EP3807570A1 - Energy-optimized backfeeding installation - Google Patents
Energy-optimized backfeeding installationInfo
- Publication number
- EP3807570A1 EP3807570A1 EP19746119.7A EP19746119A EP3807570A1 EP 3807570 A1 EP3807570 A1 EP 3807570A1 EP 19746119 A EP19746119 A EP 19746119A EP 3807570 A1 EP3807570 A1 EP 3807570A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- gas
- compressor
- installation
- pressure
- reverse installation
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
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Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F17—STORING OR DISTRIBUTING GASES OR LIQUIDS
- F17D—PIPE-LINE SYSTEMS; PIPE-LINES
- F17D1/00—Pipe-line systems
- F17D1/02—Pipe-line systems for gases or vapours
- F17D1/065—Arrangements for producing propulsion of gases or vapours
- F17D1/07—Arrangements for producing propulsion of gases or vapours by compression
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F17—STORING OR DISTRIBUTING GASES OR LIQUIDS
- F17D—PIPE-LINE SYSTEMS; PIPE-LINES
- F17D1/00—Pipe-line systems
- F17D1/02—Pipe-line systems for gases or vapours
- F17D1/04—Pipe-line systems for gases or vapours for distribution of gas
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E20/00—Combustion technologies with mitigation potential
- Y02E20/14—Combined heat and power generation [CHP]
Definitions
- the present invention relates to a reverse circuit with energy optimization. It applies, in particular, to gas transport networks to export surplus renewable gas from a distribution network to a transport network, which has a much higher storage capacity.
- Biogas production is experiencing strong growth in Europe and its development conditions the creation of a sustainable methanisation sector.
- biomethane defines the gas produced from raw biogas from anaerobic methanisation of organic waste (biomass) or by high temperature gasification (followed by synthesis by methanation); purified and treated so as to make it interchangeable with natural gas from the network.
- biomethane production sector In a context of strong development of biomethane, natural gas distributors are faced with situations of lack of an outlet. In fact, consumption by domestic customers varies on average from 1 to 10 between winter and summer on public distributions. The injection of biomethane is initially only possible if it is carried out at a flow lower than the minimum flow recorded during periods of lower consumption or if the biomethane is produced as close as possible to consumption. When production exceeds the quantities consumed, this tends to saturate the distribution networks during hot seasons. This situation limits the development of the biomethane production sector through congestion in the natural gas distribution networks.
- the countdown station is a work of the transport operator allowing the transfer of gas from the distribution network to the transport network with a large storage capacity, via a gas compression station.
- the countdown station can be located either near the detent station or at another location where the transport and distribution networks intersect.
- the present invention aims to remedy all or part of these drawbacks.
- the present invention relates to an energy-optimized reverse installation comprising:
- At least one compressor between a gas network at a first pressure and a gas network at a second pressure greater than the first pressure, the compressor being driven by an electric motor,
- a gas pressure regulator for expanding gas initially at the second pressure to supply the gas network at the first pressure
- the expansion of the gas at the high pressure of a transport network to the low or medium pressure of a distribution network generates electricity which can then be used to drive the electric motor of the compressor. .
- the present invention thus optimizes the energy consumption of a back-up installation associated with a gas delivery station. It uses the expansion energy of the gas delivery station and minimizes the operating cost of the back-up installation linked to compression energy consumption.
- the compressor and the gas pressure regulator are combined.
- the generator consists of the electric motor of at least one compressor.
- the reverse installation includes a clutch between the gas regulator and the generator.
- the generator consists of the electric motor of a compressor, the operation of the compressor does not cause the gas regulator.
- the reverse installation includes a clutch between the compressor motor and the compressor.
- the generator consists of the electric motor of a compressor
- the operation of the gas pressure regulator does not drive the compressor.
- the back-up installation includes a means for venting the gas pressure regulator.
- the generator consists of the electric motor of a compressor
- the operation of the compressor consumes little energy at the gas pressure regulator because the gas pressure regulator is then vented.
- the reverse installation includes a means for venting the compressor.
- the generator consists of the electric motor of a compressor, the operation of the gas pressure regulator is little disturbed by the operation of the compressor which is then vented.
- the back-up installation further comprises a gas pressure regulator without energy recovery in parallel with the gas pressure regulator driving the generator.
- a gas pressure regulator without energy recovery in parallel with the gas pressure regulator driving the generator.
- an existing delivery station with expansion valve is modified and a parallel circuit is added to it for passing the gas through a gas pressure regulator driving the generator.
- the compressor is a piston and valve compressor.
- the compressor is a centrifugal compressor with variable blades.
- the compressor is reversible as a generator drive regulator.
- the reverse installation includes a common reversible heat exchanger for heating the gas to be expanded and cooling the gas to be compressed.
- the reverse installation includes, during the operation of the expander, cogeneration of cold and electrical energy. In embodiments, the reverse installation includes, during operation of the compressor, generation of heat.
- the back-up installation is associated with a heat and electrical energy cogeneration unit, the heat being used to heat the gas during expansion, the electricity output of the generator being connected to the electricity output from the cogeneration unit.
- the cogeneration unit includes a motor coupled to a generator, the heat given off by the engine heating the gas during expansion.
- the thermal energy coming from the engine is contained in the engine cooling water (lubricating oil, piston jacket, gas cooling) and in the fumes released by combustion, a heat transfer circuit collecting at minus part of this thermal energy to preheat the gas before expansion and possibly reheat it during expansion, in the case of a step expansion.
- the engine cooling water lubricating oil, piston jacket, gas cooling
- the cogeneration unit comprises a geothermal source whose residual heat, after heating buildings or equipment, heats the gas during expansion.
- the countdown installation includes a heat pump.
- the generator comprises an alternator pole synchronous generator 4 which rotates at the speed of the network, for example 50 Hz or 1500 tr.min -1.
- the generator is a reversible radial turbine in centrifugal compressor, two-stage, with two rotors mounted on either side of an alternator.
- the alternator is variable speed and has a variable stator.
- the expansion or compression are stepped by mounting two rotors on a single shaft.
- the generator comprises a radial turbine mounted on a gearbox with a mutualisation for the lubrication of the bearings and of the gearbox.
- a gasket isolates the network gas from the environment.
- FIG. 1 represents, in the form of a block diagram, a reverse installation known in the prior art
- FIG. 2 represents, in the form of a block diagram, a back-up installation object of the invention
- FIG. 3 represents, in the form of a block diagram, a first particular embodiment of a countdown installation object of the invention
- FIG. 4 represents, in the form of a block diagram, a second particular embodiment of a countdown installation object of the invention
- FIG. 5 represents, in the form of a block diagram, a third particular embodiment of a countdown installation object of the invention
- FIG. 6A, 6B and 6C show several operating phases of a reversible piston compressor
- FIG. 7 represents the cylinder and piston assembly of a reversible piston compressor in the case of a double-effect piston
- FIG. 9 represents the position of variable blades of a reversible centrifugal compressor in its function of recovering energy from gas expansion
- FIG. 10 shows the position of the variable blades of the compressor illustrated in Figure 9, in its compression function.
- FIG. 1 schematically represents the principle of a reverse installation known in the prior art.
- the back-up installation has a set of technical functions allowing the creation of a gas flow by controlling the operating conditions specific to a transport network 10 and to a distribution network 15. These functions include:
- the treatment and control 19 of the conformity of the quality of the gas to the technical prescriptions of the transport operator comprising at least one sensor of the constituent of the gas in circulation,
- the first must be between 30 and 60 bars on the regional network and can reach 85 bars on the main network.
- the second is of the order of 4 to 19 bars on MPC networks (Medium Pressure Network type C, i.e. a pressure between 4 and 25 bars) and less than 4 bars on MPB networks (Medium Pressure Network type B, either a pressure between 50 millibars and 4 bars),
- a dehydration unit upstream of compression to reduce the risk of condensation on the high pressure transport network, formation of hydrates and corrosion
- a combustion parameters analysis laboratory (Wobbe index, calorific value and gas density) to inject the injected readings into the energy operator's system for determining the energies.
- the analysis of other contents of compounds is optional and is only carried out if there is a proven risk of contamination of the transport network 10 (example: reverse of a biomethane with a high CO2 content without possibility of dilution on the distribution networks 15 and transport 10, or operated at a very high pressure).
- the back-up installation is equipped with a metering chain consisting of a meter and a device for determining local or regional energy in accordance with legal metrology.
- the compression unit makes it possible to compress the surplus production of biomethane to the operating pressure of the transmission network 10.
- several configurations are possible, by example:
- the configuration is chosen by studying the various advantages and disadvantages in terms of cost, availability, size, and the possibility of upgrading the compression unit.
- the suction pressure to be considered is the operating pressure of the distribution network 15, which depends in particular on the injection pressures of the biomethane producers 17.
- the construction pressure at the discharge to be considered is the maximum operating pressure ("PMS") ) of the transport network, for example 67.7 bars.
- PMS maximum operating pressure
- a recycling circuit 27 provided with a valve 28 can be provided. The recycling circuit expands gas at the second pressure and injects it upstream of the compressor when at least one compressor is put into operation, under the control of the controller 25.
- Each compressor 21 can be sealed with oil or with dry packing. In the first case, certain filtration arrangements are put in place (see below).
- An automaton 25 performs the piloting functions 24, control of each compressor and regulation and stability 18 of the network 15. It is noted that, throughout the description, the term “the automaton” means an automaton or a computer system or a set of automatons and / or computer systems (for example one automaton per function).
- filtration is provided in the gas quality compliance function, upstream of the compression to recover any liquids and dust contained in the gas coming from the distribution network 15.
- a coalescer filter 22 is installed at the outlet of the compressor 21, for example with a manual purge and a visual level.
- a cooling system 23 cools all or part of the compressed gas to maintain the downstream temperature, towards the transport network 10, at a value below 55 ° C (equipment certification temperature). To ensure the functioning of the cooling system 23, it is dimensioned from relevant ambient temperature values according to the weather histories.
- the delivery station 12 is an installation, located at the downstream end of the transport network that allows the delivery of natural gas according to the needs expressed by the customer (pressure, flow, temperature ). It is therefore a gas expansion interface from the transport network 10 to the distribution network 15 or to certain industrial installations.
- the delivery station 12 therefore incorporates pressure reducing valves to reduce the pressure to adapt to the conditions imposed by the downstream.
- a control and supervision function performed by the controller 25 makes it possible to obtain:
- Data logging is performed to certify operating conditions.
- the back-up installation In the event of an emergency, the back-up installation is isolated from the distribution network 15, by closing the valve 14. An "emergency stop" function makes it possible to stop and secure the back-up installation.
- the reverse installation is also fitted with pressure and temperature safety devices 26. There is no automatic venting unless safety studies contraindicate it.
- the back-up installation is equipped with fire and gas detection systems 26. A means of protection against overflow is provided to protect the devices, in the form of a physical organ such as a restriction orifice or by the 'through an automation.
- the flow rate of a reverse can vary from a few hundred to a few thousand Nm 3 / h depending on the case.
- FIG. 2 shows a reverse installation 30 according to the invention.
- This reverse installation 30 comprises the same elements as the installation illustrated in FIG. 1, with the exception of the supply station 12.
- the installation 30 comprises a gas regulator 31 for relieving gas from the transport network 10 to supply the distribution network 15.
- the gas regulator 31 is provided with an electricity generator 32 driven by the gas regulator 31.
- a valve 33 makes it possible to isolate the transport 10 and distribution 15 networks.
- the present invention seeks to optimize the energy consumption of a gas delivery station and a back-up installation. In particular, it seeks to use the expansion energy of gas delivery stations and to minimize the operating costs of back-up installations (operating expenses, in particular related to compression).
- the present invention is particularly applicable when the countdown installation is located near the delivery station, which is common because it is an obvious interface point between the transport and distribution networks.
- the invention proposes to combine the energy potentially available for expansion (delivery station) with the energy need necessary for compression (installation of back-ups).
- the energy optimization between the back-up installation and the delivery station is twofold: it wants both to recover the recoverable energy released during the expansion of the gas in the delivery station but also, for certain configurations, to pool components between the delivery station and the reverse installation. This reduces the operating and investment costs of these facilities.
- a gas pressure regulator is positioned in parallel with the delivery station in order to recover the expansion energy with a generator which produces electrical energy. This electricity production is separated from the back-up installation and can be distant from it,
- figure 4 the compressor engine of the reverse installation is used as an alternator or generator. In this way, the energy recovered from the alternator during expansion serves to drive the reverse compressor, which then produces electrical energy and
- energy optimization uses the expansion energy recovered during expansion and the delivery of gas to the distribution network to compress the gas during reverse operation.
- FIG. 3 shows a part of a reverse installation 40 which is the subject of the invention, in the first configuration mentioned above.
- This reverse installation 40 comprises:
- a gas pressure regulator 41 from the transport network 10 and supplying expanded gas to the distribution network 15, mechanically driving a generator 42,
- an expansion valve 44 connected to the transport 10 and distribution 15 networks and a compressor 45 for compressing gas from the distribution network 15 and injecting it into the transport network 10, driven by an electric motor 46.
- FIG. 4 shows a part of a countdown installation 50 which is the subject of the invention, in the second configuration mentioned above.
- This reverse installation 50 comprises:
- a gas regulator 51 from the transport network 10 and supplying expanded gas to the distribution network 15, mechanically driving a reversible generator 52,
- an expansion valve 54 connected to the transport 10 and distribution 15 networks and
- a compressor 55 for compressing gas from the distribution network 15 and injecting it into the transport network 10, driven by the reversible generator 52.
- the generator 52 consists of the electric motor of at least one compressor 55. The manufacturing cost of the reverse installation is thus reduced.
- the back-up installation comprises a clutch (not shown) between the gas regulator and the generator and / or a means of venting (not shown) the gas regulator.
- the reverse installation comprises a clutch (not shown) between the compressor motor and the compressor and / or a means for venting (not shown) the compressor.
- FIG. 5 shows a part of a countdown installation 60 which is the subject of the invention, in the third configuration mentioned above.
- This countdown installation 60 comprises:
- a reversible compressor pressure regulator 61 which expands the gas coming from the transport network 10 and which supplies expanded gas to the distribution network 15.
- This gas regulator is provided with a mechanical drive driving a reversible generator 62,
- the reversible regulator 61 acts as a compressor to compress gas from the distribution network 15 and inject it into the transport network 10, it is driven by the reversible generator 62.
- the compressor and the gas pressure regulator are combined. The manufacturing cost of the counter installation is thus reduced.
- the compressor is a piston and valve compressor, in particular in the second and third configuration ( Figures 4 and 5), in which the compressor is reversible as a generator drive regulator.
- the types of compressor / expansion valve that can be used to implement the invention also include, for example:
- valves also called valves.
- valves allow gas to pass freely during the suction and discharge phases according to their function, and are sealed during the compression phase.
- the movement of the valves is only due to the pressure difference between the compression chamber and the suction or discharge manifold.
- suction valves can be kept open, by a mechanical system, part of the compression phase.
- the main valve and piston positions are shown in Figures 6A to 6C.
- Each piston is driven by a motor.
- the transition from the rotary movement of the engine to the linear movement of each piston is carried out by a crankshaft system then connecting rod then stock then piston rod.
- Piston technologies are single acting (pressure on one side of the piston) or double acting (pressure on both sides of the piston).
- pressure on one side of the piston or double acting (pressure on both sides of the piston).
- FIG. 7 a double-acting piston is presented.
- the compressor is reversible, that is to say it allows to relax a gas and to drive a generator.
- the compressor is transformed into an engine, the energy then coming from the pressure difference between the inlet gas (pressure from the transport network) and the outlet (pressure from the distribution network).
- the reversible compressor is coupled to a reversible electric motor, that is to say that can be used as a generator.
- the system can be used as an electric generator or as a compressor depending on the needs and the pressures available.
- a new control mode is used. This control permanently controls the position of the valve through a mechanical system.
- This piloting mode is called a piloted valve.
- a "piloted valve” designates a piloted or semi-piloted valve without distinction.
- the low pressure side (distribution network) is at the top of the figure and the high pressure side (transport network) is at the bottom of the figure.
- FIG. 6A a phase of filling the cylinder (chamber 71) is observed
- FIG. 6B a phase of compression in the cylinder (chamber 71)
- FIG. 6C a phase of emptying the cylinder (chamber 71) at high pressure.
- FIG. 7 represents the cylinder and piston assembly 70 in the case of a double-effect piston 70.
- the cylinder (chamber 71) having the most volume is called “main cylinder” or “rear cylinder”.
- the cylinder with the smallest volume (chamber 72) is called “secondary cylinder” or "front cylinder”.
- FIGS. 8A to 8D represent the operating principle of the use of the reversible compressor in motor mode.
- the main cylinder chamber 71
- the secondary cylinder chamber 72
- FIG. 8B the main cylinder continues to fill, the secondary cylinder is in the expansion phase (emptying on the low pressure side).
- the choice to maintain the forcing of the opening of the valve 77 on the high pressure side is determined by the design of the valve 77 and the expected performance of the system (compromise between expansion and power).
- FIG. 8C the expansion flow not being maximized, the end of the linear movement of the piston 70 is done by the expansion of the gas in the main cylinder.
- the valve 78 on the low pressure side can be closed before the end of the stroke of the piston 70.
- FIG. 8D the beginning of the return of the piston 70 via the secondary cylinder is observed.
- turboexpander (usually called by the English term turbo-expander).
- the turbo-expander is a centrifugal compressor in the direction of compression, each system (reversible or not, but with its counterpart) is adapted to a compression or expansion rate and flexibility of flow.
- each system reversible or not, but with its counterpart
- the centrifugal compressor can also be used for very high compression ratios.
- a conventional arrangement with a very high compression ratio for a gas with a very low initial pressure is a screw compressor followed by a centrifugal compressor.
- a piston compressor is suitable for the reverse pressure ranges, but other configurations are possible in the reverse range, for example, two centrifugal compressors in series with intermediate cooling.
- turboexpanders and centrifugal compressors are broken down into five functions:
- the functions of the input and output channels as well as the wheel are designed to be bidirectional.
- the reversibility of expansion or compression phenomena is achieved in the output diffuser in compression function which becomes an attack diffuser in expansion function. Reversibility is done via variable 80 vanes.
- the attack diffuser in compression function can be of variable vane design depending on the performance expected by one or the other use (compression or expansion).
- the input and output channels are bidirectional in design.
- FIGS. 9 and 10 the number of blades 81 of the wheel 84 and blades 80 variable in the diagrams is indicative.
- the angle of the blades 80 shown is adjustable as a function of expected performance (yield, rate, flow). The angle is given by the fine arrow 82 represented in FIG. 9 and by the fine arrow 85 represented in FIG. 10.
- FIG. 9 shows the position of the variable blades 80 in the turboexpander function.
- the double arrow in strong line 83 represents the modification of the axis of rotation of the blades 80. If only the angle of the blades 80 were modified, the system would be less efficient in its compression function due to the greater space between the blades 80 and the wheel 84.
- FIG. 10 represents the position of the variable blades 80 in the compression function.
- the reverse installation includes, in addition, a gas pressure regulator without energy recovery in parallel with the gas pressure regulator driving the generator.
- this regulator without energy recovery for example consisting of an expansion valve, is optional.
- the electricity generated can be used to make hydrogen (by electrolysis), can be injected into the electricity grid, or sold for electricity consumers near the back-up facility.
- the cold generated by the gas expansion can cause the generation of hydrate which can damage the turbine.
- the gas is therefore heated upstream of the expansion and preferably a multi-stage expansion is chosen with reheating at each step.
- the compressed gas is preferably cooled by stage.
- a common reversible heat exchanger is used for heating and cooling.
- the countdown stations require motorization, electric or other.
- the pooling of the power line (the arrival of the countdown allows electrifying the trigger station if it does not have one and saves the arrival of a line if the trigger station is equipped with it )
- an energy optimization by being a producer of electricity during high gas consumption, which generally corresponds to high electricity consumption and therefore a high cost of electricity.
- an energy storage system such as a battery or otherwise, can be added to the system as a final adjustment to the energy optimization of the system.
- the cost of the alternator / generator is low compared to the entire line comprising the compressor and / or the regulator, and therefore the gain of the second option seems limited.
- the cost of a disengageable common gearbox would increase CAPEX and OPEX by more than half. This restricts the choices on the architecture of the regulator, forcing the designer to install a gasket which will pollute the gas or generate a leak rate to the atmosphere.
- a compact and hermetic reversible machine allows a reduction of the costs and the complexity of the installation, while allowing to generate an income the rest of the year.
- Heating the gas upstream of the trigger or during it is essential.
- CHP Cogeneration Heat and Power
- the consumption of the heat pump is directly proportional to the temperature difference between this heat source and the heating stage, making it possible to be outside of the hydrate gas formation conditions. It is interesting if the surrounding conditions allow it (high ambient temperature in winter or geothermal source).
- F1 Allow the transmission of a finite volume flow of gas from the medium pressure distribution network (GRDF) to the high pressure transport network (GRTgaz) during off-peak periods.
- GRDF medium pressure distribution network
- GRT gaze high pressure transport network
- F2 Energetically enhance the expansion of a finite volume flow outside the off-peak period to compensate for the consumption of the countdown station during the off-peak period.
- the outlet temperature of the substation must not be lower than the recommendations applicable to the transport network.
- the system can be fitted with a reversible engine / alternator.
- the turbine and the compressor are then mounted on a common gearbox.
- the alternator is a 4-pole synchronous generator which rotates at network speed (50 Hz or 1500 rpm -1 ).
- the turbine is axial or radial and rotates at a speed of 3000 tr.min -1.
- the compressor is uncoupled or vented.
- the motor is controlled by a frequency converter to a predetermined speed, for example 1000 -1 tr.min. In this configuration, no reduction ratio is necessary.
- a first solution consists in equipping the gearbox with a single sliding pinion, placed on a line clamped to the alternator. This line meshes by sliding sometimes the line at 3000 rpm -1 equipped with a smaller wheel (speed increase), sometimes the line at 1000 rpm -1 equipped with a wheel of equivalent size (ratio of reduction almost equal to 1). The line change will be done manually by a lever, at zero speed.
- a second solution consists in having an input shaft, crossing with a direct output on the compressor line (1000 rpm -1 ) as well as an output on the turbine line (3000 rpm -1 ) both fitted at the end of the shaft with a disengageable coupling.
- the intermediate exchanger can be used independently to heat the gas before the second expansion stage or to cool it before its recompression.
- the very high speed of rotation makes it possible to achieve very high expansion or compression rates with a small rotor diameter.
- the total flow is broken down into a fixed flow which passes through the turbine and a variable flow which follows the downstream consumption and which passes through a pressure regulator.
- the turbine inlet pressure is regulated by an inlet valve.
- the turbine is preferably only supplied when the volume flow is sufficient, and at constant speed. Alternatively, we accept a range of pressure variation on the network distribution. By considering that the pressure of the transport network is constant, the turbine adapts to the generating conditions.
- An all-or-nothing intake valve (“ON / OFF") ensures that the turbine is not used outside of its operating range. For a better adaptation, it is recommended to use a variable speed alternator and a variable stator in this configuration.
- a centrifugal machine is made up of a volute, a diffuser (or rectifier) and a moving wheel. Centrifugal compressors transform the mechanical energy of rotation into an increase in gas pressure. Aspiration, compression and delivery are continuous flow processes
- Centrifugal compressors are distinguished from piston compressors, in particular, by their lower compression ratio and a more restrictive operating range.
- the radial turbines operate in a strictly opposite manner.
- the gas is admitted at high pressure at the periphery and it is relaxed on its way to the center of the rotation (shaft).
- the fact that the gas flows from the outside to the shaft reduces the level of stress and vibration of the elements.
- the machine also better absorbs thermal stresses.
- the expansion or compression can however be stepped by mounting two rotors on a single shaft.
- a radial turbine due to its compactness, can be mounted on the gearbox with a mutualisation for the lubrication of the bearings and the gearbox.
- a gasket oil or gas isolates the network gas from the environment.
- two mechanical seals are mounted in tandem.
- a low-pressure intermediate chamber reduces gas leakage to the atmosphere by almost 90%.
- This architecture is encountered on oil seals also.
- the other big family of architecture is the hermetic machine.
- the alternator generally at high speed
- the alternator is mounted directly on the shaft and embedded in the gas. It is cooled by an external circuit which is not in contact with the gas.
- the magnetic bearings absorb axial forces very well and do not impose any constraint on the degree of reaction of the turbine. They are generally used for applications between 300 kW and 1 MW.
- This configuration causes no pollution of natural gas, no friction or any emission to the outside. It also makes it possible to couple two expansion / compression stages on the same shaft with a high speed alternator at variable speed in the center which allows a significant gain in compactness and almost zero mechanical losses by friction.
- an external exchanger can be integrated between the two stages to heat the gas during expansion or cool it during compression, in the same way as for an reciprocating piston compressor .
- a variable stator makes it possible to modify the generator condition at the turbine input and therefore:
- Some rotary positive displacement compressors can be used as pressure reducers. This is the case for screw compressors and orbital compressors.
- Irreversibilities are very important in this type of machine, which reduces their performance. Most of them are induced on suction and discharge, during the expansion phases by parietal friction and recirculation and by internal leaks.
- the rotor profile plays an important role in reducing leakage and friction loss.
- the first screw compressors had a symmetrical profile which created significant clearance when used as pressure reducers.
- the development of new types of profiles leads to the "N" profile which has low clearances and reduced friction.
- Orbital compressors are positive displacement machines which have a volumetric ratio fixed by construction. It is composed of a fixed spiral and a mobile spiral. The pressure increases as you approach the center of the spiral.
- Lubricated compressor compressor lubricated with oil, reduces play and losses but requires a complex lubrication unit
- Compressor constrained the rotating parts are constrained on the fixed parts via a material having a very low coefficient of friction (Teflon®)
- the expansion (or compression) ratio of this type of machine is generally less than 10. For higher ratios, it is necessary to mount them in series. Volumetric expansion valves are extremely efficient at their design point, because they are highly dependent on the volumetric ratio obtained by construction.
- the icing of the regulators of the trigger station is sometimes observed in winter. Without heat during relaxation with energy recovery, this phenomenon will be greatly accentuated. Indeed, for a long time, it has been observed that the passage of gas through the pressure regulator causes its temperature to drop. From the point of view of flow, a control valve is a static obstacle which generates a pressure differential. This type of transformation is called isenthalpic relaxation.
- the thermodynamic quantity conserved is the mass enthalpy which expresses the quantity of energy contained in a kilogram of matter (in kj. Kg -1 ).
- the isentropic yield g is quantifies the irreversibilities linked to the transformation (viscous friction losses, internal leaks, parietal friction). It characterizes the efficiency of the machine concerned. Indeed, the energy extracted from the fluid in the form of work is directly proportional to the enthalpy fall (D / i 12 ) and to the mass flow (). The higher the yield, the more work will be done on the tree.
- Hydrates are a non-stoichiometric class of compounds called clathrates. They are formed when a host compound, water via its hydrogen bonds, forms a structure enclosing another compound, a methane molecule.
- Cogeneration consists of coupling the use of a heat engine and an expansion turbine.
- a generator coupled to the engine increases the production of electricity
- the thermal energy released by the combustion of the engine is used to preheat the gas.
- This thermal energy is contained in the engine cooling water (lubricating oil, piston jacket, gas cooling) and in the fumes released by combustion.
- a heat transfer circuit collects this heat (engine cooling water and exhaust fumes) to preheat the gas before expansion and possibly reheat in the case of a step expansion.
- Filters placed downstream reduce the amount of CO2 released below normative thresholds. If a greenhouse is nearby, it is possible to adjust the engine to increase the rate of CO2 to be recovered. However, this is done at the expense of engine performance. The lower the smoke outlet temperature, the better the overall efficiency of cogeneration. It is therefore interesting to lay out relaxation
- the heat pump extracts calories from one medium to transfer them at a higher temperature to a second medium.
- the heat pump is based on the Rankine-Hirn cycle: 1 - 2: Isentropic compression
- the consumption is that of an extraction pump.
- the gas is preheated at the entrance to each expansion stage.
- the gas In the interconnection stations which interest us, the gas must be expanded, that is to say that its pressure is lowered to pass from the transport network (high pressure) to the distribution network (low pressure). This relaxation generates so-called fatal energy. This fatal energy, lost, can be exploited in particular to produce electricity using a turbine.
- heating is provided with geothermal energy. More specifically: the water from the geothermal circuit is collected after being sent to the local district heating network, at around 30 ° C, a temperature sufficient for heating. This has the benefit of returning cooler water to the wells. geothermal energy, with the consequence of reducing the use of the pump by promoting natural circulation.
- the gas can also be heated by a local cogeneration plant, especially in winter.
- This cogeneration is a highly energy-efficient installation which, combined with the expansion turbine, doubles electrical production. The whole then achieves yields of around 80%:
- the system can produce 40 units of electricity via the turbine and 40 units of electricity with cogeneration.
- the countdown station therefore produces mainly low-carbon electricity with an efficiency of 80%.
- This system becomes a state-of-the-art power plant in the network, replacing a fossil fuel power station that emits a lot more CO2.
- the most commonly used source is that of a boiler upstream of the expansion valve: double loss, since the expansion energy is not recovered and gas is consumed.
- a local source of natural heat is used, which would otherwise remain unused, and a cogeneration installation is associated with it. This enhances the synergies between the three heating, gas and electricity networks.
- a cogenerator To heat the gas upstream of the trigger, a cogenerator is used. From the combustion of gas, electricity is injected into the grid, while heat is used to heat the gas upstream of the turbine.
- the water comes out of the wells at 70 ° C, then it passes through the buildings, before returning to the wells at the temperature of 35 ° C: it is this residual heat that is used, this which will further increase the efficiency of the heating network.
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Structures Of Non-Positive Displacement Pumps (AREA)
- Engine Equipment That Uses Special Cycles (AREA)
Abstract
Description
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Application Number | Priority Date | Filing Date | Title |
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FR1855299A FR3082597B1 (en) | 2018-06-15 | 2018-06-15 | INSTALLATION OF ENERGY OPTIMIZED RETURNS |
PCT/FR2019/051473 WO2019239083A1 (en) | 2018-06-15 | 2019-06-17 | Energy-optimized backfeeding installation |
Publications (3)
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EP3807570A1 true EP3807570A1 (en) | 2021-04-21 |
EP3807570C0 EP3807570C0 (en) | 2023-09-13 |
EP3807570B1 EP3807570B1 (en) | 2023-09-13 |
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EP19746119.7A Active EP3807570B1 (en) | 2018-06-15 | 2019-06-17 | Energy-optimized backfeeding installation |
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US (1) | US20210254790A1 (en) |
EP (1) | EP3807570B1 (en) |
CA (1) | CA3103753A1 (en) |
ES (1) | ES2963488T3 (en) |
FR (1) | FR3082597B1 (en) |
PL (1) | PL3807570T3 (en) |
WO (1) | WO2019239083A1 (en) |
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FR3082598B1 (en) * | 2018-06-15 | 2021-01-15 | Grtgaz | MOBILE BACKWARD INSTALLATION |
FR3105344B1 (en) * | 2019-12-20 | 2021-11-19 | Grtgaz | GAS CIRCULATION REGULATION STATION BETWEEN TWO GAS NETWORKS |
FR3105343B1 (en) * | 2019-12-20 | 2021-11-19 | Grtgaz | GAS COMPRESSION DEVICE |
FR3106631B1 (en) * | 2020-01-28 | 2022-01-07 | Grtgaz | GAS LEAK PREVENTION DEVICE FOR COMPRESSOR |
FR3106650B1 (en) * | 2020-01-28 | 2021-12-31 | Grtgaz | DECOMPRESSION DEVICE FOR A GAS NETWORK SECTION |
Family Cites Families (14)
Publication number | Priority date | Publication date | Assignee | Title |
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US3844306A (en) * | 1973-03-07 | 1974-10-29 | R Hill | Gas supply system |
EP0244400A4 (en) * | 1985-10-22 | 1988-10-20 | Brooklyn Union Gas Co | Refrigeration from expansion of transmission pipeline gas. |
DE3637370C1 (en) * | 1986-11-03 | 1988-04-21 | Klaus-Dieter Dr-Ing Kaufmann | Method for feeding gas stored in a cavern storage system into a consumer network and arrangement for carrying out such a method |
US4849648A (en) * | 1987-08-24 | 1989-07-18 | Columbia Energy Storage, Inc. | Compressed gas system and method |
US7624770B2 (en) * | 2004-09-23 | 2009-12-01 | The Boc Group, Inc. | Intelligent compressor strategy to support hydrogen fueling |
US20070163256A1 (en) * | 2004-12-22 | 2007-07-19 | Mcdonald Duncan | Apparatus and methods for gas production during pressure letdown in pipelines |
DE102008058736B3 (en) * | 2008-11-24 | 2010-08-05 | Technische Universität Clausthal | Method for operating gas network, involves variably activating gas network pressure depending on evaluation criterion, where variation of gas network pressure takes place by pressure-regulating plant |
DE102009038128B4 (en) * | 2009-08-11 | 2013-11-07 | EnBW Energie Baden-Württemberg AG | Method and device for feeding biogas into a gas network |
DE102011013115A1 (en) * | 2011-03-04 | 2012-09-06 | Voith Patent Gmbh | Conveying system for oil and gas |
FR3001523B1 (en) * | 2013-01-31 | 2015-11-13 | Air Liquide | MANAGEMENT OF BIOMETHANE FEEDING OF A NATURAL GAS NETWORK FROM BIOGAS PRODUCTION |
FR3007417B1 (en) * | 2013-06-20 | 2015-06-26 | Air Liquide | METHOD FOR PRODUCING BIOMETHANE INCLUDING THE CONTROL AND ADJUSTMENT OF THE BIOGAS FLOW SUPPLYING THE PURIFICATION STEP IN ACCORDANCE WITH THE QUANTITY OF BIOGAS AVAILABLE UPSTREAM |
US9404623B2 (en) * | 2014-02-25 | 2016-08-02 | General Electric Company | Modular compressed natural gas system for use at a wellsite |
FR3035598B1 (en) * | 2015-04-29 | 2019-06-14 | Endel | METHOD AND SYSTEM FOR DIRECT INJECTION OF BIOMETHANE FROM BIOGAS WITHIN A DISTRIBUTION NETWORK. |
FR3082598B1 (en) * | 2018-06-15 | 2021-01-15 | Grtgaz | MOBILE BACKWARD INSTALLATION |
-
2018
- 2018-06-15 FR FR1855299A patent/FR3082597B1/en active Active
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2019
- 2019-06-17 CA CA3103753A patent/CA3103753A1/en active Pending
- 2019-06-17 PL PL19746119.7T patent/PL3807570T3/en unknown
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- 2019-06-17 ES ES19746119T patent/ES2963488T3/en active Active
- 2019-06-17 EP EP19746119.7A patent/EP3807570B1/en active Active
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US20210254790A1 (en) | 2021-08-19 |
PL3807570T3 (en) | 2024-02-12 |
FR3082597B1 (en) | 2020-11-27 |
WO2019239083A1 (en) | 2019-12-19 |
EP3807570C0 (en) | 2023-09-13 |
FR3082597A1 (en) | 2019-12-20 |
ES2963488T3 (en) | 2024-03-27 |
EP3807570B1 (en) | 2023-09-13 |
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