EP3798343B1 - Differential feeding lasting machine - Google Patents
Differential feeding lasting machine Download PDFInfo
- Publication number
- EP3798343B1 EP3798343B1 EP20153766.9A EP20153766A EP3798343B1 EP 3798343 B1 EP3798343 B1 EP 3798343B1 EP 20153766 A EP20153766 A EP 20153766A EP 3798343 B1 EP3798343 B1 EP 3798343B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- adjustment
- driving source
- presser foot
- feeding
- wheel
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 230000002045 lasting effect Effects 0.000 title claims description 24
- 230000007246 mechanism Effects 0.000 claims description 70
- 230000005540 biological transmission Effects 0.000 claims description 29
- 230000033001 locomotion Effects 0.000 claims description 6
- 230000008859 change Effects 0.000 claims description 2
- 230000002093 peripheral effect Effects 0.000 claims description 2
- 238000009958 sewing Methods 0.000 description 15
- 238000000034 method Methods 0.000 description 6
- 230000008569 process Effects 0.000 description 5
- 238000005452 bending Methods 0.000 description 3
- 230000008878 coupling Effects 0.000 description 2
- 238000010168 coupling process Methods 0.000 description 2
- 238000005859 coupling reaction Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 208000027418 Wounds and injury Diseases 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 230000006378 damage Effects 0.000 description 1
- 238000007667 floating Methods 0.000 description 1
- 208000014674 injury Diseases 0.000 description 1
- 239000010985 leather Substances 0.000 description 1
- 230000010355 oscillation Effects 0.000 description 1
- 238000004826 seaming Methods 0.000 description 1
Images
Classifications
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- D—TEXTILES; PAPER
- D05—SEWING; EMBROIDERING; TUFTING
- D05B—SEWING
- D05B15/00—Machines for sewing leather goods
- D05B15/02—Shoe sewing machines
-
- A—HUMAN NECESSITIES
- A43—FOOTWEAR
- A43D—MACHINES, TOOLS, EQUIPMENT OR METHODS FOR MANUFACTURING OR REPAIRING FOOTWEAR
- A43D15/00—Pulling-over or lasting machines for binding the toe end with cord, string, or wire; Machines for lasting with clamps; Lasting machines with sewing devices, also for platform shoes
-
- A—HUMAN NECESSITIES
- A43—FOOTWEAR
- A43D—MACHINES, TOOLS, EQUIPMENT OR METHODS FOR MANUFACTURING OR REPAIRING FOOTWEAR
- A43D23/00—Single parts for pulling-over or lasting machines
-
- A—HUMAN NECESSITIES
- A43—FOOTWEAR
- A43D—MACHINES, TOOLS, EQUIPMENT OR METHODS FOR MANUFACTURING OR REPAIRING FOOTWEAR
- A43D9/00—Devices for binding the uppers upon the lasts
-
- D—TEXTILES; PAPER
- D05—SEWING; EMBROIDERING; TUFTING
- D05B—SEWING
- D05B27/00—Work-feeding means
- D05B27/10—Work-feeding means with rotary circular feed members
- D05B27/18—Feed cups
-
- D—TEXTILES; PAPER
- D05—SEWING; EMBROIDERING; TUFTING
- D05B—SEWING
- D05B29/00—Pressers; Presser feet
- D05B29/02—Presser-control devices
-
- D—TEXTILES; PAPER
- D05—SEWING; EMBROIDERING; TUFTING
- D05B—SEWING
- D05B69/00—Driving-gear; Control devices
- D05B69/14—Devices for changing speed or for reversing direction of rotation
-
- D—TEXTILES; PAPER
- D05—SEWING; EMBROIDERING; TUFTING
- D05B—SEWING
- D05B27/00—Work-feeding means
- D05B27/10—Work-feeding means with rotary circular feed members
- D05B27/16—Work-feeding means with rotary circular feed members with differential feed motions
-
- D—TEXTILES; PAPER
- D05—SEWING; EMBROIDERING; TUFTING
- D05B—SEWING
- D05B27/00—Work-feeding means
- D05B27/22—Work-feeding means with means for setting length of stitch
-
- D—TEXTILES; PAPER
- D05—SEWING; EMBROIDERING; TUFTING
- D05B—SEWING
- D05B27/00—Work-feeding means
- D05B27/26—Work-feeding means in machines for sewing leather
Definitions
- the present invention relates to a sewing machine for sewing an insole (midsole), an upper or leather, in particular to a lasting machine capable of changing the rotation speed of a feeding wheel according to settings during a sewing operation, which make each stitch formed on the sewn object not vary between long and short because of differential feeding, so that the stitches in different areas can relatively keep a similar stitch length.
- a main shaft of the existing lasting machine drives the needle bar and the hooked needle to perform the stitching operation, and the main shaft also drives the feeding wheel to perform intermittent rotation at the same time, which makes the feeding wheel performs the feeding action.
- the presser foot wheel is pivotally connected under the presser foot and is located on the outer peripheral side of the feed wheel, and the presser foot wheel of the existing lasting machine has no power to rotate by itself. Wherein, when the existing lasting machine is specifically applied, the feeding wheel and the presser foot wheel are together clamped the insole and the upper of the shoe; the operator holds the insole and the upper of the shoe with both hands simultaneously, and tightens the bending position between the insole and the upper of the shoe. At this time, the presser foot wheel follows the feed wheel to synchronously perform intermittent rotation to complete the stitching operation.
- the existing lasting machine has been widely used; however in the process of stitching the insole with the upper by the existing lasting machine, since the presser foot wheel cannot rotate independently by itself, the operator must along the contour of the shoe insole, use both hands to control the bending of the upper to stitch the shoe insole to the upper, causing the operator's hands to be injured because of gripping the insole and upper for a long time. Besides, since the presser foot wheel cannot rotate by itself, the length of the stitch formed in each the insole and the upper of the shoe may vary between long and short because of the contour of the insole or the form of bending the upper by the operator.
- WO 2018-094402 A1 discloses a sewing machine and a method of operating a sewing machine able to gather one or more materials through a variable speed transfer disc or transfer cup.
- the gathering operation can assist in joining materials of different lengths without causing a warp or other unintended variation in the sewn article.
- the gathering operation may be used in connection with sewing of an article of footwear upper with an insole portion to form a foot-receiving cavity.
- a tension on the thread may be adjusted and confirmed with a display output.
- an indication of pressure applied to decrease a rotational speed of the transfer disc or the transfer cup may be presented on a display output to achieve repeatability across operators and articles.
- US 3111918 A discloses that the vertical feed-shaft 115 of an overedge stitch sewing machine is given a step-by-step rotational movement from the main driving-shaft 39 of the machine through an oscillating lever 101 and a one-way coupling, and is held by a one-way brake against rotation in the other direction.
- the one-way coupling and brake comprises cam members 105, 106 carried on the shaft 115 within casing members 102, 103, respectively, the latter member being fixed and rollers 107, 108 being disposed between the corresponding cam and casing members.
- the cam members 105, 106 are arranged so that shaft 115 is carried along by rotation of member 102 by lever 101 in one direction while it is held by the fixed member 103 when the member 102 is rotated in the opposite direction.
- the member 102 is oscillated by drive means comprising an eccentric 87 on the main shaft 39 coupled to one end of a rod 91 adjustably slidable in a cylindrical pivot pin 120, the other end of the rod being coupled to one arm 94 (see Fig. 4 ) of a bell-crank lever, the other arm of which carries a block engaging a slot in lever 101 attached to member 102.
- the pivot pin 120 is carried at one end of a lever 122 pivoted at 123 and its position is adjusted by an eccentric 126 rotated by a calibrated knob to vary the oscillation of the lever 101 and the feed increment of shaft 115.
- DE 44344 C discloses a chain stitch that is mostly used for sewing the knitted goods.
- TW 201 446 170 A discloses a differential feeding overseaming machine.
- the main purpose of the present invention is to improve the structure of a lasting machine, such that the lasting machine can adjust the rotation speed of the feed wheel at any time to correct the stitch length during the process of stitching the insole to the upper, which makes each stitch formed in any area (straight area or curved area) of the stitched object have similar length.
- the lasting machine can adjust the rotation speed of the feed wheel at any time to correct the stitch length during the process of stitching the insole to the upper, which makes each stitch formed in any area (straight area or curved area) of the stitched object have similar length.
- the present invention provides a differential feeding lasting machine according to claim 1.
- the differential feeding lasting machine comprises a body, a feeding mechanism, a presser foot mechanism, an adjusting mechanism and a control mechanism.
- the body has a main shaft and a swing arm.
- the main shaft is capable of driving the swing arm to swing
- the feeding mechanism has a feeding shaft that can be driven by the swing arm and a feeding wheel located outside the body.
- the feeding shaft is capable of driving the feeding wheel to rotate
- the presser foot mechanism has a presser foot frame mounted on the outside of the body.
- the presser foot frame is arranged with a presser foot wheel on one side of the feeding wheel and a presser foot driving source capable of driving the presser foot wheel to rotate.
- the adjusting mechanism has an adjustment driving source and an adjustment transmission assembly located between the adjustment driving source and the swing arm.
- the adjustment driving source can perform rotary motion according to the plurality of rotation angles, and the adjustment transmission assembly is driven by the adjustment driving source to move relative to the swing arm for changing the swing amplitude of the swing arm, and thus the swing arm of changed swing amplitude can adjust the rotation amount of the feeding wheel.
- the control mechanism is electrically connected to the presser foot driving source and the adjustment driving source, and the control mechanism is used to control the operating state of the presser foot driving source and the adjustment driving source for adjusting the rotation speed of the presser foot wheel and the rotation speed of the feeding wheel.
- the adjusting mechanism is arranged with an adjustment gear set between the adjustment driving source and the adjustment transmission assembly.
- the adjustment gear set can be used to change the magnitude of torque generated by the adjustment driving source.
- the adjustment gear set has a driving gear assembled to the adjustment driving source and a driven gear engaging with the driving gear.
- the driven gear has a radius larger than the radius of the driving gear, and is assembled to the adjustment transmission assembly.
- the adjusting mechanism has a connecting base, the connecting base has a first connecting plate assembled to the body and a second connecting plate spaced apart from the first connecting plate, an accommodating space is formed between the first connecting plate and the second connecting plate for accommodating the adjustment gear set, and the second connecting plate is connected to the adjustment driving source.
- the adjustment transmission assembly has an adjustment shaft member close to the adjustment drive source and a bracket close to the swing arm.
- the bracket has an assembling space and a support pin offset disposed to adjustment shaft member.
- a swing member is simultaneously assembled to the support pin and the swing arm inside the assembling space.
- the control mechanism has a first sensor, and the first sensor can generate an initial stop signal when the driven gear is at an initial position.
- the adjustment driving source can stop rotating according to the initial stop signal to ensure that the driven gear is at the initial position.
- the control mechanism further has a second sensor spaced apart from the first sensor, and the second sensor can generate an extreme stop signal when the driven gear is at an extreme position away from the initial position. And the adjustment driving source can stop rotating according to the extreme stop signal to ensure that the driven gear does not go beyond the extreme position.
- the feature of the present invention is that in the process of stitching an insole to an upper by the differential feeding lasting machine, the adjustment driving source can rotate according to the plurality of rotational angles for changing the relative position between the adjustment transmission assembly and the swing arm, which makes the swing amplitude of the swing arm become larger or smaller, and thus the rotation speed of the feeding wheel can be higher or lower than the rotation speed of the presser foot wheel to correct the stitch length, and further each stitch formed in any area (straight area or curved area) of the insole and the upper can keep similar stitch length.
- the differential feeding lasting machine perform sewing work, not only there is no need to worry about the unevenness in stitch length of the insole or the upper, but also raising the sewing efficiency of seaming the insole with the upper.
- a differential feeding lasting machine 1 of the present invention is a stitching machine used for stitching a insole to a upper and comprises a body 10, a feeding mechanism 20, a needle bar mechanism 30, a hooked needle driving mechanism 40, a dam mechanism 50, a presser foot mechanism 60, an adjusting mechanism 70 and a control mechanism 80.
- the body 10 comprises a casing 11, an upper cover 12 and a main power source 13.
- the front of the casing 11 is provided with a needle bar hole 111, a hooked needle hole 112, a presser foot shaft hole 113 and a shaft base 114.
- the upper cover 12 is assembled to the upper end of the casing 11, wherein the main power source 13 can generate rotational power, and drives a main shaft 131 passing through the casing 11 via a transmission belt 132, and the main shaft 131 is assembled with a needle rod driving assembly (not shown in the figure) inside the casing 11 and assembled with a feeding transmission assembly 14 that is also located inside the casing 11.
- the feeding transmission assembly 14 has a swing arm 141 and a connection link 142.
- One end of the swing arm 141 is assembled to the main shaft 131 via a principal stitch length adjusting unit 143 that allows the two elements to shift from each other, which makes the swing arm 141 eccentrically rotate about the center of the main shaft 131 through the principal stitch length adjusting unit 143; the other end of the swing arm 141 is coupled to the connection link 142 with a spherical bearing.
- the principal stitch length adjusting unit 143 has a moving member 143a connected to the swing arm 141 and a fixed member 143b fixed to the main shaft 131, and the moving member 143a is movably assembled to the fixed member 143b in the manner of slider-chute assembly, so that the moving member 143a can be adjusted to move relative to the fixed member 143b.
- the moving member 143a must move relatively to the fixed member 143b while the main shaft 131 stops rotating.
- the feeding mechanism 20 is connected to the feeding transmission assembly 14 located inside the body 10.
- the feeding mechanism 20 has a feeding shaft 21, and the feeding shaft 21 is disposed on the shaft base 114 of the body 10.
- One end of the feeding shaft 21 is connected to a feeding wheel 22 located outside the body 10; the other end is connected to a one-way ratchet set 23.
- the one-way ratchet set 23 is coupled to the connection link 142 of the feeding transmission assembly 14 via a spherical bearing, whereby when the main shaft 131 rotates, the principal stitch length adjusting unit 143 drives the swing arm 141 to swing about a floating swing pin 144 as a pivot point, and the swinging amount of the lower end of the swing arm 141 can drive the feeding wheel 22 to intermittently rotate about the feeding shaft 21 via the connection link 142 and the one-way ratchet set 23.
- the swing pin 144 is simultaneously mounted to the swing arm 141 and the adjusting mechanism 70.
- the needle bar mechanism 30 passes through the casing 11 of the body 10 through the needle bar hole 111 of the body 10, which makes the needle bar mechanism 30 assembled to the needle rod driving assembly of the body 10.
- the needle bar mechanism 30 has a needle 31 that protrudes from the body 10, wherein the hooked needle driving mechanism 40 has a hooked needle 41 exposed outside the body 10, and the hooked needle 41 passes into the casing 11 via the hooked needle bar hole 112 of the body 10, which makes the hooked needle driving mechanism 40 assembled to the needle rod driving assembly.
- the dam mechanism 50 is assembled to the casing 11 of the body 10 and located at outer periphery of the feeding wheel 22.
- the presser foot mechanism 60 has a presser foot frame 61 located outside the casing 11 of the body 10.
- the presser foot frame 61 has a form of substantially upside-down U-shape.
- one end of the presser foot frame 61 is arranged with a moving rod 62 and passes through the presser foot shaft hole 113 of the body 10 to be assembled to the body 10; the opposite end of the presser foot frame 61 is pivotally connected to a presser foot wheel 63 capable of rotating.
- the presser foot wheel 63 is connected to a presser foot driving assembly 64 assembled to the presser foot frame 61, and the presser foot driving assembly 64 is assembled to a presser foot driving source 65 connected to the presser foot frame 61.
- the presser foot driving source 65 is configured as a stepping motor and drives the presser foot wheel 63 to rotate through the presser foot driving assembly 64.
- the presser foot driving source 65 is fixed to the presser foot frame 61, and the presser foot driving assembly 64 is arranged with a first a gear shaft 641 and a second gear shaft 642.
- the first a gear shaft 641 is connected to the presser foot driving source 65 and pivotally connected to the presser foot frame 61; similar to the first a gear shaft 641, the second gear shaft 642 is also pivotally connected to the presser foot frame 61 and is connected to the first gear shaft 641 via a bevel gear set 643, wherein a end of the second gear shaft 642 engages with the presser foot wheel 63 through a intermediary gear 644.
- the adjusting mechanism 70 has a connecting base 71, an adjustment driving source 72, an adjustment transmission assembly 73 and an adjustment gear set 74.
- the connecting base 71 has a first connecting plate 711 fixed to the body 10 and a second connecting plate 712 parallel to the first connecting plate 711.
- the first connecting plate 711 extends toward a extension plate 713 formed at the end of the second connecting plate 712, and the second connecting plate 712 is spaced apart from the first connecting plate 711 through the extension plate 713, so that an accommodating space 714 is formed among the first connecting plate 711, the second connecting plate 712 and the extension plate 713.
- the adjustment drive source 72 is configured as a stepping motor, and the adjustment driving source 72 can have rotary motion according to a plurality of set rotation angles, and is connected to the second connecting plate 712 of the connecting base 71.
- the spindle of the adjustment driving source 72 runs through the second connecting plates 712 to be located inside the accommodating space 714 of the connecting base 71.
- the adjustment transmission assembly 73 is connected between the adjustment driving source 72 and the swing arm 141 as well as has an adjustment support 731 passing through the casing 11. One end of the adjustment support 731 is connected to the adjustment gear set 74, and the other end is connected to a swing member 732 inside the body 10.
- a part of the adjustment supporter 731 is configured as an adjustment shaft member 731a close to the adjustment driving source 72, and the remaining part of the adjustment supporter 731 is configured as a bracket 731b close to the swing arm 141.
- the adjustment shaft member 731a both passes through the casing 11 of the body 10 and the first connecting plate 711 of the connecting base 71.
- the bracket 731b forms an assembling space 731c and has a support pin 731d offset disposed to the axis of the adjustment shaft member 731a.
- first connecting portion 732a is assembled to the support pin 731d of the bracket 731b
- second connecting portion 732b is assembled to the swing pin 144 of the feeding driving assembly 14, which makes the swing member 732 simultaneously assembled to the support pin 731d and the swing pin 144.
- the first connecting portion 732a is located inside the assembling space 731c of the bracket 731b, which makes the swing member 732 not move relative to the bracket 731b.
- the adjustment gear set 74 is used to increase the amount of torque that can be generated by the adjustment driving source 72, and is located inside the accommodating space 714 of the connecting base 71.
- the adjustment gear set 74 has a driving gear 741 configured as a spur gear and a driven gear 742 configured as a quadrant gear.
- the driving gear 741 is assembled to the spindle of the adjustment driving source 72 and engages with the driven gear 742, and thus the driven gear 742 is fixedly assembled to the adjustment shaft member 731a of the adjustment transmission assembly 73.
- the radius of the driven gear 742 is greater than the radius of the driving gear 741.
- the control mechanism 80 can be used to control the rotation rate of the feed wheel 22 and the rotation rate of the presser foot wheel 63, which allows the rotation rate of the feeding wheel 22 to be faster or slower than the rotation rate of the presser foot wheel 63.
- the control mechanism 80 has a first sensor 81, a second sensor 82, a main power source controller 83, a presser foot wheel controller 84, an adjustment controller 85, and a receiving module 86.
- the first sensor 81 and the second sensor 82 are arranged on two sides of the driven gear 742, and both are mounted on the first connecting plate 711 of the connecting base 71.
- the first and second sensors 81, 82 belong to a proximity switch and sense the driven gear 742 of the adjustment gear set 74 to generate signals.
- the main power source controller 83 of the control mechanism 80 is electrically connected to the main power source 13, and the presser foot wheel controller 84 of the control mechanism 80 is electrically connected to the presser foot driving source 65.
- the adjustment controller 85 of the control mechanism 80 is electrically connected to the adjustment driving source 72 of the adjusting mechanism 70; wherein the main power source controller 83, the presser foot wheel controller 84 and the adjustment controller 85 are all electrically connected to the receiving module 86.
- the first sensor 81 of the control mechanism 80 does not sense the driven gear 742 of the adjustment gear set 74, at this moment, the adjustment controller 85 of the control mechanism 80 controls the adjustment driving source 72 of the adjusting mechanism 70 to operate, which makes the driven gear 742 rotates counterclockwise in the arrow direction of FIG. 10A .
- the first sensor 81 detects the lower edge of the driven gear 742
- the first sensor 81 generates an initial stop signal, and transmits the initial stop signal to the receiving module 86 of the control mechanism 80.
- the adjustment controller 85 of the control mechanism 80 controls the adjustment driving source 72 of the adjusting mechanism 70 to stop running, which makes the driven gear 742 stay at an initial position A1.
- the adjusting mechanism 70 determines the position of the support pin 731d, and also synchronously determines the tilting state of the swing member 732 (as shown in FIG. 6A ).
- the main power source controller 83 of the control mechanism 80 and the presser foot wheel controller 84 of the control mechanism 80 respectively control the main power source 13 and the presser foot driving source 65 to operate, wherein the main power source 13 drives the main shaft 131 to rotate via the transmission belt 132. Accordingly, the rotating main shaft 131 drives the needle 31 of the needle bar mechanism 30 and the hooked needle 41 of the hooked needle driving mechanism 40 to perform the sewing work through the needle rod driving assembly (not shown in the figure). Besides, the rotating main shaft 131 simultaneously drives the feeding wheel 22 of the feeding mechanism 20 to intermittently rotate about feeding shaft 21 through the feed transmission assembly 14.
- the presser foot driving source 65 drives the presser foot wheel 63 to rotate about the second gear shaft 642 via the presser foot driving assembly 64; however, the rotating feeding wheel 22 and the rotating presser foot wheel 63 can drive the two stitching objects S (such as the shoe insole or the upper) between the feeding wheel 22 and the presser foot wheel 63 to intermittently move, which makes the two stitched objects S are sewn together through the needle 31 and the hooked needle 41, and thus a plurality of stitches S1 are formed on the surface of the two stitched objects S.
- the two stitching objects S such as the shoe insole or the upper
- the driven gear 742 of the adjustment gear set 74 stays at the initial position A1, which makes rotation rate of the feeding wheel 22 is substantially the same as the rotation rate of the presser foot wheel 63, and thus no differential feeding is generated between the two stitched objects S.
- the presser foot wheel controller 84 of the control mechanism 80 controls the presser foot driving source 65 to reduce rotation amount of the presser foot wheel 63, so that the rotation speed of the presser foot wheel 63 is smaller than the rotation speed of the feeding wheel 22, thereby causing differential feeding between the two stitched objects S.
- the adjustment controller 85 of the control mechanism 80 controls the adjustment driving source 72 of the adjusting mechanism 70 to rotate when the presser foot wheel controller 84 controls the presser foot drive source 65 to reduce rotation amount of the presser foot wheel 63. Accordingly, the adjustment driving source 72 drives the driven gear 742 of the adjustment gear set 74 to rotate clockwise in the arrow direction of FIG. 10C , thereby moving the driven gear 742 away from the initial position A1.
- the support pin 731d of the adjustment transmission assembly 73 shifts downward, and the swing member 732 of the adjustment transmission assembly 73 simultaneously rotates counterclockwise and away from the horizontal plane, and accordingly amount of reciprocating motion generated by the main shaft 131 to drive the connection link 142 through the swing arm 141 becomes larger; thus the rotation speed of the presser foot wheel 63 increases, which causes that the stitch length of the stitches S1 formed in the curved region will be corrected to be close to the stitch length of the stitches in the straight region.
- the adjustment driving source 742 of the adjusting mechanism 70 drives the driven gear 742 of the adjustment gear set 74 to rotate clockwise from the initial position A1 to an extreme position A2
- the second sensor 82 of the control mechanism 80 detects the upper edge of the driven gear 742 to generate an extreme stop signal.
- the second sensor 82 transmits the extreme stop signal to the receiving module 86 of the control mechanism 80, which makes the adjustment controller 85 of the control mechanism 80 control the adjustment driving source 72 of the adjusting mechanism 70 to stop operating, whereby the control mechanism 80 can prevent the adjustment driving source 72 from rotating the driven gear 742 beyond preset range.
- the driven gear 742 is at the extreme position A2, which makes rotation speed of the feeding wheel 22 reach the maximal value.
- the driven gear 742 of the adjustment gear set 74 rotates clockwise through adjustment driving source 72 to increase the range of the rotational speed of the presser foot wheel 63 is merely for convenient explanation.
- the driven gear 742 through the adjustment driving source 72, rotates counterclockwise and away from the extreme position A2.
- the support pin 731d of the adjustment transmission assembly 73 shifts upward.
- the swing member 732 of the adjustment transmission assembly 73 rotates clockwise to approach the horizontal plane, and accordingly the amount of reciprocating motion generated by the main shaft 131 to drive the connection link 142 via the swing arm 141 becomes smaller, thereby reducing the rotation speed of the presser foot wheel 63.
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Description
- The present invention relates to a sewing machine for sewing an insole (midsole), an upper or leather, in particular to a lasting machine capable of changing the rotation speed of a feeding wheel according to settings during a sewing operation, which make each stitch formed on the sewn object not vary between long and short because of differential feeding, so that the stitches in different areas can relatively keep a similar stitch length.
- At present, a main shaft of the existing lasting machine drives the needle bar and the hooked needle to perform the stitching operation, and the main shaft also drives the feeding wheel to perform intermittent rotation at the same time, which makes the feeding wheel performs the feeding action. The presser foot wheel is pivotally connected under the presser foot and is located on the outer peripheral side of the feed wheel, and the presser foot wheel of the existing lasting machine has no power to rotate by itself. Wherein, when the existing lasting machine is specifically applied, the feeding wheel and the presser foot wheel are together clamped the insole and the upper of the shoe; the operator holds the insole and the upper of the shoe with both hands simultaneously, and tightens the bending position between the insole and the upper of the shoe. At this time, the presser foot wheel follows the feed wheel to synchronously perform intermittent rotation to complete the stitching operation.
- The existing lasting machine has been widely used; however in the process of stitching the insole with the upper by the existing lasting machine, since the presser foot wheel cannot rotate independently by itself, the operator must along the contour of the shoe insole, use both hands to control the bending of the upper to stitch the shoe insole to the upper, causing the operator's hands to be injured because of gripping the insole and upper for a long time. Besides, since the presser foot wheel cannot rotate by itself, the length of the stitch formed in each the insole and the upper of the shoe may vary between long and short because of the contour of the insole or the form of bending the upper by the operator.
- However, in order to avoid the operator's hands injury and improve the situation that stitch length of the stitch varies between long and short, presently there is another way of adding a stepping motor to separately drive the presser foot wheel to rotate. However, when the difference in rotation speeds between the feed wheel and the presser foot wheel is too large, the rotation speed of the presser foot wheel is too low, or the larger the frictional resistance between the insole and the upper is, the more shortened stitch length of the stitch is, which makes the stitches in the insole of the shoe unable to maintain a uniform stitch length.
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WO 2018-094402 A1 discloses a sewing machine and a method of operating a sewing machine able to gather one or more materials through a variable speed transfer disc or transfer cup. The gathering operation can assist in joining materials of different lengths without causing a warp or other unintended variation in the sewn article. The gathering operation may be used in connection with sewing of an article of footwear upper with an insole portion to form a foot-receiving cavity. During a sewing operation, a tension on the thread may be adjusted and confirmed with a display output. Similarly, an indication of pressure applied to decrease a rotational speed of the transfer disc or the transfer cup may be presented on a display output to achieve repeatability across operators and articles. -
US 3111918 A discloses that the vertical feed-shaft 115 of an overedge stitch sewing machine is given a step-by-step rotational movement from the main driving-shaft 39 of the machine through an oscillating lever 101 and a one-way coupling, and is held by a one-way brake against rotation in the other direction. The one-way coupling and brake comprises cam members 105, 106 carried on the shaft 115 within casing members 102, 103, respectively, the latter member being fixed and rollers 107, 108 being disposed between the corresponding cam and casing members. The cam members 105, 106 are arranged so that shaft 115 is carried along by rotation of member 102 by lever 101 in one direction while it is held by the fixed member 103 when the member 102 is rotated in the opposite direction. The member 102 is oscillated by drive means comprising an eccentric 87 on the main shaft 39 coupled to one end of a rod 91 adjustably slidable in a cylindrical pivot pin 120, the other end of the rod being coupled to one arm 94 (seeFig. 4 ) of a bell-crank lever, the other arm of which carries a block engaging a slot in lever 101 attached to member 102. The pivot pin 120 is carried at one end of a lever 122 pivoted at 123 and its position is adjusted by an eccentric 126 rotated by a calibrated knob to vary the oscillation of the lever 101 and the feed increment of shaft 115. -
DE 44344 C discloses a chain stitch that is mostly used for sewing the knitted goods. - TW 201 446 170 A discloses a differential feeding overseaming machine.
- The main purpose of the present invention is to improve the structure of a lasting machine, such that the lasting machine can adjust the rotation speed of the feed wheel at any time to correct the stitch length during the process of stitching the insole to the upper, which makes each stitch formed in any area (straight area or curved area) of the stitched object have similar length. Thus, not only there is no need to worry about the unevenness in stitch length of the insole or the upper, but also the sewing efficiency of the lasting machine is improved.
- To achieve the above purpose, the present invention provides a differential feeding lasting machine according to
claim 1. The differential feeding lasting machine comprises a body, a feeding mechanism, a presser foot mechanism, an adjusting mechanism and a control mechanism. - In the present invention, the body has a main shaft and a swing arm. The main shaft is capable of driving the swing arm to swing, wherein the feeding mechanism has a feeding shaft that can be driven by the swing arm and a feeding wheel located outside the body. The feeding shaft is capable of driving the feeding wheel to rotate, and the presser foot mechanism has a presser foot frame mounted on the outside of the body. The presser foot frame is arranged with a presser foot wheel on one side of the feeding wheel and a presser foot driving source capable of driving the presser foot wheel to rotate.
- Besides, the adjusting mechanism has an adjustment driving source and an adjustment transmission assembly located between the adjustment driving source and the swing arm. The adjustment driving source can perform rotary motion according to the plurality of rotation angles, and the adjustment transmission assembly is driven by the adjustment driving source to move relative to the swing arm for changing the swing amplitude of the swing arm, and thus the swing arm of changed swing amplitude can adjust the rotation amount of the feeding wheel. The control mechanism is electrically connected to the presser foot driving source and the adjustment driving source, and the control mechanism is used to control the operating state of the presser foot driving source and the adjustment driving source for adjusting the rotation speed of the presser foot wheel and the rotation speed of the feeding wheel.
- In the present invention, the adjusting mechanism is arranged with an adjustment gear set between the adjustment driving source and the adjustment transmission assembly. And the adjustment gear set can be used to change the magnitude of torque generated by the adjustment driving source. Wherein, the adjustment gear set has a driving gear assembled to the adjustment driving source and a driven gear engaging with the driving gear. The driven gear has a radius larger than the radius of the driving gear, and is assembled to the adjustment transmission assembly. Besides, the adjusting mechanism has a connecting base, the connecting base has a first connecting plate assembled to the body and a second connecting plate spaced apart from the first connecting plate, an accommodating space is formed between the first connecting plate and the second connecting plate for accommodating the adjustment gear set, and the second connecting plate is connected to the adjustment driving source.
- In addition, preferably, the adjustment transmission assembly has an adjustment shaft member close to the adjustment drive source and a bracket close to the swing arm. The bracket has an assembling space and a support pin offset disposed to adjustment shaft member. A swing member is simultaneously assembled to the support pin and the swing arm inside the assembling space.
- Besides, preferably, the control mechanism has a first sensor, and the first sensor can generate an initial stop signal when the driven gear is at an initial position. The adjustment driving source can stop rotating according to the initial stop signal to ensure that the driven gear is at the initial position. Furthermore, the control mechanism further has a second sensor spaced apart from the first sensor, and the second sensor can generate an extreme stop signal when the driven gear is at an extreme position away from the initial position. And the adjustment driving source can stop rotating according to the extreme stop signal to ensure that the driven gear does not go beyond the extreme position.
- The feature of the present invention is that in the process of stitching an insole to an upper by the differential feeding lasting machine, the adjustment driving source can rotate according to the plurality of rotational angles for changing the relative position between the adjustment transmission assembly and the swing arm, which makes the swing amplitude of the swing arm become larger or smaller, and thus the rotation speed of the feeding wheel can be higher or lower than the rotation speed of the presser foot wheel to correct the stitch length, and further each stitch formed in any area (straight area or curved area) of the insole and the upper can keep similar stitch length. By doing so, when the differential feeding lasting machine perform sewing work, not only there is no need to worry about the unevenness in stitch length of the insole or the upper, but also raising the sewing efficiency of seaming the insole with the upper.
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FIG. 1 is a schematic illustrating perspective view of the differential feeding lasting machine of the present invention; -
FIG. 2 is a schematic illustrating control of the differential feeding lasting machine of the present invention; -
FIG. 3 is a schematic illustrating exploded view of the differential feeding lasting machine of the present invention; -
FIG. 4 is a schematic illustrating perspective view of the feeding transmission assembly assembled to the main shaft; -
FIG. 5 is a schematic illustrating exploded view of the feeding transmission assembly assembled to the main shaft; -
FIG. 6A is a schematic illustrating the feeding transmission assembly; -
FIG. 6B is a schematic illustrating sectional view of the feeding transmission assembly assembled to the main shaft; -
FIG. 6C is a schematic illustrating adjustment of the principal stitch length adjusting unit; -
FIG. 7 is a schematic illustrating exploded view of the presser foot mechanism; -
FIG. 8 is a schematic illustrating exploded view of the adjusting mechanism; -
FIG. 9 is a schematic illustrating side view of the adjusting mechanism; -
FIG. 10A is a schematic illustrating the first sensor detecting the driven gear; -
FIG. 10B is a schematic illustrating the stitched object together clamped by the feeding wheel and the presser foot wheel; -
FIG. 10C is a schematic illustrating the second sensor detecting the driven gear; and -
FIG. 10D is a schematic illustrating counterclockwise rotation of the driven gear. - In order to further understand the structure, usage and features of the present invention more clearly and in detail, the present invention is described in detail below with references to the accompanying drawings and specific preferred embodiments:
- Please refer to
FIGS. 1 and2 . A differentialfeeding lasting machine 1 of the present invention is a stitching machine used for stitching a insole to a upper and comprises abody 10, afeeding mechanism 20, aneedle bar mechanism 30, a hookedneedle driving mechanism 40, adam mechanism 50, apresser foot mechanism 60, anadjusting mechanism 70 and acontrol mechanism 80. - Please refer to
FIGS. 3 and4 . Thebody 10 comprises acasing 11, anupper cover 12 and amain power source 13. The front of thecasing 11 is provided with aneedle bar hole 111, ahooked needle hole 112, a presserfoot shaft hole 113 and ashaft base 114. Theupper cover 12 is assembled to the upper end of thecasing 11, wherein themain power source 13 can generate rotational power, and drives amain shaft 131 passing through thecasing 11 via atransmission belt 132, and themain shaft 131 is assembled with a needle rod driving assembly (not shown in the figure) inside thecasing 11 and assembled with a feedingtransmission assembly 14 that is also located inside thecasing 11. - Please refer to
FIGS. 4 and5 . In the present embodiment, the feedingtransmission assembly 14 has aswing arm 141 and aconnection link 142. One end of theswing arm 141 is assembled to themain shaft 131 via a principal stitchlength adjusting unit 143 that allows the two elements to shift from each other, which makes theswing arm 141 eccentrically rotate about the center of themain shaft 131 through the principal stitchlength adjusting unit 143; the other end of theswing arm 141 is coupled to theconnection link 142 with a spherical bearing. Please refer toFIGS. 6A to 6C , the principal stitchlength adjusting unit 143 has a movingmember 143a connected to theswing arm 141 and a fixedmember 143b fixed to themain shaft 131, and the movingmember 143a is movably assembled to the fixedmember 143b in the manner of slider-chute assembly, so that the movingmember 143a can be adjusted to move relative to the fixedmember 143b. In the present embodiment, the movingmember 143a must move relatively to the fixedmember 143b while themain shaft 131 stops rotating. - Again, please refer to
FIGS. 3 and4 . Thefeeding mechanism 20 is connected to the feedingtransmission assembly 14 located inside thebody 10. In this embodiment, thefeeding mechanism 20 has a feedingshaft 21, and the feedingshaft 21 is disposed on theshaft base 114 of thebody 10. One end of the feedingshaft 21 is connected to afeeding wheel 22 located outside thebody 10; the other end is connected to a one-way ratchet set 23. The one-way ratchet set 23 is coupled to the connection link 142 of the feedingtransmission assembly 14 via a spherical bearing, whereby when themain shaft 131 rotates, the principal stitchlength adjusting unit 143 drives theswing arm 141 to swing about a floatingswing pin 144 as a pivot point, and the swinging amount of the lower end of theswing arm 141 can drive thefeeding wheel 22 to intermittently rotate about the feedingshaft 21 via theconnection link 142 and the one-way ratchet set 23. In the present embodiment, theswing pin 144 is simultaneously mounted to theswing arm 141 and theadjusting mechanism 70. - The
needle bar mechanism 30 passes through thecasing 11 of thebody 10 through theneedle bar hole 111 of thebody 10, which makes theneedle bar mechanism 30 assembled to the needle rod driving assembly of thebody 10. Theneedle bar mechanism 30 has aneedle 31 that protrudes from thebody 10, wherein the hookedneedle driving mechanism 40 has a hookedneedle 41 exposed outside thebody 10, and the hookedneedle 41 passes into thecasing 11 via the hookedneedle bar hole 112 of thebody 10, which makes the hookedneedle driving mechanism 40 assembled to the needle rod driving assembly. Besides, thedam mechanism 50 is assembled to thecasing 11 of thebody 10 and located at outer periphery of thefeeding wheel 22. - Please refer to
FIGS. 3 and7 . Thepresser foot mechanism 60 has apresser foot frame 61 located outside thecasing 11 of thebody 10. Thepresser foot frame 61 has a form of substantially upside-down U-shape. Besides, one end of thepresser foot frame 61 is arranged with a movingrod 62 and passes through the presserfoot shaft hole 113 of thebody 10 to be assembled to thebody 10; the opposite end of thepresser foot frame 61 is pivotally connected to apresser foot wheel 63 capable of rotating. Thepresser foot wheel 63 is connected to a presserfoot driving assembly 64 assembled to thepresser foot frame 61, and the presserfoot driving assembly 64 is assembled to a presserfoot driving source 65 connected to thepresser foot frame 61. In the present embodiment, the presserfoot driving source 65 is configured as a stepping motor and drives thepresser foot wheel 63 to rotate through the presserfoot driving assembly 64. Wherein, the presserfoot driving source 65 is fixed to thepresser foot frame 61, and the presserfoot driving assembly 64 is arranged with a first agear shaft 641 and asecond gear shaft 642. As shown in the figure, the first agear shaft 641 is connected to the presserfoot driving source 65 and pivotally connected to thepresser foot frame 61; similar to the first agear shaft 641, thesecond gear shaft 642 is also pivotally connected to thepresser foot frame 61 and is connected to thefirst gear shaft 641 via a bevel gear set 643, wherein a end of thesecond gear shaft 642 engages with thepresser foot wheel 63 through aintermediary gear 644. - Please refer to
FIGS. 3 and8 . Theadjusting mechanism 70 has a connectingbase 71, anadjustment driving source 72, anadjustment transmission assembly 73 and an adjustment gear set 74. The connectingbase 71 has a first connectingplate 711 fixed to thebody 10 and a second connectingplate 712 parallel to the first connectingplate 711. The first connectingplate 711 extends toward aextension plate 713 formed at the end of the second connectingplate 712, and the second connectingplate 712 is spaced apart from the first connectingplate 711 through theextension plate 713, so that anaccommodating space 714 is formed among the first connectingplate 711, the second connectingplate 712 and theextension plate 713. - As shown in the figure, the
adjustment drive source 72 is configured as a stepping motor, and theadjustment driving source 72 can have rotary motion according to a plurality of set rotation angles, and is connected to the second connectingplate 712 of the connectingbase 71. The spindle of theadjustment driving source 72 runs through the second connectingplates 712 to be located inside theaccommodating space 714 of the connectingbase 71. Wherein, theadjustment transmission assembly 73 is connected between theadjustment driving source 72 and theswing arm 141 as well as has anadjustment support 731 passing through thecasing 11. One end of theadjustment support 731 is connected to the adjustment gear set 74, and the other end is connected to aswing member 732 inside thebody 10. - In the present embodiment, a part of the
adjustment supporter 731 is configured as anadjustment shaft member 731a close to theadjustment driving source 72, and the remaining part of theadjustment supporter 731 is configured as abracket 731b close to theswing arm 141. As shown inFIG. 8 , theadjustment shaft member 731a both passes through thecasing 11 of thebody 10 and the first connectingplate 711 of the connectingbase 71. Thebracket 731b forms an assemblingspace 731c and has asupport pin 731d offset disposed to the axis of theadjustment shaft member 731a. - However, right end and left end of the
swing member 732 are divided into a first connectingportion 732a and a second connectingportion 732b. The first connectingportion 732a is assembled to thesupport pin 731d of thebracket 731b, and the second connectingportion 732b is assembled to theswing pin 144 of thefeeding driving assembly 14, which makes theswing member 732 simultaneously assembled to thesupport pin 731d and theswing pin 144. Please refer toFIG. 9 . The first connectingportion 732a is located inside the assemblingspace 731c of thebracket 731b, which makes theswing member 732 not move relative to thebracket 731b. - Please refer to
FIGS. 8 and9 . The adjustment gear set 74 is used to increase the amount of torque that can be generated by theadjustment driving source 72, and is located inside theaccommodating space 714 of the connectingbase 71. Wherein the adjustment gear set 74 has adriving gear 741 configured as a spur gear and a drivengear 742 configured as a quadrant gear. Thedriving gear 741 is assembled to the spindle of theadjustment driving source 72 and engages with the drivengear 742, and thus the drivengear 742 is fixedly assembled to theadjustment shaft member 731a of theadjustment transmission assembly 73. Besides, the radius of the drivengear 742 is greater than the radius of thedriving gear 741. - Again, please refer to
FIGS. 2 ,3 and8 . Thecontrol mechanism 80 can be used to control the rotation rate of thefeed wheel 22 and the rotation rate of thepresser foot wheel 63, which allows the rotation rate of thefeeding wheel 22 to be faster or slower than the rotation rate of thepresser foot wheel 63. Wherein, thecontrol mechanism 80 has afirst sensor 81, asecond sensor 82, a mainpower source controller 83, a presserfoot wheel controller 84, anadjustment controller 85, and a receivingmodule 86. Thefirst sensor 81 and thesecond sensor 82 are arranged on two sides of the drivengear 742, and both are mounted on the first connectingplate 711 of the connectingbase 71. In the present embodiment, the first andsecond sensors gear 742 of the adjustment gear set 74 to generate signals. - As shown in
FIG. 2 , the mainpower source controller 83 of thecontrol mechanism 80 is electrically connected to themain power source 13, and the presserfoot wheel controller 84 of thecontrol mechanism 80 is electrically connected to the presserfoot driving source 65. Theadjustment controller 85 of thecontrol mechanism 80 is electrically connected to theadjustment driving source 72 of theadjusting mechanism 70; wherein the mainpower source controller 83, the presserfoot wheel controller 84 and theadjustment controller 85 are all electrically connected to the receivingmodule 86. - Please refer to
FIGS. 2 and10A . In specific application, thefirst sensor 81 of thecontrol mechanism 80 does not sense the drivengear 742 of the adjustment gear set 74, at this moment, theadjustment controller 85 of thecontrol mechanism 80 controls theadjustment driving source 72 of theadjusting mechanism 70 to operate, which makes the drivengear 742 rotates counterclockwise in the arrow direction ofFIG. 10A . When thefirst sensor 81 detects the lower edge of the drivengear 742, thefirst sensor 81 generates an initial stop signal, and transmits the initial stop signal to the receivingmodule 86 of thecontrol mechanism 80. Further, after receiving the initial stop signal, theadjustment controller 85 of thecontrol mechanism 80 controls theadjustment driving source 72 of theadjusting mechanism 70 to stop running, which makes the drivengear 742 stay at an initial position A1. Wherein, when the drivengear 742 is at the initial position A1, the adjustingmechanism 70 determines the position of thesupport pin 731d, and also synchronously determines the tilting state of the swing member 732 (as shown inFIG. 6A ). - Please refer to
FIG. 10B . Subsequently, the mainpower source controller 83 of thecontrol mechanism 80 and the presserfoot wheel controller 84 of thecontrol mechanism 80 respectively control themain power source 13 and the presserfoot driving source 65 to operate, wherein themain power source 13 drives themain shaft 131 to rotate via thetransmission belt 132. Accordingly, the rotatingmain shaft 131 drives theneedle 31 of theneedle bar mechanism 30 and the hookedneedle 41 of the hookedneedle driving mechanism 40 to perform the sewing work through the needle rod driving assembly (not shown in the figure). Besides, the rotatingmain shaft 131 simultaneously drives thefeeding wheel 22 of thefeeding mechanism 20 to intermittently rotate about feedingshaft 21 through thefeed transmission assembly 14. At the same time, the presserfoot driving source 65 drives thepresser foot wheel 63 to rotate about thesecond gear shaft 642 via the presserfoot driving assembly 64; however, therotating feeding wheel 22 and the rotatingpresser foot wheel 63 can drive the two stitching objects S (such as the shoe insole or the upper) between thefeeding wheel 22 and thepresser foot wheel 63 to intermittently move, which makes the two stitched objects S are sewn together through theneedle 31 and the hookedneedle 41, and thus a plurality of stitches S1 are formed on the surface of the two stitched objects S. - However, in the process of sewing the two stitched objects S together, if the area where the two stitched objects S are sewn to each other is a straight region, the driven
gear 742 of the adjustment gear set 74 stays at the initial position A1, which makes rotation rate of thefeeding wheel 22 is substantially the same as the rotation rate of thepresser foot wheel 63, and thus no differential feeding is generated between the two stitched objects S. - Besides, if the area where the two stitched objects S are sewn to each other is a curved region, the two stitched objects S will bend toward the
presser foot wheel 63. At this time, the presserfoot wheel controller 84 of thecontrol mechanism 80 controls the presserfoot driving source 65 to reduce rotation amount of thepresser foot wheel 63, so that the rotation speed of thepresser foot wheel 63 is smaller than the rotation speed of thefeeding wheel 22, thereby causing differential feeding between the two stitched objects S. On the other hand, in the state where the rotation speed of thepresser foot wheel 63 is smaller than the rotation speed of thefeeding wheel 22, although each the stitch S1 formed in the curved region can maintain the same stitch length, the stitch length of the stitch S1 formed in the curved region will be smaller than the stitch length of the stitch formed in the straight region, since friction is generated when the two stitched objects S in the process of sewing work. - Please refer to
FIG. 10C . However, in order to overcome the lack of inconsistency in the stitch length of the stitches in the straight region and the curved area, theadjustment controller 85 of thecontrol mechanism 80 controls theadjustment driving source 72 of theadjusting mechanism 70 to rotate when the presserfoot wheel controller 84 controls the presserfoot drive source 65 to reduce rotation amount of thepresser foot wheel 63. Accordingly, theadjustment driving source 72 drives the drivengear 742 of the adjustment gear set 74 to rotate clockwise in the arrow direction ofFIG. 10C , thereby moving the drivengear 742 away from the initial position A1. At this time, thesupport pin 731d of theadjustment transmission assembly 73 shifts downward, and theswing member 732 of theadjustment transmission assembly 73 simultaneously rotates counterclockwise and away from the horizontal plane, and accordingly amount of reciprocating motion generated by themain shaft 131 to drive theconnection link 142 through theswing arm 141 becomes larger; thus the rotation speed of thepresser foot wheel 63 increases, which causes that the stitch length of the stitches S1 formed in the curved region will be corrected to be close to the stitch length of the stitches in the straight region. - Again please refer to
FIG. 10C . When theadjustment driving source 742 of theadjusting mechanism 70 drives the drivengear 742 of the adjustment gear set 74 to rotate clockwise from the initial position A1 to an extreme position A2, thesecond sensor 82 of thecontrol mechanism 80 detects the upper edge of the drivengear 742 to generate an extreme stop signal. Thesecond sensor 82 then transmits the extreme stop signal to the receivingmodule 86 of thecontrol mechanism 80, which makes theadjustment controller 85 of thecontrol mechanism 80 control theadjustment driving source 72 of theadjusting mechanism 70 to stop operating, whereby thecontrol mechanism 80 can prevent theadjustment driving source 72 from rotating the drivengear 742 beyond preset range. In the present embodiment, when the drivengear 742 is at the extreme position A2, which makes rotation speed of thefeeding wheel 22 reach the maximal value. - However, that the driven
gear 742 of the adjustment gear set 74 rotates clockwise throughadjustment driving source 72 to increase the range of the rotational speed of thepresser foot wheel 63 is merely for convenient explanation. Also, as shown inFIG. 10D , the drivengear 742, through theadjustment driving source 72, rotates counterclockwise and away from the extreme position A2. At this time, thesupport pin 731d of theadjustment transmission assembly 73 shifts upward. Simultaneously, theswing member 732 of theadjustment transmission assembly 73 rotates clockwise to approach the horizontal plane, and accordingly the amount of reciprocating motion generated by themain shaft 131 to drive theconnection link 142 via theswing arm 141 becomes smaller, thereby reducing the rotation speed of thepresser foot wheel 63.
Claims (6)
- A differential feeding lasting machine (1) for stitching an insole to an upper, comprising:a body (10), having a main shaft (131) and a swing arm (141), wherein the main shaft (131) is capable of driving the swing arm (141) to swing;a feeding mechanism (20), having a feeding shaft (21) that can be driven by the swing arm (141) and a feeding wheel (22) located outside the body (10), wherein the feeding shaft (21) can drive the feeding wheel (22) to rotate;a presser foot mechanism (60), having a presser foot frame (61) mounted on the outside of the body (10), wherein the presser foot frame (61) is arranged with a presser foot wheel (63) on one outer peripheral side of the feeding wheel (22) and a presser foot driving source (65) capable of driving the presser foot wheel (63) to rotate;an adjusting mechanism (70), having an adjustment driving source (72) and an adjustment transmission assembly (73) located between the adjustment driving source (72) and the swing arm (141), wherein the adjustment driving source (72) can perform rotary motion according to a plurality of rotation angles, and the adjustment transmission assembly (73) is driven by the adjustment driving source (72) to move relative to the swing arm (141) for changing the swing amplitude of the swing arm (141), and thus the swing arm (141) of changed swing amplitude can adjust the rotation amount of the feeding wheel (22); anda control mechanism (80), electrically connected to the presser foot driving source (65) and the adjustment driving source (72), wherein the control mechanism (80) is used to control the operating state of the presser foot driving source (65) and the adjustment driving source (72) for adjusting the rotation speed of the presser foot wheel (63) and the rotation speed of the feeding wheel (22),characterized in thatthe adjusting mechanism (70) is arranged with an adjustment gear set (74) between the adjustment driving source (72) and the adjustment transmission assembly (73), and wherein the adjustment gear set (74) can be used to change the magnitude of torque generated by the adjustment driving source (72).
- The differential feeding lasting machine (1) according to claim 1, wherein the adjustment gear set (74) has a driving gear (741) assembled to the adjustment driving source (72) and a driven gear (742) engaging with the driving gear (741), and wherein the driven gear (742) has a radius larger than the radius of the driving gear (741), and is assembled to the adjustment transmission assembly (73).
- The differential feeding lasting machine (1) according to claim 2, wherein the control mechanism (80) has a first sensor (81), and the first sensor (81) can generate an initial stop signal when the driven gear (742) is at an initial position (A1), and wherein the adjustment driving source (72) can stop rotating according to the initial stop signal to ensure that the driven gear (742) is at the initial position (A1).
- The differential feeding lasting machine (1) according to claim 3, wherein the control mechanism (80) further has a second sensor (82) spaced apart from the first sensor (81), and the second sensor (82) can generate an extreme stop signal when the driven gear (742) is at an extreme position (A2) away from the initial position (A1), and wherein the adjustment driving source (72) can stop rotating according to the extreme stop signal to ensure that the driven gear (742) does not go beyond the extreme position (A2).
- The differential feeding lasting machine (1) according to claim 1, wherein the adjusting mechanism (70) has a connecting base (71), and the connecting base (71) has a first connecting plate (711) assembled to the body (10) and a second connecting plate (712) spaced apart from the first connecting plate (711), and wherein an accommodating space (714) for accommodating the adjustment gear set (74) is formed between the first connecting plate (711) and the second connecting plate (712), and the second connecting plate (712) is connected to the adjustment driving source (72).
- The differential feeding lasting machine (1) according to claim 1, wherein the adjustment transmission assembly (73) has an adjustment shaft member (731a) close to the adjustment driving source (72) and a bracket (731b) close to the swing arm (141), and wherein the bracket (731b) has an assembling space (731c) and a support pin (731d) disposed offset with respect to the adjustment shaft member (731a), and wherein a swing member (732) is simultaneously assembled to the support pin (731d) inside the assembling space (731c) and the swing arm (141).
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TW108212589 | 2019-09-24 |
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JP (1) | JP6964648B2 (en) |
KR (1) | KR102144237B1 (en) |
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DE44344C (en) * | 1887-11-04 | 1888-08-28 | müller & zschille in Chemnitz, Lerchenstr. 15 | Ueberwendlich - sewing machine |
GB971914A (en) * | 1960-04-08 | 1964-10-07 | Rimoldi C Spa Virginio | Sewing machine for effecting one or multiplethread overedge stitching on hides and skins or knitted fabrics having counter-rotating work feed cups |
JPS5934454Y2 (en) * | 1981-04-11 | 1984-09-25 | 奈良ミシン工業株式会社 | Shirring device for blind stitch sewing machine |
DE8533380U1 (en) * | 1985-11-27 | 1986-01-16 | Pfaff Industriemaschinen Gmbh, 6750 Kaiserslautern | Sewing machine with differential feed |
KR200290256Y1 (en) * | 2002-07-05 | 2002-09-28 | 웬-수 시에 | Transmission device for swing exercising device |
JP4509491B2 (en) * | 2003-04-21 | 2010-07-21 | Juki株式会社 | Differential feed sewing machine |
JP4364115B2 (en) * | 2004-12-03 | 2009-11-11 | Juki株式会社 | sewing machine |
KR20080003892U (en) * | 2007-03-09 | 2008-09-12 | 후앙-퉁 창 | Multiple-direction swinging exerciser |
CN201459373U (en) * | 2009-06-25 | 2010-05-12 | 启翔针车(上海)有限公司 | Differential feeding device of sewing machine |
JP3153594U (en) * | 2009-06-30 | 2009-09-10 | 啓翔股▲ふん▼有限公司 | Sewing machine differential cloth feeder |
TWI489954B (en) * | 2013-06-07 | 2015-07-01 | Chee Siang Ind Co Ltd | Pull the machine |
TWM468180U (en) * | 2013-06-07 | 2013-12-21 | Chee Siang Ind Co Ltd | Pulling machine |
CN104233635B (en) * | 2013-06-18 | 2016-08-17 | 启翔股份有限公司 | Edge-pulling machine |
TWI506173B (en) * | 2014-01-10 | 2015-11-01 | Chee Siang Ind Co Ltd | Sewing machine differential feeding device |
CN104775237B (en) * | 2014-01-14 | 2017-04-12 | 启翔股份有限公司 | differential feeding device of sewing machine |
CN105002663B (en) * | 2015-08-20 | 2017-04-05 | 浙江中捷缝纫科技有限公司 | A kind of flat seam machine |
JP2017070503A (en) * | 2015-10-07 | 2017-04-13 | Juki株式会社 | sewing machine |
EP3523473B1 (en) * | 2016-11-21 | 2023-05-03 | Nike Innovate C.V. | Gathering sewing machine and method |
CN109208188B (en) * | 2018-11-14 | 2021-06-22 | 杰克缝纫机股份有限公司 | Automatic needle pitch adjusting mechanism and sewing machine |
-
2019
- 2019-12-03 TW TW108144084A patent/TWI775018B/en active
- 2019-12-04 CN CN201911228823.9A patent/CN112626722B/en active Active
- 2019-12-06 JP JP2019221066A patent/JP6964648B2/en active Active
- 2019-12-31 KR KR1020190178885A patent/KR102144237B1/en active IP Right Grant
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TW202113190A (en) | 2021-04-01 |
CN112626722A (en) | 2021-04-09 |
EP3798343A1 (en) | 2021-03-31 |
JP2021049315A (en) | 2021-04-01 |
TWI775018B (en) | 2022-08-21 |
KR102144237B1 (en) | 2020-08-13 |
JP6964648B2 (en) | 2021-11-10 |
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