstract description 7
- 239000010941 cobalt Substances 0.000 claims abstract description 7
- 229910017052 cobalt Inorganic materials 0.000 claims abstract description 7
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 claims abstract description 7
- 229910052750 molybdenum Inorganic materials 0.000 claims abstract description 7
- 239000011733 molybdenum Substances 0.000 claims abstract description 7
- 229910000990 Ni alloy Inorganic materials 0.000 claims description 60
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 claims description 2
- 239000010936 titanium Substances 0.000 claims description 2
- 229910052719 titanium Inorganic materials 0.000 claims description 2
- 229910045601 alloy Inorganic materials 0.000 abstract description 4
- 239000000956 alloy Substances 0.000 abstract description 4
- 238000000034 method Methods 0.000 description 13
- 230000008901 benefit Effects 0.000 description 6
- 239000000470 constituent Substances 0.000 description 4
- 238000005266 casting Methods 0.000 description 2
- 229910000838 Al alloy Inorganic materials 0.000 description 1
- NPXOKRUENSOPAO-UHFFFAOYSA-N Raney nickel Chemical compound [Al].[Ni] NPXOKRUENSOPAO-UHFFFAOYSA-N 0.000 description 1
- 230000006978 adaptation Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C19/00—Alloys based on nickel or cobalt
- C22C19/03—Alloys based on nickel or cobalt based on nickel
- C22C19/05—Alloys based on nickel or cobalt based on nickel with chromium
- C22C19/051—Alloys based on nickel or cobalt based on nickel with chromium and Mo or W
- C22C19/056—Alloys based on nickel or cobalt based on nickel with chromium and Mo or W with the maximum Cr content being at least 10% but less than 20%
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C19/00—Alloys based on nickel or cobalt
- C22C19/03—Alloys based on nickel or cobalt based on nickel
- C22C19/05—Alloys based on nickel or cobalt based on nickel with chromium
- C22C19/051—Alloys based on nickel or cobalt based on nickel with chromium and Mo or W
Definitions
- the present disclosure relates to high-temperature alloys, and, more specifically, to various nickel alloys.
- Aircraft components may be subjected to elevated temperatures during flight.
- various components of a gas turbine engine may experience operating temperatures in excess of 1000°F (537°C).
- components used therein should be able to withstand such conditions over time.
- a nickel alloy comprising nickel, aluminum from 4.8 wt.% to 5.15 wt.%, cobalt from 18 wt.% to 19 wt.%, chromium from 11.9 wt.% to 12.9 wt.%, molybdenum from 2.8 wt.% to 3.6 wt.%, and niobium from 0.05 wt.% to 0.1 wt.%.
- the nickel alloy may further comprise tungsten from 0.05 wt.% to 0.1 wt.%.
- the nickel alloy further comprise tantalum from 0.05 wt.% to 0.1 wt.%.
- the nickel alloy may further comprise tantalum from 0.05 wt.% to 0.1 wt.%.
- the ratio of tungsten to niobium is between 1:1 and 1:3.
- the ratio of tantalum to niobium is between 1 : 1 and 1:3.
- the ratio of tungsten to tantalum is between 1 : 1 and 1 :3.
- the ratio of tungsten to niobium is between 1 : 1 and 1:3.
- the ratio of tantalum to niobium is between 1 : 1 and 1:3.
- the niobium is present at 0.1 wt.%.
- the tantalum is present at 0.1 wt.%.
- the tungsten is present at 0.1 wt.%.
- the nickel alloy further comprises titanium from 4.15 wt.% to 4.5 wt.%.
- a nickel alloy comprising nickel, aluminum from 4.8 wt.% to 5.15 wt.%, cobalt from 18 wt.% to 19 wt.%, chromium from 11.9 wt.% to 12.9 wt.%, molybdenum from 2.8 wt.% to 3.6 wt.%, and tungsten from 0.05 wt.% to 0.1 wt.%.
- the nickel alloy further comprises tantalum from 0.05 wt.% to
- the ratio of tungsten to tantalum is between 1 : 1 and 1 :3.
- a nickel alloy comprising nickel, aluminum from 4.8 wt.% to 5.15 wt.%, cobalt from 18 wt.% to 19 wt.%, chromium from 11.9 wt.% to 12.9 wt.%, molybdenum from 2.8 wt.% to 3.6 wt.%, tantalum from 0.05 wt.% to 0.1 wt.%.
- the nickel alloy further comprises niobium from 0.05 wt.% to 0.1 wt.%. In various embodiments, the ratio of tantalum to niobium is between 1:1 and 1:3. In various embodiments, the aircraft component comprised from the nickel alloy.
- FIG. 1 illustrates a process of making an aircraft component from a nickel alloy, in accordance with various embodiments.
- any reference to singular includes plural embodiments, and any reference to more than one component or step may include a singular embodiment or step.
- any reference to attached, fixed, connected or the like may include permanent, removable, temporary, partial, full and/or any other possible attachment option.
- any reference to without contact (or similar phrases) may also include reduced contact or minimal contact.
- FIG. 1 depicts a method 100 of making aircraft components using a nickel alloy.
- a nickel alloy may be formed, for example by casting, such as by heating and melting one or more metals to form a homogenous solution (Step 102). The solution may be cooled to solidify the nickel alloy.
- a nickel alloy comprises at least one of niobium, tungsten, or tantalum.
- the presence of at least one of niobium, tungsten, or tantalum may lead to enhanced physical properties.
- nickel alloys in various embodiments have enhanced yield stress and tensile strength than conventional nickel alloys.
- an unexpected increase in between 3 to 6 ksi (kilpounds per square inch) ( ⁇ 20,684 kPa to 41,368 kPa) in tensile strength may be observed in nickel alloys in accordance with various embodiments.
- reduced susceptibility to creep is observed in nickel alloys in accordance with various embodiments.
- the nickel alloy may be comprised as set forth below in TABLE T
- the term “Balance” in TABLE 1, and in subsequent TABLES, means that the balance of the composition is nickel, provided the other constituents are present at any point in the ranges recited.
- the nickel alloy comprises nickel, in an amount determined by the proportion of other constituents by weight.
- the nickel alloy may be comprised as set forth below in
- the nickel alloy may be comprised as set forth below in TABLE 3:
- the nickel alloy may be comprised as set forth below in TABLE 4:
- the nickel alloy may be comprised as set forth below in
- the nickel alloy may be comprised as set forth below in TABLE 6:
- the nickel alloy may be comprised as set forth below in TABLE 7:
- the nickel alloy may have a ratio of niobium to tantalum of at least one of between 1:.5 and 1:5 and between 1:1 and 1:3. In various embodiments, the nickel alloy may have a ratio of tungsten to tantalum of at least one of between 1:.5 and 1:5 and between 1:1 and 1:3. In various embodiments, the nickel alloy may have a ratio of tungsten to niobium of at least one of between 1:.5 and 1:5 and between 1:1 and 1:3.
- tantalum is present at 0.1 wt.%, tungsten is present at 0.1 wt.%, and niobium is present at 0.1 wt.%. In various embodiments, tantalum is present at 0.5 wt.%, tungsten is present at 0.05 wt.%, and niobium is present at 0.05 wt.%.
- a nickel alloy may have niobium, tungsten, tantalum, niobium and tungsten, niobium and tantalum, tungsten and tantalum or niobium, tantalum and tungsten.
- the tungsten, tantalum, and/or niobium may be present at between 0.05 % wt. and 0.1 % wt.
- the nickel alloy may mixed or otherwise formed (Step 102). Then, the nickel alloy can be worked (either forged or cast or other suitable method) into an aircraft component (Step 104). Casting may be used to work the nickel alloy into the desired shape. For example, the nickel alloy may be cast into a disc or any other cast aircraft component for use on an aircraft.
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Mechanical Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Turbine Rotor Nozzle Sealing (AREA)
- Catalysts (AREA)
Abstract
Description
Claims
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US201962939106P | 2019-11-22 | 2019-11-22 | |
| PCT/US2020/061575 WO2021141690A2 (en) | 2019-11-22 | 2020-11-20 | Metallic alloy |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| EP3867416A2 true EP3867416A2 (en) | 2021-08-25 |
| EP3867416A4 EP3867416A4 (en) | 2022-11-23 |
Family
ID=76788686
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP20886209.4A Pending EP3867416A4 (en) | 2019-11-22 | 2020-11-20 | Metallic alloy |
Country Status (3)
| Country | Link |
|---|---|
| US (1) | US20210324499A1 (en) |
| EP (1) | EP3867416A4 (en) |
| WO (1) | WO2021141690A2 (en) |
Family Cites Families (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4608094A (en) | 1984-12-18 | 1986-08-26 | United Technologies Corporation | Method of producing turbine disks |
| JP5626920B2 (en) * | 2012-03-26 | 2014-11-19 | 三菱日立パワーシステムズ株式会社 | Nickel-base alloy castings, gas turbine blades and gas turbines |
| US20150354358A1 (en) * | 2012-12-21 | 2015-12-10 | United Technologies Corporation | Post-Peen Grinding of Disk Alloys |
| US10786875B2 (en) * | 2014-07-02 | 2020-09-29 | Raytheon Technologies Corporation | Abrasive preforms and manufacture and use methods |
| JP6769341B2 (en) * | 2017-02-24 | 2020-10-14 | 大同特殊鋼株式会社 | Ni-based superalloy |
| GB2565063B (en) * | 2017-07-28 | 2020-05-27 | Oxmet Tech Limited | A nickel-based alloy |
| US10760686B2 (en) * | 2017-10-11 | 2020-09-01 | Raytheon Technologies Corporation | Wear resistant piston seal |
-
2020
- 2020-11-20 EP EP20886209.4A patent/EP3867416A4/en active Pending
- 2020-11-20 WO PCT/US2020/061575 patent/WO2021141690A2/en not_active Ceased
-
2021
- 2021-05-21 US US17/327,189 patent/US20210324499A1/en not_active Abandoned
Also Published As
| Publication number | Publication date |
|---|---|
| US20210324499A1 (en) | 2021-10-21 |
| EP3867416A4 (en) | 2022-11-23 |
| WO2021141690A2 (en) | 2021-07-15 |
| WO2021141690A3 (en) | 2021-08-26 |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| STAA | Information on the status of an ep patent application or granted ep patent |
Free format text: STATUS: UNKNOWN |
|
| STAA | Information on the status of an ep patent application or granted ep patent |
Free format text: STATUS: THE INTERNATIONAL PUBLICATION HAS BEEN MADE |
|
| PUAI | Public reference made under article 153(3) epc to a published international application that has entered the european phase |
Free format text: ORIGINAL CODE: 0009012 |
|
| STAA | Information on the status of an ep patent application or granted ep patent |
Free format text: STATUS: REQUEST FOR EXAMINATION WAS MADE |
|
| 17P | Request for examination filed |
Effective date: 20210521 |
|
| AK | Designated contracting states |
Kind code of ref document: A2 Designated state(s): AL AT BE BG CH CY CZ DE DK EE ES FI FR GB GR HR HU IE IS IT LI LT LU LV MC MK MT NL NO PL PT RO RS SE SI SK SM TR |
|
| R17D | Deferred search report published (corrected) |
Effective date: 20210826 |
|
| RIN1 | Information on inventor provided before grant (corrected) |
Inventor name: HAYNES, ANDREW L. Inventor name: BECK, SARA ANN Inventor name: WOODARD, SHIELA R. Inventor name: BOCHIECHIO, MARIO P. |
|
| A4 | Supplementary search report drawn up and despatched |
Effective date: 20221020 |
|
| RIC1 | Information provided on ipc code assigned before grant |
Ipc: C22C 19/05 20060101AFI20221014BHEP |
|
| DAV | Request for validation of the european patent (deleted) | ||
| DAX | Request for extension of the european patent (deleted) | ||
| RAP3 | Party data changed (applicant data changed or rights of an application transferred) |
Owner name: RTX CORPORATION |