EP3782954B1 - Device and method for handling containers - Google Patents

Device and method for handling containers Download PDF

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Publication number
EP3782954B1
EP3782954B1 EP20187167.0A EP20187167A EP3782954B1 EP 3782954 B1 EP3782954 B1 EP 3782954B1 EP 20187167 A EP20187167 A EP 20187167A EP 3782954 B1 EP3782954 B1 EP 3782954B1
Authority
EP
European Patent Office
Prior art keywords
axis
carrier
motor
filling
containers
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
EP20187167.0A
Other languages
German (de)
French (fr)
Other versions
EP3782954A1 (en
Inventor
Reiner Moeselagen
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
HANSELLA GmbH
Original Assignee
Hansella GmbH
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Filing date
Publication date
Application filed by Hansella GmbH filed Critical Hansella GmbH
Publication of EP3782954A1 publication Critical patent/EP3782954A1/en
Application granted granted Critical
Publication of EP3782954B1 publication Critical patent/EP3782954B1/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B67OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
    • B67CCLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
    • B67C7/00Concurrent cleaning, filling, and closing of bottles; Processes or devices for at least two of these operations
    • B67C7/0006Conveying; Synchronising
    • B67C7/0026Conveying; Synchronising the containers travelling along a linear path
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B3/00Packaging plastic material, semiliquids, liquids or mixed solids and liquids, in individual containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, or jars
    • B65B3/003Filling medical containers such as ampoules, vials, syringes or the like
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B39/00Nozzles, funnels or guides for introducing articles or materials into containers or wrappers
    • B65B39/12Nozzles, funnels or guides for introducing articles or materials into containers or wrappers movable towards or away from container or wrapper during filling or depositing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B39/00Nozzles, funnels or guides for introducing articles or materials into containers or wrappers
    • B65B39/14Nozzles, funnels or guides for introducing articles or materials into containers or wrappers movable with a moving container or wrapper during filling or depositing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B65/00Details peculiar to packaging machines and not otherwise provided for; Arrangements of such details
    • B65B65/02Driving gear
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B7/00Closing containers or receptacles after filling
    • B65B7/16Closing semi-rigid or rigid containers or receptacles not deformed by, or not taking-up shape of, contents, e.g. boxes or cartons
    • B65B7/28Closing semi-rigid or rigid containers or receptacles not deformed by, or not taking-up shape of, contents, e.g. boxes or cartons by applying separate preformed closures, e.g. lids, covers
    • B65B7/2842Securing closures on containers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B67OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
    • B67BAPPLYING CLOSURE MEMBERS TO BOTTLES JARS, OR SIMILAR CONTAINERS; OPENING CLOSED CONTAINERS
    • B67B3/00Closing bottles, jars or similar containers by applying caps
    • B67B3/20Closing bottles, jars or similar containers by applying caps by applying and rotating preformed threaded caps
    • B67B3/204Linear-type capping machines
    • B67B3/2053Linear-type capping machines comprising capping heads
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B2210/00Specific aspects of the packaging machine
    • B65B2210/06Sterilising or cleaning machinery or conduits
    • B65B2210/08Cleaning nozzles, funnels or guides through which articles are introduced into containers or wrappers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B67OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
    • B67CCLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
    • B67C3/00Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus; Filling casks or barrels with liquids or semiliquids
    • B67C3/001Cleaning of filling devices
    • B67C3/002Cleaning of filling devices using cups or dummies to be placed under the filling heads

Definitions

  • the present invention relates to a device and a method for handling, in particular for filling and/or closing, containers.
  • Processing machines are known, such as filling or sealing machines for the continuous filling and/or sealing of containers.
  • Carriers which have the elements required for processing, such as filling tubes, usually carry out a movement that is adapted to the transport of the containers. The movement of the carrier is usually driven by servo motors.
  • Conventional processing machines often only have limited flexibility and cannot meet the required hygiene requirements in the pharmaceutical, oral-pharmaceutical or cosmetics industry. These are, for example, requirements for as few components as possible, and in particular no motors, which are arranged above openings in the containers.
  • cleaning the filling elements, such as filling tubes is often complicated and usually only possible manually.
  • the documents US2011209441A1 , JP2000142890A and DE10246061A1 disclose known devices for handling containers.
  • the device according to the invention with the features of claim 1 offers the advantage of an optimized arrangement to meet the highest hygienic requirements.
  • the device also allows, in particular, fully automatic inline cleaning of the product-carrying components, which allows the containers to be processed in a particularly time-efficient and cost-effective manner.
  • a device comprising a carrier with at least one filling element and/or at least one closing element.
  • the filling element is designed for filling a container, and the closing element is designed accordingly for closing the container.
  • the containers can preferably be filled with the device.
  • the carrier preferably has a filling tube as a filling element, by means of which the containers are filled.
  • the containers can be closed by a closing element.
  • the closure element can, for example, screw or press closure caps onto the containers.
  • the device can preferably be used in any area in which containers have to be filled and/or closed. Use in the pharmaceutical, oral-pharmaceutical or cosmetic industry or in the food industry is particularly advantageous.
  • the device also includes at least one cantilever, which is connected to the carrier.
  • the cantilever is connected to a shaft extending along a Z-axis, in particular in a rotationally fixed manner and preferably in an axially non-displaceable manner.
  • the Z-axis is perpendicular to a processing plane in which an opening of the container is arranged.
  • the Z-axis is preferably arranged vertically.
  • the processing level preferably extends in the horizontal direction due to the appropriate arrangement of the container.
  • the boom can be swiveled around the Z-axis by means of a first motor.
  • the cantilever can be pivoted indirectly about the Z-axis, in that the cantilever is non-rotatably connected to the shaft and in that the first motor causes the shaft to rotate.
  • the cantilever can be moved along the Z-axis by means of a second motor.
  • the cantilever is translated along the Z-axis indirectly by displacing the shaft using the second motor.
  • the cantilever can be directly translated along the Z-axis by the second motor and relative to the shaft.
  • the cantilever has a cantilever arm.
  • the cantilever arm can be displaced perpendicularly to the Z axis, in particular linearly, by means of a third motor.
  • the cantilever arm connects the carrier and the cantilever so that they can be displaced relative to one another.
  • the first motor, the second motor and the third motor of the device are arranged below the processing level.
  • the first motor, the second motor and the third motor are arranged on a side of the processing plane opposite the carrier.
  • the motors are preferably arranged below a machine table on which the containers are located during handling.
  • motors or similar elements that perform mechanical work for example generate torque
  • gears for setting a target torque can also be regarded as parts of the motor.
  • mechanical elements for transmission such as shafts or belts, are not included in the engine.
  • the motors, and in particular also essential parts of the mechanics required to drive the device are arranged below the processing level, particularly high hygienic requirements can be met when filling and/or sealing the containers. It can thus be reliably avoided that the containers and/or products filled in the containers become soiled by motors, drive elements or the like arranged above the containers.
  • the special mechanism of the device results in a particularly favorable and flexible handling of the carrier and the filling and/or closing element arranged thereon.
  • the vertical displaceability of the carrier perpendicular to the Z-axis by means of the cantilever arm can be used to carry out a return movement next to the containers.
  • the special mobility of the carrier makes it possible to completely prevent any elements or components of the device from being located above the container opening, for example after a filling process.
  • the shaft is preferably designed as a hollow shaft and has an internal drive shaft.
  • the internal drive shaft is preferably coaxial to formed radially outer hollow shaft and in particular rotatable relative to this.
  • the drive shaft is connected to the cantilever arm and thus transmits in particular a torque from the third motor to the cantilever arm or preferably to a drive element, which converts a rotation of the drive shaft into a linear movement of the cantilever arm. This results in a particularly simple possibility of arranging the third motor, which drives the horizontal displacement of the carrier, below the processing level.
  • the extension arm particularly preferably has a toothed belt-driven linear guide, which is preferably provided with a profile rail guide.
  • the linear guide allows linear displacement of the cantilever arm perpendicular to the Z-axis.
  • the linear guide and the drive shaft are in engagement with each other and thus enable a simple transmission of the rotation of the drive shaft and the linear displacement of the cantilever arm.
  • the device further comprises a ball screw, which is driven by the second motor.
  • the ball screw is set up to move the shaft and/or the boom along the Z-axis.
  • an arrangement of the ball screw drive such that it displaces the shaft and thus also the boom arranged thereon with the boom arm and carrier along the Z-axis is particularly favorable.
  • the ball screw drive is preferably arranged on an outer circumference of the shaft.
  • the shaft it is preferably also possible for the shaft to be immovable along the Z axis, and for the ball screw drive to cause the boom, which can be displaced relative to the shaft, to be displaced.
  • the ball screw can, for example, have a ball screw shaft which is spatially fixed in relation to the processing plane and extends parallel to the Z axis.
  • a spindle nut of the ball screw drive can be arranged on this ball screw shaft, which is connected to the shaft and/or the extension arm and causes the displacement along the Z-axis when the ball screw shaft rotates.
  • the ball screw shaft can be directly driven by the second motor, for example.
  • the device includes a torque ball bushing, which is arranged on the shaft.
  • the torque ball bushing is connected to the first motor to particularly prevent pivoting of the shaft about the Z-axis easy way to enable.
  • the torque ball bushing ensures that the linear displacement of the shaft along the Z-axis is freely possible.
  • the torque ball bushing can be in direct engagement with the first motor or, for example, can also be driven indirectly by the first motor via a gear or a coupling rod.
  • the carrier particularly preferably comprises a plurality of filling and/or closing elements which are arranged along an X-axis perpendicular to the Z-axis in order to enable the containers to be handled in a particularly time-efficient manner.
  • the carrier preferably has at least 2, preferably at most 20, filling and/or sealing elements.
  • the carrier particularly preferably has 8 or 10 or 12 filling elements. Alternatively or additionally, the carrier preferably has 4, or 6, or 8 closure elements.
  • the device comprises two cantilevers and two shafts extending parallel to the Z-axis, the two cantilevers each being connected to one of the two shafts, and the two cantilevers each being connected to an axial end of the carrier.
  • the two shafts are preferably each arranged at a predetermined distance from the X-axis.
  • the cantilevers are each rotatably connected to the carrier.
  • the device comprises one coupling rod per shaft, which couples the corresponding shaft to the first motor.
  • the coupling rods cause the torque of the first motor to be transmitted to the two shafts in order to rotate them about the Z axis, and on the other hand they synchronize this pivoting of the two shafts.
  • the third motor comprises a belt, the belt connecting the respective cantilever arms of the two cantilevers to allow synchronous displacement of the two cantilever arms.
  • the belt is preferably designed as a toothed belt and is arranged on the axial ends of the shafts opposite the cantilevers, which also particularly advantageously prevents an unnecessarily large number of parts being arranged above the processing plane.
  • the device preferably also comprises a cleaning device in order to clean the at least one filling and/or closing element.
  • the cleaning device preferably comprises at least one rinsing cup. If the carrier comprises a plurality of filling and/or closing elements, exactly one rinsing cup is advantageously provided for each filling and/or closing element.
  • the flush cup is preferably positioned adjacent to the X-axis when viewed along the Z-axis.
  • the filling and/or closing element is cleaned in particular by the fact that it is immersed in the rinsing cup by appropriately coordinated movements of the device and is rinsed with a cleaning medium.
  • Such a special arrangement of the rinsing cup enables, in particular, fully automatic inline cleaning of the filling and/or closing element without manual intervention.
  • Such a cleaning device is particularly favorable when the filling and/or closing element is designed as a filling tube.
  • the first motor and/or the second motor and/or the third motor is/are preferably an electric motor, for example a servomotor, in order to enable the device for positioning the carrier to be adjusted particularly easily and precisely.
  • the device particularly preferably also comprises a transport device which is set up to transport the containers along the X-axis.
  • the transport device can be a conveyor belt.
  • one or more different transport options are possible, such as a rake transport, a screw transport, or a driver transport.
  • a movement of the carrier is preferably adapted in all degrees of freedom to the containers transported by means of the transport device.
  • the containers are preferably filled and/or sealed during transport, that is to say while the containers are being transported through the device at a speed that is particularly constant.
  • containers are particularly preferably transported continuously.
  • the predetermined number of containers in particular at least 10, preferably at most 20, and particularly preferably 8, or 10, or 12, is advantageously always filled and/or closed at the same time.
  • at least one filling and/or closing element of a carrier of the device which is assigned to exactly one container, is carried along with the containers during the filling and/or closing.
  • the filling and/or closing element is carried along by a boom of the device connected to the carrier being displaced along a Z-axis and/or by pivoting the boom about the Z-axis and/or by the carrier being vertical is moved to the Z-axis. All three of these movements are particularly preferably carried out simultaneously and are specially coordinated with one another in such a way that the carrier carries out a movement which is optimally adapted to the transport of the containers.
  • the carrier is retracted with respect to a processing plane next to the X-axis.
  • the carrier after the filling process and/or the closing process has been completed is displaced perpendicularly to the Z axis in such a way that the carrier, and in particular the filling and/or closing elements of the carrier, when viewed along a direction of the Z Axis are arranged next to the X-axis, then the carrier is moved parallel to the X-axis back to the starting position in order to be able to fill and/or close the next predetermined number of containers.
  • locating the carrier adjacent to the X-axis equates to locating the carrier at a predetermined retraction distance from the X-axis, the predetermined retraction distance being measured in a direction parallel to the processing plane and perpendicular to the X-axis.
  • the predetermined reversing distance is at least large enough for the carrier to be completely outside of a projection that is parallel to the Z axis and aligned with the openings of the container. A soiling of the containers after Completed filling and / or closing can be avoided particularly easily and reliably.
  • the carrier is displaced perpendicularly to the Z-axis and, in particular subsequently, displaced along the Z-axis in order to immerse the filling and/or closing element in a rinsing cup of the cleaning device.
  • the rinsing cup of the cleaning device is arranged in particular next to the containers and the cleaning process is also carried out next to the containers.
  • a movement of the carrier from the filling and/or the closing position to the cleaning device can be carried out fully automatically by the device, so that no manual intervention is necessary.
  • the figures 1 and 2 show a device 1 for filling containers 10 according to a first embodiment of the invention.
  • the figure 1 shows a snapshot of an operation of the device 1 of FIG figure 1 in the Application in a bottling plant 100.
  • the device 1 is shown in detail. For reasons of clarity, multiple components that are functionally the same are only identified once with a reference number.
  • the device 1 comprises a horizontally arranged carrier 2 which has twelve filling elements 21 .
  • the filling elements 21 are designed as filling tubes and are distributed uniformly along an X-axis on the carrier 2 .
  • Each filling element 21 can be used to fill exactly one container 10 with a product during a filling process, for example using a liquid and/or granules.
  • containers 10 are continuously transported in a row, namely along the X-axis and transport direction A, through the device 1 by means of a transport device 8.
  • Container openings 11 of the containers 10 are in a horizontal processing plane 15.
  • the containers are transported above a machine table 16 of the bottling plant 100.
  • the processing plane 15 and the machine table 16 are thus parallel to one another, with the processing plane 15 in particular being vertically above the machine table 16 at a distance which essentially corresponds to a height of the containers 10 .
  • the transport device 8 has a rake transport (not visible in the figures), which pushes the containers 10 in the transport direction A through the device 1.
  • the carrier 2 with the filling elements 21 carries out a carrier movement 25 which is optimally adapted to the container transport and which is shown in FIG figure 2 is shown in simplified schematic form.
  • the filling elements 21 are immersed in the containers 10 by sliding them downwards parallel to a vertical Z-axis.
  • the containers 10 are then filled with the product via the filling elements 21, during this filling process the filling elements 21 are simultaneously carried along the X-axis with the containers 10 and are shifted upwards parallel to the Z-axis.
  • the carrier 2 is moved horizontally in which figure 1 indicated by the portion 25a of the carrier movement 25 in order to allow a return movement in the horizontal direction next to containers 10. That is, during the return movement, the filling elements 21 are arranged in such a way that they are arranged completely next to openings 11 of the containers 10 when viewing the device 1 in the direction of the Z-axis. This prevents the contents of the containers 10 and the containers 10 themselves from being contaminated by parts of the device 1 arranged above the openings 11 of the containers 10, ie above the processing level 15 and aligned with the container openings 11.
  • the carrier 2 is moved horizontally in the opposite direction following the return movement, characterized by the portion 25b of the carrier movement 25.
  • the device also comprises a cleaning device 7, each with a rinsing cup 71 for each filling element 21.
  • the rinsing cups 71 are arranged parallel to the X-axis and horizontally next to the containers 10, as in the figure 1 can be seen.
  • This so-called inline cleaning is carried out fully automatically by appropriate control of the device 1, and thus without manual intervention of an operator. This enables the containers 10 to be filled in a particularly time-efficient and cost-effective manner, with the highest hygienic requirements being able to be met when the filling system 100 is operated.
  • the carrier 2 is pivotally connected to a cantilever arm 5 at each of its axial ends.
  • the cantilever arms 5 are each part of a cantilever 3 and relative to a boom body 33 of the boom 3 horizontally, ie perpendicular to the Z-axis and along a boom axis 35 displaceable.
  • the horizontal movement portions 25a and 25b of the carrier are made possible in particular by the cantilever arms 5.
  • the booms 3 are each connected to their boom body 33 with a shaft 4 that extends along the Z-axis.
  • the connection between the shaft 4 and the boom 3 is located at one end of the boom body 33 opposite the connection between the carrier 2 and the boom arm 5.
  • the two shafts 4 are also each arranged at a predefined distance 42 from the X-axis, i.e. horizontally from the container openings 11 apart. Shafts 4 and boom 3 are each firmly connected to one another, that is to say non-rotatably and immovably.
  • the pivoting of the booms 3 is achieved by driving by means of a first motor 30 and torque ball bushings 32 arranged on the shafts 4, respectively.
  • the torque ball bushings 32 are each connected to the first motor 30 and thus allow torque to be transmitted from the first motor 30 to the shafts 4 to pivot them about the Z-axis.
  • the torque ball bushings 32 allow the shafts to be displaced along the Z-axis relative to the torque ball bushings 32.
  • the torque ball bushings 32 are each connected to the first motor 30 via a coupling rod 43, which means that the shafts 4 and thus the boom 3 can pivot synchronously the Z-axis is possible.
  • the device 1 For displacement along the Z-axis, the device 1 comprises a second motor 40 and a ball screw drive 41.
  • the ball screw drive 41 has a ball screw shaft 41a arranged parallel to the Z-axis, which is driven by the second motor 40 via a belt 41b.
  • the ball screw drive 41 has a spindle nut 41c which is arranged on the ball screw shaft 41a and is connected to a beam 45 .
  • the two shafts 4 are rotatably but immovably connected to the beam 45 .
  • the ball screw drive 41 thus has the effect that when the ball screw shaft 41a is rotated by the second motor 40, the bar 45 and thus also the two shafts 4 and the entire arrangement arranged above are displaced in the direction of the Z axis.
  • the device 1 for driving the horizontal movement of the carrier 2 by means of the cantilever arms 5 comprises a third motor 50.
  • the third motor 50 drives a belt 53 which is connected to drive shafts 47.
  • the drive shafts 47 are part of the shafts 4.
  • the shafts 4 are each designed as a hollow shaft, with the drive shafts 47 being guided coaxially within the hollow shafts. Due to the fact that the belt 53 is connected to both drive shafts 47, these are rotated synchronously around the Z-axis.
  • the drive shafts 47 are each connected to one of the two cantilever arms 5 .
  • the cantilever 3 has a toothed belt-driven linear guide 51 which is arranged within the cantilever 3 .
  • the toothed-belt-driven linear guide 51 also has a profile rail guide, which allows a linear and backlash-free displacement of the cantilever arm 5 along the cantilever axis 35 .
  • the drive mechanism of the device 1 Due to the special design of the drive mechanism of the device 1, it is possible to arrange the three motors 30, 40, 50 below the processing level 15, and in particular below the machine table 16, whereby the high hygienic requirements when filling the containers 10 are met and yet all Degrees of freedom of movement of the carrier 2 are made possible.
  • the torque ball bushings 32 pass through the machine table 16, so that all of them are arranged vertically below the torque ball bushings 32, correspondingly below the container 10.
  • the figure 3 shows a perspective view of a device 1 according to a second embodiment of the invention in use in a sealing machine 200.
  • the second embodiment essentially corresponds to the first embodiment of FIG figures 1 and 2 , wherein alternatively to the filling elements 21 closing elements 22 are provided on the carrier 2, which are designed for closing containers 10.
  • a movement of the carrier 2, in particular in the vertical direction is correspondingly adapted to a closing of the container 10.
  • no vertical movement of the carrier 2 is carried out during the closing process, but only beforehand, for attaching the closing elements 22 to the containers 10, and afterwards.
  • tracking of the z-axis i.e. a movement of the carrier 2 in the vertical direction when the containers 10 are closed, can also be implemented in the device 1 according to the second exemplary embodiment, for example advantageously when there is a thread or the containers are snapped open 10
  • closure caps which are screwed onto the container openings 11 of the containers 10 .
  • This closure cap is fed to the closure elements 22 during the return movement of the carrier (cf. figure 2 ). Otherwise there are essentially the same characteristics and advantages of the device 1 described in accordance with the in connection with figures 1 and 2 described first embodiment.

Description

Stand der TechnikState of the art

Die vorliegende Erfindung betrifft eine Vorrichtung und ein Verfahren zum Handhaben, insbesondere zum Befüllen und/oder Verschließen, von Behältern.The present invention relates to a device and a method for handling, in particular for filling and/or closing, containers.

Bekannt sind Verarbeitungsmaschinen, wie beispielsweise Füll- oder Verschließmaschinen zum kontinuierlichen Befüllen und/oder Verschließen von Behältern. Träger, welche die zu Verarbeitung erforderlichen Elemente, wie beispielsweise Füllrohre, aufweisen, führen üblicherweise eine an den Durchtransport der Behälter angepasste Bewegung aus. Die Bewegung des Trägers wird meist mittels Servomotoren angetrieben. Übliche Verarbeitungsmaschinen weisen häufig nur eine eingeschränkte Flexibilität auf und können die geforderten Hygieneanforderungen in der pharmazeutischen, der oral-pharmazeutischen oder kosmetischen Industrie nicht erfüllen. Dies sind beispielsweise Anforderungen nach möglichst wenig Bauteilen, und insbesondere keinen Motoren, welche oberhalb von Öffnungen der Behälter angeordnet sind. Zudem ist eine Reinigung der Füllorgane, wie beispielsweise Füllrohre, häufig aufwendig und meist nur manuell möglich. Die Dokumente US2011209441 A1 , JP2000142890A und DE10246061A1 offenbaren bekannten Vorrichtungen zum Handhaben von Behältern.Processing machines are known, such as filling or sealing machines for the continuous filling and/or sealing of containers. Carriers, which have the elements required for processing, such as filling tubes, usually carry out a movement that is adapted to the transport of the containers. The movement of the carrier is usually driven by servo motors. Conventional processing machines often only have limited flexibility and cannot meet the required hygiene requirements in the pharmaceutical, oral-pharmaceutical or cosmetics industry. These are, for example, requirements for as few components as possible, and in particular no motors, which are arranged above openings in the containers. In addition, cleaning the filling elements, such as filling tubes, is often complicated and usually only possible manually. The documents US2011209441A1 , JP2000142890A and DE10246061A1 disclose known devices for handling containers.

Offenbarung der ErfindungDisclosure of Invention

Die erfindungsgemäße Vorrichtung mit den Merkmalen des Anspruchs 1 bietet den Vorteil einer optimierten Anordnung zur Einhaltung höchster hygienischer Anforderungen. Die Vorrichtung erlaubt zudem insbesondere eine vollautomatische Inline-Reinigung der produktführenden Bauteile, wodurch eine besonders zeiteffiziente und kostengünstige Verarbeitung der Behälter erlaubt wird. Dies wird erfindungsgemäß erreicht durch eine Vorrichtung, umfassend einen Träger mit zumindest einem Füllelement und/oder zumindest einem Verschließelement. Das Füllelement ist zum Befüllen eines Behälters ausgebildet, das Verschließelement entsprechend zum Verschließen des Behälters.The device according to the invention with the features of claim 1 offers the advantage of an optimized arrangement to meet the highest hygienic requirements. The device also allows, in particular, fully automatic inline cleaning of the product-carrying components, which allows the containers to be processed in a particularly time-efficient and cost-effective manner. According to the invention, this is achieved by a device comprising a carrier with at least one filling element and/or at least one closing element. The filling element is designed for filling a container, and the closing element is designed accordingly for closing the container.

Mit der Vorrichtung können die Behälter vorzugsweise befüllt werden. Hierfür weist der Träger vorzugsweise ein Füllrohr als Füllelement auf, mittels welchem die Behälter befüllt werden. Alternativ oder zusätzlich können die Behälter durch ein Verschließelement verschlossen werden. Das Verschließelement kann beispielsweise Verschlusskappen auf die Behälter aufschrauben oder aufpressen. Eingesetzt werden kann die Vorrichtung vorzugsweise in jeglichen Bereichen, in welchen Behältnisse befüllt und/oder verschlossen werden müssen. Besonders vorteilhaft ist eine Verwendung in der pharmazeutischen, oral-pharmazeutischen oder kosmetischen Industrie oder in der Lebensmittelindustrie.The containers can preferably be filled with the device. For this purpose, the carrier preferably has a filling tube as a filling element, by means of which the containers are filled. Alternatively or additionally, the containers can be closed by a closing element. The closure element can, for example, screw or press closure caps onto the containers. The device can preferably be used in any area in which containers have to be filled and/or closed. Use in the pharmaceutical, oral-pharmaceutical or cosmetic industry or in the food industry is particularly advantageous.

Weiter umfasst die Vorrichtung zumindest einen Ausleger, welcher mit dem Träger verbunden ist. Der Ausleger ist mit einer sich entlang einer Z-Achse erstreckenden Welle, insbesondere drehfest, und vorzugsweise axial unverschieblich, verbunden. Die Z-Achse ist dabei senkrecht zu einer Verarbeitungsebene, in welcher eine Öffnung des Behälters angeordnet ist. Bevorzugt ist die Z-Achse vertikal angeordnet. Die Verarbeitungsebene erstreckt sich durch entsprechende Anordnung des Behälters vorzugsweise in horizontaler Richtung.The device also includes at least one cantilever, which is connected to the carrier. The cantilever is connected to a shaft extending along a Z-axis, in particular in a rotationally fixed manner and preferably in an axially non-displaceable manner. The Z-axis is perpendicular to a processing plane in which an opening of the container is arranged. The Z-axis is preferably arranged vertically. The processing level preferably extends in the horizontal direction due to the appropriate arrangement of the container.

Mittels eines ersten Motors ist der Ausleger um die Z-Achse schwenkbar. Vorzugsweise ist der Ausleger indirekt um die Z-Achse schwenkbar, dadurch, dass der Ausleger drehfest mit der Welle verbunden ist und dass der erste Motor die Welle in Rotation versetzt. Mittels eines zweiten Motors ist der Ausleger entlang der Z-Achse verschiebbar. Vorzugsweise erfolgt das Verschieben des Auslegers entlang der Z-Achse indirekt, indem die Welle mittels des zweiten Motors verschoben wird. Alternativ kann der Ausleger direkt mittels des zweiten Motors und relativ zur Welle entlang der Z-Achse verschoben werden.The boom can be swiveled around the Z-axis by means of a first motor. Preferably, the cantilever can be pivoted indirectly about the Z-axis, in that the cantilever is non-rotatably connected to the shaft and in that the first motor causes the shaft to rotate. The cantilever can be moved along the Z-axis by means of a second motor. Preferably, the cantilever is translated along the Z-axis indirectly by displacing the shaft using the second motor. Alternatively, the cantilever can be directly translated along the Z-axis by the second motor and relative to the shaft.

Weiterhin weist der Ausleger einen Auslegerarm auf. Der Auslegerarm ist mittels eines dritten Motors senkrecht zur Z-Achse, insbesondere linear, verschiebbar. Der Auslegerarm verbindet dabei den Träger und dem Ausleger relativ zueinander verschiebbar.Furthermore, the cantilever has a cantilever arm. The cantilever arm can be displaced perpendicularly to the Z axis, in particular linearly, by means of a third motor. The cantilever arm connects the carrier and the cantilever so that they can be displaced relative to one another.

Der erste Motor, der zweite Motor und der dritte Motor der Vorrichtung sind dabei unterhalb der Verarbeitungsebene angeordnet. In anderen Worten ist der erste Motor, der zweite Motor und der dritte Motor auf einer dem Träger gegenüberliegenden Seite der Verarbeitungsebene angeordnet. Vorzugsweise sind die Motoren unterhalb eines Maschinentischs, auf welchem sich die Behälter während des Handhabens befinden, angeordnet. Als Motoren werden dabei insbesondere Motoren oder ähnliche Elemente angesehen, welche eine mechanische Arbeit leisten, beispielsweise ein Drehmoment erzeugen. Insbesondere können auch Getriebe, zur Einstellung eines Soll-Drehmoments als Teile des Motors angesehen werden. Insbesondere werden jedoch mechanische Elemente zur Übertragung, beispielsweise Wellen oder Riemen, nicht zum Motor dazugezählt.The first motor, the second motor and the third motor of the device are arranged below the processing level. In other words, the first motor, the second motor and the third motor are arranged on a side of the processing plane opposite the carrier. The motors are preferably arranged below a machine table on which the containers are located during handling. In particular, motors or similar elements that perform mechanical work, for example generate torque, are regarded as motors. In particular, gears for setting a target torque can also be regarded as parts of the motor. In particular, however, mechanical elements for transmission, such as shafts or belts, are not included in the engine.

Dadurch, dass die Motoren, und insbesondere auch wesentliche Teile der zum Antrieb der Vorrichtung erforderlichen Mechanik, unterhalb der Verarbeitungsebene angeordnet sind, können besonders hohe hygienische Anforderungen beim Befüllen und/oder Verschließen der Behälter eingehalten werden. So kann zuverlässig vermieden werden, dass die Behälter und/oder in den Behältern eingefüllte Produkte durch oberhalb der Behälter angeordnete Motoren, Antriebselemente, oder dergleichen verschmutzt werden. Zudem ergibt sich durch die spezielle Mechanik der Vorrichtung eine besonders günstige und flexible Handhabung des Trägers und des daran angeordneten Füll- und/oder Verschließelements. So kann beispielsweise durch die vertikale Verschieblichkeit Trägers senkrecht zur Z-Achse mittels des Auslegerarms eine Rückfahrbewegung neben den Behältern durchgeführt werden. Dadurch wird beispielsweise nach Abschluss eines Befüllvorgangs verhindert, dass eine Verunreinigung der Behälter oder des Behälterinhalts durch herabtropfende Produktrückstände von dem Füllelement auftreten kann. Vorteilhafterweise kann durch die spezielle Beweglichkeit des Trägers gänzlich verhindert werden, dass sich beispielsweise nach einem Befüllvorgang jegliche Elemente oder Bauteile der Vorrichtung oberhalb der Behälteröffnung befinden.Due to the fact that the motors, and in particular also essential parts of the mechanics required to drive the device, are arranged below the processing level, particularly high hygienic requirements can be met when filling and/or sealing the containers. It can thus be reliably avoided that the containers and/or products filled in the containers become soiled by motors, drive elements or the like arranged above the containers. In addition, the special mechanism of the device results in a particularly favorable and flexible handling of the carrier and the filling and/or closing element arranged thereon. For example, the vertical displaceability of the carrier perpendicular to the Z-axis by means of the cantilever arm can be used to carry out a return movement next to the containers. This prevents, for example after completion of a filling process, that the container or the container contents can become contaminated by product residues dripping down from the filling element. Advantageously, the special mobility of the carrier makes it possible to completely prevent any elements or components of the device from being located above the container opening, for example after a filling process.

Die Unteransprüche zeigen bevorzugte Weiterbildungen der Erfindung.The dependent claims show preferred developments of the invention.

Bevorzugt ist die Welle als Hohlwelle ausgebildet und weist eine innenliegende Antriebswelle auf. Die innen liegende Antriebswelle ist vorzugsweise koaxial zur radial außenliegenden Hohlwelle ausgebildet und insbesondere relativ zu dieser rotierbar. Die Antriebswelle ist dabei mit dem Auslegerarm verbunden und überträgt somit insbesondere ein Drehmoment von dem dritten Motor zum Auslegerarm oder vorzugsweise zu einem Antriebselement, welches eine Rotation der Antriebswelle in eine Linearbewegung des Auslegerarms überführt. Dadurch ergibt sich eine besonders einfache Möglichkeit, den dritten Motor, welcher die horizontale Verschiebung des Trägers antreibt, unterhalb der Verarbeitungsebene anzuordnen.The shaft is preferably designed as a hollow shaft and has an internal drive shaft. The internal drive shaft is preferably coaxial to formed radially outer hollow shaft and in particular rotatable relative to this. The drive shaft is connected to the cantilever arm and thus transmits in particular a torque from the third motor to the cantilever arm or preferably to a drive element, which converts a rotation of the drive shaft into a linear movement of the cantilever arm. This results in a particularly simple possibility of arranging the third motor, which drives the horizontal displacement of the carrier, below the processing level.

Besonders bevorzugt weist der Ausleger eine zahnriemengetriebene Linearführung auf, welche bevorzugt mit einer Profilschienenführung vorgesehen ist. Die Linearführung erlaubt dabei ein lineares Verschieben des Auslegerarms senkrecht zur Z-Achse. Die Linearführung und die Antriebswelle stehen dabei in Eingriff miteinander und ermöglichen somit eine einfache Übertragung der Rotation der Antriebswelle die lineare Verschiebung des Auslegerarms.The extension arm particularly preferably has a toothed belt-driven linear guide, which is preferably provided with a profile rail guide. The linear guide allows linear displacement of the cantilever arm perpendicular to the Z-axis. The linear guide and the drive shaft are in engagement with each other and thus enable a simple transmission of the rotation of the drive shaft and the linear displacement of the cantilever arm.

Vorzugsweise umfasst die Vorrichtung ferner einen Kugelgewindetrieb, welche vom zweiten Motor angetrieben ist. Der Kugelgewindetrieb ist dabei eingerichtet, die Welle und/oder den Ausleger entlang der Z-Achse zu verschieben. Besonders günstig ist beispielsweise eine Anordnung des Kugelgewindetriebs so, dass dieser die Welle und somit auch den daran angeordneten Ausleger mit dem Auslegerarm und Träger entlang der Z-Achse verschiebt. Vorzugsweise ist der Kugelgewindetrieb hierfür an einem Außenumfang der Welle angeordnet. Alternativ ist es vorzugsweise auch möglich, dass die Welle entlang der Z-Achse unverschieblich ist, und der Kugelgewindetrieb eine Verschiebung des relativ zur Welle verschiebbaren Auslegers bewirkt. Der Kugelgewindetrieb kann beispielsweise eine in Bezug auf die Verarbeitungsebene räumlich fixierte sich parallel zur Z-Achse erstreckende Kugelgewindewelle aufweisen. Auf dieser Kugelgewindewelle kann eine Spindelmutter des Kugelgewindetriebs angeordnet sein, welche mit der Welle und/oder dem Ausleger verbunden ist und bei einer Rotation der Kugelgewindewelle die Verschiebung entlang der Z-Achse bewirkt. In diesem Fall kann die Kugelgewindewelle beispielsweise direkt mittels des zweiten Motors angetrieben sein.Preferably, the device further comprises a ball screw, which is driven by the second motor. The ball screw is set up to move the shaft and/or the boom along the Z-axis. For example, an arrangement of the ball screw drive such that it displaces the shaft and thus also the boom arranged thereon with the boom arm and carrier along the Z-axis is particularly favorable. For this purpose, the ball screw drive is preferably arranged on an outer circumference of the shaft. Alternatively, it is preferably also possible for the shaft to be immovable along the Z axis, and for the ball screw drive to cause the boom, which can be displaced relative to the shaft, to be displaced. The ball screw can, for example, have a ball screw shaft which is spatially fixed in relation to the processing plane and extends parallel to the Z axis. A spindle nut of the ball screw drive can be arranged on this ball screw shaft, which is connected to the shaft and/or the extension arm and causes the displacement along the Z-axis when the ball screw shaft rotates. In this case, the ball screw shaft can be directly driven by the second motor, for example.

Weiter bevorzugt umfasst die Vorrichtung eine Drehmomentkugelbuchse, welche auf der Welle angeordnet ist. Die Drehmomentkugelbuchse ist mit dem ersten Motor verbunden, um ein Schwenken der Welle um die Z-Achse auf besonders einfache Weise zu ermöglichen. Die Drehmomentkugelbuchse bewirkt dabei insbesondere, dass die lineare Verschiebung der Welle entlang der Z-Achse frei möglich ist. Die Drehmomentkugelbuchse kann dabei direkt mit dem ersten Motor in Eingriff stehen, oder beispielsweise auch indirekt über ein Getriebe oder eine Koppelstange von dem ersten Motor angetrieben werden.More preferably, the device includes a torque ball bushing, which is arranged on the shaft. The torque ball bushing is connected to the first motor to particularly prevent pivoting of the shaft about the Z-axis easy way to enable. In particular, the torque ball bushing ensures that the linear displacement of the shaft along the Z-axis is freely possible. The torque ball bushing can be in direct engagement with the first motor or, for example, can also be driven indirectly by the first motor via a gear or a coupling rod.

Besonders bevorzugt umfasst der Träger eine Mehrzahl an Füll- und/oder Verschließelementen, welche entlang einer zur Z-Achse senkrechten X-Achse angeordnet sind, um ein besonders zeiteffizientes Handhaben der Behälter zu ermöglichen. Insbesondere ist dabei jeweils nur eine Variante vorgesehen, das heißt, entweder eine Mehrzahl an Füllelementen oder eine Mehrzahl an Verschließelementen. Vorzugsweise weist der Träger mindestens 2, bevorzugt maximal 20, Füll-und/oder Verschließelemente auf. Besonders bevorzugt weist der Träger 8, oder 10, oder 12 Füllelemente auf. Alternativ oder zusätzlich weist der Träger vorzugsweise 4, oder 6, oder 8, Verschließelemente auf.The carrier particularly preferably comprises a plurality of filling and/or closing elements which are arranged along an X-axis perpendicular to the Z-axis in order to enable the containers to be handled in a particularly time-efficient manner. In particular, only one variant is provided in each case, that is, either a plurality of filling elements or a plurality of closing elements. The carrier preferably has at least 2, preferably at most 20, filling and/or sealing elements. The carrier particularly preferably has 8 or 10 or 12 filling elements. Alternatively or additionally, the carrier preferably has 4, or 6, or 8 closure elements.

Vorteilhafterweise umfasst die Vorrichtung zwei Ausleger und zwei sich parallel zur Z-Achse erstreckende Wellen, wobei die beiden Ausleger mit jeweils einer der beiden Wellen verbunden sind, und wobei die beiden Ausleger mit jeweils einem axialen Ende des Trägers verbunden sind. Vorzugsweise sind die beiden Wellen dabei jeweils in einem vorbestimmten Abstand zur X-Achse angeordnet. Besonders bevorzugt sind die Ausleger jeweils drehbar mit dem Träger verbunden.Advantageously, the device comprises two cantilevers and two shafts extending parallel to the Z-axis, the two cantilevers each being connected to one of the two shafts, and the two cantilevers each being connected to an axial end of the carrier. The two shafts are preferably each arranged at a predetermined distance from the X-axis. In a particularly preferred manner, the cantilevers are each rotatably connected to the carrier.

Weiter bevorzugt umfasst die Vorrichtung jeweils eine Koppelstange pro Welle, welche die entsprechende Welle mit dem ersten Motor koppelt. Die Koppelstangen bewirken dabei einerseits eine Übertragung des Drehmoments des ersten Motors auf die beiden Wellen, um diese um die Z-Achse zu rotieren, und zudem eine synchronisieren dieses Verschwenkens der beiden Wellen.More preferably, the device comprises one coupling rod per shaft, which couples the corresponding shaft to the first motor. On the one hand, the coupling rods cause the torque of the first motor to be transmitted to the two shafts in order to rotate them about the Z axis, and on the other hand they synchronize this pivoting of the two shafts.

Besonders bevorzugt umfasst der dritte Motor einen Riemen, wobei der Riemen die jeweiligen Auslegerarme der beiden Ausleger miteinander verbindet, um ein synchrones Verschieben der beiden Auslegerarme zu erlauben. Vorzugsweise ist der Riemen als Zahnriemen ausgebildet und an den Auslegern gegenüberliegenden axialen Enden der Wellen angeordnet, wodurch ebenfalls besonders vorteilhaft verbieten wird, dass unnötig viele Teile oberhalb der Verarbeitungsebene angeordnet sind.More preferably, the third motor comprises a belt, the belt connecting the respective cantilever arms of the two cantilevers to allow synchronous displacement of the two cantilever arms. The belt is preferably designed as a toothed belt and is arranged on the axial ends of the shafts opposite the cantilevers, which also particularly advantageously prevents an unnecessarily large number of parts being arranged above the processing plane.

Bevorzugt umfasst die Vorrichtung ferner eine Reinigungseinrichtung, um das zumindest eine Füll- und/oder Verschließelement zu reinigen. Vorzugsweise umfasst die Reinigungseinrichtung zumindest eine Spültasse. Sofern der Träger mehrere Füll- und/oder Verschließelemente umfasst, ist vorteilhafterweise jeweils genau eine Spültasse pro Füll- und/oder Verschließelement vorgesehen. Die Spültasse ist bei Betrachtungsrichtung entlang der Z-Achse vorzugsweise neben der X-Achse angeordnet. Eine Reinigung des Füll- und/oder Verschließelements erfolgt insbesondere dadurch, dass dieses in die Spültasse durch entsprechend abgestimmte Bewegungen der Vorrichtung in die Spültasse eingetaucht wird und mit einem Reinigungsmedium gespült wird. Eine solche spezielle Anordnung der Spültasse ermöglicht insbesondere eine vollautomatische Inline-Reinigung des Füll- und/oder Verschließelements ohne manuellen Eingriff. Besonders günstig ist eine solche Reinigungseinrichtung dabei, wenn das Füll- und/oder Verschließelement als Füllrohr ausgebildet ist.The device preferably also comprises a cleaning device in order to clean the at least one filling and/or closing element. The cleaning device preferably comprises at least one rinsing cup. If the carrier comprises a plurality of filling and/or closing elements, exactly one rinsing cup is advantageously provided for each filling and/or closing element. The flush cup is preferably positioned adjacent to the X-axis when viewed along the Z-axis. The filling and/or closing element is cleaned in particular by the fact that it is immersed in the rinsing cup by appropriately coordinated movements of the device and is rinsed with a cleaning medium. Such a special arrangement of the rinsing cup enables, in particular, fully automatic inline cleaning of the filling and/or closing element without manual intervention. Such a cleaning device is particularly favorable when the filling and/or closing element is designed as a filling tube.

Bevorzugt ist der erste Motor und/oder der zweite Motor und/oder der dritte Motor ein Elektromotor, beispielsweise ein Servomotor, um eine besonders einfache und exakte Verstellung der Vorrichtung zur Platzierung des Trägers zu ermöglichen.The first motor and/or the second motor and/or the third motor is/are preferably an electric motor, for example a servomotor, in order to enable the device for positioning the carrier to be adjusted particularly easily and precisely.

Besonders bevorzugt umfasst die Vorrichtung ferner eine Transporteinrichtung, welche eingerichtet ist, die Behälter entlang der X-Achse zu transportieren. Beispielsweise kann die Transporteinrichtung ein Förderband sein. Alternativ sind eine oder mehrere verschiedene Transportmöglichkeiten, wie beispielsweise ein Rechentransport, ein Schneckentransport, oder ein Mitnehmertransport möglich. Eine Bewegung des Trägers ist dabei vorzugsweise in allen Freiheitsgraden an die mittels der Transporteinrichtung transportierten Behälter angepasst.The device particularly preferably also comprises a transport device which is set up to transport the containers along the X-axis. For example, the transport device can be a conveyor belt. Alternatively, one or more different transport options are possible, such as a rake transport, a screw transport, or a driver transport. A movement of the carrier is preferably adapted in all degrees of freedom to the containers transported by means of the transport device.

Weiterhin führt die Erfindung zu einem Verfahren zum Handhaben von Behältern mit einer obenstehend beschriebenen Vorrichtung. Das Verfahren umfasst die Schritte:

  • Transportieren einer vorbestimmten Anzahl an Behälter entlang einer X-Achse, und
  • Befüllen und oder Verschließen der Behälter.
Furthermore, the invention leads to a method for handling containers with a device described above. The procedure includes the steps:
  • transporting a predetermined number of containers along an X-axis, and
  • Filling and/or sealing of the containers.

Vorzugsweise erfolgt das Befüllen und/oder Verschließen der Behälter während des Transportierens, das heißt, während die Behälter mit, insbesondere konstanter Geschwindigkeit, durch die Vorrichtung hindurch transportiert werden. Besonders bevorzugt erfolgt bei dem Verfahren ein kontinuierlicher Transport von Behältern. Innerhalb der Vorrichtung wird dabei vorteilhafterweise immer die vorbestimmte Anzahl an Behältern, insbesondere mindestens 10, vorzugsweise maximal 20, und besonders bevorzugt 8, oder 10, oder 12, gleichzeitig befüllt und/oder verschlossen. Bei dem Verfahren wird zumindest ein genau einem Behälter zugeordnetes Füll- und/oder Verschließelement eines Trägers der Vorrichtung während des Befüllens und/oder Verschließens mit den Behältern mitgeführt. Das Mitführen des Füll- und/oder Verschließelements erfolgt dadurch, dass ein mit dem Träger verbunden Ausleger der Vorrichtung entlang einer Z-Achse verschoben wird, und/oder dass der Ausleger um die Z-Achse geschwenkt wird, und/oder dass der Träger senkrecht zur Z-Achse verschoben wird. Besonders bevorzugt werden alle drei dieser Bewegungen gleichzeitig ausgeführt und sind speziell so aufeinander abgestimmt, dass der Träger eine optimal an den Durchtransport der Behälter angepasste Bewegung ausführt.The containers are preferably filled and/or sealed during transport, that is to say while the containers are being transported through the device at a speed that is particularly constant. In the process, containers are particularly preferably transported continuously. Within the device, the predetermined number of containers, in particular at least 10, preferably at most 20, and particularly preferably 8, or 10, or 12, is advantageously always filled and/or closed at the same time. In the method, at least one filling and/or closing element of a carrier of the device, which is assigned to exactly one container, is carried along with the containers during the filling and/or closing. The filling and/or closing element is carried along by a boom of the device connected to the carrier being displaced along a Z-axis and/or by pivoting the boom about the Z-axis and/or by the carrier being vertical is moved to the Z-axis. All three of these movements are particularly preferably carried out simultaneously and are specially coordinated with one another in such a way that the carrier carries out a movement which is optimally adapted to the transport of the containers.

Besonders bevorzugt umfasst das Verfahren ferner den Schritt:

  • Zurückfahren des Trägers in eine Ausgangsposition nach dem Befüllen und/oder Verschließen der Behälter.
The method particularly preferably also includes the step:
  • Returning the carrier to a starting position after the containers have been filled and/or sealed.

Dabei erfolgt das Zurückfahren des Trägers bezüglich einer Verarbeitungsebene neben der X-Achse. In anderen Worten wird der Träger dem der Befüllvorgang und/oder der Verschließvorgang abgeschlossen ist, derart senkrecht zur Z-Achse verschoben, dass der Träger, und insbesondere die Füll- und/oder Verschließen Elemente des Trägers, bei Betrachtung entlang einer Richtung der Z-Achse neben der X-Achse angeordnet sind anschließend wird der Träger parallel zur X-Achse zurück in die Ausgangsposition gefahren, um den nächsten vorbestimmte Anzahl an Behältern befüllen und/oder verschließen zu können. Eine Anordnung des Trägers neben der X-Achse ist insbesondere gleichzusetzen mit einer Anordnung des Trägers in einem vorbestimmten Rückfahr-Abstand zur X-Achse, wobei der vorbestimmte Rückfahr-Abstand in einer Richtung parallel zur Verarbeitungsebene und senkrecht zur X-Achse gemessen ist. Vorzugsweise ist der vorbestimmte Rückfahr-Abstand dabei mindestens so groß, dass der Träger vollständig außerhalb einer zur Z-Achse parallelen mit den Öffnungen des Behälters fluchtenden Projektion ist. Ein Verschmutzen der Behälter nach dem abgeschlossenen Befüllen und/oder Verschließen kann dadurch besonders einfach und zuverlässig vermieden werden.The carrier is retracted with respect to a processing plane next to the X-axis. In other words, the carrier after the filling process and/or the closing process has been completed is displaced perpendicularly to the Z axis in such a way that the carrier, and in particular the filling and/or closing elements of the carrier, when viewed along a direction of the Z Axis are arranged next to the X-axis, then the carrier is moved parallel to the X-axis back to the starting position in order to be able to fill and/or close the next predetermined number of containers. In particular, locating the carrier adjacent to the X-axis equates to locating the carrier at a predetermined retraction distance from the X-axis, the predetermined retraction distance being measured in a direction parallel to the processing plane and perpendicular to the X-axis. Preferably, the predetermined reversing distance is at least large enough for the carrier to be completely outside of a projection that is parallel to the Z axis and aligned with the openings of the container. A soiling of the containers after Completed filling and / or closing can be avoided particularly easily and reliably.

Vorzugsweise umfasst das Verfahren ferner den Schritt:

  • Reinigen des Füll-und oder Verschließelements des Trägers mittels einer Reinigungseinrichtung.
Preferably, the method further includes the step:
  • Cleaning the filling and/or closing element of the carrier by means of a cleaning device.

Zum Reinigen wird der Träger dabei senkrecht zur Z-Achse verschoben und, insbesondere anschließend, entlang der Z-Achse verschoben, um das Füll-und/oder Verschließelement in eine Spültasse der Reinigungseinrichtung einzutauchen. Das heißt, die Spültasse der Reinigungseinrichtung ist insbesondere neben den Behältern angeordnet und ebenso wird der Reinigungsvorgang neben Behältern ausgeführt. Eine Bewegung des Trägers von der Befüll- und/oder der Verschließposition hin zur Reinigungseinrichtung kann dabei durch die Vorrichtung vollautomatisch erfolgen, sodass kein manueller Eingriff notwendig ist.For cleaning, the carrier is displaced perpendicularly to the Z-axis and, in particular subsequently, displaced along the Z-axis in order to immerse the filling and/or closing element in a rinsing cup of the cleaning device. This means that the rinsing cup of the cleaning device is arranged in particular next to the containers and the cleaning process is also carried out next to the containers. A movement of the carrier from the filling and/or the closing position to the cleaning device can be carried out fully automatically by the device, so that no manual intervention is necessary.

Kurze Beschreibung der ZeichnungenBrief description of the drawings

Nachfolgend werden Ausführungsbeispiele der Erfindung unter Bezugnahme auf die begleitende Zeichnung im Detail beschrieben. Gleiche bzw. funktional gleiche Bauteile sind stets mit denselben Bezugszeichen versehen. In der Zeichnung ist:

Figur 1
eine perspektivische Darstellung einer Vorrichtung gemäß einem ersten Ausführungsbeispiel der Erfindung in der Anwendung in einer Abfüllanlage,
Figur 2
die Vorrichtung der Figur 1 im Detail, und
Figur 3
eine perspektivische Darstellung einer Vorrichtung gemäß einem zweiten Ausführungsbeispiel der Erfindung in der Anwendung in einer Verschließmaschine.
Exemplary embodiments of the invention are described in detail below with reference to the accompanying drawings. Identical or functionally identical components are always provided with the same reference symbols. In the drawing is:
figure 1
a perspective view of a device according to a first embodiment of the invention in use in a bottling plant,
figure 2
the device of figure 1 in detail, and
figure 3
a perspective view of a device according to a second embodiment of the invention in use in a sealing machine.

Ausführungsformen der ErfindungEmbodiments of the invention

Die Figuren 1 und 2 zeigen eine Vorrichtung 1 zum Befüllen von Behältern 10 gemäß einem ersten Ausführungsbeispiel der Erfindung. Die Figur 1 zeigt dabei eine Momentaufnahme eines Betriebs der Vorrichtung 1 der Figur 1 in der Anwendung in einer Abfüllanlage 100. In der Figur 2 ist die Vorrichtung 1 im Detail dargestellt. Aus Gründen der Übersichtlichkeit sind dabei mehrfach vorhandene, funktional gleiche Bauteile jeweils nur einmal mit einem Bezugszeichen gekennzeichnet.the figures 1 and 2 show a device 1 for filling containers 10 according to a first embodiment of the invention. the figure 1 shows a snapshot of an operation of the device 1 of FIG figure 1 in the Application in a bottling plant 100. In the figure 2 the device 1 is shown in detail. For reasons of clarity, multiple components that are functionally the same are only identified once with a reference number.

Bezugnehmend auf die Figuren 1 und 2 erfolgt zunächst eine Beschreibung des Aufbaus und der Funktionsweise der Vorrichtung 1.Referring to the figures 1 and 2 First, a description of the structure and the mode of operation of the device 1.

Die Vorrichtung 1 umfasst einen horizontal angeordneten Träger 2, der zwölf Füllelemente 21 aufweist. Die Füllelemente 21 sind dabei als Füllrohre ausgebildet und gleichmäßig entlang einer X-Achse verteilt am Träger 2 angeordnet. Mittels jedes Füllelements 21 kann während eines Füllvorgangs jeweils genau ein Behälter 10 mit einem Produkt gefüllt werden, beispielsweise mittels einer Flüssigkeit und/oder einem Granulat.The device 1 comprises a horizontally arranged carrier 2 which has twelve filling elements 21 . The filling elements 21 are designed as filling tubes and are distributed uniformly along an X-axis on the carrier 2 . Each filling element 21 can be used to fill exactly one container 10 with a product during a filling process, for example using a liquid and/or granules.

Während eines Betriebs der Abfüllanlage 100 werden kontinuierlich Behälter 10 in einer Reihe, nämlich entlang der X-Achse und Transportrichtung A, mittels einer Transporteinrichtung 8 durch die Vorrichtung 1 hindurch transportiert. Behälteröffnungen 11 der Behälter 10 liegen dabei in einer horizontalen Verarbeitungsebene 15. Zudem werden die Behälter oberhalb eines Maschinentischs 16 der Abfüllanlage 100 transportiert. Verarbeitungsebene 15 und Maschinentisch 16 sind somit parallel zueinander, wobei die Verarbeitungsebene 15 insbesondere in einem Abstand, welcher im Wesentlichen einer Höhe der Behälter 10 entspricht, vertikal oberhalb des Maschinentischs 16 liegt. Die Transporteinrichtung 8 weist für den Transport der Behälter 10 einen (in den Figuren nicht sichtbaren) Rechentransport auf, welcher die Behälter 10 in Transportrichtung A durch die Vorrichtung 1 schiebt.During operation of the filling system 100, containers 10 are continuously transported in a row, namely along the X-axis and transport direction A, through the device 1 by means of a transport device 8. Container openings 11 of the containers 10 are in a horizontal processing plane 15. In addition, the containers are transported above a machine table 16 of the bottling plant 100. The processing plane 15 and the machine table 16 are thus parallel to one another, with the processing plane 15 in particular being vertically above the machine table 16 at a distance which essentially corresponds to a height of the containers 10 . For the transport of the containers 10, the transport device 8 has a rake transport (not visible in the figures), which pushes the containers 10 in the transport direction A through the device 1.

Während des Durchtransports werden mittels der Vorrichtung 1 nacheinander jeweils zwölf Behälter 10 befüllt. Hierfür führt der Träger 2 mit den Füllelementen 21 eine optimal an den Behältertransport angepasste Trägerbewegung 25 aus, welche in der Figur 2 vereinfacht schematisch dargestellt ist.During transport, twelve containers 10 are filled one after the other by means of the device 1 . For this purpose, the carrier 2 with the filling elements 21 carries out a carrier movement 25 which is optimally adapted to the container transport and which is shown in FIG figure 2 is shown in simplified schematic form.

Im Detail werden die Füllelemente 21 vor Beginn des Befüllvorgangs in die Behälter 10 eingetaucht indem diese parallel zu einer vertikalen Z-Achse nach unten verschoben werden. Anschließend werden die Behälter 10 über die Füllelemente 21 mit dem Produkt gefüllt, wobei während dieses Befüllvorgangs die Füllelemente 21 zeitgleich entlang der X-Achse mit den Behältern 10 mitgeführt und parallel zur Z-Achse nach oben verschoben werden. Nach dem vollständigen Befüllen der Behälter 10 wird der Träger 2 horizontal verschoben, in der Figur 1 durch den Anteil 25a der Trägerbewegung 25 angedeutet, um eine Rückfahrbewegung in horizontaler Richtung neben Behältern 10 zu ermöglichen. Das heißt, bei der Rückfahrbewegung sind die Füllelemente 21derart angeordnet, dass diese bei Betrachtung der Vorrichtung 1 in Richtung der Z-Achse vollständig neben Öffnungen 11 der Behälter 10 angeordnet sind. Dadurch wird vermieden, dass der Inhalt der Behälter 10 und die Behälter 10 selbst durch oberhalb der Öffnungen 11 der Behälter 10, also oberhalb der Verarbeitungsebene 15 und fluchtend zu den Behälteröffnungen 11, angeordnete Teile der Vorrichtung 1 verschmutzt werden können.In detail, before the start of the filling process, the filling elements 21 are immersed in the containers 10 by sliding them downwards parallel to a vertical Z-axis. The containers 10 are then filled with the product via the filling elements 21, during this filling process the filling elements 21 are simultaneously carried along the X-axis with the containers 10 and are shifted upwards parallel to the Z-axis. After the container 10 has been completely filled, the carrier 2 is moved horizontally in which figure 1 indicated by the portion 25a of the carrier movement 25 in order to allow a return movement in the horizontal direction next to containers 10. That is, during the return movement, the filling elements 21 are arranged in such a way that they are arranged completely next to openings 11 of the containers 10 when viewing the device 1 in the direction of the Z-axis. This prevents the contents of the containers 10 and the containers 10 themselves from being contaminated by parts of the device 1 arranged above the openings 11 of the containers 10, ie above the processing level 15 and aligned with the container openings 11.

Zum Befüllen der nächsten zwölf Behälter 10 wird der Träger 2 im Anschluss an die Rückfahrbewegung entsprechend wieder entgegengesetzt horizontal verschoben, gekennzeichnet durch den Anteil 25b der Trägerbewegung 25.To fill the next twelve containers 10, the carrier 2 is moved horizontally in the opposite direction following the return movement, characterized by the portion 25b of the carrier movement 25.

Um eine Reinigung des Trägers 2, insbesondere der Füllelemente 21, zu ermöglichen, umfasst die Vorrichtung ferner eine Reinigungseinrichtung 7 mit jeweils einer Spültasse 71 pro Füllelement 21. Die Spültassen 71 sind parallel zur X-Achse und horizontal neben den Behältern 10 angeordnet, wie in der Figur 1 zu erkennen ist. Zum Reinigen der Füllelemente 21 können diese durch entsprechende Bewegung des Trägers 2 oberhalb der Spültassen 71 angeordnet werden und dann in diese eingetaucht werden, zum Spülen der Füllelemente 21. Diese sogenannte Inline-Reinigung erfolgt durch entsprechende Ansteuerung der Vorrichtung 1 vollautomatisch, und somit ohne manuellen Eingriff einer Bedienperson. Dadurch ist ein besonders zeiteffizientes und kostengünstiges Befüllen der Behälter 10 möglich, wobei höchste hygienische Anforderungen beim Betrieb der Abfüllanlage 100 erfüllt werden können.In order to enable the carrier 2, in particular the filling elements 21, to be cleaned, the device also comprises a cleaning device 7, each with a rinsing cup 71 for each filling element 21. The rinsing cups 71 are arranged parallel to the X-axis and horizontally next to the containers 10, as in the figure 1 can be seen. To clean the filling elements 21, they can be arranged above the rinsing cups 71 by a corresponding movement of the carrier 2 and then be immersed in them for rinsing the filling elements 21. This so-called inline cleaning is carried out fully automatically by appropriate control of the device 1, and thus without manual intervention of an operator. This enables the containers 10 to be filled in a particularly time-efficient and cost-effective manner, with the highest hygienic requirements being able to be met when the filling system 100 is operated.

Eine Ausgestaltung der Freiheitsgrade der Vorrichtung 1, welche das oben beschriebene Handling des Trägers 2 mit den Füllelementen 21 ermöglicht, und welcher weiter besonders einfache vorteilhaft höchste hygienische Anforderungen erfüllt, wird nachfolgend in Bezug auf die Figur 2 beschrieben.An embodiment of the degrees of freedom of the device 1, which enables the above-described handling of the carrier 2 with the filling elements 21, and which further particularly simple advantageously meets the highest hygienic requirements, is described below with reference to figure 2 described.

Der Träger 2 ist an dessen axialen Enden jeweils schwenkbar mit einem Auslegerarm 5 verbunden. Die Auslegerarme 5 sind jeweils Teil eines Auslegers 3 und relativ zu einem Auslegerkörper 33 des Auslegers 3 horizontal, also senkrecht zur Z-Achse und entlang einer Auslegerachse 35 verschiebbar. Insbesondere durch die Auslegerarme 5 werden somit die horizontalen Bewegungsanteile 25a und 25b des Trägers ermöglicht.The carrier 2 is pivotally connected to a cantilever arm 5 at each of its axial ends. The cantilever arms 5 are each part of a cantilever 3 and relative to a boom body 33 of the boom 3 horizontally, ie perpendicular to the Z-axis and along a boom axis 35 displaceable. The horizontal movement portions 25a and 25b of the carrier are made possible in particular by the cantilever arms 5.

Für die Mitführbewegung des Trägers 2 mit den Behältern 10 während der Befüllung, erfolgt zeitgleich ein horizontales Verschieben der Auslegerarme 5 und ein synchrones Schwenken der Ausleger 3 um jeweils eine vertikale Z-Achse. Um ein solches Schwenken um die Z-Achse zu ermöglichen, sind die Ausleger 3 jeweils an dessen Auslegerkörper 33 mit einer sich jeweils entlang der Z-Achse erstreckenden Welle 4 verbunden. Die Verbindung zwischen Welle 4 und Ausleger 3 befindet sich dabei an einem der Verbindung zwischen Träger 2 und Auslegerarm 5 gegenüberliegenden Ende des Auslegerkörpers 33. Die beiden Wellen 4 sind zudem jeweils in einem vordefinierten Abstand 42 zur X-Achse angeordnet, also horizontal von den Behälteröffnungen 11 beabstandet. Wellen 4 und Ausleger 3 sind jeweils fest miteinander verbunden, das heißt drehfest sowie auch unverschieblich.For the entrainment movement of the carrier 2 with the containers 10 during the filling, a horizontal displacement of the cantilever arms 5 and a synchronous pivoting of the cantilevers 3 each about a vertical Z-axis takes place at the same time. In order to enable such pivoting about the Z-axis, the booms 3 are each connected to their boom body 33 with a shaft 4 that extends along the Z-axis. The connection between the shaft 4 and the boom 3 is located at one end of the boom body 33 opposite the connection between the carrier 2 and the boom arm 5. The two shafts 4 are also each arranged at a predefined distance 42 from the X-axis, i.e. horizontally from the container openings 11 apart. Shafts 4 and boom 3 are each firmly connected to one another, that is to say non-rotatably and immovably.

Weiterhin wird die vertikale Bewegung des Trägers 2 parallel zur Z-Achse ermöglicht, indem die Wellen 4 und somit auch die gesamte Anordnung aus Wellen 4, Auslegern 3 und Träger 2 vertikal verschoben wird.Furthermore, the vertical movement of the carrier 2 parallel to the Z-axis is made possible by the shafts 4 and thus also the entire arrangement of shafts 4, brackets 3 and carrier 2 being displaced vertically.

Die spezielle Ausgestaltung der Antriebstechnik der Vorrichtung 1, welche die beschriebenen Bewegungen ermöglicht, wird nachfolgend in Bezug auf die Figur 2 beschrieben.The special design of the drive technology of the device 1, which enables the movements described below with respect to the figure 2 described.

Das Schwenken der Ausleger 3 wird durch einen Antrieb mittels eines ersten Motors 30 und Drehmomentkugelbuchsen 32, welche jeweils auf den Wellen 4 angeordnet sind, erreicht. Die Drehmomentkugelbuchsen 32 sind jeweils mit dem ersten Motor 30 verbunden und ermöglichen somit eine Drehmomentübertragung vom ersten Motor 30 auf die Wellen 4, um diese um die Z-Achse zu schwenken. Dabei erlauben die Drehmomentkugelbuchsen 32 eine Verschiebung der Wellen entlang der Z-Achse relativ zu den Drehmomentkugelbuchsen 32. Die Drehmomentkugelbuchsen 32 sind jeweils über eine Koppelstange 43 mit dem ersten Motor 30 verbunden, wodurch ein synchrones Schwenken der Wellen 4 und somit auch der Ausleger 3 um die Z-Achse möglich ist.The pivoting of the booms 3 is achieved by driving by means of a first motor 30 and torque ball bushings 32 arranged on the shafts 4, respectively. The torque ball bushings 32 are each connected to the first motor 30 and thus allow torque to be transmitted from the first motor 30 to the shafts 4 to pivot them about the Z-axis. The torque ball bushings 32 allow the shafts to be displaced along the Z-axis relative to the torque ball bushings 32. The torque ball bushings 32 are each connected to the first motor 30 via a coupling rod 43, which means that the shafts 4 and thus the boom 3 can pivot synchronously the Z-axis is possible.

Zum Verschieben entlang der Z-Achsen umfasst die Vorrichtung 1 einen zweiten Motor 40 und einen Kugelgewindetrieb 41. Der Kugelgewindetrieb 41 weist eine parallel zur Z-Achse angeordnete Kugelgewindewelle 41a auf, welche über einen Riemen 41b von dem zweiten Motor 40 angetrieben wird. Weiterhin weist der Kugelgewindetrieb 41 eine an der Kugelgewindewelle 41a angeordnete Spindelmutter 41c auf, welche mit einem Balken 45 verbunden ist. Mit dem Balken 45 sind zudem die beiden Wellen 4 drehbar aber unverschieblich verbunden. Der Kugelgewindetrieb 41 bewirkt somit, dass bei einer durch den zweiten Motor 40 angetriebenen Rotation der Kugelgewindewelle 41a der Balken 45 und somit auch die beiden Wellen 4 und die gesamte oberhalb angeordnete Anordnung in Richtung der Z-Achse verschoben werden.For displacement along the Z-axis, the device 1 comprises a second motor 40 and a ball screw drive 41. The ball screw drive 41 has a ball screw shaft 41a arranged parallel to the Z-axis, which is driven by the second motor 40 via a belt 41b. Furthermore, the ball screw drive 41 has a spindle nut 41c which is arranged on the ball screw shaft 41a and is connected to a beam 45 . In addition, the two shafts 4 are rotatably but immovably connected to the beam 45 . The ball screw drive 41 thus has the effect that when the ball screw shaft 41a is rotated by the second motor 40, the bar 45 and thus also the two shafts 4 and the entire arrangement arranged above are displaced in the direction of the Z axis.

Weiterhin umfasst die Vorrichtung 1 zum Antrieb der horizontalen Bewegung des Trägers 2 mittels der Auslegerarme 5 einen dritten Motor 50. Der dritte Motor 50 treibt einen Riemen 53 an, welcher mit Antriebswellen 47 verbunden ist. Die Antriebswellen 47 sind Teil der Wellen 4. Die Wellen 4 sind dabei jeweils als Hohlwelle ausgebildet sind, wobei die Antriebswellen 47 innerhalb der Hohlwellen koaxial geführt sind. Dadurch, dass der Riemen 53 mit beiden Antriebswellen 47 verbunden ist, werden diese synchron um die Z-Achse rotiert. Die Antriebswellen 47 sind mit jeweils einem der beiden Auslegerarme 5 verbunden. Um die Drehbewegung der Antriebswelle 47 auf den Auslegerarm 5 zu übertragen, weist der Ausleger 3 eine zahnriemengetriebene Linearführung 51 auf, welche innerhalb des Auslegers 3 angeordnet ist. Die zahnriemengetriebene Linearführung 51 weist zudem eine Profilschienenführung auf, welche eine lineare und spielfreie Verschiebung des Auslegerarms 5 entlang der Auslegerachse 35 erlaubt.Furthermore, the device 1 for driving the horizontal movement of the carrier 2 by means of the cantilever arms 5 comprises a third motor 50. The third motor 50 drives a belt 53 which is connected to drive shafts 47. The drive shafts 47 are part of the shafts 4. The shafts 4 are each designed as a hollow shaft, with the drive shafts 47 being guided coaxially within the hollow shafts. Due to the fact that the belt 53 is connected to both drive shafts 47, these are rotated synchronously around the Z-axis. The drive shafts 47 are each connected to one of the two cantilever arms 5 . In order to transmit the rotational movement of the drive shaft 47 to the cantilever arm 5 , the cantilever 3 has a toothed belt-driven linear guide 51 which is arranged within the cantilever 3 . The toothed-belt-driven linear guide 51 also has a profile rail guide, which allows a linear and backlash-free displacement of the cantilever arm 5 along the cantilever axis 35 .

Durch die spezielle Ausgestaltung der Antriebsmechanik der Vorrichtung 1 ist es möglich, die drei Motoren 30, 40, 50 unterhalb der Verarbeitungsebene 15, und insbesondere unterhalb des Maschinentisches 16, anzuordnen, wodurch die hohen hygienischen Anforderungen beim Befüllen der Behältnisse 10 eingehalten werden und dennoch sämtliche Freiheitsgrade der Bewegung des Trägers 2 ermöglicht werden. Wie in der Figur 1 zu erkennen, durchgreifen dabei die Drehmomentkugelbuchsen 32 den Maschinentisch 16, sodass alle vertikal unterhalb der Drehmomentkugelbuchsen 32 entsprechend unterhalb der Behälter 10 angeordnet sind.Due to the special design of the drive mechanism of the device 1, it is possible to arrange the three motors 30, 40, 50 below the processing level 15, and in particular below the machine table 16, whereby the high hygienic requirements when filling the containers 10 are met and yet all Degrees of freedom of movement of the carrier 2 are made possible. Like in the figure 1 As can be seen, the torque ball bushings 32 pass through the machine table 16, so that all of them are arranged vertically below the torque ball bushings 32, correspondingly below the container 10.

Die Figur 3 zeigt eine perspektivische Darstellung einer Vorrichtung 1 gemäß einem zweiten Ausführungsbeispiel der Erfindung in der Anwendung in einer Verschließmaschine 200. Das zweite Ausführungsbeispiel entspricht dabei im Wesentlichen dem ersten Ausführungsbeispiel der Figuren 1 und 2, wobei alternativ zu den Füllelementen 21 Verschließelemente 22 am Träger 2 vorgesehen sind, welche zum Verschließen von Behältern 10 ausgebildet sind. Zudem ist eine Bewegung des Trägers 2, insbesondere in vertikaler Richtung, entsprechend an ein Verschließen der Behälter 10 angepasst. Dabei wird insbesondere keine vertikale Bewegung des Trägers 2 während des Verschließvorgangs ausgeführt, sondern nur vorher, zum Ansetzen der Verschließelemente 22 an den Behältern 10, und nachher.the figure 3 shows a perspective view of a device 1 according to a second embodiment of the invention in use in a sealing machine 200. The second embodiment essentially corresponds to the first embodiment of FIG figures 1 and 2 , wherein alternatively to the filling elements 21 closing elements 22 are provided on the carrier 2, which are designed for closing containers 10. In addition, a movement of the carrier 2, in particular in the vertical direction, is correspondingly adapted to a closing of the container 10. In particular, no vertical movement of the carrier 2 is carried out during the closing process, but only beforehand, for attaching the closing elements 22 to the containers 10, and afterwards.

Dennoch sein angemerkt, dass auch bei der Vorrichtung 1 gemäß dem zweiten Ausführungsbeispiel eine Nachführung der z-Achse, also eine Bewegung des Trägers 2 in vertikaler Richtung beim Verschließen der Behälter 10, umgesetzt werden kann, beispielweise vorteilhaft bei einem Gewinde oder einem Aufprellen der Behälter 10.Nevertheless, it should be noted that tracking of the z-axis, i.e. a movement of the carrier 2 in the vertical direction when the containers 10 are closed, can also be implemented in the device 1 according to the second exemplary embodiment, for example advantageously when there is a thread or the containers are snapped open 10

Das Verschließen der Behälter 10 ist dabei beispielsweise mittels Verschlusskappen möglich, welche auf die Behälteröffnungen 11 der Behälter 10 aufgeschraubt werden. Eine Zuführung dieser Verschlusskappe zu den Verschließelementen 22 erfolgt während der Rückfahrbewegung des Trägers (vgl. Figur 2). Ansonsten ergeben sich im Wesentlichen die gleichen Merkmale Eigenschaften und Vorteile der beschriebenen Vorrichtung 1 gemäß dem im Zusammenhang mit den Figuren 1 und 2 beschriebenem ersten Ausführungsbeispiel.The closing of the containers 10 is possible, for example, by means of closure caps which are screwed onto the container openings 11 of the containers 10 . This closure cap is fed to the closure elements 22 during the return movement of the carrier (cf. figure 2 ). Otherwise there are essentially the same characteristics and advantages of the device 1 described in accordance with the in connection with figures 1 and 2 described first embodiment.

Claims (15)

  1. An apparatus for handling containers (10), comprising:
    - a carrier (2) having at least one filling and/or closing element (21, 22) which is designed to fill and/or close a container (10),
    - at least one boom (3) which is connected to the carrier (2),
    - wherein the boom (3) is connected to a shaft (4) extending along a Z axis,
    - wherein the Z axis is perpendicular to an in particular horizontal processing plane (15) in which an opening (11) of the container (10) is arranged,
    - wherein the boom (3) can be pivoted about the Z axis by means of a first motor (30) and can be slid along the Z axis by means of a second motor (40),
    - wherein the boom (3) has a boom arm (5) which can be slid perpendicularly to the Z axis by means of a third motor (50) and which connects the carrier (2) to the boom (3), and
    - wherein the first motor (30), the second motor (40), and the third motor (50) are arranged below the processing plane (15).
  2. The apparatus according to claim 1, wherein the shaft (4) is designed as a hollow shaft and has an internal drive shaft (47), and wherein the drive shaft (47) is connected to the boom arm (5).
  3. The apparatus according to claim 2, wherein the boom (3) has a toothed belt-driven linear guide (51), in particular having a profile rail guide, by means of which linear guide the boom arm (5) can be slid linearly, and wherein the linear guide (51) and the drive shaft (47) are in engagement.
  4. The apparatus according to any of the preceding claims, further comprising a ball screw (41) which is connected to the second motor (40) and which is designed to slide the shaft (4) and/or the boom (3) along the Z axis.
  5. The apparatus according to any of the preceding claims, further comprising a torque ball bushing (32) which is arranged on the shaft (4) and which is connected to the first motor (30) in order to pivot the shaft (4) about the Z axis.
  6. The apparatus according to any of the preceding claims, wherein the carrier (2) has a plurality of, in particular 4 and preferably at most 20, filling and/or closing elements (21, 22) which are arranged along an X axis perpendicular to the Z axis.
  7. The apparatus according to any of the preceding claims, comprising two booms (3) which are each connected to a shaft (4) extending in parallel with the Z axis, wherein the booms (3) are each connected to one axial end of the carrier (2).
  8. The apparatus according to claim 7, wherein the two shafts (4) are each coupled to the first motor (30) by means of a coupling rod (43) in order to synchronously pivot the two shafts (4) about the Z axis.
  9. The apparatus according to either claim 7 or claim 8, wherein the third motor (50) comprises a belt (53) which couples the respective boom arms (5) of the two booms (3) to one another in order to synchronously slide the two boom arms (5).
  10. The apparatus according to any of the preceding claims, further comprising a cleaning device (7), in particular comprising at least one rinsing cup (71), which is preferably arranged next to the X axis, in order to clean the at least one filling and/or closing element (21, 22).
  11. The apparatus according to any of the preceding claims, wherein the first motor (30) and/or the second motor (40) and/or the third motor (50) is an electric motor.
  12. The apparatus according to any of the preceding claims, further comprising a transport device (8) which is designed to transport the containers (10) along the X axis.
  13. A method for handling containers (10) by means of a device (1) according to any of the preceding claims, comprising the steps of:
    - transporting a predetermined number of containers (10) along an X axis, and
    - filling and/or closing the containers (10), in particular during transport,
    - wherein at least one filling and/or closing element (21, 22) of a carrier (2) assigned to precisely one container (10) is carried along with the containers (10) during the filling and/or closing, and
    - wherein the filling and/or closing element (21, 22) is guided by sliding a boom (3) connected to the carrier (2) along a Z axis and/or pivoting the boom (3) about the Z axis and/or sliding the carrier (2) perpendicularly to the Z axis.
  14. The method according to claim 13, further comprising the step of:
    - moving the carrier (2) back into a starting position after the containers (10) have been filled and/or closed,
    - wherein the moving back is carried out with respect to a processing plane (15) next to the containers (10).
  15. The method according to claim 14, further comprising the step of:
    - cleaning the filling and/or closing element (21, 22) of the carrier (2) by means of a cleaning device (7),
    - wherein the carrier (2) is slid perpendicularly to the Z axis for cleaning, and
    - wherein the filling and/or closing element (21, 22) is immersed in a rinsing cup (71) of the cleaning device (7) by sliding the carrier (2) along the Z axis.
EP20187167.0A 2019-08-08 2020-07-22 Device and method for handling containers Active EP3782954B1 (en)

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IT202100009086A1 (en) * 2021-04-12 2022-10-12 Gd Spa FILLING STATION AND METHOD FOR PHARMACEUTICAL CONTAINERS

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JP4190067B2 (en) * 1998-10-30 2008-12-03 澁谷工業株式会社 Actuator for linear filling line
DE19920494A1 (en) * 1999-05-05 2000-06-08 Bosch Gmbh Robert Device for weighing pharmaceutical containers, e.g. ampoules; has gripper to remove ampoules from conveyor before and after filling and place them in weighing unit before replacing them on conveyor
DE10242118B4 (en) * 2002-04-23 2014-06-26 Robert Bosch Gmbh Device for weighing pharmaceutical containers
DE10246061B4 (en) * 2002-10-02 2012-09-06 Robert Bosch Gmbh Method for filling pharmaceutical containers such as ampoules, vials or the like
JP5496706B2 (en) * 2010-02-26 2014-05-21 東洋自動機株式会社 Separate packaging processing equipment
GB201601667D0 (en) * 2016-01-29 2016-03-16 Ge Healthcare Bio Sciences Ab Improvements in and relating to liquid fraction collectors

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