EP3818600A1 - Fabrication de raccords sertis à la presse dans l'étau - Google Patents
Fabrication de raccords sertis à la presse dans l'étauInfo
- Publication number
- EP3818600A1 EP3818600A1 EP18742909.7A EP18742909A EP3818600A1 EP 3818600 A1 EP3818600 A1 EP 3818600A1 EP 18742909 A EP18742909 A EP 18742909A EP 3818600 A1 EP3818600 A1 EP 3818600A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- connection
- strand
- connection element
- press
- receiving
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000004519 manufacturing process Methods 0.000 title claims description 12
- 238000000034 method Methods 0.000 claims abstract description 36
- 230000008569 process Effects 0.000 claims description 21
- 238000003466 welding Methods 0.000 claims description 21
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 8
- 239000000463 material Substances 0.000 claims description 8
- 229910052751 metal Inorganic materials 0.000 claims description 6
- 239000002184 metal Substances 0.000 claims description 6
- 150000002739 metals Chemical class 0.000 claims description 6
- 239000004033 plastic Substances 0.000 claims description 6
- 229920003023 plastic Polymers 0.000 claims description 6
- 238000001816 cooling Methods 0.000 claims description 5
- 229920001169 thermoplastic Polymers 0.000 claims description 5
- 239000004416 thermosoftening plastic Substances 0.000 claims description 5
- 229910000838 Al alloy Inorganic materials 0.000 claims description 4
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 4
- 229910000881 Cu alloy Inorganic materials 0.000 claims description 4
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 claims description 4
- 229910000831 Steel Inorganic materials 0.000 claims description 4
- 229910052782 aluminium Inorganic materials 0.000 claims description 4
- 229910052802 copper Inorganic materials 0.000 claims description 4
- 239000010949 copper Substances 0.000 claims description 4
- 239000010959 steel Substances 0.000 claims description 4
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 claims description 2
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 claims description 2
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 claims description 2
- 239000004922 lacquer Substances 0.000 claims description 2
- 229910052759 nickel Inorganic materials 0.000 claims description 2
- 229910052709 silver Inorganic materials 0.000 claims description 2
- 239000004332 silver Substances 0.000 claims description 2
- 229910052718 tin Inorganic materials 0.000 claims description 2
- 239000011135 tin Substances 0.000 claims description 2
- 229910052725 zinc Inorganic materials 0.000 claims description 2
- 239000011701 zinc Substances 0.000 claims description 2
- 238000010438 heat treatment Methods 0.000 claims 1
- 238000007493 shaping process Methods 0.000 abstract description 4
- 238000002788 crimping Methods 0.000 description 7
- 230000000694 effects Effects 0.000 description 3
- 230000008901 benefit Effects 0.000 description 2
- 238000003754 machining Methods 0.000 description 2
- 230000007246 mechanism Effects 0.000 description 2
- 238000012805 post-processing Methods 0.000 description 2
- 230000007704 transition Effects 0.000 description 2
- 238000005493 welding type Methods 0.000 description 2
- 241000251730 Chondrichthyes Species 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000018109 developmental process Effects 0.000 description 1
- 238000005553 drilling Methods 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000010354 integration Effects 0.000 description 1
- 238000005304 joining Methods 0.000 description 1
- 238000003801 milling Methods 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/02—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for soldered or welded connections
- H01R43/0263—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for soldered or welded connections for positioning or holding parts during soldering or welding process
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
- H01R4/02—Soldered or welded connections
- H01R4/027—Soldered or welded connections comprising means for positioning or holding the parts to be soldered or welded
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
- H01R4/10—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation
- H01R4/18—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation by crimping
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
- H01R4/10—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation
- H01R4/18—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation by crimping
- H01R4/187—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation by crimping combined with soldering or welding
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/04—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for forming connections by deformation, e.g. crimping tool
- H01R43/042—Hand tools for crimping
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/04—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for forming connections by deformation, e.g. crimping tool
- H01R43/042—Hand tools for crimping
- H01R43/0421—Hand tools for crimping combined with other functions, e.g. cutting
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/04—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for forming connections by deformation, e.g. crimping tool
- H01R43/048—Crimping apparatus or processes
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/04—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for forming connections by deformation, e.g. crimping tool
- H01R43/058—Crimping mandrels
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/53—Means to assemble or disassemble
- Y10T29/5313—Means to assemble electrical device
- Y10T29/532—Conductor
- Y10T29/53209—Terminal or connector
- Y10T29/53213—Assembled to wire-type conductor
- Y10T29/53235—Means to fasten by deformation
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/53—Means to assemble or disassemble
- Y10T29/5313—Means to assemble electrical device
- Y10T29/532—Conductor
- Y10T29/53209—Terminal or connector
- Y10T29/53213—Assembled to wire-type conductor
- Y10T29/53239—Means to fasten by elastic joining
Definitions
- the present invention relates to a method for connecting a strand element to a connecting element using a method for deformation, in particular a crimping method, at least in parts of the manufacturing method, using a vise or vice.
- the method is used in particular for the connection of a pipe with a terminating or connecting element, or for example the connection of a cable with a cable lug.
- post-processing may be necessary to completely manufacture the workpiece.
- This post-processing can include a drilling and / or a welding process.
- a great deal of pressure is exerted on the crimp connection, so that this crimp connection can be damaged or destroyed and the joining process suffers a significant loss in quality.
- a system according to the invention which is set up to establish a mechanical connection between a strand element and a connection element, has the following components:
- a pair of receiving elements each receiving element having an end face with a groove and a shaft.
- the groove is suitable to accommodate the connection element.
- the fillet can be designed in such a way that it encloses the connection element at a distance, for example less than 1 mm or less than 0.1 mm. In some embodiments, the fillet may be designed to slightly pinch the connector when the pair of receptacles surround the connector.
- the groove can be arranged in the middle of the front.
- the fillet can have a semicircular, oval, triangular or polygonal shape.
- the shaft can be arranged essentially in the middle of the end face. The shaft can be completely enclosed by the material of the receiving element, but it can also be open, at least partially, on one side.
- the open side can be designed so that elements of a carriage can be accommodated at this point.
- the system also has a pair of press inserts.
- Each press insert has an end face with a groove that extends over the entire narrow side of the end face.
- the groove of the press inserts has a smaller diameter than the groove of the receiving elements, so that the press insert is suitable for reshaping the connecting element.
- the press insert is set up in the
- the Shaft of the connecting element to be arranged.
- This is designed in such a way that, when the press insert is arranged in the shaft, the fillet of the press insert is essentially flush with the fillet of the receiving element, apart from the different diameters and shapes of the fillets.
- the press insert can protrude up to 0.2 mm. This has the advantage that the clamping forces are essentially introduced into the workpiece via the press inserts.
- the combination of receiving element and press insert, or combination of receiving element, press insert and adapter plate is designed in one piece.
- the receiving elements and the press inserts are arranged in a screw or vice, which depending on the embodiment in vertical and / or horizontal installation can be operated.
- a vice or vice is usually used to clamp or clamp certain workpieces for machining.
- the processing of the workpieces is carried out by other machines, such as milling machines.
- the vice or vice is used for machining, in particular for forming, the workpieces. This is particularly advantageous because it enables standard machine tools, such as a vice or vice, to be used for the production of workpieces, for example a crimp connection. Only the specific forming or crimping tools, such as the receiving elements and the press inserts, have to be used in these standard machine tools.
- the system can have a clamping bracket.
- the clamping bracket has an end face with a groove which is suitable for receiving the connection element.
- the fillet can be designed in such a way that it surrounds the connection element at a distance, for example less than 1 mm or less than 0.5 mm.
- the fillet can be arranged in the middle of the end face.
- the fillet can have a semicircular, oval, triangular or polygonal shape.
- the clamping bracket has a stop, which is arranged on a first side of the clamping bracket. In one embodiment, the stop does not completely close the groove of the clamping bracket, but is suitable for letting a projecting part of the connecting element protrude beyond the connecting element. In one embodiment, the stop is movable.
- the system picks up the strand element with the connection element, which is arranged at a first end of the strand element, up to the stop and arranges the pair of press inserts around a central region (viewed in the axial direction) of the connection element on.
- the middle area of the connection element can comprise the middle third, but it can also extend to one end of the connection element.
- the press inserts and the receiving elements are therefore carried out in pairs so that they can be arranged as symmetrically as possible around the central area of the connecting element and thus achieve a symmetrical and high-quality deformation.
- more than two press inserts and receiving elements are used in the production.
- the strand element is a pipe that can be used, for example, for pipe connections in sanitary engineering.
- the strand element is an electrical line or a bundle of lines, so that the establishment of a mechanical connection simultaneously effects the establishment of an electrical connection.
- the aforementioned method enables the establishment of an electrical connection with low transition resistance in a relatively simple manner.
- the strand element consists at least partially of plastics, in particular of thermoplastics, of soft metals, in particular of aluminum or copper or aluminum and / or copper alloys, and / or of steel and / or of combinations of these materials.
- the connection element consists at least partially of plastics, in particular of thermoplastics, of soft metals, in particular of aluminum or copper or aluminum and / or copper alloys, and / or of steel and / or of combinations of these materials.
- the strand element and / or the connecting element is coated with plastics, with lacquer, with metals, in particular with nickel, tin, zinc, silver. The measures mentioned have the advantageous effect of further improving the conductivity, in particular the transition and total resistance and / or the corrosion resistance, strength properties and / or flow properties of the workpiece produced.
- the pair of grooves of the press inserts form a hexagon. This is particularly advantageous for cables with a certain thickness that are to be fixed during assembly.
- the system further comprises a welding tool for the material connection of the strand element and the connection element.
- a welding tool for the material connection of the strand element and the connection element. This enables a connection of the highest quality, both under mechanical as well as under electrical aspects. In some types of welding machines, welding takes place under high pressure.
- the axial force used can be, for example, greater than 1 kN, in particular greater than 10 kN.
- a system according to the invention ensures that a connection of such high quality has been produced by the reshaping, for example by the described crimping process, that the occurring ones are thereby Welding process forces do not lead to breakage or deterioration of the connection.
- a pressure connection welding process such as spot friction welding, is used as the welding method. This advantageously creates a very compact weld structure.
- the stop is closed by means of a closing spring. This is particularly advantageous if the stop is part of a machine with which the crimping process is carried out fully automatically or partially automatically; because it can be very simple, e.g. for removal, the workpiece is released and closed again during the manufacturing process.
- the pair of receiving elements is driven by the jaws or the jaw attachment of a vise or vice. Only one of the jaws can be designed to be movable. This means that large forces can be applied in a reproducible manner during the forming process.
- At least one side of the vice or vice is integrated in a tool unit which is moved along a slide rod. This enables simple and effective integration into the manufacturing process.
- the system has a further clamping element which is suitable for receiving the strand element and, in particular, is moved together with the tool unit. This further improves the manufacturing process because it enables or at least simplifies the exact fixing of the workpiece at the beginning of the manufacturing process.
- a holding device serves as part of the receiving element for receiving the strand element and a correspondingly arranged on the tool unit die is provided for positioning and alignment of the connection element relative to the strand element.
- the holding device and the correspondingly arranged die are horizontally and / or vertically displaceable relative to one another by means of at least one compensating element.
- the die has a tensioning hook, which corresponds to a tab of the connection element. is made and thus allows the positioning and alignment of the connection element by means of the movement of the clamping hook.
- connection element has a tab.
- the tab can be designed as a screw tab.
- the tab can have an opening.
- Such connection elements with tab are required for many applications, for example in industry or automotive engineering.
- an embodiment of the clamping bracket can be selected, in which the stop does not completely close the groove of the clamping bracket, but which is suitable for projecting the part of the connection element to protrude beyond the connection element.
- the system has cooling and / or preheating. This can improve process stability and / or tool life.
- cooling and / or preheating the workpiece can improve the crimping and / or welding properties; for example, the optimum process temperature can be set and maintained for each material combination of strand element and connecting element.
- the preheating can be used to support the forming, for example in the case of workpieces
- the invention also encompasses a method for providing a mechanical (force-fitting and, depending on the choice / shape of the press insert at the same time form-fitting) connection between a strand element and a connecting element.
- Components are used as specified above.
- the strand element is arranged with the connection element on a stop of a tensioning bracket. After inserting it into the system, the workpiece is arranged at the stop so that the connection element lies directly against the stop. This improves the reproducibility and / or quality of the positioning.
- a material connection between the strand element and the connecting element is produced by means of a welding tool. This enables a connection of the highest quality, both under mechanical and electrical aspects. The welding of some types of welding tools takes place under high pressure.
- the axial force used can be greater than 1 kN, in particular greater than 10 kN, for example.
- the method mentioned ensures that the deformation, for example that described Crimping process, a connection with such high quality was produced that the welding process forces do not lead to a break in the connection.
- the strand element is arranged in the connection element such that a predefined distance remains between a first end of the strand element and the inside of the end face of the connection element.
- An expansion, e.g. due to thermal effects, the strand element are compensated during manufacture, so that the strand element does not move in the connection element during manufacture and thus deteriorates the connection.
- a stop for the strand can also be provided.
- a pair of press inserts is arranged around a central region of the connection element.
- the middle area of the connection element can comprise the middle third, but it can also extend to one end of the connection element.
- connection element and the connection element vertically and / or horizontally relative to one another until there is optimal positioning and alignment of the connection element relative to the strand element.
- 1a shows the schematic representation of an embodiment of a press insert
- FIG. 1 b shows the schematic representation of an embodiment of a receiving element
- Fig. Lc the schematic representation of an embodiment of a clamping bracket
- FIG. 2a shows the schematic representation of an embodiment of a system which was implemented by means of a vice or vice;
- Fig. 3 is a schematic exploded view of an embodiment of the system with a die and a holding device.
- FIG. 1a shows the schematic representation of a press insert 300. It is clearly visible that the groove 315 extends over the entire narrow side of the end face 310 of the press insert 300.
- the groove 315 is designed such that it has a smaller diameter than the groove 215 of the receiving elements 200 (see FIG.
- the press insert 300 is suitable for shaping the connection element 150 (see FIG. 2a).
- the groove 315 is designed in the embodiment shown so that when the press insert 300 is used in pairs, it has a hexagonal shape.
- FIG. 1 b shows the schematic representation of a receiving element 200.
- the receiving element 200 has a groove 215 on the end face 210. Furthermore, the receiving element 200 has a shaft 230. In the embodiment shown, this is open at the bottom.
- the receiving element 200 is designed such that when the press insert 300 (see FIG. 1 a) is arranged in the shaft 230, the groove 315 of the press insert 300 is essentially flush with the groove 215 of the receiving element 200, apart from the different diameters and shapes of the throats 215 and 315.
- the press insert can protrude up to 0.2 mm.
- 1 c shows the schematic representation of a tensioning bracket 400.
- the tensioning bracket 400 has a groove 415 on the end face 410 (this facing down in FIG. 1 c).
- the clamping bracket 400 has a stop 450 on a first side 420.
- the clamping bracket 400 is designed to be movable. It can be clearly seen that the stop 450, when it is guided downward and closed, does not completely close the groove 415 of the clamping bracket 400, but is suitable for letting a projecting part of the connecting element protrude beyond the connecting element.
- 2a shows the schematic exploded view of a system 10 according to the invention, which was implemented by means of a vise or vice.
- the elements press insert 300 and the receiving element 200 are mounted on an adapter plate 290, which is arranged on a slide runway 530.
- the elements press insert 300 and the receiving element 200 on an adapter plate 290 can also be made in one piece.
- the adapter plate 290 enables simple assembly on a vice or vice 500. It can be clearly seen that the elements press insert 300, receiving element 200 and adapter plate 290 are arranged in pairs opposite one another.
- a strand element 100 and a connecting element 150 are arranged in the middle of the system 10.
- the connection element 150 has a tab 158.
- the connection element 150 is shown after the deformation and the opening of the system 10; the middle region 155 of the connecting element 150 was pressed into a hexagonal shape by closing the movable element of the vice or vise 500.
- a vice or vice 500 can exert enormous forces on the workpiece in a calculable way and ensure satisfactory repeatability of the movement sequences and thereby bring about high-quality reshaping.
- connection element 150 shows a closed vice or vice immediately after the end of the forming process. Only the tab 158 and an upper part of the connection element 150 can be seen. The change in the elements of the screw or clamping stock 500 is clearly visible, in particular in comparison with FIG. 2a.
- the press insert 300 is covered by the closed receiving element 200.
- a welding tool 600 (for example based on a spot friction welding tool, a sonotrode, an electrode or a hot stamp) is shown.
- the welding tool 600 can be used to achieve a cohesive connection of the strand element 100 and the connecting element 150 after the shaping and thus to further improve the quality of the connection.
- the system 10 is arranged vertically.
- the receiving element 200 is supported by a spring mechanism floating in the vertical direction on a lower tool unit 550 and can be moved relative to the press insert 300 in the open vice position.
- the receiving element 200 is designed in such a way that, in addition to the connecting element 150, it also the strand element 100 in a separate recess / mold cavity outside the forming area by means of a die 580 and a shark. device 590 accommodates.
- the strand element 100 and the connecting element 150 are inserted horizontally into the receiving element 200, the connecting element 150 being fixed as a part of the receiving element 200 via a tensioning bracket 400 and the strand element 100 via a separate tensioning element 540 on the receiving element 200 or on a holding device 590 become.
- the die 580 for holding and positioning the connecting element 150 is shown in FIG. 3.
- the holding device 590 and thus the receiving element 200 can be displaced in the vertical and / or horizontal direction relative to the die 580.
- This enables the connection element 150 to be positioned and held relative to the strand element 100 more easily.
- This is preferably achieved by means of a compensating element 510, which can be a spring, a hydraulic cylinder or a similar mechanical compensating element.
- the compensating element 510 is preferably arranged on the lower tool unit 550 below the die 510 and / or below the holding device 590 of the connecting element 200. In the example shown in FIG.
- the die 580 is held by a plunger-shaped hydraulic compensation element 510 and the holding device 590 of the connection element 200 by means of a spring as a compensation element 510. Furthermore, the die 580 has a tensioning hook 585 which holds the tab 158 of the connection element 150 detected and thus serves to support the positioning of the connection element 150. 3, the receiving element 200 is arranged higher in this insertion position by the spring mechanism than the press insert 300. This has the advantage that the connection element 150 and the strand element 100 tilt or slip on the one that is otherwise opposite the Aufnah meelement 200 protruding relatively narrow press insert 300, the width of which is usually ⁇ 10 mm, is avoided.
- the figures are merely schematic representations and serve only to explain the invention. The same or equivalent elements are provided with the same reference characters throughout. LIST OF REFERENCE NUMBERS
- connection element 155 middle area of the connection element
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Manufacturing Of Electrical Connectors (AREA)
- Wire Processing (AREA)
- Pressure Welding/Diffusion-Bonding (AREA)
- Automatic Assembly (AREA)
Abstract
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
PCT/DE2018/100608 WO2020007383A1 (fr) | 2018-07-04 | 2018-07-04 | Fabrication de raccords sertis à la presse dans l'étau |
Publications (2)
Publication Number | Publication Date |
---|---|
EP3818600A1 true EP3818600A1 (fr) | 2021-05-12 |
EP3818600B1 EP3818600B1 (fr) | 2023-02-15 |
Family
ID=62975811
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP18742909.7A Active EP3818600B1 (fr) | 2018-07-04 | 2018-07-04 | Fabrication de raccords sertis à la presse dans l'étau |
Country Status (4)
Country | Link |
---|---|
US (1) | US20210273395A1 (fr) |
EP (1) | EP3818600B1 (fr) |
CN (1) | CN112449734B (fr) |
WO (1) | WO2020007383A1 (fr) |
Family Cites Families (24)
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DE412678C (de) * | 1922-03-08 | 1925-04-24 | Hans Johannsen | Einrichtung zum Auftreiben von Metallkappen auf Tauenden |
GB601670A (en) * | 1944-11-03 | 1948-05-11 | William James Streader | An improved method and apparatus for attaching connections to stranded cables |
US2480280A (en) * | 1945-09-24 | 1949-08-30 | Thomas & Betts Corp | Electric connector |
GB710974A (en) * | 1952-01-09 | 1954-06-23 | Roe A V & Co Ltd | Improved means for securing ferrules upon the ends of electrical conductors |
NL204977A (fr) * | 1955-03-02 | |||
NL133572C (fr) * | 1964-03-11 | |||
US3931671A (en) * | 1974-09-30 | 1976-01-13 | Amp Incorporated | Terminal locator and retainer device |
US4019236A (en) * | 1975-12-31 | 1977-04-26 | Amp Incorporated | Crimping press clamp for electrical connectors |
US4214121A (en) * | 1978-03-03 | 1980-07-22 | Charneski Mitchell D | Electrical joint compound |
US5353623A (en) * | 1994-04-15 | 1994-10-11 | Bobenhausen Larry F | Portable elastomeric hose crimping tool |
US5625942A (en) * | 1995-06-09 | 1997-05-06 | The Whitaker Corporation | Precision crimping tool |
US5720197A (en) * | 1996-03-08 | 1998-02-24 | Aeroquip Corporation | Crimper assembly |
US6152435A (en) * | 1998-07-31 | 2000-11-28 | Lloyd D. Snell | Multi-diameter vise clamp and collet jaw |
EP1424157B1 (fr) * | 2002-11-30 | 2006-02-01 | Keller, Elke | Procédé et dispositif pour le compactage et le soudage subséquent de conducteurs électriques |
US7196268B2 (en) * | 2004-08-17 | 2007-03-27 | Ilsco Corporation | Self sealing electrical connector |
DE102004063056A1 (de) * | 2004-12-22 | 2006-07-13 | Fröhlich, Bernhard | Vorrichtung und Verfahren zur Verbindung einer Anschlusshülse mit einem Kabel |
DE102010005841B4 (de) * | 2010-01-26 | 2011-12-08 | Auto-Kabel Managementgesellschaft Mbh | Kabelschuh mit schalenförmiger Ausformung und Befestigungseinrichtung |
JP5741502B2 (ja) * | 2011-07-26 | 2015-07-01 | 株式会社オートネットワーク技術研究所 | 端子付き電線およびその製造方法 |
WO2014023856A1 (fr) * | 2012-08-09 | 2014-02-13 | Grupo General Cable Sistemas, S.A | Procédé de raccordement mécanique et électrique de conducteurs électriques |
CN104901035B (zh) * | 2015-06-30 | 2017-11-17 | 国家电网公司 | 电缆分支箱/环网柜并联进网的方法 |
US20170054261A1 (en) * | 2015-08-21 | 2017-02-23 | United States Of America As Represented By The Secretary Of The Navy | Low Loss Shielded Cable Splice Ferrule System |
US10454232B2 (en) * | 2016-05-04 | 2019-10-22 | Te Connectivity Corporation | Terminal locator for a terminal crimping device |
CN106299956B (zh) * | 2016-09-21 | 2019-02-26 | 许继集团有限公司 | 变压器分接开关与器身引线快速压接专用设备 |
EP3312949B1 (fr) * | 2016-10-24 | 2019-09-04 | Wezag GmbH Werkzeugfabrik | Positionneur d'outil de sertissage et procédé de fabrication de positionneur d'outil de sertissage |
-
2018
- 2018-07-04 EP EP18742909.7A patent/EP3818600B1/fr active Active
- 2018-07-04 WO PCT/DE2018/100608 patent/WO2020007383A1/fr active Application Filing
- 2018-07-04 US US17/257,612 patent/US20210273395A1/en active Pending
- 2018-07-04 CN CN201880095258.0A patent/CN112449734B/zh active Active
Also Published As
Publication number | Publication date |
---|---|
US20210273395A1 (en) | 2021-09-02 |
WO2020007383A1 (fr) | 2020-01-09 |
EP3818600B1 (fr) | 2023-02-15 |
CN112449734A (zh) | 2021-03-05 |
CN112449734B (zh) | 2022-09-13 |
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