EP3850133B1 - Weaving machine having a device for selecting the weft thread colour - Google Patents
Weaving machine having a device for selecting the weft thread colour Download PDFInfo
- Publication number
- EP3850133B1 EP3850133B1 EP19729540.5A EP19729540A EP3850133B1 EP 3850133 B1 EP3850133 B1 EP 3850133B1 EP 19729540 A EP19729540 A EP 19729540A EP 3850133 B1 EP3850133 B1 EP 3850133B1
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- European Patent Office
- Prior art keywords
- weft
- thread
- weft thread
- disc
- gripper
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- 238000009941 weaving Methods 0.000 title claims description 39
- 238000003780 insertion Methods 0.000 claims description 49
- 230000037431 insertion Effects 0.000 claims description 49
- 238000012546 transfer Methods 0.000 claims description 18
- 238000006073 displacement reaction Methods 0.000 claims 1
- 239000004744 fabric Substances 0.000 description 16
- 239000003086 colorant Substances 0.000 description 8
- 239000000463 material Substances 0.000 description 4
- 230000008901 benefit Effects 0.000 description 3
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- 230000008569 process Effects 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000000712 assembly Effects 0.000 description 1
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- 238000009420 retrofitting Methods 0.000 description 1
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Classifications
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- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D47/00—Looms in which bulk supply of weft does not pass through shed, e.g. shuttleless looms, gripper shuttle looms, dummy shuttle looms
- D03D47/34—Handling the weft between bulk storage and weft-inserting means
- D03D47/38—Weft pattern mechanisms
Definitions
- the invention relates to a weaving machine with a weft thread color selection device having the features according to the preamble of claim 1.
- Weft thread color selection devices for weaving machines are required if weft threads of different colors and/or different material properties are used in the production of a multicolored fabric. However, they are also used for single-colored fabrics with the same weft thread materials, for example to reduce the load on the bobbins when weft threads are drawn off. Weft thread color selectors of this type are known.
- the weft thread transfers used on rapier weaving machines are characterized by the fact that transfers with up to 16 colors are sometimes possible, but this presents a handicap for the weaver in terms of operation, because the view of the thread eyelets in particular is not only difficult, but often completely is covered or the insertion of a weft thread is difficult in practice, which can lead to incorrect insertions.
- weft thread transfers also have the disadvantage that the weft threads have to be strongly deflected in thread guide eyelets before they are handed over and transferred to, for example, a gripper, which can definitely damage the weft thread yarn. This restricts the production of high-quality fabrics, particularly because these types of damage are visible in the fabric.
- a weft thread color selection device in which weft threads of different colors or types are each guided through eyelets arranged next to one another in a color selection disc.
- the color selection disc with the individual eyelets makes it possible, when the same is moved, to bring a weft thread to be inserted into a position in which a delivery needle can transfer the weft thread to a gripper. Since the gripper runs below the color selector device, the respective weft thread must be pressed or guided down to the gripper by means of the delivery needle immediately after it has exited the color selection disc, so that the gripper can take over the thread. A hard deflection of the weft thread with possible damage to the same is unavoidable.
- a color selection disk is described as the weft thread color selection device, which has guide eyelets on its outer circumference, through which weft threads of different colors and/or types are guided.
- An arrangement in the immediate vicinity of a handing needle to the color selection disk is described in this known weft thread color selection device, which is intended to ensure a somewhat gentler handling of the weft threads when they are fed to a gripper, but each weft thread experiences a relatively hard deflection when the weft thread is transferred to the grasping gripper before it is inserted into a shed.
- This not inconsiderable deflection in the closed eyelets in the color selection disc is well suited for guiding the weft threads, but the weft threads are not necessarily guided gently.
- DE 38 08 777 A1 describes a device for selectively feeding a weft thread from a number of multiple weft threads to a gripper projectile.
- a feeder clamp is provided for each individual weft thread to hold this weft thread so that the respective weft threads can be fed to the gripper.
- the clamping device is designed as a rotatably mounted ring with a ring clamp which, on its circular movement, stretches the weft thread released by the presentation clamp across the imaginary extension of the gripper track.
- the number of weft threads corresponding to the number of weft threads to be provided, with corresponding devices for carrying out the respective clamping effect, is mechanically quite complex and does not solve, for example, the problem of accessibility of the weft threads when changing weft threads, nor does it solve the damage to the weft threads as a result of the clamping effect by the weft threads.
- JP 2001/131847 A a weft thread color selection device is described, in which a weft thread ring is provided with a plurality of weft thread guide eyelets, in which a weft thread is guided.
- a selected weft thread is always brought to a predetermined position from which it can be gripped by means of a pivoting lever with a hook at its tip and transferred to be inserted into a shed.
- the disadvantage of this known weft thread color selection device is that the rotatable weft thread ring is twisted in relation to a stationary weft thread ring.
- EP 1 500 731 B1 describes a weft feeding device for weaving machines with a single feeding rod.
- the weft thread guide has a perforated plate and a feed fork, the movement of which is controlled by two drives which are coupled to one another via a linkage.
- One drive is provided for the linear movement of the feeder fork and the other drive for a rotary or pivoting movement.
- the color selection device does not have a color selection disc and has only closed eyelets for all weft thread guide eyelets, so that the weft threads are sometimes subjected to several and also hard deflections until they are reached for grasping, for example by means of a gripper.
- GB 1 002 093 A describes a weft thread changer for weaving machines with grippers.
- a plate-shaped lever with a closed eyelet is pushed in the direction of the transfer point to the gripper.
- each weft thread of a different color has its own plate-shaped lever.
- the object of the present invention is to provide a weft thread color selection device for a weaving machine which avoids the disadvantages of known devices such as twisting the weft threads between the stationary thread guide and the color selection disc and minimizes or excludes damage to the weft threads as a result of deflection when the weft thread is provided.
- a further object of the present invention is to provide a weft thread color selection device for a weaving machine, which does not obscure the weaver's view of the thread eyelets when they are passed in such a way that a weaver is not able to comfortably pull in the weft thread, and which has the largest possible number of weft threads can be held up for entry without the line spacing having to be reduced significantly, i.e. without the line density having to be increased significantly.
- the weaving machine has a weft thread color selection device, by means of which individual weft threads from a number of provided weft threads can be fed to a gripper in a selected sequence.
- the weft thread color selector has a Thread guide, by means of which the weft threads, which are supplied by a prewinder, can be fed via the thread guide of the weft thread color selection device.
- the weft thread color selection device has thread guide eyelets, which can be moved with a first drive for the color wheel in such a way that a respective, selected weft thread can be brought into its respective delivery position.
- the thread guide eyelets each take at least one weft thread for its selection and delivery to the gripper for weft insertion into the shed.
- the weft thread color selection device now has such a number of thread guide eyelets that the number of weft threads of different colors or different materials that are required for the fabric to be woven can be kept in reserve, so that from the large number of weft threads provided for a weft insertion, that one is selected in each case which is required for the weaving pattern of the fabric.
- the handing over position is to be understood as the position in which a thread guide eyelet, namely that thread guide eyelet from which the weft thread guided therein is to be fed to the gripper, is positioned such that the thread guide eyelet for the selected weft thread is assigned to the gripper with regard to its radial direction.
- a delivery needle which is driven by a second drive, now feeds the weft thread selected for weft insertion from the delivery position to the gripper, in which this weft thread is clamped, so that it is inserted through the shed into the shed by the movement of the gripper.
- this arrangement of color disc and delivery needle ensures that each weft thread is fed to the gripper from the same position and under essentially identical conditions. Identical conditions therefore prevail for each weft thread when it is transferred to the gripper.
- the positive aspect of such an arrangement is that the adjustment and pick-up position of the presented weft thread are made much easier by the gripper.
- the distance between the first and last delivery needle becomes larger, as a result of which the system is more error-prone.
- the thread guide eyelets of the weft thread color selection device are designed in such a way that they are open to the outside at least in their reaching position.
- the outside is to be understood as the side of the thread guide eyelet which faces the gripper or the clamping element, by means of which the weft thread is inserted into the shed, faces. Because at least the thread guide eyelet from which a weft thread is being passed to the gripper is open in the direction of the gripper, the weft thread, when it is gripped by the delivery needle and fed to the gripper, is used to transfer the selected weft thread to the Looper guided out of the thread guide eyelet via its open outside without deflection.
- the weft thread color selection device has a color disc which has a defined number of thread guide eyelets which are arranged in its outer peripheral area, each thread guide eyelet having an opening running radially to the outside of the color disc.
- the color wheel is preferably driven to rotate by the first drive, which ensures that the selected weft thread is rotated with its thread guide eyelet or with the opening of the thread guide eyelet in such a way that the opening points towards the gripper and thus assumes the handing-over position for the gripper Has.
- This is to be understood here as meaning that the thread is aligned with the gripper with regard to its opening in the thread guide eyelet, and can therefore be gripped by the handing needle in the next step in the handing-over position and fed directly to the gripper.
- the delivery position is therefore not the position which the weft thread assumed immediately when it was transferred to the gripper by the delivery needle.
- the delivery needle By moving the delivery needle in the direction of the rapier, the selected weft thread is guided out of the open thread guide eyelet and can thus be fed to the rapier.
- This is made possible by the fact that the opening of the thread guide eyelet points towards the gripper and in this position the delivery needle preferably grips the weft thread in the direction of the opening of the thread guide eyelet on the outside of the colored disc and feeds it to the gripper.
- the movement of the passing needle does not necessarily have to take place in the radial direction of a line which runs through the pivot point of the color disc and the opening of the thread guide eyelet from which the weft thread is to be fed. Rather, it is sufficient if the delivery needle transfers the weft thread to the gripper with respect to the color disk via a directional component relative to the color disk with at least one direction component running in the radial direction.
- a deviation from an exactly radial direction of movement of the delivery needle can be structural or functional.
- the open thread guide eyelets that are not in their delivery position can be closed or secured or blocked or possibly also covered by means of a bolt to secure the respective weft thread in the respective thread guide eyelet, with the bolt closing the thread guide eyelets having a slot which is always arranged at the handing over position and, after alignment of the colored disc with the opening of the thread guide eyelet for the weft thread to be inserted, points towards the slot and thus towards the gripper.
- the weft thread to be inserted can be fed from the open thread guide eyelet through the slot of the bolt to the gripper without being deflected.
- the colored disk can be rotated relative to the bar with the first drive in such a way that the slot always releases only the thread guide eyelet from which the weft thread is transferred to the gripper.
- the bar can be arranged in the feeding direction of the weft thread before, at the level of or after the color wheel.
- the bolt is arranged before or after the colored disk, the bolt is preferably designed as a disk or disk segment analogous to the colored disk in the sense of a double disk arrangement and has a slot running radially to its outer circumference, which is arranged in the reaching position and represents an opening which allows the weft thread to be fed to the gripper without deflection for each thread guide eyelet of the colored disk in its handing-over position.
- the bolt is preferably arranged close to the colored disk, preferably even touching it.
- the bolt can preferably be designed as a ring segment-shaped bolt which surrounds the colored disk in a spatially fixed manner, so to speak, as a ring or ring segment, preferably enclosing it and thus covering the thread guide eyelets of the colored disk.
- a locking ring in the shape of a ring segment is normally attached to the outer circumference of the colored disc that has the open thread guide eyelets, and its shape is congruent with the smooth outer circumference of the colored disc.
- This ring-segment-shaped bar serves to close off the open thread guide eyelets, with the exception of the thread guide eyelet of the weft thread, which is in the handing over position for immediate transfer by means of the handing needle to the gripper. Closing the other outwardly open thread guide eyelets serves to ensure that the weft threads do not fall out of their respective open thread guide eyelets or get lost.
- the thread tensioned by the insertion into the shed is guided back through the slot into the thread guide eyelet of the color wheel by the movement of the delivery needle and is thus inserted without being deflected.
- the starting position of the handing needle it is possible to rotate the color disc to the new handing position to be handed in, or if the color to be entered is the same, the handing position of the color wheel remains.
- the colored wheel is preferably designed in two parts.
- a first partial color disc and a second partial color disc are preferably provided, which are driven independently of one another by means of controllable drives and according to the invention also each have thread guide eyes open to the outside. Due to the fact that the color disk consists, strictly speaking, of two color disks, namely the first partial color disk and the second partial color disk, and each partial color disk is driven independently of the other by means of controllable drives, with two partial color disks and the delivery needle, at least three preferably independent drives are required, so to speak, one each Drive for the respective partial color wheel and a drive for a handing needle. However, it is also possible for further partial color discs to be provided, with each partial color disc then having a separate drive. It is also possible for more than one delivery needle to be provided, so that a respective drive may also be provided for each delivery needle.
- the second partial color disk can be arranged in the weft insertion direction in a plane in front of or behind the first partial color disk and essentially parallel thereto.
- the second Partial color disc is designed, so to speak, in a layered arrangement with respect to the first partial color disc. Layered arrangement means only the spatial arrangement.
- a connection to the first partial color disk is only provided with regard to the fact that both partial color disks have a separate drive, which enables independent pivoting of the respective partial color disk relative to the other partial color disk.
- the pivoting movement of the two partial color discs relative to one another must be coordinated in such a way that the positions of the thread guide eyelets open to the outside can be coordinated with one another so that the respective weft threads, namely the weft threads that are guided in the thread guide eyelets of the first partial color disc, as well as the weft threads , which are guided in the open thread guide eyes of the second partial color disc, can be handed over to a gripper.
- the radial extent of the second partial color disk from its point of rotation to the outside is preferably less than this radial distance in the case of the first partial color disk.
- An essentially parallel arrangement of the partial color disks to one another should also include smaller deviations from parallelism, which can amount to up to 15 to 20° due to the function or arrangement.
- the first partial color wheel preferably has a longitudinal slot that is configured essentially parallel to the curvature of its outer circumference.
- This longitudinal slit extends with essentially the same curvature, so to speak, within the first partial color disc without a direct connection to the thread guide eyelets that are open to the outside.
- a passage or a slot is provided, which realizes a connection from the interior of the longitudinal slot to the outside or to the outer circumference of the first partial color disc.
- weft threads which are guided there in the longitudinal slit, to be guided out via the passage or the slit.
- the weft threads, which are fed to the gripper from the second partial color disc are led out via the first partial color disc, because the leading out takes place via the passage connecting the longitudinal slot with the outside of the first partial color disc.
- the passage is preferably arranged centrally in the first partial color disc.
- it is also possible for certain applications to provide this passage off-centre. Central arrangement of the passage is closed understand that the first partial color disc is designed as a disc segment and the bisector of which coincides with the arrangement of the passage.
- the first and the second partial color disk can be pivoted relative to one another in such a way that, in order to feed a weft thread from the respective thread guide eyelet in the second partial color disc, this thread guiding eyelet is brought into alignment with the passage, so that this weft thread can be fed to the gripper by means of the delivery needle from the second partial color disc via this passage, i.e. via the first partial color disc.
- the first and second partial color discs are now pivoted in such a way that the passage in the first partial color disc always coincides with the weft thread and thus the thread guide eyelet of the second partial color disc, from which a corresponding weft thread is to be fed to the gripper and introduced into the shed.
- the delivery needle intended for the double weft which can have a double receiving eyelet, i.e. a double lowering, in order to be able to feed two weft threads simultaneously to a rapier head with a single delivery needle, a first weft thread from a thread guide eyelet of the first partial color disk and a corresponding second weft thread from a thread guide eyelet of the second partial color disk by means of the double lowering and can feed the gripper.
- the delivery needle could not lead this further weft thread out of the thread guide eyelet and feed it to the gripper, since this thread guide eyelet is not located at the passage of the longitudinal slot in the first partial color disk.
- the first and the second partial color disks are not arranged one behind the other in the weft thread insertion direction, but essentially in one plane, with this plane extending essentially perpendicularly to the weft thread insertion direction.
- the first and second partial color disks each have their own drive, so that both partial color disks can also be moved essentially independently of one another.
- the colored disc is designed as a disc segment and is preferably divided in the middle of the angle bisecting the segment.
- the separate drives for both partial color disks can, for example, move one partial color disk from the operating position into a parking position, so that at least the weft threads can only be fed to the gripper from the other partial color disk in the operating position for a certain time.
- Such a mode of operation makes sense, for example, if the number of weft threads to be kept available is relatively high, so the segment angle of the color wheel is relatively large overall and larger pivoting paths would therefore be required, for example to pass through a weft thread that is arranged on the far left when looking at the color wheel to replace a weft thread, which is arranged in the thread guide eyelet on the far right in the same viewing direction.
- both drives for both partial color discs can be coordinated with one another in such a way that the movement of the two partial color disks in the sense of an integral color disk takes place as if the color disk was formed in one piece.
- the division of the color disc into two partial color discs therefore offers overall greater flexibility in the selection of the corresponding weft threads to be inserted than if only a single color disc were present in a non-divided design.
- the weft thread color selection device is designed at least as an elongate element in which thread guide eyelets are arranged next to one another and each guide at least one weft thread.
- the thread guide eyes are in turn open via an edge of the elongate element facing the gripper. This is to ensure that only the weft thread that is about to be inserted and that is in the delivery position can be fed to the gripper. So that the other weft threads do not accidentally or unintentionally fall out of an open thread guide eyelet, a bar designed as a longitudinal bar is preferably provided, which has a slot in the reaching position of the elongate element.
- the yarn guide eyes are open with their edge in the direction of a plane in which the gripper works. This ensures that the weft thread introduced into the shed via the open edge of the thread guide eyelet is fed to the gripper without being deflected in the reaching position. So that the weft thread does not undergo a sharp deflection when the weft thread to be inserted is passed, the elongated element and thus the thread guide eyelet or the one from which the weft thread is to be inserted into the shed is pushed or moved sideways in relation to the fixed longitudinal bartack in the direction of the gripper that the weft thread can be fed out of this open thread guide eyelet via the slot in the longitudinal bartack and fed to the gripper.
- the elongate member has a first drive, which is preferably a linear motor.
- This first drive moves the elongate element in the direction of its longitudinal extent by pushing, pulling or pushing in such a way that that thread guide eyelet which just has the weft thread which is to be transferred to the gripper reaches its reaching position for the slot in the bartack.
- this drive can preferably also be a hydraulic cylinder or a pneumatic cylinder, with this first drive being designed in such a way that a linear drive movement is made possible for the movement of the elongate element in its longitudinal extent. This is equally possible using known mechanical systems such as toothed belts, cranks, etc., which can also be used for a color wheel.
- the elongate element can consist of two separate parts, each of which has its own first drive for moving it in the respective longitudinal extension. It can thus be ensured that the length of the elongate element can be halved, for example, in order to obtain a greater compactness of the weft thread color selection device.
- the open thread guide eyelets that are not in their reaching position are closed or covered or can be covered or closed by means of the longitudinal bar to secure the respective weft thread in its respective thread guide eyelet.
- the elongate element can therefore be moved relative to the longitudinal bar in such a way that only the thread guide eyelet located in the selected delivery position is kept open because the longitudinal bar has its slot there. From this thread guide eyelet, the weft thread intended for entry into the shed is brought to the gripper by means of a delivery needle.
- the passing needle is preferably designed as a pivoting bracket and has a second drive for pivoting the pivoting bracket from a non-handing position via a handing-over position into a transfer position.
- the swivel bracket is designed with such a bracket height that the weft threads held in reserve for weft insertion in the elongate element can be passed over without contact by the delivery needle when the respective weft thread is in the delivery position with its open thread guide eyelet. If two sub-elements of the elongate element are arranged one on top of the other, the bracket height of the swivel bracket must be greater, but the bracket length is shorter in such a case, so that the stability is higher and the tendency to be susceptible to vibrations is lower.
- the longitudinal bar is spatially fixed with respect to its associated elongate element and preferably arranged analogously to the exemplary embodiment with the weft thread color selection device in the form of the color disc in the weft thread feed direction before or after the elongate element or at its height.
- the longitudinal bar is located as close as possible to the elongate member, preferably in sliding contact. "Upon its height” means that the elongate element is slidably arranged on the longitudinal bar or close to it, so that its movement takes place until the thread guide eyelet, from which the weft thread is to be inserted, is brought to the slit, i.e. to the reaching position.
- the delivery needle has a depression in its front region, also in the manner of an open eyelet. This lowering prevents lateral loss of the weft thread to be transported to the gripper by means of the delivery needle while the weft thread is being passed to the gripper. It is understood that the delivery needle in its design with a drop is applicable for a color wheel as well as for an elongate element with the corresponding open thread guide eyelet.
- the handing needle preferably has an open double drop in the manner of a double fork. With such a double lowering, it is possible to feed two weft threads side by side to a gripper at the same time.
- the size of the double depression is preferably matched to the thread guide eyelet or to the distance between two adjacent thread guide eyelets in the elongate element or in the colored disc.
- the slot for releasing the weft threads to be inserted both in the longitudinal tack and in the tack for a colored disc is designed with such a width that the weft threads provided for the double weft insertion are both guided out of their respective thread guide eyelets essentially simultaneously with the delivery needle and can be transferred to the gripper.
- a system with two delivery needles for inserting one weft thread each is also provided.
- This increases the flexibility of the weaving machine according to the invention with the weft thread color selection device, because this allows both the handing over of a single weft thread and the handing over of two weft threads, namely simultaneously to a gripper, without structural modifications.
- the delivery needle or the delivery needles have a built-in weft thread tension measuring sensor in their respective lowering, by means of which the weft thread tension can be measured in the presence of a weft thread in such a lowering and, in the sense of a weft thread monitor, the presence of a weft thread can be measured.
- FIG 1 shows a fabric section with a shed 11 stretched out, in which a weft thread color selection device 1 according to the invention in the form of a color wheel 14 according to a first exemplary embodiment of the invention is shown on the side.
- the color disc 14 represents the actual thread guide 4 and has thread guide eyelets 6 for weft threads on its outer circumference, which are fed to the weft thread color selection device 1 by a prewinding device (not shown).
- the thread guide eyelets are lowered from the outer edge or the outside 13 or the opening of the thread guide eyelet 6 into the colored disc 14 .
- the weft thread color selection device 1 also has a delivery needle 12, which has a lowering 21 at its front end, which is designed like a fork, so that between the tines of the fork of the front end of the delivery needle 12, the weft thread 2 as soon as the color disk 14 is in the delivery position 10, by moving the handing needle 12 downwards towards a gripper 3, is fed to the gripper 3 in which it is clamped.
- the weft thread is held in a catch bar at a fabric edge until it comes back to the template.
- the gripper 3 which clamps the weft thread 2 to be introduced into the shed 11, is guided on a gripper guide rail 26 and, after the weft thread 2 has been clamped, takes the weft thread with it as it moves through the shed 11, so that it is inserted into the shed 11.
- a movement of the sley which is not shown here, causes the weft thread 2 to be beaten up at the binding point and thus tied off in the fabric and the edge or catch bar.
- the weft thread 2 is tied off in the fabric 24 by reading in the new binding-dependent opening of the woven shed 11 that follows.
- the colored disc 14 has a first drive 8, by means of which the respective thread guide eyelet 6 is rotated into the handing-over position 10, so that after the colored wheel 14 has been moved from a non-handing position (not shown) with respect to the weft thread to be inserted, the handing needle 12 and its fork-shaped end can ) in a handing position 10 by lowering the handing needle 12, the weft thread 2 is guided out of the thread guide eyelet 6 without deflection and transferred to the gripper 3 for clamping the same. After clamping, the renewed Shot insertion realized.
- the passing needle 12 is moved by means of a second drive 9.
- the number of different colors or different materials that can be used for the weft threads is defined by the number of thread guide eyelets 6 in the color selection disc 14.
- the weft thread color selection device is designed as a double arrangement of two disc segments.
- the disc segment arranged at the front in the feeding direction of the weft thread represents a bolt 16, which serves to close the open thread guide eyelets of the disc segment 14 arranged at the rear in the feeding direction of the weft thread, the weft threads of which are not to be inserted into the shed.
- the front disk segment designed as a latch 16 has a fixed position, whereas the disk segment 14 designed with the open thread guide eyelets can be rotated relative to the latch 16 . At least one weft thread is guided in each thread guide eyelet.
- the disk segment in the form of the color disk 14 provided with the thread guide eyelets 6 is now rotated in such a way that that thread guide eyelet 6, from which a defined or selected weft thread 2 is to be transferred to the gripper 3, has a slot 15 (see figure 3 ) is brought into agreement so that the weft thread to be fed can be fed from the thread guide eyelet 6 to the gripper 3 without being deflected.
- the thread guide eyelets which are not in the handing over position 10 are closed by the latch 16 in order to prevent the weft threads held in front from falling out unintentionally or unintentionally.
- the front disk segment provided with the slot 15 and designed as a latch 16 has a longitudinal slot 20 running parallel to the outer circumference of this disk segment, which slot 15 is formed by an opening.
- the weft thread can only be fed to the gripper 3 by means of the delivery needle 12 without being deflected if the slot 15 matches a defined thread guide eyelet from which a corresponding weft thread is to be fed to a gripper.
- the slot 15 in the forward disc segment is formed radially to its outer periphery.
- the disk segment designed as a bolt 16 is preferably arranged close to the colored disk 14, preferably even touching it.
- weft thread 2 When the weft thread 2 is in its delivery position 10 and ready for the delivery needle 12 to transfer it to the gripper 3, by lowering the handing needle 12 the weft thread 2 is led out of the outwardly open thread guide eyelet 6 through the slot 15 in the bar 16 and has no deflection whatsoever at any edge with regard to the direct color wheel 14, so that the weft thread 2 is not injured or damaged on the outside.
- FIG 2 an arrangement of a weft thread color selection device 1 is shown in the form of a color wheel 14, which basically according to the illustration figure 1 corresponds, in which, however, the delivery needle 12 has at its front end for the simultaneous gripping of two weft threads for a double weft insertion two depressions in the sense of a double depression 22, in each of which a weft thread 2 is located.
- the spacing of the depressions 21 in the front end of the passing needle 12 essentially corresponds to the spacing of the open thread guide eyelets 6 in the color disc 14, so that when the handing needle 12 moves downwards, two weft threads 2 are guided out of their respective thread guide eyelets 6 and together with the Gripper 3 are supplied for the double weft insertion.
- the fabric 24 shown shows a finished piece of fabric with a cut edge or laid-in edge 25 and a shed 11 stretched out from the binding point of the fabric in the right direction of the drawing.
- FIG 3 a double arrangement of disc-segment-like color disc 14 and also disc-segment-like bolt 16 is shown.
- the disk segment-like bolt 16 has a longitudinal slot 20 running in its circular circumferential direction parallel to the circumference, which represents a slot 15 in the sense of a breakthrough through the outer ring-shaped web of the bolt 16 that results.
- the locking bar 16 is in a fixed position, with its slot 15 being arranged in such a way that a weft thread guided out through this slot from an open thread guide eyelet 6 of the colored disc 14 can be fed to a gripper.
- FIG 3 is now shown that a weft thread within the longitudinal slot 20 following the circumferential contour in the bar 16 is secured against unintentionally falling out, that on the other hand a weft thread 2 intended for insertion into a shed 11 has already passed through the slot 15 and thus also from the corresponding slot with the slot in Match brought guide eyelet 6 has been brought out, with the help of the handing needle 12, which has a corresponding fork-shaped depression in its front end, the gripper 3 has been fed to the terminals.
- the position in which the handing needle has brought the weft thread fed to the gripper 3 is referred to as the transfer position.
- FIG 4 a second exemplary embodiment according to the invention is shown, in which the weft thread color selection device 1 is designed as an elongate element 17 in which thread guide eyelets 6 arranged side by side downwards in the direction of the fabric 24 are provided.
- the thread guide 4 embodied as an elongate element 17 is displaced by means of a first drive 8 in such a way that the weft threads 2 arranged in the respective thread guide eyelets 6, which are open towards the underside, are moved in the longitudinal direction by means of the first drive 8 from a non-reach position (not shown) into a reach position 10 to be brought.
- the second thread guide 4 embodied as an elongate element 17a, which is at the front in the direction of weft thread insertion, can even have closed thread guide eyelets without there being a strong deflection between the two elongate elements 17, 17a of the weft thread 2 arranged one behind the other.
- the delivery needle 12 has a depression 21 at its front end.
- the weft thread arranged on the left is arranged outside of the slot 15 in the longitudinal bar 18 and can therefore not be guided out of the corresponding thread guide eyelet without being deflected. In any case, it is always the longitudinal bar 18 which closes the open thread guide eyelets, which applies to all those weft threads or weft thread guide eyelets with weft threads correspondingly received therein which are not intended for weft insertion.
- a delivery needle 12 designed as a swivel bracket 19 with a second drive 9 grips over the gripper 3 together with its gripper guide rail 26 and guides the weft thread 2 to be inserted into the shed 11 out of the thread guide eyelet 6, which is open at the bottom, and guides it without deflection to the gripper 3, which guides it clamps and then enters the shed 11. the inside figure 4 in the insertion direction for the weft thread at the front, i.e.
- the first arranged thread guide 4 or the elongate element 17a with its closed eyelets is moved with a first drive 8 also arranged there essentially synchronously with the movement of the actual thread guide 4 or elongate element 17, so that additional deflections of the weft thread 2 on the way to the gripper 3 are avoided.
- figure 5 shows the weft thread color selection device 1 in a opposite figure 4 changed three-dimensional representation, whereby the direction of view of the representation is not so much from above as in figure 4 is the case, but is shown more from the side of the fabric.
- This has the advantage that the spatial arrangement of the various assemblies, such as the elongated element 17, 17a with thread guide eyelets 6, first drives 8 for the thread guides 4 and a second drive 9 for the pivot bracket 19, are shown better.
- the swivel bar 19 has just guided the weft thread 2 out of the thread guide eyelet in the elongate element 17, which is open to the outside.
- the slot 15 in the longitudinal bar 18 is shown in FIG figure 5 not visible.
- a weft thread tension measuring sensor 23 (see figure 3 ) is arranged, which emits information or a signal on the prevailing thread tension. It can thus be ensured that the thread tension can be kept essentially constant or at a correspondingly desired value during the entire weaving process, which guarantees optimal weaving conditions.
- the swivel bracket 19 and the delivery needle 12 are returned to their respective starting positions.
- FIG 6 the basic structure of a first partial color disk for the exemplary embodiment with two partial color disks arranged in parallel planes to one another, a first partial color disk 14.1 and a second partial color disk 14.2, is shown.
- first partial color disk 14.1 according to the invention has thread guide eyelets 6.1 open to the outside 13.
- a longitudinal slot 20.1 Parallel to the curvature of the outer contour of the partial color disk 14.1, offset inwards with the same curvature, runs a longitudinal slot 20.1, which is used for guiding weft threads 2 to that according to Figure 6b ) arranged second partial color disk 14.2 is provided to prevent the thread guide eyelets 6.2 that are open to the outside from unintentionally losing the weft threads that are fed in and guided there in the thread guide eyelets 6.2.
- This curved longitudinal slot 20.1 has a passage 15.1, which establishes a connection from the longitudinal slot 20.1 to the outside of the first partial color disc 14.1.
- FIG 6b shows the double arrangement of the first and second partial color disks 14.1, 14.2.
- the delivery needle 12 is located to correspond to the Figures 6b) and 6c ) to show the supply of a weft thread from a thread guide eyelet 6.1 of the first partial color disk 14.1 on the one hand and a weft thread 2 from a thread guide eyelet 6.2 of the second partial color disk 14.2 on the other hand.
- Both partial color disks 14.1 and 14.2 can be swiveled independently of one another, so that greater flexibility and a larger number of weft threads are made possible while the threading density of the thread guide eyelets 6.1, 6.2 is maintained.
- Figure 6b shows how a weft thread 2 with the number 5 is to be taken from a thread guide eyelet 6.1 of the first partial color disk 14.1 by the reaching needle 12 and fed to the gripper.
- Figure 6c shows how a weft thread with the number 9 is to be fed from the weft thread guide eyelet 6.2 of the second partial color wheel 14.2 via the passage 15.1 to a gripper 3 after the weft thread has been gripped by the delivery needle 12.
- Figure 6d shows how two weft threads, which are denoted by the numbers 2 and 3, can be grasped from the thread guide eyelets 6.1 of the first partial color disk 14.1 by means of the handing needle 12 and fed to the gripper 3 by means of a handing needle 12 for a double weft insertion.
- the second partial color disk 14.2 is not in action because it has been pivoted to the side.
- FIG. 6f A similar example is in Figure 6f ) is shown, with a weft thread numbered 4 from a thread guide eyelet 6.1 of the first partial color disk 14.1 and a weft thread numbered 9 from the second partial color disk 14.2 by means of the delivery needle 12 for a double weft insertion to a gripper 3.
- the feed to the gripper 3 is for the sake of simplicity in the Figures 6b) to 6f ) Not shown.
- the embodiment with two partial color discs 14.1 and 14.2 arranged in parallel planes to one another offers advantages in terms of a larger number of colors with the same lateral spacing of the thread guide eyes 6.1, 6.2, i.e. with a constant line-up density. Alternatively, it is also possible to increase the lateral distance between the eyelets and retain the same number of different weft threads. Overall, there are more possible combinations for a double weft insertion.
- the arrangement of two partial color disks 14.1, 14.2 offers the possibility of even retrofitting existing systems, which previously only worked with one color disk, in order to provide a larger number of colors or types for weft threads.
- figure 7 shows a basic arrangement of a weft thread color selection device 1, the basic structure accordingly figure 1 corresponds, in which, however, according to the second aspect of the invention, two partial color disks 14.1, 14.2 are arranged in planes parallel to one another and one behind the other in the weft thread insertion direction.
- the essential basic structure corresponds to that of figure 1 , so that the same components have the same reference numerals and the basic basic structure is not explained in detail again here.
- Visible in figure 7 is that the first partial color disk 14.1 and the second partial color disk 14.2 are arranged on a bolt 16 by means of a common pivot point or a common pivot axis.
- Both partial color disks have on their outer side 13 open thread guide eyelets 6.1, 6.2, in which weft threads are guided and from there are fed by means of a delivery needle 12 to a gripper 3, which is guided on a gripper guide rail 26. As soon as the weft thread 2 passed to the gripper has been clamped by the gripper, the weft thread is inserted into the shed 11.
- Examples are in figure 7 drawn three held weft threads, with two weft threads are guided in thread guide eyelets 6.1 of the first partial color disc 14.1, whereas in the second partial color disc 14.2 a weft thread is guided in a thread guide eyelet 6.2.
- Two longitudinal slots 20 are provided in the bolt 16 and extend parallel to the outer circumference of the bolt 16 .
- the passing needle 12 is arranged after both partial color disks 14.1, 14.2, in such a way that the forwarding needle 12 is arranged in the area of the pivot axis of both partial color disks 14.1, 14.2 and such an alignment in its movement for grasping a weft thread and guiding it out allows the outwardly open and released thread guide eyelet 6.1 of the respective partial color disk to the gripper.
- the two first drives 8.1 and 8.2 for the first partial color disk 14.1 and the second partial color disk 14.2 are shown in a schematic representation, which drive the two partial color disks independently of one another, so that the partial color disks 14.1 and 14.2 can be pivoted relative to one another. By pivoting against each other, it is achieved that the segment angle of the first partial color disc 14.1 does not have to be larger if the number of weft threads should increase.
- the partial color wheel 14.2 arranged parallel to it is provided, which also has thread guide eyelets 6.2 open to the outside. The weft threads, which are guided in the thread guide eyelets 6.2 of the second partial color disc 14.2, could in principle slip out of the outwardly open thread guide eyelets 6.2.
- the delivery needle 12 In a pivoting state in which the weft thread to be fed to the second partial color disk 14.2 is pivoted with respect to the first partial color disk 14.1 in such a way that the sufficient weft thread or the thread guide eyelet 6.2 carrying this weft thread is brought into alignment with the passage 15.1, the delivery needle 12 has brought the weft thread out of the thread guide eyelet 6.2 of the second partial color disk 14.2 through the outer region of the first partial color disk 14.1 and fed it to the gripper 3. Since the delivery needle 12 has a separate second drive 9, a total of three drive motors 8.1, 8.2 and 9 to be controlled and operated independently of one another are provided.
- FIG figure 8 shows the basic arrangement of the weft thread color selection device 1 according to FIG figure 7 , but in an enlarged partial view.
- two weft threads 2 are shown, which are guided in two adjacent thread guide eyelets 6.1, the ends of which have just been tied into the fabric.
- Another weft thread 2 is just being gripped by the delivery needle 12 in order to be guided to the clamping device of the gripper 3 so that the latter can then insert this weft thread into the shed 11 .
- This third weft thread shown has been guided in a thread guide eyelet 6.2 of the second partial color disk 14.2 and has already been guided out of this through the delivery needle 12, namely from the outwardly open thread guide eyelet 6.2 through the passage (not shown) from the longitudinal slot 20.1 in the first partial color disk 14.1.
- FIG 9 In a slightly different, also perspective view, in figure 9 the formation of the weft thread color selection device 1 in three-dimensional representation according to the figure 8 shown, but in a viewing direction opposite to the weft insertion direction.
- first drive 8.1 for the first partial color disk 14.1 and the first drive 8.2 for the second partial color disk 14.2 are shown.
- the longitudinal slot 20.1 for guiding the weft threads is shown in the first partial color disk 14.1, which are led to the entry into the shed via the second partial color disk 14.2.
- the delivery needle 12 is not yet in a position in which the weft thread 2 can be gripped and guided out of the thread guide eyelet 6.2 of the second partial color disc 14.2.
- the second partial color disc 14.2 Before this weft thread is guided out of the second partial color disc 14.2 by means of the delivery needle 12, the second partial color disc 14.2 must first be pivoted upwards to the right in the direction of view of this partial color disc 14.2 until the thread guide eyelet 6.2 guiding this weft thread is congruent with the passage 15.1 in the first partial color disk 14.1, so that this weft thread from the second partial color disk 14.2 can then be guided outwards, so to speak, through the first partial color disk 14.1 by means of the delivery needle 12.
- figure 10 1 is a basic structure of the weft thread color selection device 1 according to FIG figure 7 shown, the only difference to this basic structure according to figure 7 is that the handing needle 12 is intended for double pick insertion.
- the delivery needle 12 has double depressions in the head of the delivery needle 12 at its front end, by means of which the weft threads can be gripped and fed to the gripper 3 from the thread guide eyes 6.1, which are open on the outside.
- two weft threads in the first partial color disc 14.1 are guided in adjacent thread guide eyelets 6.1 and are ready to be fed to the gripper 3 by means of the reaching needle 12 provided for double weft insertion, after the first partial color disc 14.1 has been pivoted far enough in relation to the bar 16 that the passage of the Longitudinal slot 20 in the bolt 16 releases the two thread guide eyelets 6.1 to the outside.
- the three required drives for the weft thread color selection device 1 according to the invention can be clearly seen, namely the drive 9 for the passing needle 12, the drive 8.1 for the first partial color disc 14.1 and the drive 8.2 for the second partial color disc 14.2, which three drives are independent of one another for driving the respective elements are provided.
- the representation shown is viewed from behind onto the weft thread color selection device 1, ie in the direction of weft insertion, in figure 11 shown.
- the bar 16 which is fixed, has two longitudinal slots 20 running concentrically to one another and to the outer circumference, which each have an opening via a slot 15 for leading out the weft threads guided in the longitudinal slots 20 to the outside, so that the weft threads ultimately come out of the to the outside open thread guide eyelets 6.1, 6.2 can be guided out by means of the delivery needle 12 and fed to the gripper 3, which is an example for one of the three weft threads shown in figure 11 is shown.
- This weft thread which has just been transferred from the delivery needle 12 to the clamp of the gripper 3, has already been guided out of the longitudinal slot 20 via the slot 15 from its guide and thus also out of the corresponding thread guide eyelet 6.1 of the relevant partial color disk 14.1.
- the first partial color disk 14.1 and the second partial color disk 14.2 are again shown, the latter being only partially recognizable due to the viewing direction.
- the ones in the upper part of figure 11 The dashed line shown represents the pivot axis about which the first and second partial color discs 14.1, 14.2 can be pivoted relative and independently of one another, with the bolt 16 not being able to be pivoted as well, but occupying a spatially fixed position.
- a first partial color disk 14.1 and a second partial color disk 14.2 are again shown, but which differ from the exemplary embodiment according to FIG Figures 7 to 11 are not arranged in different parallel planes to one another in the weft insertion direction, but which are both arranged in one plane.
- the partial color disk 14.1 and the partial color disk 14.2 have a common pivot point in relation to the bolt 16 and are articulated on it. They can be pivoted independently of each other. This means that the first partial color disk 14.1 with its thread guide eyelets 6.1 has a first drive 8.1 and the second partial color disk 14.2 with its thread guide eyelets 6.2 has a first drive 8.2, whereas a further drive 9 is provided for driving the handing needle 12.
- each of the two partial color disks 14.1 and 14.2 can assume an operating position or a parking position.
- each partial color disc 14.1, 14.2 has four thread guide eyelets 6.1, 6.2, so that this is equivalent to a single color selection disc with eight thread guide eyelets when pivoting together is coordinated.
- this division of color selection disks in one plane is advantageous if, for example, certain weft threads are used more often than others during a weaving period, whereas individual or other weft threads that are guided in the other partial color disk are only used occasionally.
- the partial color disk whose weft threads are not currently needed can be folded away from its operating position into a parking position. In this way, the path of movement and thus the time for preparing the respective weft threads can be reduced. Otherwise, the rest of the structure is identical to that described in the earlier exemplary embodiments.
- figure 13 is the closed figure 11 shown analogous view, in which only the handing needle 12 is provided for handing over two weft threads at the same time, ie for a double weft insertion. All other functions and structural features are identical to those described above and are therefore not explained further here.
- FIG 14 an illustration is shown in which two weft threads are provided by the weft thread color selection device 1, so to speak, but only a single weft thread is to be inserted with the handing-in needle 12 or the gripper 3 is to be fed by means of the handing-in needle 12.
- the second partial color disk 14.2 is brought into a position in which it is in line with the passage 15.1, so that this weft thread can also be led out of the first partial color disk 14.1 through the passing needle 12 from the longitudinal slot 20.1 in the first partial color disk 14.1 via the passage 15.1 and can be fed and transferred to the gripper 3 for gripping and insertion into a shed 11.
- FIG 15 a basic structure as shown in figure 13 for a double weft insertion, in which it is shown how the reaching needle 12 grabs two weft threads straight out of the respective thread guide eyes 6.1, 6.2 for the double weft insertion in order to lead them out of the thread guide eyes.
- One weft thread is guided by the first partial color disc 14.1, while the second weft thread is guided by the second partial color disc 14.2, whose thread guide eyelet 6.2 guiding it has just been made congruent with the passage 15.1.
- the second partial color wheel 14.2 has been pivoted in relation to the first 14.1 into the position that the corresponding thread guide eyelet 6.2 coincides with the passage 15.1.
- the rest of the function and the rest of the structure correspond to what has already been described.
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Description
Die Erfindung betrifft eine Webmaschine mit einer Schussfadenfarbwahleinrichtung mit den Merkmalen gemäß Oberbegriff von Anspruch 1.The invention relates to a weaving machine with a weft thread color selection device having the features according to the preamble of
Schussfadenfarbwahleinrichtungen für Webmaschinen sind erforderlich, wenn beim Herstellen eines mehrfarbigen Gewebes Schussfäden unterschiedlicher Farbe und/oder unterschiedlicher Materialbeschaffenheit zum Einsatz kommen. Sie werden aber auch für einfarbige Gewebe mit gleichen Schussfadenmaterialien eingesetzt, um beispielsweise die Belastung der Spulen beim Schussfadenabzug zu reduzieren. Derartige Schussfadenfarbwahleinrichtungen sind bekannt. Die bei Greiferwebmaschinen eingesetzten Schussfadenhinreichungen zeichnen sich dadurch aus, dass zum Teil mit bis zu 16 Farben ausgelegte Hinreichungen möglich sind, sich dadurch aber für den Weber hinsichtlich der Bedienung ein Handicap darstellt, weil insbesondere der Blick zu den Fadenösen nicht nur erschwert, sondern häufig gänzlich verdeckt ist bzw. das Einziehen eines Schussfadens in der Praxis erschwert ist, was zu Fehleinzügen führen kann.Weft thread color selection devices for weaving machines are required if weft threads of different colors and/or different material properties are used in the production of a multicolored fabric. However, they are also used for single-colored fabrics with the same weft thread materials, for example to reduce the load on the bobbins when weft threads are drawn off. Weft thread color selectors of this type are known. The weft thread transfers used on rapier weaving machines are characterized by the fact that transfers with up to 16 colors are sometimes possible, but this presents a handicap for the weaver in terms of operation, because the view of the thread eyelets in particular is not only difficult, but often completely is covered or the insertion of a weft thread is difficult in practice, which can lead to incorrect insertions.
Die bekannten Schussfadenhinreichungen weisen des Weiteren den Nachteil auf, dass die Schussfäden bis zur Hinreichung und Übergabe an beispielsweise einen Greifer in Fadenführungsösen zum Teil stark umgelenkt werden müssen, wodurch durchaus Beschädigungen am Schussfadengarn auftreten können. Damit ist die Herstellung hochqualitativer Gewebe eingeschränkt, weil insbesondere diese Beschädigungen im Gewebe sichtbar sind.The known weft thread transfers also have the disadvantage that the weft threads have to be strongly deflected in thread guide eyelets before they are handed over and transferred to, for example, a gripper, which can definitely damage the weft thread yarn. This restricts the production of high-quality fabrics, particularly because these types of damage are visible in the fabric.
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Demgegenüber besteht die Aufgabe der vorliegenden Erfindung darin, eine Schussfadenfarbwahleinrichtung für eine Webmaschine bereitzustellen, welche die Nachteile von bekannten Einrichtungen wie beispielsweise die Verdrehung der Schussfäden zwischen stationärem Fadenführer und Farbwahlscheibe vermeidet und eine Beschädigung der Schussfäden infolge Umlenkung bei der Schussfadenbereitstellung minimiert oder ausschließt. Eine weitere Aufgabe der vorliegenden Erfindung besteht darin, eine Schussfadenfarbwahleinrichtung für eine Webmaschine bereitzustellen, welche die Sicht für den Weber auf die Fadenösen bei der Hinreichung nicht derart verdeckt, dass einem Weber ein komfortables Schussfadeneinziehen nicht ermöglicht ist, und welche eine möglichst große Anzahl von Schussfäden zum Eintrag vorhalten kann, ohne dass die Aufreihteilung wesentlich verkleinert werden muss, d.h., ohne dass die Aufreihdichte wesentlich erhöht werden muss.In contrast, the object of the present invention is to provide a weft thread color selection device for a weaving machine which avoids the disadvantages of known devices such as twisting the weft threads between the stationary thread guide and the color selection disc and minimizes or excludes damage to the weft threads as a result of deflection when the weft thread is provided. A further object of the present invention is to provide a weft thread color selection device for a weaving machine, which does not obscure the weaver's view of the thread eyelets when they are passed in such a way that a weaver is not able to comfortably pull in the weft thread, and which has the largest possible number of weft threads can be held up for entry without the line spacing having to be reduced significantly, i.e. without the line density having to be increased significantly.
Diese Aufgabe wird durch eine Webmaschine mit den Merkmalen gemäß Anspruch 1 gelöst. Zweckmäßige Weiterbildungen sind in den abhängigen Ansprüchen definiert.This problem is solved by a weaving machine with the features according to
Gemäß der Erfindung weist die Webmaschine eine Schussfadenfarbwahleinrichtung auf, mittels welcher einzelne Schussfäden einer Anzahl von bereitgestellten Schussfäden einem Greifer in einer gewählten Reihenfolge zuführbar sind. Die Schussfadenfarbwahleinrichtung weist einen Fadenführer auf, mittels welchem die Schussfäden, welche von einem Vorspulgerät zugeführt werden, über den Fadenführer der Schussfadenfarbwahleinrichtung zuführbar sind. Die Schussfadenfarbwahleinrichtung weist Fadenführungsösen auf, welche mit einem ersten Antrieb für die Farbscheibe derart bewegbar sind, dass ein jeweiliger, ausgewählter Schussfaden in dessen jeweilige Hinreichungsposition bringbar ist. Die Fadenführungsösen nehmen jeweils zumindest einen Schussfaden für dessen Auswahl und Bereitstellung zum Greifer zum Schusseintrag in das Webfach auf. Die Schussfadenfarbwahleinrichtung hat nun eine derartige Anzahl von Fadenführungsösen, dass die Anzahl von Schussfäden unterschiedlicher Farbe oder unterschiedlichen Materials, welche für das zu webende Gewebe benötigt werden, vorgehalten werden kann, so dass aus der Vielzahl von bereitgestellten Schussfäden für einen Schusseintrag jeweils derjenige ausgewählt wird, welcher für das Webmuster des Gewebes erforderlich ist.According to the invention, the weaving machine has a weft thread color selection device, by means of which individual weft threads from a number of provided weft threads can be fed to a gripper in a selected sequence. The weft thread color selector has a Thread guide, by means of which the weft threads, which are supplied by a prewinder, can be fed via the thread guide of the weft thread color selection device. The weft thread color selection device has thread guide eyelets, which can be moved with a first drive for the color wheel in such a way that a respective, selected weft thread can be brought into its respective delivery position. The thread guide eyelets each take at least one weft thread for its selection and delivery to the gripper for weft insertion into the shed. The weft thread color selection device now has such a number of thread guide eyelets that the number of weft threads of different colors or different materials that are required for the fabric to be woven can be kept in reserve, so that from the large number of weft threads provided for a weft insertion, that one is selected in each case which is required for the weaving pattern of the fabric.
Unter Hinreichungsposition ist die Position zu verstehen, bei welcher eine Fadenführungsöse, und zwar diejenige Fadenführungsöse, aus welcher der darin geführte Schussfaden dem Greifer zugeführt werden soll, so positioniert wird, dass die Fadenführungsöse für den ausgewählten Schussfaden dem Greifer bezüglich ihrer radialen Richtung zugeordnet ist.The handing over position is to be understood as the position in which a thread guide eyelet, namely that thread guide eyelet from which the weft thread guided therein is to be fed to the gripper, is positioned such that the thread guide eyelet for the selected weft thread is assigned to the gripper with regard to its radial direction.
Eine Hinreichungsnadel, welche mittels eines zweiten Antriebes angetrieben wird, führt nun den zum Schusseintrag ausgewählten Schussfaden aus der Hinreichungsposition dem Greifer zu, in welchem dieser Schussfaden geklemmt wird, so dass dieser durch die Bewegung des Greifers durch das Webfach in das Webfach eingetragen wird. Unabhängig von der Anzahl der vorgehaltenen Schussfäden wird mit dieser Anordnung von Farbscheibe und Hinreichungsnadel gewährleistet, dass jeder Schussfaden aus der gleichen Position und unter im Wesentlichen identischen Bedingungen dem Greifer zugeführt wird. Für jeden Schussfaden herrschen also identische Bedingungen bei seiner Übergabe an den Greifer. Der positive Aspekt einer derartigen Anordnung besteht darin, dass Einstellung und Aufnahmeposition des präsentierten Schussfadens vom Greifer deutlich erleichtert werden. Bei bekannten Systemen mit beispielsweise einer der Schussfadenanzahl entsprechenden Anzahl von Hinreichungsnadeln wird der Abstand zwischen erster und letzter Hinreichungsnadel größer, wodurch das System fehleranfälliger ist.A delivery needle, which is driven by a second drive, now feeds the weft thread selected for weft insertion from the delivery position to the gripper, in which this weft thread is clamped, so that it is inserted through the shed into the shed by the movement of the gripper. Irrespective of the number of weft threads held in front, this arrangement of color disc and delivery needle ensures that each weft thread is fed to the gripper from the same position and under essentially identical conditions. Identical conditions therefore prevail for each weft thread when it is transferred to the gripper. The positive aspect of such an arrangement is that the adjustment and pick-up position of the presented weft thread are made much easier by the gripper. In known systems with, for example, a number of delivery needles corresponding to the number of weft threads, the distance between the first and last delivery needle becomes larger, as a result of which the system is more error-prone.
Gemäß der Erfindung sind die Fadenführungsösen der Schussfadenfarbwahleinrichtung so ausgebildet, dass sie zumindest in ihrer Hinreichungsposition zu ihrer Außenseite hin offen sind. Unter Außenseite ist dabei die Seite der Fadenführungsöse zu verstehen, welche dem Greifer bzw. dem Klemmorgan, mittels welchem der Schussfaden in das Webfach eingetragen wird, zugewandt ist. Dadurch, dass zumindest die Fadenführungsöse, aus welcher gerade ein Schussfaden dem Greifer hingereicht wird, in Richtung auf den Greifer offen ist, wird der Schussfaden, wenn er von der Hinreichungsnadel ergriffen und dem Greifer zugeführt wird, und zwar zum Übergeben des ausgewählten Schussfadens an den Greifer, umlenkungsfrei aus der Fadenführungsöse über deren offene Außenseite herausgeführt. Dies stellt ein außerordentlich schonendes Übergeben des Schussfadens aus der Fadenführungsöse an den Greifer dar, weil beim Übergeben des zum Eintrag vorgesehenen Schussfadens mittels der Hirneichungsnadel der ausgewählte Schussfaden keinerlei Umlenkung mehr erfährt. Eine Beschädigung des Schussfadens infolge einer sonst vorhandenen durchaus auch harten Umlenkung ist somit erfindungsgemäß ausgeschlossen.According to the invention, the thread guide eyelets of the weft thread color selection device are designed in such a way that they are open to the outside at least in their reaching position. The outside is to be understood as the side of the thread guide eyelet which faces the gripper or the clamping element, by means of which the weft thread is inserted into the shed, faces. Because at least the thread guide eyelet from which a weft thread is being passed to the gripper is open in the direction of the gripper, the weft thread, when it is gripped by the delivery needle and fed to the gripper, is used to transfer the selected weft thread to the Looper guided out of the thread guide eyelet via its open outside without deflection. This represents an extremely gentle transfer of the weft thread from the thread guide eyelet to the gripper, because when the weft thread intended for insertion is transferred by means of the brain calibration needle, the selected weft thread is no longer deflected. Damage to the weft thread as a result of a deflection that is otherwise present, which is also quite hard, is thus ruled out according to the invention.
Gemäß einem ersten Ausführungsbeispiel der Erfindung weist die Schussfadenfarbwahleinrichtung eine Farbscheibe auf, welche eine definierte Anzahl von Fadenführungsösen aufweist, welche in ihrem Außenumfangsbereich angeordnet sind, wobei jede Fadenführungsöse jeweils eine zur Außenseite der Farbscheibe radial verlaufende Öffnung aufweist.According to a first exemplary embodiment of the invention, the weft thread color selection device has a color disc which has a defined number of thread guide eyelets which are arranged in its outer peripheral area, each thread guide eyelet having an opening running radially to the outside of the color disc.
Vorzugsweise ist die Farbscheibe mittels des ersten Antriebes zu ihrer Rotation angetrieben, womit gewährleistet wird, dass der ausgewählte Schussfaden mit seiner Fadenführungsöse bzw. mit der Öffnung der Fadenführungsöse so gedreht wird, dass die Öffnung auf den Greifer weist und somit die Hinreichungsposition für den Greifer eingenommen hat. Darunter soll hier verstanden werden, dass der Faden bezüglich seiner Öffnung der Fadenführungsöse auf den Greifer ausgerichtet ist, mithin in der Hinreichungsposition im nächsten Schritt von der Hinreichungsnadel ergriffen und direkt dem Greifer zugeführt werden kann. Die Hinreichungsposition ist also nicht die Position, welche der Schussfaden unmittelbar bei Übergabe an den Greifer durch die Hinreichungsnadel eingenommen hat. Durch die Bewegung der Hinreichungsnadel in Richtung auf den Greifer wird der ausgewählte Schussfaden aus der offenen Fadenführungsöse herausgeführt und kann so dem Greifer zugeführt werden. Dies wird dadurch ermöglicht, dass die Öffnung der Fadenführungsöse auf den Greifer weist und in dieser Position die Hinreichungsnadel vorzugsweise in Richtung auf die Öffnung der Fadenführungsöse zur Außenseite der Farbscheibe hin den Schussfaden ergreift und dem Greifer zuführt.The color wheel is preferably driven to rotate by the first drive, which ensures that the selected weft thread is rotated with its thread guide eyelet or with the opening of the thread guide eyelet in such a way that the opening points towards the gripper and thus assumes the handing-over position for the gripper Has. This is to be understood here as meaning that the thread is aligned with the gripper with regard to its opening in the thread guide eyelet, and can therefore be gripped by the handing needle in the next step in the handing-over position and fed directly to the gripper. The delivery position is therefore not the position which the weft thread assumed immediately when it was transferred to the gripper by the delivery needle. By moving the delivery needle in the direction of the rapier, the selected weft thread is guided out of the open thread guide eyelet and can thus be fed to the rapier. This is made possible by the fact that the opening of the thread guide eyelet points towards the gripper and in this position the delivery needle preferably grips the weft thread in the direction of the opening of the thread guide eyelet on the outside of the colored disc and feeds it to the gripper.
Die Bewegung der Hinreichungsnadel muss jedoch nicht zwingend in radialer Richtung einer Linie erfolgen, welche durch den Drehpunkt der Farbscheibe und die Öffnung der Fadenführungsöse, aus welcher der Schussfaden zugeführt werden soll, verläuft. Vielmehr ist es ausreichend, wenn die Hinreichungsnadel bezüglich der Farbscheibe über eine zur Farbscheibe mit zumindest einer in Radialrichtung verlaufenden Richtungskomponente den Schussfaden an den Greifer übergibt. Ein Abweichen von einer exakt radialen Richtung der Bewegung der Hinreichungsnadel kann baubedingt oder funktionsbedingt sein.However, the movement of the passing needle does not necessarily have to take place in the radial direction of a line which runs through the pivot point of the color disc and the opening of the thread guide eyelet from which the weft thread is to be fed. Rather, it is sufficient if the delivery needle transfers the weft thread to the gripper with respect to the color disk via a directional component relative to the color disk with at least one direction component running in the radial direction. A deviation from an exactly radial direction of movement of the delivery needle can be structural or functional.
Vorzugsweise sind die offenen Fadenführungsösen, welche sich nicht in ihrer Hinreichungsposition befinden, mittels eines Riegels zur Sicherung des jeweiligen Schussfadens in der jeweiligen Fadenführungsöse verschließbar bzw. gesichert bzw. abgeriegelt bzw. gegebenenfalls auch abgedeckt, wobei der die Fadenführungsösen verschließende Riegel einen Schlitz aufweist, welcher stets an der Hinreichungsposition angeordnet ist und nach erfolgter Ausrichtung der Farbscheibe mit der Öffnung der Fadenführungsöse für den einzubringenden Schussfaden zu dem Schlitz und somit auf den Greifer weist. Dadurch kann der einzuführende Schussfaden umlenkungsfrei aus der offenen Fadenführungsöse durch den Schlitz des Riegels dem Greifer zugeführt werden. Die Farbscheibe ist gegenüber dem Riegel mit dem ersten Antrieb derart drehbar, dass der Schlitz immer nur die Fadenführungsöse freigibt, aus welcher der Schussfaden an den Greifer übergeben wird.Preferably, the open thread guide eyelets that are not in their delivery position can be closed or secured or blocked or possibly also covered by means of a bolt to secure the respective weft thread in the respective thread guide eyelet, with the bolt closing the thread guide eyelets having a slot which is always arranged at the handing over position and, after alignment of the colored disc with the opening of the thread guide eyelet for the weft thread to be inserted, points towards the slot and thus towards the gripper. As a result, the weft thread to be inserted can be fed from the open thread guide eyelet through the slot of the bolt to the gripper without being deflected. The colored disk can be rotated relative to the bar with the first drive in such a way that the slot always releases only the thread guide eyelet from which the weft thread is transferred to the gripper.
Der Riegel kann in Zuführrichtung des Schussfadens vor, in Höhe oder nach der Farbscheibe angeordnet sein. Bei einer Anordnung des Riegels vor oder nach der Farbscheibe ist der Riegel vorzugsweise als Scheibe oder Scheibensegment analog zur Farbscheibe im Sinne einer Doppelscheibenanordnung ausgebildet und weist einen radial zu seinem Außenumfang verlaufenden Schlitz auf, welcher in der Hinreichungsposition angeordnet ist, und einen Durchbruch darstellt, welcher für jede Fadenführungsöse der Farbscheibe in ihrer Hinreichungsposition ein Zuführen des Schussfadens an den Greifer umlenkungsfrei ermöglicht. Der Riegel ist vorzugsweise dicht an der Farbscheibe, vorzugsweise diese sogar berührend, angeordnet.The bar can be arranged in the feeding direction of the weft thread before, at the level of or after the color wheel. If the bolt is arranged before or after the colored disk, the bolt is preferably designed as a disk or disk segment analogous to the colored disk in the sense of a double disk arrangement and has a slot running radially to its outer circumference, which is arranged in the reaching position and represents an opening which allows the weft thread to be fed to the gripper without deflection for each thread guide eyelet of the colored disk in its handing-over position. The bolt is preferably arranged close to the colored disk, preferably even touching it.
Bei einer Anordnung des Riegels in Höhe der bzw. in der durch die Farbscheibe verlaufenden Ebene kann der Riegel vorzugsweise als ringsegmentförmiger Riegel ausgebildet sein, welcher sozusagen als Ring bzw. Ringsegment räumlich feststehend die Farbscheibe umgibt, vorzugsweise umschließt und so die Fadenführungsösen der Farbscheibe abdeckt, mit Ausnahme derjenigen Fadenführungsöse, welche in die Hinreichungsposition gedreht worden ist, an welcher der Riegel einen Schlitz zum umlenkungsfreien Herausführen des Schussfadens und dessen Zuführen zum Greifer aufweist. Vorzugsweise ist ein normalerweise am Außenumfang der die offenen Fadenführungsösen aufweisenden Farbscheibe ein ringsegmentförmiger Riegel angebracht, welcher formkongruent zum glatten Außenumfang der Farbscheibe ist. Dieser ringsegmentförmige Riegel dient dazu, die offenen Fadenführungsösen abzuschließen, und zwar mit Ausnahme der Fadenführungsöse des Schussfadens, welcher in der Hinreichungsposition zum unmittelbaren Übergeben mittels der Hinreichungsnadel an den Greifer ist. Das Verschließen der anderen nach außen hin offenen Fadenführungsösen dient dazu, dass die Schussfäden aus ihrer jeweiligen offenen Fadenführungsöse nicht herausfallen bzw. verlorengehen.If the bolt is arranged at the level of or in the plane running through the colored disk, the bolt can preferably be designed as a ring segment-shaped bolt which surrounds the colored disk in a spatially fixed manner, so to speak, as a ring or ring segment, preferably enclosing it and thus covering the thread guide eyelets of the colored disk. With Except for that thread guide eyelet which has been rotated into the handing-over position, at which the bar has a slot for guiding the weft thread out without deflection and feeding it to the gripper. Preferably, a locking ring in the shape of a ring segment is normally attached to the outer circumference of the colored disc that has the open thread guide eyelets, and its shape is congruent with the smooth outer circumference of the colored disc. This ring-segment-shaped bar serves to close off the open thread guide eyelets, with the exception of the thread guide eyelet of the weft thread, which is in the handing over position for immediate transfer by means of the handing needle to the gripper. Closing the other outwardly open thread guide eyelets serves to ensure that the weft threads do not fall out of their respective open thread guide eyelets or get lost.
Nach der Aufnahme des Schussfadens durch den Greifer wird der durch den Eintrag in das Webfach gespannte Faden über die Bewegung der Hinreichungsnadel durch den Schlitz in die Fadenführungsöse der Farbscheibe zurückgeführt und somit umlenkungsfrei eingetragen. Sobald die Ausgangsposition der Hinreichungsnadel erreicht wurde, ist ein Verdrehen der Farbscheibe auf die neu hinzureichende Hinreichungsposition möglich, oder bei gleicher einzutragender Farbe bleibt die Hinreichungsposition der Farbscheibe bestehen.After the weft thread has been picked up by the rapier, the thread tensioned by the insertion into the shed is guided back through the slot into the thread guide eyelet of the color wheel by the movement of the delivery needle and is thus inserted without being deflected. As soon as the starting position of the handing needle has been reached, it is possible to rotate the color disc to the new handing position to be handed in, or if the color to be entered is the same, the handing position of the color wheel remains.
Gemäß einem weiteren Ausführungsbeispiel ist die Farbscheibe vorzugsweise zweiteilig ausgebildet. Vorzugsweise sind eine erste Teilfarbscheibe und eine zweite Teilfarbscheibe vorgesehen, welche unabhängig voneinander mittels steuerbarer Antriebe angetrieben sind und erfindungsgemäß ebenfalls jeweils zur Außenseite hin offene Fadenführungsösen aufweisen. Dadurch, dass die Farbscheibe genaugenommen aus zwei Farbscheiben, nämlich der ersten Teilfarbscheibe und der zweiten Teilfarbscheibe, besteht und jede Teilfarbscheibe unabhängig von der anderen mittels steuerbarer Antriebe angetrieben ist, sind bei zwei Teilfarbscheiben und der Hinreichungsnadel sozusagen zumindest drei vorzugsweise unabhängige Antriebe erforderlich, jeweils ein Antrieb für die jeweilige Teilfarbscheibe und ein Antrieb für eine Hinreichungsnadel. Es ist jedoch auch möglich, dass weitere Teilfarbscheiben vorgesehen sein können, wobei jede Teilfarbscheibe dann einen separaten Antrieb aufweist. Ebenso ist es möglich, dass mehr als eine Hinreichungsnadel vorgesehen ist, so dass pro Hinreichungsnadel gegebenenfalls auch ein jeweiliger Antrieb vorgesehen ist.According to a further exemplary embodiment, the colored wheel is preferably designed in two parts. A first partial color disc and a second partial color disc are preferably provided, which are driven independently of one another by means of controllable drives and according to the invention also each have thread guide eyes open to the outside. Due to the fact that the color disk consists, strictly speaking, of two color disks, namely the first partial color disk and the second partial color disk, and each partial color disk is driven independently of the other by means of controllable drives, with two partial color disks and the delivery needle, at least three preferably independent drives are required, so to speak, one each Drive for the respective partial color wheel and a drive for a handing needle. However, it is also possible for further partial color discs to be provided, with each partial color disc then having a separate drive. It is also possible for more than one delivery needle to be provided, so that a respective drive may also be provided for each delivery needle.
Die zweite Teilfarbscheibe kann in Schussfadeneintragsrichtung in einer Ebene vor oder hinter der ersten Teilfarbscheibe und im Wesentlichen parallel dazu angeordnet sein. Die zweite Teilfarbscheibe ist sozusagen in geschichteter Anordnung zu der ersten Teilfarbscheibe ausgebildet. Geschichtete Anordnung bedeutet dabei lediglich die räumliche Anordnung. Eine Verbindung zu der ersten Teilfarbscheibe ist lediglich im Hinblick darauf vorgesehen, dass zwar beide Teilfarbscheiben einen separaten Antrieb aufweisen, welcher ein unabhängiges Schwenken der jeweiligen Teilfarbscheibe relativ zu der anderen Teilfarbscheibe ermöglicht. Die Schwenkbewegung der beiden Teilfarbscheiben zueinander muss jedoch so abgestimmt sein, dass die Positionen der zur Außenseite hin offenen Fadenführungsösen aufeinander abgestimmt werden können, damit die jeweiligen Schussfäden, und zwar die Schussfäden, welche in den Fadenführungsösen der ersten Teilfarbscheibe geführt sind, wie auch die Schussfäden, welche in den offen Fadenführungsösen der zweiten Teilfarbscheibe geführt sind, einem Greifer hingereicht werden können. Vorzugsweise ist die radiale Erstreckung der zweiten Teilfarbscheibe von ihrem Drehpunkt bis hin zur Außenseite geringer als dieser radiale Abstand bei der ersten Teilfarbscheibe.The second partial color disk can be arranged in the weft insertion direction in a plane in front of or behind the first partial color disk and essentially parallel thereto. The second Partial color disc is designed, so to speak, in a layered arrangement with respect to the first partial color disc. Layered arrangement means only the spatial arrangement. A connection to the first partial color disk is only provided with regard to the fact that both partial color disks have a separate drive, which enables independent pivoting of the respective partial color disk relative to the other partial color disk. However, the pivoting movement of the two partial color discs relative to one another must be coordinated in such a way that the positions of the thread guide eyelets open to the outside can be coordinated with one another so that the respective weft threads, namely the weft threads that are guided in the thread guide eyelets of the first partial color disc, as well as the weft threads , which are guided in the open thread guide eyes of the second partial color disc, can be handed over to a gripper. The radial extent of the second partial color disk from its point of rotation to the outside is preferably less than this radial distance in the case of the first partial color disk.
Eine im Wesentlichen parallele Anordnung der Teilfarbscheiben zueinander soll auch kleinere Abweichungen von der Parallelität miteinschließen, welche funktions- oder anordnungsbedingt bis zu 15 bis 20° betragen können.An essentially parallel arrangement of the partial color disks to one another should also include smaller deviations from parallelism, which can amount to up to 15 to 20° due to the function or arrangement.
Vorzugsweise weist die erste Teilfarbscheibe zusätzlich zu den am Außenumfang und zum Außenumfang hin offenen Fadenführungsösen einen im Wesentlichen parallel zur Krümmung ihres Außenumfangs ausgebildeten Längsschlitz auf. Dieser Längsschlitz erstreckt sich mit der im Wesentlichen selben Krümmung sozusagen innerhalb der ersten Teilfarbscheibe ohne direkte Verbindung zu den nach außen hin offenen Fadenführungsösen. Von dem Längsschlitz in der ersten Teilfarbscheibe ist ein Durchgang bzw. ein Schlitz vorgesehen, welcher eine Verbindung vom Inneren des Längsschlitzes bis hin zur Außenseite bzw. zum Außenumfang der ersten Teilfarbscheibe realisiert. Die Schussfäden, welche im Inneren des gekrümmten Längsschlitzes geführt sind, können durch diesen Längsschlitz nicht unbeabsichtigt aus den jeweiligen Fadenführungsösen der zweiten Teilfarbscheibe herausfallen. Es ist vielmehr lediglich ein Herausführen dieser dort im Längsschlitz geführten Schussfäden über den Durchgang bzw. den Schlitz möglich. Somit werden die Schussfäden, welche aus der zweiten Teilfarbscheibe dem Greifer zugeführt werden, über die erste Teilfarbscheibe herausgeführt, weil das Herausführen über den den Längsschlitz mit der Außenseite der ersten Teilfarbscheibe verbindenden Durchgang erfolgt. Vorzugsweise ist der Durchgang mittig in der ersten Teilfarbscheibe angeordnet. Es ist jedoch auch für bestimmte Anwendungsfälle möglich, diesen Durchgang außermittig vorzusehen. Unter mittiger Anordnung des Durchganges ist dabei zu verstehen, dass die erste Teilfarbscheibe als Scheibensegment ausgebildet ist und dessen Winkelhalbierende mit der Anordnung des Durchganges zusammenfällt.In addition to the thread guide eyelets that are open on the outer circumference and towards the outer circumference, the first partial color wheel preferably has a longitudinal slot that is configured essentially parallel to the curvature of its outer circumference. This longitudinal slit extends with essentially the same curvature, so to speak, within the first partial color disc without a direct connection to the thread guide eyelets that are open to the outside. From the longitudinal slot in the first partial color disc, a passage or a slot is provided, which realizes a connection from the interior of the longitudinal slot to the outside or to the outer circumference of the first partial color disc. The weft threads, which are guided inside the curved longitudinal slit, cannot unintentionally fall out of the respective thread guide eyelets of the second partial color disc through this longitudinal slit. Rather, it is only possible for these weft threads, which are guided there in the longitudinal slit, to be guided out via the passage or the slit. Thus, the weft threads, which are fed to the gripper from the second partial color disc, are led out via the first partial color disc, because the leading out takes place via the passage connecting the longitudinal slot with the outside of the first partial color disc. The passage is preferably arranged centrally in the first partial color disc. However, it is also possible for certain applications to provide this passage off-centre. Central arrangement of the passage is closed understand that the first partial color disc is designed as a disc segment and the bisector of which coincides with the arrangement of the passage.
Damit die Schussfäden sowohl aus der ersten Teilfarbscheibe als auch aus der zweiten Teilfarbscheibe zuverlässig herausgeführt und mit der Hinreichungsnadel dem Greifer zugeführt werden können, sind die erste und die zweite Teilfarbscheibe relativ zueinander derart schwenkbar angetrieben, dass zum Zuführen eines Schussfadens aus der jeweiligen Fadenführungsöse in der zweiten Teilfarbscheibe diese Fadenführungsöse in Deckung mit dem Durchgang gebracht wird, so dass mittels der Hinreichungsnadel aus der zweiten Teilfarbscheibe über diesen Durchgang, d.h. über die erste Teilfarbscheibe, dieser Schussfaden, dem Greifer zuführbar ist. Die erste und die zweite Teilfarbscheibe werden nun so verschwenkt, dass der Durchgang in der ersten Teilfarbscheibe immer mit dem Schussfaden, und damit der Fadenführungsöse der zweiten Teilfarbscheibe zusammenfällt, aus welcher ein entsprechender Schussfaden dem Greifer zugeführt und in das Webfach eingebracht werden soll.So that the weft threads can be reliably guided out both from the first partial color disk and from the second partial color disk and can be fed to the gripper with the delivery needle, the first and the second partial color disk can be pivoted relative to one another in such a way that, in order to feed a weft thread from the respective thread guide eyelet in the second partial color disc, this thread guiding eyelet is brought into alignment with the passage, so that this weft thread can be fed to the gripper by means of the delivery needle from the second partial color disc via this passage, i.e. via the first partial color disc. The first and second partial color discs are now pivoted in such a way that the passage in the first partial color disc always coincides with the weft thread and thus the thread guide eyelet of the second partial color disc, from which a corresponding weft thread is to be fed to the gripper and introduced into the shed.
Im Falle eines Doppelschusseintrages muss darauf geachtet werden, dass die für den Doppelschuss vorgesehene Hinreichungsnadel, welche eine doppelte Aufnahmeöse, d.h. eine Doppelabsenkung, aufweisen kann, um mit einer einzigen Hinreichungsnadel zwei Schussfäden gleichzeitig einem Greiferkopf zuführen zu können, einen ersten Schussfaden aus einer Fadenführungsöse der ersten Teilfarbscheibe und einen entsprechenden zweiten Schussfaden aus einer Fadenführungsöse der zweiten Teilfarbscheibe mittels der Doppelabsenkung ergreifen und dem Greifer zuführen kann. Dazu darf sich benachbart zu der den zweiten Schussfaden führenden Führungsöse in der zweiten Teilfarbscheibe kein Schussfaden befinden, weil ansonsten die Hinreichungsnadel einen weiteren Schussfaden ergreifen würde. Diesen weiteren Schussfaden könnte die Hinreichungsnadel aber nicht aus der Fadenführungsöse herausführen und dem Greifer zuführen, da sich diese Fadenführungsöse nicht am Durchgang des Längsschlitzes in der ersten Teilfarbscheibe befindet.In the case of a double weft insertion, it must be ensured that the delivery needle intended for the double weft, which can have a double receiving eyelet, i.e. a double lowering, in order to be able to feed two weft threads simultaneously to a rapier head with a single delivery needle, a first weft thread from a thread guide eyelet of the first partial color disk and a corresponding second weft thread from a thread guide eyelet of the second partial color disk by means of the double lowering and can feed the gripper. For this purpose, there must be no weft thread adjacent to the guide eyelet that guides the second weft thread in the second partial color disc, because otherwise the delivery needle would seize another weft thread. However, the delivery needle could not lead this further weft thread out of the thread guide eyelet and feed it to the gripper, since this thread guide eyelet is not located at the passage of the longitudinal slot in the first partial color disk.
Gemäß einem weiteren Ausführungsbeispiel sind die erste und die zweite Teilfarbscheibe in Schussfadeneinbringrichtung nicht hintereinander, sondern im Wesentlichen in einer Ebene angeordnet, wobei sich diese Ebene im Wesentlichen senkrecht zur Schussfadeneinbringrichtung erstreckt. Auch gemäß diesem Ausführungsbeispiel weisen die erste und die zweite Teilfarbscheibe jeweils einen eigenen Antrieb auf, so dass beide Teilfarbscheiben auch im Wesentlichen unabhängig voneinander bewegt werden können.According to a further exemplary embodiment, the first and the second partial color disks are not arranged one behind the other in the weft thread insertion direction, but essentially in one plane, with this plane extending essentially perpendicularly to the weft thread insertion direction. Also according to this exemplary embodiment, the first and second partial color disks each have their own drive, so that both partial color disks can also be moved essentially independently of one another.
Gemäß diesem Ausführungsbeispiel ist die Farbscheibe als Scheibensegment ausgebildet und vorzugsweise in der Mitte des das Segment halbierenden Winkels geteilt. Durch die gesonderten Antriebe für beide Teilfarbscheiben kann beispielsweise eine Teilfarbscheibe aus der Betriebsposition in eine Parkposition bewegt werden, so dass während einer gewissen Zeit zumindest die Schussfäden nur aus der in Betriebsposition befindlichen anderen Teilfarbscheibe dem Greifer zugeführt werden können. Eine solche Betriebsweise ist beispielsweise sinnvoll, wenn die Anzahl der vorzuhaltenden Schussfäden relativ hoch ist, mithin der Segmentwinkel der Farbscheibe insgesamt relativ groß ist und damit größere Schwenkwege erforderlich wären, um beispielsweise einen Schussfaden, der in Blickrichtung auf die Farbscheibe ganz links angeordnet ist, durch einen Schussfaden, der in derselben Blickrichtung in der Fadenführungsöse ganz rechts angeordnet ist, zu ersetzen. Wenn beispielsweise entsprechend der Art des einzutragenden Schussfadens eine gewisse Anzahl von Schussfäden während einer vorbestimmten Webzeit benutzt werden, welche in einer der Teilfarbscheiben in deren Fadenführungsösen geführt sind, so kann in dieser Betriebsposition ein zuverlässiger Betrieb und eine zuverlässige Bereitstellung entsprechender Schussfäden über nur diese eine Teilfarbscheibe erreicht werden. Erst wenn ein Schussfaden eingetragen werden soll, der nicht so häufig Anwendung findet, oder wenn eine zweite Gruppe von Schussfäden eben nur ab und zu benötigt wird, dann kann die Teilfarbscheibe, welche in Betriebsposition war, aus ihrer Betriebsposition in eine Parkposition geschwenkt werden. Danach erfolgt das Zurückschwenken der anderen Teilfarbscheibe aus deren Parkposition in deren nun gewollte Betriebsposition. Vor allen Dingen bei einer hohen Anzahl von Schussfäden, die nicht alle zur gleichen Zeit immer in gleicher Häufigkeit benutzt werden sollen, ist diese Art der geteilten Farbscheibe von Vorteil, was die Verkürzung der Bewegungswege der Farbscheibe anbelangt.According to this exemplary embodiment, the colored disc is designed as a disc segment and is preferably divided in the middle of the angle bisecting the segment. The separate drives for both partial color disks can, for example, move one partial color disk from the operating position into a parking position, so that at least the weft threads can only be fed to the gripper from the other partial color disk in the operating position for a certain time. Such a mode of operation makes sense, for example, if the number of weft threads to be kept available is relatively high, so the segment angle of the color wheel is relatively large overall and larger pivoting paths would therefore be required, for example to pass through a weft thread that is arranged on the far left when looking at the color wheel to replace a weft thread, which is arranged in the thread guide eyelet on the far right in the same viewing direction. If, for example, depending on the type of weft thread to be inserted, a certain number of weft threads are used during a predetermined weaving time, which are guided in one of the partial color discs in its thread guide eyes, then in this operating position reliable operation and reliable provision of corresponding weft threads can be achieved via only this one partial color disc be reached. Only when a weft thread that is not used that often is to be inserted, or if a second group of weft threads is only needed from time to time, can the partial color wheel that was in the operating position be pivoted out of its operating position into a parking position. The other partial color wheel is then pivoted back out of its parking position into its now desired operating position. Above all, when there is a large number of weft threads that are not to be used all at the same time with the same frequency, this type of divided color wheel is advantageous in terms of shortening the movement paths of the color wheel.
Auf Grund der Tatsache, dass die Antriebe für die beiden Teilfarbscheiben unabhängig voneinander arbeiten können, ist es aber auch möglich, dass für bestimmte Anwendungsfälle, bei welchen die Häufigkeit der einzutragenden Schussfäden nicht wesentlich variiert, beide Antriebe für beide Teilfarbscheiben so aufeinander abgestimmt werden, dass die Bewegung der beiden Teilfarbscheiben im Sinne einer integralen Farbscheibe so erfolgt, als ob die Farbscheibe einteilig ausgebildet ist. Die Teilung der Farbscheibe in zwei Teilfarbscheiben bietet daher eine insgesamt höhere Flexibilität der Auswahl der entsprechend einzutragenden Schussfäden, als wenn nur eine einzelne Farbscheibe in nicht-geteilter Bauweise vorhanden wäre.Due to the fact that the drives for the two partial color discs can work independently of one another, it is also possible that for certain applications in which the frequency of the weft threads to be inserted does not vary significantly, both drives for both partial color discs can be coordinated with one another in such a way that the movement of the two partial color disks in the sense of an integral color disk takes place as if the color disk was formed in one piece. The division of the color disc into two partial color discs therefore offers overall greater flexibility in the selection of the corresponding weft threads to be inserted than if only a single color disc were present in a non-divided design.
Gemäß einem zweiten Ausführungsbeispiel ist die Schussfadenfarbwahleinrichtung zumindest als ein längliches Element ausgebildet, in welchem Fadenführungsösen nebeneinander angeordnet sind und jeweils zumindest einen Schussfaden führen. Die Fadenführungsösen sind wiederum über einen dem Greifer zuweisenden Rand des länglichen Elements offen. Damit soll gewährleistet werden, dass nur der gerade einzutragende, in der Hinreichungsposition befindliche Schussfaden dem Greifer zugeführt werden kann. Damit die anderen Schussfäden aber nicht zufällig oder ungewollt aus einer offenen Fadenführungsöse herausfallen, ist vorzugsweise ein als Längsriegel ausgebildeter Riegel vorgesehen, welcher in der Hinreichungsposition des länglichen Elements einen Schlitz aufweist.According to a second exemplary embodiment, the weft thread color selection device is designed at least as an elongate element in which thread guide eyelets are arranged next to one another and each guide at least one weft thread. The thread guide eyes are in turn open via an edge of the elongate element facing the gripper. This is to ensure that only the weft thread that is about to be inserted and that is in the delivery position can be fed to the gripper. So that the other weft threads do not accidentally or unintentionally fall out of an open thread guide eyelet, a bar designed as a longitudinal bar is preferably provided, which has a slot in the reaching position of the elongate element.
Die Fadenführungsösen sind in Richtung auf eine Ebene, in welcher der Greifer arbeitet, mit ihrem Rand hin offen. Damit ist gewährleistet, dass der jeweils über den offenen Rand der Fadenführungsöse in das Webfach eingebrachte Schussfaden, in der Hinreichungsposition umlenkungsfrei dem Greifer zugeführt wird. Damit beim Hinreichen des einzuführenden Schussfadens der Schussfaden keine scharfe Umlenkung erfährt, wird das längliche Element und damit die Fadenführungsöse bzw. diejenige, aus welcher der Schussfaden ins Webfach eingetragen werden soll, soweit bezüglich des feststehenden Längsriegels seitwärts in Richtung auf den Greifer verschoben bzw. bewegt, dass der Schussfaden aus dieser offenen Fadenführungsöse über den Schlitz im Längsriegel heraus- und dem Greifer zugeführt werden kann.The yarn guide eyes are open with their edge in the direction of a plane in which the gripper works. This ensures that the weft thread introduced into the shed via the open edge of the thread guide eyelet is fed to the gripper without being deflected in the reaching position. So that the weft thread does not undergo a sharp deflection when the weft thread to be inserted is passed, the elongated element and thus the thread guide eyelet or the one from which the weft thread is to be inserted into the shed is pushed or moved sideways in relation to the fixed longitudinal bartack in the direction of the gripper that the weft thread can be fed out of this open thread guide eyelet via the slot in the longitudinal bartack and fed to the gripper.
Vorzugsweise weist das längliche Element einen ersten Antrieb auf, welcher vorzugsweise ein Linearmotor ist. Dieser erste Antrieb bewegt das längliche Element in Richtung seiner Längserstreckung durch Verschieben, Ziehen oder Drücken, und zwar derart, dass diejenige Fadenführungsöse, welche gerade den Schussfaden aufweist, welcher an den Greifer übergeben werden soll, in ihre Hinreichungsposition zu dem Schlitz im Riegel gelangt. Dieser Antrieb kann jedoch vorzugsweise auch ein Hydraulikzylinder oder ein Pneumatikzylinder sein, wobei dieser erste Antrieb so ausgebildet ist, dass eine lineare Antriebsbewegung für die Bewegung des länglichen Elementes in dessen Längserstreckung ermöglicht wird. Dies ist gleichermaßen über bekannte mechanische Systeme wie beispielsweise Zahnriemen, Kurbel etc. möglich, welche für eine Farbscheibe ebenfalls einsetzbar sind. Es ist jedoch auch möglich, dass das längliche Element aus zwei separaten Teilen besteht, welche jeweils zu deren Bewegung in der jeweiligen Längserstreckung einen eigenen ersten Antrieb aufweisen. Damit kann gewährleistet werden, dass die Länge des länglichen Elements beispielsweise halbiert werden kann, um eine größere Kompaktheit der Schussfadenfarbwahleinrichtung zu erhalten.Preferably, the elongate member has a first drive, which is preferably a linear motor. This first drive moves the elongate element in the direction of its longitudinal extent by pushing, pulling or pushing in such a way that that thread guide eyelet which just has the weft thread which is to be transferred to the gripper reaches its reaching position for the slot in the bartack. However, this drive can preferably also be a hydraulic cylinder or a pneumatic cylinder, with this first drive being designed in such a way that a linear drive movement is made possible for the movement of the elongate element in its longitudinal extent. This is equally possible using known mechanical systems such as toothed belts, cranks, etc., which can also be used for a color wheel. However, it is also possible for the elongate element to consist of two separate parts, each of which has its own first drive for moving it in the respective longitudinal extension. It can thus be ensured that the length of the elongate element can be halved, for example, in order to obtain a greater compactness of the weft thread color selection device.
Vorzugsweise sind die nicht in ihrer Hinreichungsposition befindlichen offenen Fadenführungsösen mittels des Längsriegels zur Sicherung des jeweiligen Schussfadens in seiner jeweiligen Fadenführungsöse zu deren Rand hin geschlossen bzw. abgedeckt bzw. abdeckbar oder verschließbar. Das längliche Element ist also gegenüber dem Längsriegel so bewegbar, dass nur die in der jeweils gewählten Hinreichungsposition befindliche Fadenführungsöse offengehalten wird, weil der Längsriegel dort seinen Schlitz aufweist. Aus dieser Fadenführungsöse wird der zum Eintrag in das Webfach vorgesehene Schussfaden mittels einer Hinreichungsnadel zum Greifer gebracht. Vorzugsweise ist die Hinreichungsnadel als Schwenkbügel ausgebildet, und weist einen zweiten Antrieb zum Schwenken des Schwenkbügels aus einer Nicht-Hinreichungsposition über eine Hinreichungsposition in eine Übergabeposition auf. Der Schwenkbügel ist mit einer derartigen Bügelhöhe ausgebildet, dass die im länglichen Element zum Schusseintrag vorgehaltenen Schussfäden von der Hinreichungsnadel, wenn sich der jeweilige Schussfaden mit seiner offenen Fadenführungsöse in der Hinreichungsposition befindet, berührungsfrei übergriffen werden können. Bei einer Übereinanderanordnung von zwei Teilelementen des länglichen Elementes, muss die Bügelhöhe des Schwenkbügels zwar größer sein, die Bügellänge ist jedoch in einem solchen Fall kürzer, so dass die Stabilität höher und die Neigung, anfällig für Schwingungen zu sein, geringer ist.Preferably, the open thread guide eyelets that are not in their reaching position are closed or covered or can be covered or closed by means of the longitudinal bar to secure the respective weft thread in its respective thread guide eyelet. The elongate element can therefore be moved relative to the longitudinal bar in such a way that only the thread guide eyelet located in the selected delivery position is kept open because the longitudinal bar has its slot there. From this thread guide eyelet, the weft thread intended for entry into the shed is brought to the gripper by means of a delivery needle. The passing needle is preferably designed as a pivoting bracket and has a second drive for pivoting the pivoting bracket from a non-handing position via a handing-over position into a transfer position. The swivel bracket is designed with such a bracket height that the weft threads held in reserve for weft insertion in the elongate element can be passed over without contact by the delivery needle when the respective weft thread is in the delivery position with its open thread guide eyelet. If two sub-elements of the elongate element are arranged one on top of the other, the bracket height of the swivel bracket must be greater, but the bracket length is shorter in such a case, so that the stability is higher and the tendency to be susceptible to vibrations is lower.
Der Längsriegel ist bezüglich seines zugehörigen länglichen Elements räumlich fest und vorzugsweise analog zu dem Ausführungsbeispiel mit der Schussfadenfarbwahleinrichtung in Form der Farbscheibe in Schussfadenzuführrichtung vor oder nach dem länglichen Element oder in dessen Höhe angeordnet. Vorzugsweise ist der Längsriegel so dicht wie möglich an dem länglichen Element, vorzugsweise in gleitendem Kontakt, angeordnet. "In dessen Höhe" bedeutet, dass das längliche Element auf dem Längsriegel gleitend oder dicht daran angeordnet ist, so dass dessen Bewegung bis zum Hinführen der Fadenführungsöse, aus welcher der Schussfaden eingetragen werden soll, zu dem Schlitz, d.h. in die Hinreichungsposition, erfolgt.The longitudinal bar is spatially fixed with respect to its associated elongate element and preferably arranged analogously to the exemplary embodiment with the weft thread color selection device in the form of the color disc in the weft thread feed direction before or after the elongate element or at its height. Preferably the longitudinal bar is located as close as possible to the elongate member, preferably in sliding contact. "Upon its height" means that the elongate element is slidably arranged on the longitudinal bar or close to it, so that its movement takes place until the thread guide eyelet, from which the weft thread is to be inserted, is brought to the slit, i.e. to the reaching position.
Vorzugsweise weist die Hinreichungsnadel an ihrem Vorderbereich eine Absenkung ebenfalls in der Art einer offenen Öse auf. Diese Absenkung verhindert ein seitliches Verlieren des mittels der Hinreichungsnadel zum Greifer zu transportierenden Schussfadens während des Hinreichens des Schussfadens an den Greifer. Es versteht sich, dass die Hinreichungsnadel in ihrer Ausbildung mit einer Absenkung für eine Farbscheibe wie auch für ein längliches Element mit dem entsprechenden offenen Fadenführungsösen anwendbar ist.Preferably, the delivery needle has a depression in its front region, also in the manner of an open eyelet. This lowering prevents lateral loss of the weft thread to be transported to the gripper by means of the delivery needle while the weft thread is being passed to the gripper. It is understood that the delivery needle in its design with a drop is applicable for a color wheel as well as for an elongate element with the corresponding open thread guide eyelet.
Für einen Doppelschusseintrag weist die Hinreichungsnadel vorzugsweise eine offene Doppelabsenkung in der Art einer Doppelgabel auf. Mit einer derartigen Doppelabsenkung ist es möglich, zwei Schussfäden nebeneinander gleichzeitig einem Greifer zuzuführen. Vorzugsweise ist die Doppelabsenkung in ihrer Größe auf die Fadenführungsöse bzw. auf den Abstand zweier benachbarter Fadenführungsösen in dem länglichen Element oder in der Farbscheibe abgestimmt. Um einen Doppelschusseintrag zu realisieren, ist der Schlitz zur Freigabe der einzutragenden Schussfäden sowohl beim Längsriegel als auch beim Riegel für eine Farbscheibe mit einer solchen Breite ausgebildet, dass die für den Doppelschusseintrag vorgesehenen Schussfäden beide im Wesentlichen gleichzeitig mit der Hinreichungsnadel aus ihren jeweiligen Fadenführungsösen herausgeführt und dem Greifer übergeben werden können.For a double weft insertion, the handing needle preferably has an open double drop in the manner of a double fork. With such a double lowering, it is possible to feed two weft threads side by side to a gripper at the same time. The size of the double depression is preferably matched to the thread guide eyelet or to the distance between two adjacent thread guide eyelets in the elongate element or in the colored disc. In order to implement a double weft insertion, the slot for releasing the weft threads to be inserted both in the longitudinal tack and in the tack for a colored disc is designed with such a width that the weft threads provided for the double weft insertion are both guided out of their respective thread guide eyelets essentially simultaneously with the delivery needle and can be transferred to the gripper.
Vorzugsweise ist für die Hinreichung von Schussfäden zu dem Greifer auch ein System mit zwei Hinreichungsnadeln für den Eintrag von je einem Schussfaden vorgesehen. Dadurch wird die Flexibilität der erfindungsgemäßen Webmaschine mit der Schussfadenfarbwahleinrichtung erhöht, weil dadurch ohne konstruktiven Umbau sowohl die Hinreichung eines einzelnen Schussfadens als auch die Hinreichung von zwei Schussfäden, und zwar gleichzeitig zu einem Greifer, möglich ist.Preferably, for the delivery of weft threads to the gripper, a system with two delivery needles for inserting one weft thread each is also provided. This increases the flexibility of the weaving machine according to the invention with the weft thread color selection device, because this allows both the handing over of a single weft thread and the handing over of two weft threads, namely simultaneously to a gripper, without structural modifications.
Gemäß einem weiteren Ausführungsbeispiel der Erfindung weist die Hinreichungsnadel oder weisen die Hinreichungsnadeln in ihrer jeweiligen Absenkung einen eingebauten Schussfaden-Spannungsmesssensor auf, mittels welchem bei Vorhandensein eines Schussfadens in einer derartigen Absenkung die Schussfadenspannung sowie im Sinne eines Schussfadenwächters das Vorhandensein eines Schussfadens messbar sind. Damit ist es möglich, eine für eine Optimierung für den Webvorgang erforderliche bzw. gewünschte Fadenspannung einzustellen.According to a further exemplary embodiment of the invention, the delivery needle or the delivery needles have a built-in weft thread tension measuring sensor in their respective lowering, by means of which the weft thread tension can be measured in the presence of a weft thread in such a lowering and, in the sense of a weft thread monitor, the presence of a weft thread can be measured. This makes it possible to set a thread tension that is required or desired for optimization of the weaving process.
Weitere Vorteile, Details der Ausgestaltung der Erfindung sowie Anwendungsmöglichkeiten werden nun im Hinblick auf die beigefügten Zeichnungen deutlich. In der Zeichnung zeigen:
Figur 1- eine Schussfadenfarbwahleinrichtung in Form einer Farbscheibe, bei welcher die Fadenführungsöse mit einzubringendem Schussfaden in der Hinreichungsposition ist;
Figur 2- eine Schussfadenfarbwahleinrichtung mit der Farbscheibe gemäß
Figur 1 , bei welcher eine Hinreichungsnadel für einen Doppelschusseintrag ausgebildet ist; Figur 3- eine Farbscheibe mit ringsegmentförmigem Riegel zum Verschließen und Sichern der offenen Fadenführungsösen für nicht zuzuführende Schussfäden mit einem Schussfaden in einer Übergabeposition zum Greifer;
Figur 4- eine dreidimensional dargestellte Schussfadenfarbwahleinrichtung in Form eines länglichen Elementes gemäß einem zweiten Ausführungsbeispiel der Erfindung;
- Figur 5
- die Schussfadenfarbwahleinrichtung in
gegenüber Figur 4 geänderter dreidimensionaler Darstellung; Figur 6- den Grundaufbau einer Teilfarbscheibe sowie das Prinzip der Schussfadenhinreichung mit erster und zweiter Teilfarbscheibe für Einfach- und für Doppelschusseintrag;
- Figur 7
- eine Schussfadenfarbwahleinrichtung im
Grundaufbau gemäß Figur 1 , jedoch nach einem Ausführungsbeispiel mit erster und zweiter Teilfarbscheibe; Figur 8- das Bespiel gemäß
Figur 7 in vergrößerter Darstellung im Moment des Hinreichens des Schussfadens zum Greifer; Figur 9- das Ausführungsbeispiel gemäß den
Figuren 7 und8 in dreidimensionaler Darstellung mit seitlicher Blickrichtung; Figur 10- ein Ausführungsbeispiel gemäß
Figur 7 , jedoch für Doppelschusseintrag; Figur 11- das Ausführungsbeispiel gemäß
Figur 7 mit Blickrichtung von hinten auf den Riegel mit durch die Hinreichungsnadel ergriffenen Schussfaden; Figur 12- ein weiteres Ausführungsbeispiel mit zwei Teilfarbscheiben, welche in derselben Schwenkebene angeordnet sind;
Figur 13- das
Ausführungsbeispiel gemäß Figur 11 , jedoch für Doppelschusseintrag; Figur 14- ein Ausführungsbeispiel gemäß
Figur 7 für Einzelschusseintrag aus einer Fadenführungsöse in der zweiten Teilfarbscheibe; und Figur 15- ein Ausführungsbeispiel analog zu
, jedoch für Doppelschusseintrag.Figur 14
- figure 1
- a weft thread color selection device in the form of a color disc, in which the thread guide eyelet is in the handing-over position with the weft thread to be inserted;
- figure 2
- a weft thread color selector with the color disc according to
figure 1 wherein a handing needle is configured for double pick insertion; - figure 3
- a colored disc with a ring-segment-shaped bar for closing and securing the open thread guide eyelets for weft threads that are not to be fed in with a weft thread in a transfer position to the gripper;
- figure 4
- a three-dimensional weft thread color selection device in the form of an elongate element according to a second embodiment of the invention;
- figure 5
- the weft thread color selector in opposite
figure 4 changed three-dimensional representation; - figure 6
- the basic structure of a partial color disk and the principle of weft thread presentation with a first and second partial color disk for single and double weft insertion;
- figure 7
- a weft thread color selection device in the basic structure according to
figure 1 , but according to an embodiment with a first and second partial color wheel; - figure 8
- the example according to
figure 7 in an enlarged view at the moment of reaching the weft thread to the rapier; - figure 9
- the embodiment according to
figures 7 and8th in a three-dimensional view with a side view; - figure 10
- an embodiment according to
figure 7 , but for double weft insertion; - figure 11
- the embodiment according to
figure 7 looking from behind at the bartack with the weft thread caught by the handing needle; - figure 12
- another embodiment with two partial color discs, which are arranged in the same pivot plane;
- figure 13
- the embodiment according to
figure 11 , but for double weft insertion; - figure 14
- an embodiment according to
figure 7 for single weft insertion from a thread guide eyelet in the second partial color wheel; and - figure 15
- an embodiment analogous to
figure 14 , but for double weft entry.
Die Schussfadenfarbwahleinrichtung 1 weist des Weiteren eine Hinreichungsnadel 12 auf, welche an ihrem vorderen Ende eine Absenkung 21 aufweist, welche gabelartig ausgebildet ist, so dass zwischen den Zinken der Gabel des vorderen Endes der Hinreichungsnadel 12 der Schussfaden 2, sobald die Farbscheibe 14 in der Hinreichungsposition 10 ist, durch Abwärtsbewegung der Hinreichungsnadel 12 in Richtung auf einen Greifer 3 dem Greifer 3 zugeführt wird, in welchem er geklemmt wird. In üblicher Weise wird der Schussfaden bei einer Gewebekante in einer Fangleiste gehalten, bis er wieder zur Vorlage kommt.The weft thread
Der Greifer 3, welcher den in das Webfach 11 einzubringenden Schussfaden 2 klemmt, ist an einer Greiferführungsschiene 26 geführt und nimmt nach erfolgter Klemmung des Schussfadens 2 bei seiner Bewegung durch das Webfach 11 den Schussfaden mit, so dass dieser in das Webfach 11 eingetragen wird. Durch eine Bewegung der Weblade, welche hier nicht dargestellt ist, wird der Schussfaden 2 an den Bindepunkt anschließend angeschlagen und somit im Gewebe und der Kante bzw. Fangleiste abgebunden. Durch Einlesen der neuen bindungsabhängigen Öffnung des somit folgenden Webfachs 11 wird der Schussfaden 2 im Gewebe 24 abgebunden.The
Die Farbscheibe 14 weist einen ersten Antrieb 8 auf, mittels welchem die jeweilige Fadenführungsöse 6 in die Hinreichungsposition 10 gedreht wird, so dass mit der Hinreichungsnadel 12 und ihrem gabelförmigen Ende nach Verbringen der Farbscheibe 14 bezüglich des einzubringenden Schussfadens aus einer Nicht-Hinreichungsposition (nicht dargestellt) in eine Hinreichungsposition 10 durch Absenken der Hinreichungsnadel 12 der Schussfaden 2 aus der Fadenführungsöse 6 umlenkungsfrei herausgeführt und dem Greifer 3 zum Klemmen desselben übergeben wird. Nach erfolgter Klemmung wird der erneute Schusseintrag realisiert. Das Bewegen der Hinreichungsnadel 12 erfolgt mittels eines zweiten Antriebs 9.The
Die Anzahl der einsetzbaren unterschiedlichen Farben oder unterschiedlichen Materialien für die Schussfäden definiert sich über die Anzahl der Fadenführungsösen 6 in der Farbwahlscheibe 14.The number of different colors or different materials that can be used for the weft threads is defined by the number of
Bei diesem Ausführungsbeispiel ist die Schussfadenfarbwahleinrichtung als Doppelanordnung von zwei Scheibensegmenten ausgebildet. Das in Zuführrichtung des Schussfadens vorn angeordnete Scheibensegment stellt einen Riegel 16 dar, welcher zum Verschließen der offenen Fadenführungsösen des in Zuführrichtung des Schussfadens hinten angeordneten Scheibensegmentes 14, dient, deren Schussfäden nicht in das Webfach eingetragen werden sollen. Das als Riegel 16 ausgebildete vordere Scheibensegment hat eine feste Position, wohingegen das mit den offenen Fadenführungsösen ausgebildete Scheibensegment 14 gegenüber dem Riegel 16 drehbar beweglich ist. In jeder Fadenführungsöse ist zumindest ein Schussfaden geführt. Das mit den Fadenführungsösen 6 versehene Scheibensegment in Form der Farbscheibe 14 wird nun so gedreht, dass diejenige Fadenführungsöse 6, aus welcher ein definierter bzw. ausgewählter Schussfaden 2 dem Greifer 3 übergeben werden soll, mit einem Schlitz 15 (siehe
Wenn der Schussfaden 2 in seiner Hinreichungsposition 10 ist und bereit dafür ist, dass die Hinreichungsnadel 12 ihn an den Greifer 3 übergibt, wird durch Absenken der Hinreichungsnadel 12 der Schussfaden 2 aus der nach außen hin offenen Fadenführungsöse 6 durch den Schlitz 15 im Riegel 16 herausgeführt und hat jedenfalls bezüglich der unmittelbaren Farbscheibe 14 keinerlei Umlenkung an irgendeiner Kante, so dass der Schussfaden 2 an seinem Äußeren keine Verletzung oder Beschädigung erfährt.When the
In
In
In
In
Eine als Schwenkbügel 19 ausgebildete Hinreichungsnadel 12 mit einem zweiten Antrieb 9 übergreift den Greifer 3 mitsamt seiner Greiferführungsschiene 26 und führt den in das Webfach 11 einzubringenden Schussfaden 2 aus der nach unten hin offenen Fadenführungsöse 6 heraus und führt diesen umlenkungsfrei an den Greifer 3, welcher ihn klemmt und anschließend in das Webfach 11 einträgt. Der in
Um bei sowohl dem ersten Ausführungsbeispiel gemäß den
Schwenkbügel 19 und Hinreichungsnadel 12 werden nach Übergabe des Schussfadens 2 an den Greifer 3 in ihre jeweilige Ausgangsposition zurückgefahren.After the
In
In den nachfolgenden
In
In
In
Ein ähnliches Beispiel ist in
Das Ausführungsbeispiel mit zwei in parallelen Ebenen zueinander angeordneten Teilfarbscheiben 14.1 und 14.2 bietet Vorteile hinsichtlich einer höheren Anzahl von Farben bei gleichem seitlichen Abstand der Fadenführungsösen 6.1, 6.2, d.h. bei konstanter Aufreihdichte. Alternativ ist auch eine Vergrößerung des seitlichen Ösenabstandes und eine Beibehaltung der gleichen Anzahl von unterschiedlichen Schussfäden möglich. Insgesamt bieten sich mehr Kombinationsmöglichkeiten für einen Doppelschusseintrag. Prinzipiell bietet die Anordnung von zwei Teilfarbscheiben 14.1, 14.2 die Möglichkeit, bestehende Systeme, welche bisher nur mit einer Farbscheibe arbeiten, sogar nachzurüsten, um eine größere Anzahl von Farben oder Arten für Schussfäden bereitzustellen.The embodiment with two partial color discs 14.1 and 14.2 arranged in parallel planes to one another offers advantages in terms of a larger number of colors with the same lateral spacing of the thread guide eyes 6.1, 6.2, i.e. with a constant line-up density. Alternatively, it is also possible to increase the lateral distance between the eyelets and retain the same number of different weft threads. Overall, there are more possible combinations for a double weft insertion. In principle, the arrangement of two partial color disks 14.1, 14.2 offers the possibility of even retrofitting existing systems, which previously only worked with one color disk, in order to provide a larger number of colors or types for weft threads.
Beispielhaft sind in
In prinzipieller Darstellung sind die beiden ersten Antriebe 8.1 und 8.2 für die erste Teilfarbscheibe 14.1 bzw. die zweite Teilfarbscheibe 14.2 eingezeichnet, welche die beiden Teilfarbscheiben unabhängig voneinander antreiben, so dass die Teilfarbscheiben 14.1 und 14.2 gegeneinander verschwenkbar sind. Durch das Gegeneinanderverschwenken wird erreicht, dass die erste Teilfarbscheibe 14.1 in ihrem Segmentwinkel nicht größer werden muss, wenn sich die Anzahl der Schussfäden erhöhen sollte. Dazu ist die parallel dazu angeordnete Teilfarbscheibe 14.2 vorgesehen, welche ebenfalls nach außen offene Fadenführungsösen 6.2 aufweist. Die Schussfäden, welche in den Fadenführungsösen 6.2 der zweiten Teilfarbscheibe 14.2 geführt sind, könnten prinzipiell aus den nach außen offenen Fadenführungsösen 6.2 herausrutschen. Um dies zu verhindern, ist in der ersten Teilfarbscheibe 14.1 ein Längsschlitz 20.1, welcher sich entsprechend der Krümmung der Außenseite der ersten Teilfarbscheibe 14.1 parallel dazu im Inneren der Teilfarbscheibe erstreckt und die Schussfäden für die zweite Teilfarbscheibe 14.2 führt. Nicht ersichtlich aus
Das Vorsehen von zwei Teilfarbscheiben 14.1, 14.2, welche parallel zueinander und unabhängig voneinander bewegbar sind, erhöht die Flexibilität der einzubringenden Schussfäden einschließlich der Anzahl der hinreichbaren vorzugsweise unterschiedlichen Schussfäden.The provision of two partial color disks 14.1, 14.2, which can be moved parallel to one another and independently of one another, increases the flexibility of the weft threads to be inserted, including the number of preferably different weft threads that can be reached.
In einer etwas anderen, ebenfalls perspektivischen Ansicht ist in
In
Deutlich erkennbar sind für die erfindungsgemäße Schussfadenfarbwahleinrichtung 1 die drei erforderlichen Antriebe, nämlich der Antrieb 9 für die Hinreichungsnadel 12, der Antrieb 8.1 für die erste Teilfarbscheibe 14.1 und der Antrieb 8.2 für die zweite Teilfarbscheibe 14.2, welche drei Antriebe unabhängig voneinander für den Antrieb der jeweiligen Elemente vorgesehen sind.The three required drives for the weft thread
Die in
Gemäß einem weiteren Ausführungsbeispiel, welches in
In
In
Schließlich ist in
- 11
- SchussfadenfarbwahleinrichtungWeft thread color selector
- 22
- Schussfadenweft thread
- 33
- Greifergripper
- 44
- Fadenführerthread guide
- 66
- Fadenführungsösethread guide eyelet
- 6.16.1
- Fadenführungsöse erste TeilfarbscheibeThread guide eyelet for the first partial color wheel
- 6.26.2
- Fadenführungsöse zweite TeilfarbscheibeThread guide eyelet second partial color disc
- 88th
- erster Antriebfirst drive
- 8.18.1
- erster Antrieb erste Teilfarbscheibefirst drive first partial color wheel
- 8.28.2
- erster Antrieb zweite Teilfarbscheibefirst drive second partial color wheel
- 99
- zweiter Antriebsecond drive
- 1010
- Hinreichungspositionhandover position
- 1111
- Webfachshed
- 1212
- Hinreichungsnadelhanding pin
- 1313
- Außenseiteoutside
- 1414
- Farbscheibe/ScheibensegmentColor disc/disc segment
- 14.114.1
- erste Teilfarbscheibefirst partial color disc
- 14.214.2
- zweite Teilfarbscheibesecond partial color disk
- 1515
- Schlitzslot
- 15.115.1
- Durchgang erste TeilfarbscheibePassage of the first partial color disk
- 1616
- Riegelbars
- 1717
- längliches Elementelongated element
- 17a17a
- längliches Elementelongated element
- 1818
- Längsriegellongitudinal bars
- 1919
- Schwenkbügelswivel bracket
- 2020
- Längsschlitz RiegelLongitudinal slot latch
- 20.120.1
- Längsschlitz erste TeilfarbscheibeLongitudinal slot of the first partial color wheel
- 2121
- Absenkung HinreichungsnadelLowering the handover needle
- 2222
- Doppelabsenkungdouble lowering
- 2323
- Schussfaden-SpannungsmesssensorWeft thread tension measuring sensor
- 2424
- Gewebetissue
- 2525
- Einlegerkante/SchnittkanteInlay edge/cut edge
- 2626
- Greiferführungsschienegripper guide rail
Claims (20)
- Weaving machine having a weft thread colour selection device (1) from which individual weft threads of a number of provided weft threads (2) are able to be supplied to a gripper (3) in a selected sequence, and which has a thread guide (4) by means of which the weft threads supplied from a weft thread prewinding device are able to be supplied to the weft thread colour selection device (1) by way of the thread guide (4), the thread guide eyelets (6, 6.1, 6.2) of said weft thread colour selection device (1) by way of the first drive (8) of the latter being able to be moved to a respective feeding position (10) and each one receiving at least one weft thread (2) in order for the latter to be selected and provided to the gripper (3) for weft insertion into a weaving shed (11), and the fed weft thread by means of a feeding needle (12) driven by a second drive (9) being able to be supplied to the gripper (3) in the feeding position (10), characterized in that each thread guide eyelet (6, 6.1, 6.2) of the weft thread colour selection device (1), at least in the feeding position (10) thereof, is open towards the external side (13) by way of which the respective selected weft thread is able to be fed to the gripper (3) and able to be transferred to the latter by means of the feeding needle (12), wherein the feeding needle by way of the open external side (13) of the thread guide eyelet (6, 6.1, 6.2) guides the weft thread in a deflection-free manner out of the thread guide eyelet (6, 6.1, 6.2).
- Weaving machine according to Claim 1, characterized in that the weft thread colour selection device (1) has a colour disc (14), the thread guide eyelets (6, 6.1, 6.2) thereof being disposed in the region of the external circumference of said colour disc (14) and each one having one opening that runs radially toward the external side (13).
- Weaving machine according to Claim 1 or 2, characterized in that the feeding needle (12) with regard to the colour disc (14) transfers the weft thread (2) to the gripper (3) by way of at least one directional component that runs in the radial direction to the colour disc (14).
- Weaving machine according to Claim 2 or 3, characterized in that the thread guide eyelets (6, 6.1, 6.2) that are not situated in the feeding position (10) thereof are able to be closed by means of a latch (16) which for securing the respective weft thread (2) in the respective thread guide eyelet (6, 6.1, 6.2) has a latch (16) comprising a slot (15) to be closed, wherein the colour disc (14) by means of the first drive (8) is rotatable in relation to the latch (16) in such a manner that the slot (15) always releases only that thread guide eyelet (6, 6.1, 6.2) from which the weft thread (2) is to be transferred from the feeding position (10) to the gripper (3).
- Weaving machine according to one of Claims 2 to 4, characterized in that the colour disc (14) is configured in at least two parts and has a first colour sub-disc (14.1) and a second colour sub-disc (14.2) which are driven in a mutually independent manner by means of controllable drives (8.1, 8.2) and have thread guide eyelets (6, 6.1, 6.2) each one being open towards the external side.
- Weaving machine according to Claim 5, characterized in that the second colour sub-disc (14.2) in the weft thread insertion direction is disposed in a plane parallel to the first colour sub-disc (14.1).
- Weaving machine according to Claim 5 or 6, characterized in that the first colour sub-disc (14.1) has a longitudinal slot (20.1) which is configured so as to be parallel to the curvature of the external circumference of said first colour sub-disc (14.1) and in the first colour sub-disc (14.1) has a passage (15.1) that penetrates the external circumference of the latter such that a weft thread (2) guided in the longitudinal slot (20.1) by way of the feeding needle (12) is able to be supplied to the gripper (3) via the passage (15.1).
- Weaving machine according to Claim 7, characterized in that the passage (15.1) is disposed so as to be centric in the first colour sub-disc (14.1).
- Weaving machine according to Claim 7 or 8, characterized in that the first colour sub-disc (14.1) and the second colour sub-disc (14.2) are driven so as to be mutually pivotable in such a manner that, for supplying a weft thread (2) from a thread guide eyelet (6.2) in the second colour sub-disc (14.2), this thread guide eyelet (6.2) can be brought to be congruent with the passage (15.1) and by means of the feeding needle (12) is able to be supplied from the second colour sub-disc (14.2) to the gripper (3) via the first colour sub-disc (14.1).
- Weaving machine according to one of Claims 5 to 9, characterized in that, for a double weft insertion in which a first weft thread by means of the feeding needle (12) is acquired from a thread guide eyelet (6.1) of the first colour sub-disc (14.1) and a second weft thread by means of the feeding needle (12) is acquired from a thread guide eyelet (6.2) of the second colour sub-disc (14.2) and said weft threads are supplied to the gripper (3), no weft thread is situated in the thread guide eyelet (6.2) that is disposed so as to be adjacent to that thread guide eyelet (6.2) that guides the second weft thread.
- Weaving machine according to Claim 5, characterized in that the first colour sub-disc (14.1) and the second colour sub-disc (14.2) are disposed in one plane and each one being pivotable from an operating position in which weft threads are able to be fed to the gripper (3) to a parking position in which no weft threads (2) are fed to the gripper (3).
- Weaving machine according to Claim 1, characterized in that the weft thread colour selection device (1) is configured as at least one elongate element (17) in which thread guide eyelets (6) thereof each one guiding one weft thread (2) are disposed next to one another and are open by way of the external side (13) that faces the gripper (3).
- Weaving machine according to Claim 12, characterized in that the elongate element (17) by means of the first drive (8) in the form of at least one linear motor is displaceable in terms of the longitudinal extension of said elongate element in such a manner that the thread guide eyelet (6) that guides the weft thread (2) to be currently transferred to the gripper (3) is moved to the feeding position (10) of said thread guide eyelet (6).
- Weaving machine according to Claim 12 or 13, characterized in that the thread guide eyelets (6) that are not situated in the feeding position (10) thereof are - for securing the respective weft thread (2) in the respective thread guide eyelet (6)- able to be closed by means of a longitudinal latch (18) comprising a slot (15), wherein the elongate element (17) is displaceable in relation to the longitudinal latch (18) in such a manner that only the thread guide eyelet (6) is open that in the selected feeding position (10) is situated on the slot (15).
- Weaving machine according to one of Claims 12 to 14, characterized in that the elongate element (17) is composed of two separate parts which for the displacement thereof each one having one linear motor.
- Weaving machine according to one of Claims 12 to 15, characterized in that the feeding needle is configured as a pivoting bracket (19), has a drive for pivoting the pivoting bracket from a non-feeding position via the feeding position (10) to a transfer position in which the selected weft thread is able to be transferred to the gripper, and the pivoting bracket (19) is configured having a bracket with such a height that the weft threads (2) held available for weft insertion in the elongate element (17) are overlapped in a noncontacting manner by the pivoting bracket (19).
- Weaving machine according to one of Claims 1 to 16, characterized in that the feeding needle (12) has at least one depression (21) which prevents the weft thread (2) being laterally lost when the latter is fed to the gripper (3).
- Weaving machine according to one of Claims 1 to 17, characterized in that the feeding needle (12) for double weft insertion has a double depression (22) in the manner of a double fork.
- Weaving machine according to one of Claims 1 to 17, characterized in that two feeding needles (12) are provided for inserting one weft thread (2) each.
- Weaving machine according to one of Claims 1 to 19, characterized in that the feeding needle (12) in the depression (21) thereof that supplies a respective weft thread (2) to the gripper (3) has a weft thread tension measuring sensor (23) by means of which the weft thread tension and, in the context of a weft thread monitor, the presence of a weft thread (2), is able to be detected.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102018215395.7A DE102018215395B3 (en) | 2018-09-11 | 2018-09-11 | WEAVING MACHINE WITH A FOOTWEAR CHAIN |
PCT/EP2019/065011 WO2020052822A1 (en) | 2018-09-11 | 2019-06-07 | Weaving machine having a device for selecting the weft thread colour |
Publications (2)
Publication Number | Publication Date |
---|---|
EP3850133A1 EP3850133A1 (en) | 2021-07-21 |
EP3850133B1 true EP3850133B1 (en) | 2022-07-27 |
Family
ID=66810826
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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EP19729540.5A Active EP3850133B1 (en) | 2018-09-11 | 2019-06-07 | Weaving machine having a device for selecting the weft thread colour |
Country Status (5)
Country | Link |
---|---|
EP (1) | EP3850133B1 (en) |
JP (1) | JP7262590B2 (en) |
CN (1) | CN112639192B (en) |
DE (1) | DE102018215395B3 (en) |
WO (1) | WO2020052822A1 (en) |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
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DE102020214451B3 (en) | 2020-11-17 | 2021-11-11 | Lindauer Dornier Gesellschaft Mit Beschränkter Haftung | WEFT FEED DEVICE WITH CLAMPING DISC |
CN112522840B (en) * | 2020-11-26 | 2023-01-06 | 南京玻璃纤维研究设计院有限公司 | Weft selecting device |
Family Cites Families (11)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3092150A (en) * | 1959-06-02 | 1963-06-04 | Dewas Raymond | Weaving method and loom |
GB1002093A (en) | 1964-01-10 | 1965-08-25 | Webstuhlbau Grossenhain Veb | Improvements in or relating to weft change motions for looms having gripper shuttles |
BE894282A (en) * | 1982-09-02 | 1983-01-03 | P V B A Van De Wiele Internat | Single or double-shed weaving loom - has weft selector levers, slide, and clamp on swivel cutter to position threads over gripper shuttle |
DE3808777A1 (en) | 1988-03-16 | 1989-10-05 | Wangner Gmbh Co Kg Hermann | DEVICE FOR SELECTIVELY FEEDING ONE OF SEVERAL Weft Threads TO A GRIPPER PROJECTILE |
JPH0679781U (en) * | 1993-04-14 | 1994-11-08 | 株式会社富永機械製作所 | Weft selection device |
DE4325905C1 (en) * | 1993-08-02 | 1994-10-06 | Dornier Gmbh Lindauer | Device for feeding weft threads to a weft-thread insertion member in weaving machines |
JP2001131847A (en) | 1999-10-25 | 2001-05-15 | Ttm:Kk | Weft yarn guidance device of rapier loom |
ATE316162T1 (en) | 2003-07-10 | 2006-02-15 | Promatech Spa | WEFT FEEDING DEVICE FOR WEAVING MACHINES WITH A SINGLE FEEDING ROD |
BE1017477A3 (en) * | 2007-02-26 | 2008-10-07 | Picanol Nv | A GRIJPER WEAVING MACHINE WITH A GRAINER AND A BENDING GUIDE. |
CN101314881B (en) | 2008-06-25 | 2011-03-23 | 硕奇科技股份有限公司 | Colour-selecting mechanism of weaving proofing press |
CN105274712A (en) | 2015-10-28 | 2016-01-27 | 必佳乐(苏州工业园区)纺织机械有限公司 | Rapier loom weft yarn selecting device |
-
2018
- 2018-09-11 DE DE102018215395.7A patent/DE102018215395B3/en not_active Expired - Fee Related
-
2019
- 2019-06-07 WO PCT/EP2019/065011 patent/WO2020052822A1/en unknown
- 2019-06-07 EP EP19729540.5A patent/EP3850133B1/en active Active
- 2019-06-07 CN CN201980059421.2A patent/CN112639192B/en active Active
- 2019-06-07 JP JP2021537480A patent/JP7262590B2/en active Active
Also Published As
Publication number | Publication date |
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CN112639192B (en) | 2023-02-17 |
JP7262590B2 (en) | 2023-04-21 |
DE102018215395B3 (en) | 2019-08-22 |
JP2022500573A (en) | 2022-01-04 |
CN112639192A (en) | 2021-04-09 |
EP3850133A1 (en) | 2021-07-21 |
WO2020052822A1 (en) | 2020-03-19 |
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