EP3857158B1 - Wärmetauscher - Google Patents

Wärmetauscher Download PDF

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Publication number
EP3857158B1
EP3857158B1 EP19769831.9A EP19769831A EP3857158B1 EP 3857158 B1 EP3857158 B1 EP 3857158B1 EP 19769831 A EP19769831 A EP 19769831A EP 3857158 B1 EP3857158 B1 EP 3857158B1
Authority
EP
European Patent Office
Prior art keywords
plates
heat exchanger
slits
type
exchanger according
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
EP19769831.9A
Other languages
English (en)
French (fr)
Other versions
EP3857158A1 (de
EP3857158C0 (de
Inventor
Rene Hansen
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Athco Engineering AS
Original Assignee
Athco Engineering AS
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Filing date
Publication date
Application filed by Athco Engineering AS filed Critical Athco Engineering AS
Publication of EP3857158A1 publication Critical patent/EP3857158A1/de
Application granted granted Critical
Publication of EP3857158B1 publication Critical patent/EP3857158B1/de
Publication of EP3857158C0 publication Critical patent/EP3857158C0/de
Active legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28—HEAT EXCHANGE IN GENERAL
    • F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F9/00—Casings; Header boxes; Auxiliary supports for elements; Auxiliary members within casings
    • F28F9/007—Auxiliary supports for elements
    • F28F9/0075—Supports for plates or plate assemblies
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28—HEAT EXCHANGE IN GENERAL
    • F28D—HEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
    • F28D9/00—Heat-exchange apparatus having stationary plate-like or laminated conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall
    • F28D9/0031—Heat-exchange apparatus having stationary plate-like or laminated conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall the conduits for one heat-exchange medium being formed by paired plates touching each other
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28—HEAT EXCHANGE IN GENERAL
    • F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F21/00—Constructions of heat-exchange apparatus characterised by the selection of particular materials
    • F28F21/08—Constructions of heat-exchange apparatus characterised by the selection of particular materials of metal
    • F28F21/081—Heat exchange elements made from metals or metal alloys
    • F28F21/082—Heat exchange elements made from metals or metal alloys from steel or ferrous alloys
    • F28F21/083—Heat exchange elements made from metals or metal alloys from steel or ferrous alloys from stainless steel
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28—HEAT EXCHANGE IN GENERAL
    • F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F2265/00—Safety or protection arrangements; Arrangements for preventing malfunction
    • F28F2265/26—Safety or protection arrangements; Arrangements for preventing malfunction for allowing differential expansion between elements
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28—HEAT EXCHANGE IN GENERAL
    • F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F2275/00—Fastening; Joining
    • F28F2275/06—Fastening; Joining by welding
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28—HEAT EXCHANGE IN GENERAL
    • F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F2275/00—Fastening; Joining
    • F28F2275/08—Fastening; Joining by clamping or clipping

Definitions

  • the present invention relates to a heat exchanger of the welded plate type for heat transfer between air and liquid, said heat exchanger comprising a plurality of plates with each with an internal volume inside a peripheral flange having a flange thickness, and which are in parallel fluid communication with an inlet and an outlet, said plates being mounted in a frame with a mutual predetermined distance, such that air can flow between the plates, and wherein the plates are mounted between at least two plate holding frame members on opposite sides of said plates, wherein said plate holding frame members are provided with an exterior edge and with a plurality of slits in a comb-like shape extending from said exterior edge.
  • a heat exchanger of such kind is known from US2006/0201660A1 or WO2016/053100A1 .
  • Heat exchangers of the welded plate type are also known, inter alia from US 5,494,100 , US2012/000633A1 and US2012/255709A1 .
  • Heat exchangers of the welded plate type are widely used in the process industry for heat transfer from one medium, such as heated air to water.
  • the heat exchanger is made of a number of welded plates arranged in parallel in a frame between an air inlet and an oppositely situated air outlet, such that air or gas can flow through the heat exchanger from an air inlet to an air outlet.
  • the plates are mounted in mounting frame members so that the plates are held with a mutual distance which allows air or gas to pass through the plates.
  • Each of the plates are connected to an inlet manifold and an outlet manifold so that a fluid, e.g. process water thereby can flow inside the plates, whereby heat is transferred from the air to the liquid (or vice versa).
  • heat exchanger of the welded plate type has proven effective in providing heat transfer and thereby providing substantial energy savings.
  • the heat exchangers are typically customised in size and design.
  • first type slits and second type of slits are provided in an alternating configuration, wherein the first type slits are formed with a narrow entry passage section having a width corresponding to the flange thickness and a widened opening section there behind, and wherein the first type slits are adapted to receiving the peripheral flanges of the plates in the narrow passage section; and wherein the second type slits are substantially straight and left vacant.
  • the plates in comb-like plate holding mounting members since this plate mounting arrangement allows for thermal expansion of the plates and holds the plates in position.
  • the plates are held in their position in the heat exchanger without having to weld the plates to the frame.
  • the second type slits allows for some flexibility whereby any thermal expansion in the direction of longitudinal plate holding member can also be absorbed.
  • the first type slits adapted to receiving the plates are formed with a narrow entry passage section extending from the exterior edge and a widened section there behind.
  • the narrow entry passage sections of the first type slits have a width substantially equal to the thickness of the peripheral flanges of the plates. Additionally, the narrow entry passage sections of the first type slits extend substantially perpendicular from the exterior edge with a length substantially corresponding to the width of the flanges of the plates. This means that the plates are held stationary so that wear is reduced or even eliminated during operation of the heat exchanger. The plate flanges are primarily held in the narrow passage section leaving the widened section in the first type slits substantially vacant, so that the plate flanges occupy the narrow passage sections only.
  • the second type slits between the plate receiving first type slits are formed with a substantially equal width.
  • the plates are preferably welded steel plates where two steel sheets are welded together at least along their peripheral flanges and are shaped such that there is an internal volume between said plates, and that the inner volume is provided with an inlet and an outlet preferably at opposite peripheral flanges.
  • the peripheral flange of each of the plates has a thickness substantially equal to the two steel sheets of the plate, and with a predetermined width of the peripheral flanges of the plates.
  • both the first and second types of slits have an opening at the exterior edge of the frame member and extend substantially perpendicular to the exterior edge and all substantially with the same length.
  • any thermal expansion of the plates during operation of the heat exchanger is easily absorbed.
  • the narrow passage sections of the first type slits have a width substantially equal to the thickness of the peripheral flanges of the plates.
  • the base of the first type slits and the base of the second type slits at the most distant point from the exterior edge are provided with a rounded finish, such as a semi-circular shaped bottom of the slits.
  • a rounded finish such as a semi-circular shaped bottom of the slits.
  • At least the first type of slits are provided with chamfered transitional edges or rounded edges as receiving portions defining the entry into the narrow passage sections.
  • the comb-like shaped plate holding frame members are made of steel, preferably stainless steel, and more preferably austenitic stainless steel. This makes the heat exchanger corrosion resistant and suitable for use in food production and the like.
  • the comb-like shaped plate holding frame members are preferably provided with a mounting portion, preferably in the form of a longitudinal inverted V-shaped, in the portion opposite the exterior edge.
  • the plate holding members are simple to firmly mount to the heat exchanger frame and simple to service, including replace during service.
  • the V-shape also provides stiffness to the long comb-like shaped plate holding frame member.
  • the plates are rectangular with two side flanges and a top and a bottom flange, and wherein a plurality of plate holding frame members are arranged in the frame for receiving and retaining the plates at each of the side flanges and at the bottom and top flanges of said plates.
  • the plates, the manifolds and the frame and the plate mounting members are all made of stainless steel, and more preferably austenitic stainless steel. This is found advantageous since austenitic stainless steel is not hardenable by heat treatment and thereby ensures a long lifetime of the heat exchange structure.
  • FIG. 1 there is shown a heat exchanger of the welded plate type.
  • the heat exchanger comprises a series of plates 1 arranged in parallel in a frame 2.
  • the frame 2 is generally cubical with an open front rectangular side and an opposite open rear rectangular side and four rectangular sides therebetween.
  • the type of heat exchanger shown in the fig. 1 is an air-cooled heat exchanger where hot air passes through the frame in a flow path between the front and rear sides and is thereby cooled as the thermal energy is transferred to a liquid which is passed through the series of plates.
  • the plates 1 are mounted to the frame 2 via plate holding members 5, which transverses the openings on the front and rear side of the heat exchanger (only the front side being visible in fig. 1 ).
  • Each of the plates 1 are provided with an inner volume inside a peripheral flange 1' (see figs. 3 and 5 ).
  • Each plate 1 has an inlet (not shown) and an outlet (not shown) to provide for fluid flow into and out of the inner volume.
  • the inner volumes of the plates 1 are in fluid communication with a fluid inlet manifold 3 and a fluid outlet manifold 4 such that fluid, e.g.
  • a cold liquid enters via the fluid inlet manifold 3 and passes through the inner volumes of each of the plates 1 before the fluid exits the heat exchanger via the fluid outlet manifold 4, at for instance an elevated temperature due to the air flow of hot air between the plates 1 as indicated by the arrows in fig. 1 .
  • the fluid inlet manifold 3 distributes the inflowing liquid to the plates 1 that are provided in parallel so that the liquid passing through the plates 1 is simultaneously and flows towards the outlet manifold 4.
  • Figure 3 is a cross-sectional view along the section C-C in fig. 2 .
  • This section C-C is parallel with the plates and in between two plates 1.
  • each plate 1 is held in position by a number of plate holding members 5 along their peripheral flanges 1' on at least two opposite sides of the generally rectangular plates 1.
  • the mounting of the plates 1 in the plate holding members 5 is also shown in figures 4 , which is a cross-sectional view along section D-D in fig. 2 and in further detail in figure 5 , which is an enlarged view of the detail E marked in fig. 4 .
  • the plate holding members 5 are elongated and they are provided with slits 6, 7 of two different types and as such the plate holding member 5 has a comb-like appearance.
  • the plates 1 are arranged in the slits of the first type 6 in these comb-like plate holding members 5 and this mounting arrangement allows for thermal expansion of the plates 1 and holds the plates 1 in position in the frame 2.
  • the plates 1 are held in their position in the heat exchanger without having to weld the plates 1 to the frame 2.
  • the second type slits 7 allows for some flexibility whereby any thermal expansion in the direction of longitudinal plate holding member 5 can also be absorbed.
  • the two types of slits 6, 7 are provided in an alternating configuration, so that a first type slit 6 is followed by a second type slit 7 which is then followed by a first type slit 6, etc.
  • the slits 6, 7 in the holding member 5 are alternating between a first type slit 6 and a second type slit 7 so that in between two first type slits 6 there are second type slits 7.
  • the slits 6, 7 extend substantially perpendicular to the exterior edge 9 and all substantially with the same length from the exterior side edge 9 of the holding member 5, but the slits 6, 7 are provided with different shapes.
  • the slits 6, 7 are formed in the holding member 5 e.g. by cutting so that protrusions 10 are formed that are essentially mirrored in shape on each side of a slit 6, 7.
  • the first type of slits 6 in the comb-like plate holding member 5 are adapted to receive the flanges 1' of the plates 1.
  • the plate flanges 1' is inserted into the outermost narrow entry passage section 6' of the slits 6 (see figs. 5 and 10 ).
  • the second type slits 7 are provided between the plate receiving first type slits 6 are formed with a substantially equal width.
  • the first type slits 6 adapted to receiving the flanges 1' of the plates 1 are formed with a narrow entry passage section 6' in the exterior edge portion and a widened slit section 6" there behind, i.e. the section of the slit most distant from the exterior edge 9 (see detail view in fig. 7 ).
  • the narrow entry passage sections 6' of the first type slits 6 have a width substantially equal to the thickness of the peripheral flat flanges 1' of the plates 1. Additionally, the narrow entry sections 6' of the first type slits 6 extend substantially perpendicular from the exterior edge with a length substantially corresponding to the width of the flanges 1' of the plates 1.
  • the narrow passage section 6' have two parallel sides, whereby it is ensured that the flat flange 1' is both firmly gripped and retained in position due to the width of the narrow passage section 6' but can also slide in the passage 6' when thermally expanded. As shown in fig. 5 and as shown in more detail in fig.
  • the flat flanges 1' of the plates 1 are only inserted into the narrow entry passage sections 6' of the first type slits 6.
  • the flat flanges 1' do not extend into the widened slit sections 6" or at least do not substantially extend into the widened slit sections 6".
  • the plates 1 as the widened sections are left vacant or at least substantially vacant, i.e. unoccupied by plate flanges 1'.
  • This design of the holding member 5 with the altering two types of slits 6, 7 ensures that the plates 1 are held stationary so that wear is reduced or even eliminated during operation of the heat exchanger, whilst at the same time allowing for thermal expansion of the plates during operation.
  • the protrusions 10 defining the first type of slits 6 are provided with chamfered transitional edges or rounded edges as receiving portions 10' defining the entry into the narrow passage sections 6' (see fig. 7 ) at the exterior edge 9 and also the internal transition portions 10" between the narrow pages section 6' and the widened section 6".
  • the second type of slits 7 are straight, preferably with a base of the second type slits 7 at the most distant point from the exterior edge 9 being provided a rounded finish 7"', such as a semi-circular shaped bottom of the slits 7.
  • straight is meant that the second slits 7 may have two substantially parallel sides and essentially with a constant width of the slit 7.
  • other geometric shapes of the second type slits 7 may also be chosen. It is however preferred that the second type slits 7 are symmetric in shape so that the protrusions forming the slit 7 together with the two neighbouring first type slits 6 are equal in shape to ensure the same mounting support of the neighbouring plates 1.
  • the base of the first type slits 6 are provided with a rounded finish 6'" as the widened slit sections 6" at the most distant point from the exterior edge 9 are provided a rounded finish 6"', such as a semi-circular shaped bottom of the first slits 6.
  • the comb-like shaped plate holding frame member 5 is provided with a longitudinal frame mounting portion 8 formed with a longitudinal inverted V-shape in the longitudinal portion opposite the exterior edge 9.
  • the longitudinal plate holding member 5 is provided with bending stiffness and thereby provides for a firm mounting of the plates 1 in the heat exchanger.
  • the components of the heat exchanger are predominately made of steel, and in particular stainless steel so that the heat exchanger can withstand corrosion. Accordingly, the frame and the plates are preferably made of stainless steel.
  • the plate holding members 5 are preferably also made of steel, such as stainless steel. However by the invention it is realised that other types of metal materials could be used.

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  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Heat-Exchange Devices With Radiators And Conduit Assemblies (AREA)

Claims (15)

  1. Wärmetauscher vom geschweißten Plattentyp zur Wärmeübertragung zwischen Luft und Flüssigkeit, wobei der Wärmetauscher Folgendes umfasst:
    eine Vielzahl von Platten (1) mit jeweils einem Innenvolumen innerhalb eines Umfangsflansches (1') mit einer Flanschdicke, und die in paralleler Fluidverbindung mit einem Einlass und einem Auslass steht,
    wobei die Platten (1) in einem Rahmen (2) mit einem gegenseitigen vorbestimmten Abstand montiert sind, sodass Luft zwischen den Platten (1) strömen kann, und wobei die Platten (1) zwischen mindestens zwei Plattenhalterahmenelementen (5) auf gegenüberliegenden Seiten der Platten (1) montiert sind, wobei die Plattenhalterahmenelemente (5) mit einer Außenkante (9) und mit einer Vielzahl von Schlitzen (6, 7) in einer kammartigen Form, die sich von der Außenkante (9) erstreckt, versehen sind,
    dadurch gekennzeichnet, dass
    Schlitze (6) eines ersten Typs und Schlitze (7) eines zweiten Typs in einer abwechselnden Konfiguration vorgesehen sind, wobei die Schlitze des ersten Typs mit einem Durchgangsabschnitt (6') mit schmalem Eingang, der eine der Flanschdicke entsprechende Breite aufweist, und einem erweiterten Öffnungsabschnitt dahinter ausgebildet sind, und wobei die Schlitze des ersten Typs angepasst sind, um die Umfangsflansche (1') der Platten (1) in dem schmalen Durchgangsabschnitt (6') aufzunehmen; und wobei die Schlitze (7) des zweiten Typs im Wesentlichen gerade sind und leer bleiben.
  2. Wärmetauscher nach Anspruch 1, wobei die Platten (1) geschweißte Stahlplatten sind, wobei zwei Stahlbleche zumindest entlang ihrer Umfangsflansche (1') miteinander verschweißt und so geformt sind, dass zwischen den Platten ein Innenvolumen vorhanden ist und dass das Innenvolumen vorzugsweise an gegenüberliegenden Umfangsflanschen mit einem Einlass und einem Auslass versehen ist.
  3. Wärmetauscher nach Anspruch 1 oder 2, wobei der Umfangsflansch (1') jeder der Platten eine Dicke aufweist, die im Wesentlichen gleich den zwei Stahlblechen der Platte ist.
  4. Wärmetauscher nach einem der vorstehenden Ansprüche, wobei sowohl die erste als auch die zweite Art von Schlitzen (6, 7) eine Öffnung an der Außenkante (9) des Rahmenelements aufweisen und sich im Wesentlichen senkrecht zu der Außenkante (9) erstrecken und alle im Wesentlichen gleich lang sind.
  5. Wärmetauscher nach einem der vorstehenden Ansprüche, wobei die Schlitze (7) des zweiten Typs zwischen den die Platte aufnehmenden Schlitzen (6) des ersten Typs mit im Wesentlichen gleicher Breite ausgebildet sind.
  6. Wärmetauscher nach einem der vorstehenden Ansprüche, wobei die Schlitze (6) des ersten Typs nur zum Aufnehmen der Plattenflansche in dem schmalen Durchgangsabschnitt (6') angepasst sind.
  7. Wärmetauscher nach einem der vorstehenden Ansprüche, wobei die schmalen Durchgangsabschnitte (6') der Schlitze (6) des ersten Typs eine Breite aufweisen, die im Wesentlichen gleich der Dicke der Umfangsflansche (1') der Platten (1) ist.
  8. Wärmetauscher nach einem der vorstehenden Ansprüche, wobei sich die schmalen Durchgangsabschnitte (6') der Schlitze (6) des ersten Typs im Wesentlichen senkrecht von der Außenkante (9) erstrecken, wobei eine Länge im Wesentlichen der Breite der Flansche (1') der Platten (1) entspricht.
  9. Wärmetauscher nach einem der vorstehenden Ansprüche, wobei die Basis des der Schlitze (6) des ersten Typs und die Basis der Schlitze (7) des zweiten Typs am entferntesten Punkt von der Außenkante (9) mit einem abgerundeten Ende, wie etwa einem halbkreisförmigen Boden der Schlitze (6, 7), versehen sind.
  10. Wärmetauscher nach einem der vorstehenden Ansprüche, wobei zumindest die erste Art von Schlitzen (6) mit abgeschrägten Übergangskanten oder abgerundeten Kanten als Aufnahmeabschnitte versehen ist, die den Eingang in die schmalen Durchgangsabschnitte (6') definieren.
  11. Wärmetauscher nach einem der vorstehenden Ansprüche, wobei die kammartig geformten Plattenhalterahmenelemente (5) aus Stahl, vorzugsweise Edelstahl und mehr bevorzugt austenitischem Edelstahl hergestellt sind.
  12. Wärmetauscher nach einem der vorstehenden Ansprüche, wobei die kammartig geformten Plattenhalterahmenelemente (5) in dem Abschnitt gegenüber der Außenkante mit einem Montageabschnitt versehen sind, vorzugsweise in Form einer in Längsrichtung umgekehrten V-Form.
  13. Wärmetauscher nach einem der vorstehenden Ansprüche, wobei die Platten (1) rechteckig mit zwei Seitenflanschen und einem oberen und einem unteren Flansch sind und wobei eine Vielzahl von Plattenhalterahmenelementen (5) in dem Rahmen zum Aufnehmen und Halten der Platten an jedem der Seitenflansche und an dem unteren und oberen Flansch der Platten angeordnet ist.
  14. Wärmetauscher nach einem der vorstehenden Ansprüche, wobei die Platten (1), die Verteiler und der Rahmen (2) und die Plattenhalterung aus Edelstahl und mehr bevorzugt austenitischem Edelstahl hergestellt sind.
  15. Wärmetauscher nach einem der vorstehenden Ansprüche, wobei der Rahmen (2) allgemein kubisch mit einer offenen rechteckigen Vorderseite und einer gegenüberliegenden offenen rechteckigen Rückseite und vier rechteckigen Seiten dazwischen ist.
EP19769831.9A 2018-09-27 2019-09-23 Wärmetauscher Active EP3857158B1 (de)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
EP18197083 2018-09-27
PCT/EP2019/075527 WO2020064634A1 (en) 2018-09-27 2019-09-23 A heat exchanger

Publications (3)

Publication Number Publication Date
EP3857158A1 EP3857158A1 (de) 2021-08-04
EP3857158B1 true EP3857158B1 (de) 2023-06-07
EP3857158C0 EP3857158C0 (de) 2023-06-07

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ID=63685818

Family Applications (1)

Application Number Title Priority Date Filing Date
EP19769831.9A Active EP3857158B1 (de) 2018-09-27 2019-09-23 Wärmetauscher

Country Status (4)

Country Link
US (1) US20220034603A1 (de)
EP (1) EP3857158B1 (de)
CN (1) CN113167552A (de)
WO (1) WO2020064634A1 (de)

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR102552970B1 (ko) * 2023-01-09 2023-07-10 이형규 현열교환기

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JP4666142B2 (ja) 2005-03-08 2011-04-06 株式会社ゼネシス 熱交換器外殻構造
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Also Published As

Publication number Publication date
WO2020064634A1 (en) 2020-04-02
EP3857158A1 (de) 2021-08-04
CN113167552A (zh) 2021-07-23
EP3857158C0 (de) 2023-06-07
US20220034603A1 (en) 2022-02-03

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