EP3770091B1 - Machine for winding fabrics made of composite materials on a mandrel - Google Patents
Machine for winding fabrics made of composite materials on a mandrel Download PDFInfo
- Publication number
- EP3770091B1 EP3770091B1 EP20186643.1A EP20186643A EP3770091B1 EP 3770091 B1 EP3770091 B1 EP 3770091B1 EP 20186643 A EP20186643 A EP 20186643A EP 3770091 B1 EP3770091 B1 EP 3770091B1
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- EP
- European Patent Office
- Prior art keywords
- mandrel
- peripheral
- winding
- rollers
- machine according
- Prior art date
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- 239000004744 fabric Substances 0.000 title claims description 83
- 238000004804 winding Methods 0.000 title claims description 53
- 239000002131 composite material Substances 0.000 title claims description 31
- 230000002093 peripheral effect Effects 0.000 claims description 66
- 238000005096 rolling process Methods 0.000 claims description 21
- 238000005056 compaction Methods 0.000 claims description 17
- 239000000835 fiber Substances 0.000 claims description 15
- 230000033001 locomotion Effects 0.000 claims description 13
- 230000007246 mechanism Effects 0.000 claims description 10
- 229920003002 synthetic resin Polymers 0.000 claims description 7
- 239000000057 synthetic resin Substances 0.000 claims description 7
- 238000005452 bending Methods 0.000 claims description 3
- 229920001187 thermosetting polymer Polymers 0.000 claims description 3
- 238000001514 detection method Methods 0.000 claims description 2
- 229920001971 elastomer Polymers 0.000 claims description 2
- 238000010438 heat treatment Methods 0.000 claims description 2
- 230000001737 promoting effect Effects 0.000 claims 1
- 239000000047 product Substances 0.000 description 18
- 229920005989 resin Polymers 0.000 description 13
- 239000011347 resin Substances 0.000 description 13
- 238000000034 method Methods 0.000 description 8
- 239000011265 semifinished product Substances 0.000 description 7
- 230000005540 biological transmission Effects 0.000 description 5
- 238000009730 filament winding Methods 0.000 description 5
- 206010052428 Wound Diseases 0.000 description 4
- 208000027418 Wounds and injury Diseases 0.000 description 4
- 238000005516 engineering process Methods 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 3
- 239000011159 matrix material Substances 0.000 description 3
- 230000001360 synchronised effect Effects 0.000 description 3
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 2
- 229920000049 Carbon (fiber) Polymers 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 2
- 229910052799 carbon Inorganic materials 0.000 description 2
- 239000004917 carbon fiber Substances 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 239000007769 metal material Substances 0.000 description 2
- 238000000465 moulding Methods 0.000 description 2
- 238000003860 storage Methods 0.000 description 2
- 239000004593 Epoxy Substances 0.000 description 1
- 229920000271 Kevlar® Polymers 0.000 description 1
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical compound OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000003197 catalytic effect Effects 0.000 description 1
- 238000006555 catalytic reaction Methods 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 239000004643 cyanate ester Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 238000007654 immersion Methods 0.000 description 1
- 238000005470 impregnation Methods 0.000 description 1
- 239000004761 kevlar Substances 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 1
- 230000003287 optical effect Effects 0.000 description 1
- 229920002577 polybenzoxazole Polymers 0.000 description 1
- 238000006116 polymerization reaction Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 230000002441 reversible effect Effects 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 238000011144 upstream manufacturing Methods 0.000 description 1
- 229920001567 vinyl ester resin Polymers 0.000 description 1
- 238000004017 vitrification Methods 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H18/00—Winding webs
- B65H18/08—Web-winding mechanisms
- B65H18/14—Mechanisms in which power is applied to web roll, e.g. to effect continuous advancement of web
- B65H18/20—Mechanisms in which power is applied to web roll, e.g. to effect continuous advancement of web the web roll being supported on two parallel rollers at least one of which is driven
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H29/00—Delivering or advancing articles from machines; Advancing articles to or into piles
- B65H29/006—Winding articles into rolls
- B65H29/008—Winding single articles into single rolls
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2301/00—Handling processes for sheets or webs
- B65H2301/40—Type of handling process
- B65H2301/41—Winding, unwinding
- B65H2301/414—Winding
- B65H2301/4146—Winding involving particular drive arrangement
- B65H2301/41466—Winding involving particular drive arrangement combinations of drives
- B65H2301/41468—Winding involving particular drive arrangement combinations of drives centre and nip drive
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2301/00—Handling processes for sheets or webs
- B65H2301/50—Auxiliary process performed during handling process
- B65H2301/51—Modifying a characteristic of handled material
- B65H2301/514—Modifying physical properties
- B65H2301/5143—Warming
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2404/00—Parts for transporting or guiding the handled material
- B65H2404/10—Rollers
- B65H2404/13—Details of longitudinal profile
- B65H2404/137—Means for varying longitudinal profiles
- B65H2404/1372—Means for varying longitudinal profiles anti-deflection
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2404/00—Parts for transporting or guiding the handled material
- B65H2404/40—Shafts, cylinders, drums, spindles
- B65H2404/43—Rider roll construction
Definitions
- the rolling table winding machine exploits the rolling motion of the mandrel, which is transmitted by the translation movement of the upper table with respect to the lower table.
- Each winding step corresponds to a forward and return stroke of the upper table, with consequent variable dimensions.
- the aforesaid operating steps involve large moving masses, with high energy costs and high risk of danger to operators.
- the rolling table winding machine operates with the mandrel always idle and this aspect causes a rolling friction on the prepreg fabric only in two contact areas, due to rolling of the mandrel.
- the mandrel starts to roll after overcoming its inertia.
- This aspect translates into an initial rubbing of the mandrel on the prepreg fabric, which can become wrinkled, nullifying the correct compaction thereof.
- the industrial use of the rolling table winding machine is therefore optimized for mandrels of limited sizes and weights, while instead its performance is less than optimal with mandrels having diameters exceeding 250-300 mm, lengths exceeding 6000-6500 mm and weights exceeding 400-500 kg.
- the rolling table winding machine exploits the concept of pressure applied by the downward thrust of the upper table, where the contact areas between mandrel, prepreg fabric and parallel tables are two, aligned on the vertical plane with respect to the working plane.
- the pressure applied by the upper table on the mandrel and the weight of the mandrel in fact cause two forces aligned on the vertical plane.
- the resulting pressure can be damaging to the point that it nullifies the precision of the operations.
- the filament winding technique requires a high percentage by volume of resin (from 45% - 55%), which causes resin excesses the end of the production processes of the products.
- Resin has a modulus of elasticity close to zero, and therefore the excess resin with which the filament winding technique operates is a limitation both for reaching the desired weights of the products and for their mechanical performance, represented more specifically by Young's modulus.
- Young's modulus Although it is possible to remove part of the excess resin from the products with subsequent processes, it is highly probable that the space left free will be filled with air bubbles that compromise the final compaction of the fibers of the products.
- fibers with a very high modulus of elasticity are subject to deteriorations, as they are very sensitive to mechanical stresses and frictions.
- the object of the invention is to overcome the negative aspects and operating problems of current machinery for winding preimpregnated fabrics made of composite material on a mandrel, in particular rolling table machinery.
- mandrel shall mean both a form about which the semi-finished product is produced, removable therefrom, and a semi-finished product to which a further coating of fabric made of composite material must be applied.
- the peripheral roller 4 is made, preferably but not exclusively, of metal materials and is removable from the operating position.
- the peripheral roller 4 is not motor-driven, but only rotatingly supported or braked by means of specific constraint means (not illustrated), as it only performs the additional task of controlling the friction and the tension on the prepreg fabric 6.
- the rotation motion of the peripheral roller 4 can therefore be idle or braked, and can be synchronous or asynchronous with respect to the mandrel 5 and to the peripheral rollers 2 and 3.
- the peripheral roller 4 ensures an adequate rolling friction, if idle, or an adequate sliding friction, if braked, so as to obtain a correct mechanical tension on the prepreg fabric 6 during winding on the mandrel 5, for the purposes of achieving the optimal compaction thereof.
- the folding arms 8 allow the peripheral roller 4 to be maintained above the mandrel 5 or to move it from the operating position, to allow simpler handling of the mandrel 5 for example with the use of a bridge crane.
- the table 1 allows the prepreg fabric 6, previously cut to size, to be positioned correctly before starting to wind it on the mandrel 5. In this way positioning errors, which must be linear and accurate in the friction area F2 for the entire length of the mandrel 5, are prevented, consequently preventing propagations of position defects during the various winding steps of the prepreg fabric 6 on the mandrel 5 (for example, if the prepreg fabric 6 is positioned misaligned with respect to the mandrel 5, a spiral of prepreg fabric 6 will be formed thereon instead of a cylinder or of a cone that accurately reproduces the shape thereof).
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Moulding By Coating Moulds (AREA)
- Storage Of Web-Like Or Filamentary Materials (AREA)
- Winding Filamentary Materials (AREA)
Description
- The invention relates to the sector of machinery for producing cylindrical, or conical, products, with fabrics made of composite material.
- More in detail, the invention concerns a machine for winding preimpregnated fabrics made of composite material on a mandrel, in particular carbon fiber fabrics preimpregnated with synthetic resin. Such machines are disclosed in e.g.
EP 0 860 392 A2 orWO2012112999 A1 . - Fabrics made of preimpregnated composite material, known in the art as prepreg, consists of fibers of carbon, Kevlar, glass, zylon, etc., impregnated in a matrix of epoxy or phenol thermosetting synthetic resin, or of vinyl ester or cyanate ester type, etc.
- These preimpregnated fabrics are wound around cylindrical, tapered or conical mandrels, preferably but not exclusively made of metal, and allow the construction of products such as poles, tubes, rollers, rods or cylinders of various lengths, diameters and thicknesses.
- The fibers provide these fabrics with mechanical properties such as modulus of elasticity, stiffness, strength, etc. The synthetic resin matrix (after curing by means of which it polymerizes with a catalytic or vitrification process) gives stability to products made with these fabrics, influences their modulus of elasticity and is selected to enhance or attenuate these and/or other properties thereof.
- For example, a composite material with fibers with a high modulus of elasticity will be designed with the lowest possible percentage of resin (35% - 40%), so as not to attenuate the mechanical properties of this fiber. The resin has a modulus of elasticity close to zero and in combination with a fiber with a modulus of elasticity of 100 GPa, if the product has 40% by volume of resin, the modulus of elasticity of the finished product will be reduced to 60 GPa.
- Composite prepreg materials are physically created as a fabric.
- In fact, their fibers are woven on special looms to form cloths with infinite weave options (50% warp and 50% weft, unidirectional, +/-45°, twill, plain, etc.), designed to provide both different optical effects and different mechanical properties.
- The cloths obtained are stored wound on reels, are the same width as the respective looms (usually from 1000 mm to 1300 mm) and the same length as the respective reels (from 25 m to 50 m), and are impregnated in a synthetic resin matrix to obtain a preimpregnated (or prepreg) composite fabric formed of fibers and resin.
- The chemical-physical properties of the resin mean that the prepreg fabric obtained must be stored at a temperature below zero (-20/-30 °C for long term storage, -8/-20 °C for short term storage), as the catalysis process starts autonomously at room temperature making subsequent use of the material ineffective.
- Substantially two techniques are used to form a cylindrical product having a prepreg fabric made of composite material as raw material: molding technology and sheet winding technology (John T. Kanne and Jerome S. Berg, "HANDBOOK OF COMPOSITES" - Ed. S.T. Peters 1998).
- Molding technology is used to create products with complex or linear geometrical shapes, also non-cylindrical. In this case, the operator cuts pieces of prepreg composite fabric to size, positions them on a mold that defines their shape and cures them in an autoclave or oven.
- Sheet winding technology is instead used to create products with a cylindrical, tapered or conical shape. In this case, the operator cuts the prepreg composite fabric to size, based on variables such as mandrel length, mandrel diameter and number of turns on the mandrel that determine the thickness, thereby obtaining a sheet, and then proceeds to wind it around this mandrel.
- Besides the technique of winding a prepreg composite fabric on a mandrel, there is also the technique of winding unimpregnated carbon (or other) fibers, in reel form, on a mandrel with impregnation through immersion in a resin bath positioned immediately upstream of the mechanical head that winds the filaments around a mandrel (Filament Winding).
- The state of the art of machinery for winding preimpregnated fabrics made of composite material on a mandrel is represented by the winding machine known in the art with the name Rolling Table (John T. Kanne and Jerome S. Berg, "HANDBOOK OF COMPOSITES" - Ed. S.T. Peters 1998, pp. 425-432).
- This winding machine is substantially composed of two parallel horizontal tables, one lower and one upper, with which the following operations are carried out in sequence:
- a piece of prepreg composite fabric, previously cut to size, is positioned on the lower table;
- the mandrel, usually made of metal, is positioned on the lower table, in the correct position with respect to the piece of prepreg fabric;
- the upper table is brought into contact with the mandrel, so that the mandrel is in contact with both the lower table and the upper table;
- the machine movement is started, consisting in horizontal stroke of the upper table with respect to the lower table, so that this movement imparts a rolling motion to the mandrel closed between the two tables and that the forced rolling of the mandrel causes the prepreg fabric to wind around the mandrel, copying its shape.
- Subsequently:
- the prepreg composite fabric rolled on the mandrel is cured, determining polymerization of the synthetic resin;
- the mandrel is extracted from the semi-finished product;
- finishing operations (mechanical and other) are carried out on the semi-finished product to obtain the finished product therefrom.
- The rolling table winding machine has some important negative aspects and operating problems.
- To wind the prepreg fabric on the mandrel, the rolling table winding machine exploits the rolling motion of the mandrel, which is transmitted by the translation movement of the upper table with respect to the lower table. Each winding step corresponds to a forward and return stroke of the upper table, with consequent variable dimensions. In the case of large machines, the aforesaid operating steps involve large moving masses, with high energy costs and high risk of danger to operators.
- The rolling table winding machine operates with the mandrel always idle and this aspect causes a rolling friction on the prepreg fabric only in two contact areas, due to rolling of the mandrel. In the case of a large machine, for each winding stroke the mandrel starts to roll after overcoming its inertia. This aspect translates into an initial rubbing of the mandrel on the prepreg fabric, which can become wrinkled, nullifying the correct compaction thereof. The industrial use of the rolling table winding machine is therefore optimized for mandrels of limited sizes and weights, while instead its performance is less than optimal with mandrels having diameters exceeding 250-300 mm, lengths exceeding 6000-6500 mm and weights exceeding 400-500 kg.
- To compact the fabric on the mandrel, the rolling table winding machine exploits the concept of pressure applied by the downward thrust of the upper table, where the contact areas between mandrel, prepreg fabric and parallel tables are two, aligned on the vertical plane with respect to the working plane. The pressure applied by the upper table on the mandrel and the weight of the mandrel in fact cause two forces aligned on the vertical plane. In the case of large machines (diameter 250-800 mm, mass 500-1500 kg), the resulting pressure can be damaging to the point that it nullifies the precision of the operations. Moreover, in the case in which the mandrel is replaced with a semi-finished cylindrical product made of composite material, without a mandrel as it has already been subjected to one or more winding and curing steps, the pressure applied can be damaging to the point that the semi-finished product is broken. Industrial use of the rolling table winding machine is therefore only optimal with mandrels having small sizes and weights.
- The state of the art of machinery for winding carbon fibers or other fibers in the form of filaments rather than fabric on a mandrel is represented by the winding machine known in the art with the name Filament Winding.
- The filament winding technique requires a high percentage by volume of resin (from 45% - 55%), which causes resin excesses the end of the production processes of the products. Resin has a modulus of elasticity close to zero, and therefore the excess resin with which the filament winding technique operates is a limitation both for reaching the desired weights of the products and for their mechanical performance, represented more specifically by Young's modulus. Although it is possible to remove part of the excess resin from the products with subsequent processes, it is highly probable that the space left free will be filled with air bubbles that compromise the final compaction of the fibers of the products. Moreover, in filament winding operations fibers with a very high modulus of elasticity are subject to deteriorations, as they are very sensitive to mechanical stresses and frictions.
- The object of the invention is to overcome the negative aspects and operating problems of current machinery for winding preimpregnated fabrics made of composite material on a mandrel, in particular rolling table machinery.
- The object of the invention is achieved with a machine for winding preimpregnated fabrics made of composite material on a mandrel, according to the main independent claim 1. Further features of the invention are contained in the dependent claims.
- The machine for winding preimpregnated fabrics made of composite material, pre-cut in sheets, on a mandrel according to the invention acts with a mandrel and rollers peripheral to the mandrel, arranged to be rotated or braked synchronously or asynchronously to one another. The user can therefore personalize the synchronization of rotation or braking of the mandrel and of the peripheral rollers that constrain it, thereby completely controlling the various types of friction involved. Customized management of sliding or rolling frictions between the rotating rollers allows composite prepreg fabrics to be maintained under suitable mechanical tension in order to reach optimal compaction, preventing the formation of creases during winding. The machine for winding prepreg fabrics made of composite material on a mandrel according to the invention is not only flexible for winding on mandrels with a very wide range of lengths, diameters and thicknesses, but also allows winding of semi-finished cylindrical products without mandrels, as they have already been subjected to least one step before winding and curing, which themselves represent the mandrel.
- Therefore, hereinafter the term mandrel shall mean both a form about which the semi-finished product is produced, removable therefrom, and a semi-finished product to which a further coating of fabric made of composite material must be applied.
- This versatility of use is achieved through a distributed management of the thrust forces with respect to the circumference of the mandrel and to the possibility of customizing this distribution, optimizing it.
- The machine for winding preimpregnated fabrics made of composite material according to the invention achieves numerous and important advantages.
- To wind the prepreg fabric on the mandrel, the machine of the invention exploits the rotation motion of a mandrel constrained by peripheral rollers. Therefore, each winding step takes place with subsequent rotations of the mandrel, no translation bodies are present and the size of the machine is fixed.
- Through the possibility of customizing synchronization of rotation or braking of the mandrel and of the peripheral rollers that constrain it, the machine of the invention generates both rolling and sliding friction in at least three contact areas with the prepreg fabric. The sliding friction is greater than the rolling friction and the possibility of controlling it offers a control of the mechanical tension to which the prepreg fabric is subjected. Greater control of frictions translates into greater versatility in usage of the machine.
- To compact the prepreg fabric on the mandrel, the machine of the invention exploits the concept of mechanical tension of the fabric, by means of sliding frictions in at least three contact areas, radially distributed on the surface of the mandrel. Moreover, only the weight of the mandrel and of the peripheral roller above contribute to the pressure on the prepreg fabric. Therefore, the performance of the machine of the invention is optimal even when the mandrel is represented by a semi-finished product, which has already been subjected to at least one winding and curing step. In this scenario, the pressure of the peripheral roller above the mandrel and the weight of the semi-finished product are distributed on three contact areas not aligned on the vertical plane, with a lower force with respect to the same operation carried out with the rolling table machine.
- With the machine of the invention it is possible to control the percentage by weight of resin selecting specific prepreg fabrics and to prevent the formation of air bubbles through compaction controlled by means of adequate frictions between prepreg fabric, mandrel and peripheral rollers that constrain it. The machine of the invention is suitable for producing products with a high compaction level, minimum resin percentage, and hence with high mechanical performance and low weight. More specifically, the products obtained with the machine of the invention can have diameters up to 450 mm, lengths greater than 10000 mm, thicknesses from 1 mm to over 30 mm. Moreover, prepreg fabrics containing fibers with a very high modulus of elasticity can be used without compromising, through winding stress, the mechanical performance of the fibers of which they are composed.
- Further features and advantages of the invention will be more apparent from the more detailed description set forth below, with the aid of the drawings that show a preferred embodiment, by way of nonlimiting example, wherein:
-
Fig. 1 shows, in a side view, a machine for winding preimpregnated fabrics made of composite material on a mandrel according to the invention, highlighting the mandrel and the peripheral rollers above and below it, the corresponding rotation axes and the friction areas between the rollers, the mandrel and the composite fabric; -
Fig. 2 shows said machine in a perspective front view, highlighting the table on which the preimpregnated fabric made of composite material pre-cut in a sheet runs and overall dimensions; -
Figs. 3-4 show said machine in a rear perspective view and in a front plan view, highlighting the sensors and the position actuators of the peripheral rollers above the mandrel and the overall dimensions; -
Fig. 5 shows said machine in a partial perspective front view, highlighting the handling components. - With reference to the details of the figures, there is illustrated a machine for winding preimpregnated fabrics of the type made of composite material comprising fibers and a thermosetting synthetic resin on a mandrel according to the invention.
- Said machine comprises:
- a table 1 on which a
fabric 6 of prepreg type, pre-cut in a sheet, runs; - a forming
mandrel 5, preferably cylindrical, tapered or conical in shape, with rotation axis A5, for winding saidprepreg fabric 6; - a pair of
peripheral rollers 2 and 3, with respective rotation axes A2, A3, under the rotation axis A5 of themandrel 5; - at least one
peripheral roller 4, with rotation axis A4 above the rotation axis A5 of themandrel 5; - a pair of
arms 8, preferably foldable, for supporting and moving theperipheral roller 4, comprising constraint means for saidperipheral roller 4 adapted to allow a free or braked movement thereof; - a
structural frame 7, for supporting themandrel 5, theperipheral rollers 2 and 3 and thearms 8 for supporting and moving theperipheral roller 4; - first electric motor means 15 and second motor means 16, for the independent and selective command of the rotation respectively of the
mandrel 5 and of theperipheral rollers 2 and 3; - actuator means 9, for adjustment and correction of the horizontal distance between the rotation axes A2, A3 of the
peripheral rollers 2 and 3; - a
control board 10 of the first and second electric motor means 15 and 16; - a
mechanism 11, applicable reversibly to themandrel 5, for transmitting the rotation command from said motor means 15 to said rotation axis A5; - a
mechanism 12 applied to theperipheral rollers 2 and 3 for transmitting the rotation command from said motor means 16 to said rotation axes A2 and A3; - sensor means 13, for vertical detection of the position of the
peripheral rollers 2 and 3; - actuator means 14, for vertical correction of the alignment and of the bending of the rotation axes A2, A3 of the
peripheral rollers 2 and 3. - The
mandrel 5 is made, preferably but not exclusively, of metal materials, is replaceable, and has diameters and lengths customizable from small to large dimensions. The free, motor-driven or braked rotation of themandrel 5, implemented by means of the first electric motor means 15, can be synchronous or asynchronous with respect to theperipheral rollers mandrel 5 can therefore rotate in idle, motor-driven or braked mode. - The
mandrel 5 ensures an adequate rolling friction, if motor-driven or idle, or an adequate sliding friction, if braked, so as to obtain a correct mechanical tension on theprepreg fabric 6 during winding, in order to achieve optimal compaction thereof. Themandrel 5, as stated, can consist of a semi-finished cylindrical product, previously subjected to at least one winding and curing step on a mandrel, if the production process requires this. - The
peripheral rollers 2 and 3 are made, preferably but not exclusively, of steel and have diameters ranging indicatively from 150 mm to 400 mm and lengths ranging indicatively from 4000 mm to 10000 mm. - The free, motor-driven or braked rotation motion of the
peripheral rollers 2 and 3, implemented by means of the second electric motor means 16, takes place in tandem and can be synchronous or asynchronous with respect to themandrel 5. Theperipheral rollers 2 and 3 can therefore be motor-driven, idle or braked. Theperipheral rollers 2 and 3 ensure an adequate rolling friction, if motor-driven or idle, or an adequate sliding friction, if braked, so as to obtain a correct mechanical tension on theprepreg fabric 6 during winding on themandrel 5, for the purposes of achieving optimal compaction thereof. - The
peripheral rollers 2, 3 can be associated with a heating system, so as to promote the adhesion of theprepreg fabric 6 on themandrel 5 during the first winding step. In this way, the probability of theprepreg fabric 6 detaching from themandrel 5 in the segments F2-F3, F3-F4 and F4-F2 is reduced. - The
peripheral roller 4 is made, preferably but not exclusively, of metal materials and is removable from the operating position. - Unlike the
mandrel 5 and theperipheral rollers 2 and 3, theperipheral roller 4 is not motor-driven, but only rotatingly supported or braked by means of specific constraint means (not illustrated), as it only performs the additional task of controlling the friction and the tension on theprepreg fabric 6. The rotation motion of theperipheral roller 4 can therefore be idle or braked, and can be synchronous or asynchronous with respect to themandrel 5 and to theperipheral rollers 2 and 3. Theperipheral roller 4 ensures an adequate rolling friction, if idle, or an adequate sliding friction, if braked, so as to obtain a correct mechanical tension on theprepreg fabric 6 during winding on themandrel 5, for the purposes of achieving the optimal compaction thereof. - In particular, the task of the
peripheral roller 4 is that of contributing to the correct mechanical tension of theprepreg fabric 6 in the friction area F4 during winding, so as to promote the compaction of theprepreg fabric 6 in the arcs of circle F3-F4 and F4-F2. - In equivalent variants of the invention, the
peripheral roller 4 can be associated with other peripheral rollers having the same function. - The
folding arms 8 allow theperipheral roller 4 to be maintained above themandrel 5 or to move it from the operating position, to allow simpler handling of themandrel 5 for example with the use of a bridge crane. - The
actuators 9 allow theperipheral rollers 2 and 3 to be geometrically adapted for the use ofmandrels 5 both of small and of large dimensions, with tolerances below a few tenths of millimeter (amandrel 5 with a larger diameter corresponds to a greater distance between the respective rotation axes A2, A3). - The
control board 10 allows the selective and reversible passage from command of themandrel 5 to command of theperipheral rollers 2 and 3 during winding, based on the machining process implemented. - The
transmission mechanism 11 is removable and allows operations to change themandrel 5 to be implemented. - The
sensors 13 allow measurement of the vertical movements of theperipheral rollers 2 and 3 with respect to predetermined values, with tolerances lower than a tenth of millimeter. - The
actuators 14 allow correction of the alignment and vertical bending of the rotation axes A2, A3 of theperipheral rollers 2 and 3 which, potentially alterable by a veryheavy mandrel 5, can compromise compaction of theprepreg fabric 6 on themandrel 5. Theactuators 14 thus ensure that the contact lines between theperipheral rollers 2 and 3 and themandrel 5 are continuous for the entire length of the mandrel, during winding of theprepreg fabric 6. - The table 1 can have a rubber-coated surface so as to create a sliding friction F1 on the
prepreg fabric 6 during winding and consequently increase the mechanical tension of the fabric in the friction area F2 to improve its compaction on themandrel 5. - The table 1 allows the
prepreg fabric 6, previously cut to size, to be positioned correctly before starting to wind it on themandrel 5. In this way positioning errors, which must be linear and accurate in the friction area F2 for the entire length of themandrel 5, are prevented, consequently preventing propagations of position defects during the various winding steps of theprepreg fabric 6 on the mandrel 5 (for example, if theprepreg fabric 6 is positioned misaligned with respect to themandrel 5, a spiral ofprepreg fabric 6 will be formed thereon instead of a cylinder or of a cone that accurately reproduces the shape thereof). - The operating principle of a machine for winding composite preimpregnated fabrics made of composite material on a mandrel according to the invention can be summed up as described below.
- By means of said machine, the operator carries out the following operations in sequence:
- positioning the
prepreg fabric 6 previously cut to size in a sheet on the table 1; - moving the
prepreg fabric 6 toward the friction area F2 between themandrel 5 and the first of theperipheral rollers 2 and 3, so that at the start of the rotation movement of themandrel 5 thefabric 6 is pulled and wound around it uniformly; - starting the rotation movement of the
mandrel 5 withspecific commands 11, so that theprepreg fabric 6 carries out the first winding turn around themandrel 5; - choosing from the
control board 10 whether to command the first electric motor means 15, and the transmission mechanism of therotation command 11 to be applied to themandrel 5, or whether to command the second electric motor means 16, and the transmission mechanism of therotation command 12 to be applied to theperipheral rollers 2 and 3, based on the production process, the size and the weight of themandrel 5 and of the type offabric 6 used; - if necessary, customizing the transmission mechanisms of the rotation commands 11 and 12 during winding, leaving idle or braking the
rollers 2 and 3, based on the frictions required in the areas F2 and F3 to ensure the correct mechanical tension of theprepreg fabric 6 and its compaction; - lowering the supporting
arms 8 of theperipheral roller 4 until it is brought into contact with themandrel 5, producing the friction area F4, so as to exert a pressure imparted, or through gravity, to the prepreg fabric increasing the compaction thereof; - if necessary, braking the
peripheral roller 4 to establish a sliding friction in the area F4, which ensures a greater mechanical tension on theprepreg fabric 6 and promotes its compaction; - at the end of winding the
prepreg fabric 6 on themandrel 5, carrying out a few idle rotations of themandrel 5 about its axis A5, with theperipheral rollers 2 and 3 motor-driven and theperipheral roller 4 idle, so as to exert a continuous radial pressure on themandrel 5 and finalize compaction of theprepreg fabric 6 in a uniform manner; - finally, lifting the
peripheral roller 4 from the position in contact with themandrel 5 and removing the transmission mechanism of therotation command 11 from themandrel 5. - The
mandrel 5 with theprepreg fabric 6 wounds thereon is lifted with a bridge crane, or other device suitable for this purpose, and carried to the subsequent workstation to be prepared for the curing step.
Claims (10)
- Machine for winding preimpregnated fabrics, made of composite materials comprising fibers and thermosetting synthetic resin, on a mandrel, characterized in that it comprises:- a flat supporting surface for a preimpregnated fabric (6) pre-cut in a sheet;- a forming mandrel (5), with a rotation axis (A5), for winding said preimpregnated fabric (6);- a pair of peripheral rollers (2, 3), with respective rotation axes (A2, A3), under the rotation axis (A5) of the mandrel (5);- at least one peripheral roller (4), with a rotation axis (A4), above the rotation axis (A5) of the mandrel (5);- a pair of arms (8), for supporting and moving the peripheral roller (4), comprising constraint means for said peripheral roller (4) adapted to allow a free or braked movement thereof;- a structural frame (7), for supporting the mandrel (5), the peripheral rollers (2, 3) and the arms (8) of the peripheral roller (4);- first electric motor means (15) and second motor means (16), for the independent and selective command of the rotation respectively of the mandrel (5) and of the peripheral rollers (2, 3);where said first and second electric motor means (15, 16) cause the free, motor-driven or braked rotation respectively of the mandrel (5) and the peripheral rollers (2, 3), and where the arms (8) place the peripheral roller (4) in contact with the mandrel (5), so as to create between the peripheral rollers (2, 3, 4) and the mandrel (5) corresponding areas of rolling or sliding friction (F2, F3, F4) adapted to determine on the preimpregnated fabric (6) a mechanical tension capable of promoting its winding and compaction on the mandrel (5).
- Machine according to claim 1, characterized in that it comprises a mechanism (11) for transmitting the rotation command from said motor means (15) to said rotation axis (A5), where said mechanism (11) is applicable reversibly to the mandrel (5), so that said mandrel (5) can be removable.
- Machine according to claim 1, characterized in that it comprises a mechanism (12) applied to the peripheral rollers (2, 3) for transmitting the rotation command from said motor means (16) to said rotation axes (A2, A3).
- Machine according to claim 1, characterized in that the peripheral rollers (2, 3) comprise heating means, adapted to promote adhesion of the preimpregnated fabric (6) on the mandrel (5) during the first winding step.
- Machine according to claim 1, characterized in that it comprises a control board (10) of the first and second electric motor means (15, 16) for rotating the mandrel (5) and the peripheral rollers (2, 3).
- Machine according to claim 1, characterized in that it comprises a structural frame (7), for supporting the mandrel (5), the peripheral rollers (2, 3) and the arms (8) for supporting and moving the peripheral roller (4).
- Machine according to claim 1, characterized in that it comprises actuators (9) for adjusting and correcting the horizontal distance between the rotation axes (A2, A3) of the peripheral rollers (2, 3).
- Machine according to claim 1, characterized in that it comprises sensor means (13), for vertical detection of the position of the peripheral rollers (2, 3).
- Machine according to claim 1, characterized in that it comprises actuator means (14), for vertical correction of the alignment and of the bending of the rotation axes (A2, A3) of the peripheral rollers (2, 3).
- Machine according to claim 1, characterized in that said flat surface comprises a table (1) on which the preimpregnated fabric (6) pre-cut in a sheet runs, where said table (1) comprises a rubber-coated surface, adapted to determine a friction (F4) on the preimpregnated fabric (6) to increase the mechanical tension thereof in the friction area (F1) and consequently improve the compaction thereof on the mandrel (5).
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
IT102019000012891A IT201900012891A1 (en) | 2019-07-25 | 2019-07-25 | MACHINE FOR WINDING FABRICS IN COMPOSITE MATERIAL ON A SPINDLE |
Publications (2)
Publication Number | Publication Date |
---|---|
EP3770091A1 EP3770091A1 (en) | 2021-01-27 |
EP3770091B1 true EP3770091B1 (en) | 2022-06-08 |
Family
ID=68733493
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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EP20186643.1A Active EP3770091B1 (en) | 2019-07-25 | 2020-07-20 | Machine for winding fabrics made of composite materials on a mandrel |
Country Status (2)
Country | Link |
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EP (1) | EP3770091B1 (en) |
IT (1) | IT201900012891A1 (en) |
Family Cites Families (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3236471A (en) * | 1963-12-02 | 1966-02-22 | Beloit Corp | Drum winder for paper and the like |
US4475696A (en) * | 1982-09-29 | 1984-10-09 | Birch Brothers Southern Incorporated | Two station winding apparatus |
DE4035143C2 (en) * | 1990-11-06 | 1994-09-22 | Stahlkontor Maschinenbau | Double carrier roller winding machine for the continuous winding of a web of material passed from below through the nip of two carrier rollers of an upper pair of carrier rollers or of several adjacent strips of plastic, fleece, paper or the like. |
US5626707A (en) * | 1995-02-09 | 1997-05-06 | Revolution Golf, Inc. | Apparatus for manufacturing composite tubular articles |
ITFI980131A1 (en) * | 1998-06-01 | 1999-12-01 | Celli Spa | WINDING OR REWINDING MACHINE FOR THE FORMATION OF ROLLS OF BIG DIAMETER TAPE MATERIAL |
DE202006012763U1 (en) * | 2006-08-18 | 2006-10-19 | Voith Patent Gmbh | Roller winding device for winding paper or cardboard sheets comprises control/regulating units for supporting one of two support rollers in the lower and/or side regions |
DE102006043629A1 (en) * | 2006-09-18 | 2008-03-27 | Voith Patent Gmbh | Bearer drum winder for e.g. card web, has drums electromagnetically liftable under production of air gaps and supported in lifted position resiliently corresponding to intensity of electromagnetic field and dimensions of electromagnets |
DE102010041819A1 (en) * | 2010-09-30 | 2012-04-05 | Voith Patent Gmbh | Roll winding device and method for producing winding rolls |
-
2019
- 2019-07-25 IT IT102019000012891A patent/IT201900012891A1/en unknown
-
2020
- 2020-07-20 EP EP20186643.1A patent/EP3770091B1/en active Active
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Publication number | Publication date |
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EP3770091A1 (en) | 2021-01-27 |
IT201900012891A1 (en) | 2021-01-25 |
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