EP3753075A1 - Procédé de fabrication d'une fiche de contact et fiche de contact - Google Patents

Procédé de fabrication d'une fiche de contact et fiche de contact

Info

Publication number
EP3753075A1
EP3753075A1 EP19703114.9A EP19703114A EP3753075A1 EP 3753075 A1 EP3753075 A1 EP 3753075A1 EP 19703114 A EP19703114 A EP 19703114A EP 3753075 A1 EP3753075 A1 EP 3753075A1
Authority
EP
European Patent Office
Prior art keywords
lead
contact plug
region
crimping
blank
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
EP19703114.9A
Other languages
German (de)
English (en)
Other versions
EP3753075B1 (fr
Inventor
Dennis FASSMANN
Maik DAHNKE
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Phoenix Contact GmbH and Co KG
Original Assignee
Phoenix Contact GmbH and Co KG
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Phoenix Contact GmbH and Co KG filed Critical Phoenix Contact GmbH and Co KG
Publication of EP3753075A1 publication Critical patent/EP3753075A1/fr
Application granted granted Critical
Publication of EP3753075B1 publication Critical patent/EP3753075B1/fr
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Classifications

    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/02—Contact members
    • H01R13/03—Contact members characterised by the material, e.g. plating, or coating materials
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
    • H01R43/16—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for manufacturing contact members, e.g. by punching and by bending
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/02—Contact members
    • H01R13/10—Sockets for co-operation with pins or blades
    • H01R13/11—Resilient sockets
    • H01R13/111—Resilient sockets co-operating with pins having a circular transverse section

Definitions

  • the present invention relates to a method for the manufacture len of a contact plug and a contact plug.
  • Contact plugs are usually made by machining lead-containing copper and brass alloys.
  • the Zer spanbarkeit of blanks is thereby improved by alloying lead. Due to the proven health-damaging effect of lead, the use of lead is increasingly restricted normatively.
  • the machining of lead-free brass alloys requires high cutting forces, which can usually only be achieved reliably with cooled drill, which leads to increased production costs.
  • machining there is also the fundamental disadvantage that a material loss of up to 50% is accepted.
  • the invention is based on the technical problem to provide a method for producing a contact plug and a contact plug, which do not have the disadvantages described above or at least to a lesser extent, and in particular allow a lead-free contact plug, in a crimping a sufficiently high and in particular provides crack-free deformability.
  • the invention relates to a method for producing a contact plug, comprising the steps of: providing a blank which has a lead-free brass alloy or consists of a lead-free brass alloy; Hot forging a first portion of the blank to a crimping area, the crimping area having an opening for insertion of a conductor end, and wherein the first portion of the blank is heated to a warm forging temperature prior to and / or during semi-hot forming; Cold forming a second portion of the blank to a plug-in area, wherein the plug-in area has a plurality of slats len.
  • the specified temperature control of the crimping area with a structure that has a low Kaltver consolidation and thus has a high ductility for a crimping.
  • a reliable crimping of a conductor end can be carried out with the crimping area, without cracking occurring in the area of the crimped connection.
  • the cold forming of the plug-in area leads to a Kaltverfes account, so that the plug-in area when producing a plug connection is not or only slightly deformed plastically, and is significantly deformed elastically to provide corresponding spring forces reversible.
  • the above listing of the method steps does not specify a compelling sequence of method steps.
  • the method steps can be performed in the order of listing, or in a different order. For example, it can be provided that, deviating from the order of the listing, a cold forming of the second section takes place before the warm forging of the first section.
  • the warm forging temperature is in a range of from 250 ° C inclusive up to and including 450 ° C.
  • the warm forging temperature may be 350 ° C.
  • the cold working can take place at a temperature of less than 100 ° C, in particular take place at a temperature of LESS than 50 ° C, further in particular at room tempera ture in a range of 15 ° C to 30 ° C take place.
  • the temperatures mentioned quantify the material temperature of the component to be formed.
  • the ambient temperature may deviate from that and, for example, be 25 ° C.
  • the second section before and / or currency end of the cold forming of the second section is cooled.
  • a temperature entry from a previous warm forging leads to a heating of the second section above a planned cold forming temperature.
  • the first section is cooled before and / or during the cold forming of the second section.
  • the first section may be heated in example from a previous warm forging, wherein the heat flow is avoided or reduced to the two-th section by the cooling.
  • the method can be hen vorgese that the second section before and / or during and / or after the heating of the first section is cooled.
  • the temperature of the second section before and / or during and / or after the forming of the first and second sections is always below 100 ° C., in particular below 50 ° C., in particular at room temperature a range of 15 ° C to 30 ° C is maintained.
  • anytime here refers to the length of time of the manufacturing process in question.
  • a further embodiment of the method is characterized in that a partial area of the crimp area formed by hot forging is cold-formed after the half-warm forming.
  • an end portion of the crimping area can be formed into a circumferential collar, which locally as a result of work hardening has a higher strength than the adjoining part of the crimping area.
  • the slats may be axially projecting spring bars. Alternatively or additionally, the slats can be arranged at equidistant angular intervals around a central opening. Alternatively or additionally, axial slots can be formed between the lamellae. The slats can provide a reliable plug connection.
  • cooling takes place by means of a cooling device held on a pressing tool or integrated into a pressing tool.
  • heating is carried out by means of a held on a pressing tool or in a pressing tool th th heating device, such as an induction heater, a resistance heater or the like. So cooling and or heating device can be compact integrated into a pressing tool and switched on as needed.
  • the multi-stage press has at least one heater and at least one cooling device.
  • a heating and cooling device can be integrated in tools of the multi-stage press.
  • the invention relates to a con tact plug, which has a lead-free brass alloy or consists of a lead-free brass alloy, with a
  • Crimping region wherein the crimping region has an opening for insertion of a conductor end, and with a plug-in region, wherein the plug-in region has a plurality of fins, wherein the crimping region at least partially has a lower Kaltver fastening, as the plug-in area.
  • the contact plug has been produced by a method according to the invention.
  • contact plug has a lead-free brass alloy CuZn36, CuZn30, CuZn20, CuZnl5 or CuZn5 or consists of a lead-free brass alloy CuZn36, CuZn30, CuZn20, CuZnl5 or CuZn5.
  • Fig. 2 is a warm forging a first portion of the
  • Fig. 3 shows a cold forming a second portion of the Roh lings; 4 shows a further cold forming of the second section;
  • Fig. 5 is a cold forming an end portion of the first
  • FIG. 6 shows a contact plug according to the invention.
  • FIG. 1-5 A contact plug 2 produced by the method according to the invention is shown in FIG.
  • a blank 4 is first provided, which consists of a lead-free brass alloy.
  • a first section 6 from the blank 4 is transformed by hot forging into a crimping 6.
  • an opening 10 for inserting a conductor end is formed by means of a tool 8.
  • the first section 6 is presently heated before and during the warm forging by means of a Indutationswe device 12 to a warm forging temperature of 350 °.
  • a second section 14 of the blank 4 is actively cooled by means of a cooler 16.
  • the cooling device 16 has cooling channels 18 which guide a cooling fluid.
  • Fig. 4 shows a further cold forming of the second portion 14 to a plug-in area 14, wherein with a tool 24 La mellen 26 are formed on the second portion 14.
  • slats 26 are axially projecting Fe derstege, which are arranged kelabpositionn about a central opening in equidistant Win. Between the slats 26 axial slots 38 are formed in the present case.
  • a sectionbe rich cold-formed 28 of the crimping 6 formed by hot forging is a sectionbe rich cold-formed 28 of the crimping 6 formed by hot forging.
  • the region 28 forms a circular umlau fenden collar 28th
  • a work-hardened portion 30 (see Fig. 6) is provided to a first length portion 30 of the contact plug 2, to which a length portion 32 having a lower work hardening is connected forms a ductile crimping area.
  • the strength of the contact plug 2 essentially corresponds to that of the blank 4 originally provided.
  • work hardening is highest, since the highest degrees of deformation have been effected here , reference numeral

Landscapes

  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Manufacturing Of Electrical Connectors (AREA)
  • Forging (AREA)
  • Manufacture Of Switches (AREA)

Abstract

L'invention concerne un procédé de fabrication d'une fiche de contact comprenant les étapes de procédé suivantes : - fournir une ébauche (4) comportant un alliage de laiton sans plomb ou formé d'un alliage de laiton sans plomb ; - mettre en forme à basse température une première partie (6) de l'ébauche (4) pour obtenir une région de sertissage (6), la région de sertissage (6) comportant une ouverture (10) destinée à l'insertion d'une extrémité de conducteur, et la première partie (6) de l'ébauche (4) étant chauffée à une température de formage basse avant et/ou pendant le formant à basse température ; - mettre en forme à froid une deuxième partie (14) de l'ébauche (4) dans une région d'enfichage (14), la région d'enfichage (14) comportant une pluralité de lamelles (26).
EP19703114.9A 2018-02-14 2019-02-11 Procédé de fabrication d'une fiche de contact et fiche de contact Active EP3753075B1 (fr)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
BE20185090A BE1026016B1 (de) 2018-02-14 2018-02-14 Verfahren zum Herstellen eines Kontaktsteckers und Kontaktstecker
PCT/EP2019/053287 WO2019158473A1 (fr) 2018-02-14 2019-02-11 Procédé de fabrication d'une fiche de contact et fiche de contact

Publications (2)

Publication Number Publication Date
EP3753075A1 true EP3753075A1 (fr) 2020-12-23
EP3753075B1 EP3753075B1 (fr) 2022-08-24

Family

ID=61568990

Family Applications (1)

Application Number Title Priority Date Filing Date
EP19703114.9A Active EP3753075B1 (fr) 2018-02-14 2019-02-11 Procédé de fabrication d'une fiche de contact et fiche de contact

Country Status (7)

Country Link
US (1) US11848510B2 (fr)
EP (1) EP3753075B1 (fr)
CN (1) CN111727532B (fr)
BE (1) BE1026016B1 (fr)
ES (1) ES2929195T3 (fr)
PL (1) PL3753075T3 (fr)
WO (1) WO2019158473A1 (fr)

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
LU101955B1 (de) * 2020-07-24 2022-01-24 Phoenix Contact Gmbh & Co Verfahren zum Herstellen eines wenigstens abschnittsweise aus einer Messinglegierung gebildeten Kontaktelements sowie ein Kontaktelement

Family Cites Families (18)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2563760A (en) * 1945-08-18 1951-08-07 Bendix Aviat Corp Electrical socket connector having fingers of tapered thickness
DE2847296C3 (de) * 1978-10-31 1981-10-08 MTU Motoren- und Turbinen-Union München GmbH, 8000 München Verfahren zur Herstellung eines gekapselten Meßkopfes an Mantelthermoelementen
CA1215097A (fr) * 1982-05-26 1986-12-09 Kurth P. Bousman Balai de generatrice homopolaire
US6492060B1 (en) * 2000-01-18 2002-12-10 Concorde Battery Corporation Low resistance high conductivity battery terminal
FR2852870B1 (fr) * 2003-03-24 2005-06-10 Bollhoff Otalu Sa Procede de fabrication d'un ecrou noye a sertir et ecrou noye a sertir realise par un tel procede.
DE202008014774U1 (de) * 2007-08-13 2009-03-05 Taller, Michael Steckerstift
JP4971075B2 (ja) * 2007-08-24 2012-07-11 株式会社オートネットワーク技術研究所 ソケット端子
JP5556998B2 (ja) * 2010-02-19 2014-07-23 住友電装株式会社 雌端子
TWM394399U (en) * 2010-07-20 2010-12-11 Ks Terminals Inc Water-proof connector and female terminal therein
JP2012221774A (ja) * 2011-04-11 2012-11-12 Furukawa Denko Sangyo Densen Kk メス接子およびメス接子の製造方法
CN103022769A (zh) * 2011-09-23 2013-04-03 苏州智绿环保科技有限公司 一种高性能的铜合金连接器插孔
DE102013100493B3 (de) * 2013-01-18 2013-12-24 Harting Electric Gmbh & Co. Kg Buchsenkontakt
WO2014129219A1 (fr) * 2013-02-23 2014-08-28 古河電気工業株式会社 Borne, structure de connexion de fil, et procédé pour fabriquer une borne
JP6238359B2 (ja) * 2014-04-23 2017-11-29 日本航空電子工業株式会社 ソケットコンタクト
JP6326320B2 (ja) * 2014-08-04 2018-05-16 株式会社フジクラ 圧着端子の製造方法
DE102015200491A1 (de) * 2015-01-14 2016-07-14 Robert Bosch Gmbh Einpresskontakt mit einer einrollbar ausgebildeten Einpresszone
CN106898900A (zh) * 2015-12-20 2017-06-27 西安蓝钻电子科技有限公司 一种圆柱形面接触连接组件
KR101692671B1 (ko) * 2016-04-18 2017-01-04 강민정 가스 배출홀을 구비한 압착단자 및 그의 제조방법

Also Published As

Publication number Publication date
PL3753075T3 (pl) 2022-12-12
US20210050685A1 (en) 2021-02-18
BE1026016B1 (de) 2019-09-16
CN111727532B (zh) 2022-06-07
WO2019158473A1 (fr) 2019-08-22
EP3753075B1 (fr) 2022-08-24
US11848510B2 (en) 2023-12-19
ES2929195T3 (es) 2022-11-25
CN111727532A (zh) 2020-09-29
BE1026016A1 (de) 2019-09-09

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