EP3849721B1 - Method for producing a metal article - Google Patents

Method for producing a metal article Download PDF

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EP3849721B1
EP3849721B1 EP19780153.3A EP19780153A EP3849721B1 EP 3849721 B1 EP3849721 B1 EP 3849721B1 EP 19780153 A EP19780153 A EP 19780153A EP 3849721 B1 EP3849721 B1 EP 3849721B1
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Prior art keywords
roll stand
stock
thickness
unten
oben
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EP19780153.3A
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German (de)
French (fr)
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EP3849721A1 (en
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Jürgen Seidel
Ralf Setzer
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SMS Group GmbH
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SMS Group GmbH
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21BROLLING OF METAL
    • B21B45/00Devices for surface or other treatment of work, specially combined with or arranged in, or specially adapted for use in connection with, metal-rolling mills
    • B21B45/04Devices for surface or other treatment of work, specially combined with or arranged in, or specially adapted for use in connection with, metal-rolling mills for de-scaling, e.g. by brushing
    • B21B45/08Devices for surface or other treatment of work, specially combined with or arranged in, or specially adapted for use in connection with, metal-rolling mills for de-scaling, e.g. by brushing hydraulically
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21BROLLING OF METAL
    • B21B38/00Methods or devices for measuring, detecting or monitoring specially adapted for metal-rolling mills, e.g. position detection, inspection of the product
    • B21B2038/004Measuring scale thickness

Definitions

  • the invention relates to a method for producing a metal product, in particular a slab, a pre-strip, a strip or a sheet, in which the product is conveyed in the conveying direction first through a descaler and then through a rolling mill, the rolling mill having at least one roll stand, in particular a first roll stand in the conveying direction, the material in the descaler being acted upon by at least one upper row of nozzles, which descales the upper side of the material, and by at least one lower row of nozzles, which descales the underside of the material.
  • the goods are usually guided through a number of roll stands; However, it is also possible to use a single rolling stand, specifically in the case of a Steckel rolling mill.
  • descaling devices are used in the operation of hot rolling mills. After the scale has been removed with the help of a high-pressure water jet, a new scale forms immediately during further transport secondary scale layer.
  • the growth rate of the scale thickness depends on the plant and process conditions. On the upper side, the strip or slab is wetted by water in the area of the descaler or it remains there, on the underside the applied water falls straight down again. As a rule, different strip temperatures occur on the top and bottom when running through the descaler line. These lead to different scale layer thicknesses.
  • the invention is based on the object of developing a generic method in such a way that the disadvantages mentioned can be reduced. Accordingly, the aim is to improve the product and plant properties by optimizing the descaler or the descaling process in the same. In this way, it should be possible to influence secondary scale formation in particular.
  • step b) above is preferably carried out in such a way that a defined product mix is considered for the good and an average distance is determined for this.
  • the thickness of the upper and lower layers of secondary scale can be determined by measuring at the location of the at least one roll stand, in particular at the location of the first roll stand, or at the defined location in front of the at least one roll stand, in particular in front of the first roll stand (at this defined location it may be just before the first roll stand, which is selected or fixed in order to determine the thickness of the secondary layer of scale).
  • the above equation for determining the scale thickness can be used in a simulation model.
  • the scaling coefficient mentioned which depends on temperature and material, can be determined experimentally or taken from the literature. It can also be empirically determined by appropriate investigations in a skilled manner.
  • the distance between the last upper row of nozzles in the conveying direction and the last lower row of nozzles in the conveying direction is preferably selected to be at least 0.2 m, particularly preferably at least 0.3 m.
  • the distance between the last row of nozzles in the conveying direction and the at least one roll stand, in particular the first roll stand is preferably at most 6.0 m, particularly preferably at most 4.0 m.
  • the temperatures are to be used in °C.
  • the material is preferably additionally cooled with water in the area between the descaler and the at least one roll stand, in particular the first roll stand.
  • Different nozzle sizes can be used in the descaler at the top of the load and at the bottom of the load.
  • Another row of nozzles can be provided in the descaler for the underside of the goods, which can be activated if required.
  • the proposed concept provides a combination of measures and a definition of boundary conditions, so that instead of symmetrical strip temperatures, scale formation or scale symmetry can be influenced in a targeted manner, which allows an improved procedure in terms of the above task to be enabled.
  • a strip 1 (or a slab, a pre-strip or a sheet) is indicated, which is descaled in a descaler 2 on the upper side 6 of the strip 1 and on the underside 8 of the strip 1 .
  • the strip cleaned or descaled in this way is fed in a conveying direction F to a rolling mill 3, where it is rolled.
  • the rolling mill 3 has a number of rolling stands 4, of which only one is shown in the figures, namely the first rolling stand F1 of the rolling mill 3.
  • the descaler 2 has an upper row of nozzles 5 and a lower row of nozzles 7, which are provided for the respective cleaning or descaling of the corresponding side of the strip 1.
  • a pair of rollers 9 and a pair of rollers 10 are provided to promote the band.
  • the descaler 2 also has a further upper row of nozzles 11 and a further lower row of nozzles 12 . Water W is applied to the top and bottom of the strip 1 with the various rows of nozzles.
  • figure 1 shows an example of a two-row descaler 2 in front of a rolling mill 3 in the form of a finishing train according to the prior art. It shows how the strip surface temperatures (T o/u ) can develop.
  • the growth of scale between the respective last scale washer spray bar 5 or 7 and the finishing train 3 is particularly noteworthy.
  • the two descaling rows 5 and 7 are arranged one above the other, with these boundary conditions with the same distance from the first roll stand 4 of the rolling mill 3 (F1) and different surface temperatures T o/u, a different scale layer thickness s o/u forms, which is different from that described at the beginning problems.
  • the differences in the thickness of the scale layer between the top and bottom are disadvantageous and, according to the invention, should be minimized or kept within certain limits.
  • the upper descaling row 5 and the lower descaling row 7 are offset in the conveying direction F in a defined manner in such a way that the lower row 7 is closer to the finishing train 3 or specifically to the first roll stand F1. This is due to the distance a in figure 2 shown. If you take those into account Rules of scale formation in a suitable way, the scale conditions can be optimized, which is shown below in a specific embodiment.
  • the temperature curves for the top 6 of strip 1 (T o ) and for the bottom 8 of strip 1 (T u ) and the important scale growth with the thickness of the scale layer that forms on the top 6 of strip 1 (s o ) and on the Bottom 8 of Volume 1 (s u ) are in figure 2 shown and can be calculated.
  • the distance b between a descaling row and the roll stand F1 and the distance a between the upper and lower descaling rows can be set in such a way that the scale layer thicknesses are optimal for the following or subsequent roll forming operations.
  • the difference in the scale layer thickness s o/u is set in such a way that the difference in the layer thickness on the upper side and the lower side of the strip on the roll stand is below a specified value.
  • Rolling train 3 is designed in such a way that the following optimal defined conditions can be set for the product mix, weighted according to the production share, and the average feed speed and surface temperatures between descaler 2 and rolling train 3:
  • the upper and lower descaler spray bars 5 and 7 are offset from one another (distance a) so that the lower spray bar is arranged last.
  • the distance b between the last descaling beam 7 and the rolling stand F1 and the distance a between the upper and lower spray beams 5 and 7 are selected in such a way that the scale thickness when entering the rolling train (in the example at stand F1 of finishing train 3) is on average on the strip top and bottom is preferably the same or the difference ⁇ s of the calculated scale layer thicknesses (amount) between the top and bottom is less than 15% of the mean scale layer thickness (see the range for the distance of the rolling stand F1 from the last descaling row 7 in figure 2 ).
  • additional high and/or low-pressure cooling devices are installed between descalers 2 and rolling train 3 (not shown), which are activated depending on the results of the process model in order to achieve the goal of the same scale layer thickness as possible on the top and bottom sides 6 and 8 of strip 1 at the location of rolling stand F1 or at a defined reference location immediately before to get close to the rolling stand F1.
  • the surface temperature profiles behind descaler 2 with or without additional strip cooling between descaler 2 and rolling mill 3 should result in the surface area temperatures such that the temperature difference (amount) between the top and bottom 6 and 8 of strip 1 is less than 3% of the mean surface temperature on roll stand is.
  • the temperatures are to be used in °C.
  • the calculations for the optimal conditions in the area of descaler 2 and rolling mill 3 preferably result in the following distances:
  • the distance a between the upper and lower spray rows 5 and 7 of the descaler 2 is preferably more than 0.2 m, particularly preferably more than 0.3 m.
  • the distance b between the last descaler spray row 7 and the following roll stand F1 is preferably less than or equal to 6 m and particularly preferably less than or equal to 4 m.
  • the strip top descaling nozzle is different from the strip bottom nozzle; in this case, in particular, larger nozzles are used at the bottom than at the top. In this case, this means that a larger quantity of water is applied to the underside in order to be able to influence the temperatures on the surface of the strip in a desired manner.
  • a third descaler nozzle row can be provided on the underside of the strip, which is activated by the process model depending on the boundary conditions.
  • the first row of descaling nozzles can only be deactivated at the top, only at the bottom or on both sides (this applies to a multi-row descaler).
  • the amount of water and/or the pressure level of the first and/or second row of descaling nozzles can be individually reduced on the top and/or bottom.
  • descaler 2 The additional cooling between descaler 2 and rolling train 3 will be installed and activated if necessary.
  • the design of the system in particular the determination of the distances in the area descaler - roll stand, takes place in the following steps: In a first step, the distance between the last descaling row 7 to the rolling train, i. H. to the first roll stand F1 (distance b). This distance is preferably minimized to minimize secondary scale formation.
  • the distance (a) between the upper and lower descaler spray bars is determined so that the conditions or goals of the above scale and/or temperature relationships are met or the difference in the scale layer thickness between the upper and bottom is minimal.
  • variable temperature or scale actuators When operating the existing system with given distances, the variable temperature or scale actuators (nozzle pressures, water quantities) are used so that the above tolerances are maintained.
  • the surface temperatures can be measured in front of and/or behind the (first) roll stand F1 and compared with the calculated values.
  • the difference in roughness of the work rolls of the roll stand can also be indirectly inferred from the measured torque difference between the upper and lower drive spindle if a difference persists over several strips or increases in the course of a rolling program. This reading can also be used as feedback for the scale model and setting of the descaling parameters (water pressure and volume).
  • a process model is preferably provided that not only optimally controls the pressure level or the water volume of the descaler and the additional cooling (if available) behind the descaler, so that the goal of the same scale layer thicknesses on the top and bottom sides comes as close as possible, but can energy consumption (i.e. minimum water pressure and volume) and strip temperature losses (minimum water volume) are also minimized.
  • Piston pumps are ideal for varying the pressure level and for saving energy.
  • the proposed configuration according to the invention makes it possible to select a position (Pos) for the position of the first roll stand F1, the extent of which figure 2 is specified. This position is within an optimum range (Opt) for the arrangement of the mill stand F1 following the descaler 2.
  • the concept can be adapted in such a way that the descaling rows can be switched on or off as required.
  • the pressure level can be set differently for the upper and lower rows of nozzles.

Description

Die Erfindung betrifft ein Verfahren zur Herstellung eines metallischen Gutes, insbesondere einer Bramme, eines Vorbandes, eines Bandes oder eines Blechs, bei dem das Gut in Förderrichtung zunächst durch einen Zunderwäscher und anschließend durch ein Walzwerk gefördert wird, wobei das Walzwerk mindestens ein Walzgerüst, insbesondere ein in Förderrichtung erstes Walzgerüst, aufweist, wobei das Gut im Zunderwäscher durch mindestens eine obere Düsenreihe, die die Oberseite des Gutes entzundert, und durch mindestens eine untere Düsenreihe, die die Unterseite des Gutes entzundert, beaufschlagt wird.The invention relates to a method for producing a metal product, in particular a slab, a pre-strip, a strip or a sheet, in which the product is conveyed in the conveying direction first through a descaler and then through a rolling mill, the rolling mill having at least one roll stand, in particular a first roll stand in the conveying direction, the material in the descaler being acted upon by at least one upper row of nozzles, which descales the upper side of the material, and by at least one lower row of nozzles, which descales the underside of the material.

Das Gut wird im Walzwerk zumeist durch eine Anzahl an Walzgerüsten geführt; möglich ist allerdings auch der Einsatz eines einzelnen Walzgerüsts, namentlich im Falle eines Steckelwalzwerks.In the rolling mill, the goods are usually guided through a number of roll stands; However, it is also possible to use a single rolling stand, specifically in the case of a Steckel rolling mill.

Bei der Herstellung metallischer Bänder werden zunehmend steigende Anforderungen an die Bandtemperaturführung, an die Zundereigenschaften und damit an die Produktqualität sowie an die Bandlaufstabilität gestellt. Untersuchungen haben ergeben, dass nicht nur die Temperaturführung sondern vor allem das Zunderwachstum im Anschluss eines Zunderwäschers für die folgenden Walzprozesse Einfluss auf obige Eigenschaften hat. Es hat sich gezeigt, dass vor allem eine unterschiedliche Zunderschichtdicke an Bandober- und -unterseite zu Schubwalzeffekten, Skibildung und Walzmomentvertrimmung bei der Walzumformung und unterschiedlicher Walzenrauigkeit sowie im späteren Walzprogrammverlauf zu unterschiedlicher Bandrauigkeit und nachteiligen Sekundärzundereffekten auf der Ober- und Unterseite führt.In the production of metallic strips, increasing demands are placed on strip temperature control, scale properties and thus product quality and strip running stability. Investigations have shown that not only the temperature control but above all the scale growth after a descaler has an influence on the above properties for the subsequent rolling processes. It has been shown that, above all, a different scale layer thickness on the top and bottom of the strip leads to shear rolling effects, ski formation and rolling moment imbalance during roll forming and different roll roughness as well as different strip roughness and disadvantageous secondary scale effects on the top and bottom in the later course of the rolling program.

Beim Betrieb von Warmwalzwerken werden bekanntlich Entzunderungseinrichtungen eingesetzt. Nach der Entfernung des Zunders mit Hilfe eines Hochdruckwasserstrahls bildet sich beim Weitertransport sofort erneut eine Sekundärzunderschicht. Die Wachstumsgeschwindigkeit der Zunderdicke ist dabei von den Anlagen- und Prozessbedingungen abhängig. Auf der Oberseite ist das Band oder die Bramme im Bereich des Zunderwäschers von Wasser benetzt bzw. es bleibt dort liegen, auf der Unterseite fällt das applizierte Wasser direkt wieder nach unten. Beim Durchlaufen der Zunderwäscherstrecke entstehen deshalb in der Regel unterschiedliche Bandtemperaturen an Ober- und Unterseite. Diese führen in der Folge zu unterschiedlichen Zunderschichtdicken.As is known, descaling devices are used in the operation of hot rolling mills. After the scale has been removed with the help of a high-pressure water jet, a new scale forms immediately during further transport secondary scale layer. The growth rate of the scale thickness depends on the plant and process conditions. On the upper side, the strip or slab is wetted by water in the area of the descaler or it remains there, on the underside the applied water falls straight down again. As a rule, different strip temperatures occur on the top and bottom when running through the descaler line. These lead to different scale layer thicknesses.

In der EP 1 365 870 B1 ist bereits beschrieben, wie durch Einstellung einer symmetrischen Temperaturverteilung von Ober- zur Unterseite des Bandes im Bereich des Zunderwäschers und nach dem Zunderwäscher die Bedingungen verbessert werden können. Diese Maßnahmen reichen jedoch nicht aus, um optimale Bedingungen für die Walzanlage und das Band einstellen zu können. Es muss vielmehr das Zunderbildungsverhalten mit berücksichtigt und gezielt beeinflusst werden.In the EP 1 365 870 B1 has already described how the conditions can be improved by setting a symmetrical temperature distribution from the top to the bottom of the strip in the area of the descaler and after the descaler. However, these measures are not sufficient to be able to set optimal conditions for the rolling mill and the strip. Rather, the scale formation behavior must be taken into account and influenced in a targeted manner.

Weitere und andere Lösungen zeigen die EP 1 034 857 B1 , die JP 1-205810 A , die JP 2001-9520 A und die JP 2001-47122 A . Der Oberbegriff von Anspruch 1 basiert auf der WO 02/070157 A1 .Further and other solutions show the EP 1 034 857 B1 , the JP 1-205810A , the JP 2001-9520A and the JP 2001-47122 A . The preamble of claim 1 is based on WO 02/070157 A1 .

Der Erfindung liegt die Aufgabe zugrunde, ein gattungsgemäßes Verfahren so fortzubilden, dass die genannten Nachteile vermindert werden können. Demgemäß wird eine Verbesserung der Produkt- und Anlageneigenschaften durch eine Optimierung des Zunderwäschers bzw. des Vorgangs der Entzunderung in demselben angestrebt. Damit soll insbesondere auf die Sekundärzunderbildung Einfluss genommen werden können.The invention is based on the object of developing a generic method in such a way that the disadvantages mentioned can be reduced. Accordingly, the aim is to improve the product and plant properties by optimizing the descaler or the descaling process in the same. In this way, it should be possible to influence secondary scale formation in particular.

Die Lösung dieser Aufgabe durch die Erfindung ist dadurch gekennzeichnet, dass das Verfahren die Schritte aufweist:

  1. a) Ermittlung der Dicke einer Sekundärzunderschicht auf der Oberseite des Gutes, die am Ort des mindestens einen Walzgerüsts, insbesondere am Ort des ersten Walzgerüsts, oder an einem definierten Ort vor dem mindestens einen Walzgerüst, insbesondere vor dem ersten Walzgerüst, vorliegt, und Ermittlung der Dicke einer Sekundärzunderschicht auf der Unterseite des Gutes, die am Ort des mindestens einen Walzgerüsts, insbesondere am Ort des ersten Walzgerüsts, oder an dem definierten Ort vor dem mindestens einen Walzgerüsts, insbesondere des ersten Walzgerüsts, vorliegt;
  2. b) Festlegen des Abstands zwischen der in Förderrichtung letzten oberen Düsenreihe und der in Förderrichtung letzten unteren Düsenreihe, so dass die Differenz zwischen der Dicke der Sekundärzunderschicht auf der Oberseite des Gutes und die Dicke der Sekundärzunderschicht auf der Unterseite des Gutes an obigem Ort unterhalb eines vorgegebenen Wertes liegt.
The solution to this problem by the invention is characterized in that the method has the following steps:
  1. a) Determination of the thickness of a secondary layer of scale on the upper side of the goods at the location of the at least one roll stand, in particular at the location of the first roll stand, or at a defined location in front of the at least one roll stand, in particular in front of the first roll stand, and determination of the thickness of a secondary layer of scale on the underside of the goods, which is present at the location of the at least one roll stand, in particular at the location of the first roll stand, or at the defined location in front of the at least one roll stand, in particular the first roll stand;
  2. b) Determining the distance between the last upper row of nozzles in the conveying direction and the last lower row of nozzles in the conveying direction, so that the difference between the thickness of the secondary scale layer on the upper side of the good and the thickness of the secondary scale layer on the underside of the good at the above location is below a predetermined one value lies.

Die Festlegung gemäß obigem Schritt b) erfolgt dabei bevorzugt so, dass ein definierter Produktmix fürs Gut betrachtet und hierfür ein mittlerer Abstand bestimmt wird.The definition according to step b) above is preferably carried out in such a way that a defined product mix is considered for the good and an average distance is determined for this.

Die Ermittlung der Dicke der oberen und unteren Sekundärzunderschicht kann durch eine Messung am Ort des mindestens einen Walzgerüsts, insbesondere am Ort des ersten Walzgerüsts, oder an dem definierten Ort vor dem mindestens einen Walzgerüst, insbesondere vor dem ersten Walzgerüst, erfolgen (bei diesem definierten Ort kann es sich um einen solchen kurz vor dem ersten Walzgerüst handeln, der zwecks Bestimmung der Dicke der Sekundärzunderschicht ausgewählt bzw. festgelegt wird).The thickness of the upper and lower layers of secondary scale can be determined by measuring at the location of the at least one roll stand, in particular at the location of the first roll stand, or at the defined location in front of the at least one roll stand, in particular in front of the first roll stand (at this defined location it may be just before the first roll stand, which is selected or fixed in order to determine the thickness of the secondary layer of scale).

Es ist aber auch möglich, dass die Ermittlung der Dicke der oberen und unteren Sekundärzunderschicht durch numerische Simulation anhand eines Prozessmodells erfolgt. In diesem Falle kann vorgesehen werden, dass die numerische Simulation die Berechnung des Temperaturverlaufs an der Oberseite und an der Unterseite des Gutes beim Durchlauf durch den Zunderwäscher bis zum Walzwerk umfasst. Weiterhin ist vorteilhaft vorgesehen, dass die numerische Simulation bzw. Berechnung der Dicke der oberen und unteren Sekundärzunderschicht eine Ermittlung der Dicke durch die Beziehung umfasst: s = k P t

Figure imgb0001

  • mit s: Dicke der Sekundärzunderschicht
  • kP: Zunderkoeffizient
  • t: Oxidationszeit ab Abschluss der Entzunderung
However, it is also possible for the thickness of the upper and lower secondary scale layer to be determined by numerical simulation using a process model. In this case, provision can be made for the numerical simulation to calculate the temperature profile on the upper side and on the underside of the goods as they pass through the descaler to the rolling mill. Furthermore, it is advantageously provided that the numerical simulation or calculation of the thickness of the upper and lower secondary scale layer includes a determination of the thickness using the relationship: s = k P t
Figure imgb0001
  • with s: thickness of the secondary scale layer
  • k P : scaling coefficient
  • t: oxidation time from the completion of descaling

Die genannte Gleichung zur Bestimmung der Zunderdicke kann in einem Simulationsmodell verwendet werden. Der genannte Zunderkoeffizient, der temperatur- und materialabhängig ist, kann experimentell bestimmt oder aus der Literatur entnommen werden. Er kann auch durch entsprechende Untersuchungen in fachmännischer Weise empirisch bestimmt werden.The above equation for determining the scale thickness can be used in a simulation model. The scaling coefficient mentioned, which depends on temperature and material, can be determined experimentally or taken from the literature. It can also be empirically determined by appropriate investigations in a skilled manner.

Alternativ kann auch ein anderes Modell zur Bestimmung der Zunderdicke eingesetzt werden.Alternatively, another model can be used to determine the scale thickness.

Der Abstand zwischen der in Förderrichtung letzten oberen Düsenreihe und der in Förderrichtung letzten unteren Düsenreihe wird bevorzugt mindestens 0,2 m gewählt, besonders bevorzugt mindestens 0,3 m.The distance between the last upper row of nozzles in the conveying direction and the last lower row of nozzles in the conveying direction is preferably selected to be at least 0.2 m, particularly preferably at least 0.3 m.

Indes beträgt der Abstand zwischen der in Förderrichtung letzten Düsenreihe und dem mindestens einen Walzgerüst, insbesondere dem ersten Walzgerüst, vorzugsweise höchstens 6,0 m, besonders bevorzugt höchstens 4,0 m.However, the distance between the last row of nozzles in the conveying direction and the at least one roll stand, in particular the first roll stand, is preferably at most 6.0 m, particularly preferably at most 4.0 m.

Der vorgegebene Wert für die Differenz zwischen der Dicke (soben) der Sekundärzunderschicht auf der Oberseite des Gutes und die Dicke (sunten) der Sekundärzunderschicht auf der Unterseite des Gutes beim Einlauf in das mindestens eine Walzgerüst, insbesondere in das erste Walzgerüst, bestimmt sich bevorzugt gemäß der Beziehung: s oben s unten / s Mittel 100 % 15 %

Figure imgb0002
mit: s Mittel = s oben + s unten / 2
Figure imgb0003
The specified value for the difference between the thickness (s top ) of the secondary scale layer on the top of the goods and the thickness (s bottom ) of the secondary scale layer on the bottom of the goods entering the at least one roll stand, in particular in the first roll stand, is preferably determined according to the relationship: s above s below / s Middle 100 % 15 %
Figure imgb0002
With: s Middle = s above + s below / 2
Figure imgb0003

Bevorzugt wird die Temperatur des Guts im Bereich zwischen dem Zunderwäscher und dem mindestens einen Walzgerüsts, insbesondere dem ersten Walzgerüst, so eingestellt, dass für die Temperatur (Toben) des Gutes auf der Oberseite und für die Temperatur (Tunten) des Gutes auf der Unterseite beim Einlauf in das mindestens eine Walzgerüst, insbesondere in das erste Walzgerüst, gilt: T oben T unten / T Mittel 100 % 3 %

Figure imgb0004
mit: T Mittel = T oben + T unten / 2
Figure imgb0005
The temperature of the material in the area between the descaler and the at least one rolling stand, in particular the first rolling stand, is preferably set in such a way that the temperature (T top ) of the material on the upper side and the temperature (T bottom ) of the material on the Underside when entering the at least one roll stand, in particular the first roll stand, the following applies: T above T below / T Middle 100 % 3 %
Figure imgb0004
With: T Middle = T above + T below / 2
Figure imgb0005

Die Temperaturen sind dabei in °C zu verwenden.The temperatures are to be used in °C.

Das Gut wird vorzugsweise im Bereich zwischen dem Zunderwäscher und dem mindestens einen Walzgerüst, insbesondere dem ersten Walzgerüst, zusätzlich mit Wasser gekühlt.The material is preferably additionally cooled with water in the area between the descaler and the at least one roll stand, in particular the first roll stand.

An der Oberseite des Gutes und an der Unterseite des Gutes können unterschiedliche Düsengrößen im Zunderwäscher verwendet werden.Different nozzle sizes can be used in the descaler at the top of the load and at the bottom of the load.

Für die Unterseite des Gutes kann im Zunderwäscher eine weitere Düsenreihe vorgesehen werden, die bei Bedarf aktiviert wird.Another row of nozzles can be provided in the descaler for the underside of the goods, which can be activated if required.

Schließlich sieht eine Weiterbildung vor, dass in Abhängigkeit der Einzugsgeschwindigkeit des Guts in das Walzwerk und/oder vom Material des Guts die Wassermenge und/oder das Druckniveau des ausgebrachten Wassers in mindestens einer der Düsenreihen an der Oberseite und/oder an der Unterseite des Guts individuell eingestellt, insbesondere reduziert, wird.Finally, a further development provides that, depending on the feed speed of the material into the rolling mill and/or on the material of the material, the amount of water and/or the pressure level of the discharged water in at least one of the rows of nozzles on the top and/or on the underside of the material can be adjusted individually adjusted, in particular reduced, is.

Das vorgeschlagene Konzept sieht eine Kombination von Maßnahmen und eine Definition von Randbedingungen vor, so dass statt symmetrischer Bandtemperaturen eine gezielte Beeinflussung der Zunderbildung bzw. Zundersymmetrie möglich ist, die es erlaubt, im Sinne der obigen Aufgabenstellung eine verbesserte Verfahrensweise zu ermöglichen.The proposed concept provides a combination of measures and a definition of boundary conditions, so that instead of symmetrical strip temperatures, scale formation or scale symmetry can be influenced in a targeted manner, which allows an improved procedure in terms of the above task to be enabled.

In der Zeichnung sind Ausführungsbeispiele der Erfindung dargestellt. Es zeigen:

Fig. 1
schematisch einen Abschnitt einer Fertigungsanlage für ein metallisches Band nach dem Stand der Technik, wobei der Bereich eines Zunderwäschers und eines nachfolgenden Walzwerks dargestellt ist und wobei für den Verlauf in Förderrichtung jeweils für die Oberseite und Unterseite des Bandes der Temperaturverlauf sowie die Bildung von Sekundärzunder mit einer errechneten Dicke dargestellt ist,
Fig. 2
in der Darstellung gemäß Figur 1 die entsprechende Illustration für eine erfindungsgemäße Lösung.
Exemplary embodiments of the invention are shown in the drawing. Show it:
1
Schematic diagram of a section of a production plant for a metal strip according to the prior art, showing the area of a descaler and a downstream rolling mill, and showing the temperature profile for the course in the conveying direction for the upper side and underside of the strip, as well as the formation of secondary scale with a calculated thickness is shown,
2
in the representation according to figure 1 the corresponding illustration for a solution according to the invention.

In den Figuren ist ein Band 1 (bzw. eine Bramme, ein Vorband oder ein Blech) angedeutet, das in einem Zunderwäscher 2 an der Oberseite 6 des Bandes 1 sowie an der Unterseite 8 des Bandes 1 entzundert wird. Das so gereinigte bzw. entzunderte Band wird in eine Förderrichtung F einem Walzwerk 3 zugeführt, wo es gewalzt wird. Das Walzwerk 3 hat im vorliegenden Ausführungsbeispiel eine Anzahl Walzgerüste 4, von denen in den Figuren nur eines dargestellt ist, nämlich das erste Walzgerüst F1 des Walzwerks 3.In the figures, a strip 1 (or a slab, a pre-strip or a sheet) is indicated, which is descaled in a descaler 2 on the upper side 6 of the strip 1 and on the underside 8 of the strip 1 . The strip cleaned or descaled in this way is fed in a conveying direction F to a rolling mill 3, where it is rolled. In the present exemplary embodiment, the rolling mill 3 has a number of rolling stands 4, of which only one is shown in the figures, namely the first rolling stand F1 of the rolling mill 3.

Der Zunderwäscher 2 weist eine obere Düsenreihe 5 sowie eine untere Düsenreihe 7 auf, die zur jeweiligen Reinigung bzw. Entzunderung der entsprechenden Seite des Bandes 1 vorgesehen sind. Zur Förderung des Bandes sind ein Rollenpaar 9 sowie ein Rollenpaar 10 vorgesehen. Der Zunderwäscher 2 weist im Ausführungsbeispiel darüber hinaus noch eine weitere obere Düsenreihe 11 und eine weitere untere Düsenreihe 12 auf. Mit den verschiedenen Düsenreihen wird Wasser W auf die Oberseite und die Unterseite des Bandes 1 aufgebracht.The descaler 2 has an upper row of nozzles 5 and a lower row of nozzles 7, which are provided for the respective cleaning or descaling of the corresponding side of the strip 1. A pair of rollers 9 and a pair of rollers 10 are provided to promote the band. In the exemplary embodiment, the descaler 2 also has a further upper row of nozzles 11 and a further lower row of nozzles 12 . Water W is applied to the top and bottom of the strip 1 with the various rows of nozzles.

Figur 1 zeigt für ein Beispiel eines zweireihigen Zunderwäschers 2 vor einem Walzwerk 3 in Form einer Fertigstraße nach dem Stand der Technik. Dargestellt ist, wie sich die Bandoberflächentemperaturen (To/u) entwickeln können. Besonders beachtlich ist das Zunderwachstum zwischen dem jeweiligen letzten Zunderwäscher-Spritzbalken 5 bzw. 7 und der Fertigstraße 3. Sind - wie in Figur 1 darstellt - die beiden Entzunderungsreihen 5 und 7 übereinander angeordnet, so bildet sich bei diesen Randbedingungen mit gleichem Abstand zum ersten Walzgerüst 4 des Walzwerks 3 (F1) und unterschiedlichen Oberflächentemperaturen To/u eine unterschiedliche Zunderschichtdicke so/u, die zu den eingangs beschriebenen Problemen führt. Vor allem die Unterschiede der Zunderschichtdicke zwischen Ober- und Unterseite sind nachteilig und sollen erfindungsgemäß minimiert bzw. in bestimmten Grenzen gehalten werden. figure 1 shows an example of a two-row descaler 2 in front of a rolling mill 3 in the form of a finishing train according to the prior art. It shows how the strip surface temperatures (T o/u ) can develop. The growth of scale between the respective last scale washer spray bar 5 or 7 and the finishing train 3 is particularly noteworthy. As in figure 1 - the two descaling rows 5 and 7 are arranged one above the other, with these boundary conditions with the same distance from the first roll stand 4 of the rolling mill 3 (F1) and different surface temperatures T o/u, a different scale layer thickness s o/u forms, which is different from that described at the beginning problems. Above all, the differences in the thickness of the scale layer between the top and bottom are disadvantageous and, according to the invention, should be minimized or kept within certain limits.

Will man die Zunderschicht-Dickenunterschiede zwischen der Oberseite 6 des Bandes 1 und der Unterseite 8 desselben vermindern oder im Idealfall beim Walzprozess gleich einstellen, so können - wie in Figur 2 gemäß einem erfindungsgemäßen Beispiel dargestellt - die obere Entzunderungsreihe 5 und die untere Entzunderungsreihe 7 in Förderrichtung F definiert versetzt zueinander angeordnet werden, in der Art, dass sich die untere Reihe 7 näher vor der Fertigstraße 3 bzw. namentlich vor dem ersten Walzgerüst F1 befindet. Dies ist durch den Abstand a in Figur 2 dargestellt. Berücksichtigt man die Gesetzmäßigkeiten der Zunderbildung in geeigneter Art, so können die Zunderbedingungen optimiert werden, was nachfolgend in einem konkreten Ausführungsbeispiel dargestellt ist.If you want to reduce the scale layer thickness differences between the top 6 of the strip 1 and the bottom 8 of the same or, ideally, set them the same during the rolling process, then - as in figure 2 shown according to an example according to the invention - the upper descaling row 5 and the lower descaling row 7 are offset in the conveying direction F in a defined manner in such a way that the lower row 7 is closer to the finishing train 3 or specifically to the first roll stand F1. This is due to the distance a in figure 2 shown. If you take those into account Rules of scale formation in a suitable way, the scale conditions can be optimized, which is shown below in a specific embodiment.

Die Temperaturverläufe für die Oberseite 6 des Bandes 1 (To) sowie für die Unterseite 8 des Bandes 1 (Tu) sowie das wichtige Zunderwachstum mit der sich bildenden Dicke der Zunderschicht auf der Oberseite 6 des Bandes 1 (so) sowie auf der Unterseite 8 des Bandes 1 (su) sind in Figur 2 dargestellt und lassen sich berechnen. So kann der Abstand b zwischen einer Entzunderungsreihe und dem Walzgerüst F1 sowie der Abstand a der oberen zur unteren Entzunderungsreihe in der Weise festgelegt werden, dass die Zunderschichtdicken für die folgende bzw. folgenden Walzumformungen optimal sind. Das bedeutet, der Unterschied der Zunderschichtdicke so/u wird so eingestellt, dass die Differenz der Schichtdicke auf der Oberseite und der Unterseite des Bandes am Walzgerüst unterhalb eines vorgegebenen Werts liegt.The temperature curves for the top 6 of strip 1 (T o ) and for the bottom 8 of strip 1 (T u ) and the important scale growth with the thickness of the scale layer that forms on the top 6 of strip 1 (s o ) and on the Bottom 8 of Volume 1 (s u ) are in figure 2 shown and can be calculated. Thus, the distance b between a descaling row and the roll stand F1 and the distance a between the upper and lower descaling rows can be set in such a way that the scale layer thicknesses are optimal for the following or subsequent roll forming operations. This means that the difference in the scale layer thickness s o/u is set in such a way that the difference in the layer thickness on the upper side and the lower side of the strip on the roll stand is below a specified value.

Für die Beschreibung der Temperaturveränderung innerhalb der Walzstraße - auch im Bereich des Zunderwäschers 2 bis zur und innerhalb der Walzstraße 3 - wird ein Prozessmodell eingesetzt. Bei Kenntnis des berechneten Temperaturverlaufs kann das Zunderwachstum mit folgendem Zundermodell bzw. folgender Zundergleichung berechnet werden: s = k p t 0.5

Figure imgb0006
mit

  • s: Zunderschichtdicke (startet mit 0 nach der letzten Entzunderung)
  • t: Oxidationszeit (beginnt nach der letzten Entzunderung)
  • kP: Zunderkoeffizient, abhängig von der Bandoberfächentemperatur, vom Bandmaterial und von den Umgebungsbedingungen (Wasser, Luft)
A process model is used to describe the temperature change within the rolling train - also in the area of descaler 2 up to and within rolling train 3. If the calculated temperature profile is known, the scale growth can be calculated with the following scale model or scale equation: s = k p t 0.5
Figure imgb0006
With
  • s: Scale layer thickness (starts with 0 after the last descaling)
  • t: oxidation time (starts after the last descaling)
  • k P : scale coefficient, depending on the strip surface temperature, the strip material and the ambient conditions (water, air)

Die Auslegung der Walzstraße 3 erfolgt in der Art, dass für die über den Produktmix gewichtet nach dem Produktionsanteil gemittelte Einzugsgeschwindigkeit und Oberflächentemperaturen zwischen Zunderwäscher 2 und Walzstraße 3 folgende optimale definierte Bedingungen einstellbar sind:
Die oberen und unteren Zunderwäscher-Spritzbalken 5 und 7 sind so zueinander versetzt angeordnet (Abstand a), dass der untere Spritzbalken zuletzt angeordnet ist. Dabei wird der Abstand b zwischen dem letzten Entzunderungsbalken 7 und dem Walzgerüst F1 sowie der Abstand a zwischen oberem und unterem Spritzbalken 5 und 7 zueinander so gewählt, dass die Zunderdicke beim Eintritt in die Walzstraße (im Beispielfall am Gerüst F1 der Fertigstraße 3) im Mittel an der Bandober- und -unterseite vorzugsweise gleich ist oder die Differenz Δs der errechneten Zunderschichtdicken (Betrag) zwischen Ober- und Unterseite kleiner als 15% von der mittleren Zunderschichtdicke beträgt (siehe den Bereich für den Abstand des Walzgerüstes F1 von der letzten Entzunderungsreihe 7 in Figur 2).
Rolling train 3 is designed in such a way that the following optimal defined conditions can be set for the product mix, weighted according to the production share, and the average feed speed and surface temperatures between descaler 2 and rolling train 3:
The upper and lower descaler spray bars 5 and 7 are offset from one another (distance a) so that the lower spray bar is arranged last. The distance b between the last descaling beam 7 and the rolling stand F1 and the distance a between the upper and lower spray beams 5 and 7 are selected in such a way that the scale thickness when entering the rolling train (in the example at stand F1 of finishing train 3) is on average on the strip top and bottom is preferably the same or the difference Δs of the calculated scale layer thicknesses (amount) between the top and bottom is less than 15% of the mean scale layer thickness (see the range for the distance of the rolling stand F1 from the last descaling row 7 in figure 2 ).

Dabei gelten die Beziehungen für die Dicke der Sekundärzunderschicht beim Einlauf in das erste Walzgerüst F1 s Mittel = s oben + s unten / 2

Figure imgb0007
Δ s = s oben s unten / s Mittel * 100 % ,
Figure imgb0008
mit

  • sMittel: Mittlere Zunderschichtdicke von Ober- / Unterseite des Bandes
  • soben: Zunderschichtdicke auf der Oberseite
  • sunten: Zunderschichtdicke auf der Unterseite
  • Δs: prozentuale Differenz der errechneten Zunderschichtdicken
The relationships for the thickness of the secondary layer of scale on entry into the first roll stand F1 apply s Middle = s above + s below / 2
Figure imgb0007
Δ s = s above s below / s Middle * 100 % ,
Figure imgb0008
With
  • s Medium : Medium scale layer thickness on the top / bottom of the strip
  • s top : Scale layer thickness on top
  • s below : Scale layer thickness on the underside
  • Δs: percentage difference in the calculated scale layer thicknesses

Zwecks weiterer Optimierung des Zunderwachstums auf der Ober- und Unterseite und Einhaltung obiger Ziele für die Auslegung oder/und für den für den täglichen Einsatz bei Abweichung von den mittleren Bedingungen (Einzugsgeschwindigkeit, Temperaturen) sind zusätzliche Hoch- oder/und Niederdruck-Kühleinrichtungen zwischen Zunderwäscher 2 und Walzstraße 3 angeordnet (nicht dargestellt), die abhängig von den Ergebnissen des Prozessmodells aktiviert werden, um dem Ziel der möglichst gleichen Zunderschichtdicke an Ober- und Unterseite 6 und 8 des Bandes 1 am Ort des Walzgerüst F1 oder an einem definierten Referenzort unmittelbar vor dem Walzgerüst F1 nahe zu kommen.In order to further optimize scale growth on the top and bottom and to comply with the above goals for the design and/or for daily use when deviating from the average conditions (feed speed, temperatures), additional high and/or low-pressure cooling devices are installed between descalers 2 and rolling train 3 (not shown), which are activated depending on the results of the process model in order to achieve the goal of the same scale layer thickness as possible on the top and bottom sides 6 and 8 of strip 1 at the location of rolling stand F1 or at a defined reference location immediately before to get close to the rolling stand F1.

Weiterhin sollten die Oberflächentemperaturverläufe hinter dem Zunderwäscher 2 mit oder ohne zusätzlicher Bandkühlung zwischen Zunderwäscher 2 und Walzstraße 3 die Oberflächenflächentemperaturen so ergeben, dass die Temperaturdifferenz (Betrag) zwischen Ober- und Unterseite 6 und 8 des Bandes 1 kleiner als 3% von der mittleren Oberflächentemperatur am Walzgerüst beträgt.Furthermore, the surface temperature profiles behind descaler 2 with or without additional strip cooling between descaler 2 and rolling mill 3 should result in the surface area temperatures such that the temperature difference (amount) between the top and bottom 6 and 8 of strip 1 is less than 3% of the mean surface temperature on roll stand is.

Dabei gelten folgende Beziehungen: T Mittel = T oben + T unten / 2

Figure imgb0009
Δ T = T oben T unten / T Mittel * 100 %
Figure imgb0010
mit

  • TMittel: Mittlere Bandtemperatur von Ober- / Unterseite
  • Toben: Bandtemperatur auf der Oberseite
  • Tunten: Bandtemperatur auf der Unterseite
  • ΔT: prozentuale Differenz der errechneten Bandtemperaturen am Walzgerüst
The following relationships apply: T Middle = T above + T below / 2
Figure imgb0009
Δ T = T above T below / T Middle * 100 %
Figure imgb0010
With
  • T Mean : Mean strip temperature from top/bottom
  • T top : Tape temperature on top
  • T bottom : Tape temperature on the bottom
  • ΔT: Percentage difference of the calculated strip temperatures at the roll stand

Die Temperaturen sind dabei in °C einzusetzen.The temperatures are to be used in °C.

Aus den Berechnungen für die optimalen Bedingungen im Bereich des Zunderwäschers 2 und der Walzstraße 3 ergeben sich vorzugsweise folgende Abstände:
Der Abstand a zwischen der oberen und unteren Spritzreihe 5 und 7 des Zunderwäschers 2 beträgt bevorzugt mehr als 0,2 m, besonders bevorzugt mehr als 0,3 m.
The calculations for the optimal conditions in the area of descaler 2 and rolling mill 3 preferably result in the following distances:
The distance a between the upper and lower spray rows 5 and 7 of the descaler 2 is preferably more than 0.2 m, particularly preferably more than 0.3 m.

Der Abstand b zwischen der letzten Zunderwäscher-Spritzreihe 7 und dem folgenden Walzgerüst F1 beträgt bevorzugt weniger oder gleich 6 m und besonders bevorzugt weniger oder gleich 4 m.The distance b between the last descaler spray row 7 and the following roll stand F1 is preferably less than or equal to 6 m and particularly preferably less than or equal to 4 m.

Als weiteres Stellglied, um die Verzunderungsbedingungen und damit das Verhältnis der Zunderschichtdicken optimal einzustellen, können folgende Zusatzmaßnahmen getroffen werden:
Die Entzunderungsdüse für die Bandoberseite unterscheidet sich von der Düse an der Bandunterseite; hierbei werden insbesondere unten größere Düsen als oben verwendet. Das bedeutet in diesem Falle, dass auf der Unterseite eine größere Wassermenge aufgebracht wird, um die Temperaturen auf der Oberfläche des Bandes in einer gewünschten Weise beeinflussen zu können.
The following additional measures can be taken as an additional control element in order to optimally set the scaling conditions and thus the ratio of the scale layer thicknesses:
The strip top descaling nozzle is different from the strip bottom nozzle; in this case, in particular, larger nozzles are used at the bottom than at the top. In this case, this means that a larger quantity of water is applied to the underside in order to be able to influence the temperatures on the surface of the strip in a desired manner.

Optional kann eine dritte Zunderwäscher-Düsenreihe auf der Unterseite des Bandes vorgesehen werden, die je nach Randbedingungen vom Prozessmodell aktiviert wird.Optionally, a third descaler nozzle row can be provided on the underside of the strip, which is activated by the process model depending on the boundary conditions.

Abhängig von der Einzugsgeschwindigkeit und dem Bandmaterial kann die erste Entzunderungsdüsenreihe nur oben, nur unten oder beidseitig deaktiviert werden (das gilt für einen mehrreihigen Zunderwäscher).Depending on the infeed speed and the strip material, the first row of descaling nozzles can only be deactivated at the top, only at the bottom or on both sides (this applies to a multi-row descaler).

Abhängig von der Einzugsgeschwindigkeit und vom Bandmaterial kann die Wassermenge oder/und das Druckniveau der ersten oder/und zweiten Entzunderungsdüsenreihe (bzw. auch an einer weiteren Düsenreihe) an der Ober- und/oder Unterseite individuell reduziert werden.Depending on the infeed speed and the strip material, the amount of water and/or the pressure level of the first and/or second row of descaling nozzles (or also on another row of nozzles) can be individually reduced on the top and/or bottom.

Die Zusatzkühlungen zwischen Zunderwäscher 2 und Walzstraße 3 werden eingebaut und bei Bedarf aktiviert.The additional cooling between descaler 2 and rolling train 3 will be installed and activated if necessary.

Die Auslegung der Anlage, insbesondere die Bestimmung der Abstände im Bereich Zunderwäscher - Walzgerüst, erfolgt in folgenden Schritten: In einem ersten Schritt wird zunächst der Abstand zwischen der letzten Entzunderungsreihe 7 bis zur Walzstraße, d. h. bis zum ersten Walzgerüst F1, ermitteln (Abstand b). Dieser Abstand wird vorzugsweise minimiert, um die Sekundärzunderbildung zu minimieren.The design of the system, in particular the determination of the distances in the area descaler - roll stand, takes place in the following steps: In a first step, the distance between the last descaling row 7 to the rolling train, i. H. to the first roll stand F1 (distance b). This distance is preferably minimized to minimize secondary scale formation.

Dann wird in einem zweiten Schritt die Bestimmung des Abstandes (a) zwischen dem oberen und unteren Zunderwäscher-Spritzbalken zueinander festgelegt, so dass die Bedingungen bzw. Ziele obiger Zunder- oder/und Temperaturbeziehungen erfüllt sind bzw. die Differenz der Zunderschichtdicke zwischen Ober- und Unterseite minimal ist.Then, in a second step, the distance (a) between the upper and lower descaler spray bars is determined so that the conditions or goals of the above scale and/or temperature relationships are met or the difference in the scale layer thickness between the upper and bottom is minimal.

Können bei der Auslegung der Anlage die Differenz der Zunderschichtdicken nicht im gewünschten Rahmen eingehalten werden, so sind Zusatzkühlungen zwischen dem Zunderwäscher 2 und der Walzstraße 3 vorzusehen oder/und obige Zusatzmaßnahmen durchzuführen.If the difference in scale layer thicknesses cannot be maintained within the desired limits when designing the plant, additional cooling systems must be provided between the descaler 2 and the rolling train 3 and/or the above additional measures must be carried out.

Beim Betreiben der vorhandenen Anlage mit gegebenen Abständen werden die variablen Temperatur- bzw. Zunderstellglieder (Düsendrücke, Wassermengen) eingesetzt, so dass die obigen Toleranzen eingehalten werden.When operating the existing system with given distances, the variable temperature or scale actuators (nozzle pressures, water quantities) are used so that the above tolerances are maintained.

Für die indirekte Abstützung des Zundermodells können die Oberflächentemperaturen vor oder/und hinter dem (ersten) Walzgerüst F1 gemessen und mit den Rechenwerten verglichen werden. Auch aus der gemessenen Momentendifferenz zwischen der oberen und unteren Antriebsspindel kann indirekt auf die Rauhigkeitsdifferenz der Arbeitswalzen des Walzgerüstes geschlossen werden, wenn ein Unterschied über mehrere Bänder anhält oder sich im Laufe eines Walzprogramms erhöht. Auch dieser Messwert kann als Feedback für das Zundermodell und die Einstellung der Entzunderungsparameter (Wasserdruck- und -menge) verwendet werden.For the indirect support of the scale model, the surface temperatures can be measured in front of and/or behind the (first) roll stand F1 and compared with the calculated values. The difference in roughness of the work rolls of the roll stand can also be indirectly inferred from the measured torque difference between the upper and lower drive spindle if a difference persists over several strips or increases in the course of a rolling program. This reading can also be used as feedback for the scale model and setting of the descaling parameters (water pressure and volume).

Es wird bevorzugt ein Prozessmodell vorgesehen, das nicht nur das Druckniveau bzw. die Wassermenge des Zunderwäschers und die Zusatzkühlungen (falls vorhanden) hinter dem Zunderwäscher optimal steuert, so dass man dem Ziel gleicher Zunderschichtdicken an Ober- und Unterseite möglichst nahe kommt, sondern es können auch der Energieverbrauch (d. h. minimaler Wasserdruck und -menge) und die Bandtemperaturverluste (minimale Wassermenge) minimiert werden. Zum Variieren des Druckniveaus und für die Energieeinsparung bieten sich Kolbenpumpen an.A process model is preferably provided that not only optimally controls the pressure level or the water volume of the descaler and the additional cooling (if available) behind the descaler, so that the goal of the same scale layer thicknesses on the top and bottom sides comes as close as possible, but can energy consumption (i.e. minimum water pressure and volume) and strip temperature losses (minimum water volume) are also minimized. Piston pumps are ideal for varying the pressure level and for saving energy.

Durch die vorgeschlagene erfindungsgemäße Ausgestaltung wird es möglich, für die Position des ersten Walzgerüstes F1 eine Position (Pos) zu wählen, deren Erstreckung in Figur 2 angegeben ist. Diese Position befindet sich innerhalb eines optimalen Bereichs (Opt) für die Anordnung des dem Zunderwäscher 2 folgenden Walzgerüsts F1.The proposed configuration according to the invention makes it possible to select a position (Pos) for the position of the first roll stand F1, the extent of which figure 2 is specified. This position is within an optimum range (Opt) for the arrangement of the mill stand F1 following the descaler 2.

Im optimalen Bereich (Opt) legen die geforderten Bedingungen für das Verhältnis der Dicken der Sekundärzunderschichten vor, wie sie oben gefordert wurden.In the optimum range (Opt), the required conditions for the ratio of the thicknesses of the secondary layers of scale, as required above, are present.

Somit werden vorteilhaft die genannten Abstände nach dem Walzportfolio ausgelegt.The distances mentioned are thus advantageously designed according to the rolling portfolio.

Bei mehrreihigen Zunderwäschern kann das Konzept so angepasst werden, dass die Entzunderungsreihen beliebig ein- bzw. abgeschaltet werden können. Dabei kann das Druckniveau je nach Prozess für die obere bzw. untere der jeweiligen Düsenreihen unterschiedlich eingestellt werden.In the case of multi-row descalers, the concept can be adapted in such a way that the descaling rows can be switched on or off as required. Depending on the process, the pressure level can be set differently for the upper and lower rows of nozzles.

Eine Zusatzkühlung zwischen Zunderwäscher und Fertigstraße kann vorgesehen und bei Bedarf aktiviert werden.Additional cooling between the descaler and the finishing train can be provided and activated if necessary.

Bezugszeichenliste:Reference list:

11
metallisches Gut (Bramme, Vorband, Band, Blech)metallic goods (slab, pre-strip, strip, sheet)
22
Zunderwäscherdescaler
33
Walzwerkrolling mill
44
Walzgerüstmill stand
55
obere Düsenreiheupper row of nozzles
66
Oberseite des Bandestop of the band
77
untere Düsenreihelower row of nozzles
88th
Unterseite des Bandesunderside of the band
99
Rollenpaarpair of rollers
1010
Rollenpaarpair of rollers
1111
weitere obere Düsenreihefurther upper row of nozzles
1212
weitere untere Düsenreihefurther lower row of nozzles
Ff
Förderrichtungconveying direction
F1F1
erstes Walzgerüstfirst roll stand
aa
Abstand (in Förderrichtung) zwischen der oberen und der unteren DüsenreiheDistance (in conveying direction) between the upper and lower row of nozzles
bb
Abstand (in Förderrichtung) zwischen der letzten Düsenreihe und dem ersten WalzgerüstDistance (in conveying direction) between the last row of nozzles and the first roll stand
sobenjust
Dicke der Sekundärzunderschicht auf der Oberseite des BandesThickness of secondary scale layer on top of strip
suntensunten
Dicke der Sekundärzunderschicht auf der Unterseite des BandesThickness of the secondary scale layer on the underside of the strip
Tobenromp
Temperatur des Bandes auf der OberseiteTemperature of the tape on the upper side
Tuntenqueens
Temperatur des Bandes auf der UnterseiteTemperature of the tape on the underside
WW
Wasserwater
Posposition
gewählte Position des ersten Walzgerüsts (F1)selected position of the first roll stand (F1)
Optoptional
optimaler Bereich für die Anordnung des dem Zunderwäscher folgenden Walzgerüsts (F1)optimal area for the arrangement of the roll stand (F1) following the descaler

Claims (14)

  1. Method of producing a metallic stock (1), particularly a slab, a pre-strip, a strip or a plate, in which the stock (1) is conveyed, in conveying direction (F), initially through a scale washer (2) and subsequently through a rolling mill (3), wherein the rolling mill (3) comprises at least one roll stand (4), particularly a first roll stand (F1) in conveying direction (F), wherein the stock (1) is acted on in the scale washer (2) by at least one upper nozzle row (5) which descales the upper side (6) of the stock (1) and by at least one lower nozzle (7) which descales the lower side (8) of the stock (1),
    characterised in that
    the method comprises the steps of:
    a) determining the thickness (soben) of a secondary scale layer which is on the upper side (6) of the stock (1) and which is present at the location of the at least one roll stand, particularly at the location of the first roll stand (F1), or at a defined location in front of the at least one roll stand, particularly in front of the first roll stand (F1), and determining the thickness (sunten) of a secondary scale layer which is on the lower side (8) of the stock (1) and which is present at the location of the at least one roll stand, particularly at the location of the first roll stand (F1), or at the defined location in front of the at least one roll stand, particularly the first roll stand (F1);
    b) ascertaining the distance (a) between the last upper nozzle row (5) in the conveying direction (F) and the last lower nozzle row (7) in the conveying direction (F) so that the difference between the thickness (soben) of the secondary scale layer on the upper side (6) of the stock (1) and the thickness (sunten) of the secondary scale layer on the lower side (8) of the stock (1) at the above location lies below a predetermined value.
  2. Method according to claim 1, characterised in that the ascertaining according to step b) of claim 1 is carried out in that a defined product mix for the stock (1) is taken into consideration and a mean distance (a) therefor is determined.
  3. Method according to claim 1 or 2, characterised in that the determining of the thickness (soben, sunten) of the upper and lower secondary scale layers is carried out by measuring at the location of the at least one roll stand, particularly at the location of the first roll stand (F1), or at the defined location in front of the at least one roll stand, particularly in front of the first roll stand (F1).
  4. Method according to claim 1 or 2, characterised in that the determining of the thickness (soben, sunten) of the upper and lower secondary scale layers is carried out by numerical simulation on the basis of a process model.
  5. Method according to claim 4, characterised in that the numerical simulation comprises calculation of the temperature plot at the upper side and at the lower side of the stock (1) during transit through the scale washer (2) up to the rolling mill (3).
  6. Method according to claim 4 or 5, characterised in that the numerical simulation of the thickness (soben, sunten) of the upper and lower secondary scale layer comprises determination of the thickness (soben, sunten) by the equation: s = k p t
    Figure imgb0016
    wherein s: thickness of the secondary scale layer
    kp: scale coefficient
    t: oxidisation time from termination of the descaling.
  7. Method according to any one of claims 1 to 6, characterised in that the distance (a) between the last upper nozzle row (5) in the conveying direction (F) and the last lower nozzle row (7) in the conveying direction (F) is selected to be at least 0.2 metres, preferably at least 0.3 metres.
  8. Method according to any one of claims 1 to 7, characterised in that the distance (b) between the last nozzle row (5, 7) in the conveying direction (F) and the at least one roll stand, particularly the first roll stand (F1) is at most 6.0 metres, preferably at most 4.0 metres.
  9. Method according to any one of claims 1 to 6, characterised in that the predetermined value for the difference between the thickness (soben) of the secondary scale layer on the upper side (6) of the stock (1) and the thickness (sunten) of the secondary scale layer on the lower side (8) of the stock (1) at the time of entry into the at least one roll stand, particularly into the first roll stand (F1), is determined in accordance with the equation: s oben s unten / s mean 100 % 15 %
    Figure imgb0017
    wherein: s mean = s oben + s unten / 2
    Figure imgb0018
  10. Method according to any one of claims 1 to 9, characterised in that the temperature of the stock (1) in the region between the scale washer (2) and the at least one roll stand, particularly the first roll stand (F1), is so set that for the temperature (Toben) of the stock (1) at the upper side (6) and for the temperature (Tunten) of the stock (1) at the lower side (8) at the time of entry into the at least one roll stand, particularly into the first roll stand (F1), there applies: T oben T unten / T mean 100 % 3 %
    Figure imgb0019
    wherein: T mean = T oben + T unten / 2 Temperatures in ° C
    Figure imgb0020
  11. Method according to any one of claims 1 to 10, characterised in that the stock (1) in the region between the scale washer (2) and the at least one roll stand, particularly the first roll stand (F1), is additionally cooled with water.
  12. Method according to any one of claims 1 to 11, characterised in that different nozzle sizes are used in the scale washer (2) at the upper side of the stock (1) and at the lower side of the stock (1).
  13. Method according to any one of claims 1 to 12, characterised in that a further nozzle row, which is activated as required, is provided for the lower side of the stock (1) in the scale washer (2).
  14. Method according to any one of claims 1 to 13, characterised in that the water quantity and/or the pressure level of the applied water is individually set, in particular reduced, in at least one of the nozzle rows (5, 7) at the upper side and/or at the lower side of the stock (1) in dependence on the intake speed of the stock (1) into the rolling mill (2) and/or on the material of the stock (1).
EP19780153.3A 2018-09-12 2019-09-11 Method for producing a metal article Active EP3849721B1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE102018215492.9A DE102018215492A1 (en) 2018-09-12 2018-09-12 Process for the production of a metallic good
PCT/EP2019/074215 WO2020053268A1 (en) 2018-09-12 2019-09-11 Method for producing a metal article

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EP3849721A1 EP3849721A1 (en) 2021-07-21
EP3849721B1 true EP3849721B1 (en) 2022-05-11

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US (1) US11883868B2 (en)
EP (1) EP3849721B1 (en)
JP (1) JP7189330B2 (en)
CN (1) CN112739469B (en)
DE (1) DE102018215492A1 (en)
WO (1) WO2020053268A1 (en)

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JPS61111701A (en) * 1984-11-06 1986-05-29 Kawasaki Steel Corp Method for suppressing scale formation of hot rolled steel strip
JPH01178312A (en) * 1987-12-29 1989-07-14 Sumitomo Metal Ind Ltd Descaling apparatus for hot rolled stock
JPH01205810A (en) * 1988-02-12 1989-08-18 Sumitomo Metal Ind Ltd Method for preventing generation of scale after descaling
JPH07115061B2 (en) * 1992-08-31 1995-12-13 株式会社神戸製鋼所 Steel plate manufacturing method
JP3704876B2 (en) * 1997-03-31 2005-10-12 住友金属工業株式会社 Water cooling method for high temperature steel
JP3422671B2 (en) * 1997-12-05 2003-06-30 三菱重工業株式会社 Method and apparatus for suppressing scale flaw generation during hot finish rolling
JP3401698B2 (en) 1998-06-08 2003-04-28 コニカ株式会社 Photographic recording medium and method for producing photographic image recording medium
JP2000246325A (en) * 1999-02-24 2000-09-12 Mitsubishi Heavy Ind Ltd Device and method for preventing scale flaw at hot rolling
JP3994582B2 (en) * 1999-06-29 2007-10-24 住友金属工業株式会社 Steel sheet descaling method
JP2001047122A (en) * 1999-08-12 2001-02-20 Hitachi Ltd Descaling method and descaling device
DE10110324A1 (en) * 2001-03-03 2002-09-05 Sms Demag Ag Process for descaling tapes
KR20040012083A (en) * 2002-07-31 2004-02-11 주식회사 포스코 Removing Method for Scle of Hot Strip using Condition of Scale
JP4800245B2 (en) * 2007-03-15 2011-10-26 新日本製鐵株式会社 Billet descaler
DE102012214298A1 (en) * 2012-08-10 2014-02-13 Sms Siemag Ag Process for the purification and / or descaling of a slab or slag by means of a scale scrubber and scale scrubber
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DE102016217560A1 (en) * 2016-03-18 2017-09-21 Sms Group Gmbh Device and method for descaling a workpiece

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US11883868B2 (en) 2024-01-30
WO2020053268A1 (en) 2020-03-19
DE102018215492A1 (en) 2020-03-12
CN112739469A (en) 2021-04-30
JP7189330B2 (en) 2022-12-13
EP3849721A1 (en) 2021-07-21
CN112739469B (en) 2024-02-02
US20210346928A1 (en) 2021-11-11

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