EP3716414B1 - Test adapter and method - Google Patents
Test adapter and method Download PDFInfo
- Publication number
- EP3716414B1 EP3716414B1 EP20166289.7A EP20166289A EP3716414B1 EP 3716414 B1 EP3716414 B1 EP 3716414B1 EP 20166289 A EP20166289 A EP 20166289A EP 3716414 B1 EP3716414 B1 EP 3716414B1
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- EP
- European Patent Office
- Prior art keywords
- test
- connector
- socket
- module
- fastening
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 238000012360 testing method Methods 0.000 title claims description 293
- 238000000034 method Methods 0.000 title description 4
- 238000004519 manufacturing process Methods 0.000 claims description 3
- 238000003780 insertion Methods 0.000 description 9
- 230000037431 insertion Effects 0.000 description 9
- 230000007547 defect Effects 0.000 description 4
- 238000011161 development Methods 0.000 description 3
- 230000013011 mating Effects 0.000 description 3
- 230000002950 deficient Effects 0.000 description 2
- 230000001066 destructive effect Effects 0.000 description 2
- 230000004308 accommodation Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 238000010348 incorporation Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000003908 quality control method Methods 0.000 description 1
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Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R31/00—Coupling parts supported only by co-operation with counterpart
- H01R31/06—Intermediate parts for linking two coupling parts, e.g. adapter
- H01R31/065—Intermediate parts for linking two coupling parts, e.g. adapter with built-in electric apparatus
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/46—Bases; Cases
- H01R13/514—Bases; Cases composed as a modular blocks or assembly, i.e. composed of co-operating parts provided with contact members or holding contact members between them
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R2201/00—Connectors or connections adapted for particular applications
- H01R2201/20—Connectors or connections adapted for particular applications for testing or measuring purposes
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R24/00—Two-part coupling devices, or either of their cooperating parts, characterised by their overall structure
- H01R24/60—Contacts spaced along planar side wall transverse to longitudinal axis of engagement
- H01R24/62—Sliding engagements with one side only, e.g. modular jack coupling devices
- H01R24/64—Sliding engagements with one side only, e.g. modular jack coupling devices for high frequency, e.g. RJ 45
Definitions
- the invention relates to a test adapter and a method for testing a connector, in particular a USB connector and/or an RJ45 connector.
- the connector can be plugged into a so-called test device, which has a socket into which the connector is plugged. Since the socket of the testing device is usually used often, namely to check a plurality of connectors per day, the socket of the testing device experiences a high mechanical load.
- Conventional testing devices therefore have a very high-quality and stable socket that is durable and withstands high loads.
- the test device is used to check connectors, in particular connectors for serial interfaces, such as USB connectors.
- the testing device can also be designed to test RJ connectors, in particular RJ45 connectors, which are designed, for example, to establish an Ethernet connection and/or an ISDN connection.
- the document US 6,869,312 B1 discloses a connector and module for mating at least two connectors with pin headers.
- the connectors feature a socket with reliable electrical contact and a pin socket with reliable pin alignment.
- a gimbal feature allows for easier connector self-alignment with mating pin structures.
- EP 0 326 098 A1 discloses a contacting device for a testing device for testing test specimens for electrical freedom from defects.
- the test specimens each have a printed circuit board, wiring carrier or the like equipped with a plurality of male connectors and/or female connectors. It has at least one carrying device, which is used to carry test contacts that serve to contact the blades and/or sockets of male and/or socket strips arranged on a test specimen.
- the contacting device also has restoring spring means.
- EP 0 326 098 A1 discloses the preamble of claim 1.
- the document US 5,687,213 B1 discloses a telephone line tester having a pin jack connector, a modular jack connector and multiple line outlets.
- the telephone line tester can be connected to a telephone line on a modular jack interface and alternatively on a pin-socket interface. Testing can be performed by accessing telephone line signals across multiple lines. Testing can also be performed by accessing telephone line signals through the modular jack.
- test adapter for testing a connector, in particular a USB connector and/or an RJ45 connector.
- the test adapter has a connector socket with electrical socket connections for making electrical contact with the connector.
- a test output with electrical test connections is used to make electrical contact with a test device for the connector.
- the socket connections of the connector socket are electrically connected and/or contacted with the test connections of the test output.
- the connector socket is unsoldered, unbonded and interchangeably mounted on the test adapter.
- the test adapter can be designed as a link between the connector to be tested and the test device.
- the test adapter can be designed as part of the test device and/or have the test device.
- the test adapter is preferably attached to the test device in such a way that the connector can be plugged into the connector socket of the test adapter to check its function and directly into the test device, e.g. into a corresponding socket of the test device.
- the test device is designed and configured to check the connector, in particular to check its electronic functionality.
- the test device can electronically test and/or check the individual signal connections within the connector and/or through the connector.
- test programs are already known for this, which can be geared to the individual type of connector.
- the test adapter can be designed to check a very specific (connector) type, in particular to check a standardized type of connector.
- Suitable (connector) types can be, for example, USB connectors or RJ connectors, for example USB connectors of type USB-1, USB-2, or USB-3, micro-USB, mini-USB, USB-A, USB-B or USB-C.
- the connector can be designed as any USB connector.
- the connector can also be designed as an RJ connector, in particular as an RJ45 connector.
- the test adapter is usually designed to test exactly one type of connector, that is to say a plurality of connectors of the same type.
- the test adapter can also be designed to test different types of connectors.
- it can be configured in conjunction with a micro USB connector socket to test micro USB connectors.
- the micro connector socket can be exchanged for an RJ45 connector socket.
- the test adapter becomes a test adapter for testing RJ45 connectors.
- the connector socket is designed and configured to receive and/or to electrically contact the connector type to be checked.
- it can be configured congruently with the connector, ie, for example, as a USB type C connector socket for checking a USB type C connector.
- the connector socket has electrical socket connections that make electrical contact with the plug connections of the connector.
- the test output of the test adapter has electrical test connections with which the test output can make electrical contact with the test device.
- the socket terminals of the connector socket are electrically connected to the test terminals of the test output through and/or along the test adapter(s). If the testing device electrically contacts the electrical test connections at the test output of the test adapter with its test input, then it electrically contacts the plug connector via the test adapter, namely in particular via the electrical socket connections of the plug connector socket.
- the socket connections can be made in different ways within the test adapter Way to be routed to the test terminals, for example via at least one circuit board and / or other individual electrical contacts and / or lines.
- the test adapter is designed in such a way that the connector socket is fastened or mounted on the test adapter in an unsoldered and unbonded manner. This makes it possible for the connector socket to be exchanged as simply as possible.
- the connector socket is a weak point because it is exposed to relatively high mechanical loads. When plugging and unplugging connectors frequently to check them, the connector socket can be so stressed that it has a defect. If there is now a defect in the connector socket, it is not necessary to dispose of the entire test device and/or the entire test adapter, but only the connector socket can be selectively replaced. This is particularly easy because the connector socket is not soldered and/or bonded to the test adapter, e.g. there is no material connection with it at all.
- test adapter enables the use of an inexpensive standard connector socket.
- the adapter does not require a particularly high-quality connector socket, as the connector socket can be easily replaced in the event of a defect.
- the connector socket is removed from the test adapter, i.e. dismantled, and then replaced with a new connector socket.
- the new connector socket is also mounted unsoldered and unbonded on the test adapter, so that the new connector socket remains interchangeable.
- plug connectors can be checked inexpensively using comparatively simple means.
- the connector socket is additionally fastened to the test adapter in a form-fitting manner.
- a form-fitting connection can take place, for example, by means of engagements and/or projections. So some standardized connector sockets on mounting lugs, which in congruent Interventions of the test adapter can be introduced.
- the test adapter can have the corresponding, congruent interventions for the fastening lugs of the connector socket.
- a non-positive connection is already achieved in that the connector socket is fastened and/or mounted on the test adapter in a press fit.
- a connection by means of a clamp seat also has the advantage that the electrical socket connections of the connector socket can be pressed by the clamping force onto electrical contacts inside the test adapter, for example onto contact points on a circuit board.
- the connector socket Even without the connector socket being soldered to the test adapter, it is securely fastened to the test adapter in such a way that reliable electrical contact is provided between the socket connections and the test adapter.
- the connector socket can be separated from the rest of the test adapter in a non-destructive manner and is therefore easy to replace.
- the test adapter has a contact module and a fastening module as components that can be separated from one another.
- the connector socket is clamped between the contact module and the attachment module.
- the contact module and the fastening module can be separated from one another in a non-destructive manner, ie the test adapter can be dismantled into at least two components.
- the contact module can have connections for making electrical contact with the electrical socket connections of the connector socket, and for example also the test connections at the test output.
- the fastening module can essentially be designed as a purely mechanical component without its own electrical contacts and/or contacting options.
- the contact module and/or the fastening module can have, for example, fastening means that are matched to one another, so that the contact module is fastened to the fastening module in such a way that the connector socket is clamped between these two modules.
- the connector socket is friction-locked between the contact module and the fastening module.
- the fastening module has at least one fastening module engagement and/or a fastening module projection, by means of which it is detachably fastened to at least one contact module projection and/or contact module engagement of the contact module.
- a positive connection between the fastening module and the contact module can be provided by the respective engagements and/or projections.
- the fastening module can in particular have at least two fastening module engagements and/or fastening module projections which interact with at least two contact module projections and/or contact module engagements and thus provide a more stable connection of the two modules to one another.
- the fastening module is screwed to the contact module by means of at least one screw.
- a screw connection is particularly well suited to enabling and/or supporting a detachable connection between the contact module and the fastening module, so that the connector socket can be clamped between the two modules.
- the fastening module is screwed onto the contact module by means of exactly one knurled screw. No additional screw is required for attaching the attachment module to the contact module, so this connection is designed without screws apart from the one knurled screw.
- the knurled screw enables tool-free assembly, ie tool-free attachment of the contact module to the attachment module. This will do that Replacing the connector socket simplified.
- the provision of a single screw to form the connection of the two modules is also simplified the replacement of the connector socket by reducing the operating effort required for this.
- the connector socket has socket fastening means that form a positive connection with the test adapter.
- These socket fastening means can be designed as extensions (e.g. metallic and/or extending essentially orthogonally to the plug-in direction) on the connector socket.
- the plug-in direction refers to the direction in which the plug connector (or plug connectors) to be checked is (are) plugged into the plug connector socket.
- the socket fastening means can have at least one expansion component in a direction orthogonal to the plug-in direction, as a result of which the formation of a form-fitting fastening is supported and/or made possible.
- the connector socket is designed as a standard socket.
- a standard socket is particularly inexpensive and can be mass-produced. This reduces the cost of the test adapter.
- a standard socket can be designed as a socket of a standardized plug connector.
- this can be a standard socket, which is sold as a catalog product, catalog product and/or mass-produced product and which can be obtained from different manufacturers. Since the use of such catalog products usually requires no investment in tools, etc., the favorable partial prices of mass and/or catalog products can be used without bearing their high investment costs.
- the contact could also be implemented using specially developed and/or designed test pins, but at a multiple of the cost.
- the test adapter has a socket board, into which the connector socket is inserted in such a way that the socket connections make electrical contact with the socket board.
- the socket board can be mounted on a side of the test adapter and/or the Contact module be formed. The socket board enables the socket connections to be routed in a targeted manner along and/or through the test adapter(s).
- the test output is designed as a test connector which has the test terminals.
- the test connector can be designed to be plugged into a congruent socket of the (e.g. external) test device, so that the test connections make electrical contact with the test device.
- the test connector is designed as a connector of the same type as the connector to be tested, e.g. standardized connector.
- the test adapter serves, for example, as an extension and/or attachment of a conventional test device.
- the test plug connector of the test adapter can then only be plugged into the test device once, with electrical contact being established between the test connections and the test device.
- the test adapter can remain arranged as an extension and/or an extension of an input socket of the test device.
- the connectors to be tested are then no longer plugged directly into the (e.g. input socket of) the test device, but instead into the connector socket of the test adapter.
- the input socket of the test device is essentially only mechanically stressed once, namely when the test adapter is plugged in.
- the main mechanical stress when replacing the connector to be checked affects the connector socket of the test adapter.
- this is easily interchangeable and thus replaceable.
- the test connector is electrically connected to a test board of the test adapter such that the test terminals electrically contact the socket board.
- the test board can be used to route the test connections.
- the test plug connector makes electrical contact with the test board, for example it can be bonded to it and/or soldered to it.
- the test connector is unsoldered, unbonded, and interchangeably mounted to the test adapter.
- the test connector can, for example, also be clamped in a press fit between the contact module and the fastening module.
- the test adapter can have a third module, for example a test attachment module. The test connector can be fastened and/or clamped between the third module and the contact module. In this case, the details described in connection with the interchangeable connector socket can also apply to the test connector.
- the test connector can also be easily replaced if it is defective.
- the test adapter is designed without a test device. It is designed to make electrical contact with the external test device by means of the test connections.
- the test adapter does not have its own test device for checking the standardized plug connector.
- the test adapter is only used for electrical contacting of both the (e.g. standardized) connector and a test input of the test device.
- the test adapter is designed in such a way that it makes electrical contact with the standardized plug connector with an input (ie, for example, an input socket) of the test device. The actual checking of the connector is carried out by the testing device.
- the test adapter has storage attachment means for forming a floating attachment on the test device.
- the bearing fastening means can have pins and/or spring means, for example, so that the test adapter can be fastened to the test device in a floating manner. This protects the mechanical connection between the test adapter and the test device, especially when plugging and unplugging the connector into the connector socket of the test adapter and at the same time occurring mechanical pressure transmission in the plugging direction on the test device.
- test device is designed as a component of the test adapter.
- test adapter itself is designed as a test device on which the connector socket is mounted in an unsoldered, unbonded and interchangeable manner.
- the test adapter can be designed as a test adapter system which includes both the test adapter according to the aspect described above and at least the one connector to be tested, in particular also a plurality of connectors to be tested.
- One aspect relates to a method for producing a test adapter for testing a connector, in particular a USB connector and/or an RJ45 connector, having the features of claim 14.
- the terms “substantially” and/or “approximately” can be used in such a way that they include a deviation of up to 5% from a numerical value following the term, a deviation of up to 5° from one to the Direction following the term and/or from an angle following the term.
- FIG 1 shows an exploded view of an embodiment of a test adapter 1 for checking a connector 100.
- the connector 100 is designed as a standardized connector, namely as a USB connector, more precisely as a USB-C connector, which is also known as a USB type C connector is called.
- a USB connector more precisely as a USB-C connector, which is also known as a USB type C connector is called.
- the plug connector 100 is plugged into a test device that uses electrical signals to check whether the plug connector 100 is functioning in accordance with its requirements or whether it is defective.
- testing device itself is not shown.
- the testing device is typically embodied as an electronic device that applies electrical signals to the terminals of the connector 100 in order to test their functionality.
- the test adapter 1 shown serves as a link between the connector 1 and the (in figure 1 not shown) test device.
- the test adapter 1 is made up of several parts and has several modules.
- the test adapter 1 has a contact module 20 and a fastening module 30.
- the two modules 20 and 30 are shown in FIG figure 1 shown exploded view shown separately.
- the test adapter 1 is fitted and/or assembled, ie the contact module 20 and the fastening module 30 are fastened to one another.
- An assembled test adapter is, for example, in figure 6 shown.
- the test adapter 1 shown is thus essentially constructed in two parts, namely with the contact module 20 and the fastening module 30.
- the two modules 20, 30 of the test adapter 1 can either be completely separable from one another (as in the exemplary embodiment of figure 1 shown), or only pivoted against each other via a joint, wherein they are at the joint with each other stay connected.
- the test adapter 1 also has a connector socket 40 .
- the connector socket 40 is configured and designed to accommodate and/or electrically contact the connector 100 to be checked.
- electrical contacting can also include mechanical contacting.
- the connector socket 40 is designed as a USB-C connector socket, just like the standardized connector 100 .
- the connector socket 40 can be embodied as a male or as a female connector socket.
- the connector socket 40 is designed as a male or female connector part, which can enter into a plug connection with the connector 100 .
- the connector socket 40 is configured to electrically contact connectors of a predetermined type.
- the connector socket 40 is placed on the contact module 20 that a socket opening 43 points away from the test adapter 1, in such a way that the connector 100 can be plugged into or onto the socket opening 43.
- the connector socket 40 rests on a surface of the contact module 20, more precisely on a socket board 50 which is arranged on a top side of the contact module 20.
- the upper side of the contact module 20 is designed as a socket board support surface 24 on which the socket board 50 is arranged.
- two contact module projections 21 are formed on the socket board support surface 24, which in an assembled operating position of the test adapter 1 form a positive connection with fastening module engagements 31 of the fastening module.
- the connector socket 40 can also be arranged on an outer surface of the contact module 20 other than on its surface.
- the attachment module 30 also has a knurled screw 33 which completely penetrates the attachment module 30 .
- the knurled screw 33 can be screwed into a screw hole 23 of the contact module 20, which can be located on and/or in the same module side of the contact module 20 as the socket board support surface 24.
- the fastening module 30 can, as in figure 1 shown, be designed as a purely mechanical component without electrical contacts. All electrical contacts of the test adapter 1 are arranged in the contact module 20 in the embodiment shown. The arrangement of all electrical contacts in a single module, namely the contact module 20, enables the electrical contacts to be routed through the test adapter 1 without interruption.
- a test board 70 is arranged on an underside of the contact module 20, generally, for example, on an outer surface of the contact module 20 opposite the socket board bearing surface 24.
- the test board 70 is connected to the socket board 50 through a body of the contact module 20 .
- the test board 70 is designed and provided to route the electrical signals of the connector 100 to a test output of the test adapter 1, which can be connected to the (not shown) test device, in particular can be electrically contacted.
- the test adapter 1 can be contacted not only electrically with the test device, but also mechanically.
- the test adapter 1, more precisely the contact module 20 in the exemplary embodiment has at least one storage attachment means 22; in the exemplary embodiment shown, there are two storage attachment means 22.
- the storage attachment means 22 can be designed as screws and/or contact pins.
- spring means for example coil springs, which penetrate the pins of the bearing fastening means 22 can be applied at least partially via the bearing fastening means 22 designed as pins.
- the spring means can enable a spring-loaded connection between the test adapter 1 and the test device, which is not shown.
- the Figures 2A and 2B show the socket connector 40 from different perspective views. While showing Figure 2A the connector socket 40 from a direction of approximately obliquely above and approximately obliquely in a plug-in direction S, while Figure 2B shows the connector socket from a perspective direction from approximately obliquely below and approximately obliquely against the plug-in direction S.
- the connector socket 40 can be designed as a standard component and can therefore be inexpensive.
- the connector socket 40 has a socket body 47 which specifies and/or defines the shape of the connector socket 40 .
- the socket body 47 can be made of metal and/or plastic.
- the connector socket 40 has the socket opening 43 at a first end. At this socket opening 43, the connector socket 40 has a cavity in which a plurality of socket terminals 41 are arranged. The number and arrangement of the socket connections 41 depends on the (e.g. standardized) type of the connector socket 40.
- Socket fastening means 42 are formed on a socket fastening end 44 opposite socket opening 43 in plug-in direction S.
- the socket fastening means 42 can be inserted into the socket board 50 in a direction orthogonal to the plug-in direction S (cf. figure 1 ) are inserted.
- a positive connection between the Connector socket 40 and the socket board 50 and / or the contact module 20 are provided.
- the connector socket 40 has a first socket side 45 which (at least in the exemplary embodiment shown) is designed as an underside of the connector socket 40 .
- the first socket side 45 is flat and designed to face the contact module 20 in the operating position and/or to rest at least partially on the contact module 20 and/or the socket board 50 .
- a second socket side 46 is also flat and arranged on an outside of the connector socket 40 opposite the first socket side 45 .
- the second socket side 46 can be formed as an upper side of the socket body 47, for example.
- the second socket side 46 is designed to make mechanical contact with the fastening module 30 when the test adapter 1 is in an operating position.
- the connector socket 40 in the in figure 6 shown (assembled) operating position, so the assembled state of the test adapter 1, the connector socket 40 is arranged between the attachment module 30 and the contact module 20, for example clamped.
- the socket connections 41 which protrude from the connector socket 40 at the fastening end 44, are placed on the socket board 50 (cf. figure 1 ) pressed and or pressed that an electrical contact between the socket board 50 and the socket terminals 41 of the connector socket 40 is made.
- the socket fastening means 42 preferably protrude from the connector socket 40 in a direction orthogonal to the plug-in direction S, into which the fastening module 30 is moved towards the contact module 20 when it is fastened to the latter.
- the socket fastening means 42 can also protrude from the connector socket 40 in a direction orthogonal to the plug-in direction S, which points in the direction of the socket board 50 (cf. figure 1 ).
- Figures 3A and 3B show the contact module 20 with the connector socket 40 arranged thereon in two perspective views Figure 3A the contact module in a direction of approximately obliquely above and approximately obliquely against the plug-in direction S, while Figure 3B the contact module 20 shows from a direction from approximately diagonally below and approximately counter to the plug-in direction S.
- the plug-in direction S corresponds to the direction in which the plug connector 100 to be checked is plugged into the plug connector socket 40 of the test adapter 1 (cf. figure 1 ). In the exemplary embodiment shown, this is the same plug-in direction S in which the test adapter 1 is connected to the test device, which is not shown. This means that both the storage fasteners 22 are aligned parallel to the plug-in direction S and a test connector 61 as a test output 60 of the test adapter 1.
- the test connector 61 makes electrical contact with the test circuit board 70 and is arranged on a test output contact side 25 of the contact module 20 .
- the test output support side 25 is formed as an underside of the contact module 20 which faces away from the socket board support surface 24 .
- the test circuit board 70 is fastened to the test output support side 25 of the contact module 20 (screwed here, cf. Figure 3B ), which in turn is electrically contacted by the test connector 61.
- the test connector 61 can be formed from the same connector type as the connector 100, here for example as a USB-C connector.
- the test output 60 is electrically contacted with the test device, which is not shown.
- the test connector 61 has test terminals 62 which depend on the type of test connector 61 .
- the test connector 61 can also be formed as a connector of a different type than that of the connector 100, for example as a USB-2 connector.
- the electrical test connections 62 are routed via the test board 70 through the contact module 20 to the socket board 50, ie electrically connected to it.
- the socket connections 41 of the connector socket 40 are through the contact module 20 routed through to the electrical test terminals 62 at test output 60 .
- the contact module 20 also has a device side 26, from which the storage fasteners 22 protrude, here in the insertion direction S.
- Storage openings 28 can be arranged in the device side 26, through which the storage fasteners 22 penetrate.
- the device side 26 points away from the contact module 20 in the insertion direction S and faces the test device, which is not shown.
- the device side 26 is opposite the direction in which the connector socket 40 and/or its socket opening 43 points away from the test adapter 1 . Therefore, when plugging in the connector 100 (cf. figure 1 ) A mechanical force is exerted in the connector socket 40, which acts in the plug-in direction S and can thus act from the device side 26 in the direction of the test device, which is not shown.
- This mechanical force can be cushioned via the bearing fastening means 22, in particular if a spring means, which is not shown in the figures and has a spring effect in this loading direction, is arranged on them.
- the attachment module 30 is connected to the contact module 20.
- This connection between the contact module 20 and the fastening module 30 takes place mechanically and in the exemplary embodiment shown both by means of a form-fitting connection and by means of an additional screw connection.
- the screw hole 23 is formed on the same outside of the contact module 20 on which the socket board support surface 24 is formed.
- the screw hole 23 has a hole axis which, in the operating position, is aligned with the screw axis in figure 1 shown knurled screw 33 of the attachment module 30 coincides.
- the axis of the screw hole 23 is thus in the exemplary embodiment shown essentially orthogonal to the plug-in direction S and points from the contact module 20 to the fastening module 30 and vice versa.
- connection is between Fastening module 30 and contact module 20 not exclusively by means of one knurled screw 33 (cf. figure 1 ), but additionally by means of a form fit by means of the two contact module projections 21. In other embodiments, this attachment can also only be done by screw connection(s).
- Figure 3A shows the two contact module projections 21, which are arranged essentially adjacent to and on both sides of the connector socket 40 on the socket board support surface 24.
- the contact module projections 21 initially have a first web, which protrudes essentially orthogonally away from the contact module 20 and out of the socket board support surface 24, and a second (transverse) web, which is arranged substantially parallel to the socket board support surface 24 plane. In the assembled operating state, this second web on the external end of the contact module projections 21 engages in the fastening module engagements 31 of the fastening module 30 (cf. also figure 1 ).
- Figures 4A and 4B show once in a perspective view (cf. Figure 4A ) and once in a side view (cf. Figure 4B ) the fastening module 30.
- the fastening module 30 is essentially flat with a contact module bearing surface 34 which faces the contact module 20 in the assembled state and/or rests at least partially on the latter.
- the contact module support surface 34 is designed as an underside of the fastening module 30 (cf. Figure 4B ), which is arranged opposite a free outer surface 37 of the fastening module 30 .
- the free outer surface 37 points away from the contact module 20 and forms an outer surface of the assembled test adapter 1 (cf. also figure 6 ).
- the knurled screw 33 penetrates the flat fastening module 30 essentially orthogonally to the direction of the plane of its surface orientation, here orthogonally to the insertion direction.
- the knurled screw 33 penetrates the fastening module 30 from the side of the free outer surface 37, with a Fastening end of the knurled screw 33 protrudes from the contact module support surface 34.
- An extended end of the knurled screw 33 protrudes (here: above) from the free outer surface 37 and can be easily operated and/or twisted with the fingers. In this case, no additional tool is required to tighten the knurled screw 33 in the screw hole 23 of the contact module 20 .
- the fastening module 30 has two fastening skids 32 on the contact module bearing surface 34 , which protrude in the direction of the contact module 20 and/or orthogonally to the insertion direction S from the contact module bearing surface 34 .
- the fastening skids 32 each form a projection which defines the fastening module engagements 31 of the fastening module 30 . In the operating state, these fastening module engagements 31 interact with the contact module projections 21 of the contact module 20 (cf. also figures 1 , 3 and 6 ).
- the fastening skids 32 are approximately elongate and run essentially parallel to the insertion direction S.
- a socket engagement 35 is also formed in the contact module bearing surface 34 and is formed as a recess in the contact module bearing surface 34 .
- the socket engagement 35 has an inner dimension which approximately corresponds to the outer dimension of the connector socket 40 at the socket attachment end 44 .
- the socket engagement 35 has socket engagement limitations 36 in the form of webs which delimit the socket engagement 35 in a number of spatial directions, here in precisely three spatial directions.
- the socket engagement limitations 36 limit the socket engagement 35 both in the insertion direction S and in two directions orthogonal to the insertion direction S.
- the socket engagement 35 is designed to be open against the insertion direction S.
- the socket engagement 35 is designed for supporting and/or engaging the connector socket 40 in such a way that the socket attachment end 44 is supported in the operating position in the socket engagement 35 in such a way that the socket opening 43 protrudes from the socket engagement 35 (cf. also figure 6 ).
- FIG 5 shows the contact module 20 without the connector socket 40 in one perspective view from approximately diagonally above.
- Connector socket 40 not shown, is placed from above both on the socket board 50 and on a socket support 27, which is arranged on the socket board support surface 24 at an end of the contact module 20 facing away from the device side 26.
- the socket support 27 can be designed, for example, as a web, here as a web extending transversely to the direction S of insertion.
- the socket support 27 has a flat support surface which is formed approximately parallel to the socket board support surface 24 and/or socket board 50 .
- the socket support surface 27 is used to support the first socket side 45 of the connector socket 40.
- the flat support surface of the socket support 27 can be arranged essentially in the same plane as a flat outer side (here: top) of the socket board 50, so that together with the socket board 50 a safe Provide contact surface for the first socket side 45.
- the socket circuit board 50 has circuit board recesses 51, in the exemplary embodiment shown at least two circuit board recesses 51.
- the circuit board recesses 51 are used to enter into a form-fitting connection with the socket fastening means 42 of the connector socket 40 (cf. e.g Figure 2B ).
- the circuit board recesses 51 are formed approximately congruently with the socket fastening means 42 and for their accommodation.
- FIG 6 shows the test adapter 1 in the operating position, ie in an assembled state.
- the connector socket 40 is placed on the socket support 27 and the (not shown) socket circuit board 50 in such a way that the socket fastening means 42 engage in the circuit board recesses 51 (cf. also Fig Figure 3A ).
- the attachment module 30 is attached to the contact module 20 .
- the two modules 20 and 30 are positively connected to each other on both sides of the connector socket 40 via the contact module projections 21 and the fastening skids 32.
- the fastening skids 32 engage in an engagement space 29 (cf. figures 5 and 3A ), which between the end, second (transverse) webs of the contact module projections 21 and the socket board support surface 24 is formed.
- the contact module projections 21 engage in the fastening module engagements 31, which are formed by the fastening skids 32 (cf. e.g Figure 4A and 4B ).
- fastening skids 32 can be designed as fastening module projections.
- the engagement spaces 29 can be designed as contact module engagements.
- the knurled screw 33 is screwed through the fastening module 30 into the screw hole 23 of the contact module 20 (cf. also figure 5 ).
- the connector socket 40 is securely fastened to the test adapter 1 by means of a positive and non-positive connection.
- the positive and non-positive connection is provided both by the knurled screw 33 and by the fastening module engagements 31 in cooperation with the fastening skids 32 .
- the connector socket 40 can no longer be separated from the test adapter 1 without destroying it as long as the knurled screw 33 remains screwed in.
- the connector socket 40 is securely connected via the fastening means 42 to the socket board 50, which is firmly attached to the contact module 20, for example screwed.
- the connector socket 40 is secure with its socket attachment end 44 and has approximately no play in the socket engagement 35 of the attachment module 30 (cf. Figure 4A ) arranged.
- the fastening module 30 holds the connector socket 40 securely, for example in a press fit.
- the socket contacts 41 are pressed onto the socket board 50 in such a way that they make electrical contact with the socket board 50 (cf. also Figure 3A ).
- This provides a test adapter 1 in which the connector socket 40 can be easily replaced by unscrewing the knurled screw 33 and detaching the fastening module 30 from the contact module 20.
- the connector socket is here 40 is preferably connected unsoldered and/or unbonded to the socket board 50 in order to enable the connector socket 40 to be replaced in a particularly simple manner.
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Description
Die Erfindung betrifft einen Prüfadapter und ein Verfahren zum Überprüfen eines Steckverbinders, insbesondere eines USB-Steckverbinders und/oder eines RJ45 Steckverbinders.The invention relates to a test adapter and a method for testing a connector, in particular a USB connector and/or an RJ45 connector.
Nach der Herstellung elektronischer Steckverbinder ist es oft notwendig, die Funktionalität der Steckverbinder vor dem Einbau in eine Vorrichtung, vor dem separaten Verkauf und/oder der Nutzung individuell zu testen. Dazu kann der Steckverbinder in eine sogenannte Prüfvorrichtung gesteckt werden, welche eine Buchse aufweist, in die der Steckverbinder eingesteckt wird. Da die Buchse der Prüfvorrichtung in der Regel oft verwendet wird, nämlich zur Überprüfung einer Mehrzahl von Steckverbindern pro Tag, erfährt die Buchse der Prüfvorrichtung eine hohe mechanische Belastung.After manufacturing electronic connectors, it is often necessary to individually test the functionality of the connectors prior to incorporation into a device, separate sale, and/or use. For this purpose, the connector can be plugged into a so-called test device, which has a socket into which the connector is plugged. Since the socket of the testing device is usually used often, namely to check a plurality of connectors per day, the socket of the testing device experiences a high mechanical load.
Herkömmliche Prüfvorrichtungen weisen deswegen eine sehr hochwertige und stabile Buchse auf, die langlebig ist und einer hohen Belastung standhält.Conventional testing devices therefore have a very high-quality and stable socket that is durable and withstands high loads.
Die Prüfvorrichtung dient zur Überprüfung von Steckverbindern, insbesondere von Steckverbindern für serielle Schnittstellen, wie zum Beispiel USB-Steckverbindern. Die Prüfvorrichtung kann auch zur Überprüfung von RJ-Steckverbindern ausgebildet sein, insbesondere von RJ45 Steckverbindern, welche z.B. zum Herstellen einer Ethernet-Verbindung und/oder einer ISDN-Verbindung ausgebildet sind.The test device is used to check connectors, in particular connectors for serial interfaces, such as USB connectors. The testing device can also be designed to test RJ connectors, in particular RJ45 connectors, which are designed, for example, to establish an Ethernet connection and/or an ISDN connection.
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Es ist die Aufgabe der Erfindung, das Überprüfen eines Steckverbinders zu verbessern, insbesondere ein kostengünstigeres Überprüfen von Steckverbindern zu ermöglichen.It is the object of the invention to improve the checking of a plug connector, in particular to enable a more cost-effective checking of plug connectors.
Diese Aufgabe wird durch die Gegenstände der unabhängigen Ansprüche gelöst. Bevorzugte Ausführungsbeispiele sind die Gegenstände der abhängigen Ansprüche.This object is solved by the subject matter of the independent claims. Preferred embodiments are the subject matter of the dependent claims.
Ein Aspekt betrifft einen Prüfadapter zum Überprüfen eines Steckverbinders, insbesondere eines USB-Steckverbinders und/oder eines RJ45-Steckverbinders. Der Prüfadapter weist eine Steckverbinderbuchse mit elektrischen Buchsenanschlüssen zum elektrischen Kontaktieren des Steckverbinders auf. Ein Prüfausgang mit elektrischen Prüfanschlüssen dient zum elektrischen Kontaktieren einer Prüfvorrichtung für den Steckverbinder. Dabei sind die Buchsenanschlüsse der Steckverbinderbuchse elektrisch mit den Prüfanschlüssen des Prüfausgangs verbunden und/oder kontaktiert. Die Steckverbinderbuchse ist unverlötet, ungebondet und austauschbar an dem Prüfadapter montiert.One aspect relates to a test adapter for testing a connector, in particular a USB connector and/or an RJ45 connector. The test adapter has a connector socket with electrical socket connections for making electrical contact with the connector. A test output with electrical test connections is used to make electrical contact with a test device for the connector. The socket connections of the connector socket are electrically connected and/or contacted with the test connections of the test output. The connector socket is unsoldered, unbonded and interchangeably mounted on the test adapter.
Der Prüfadapter kann als Bindeglied zwischen dem zu prüfenden Steckverbinder und der Prüfvorrichtung ausgebildet sein. Alternativ kann der Prüfadapter als Teil der Prüfvorrichtung ausgebildet sein und/oder die Prüfvorrichtung aufweisen. Bevorzugt ist der Prüfadapter an der Prüfvorrichtung so befestigt, dass der Steckverbinder zur Überprüfung seiner Funktion in die Steckverbinderbuchse des Prüfadapters gesteckt werden kann und unmittelbar in die Prüfvorrichtung, z.B. in eine entsprechende Buchse der Prüfvorrichtung.The test adapter can be designed as a link between the connector to be tested and the test device. Alternatively, the test adapter can be designed as part of the test device and/or have the test device. The test adapter is preferably attached to the test device in such a way that the connector can be plugged into the connector socket of the test adapter to check its function and directly into the test device, e.g. into a corresponding socket of the test device.
Die Prüfvorrichtung ist dazu ausgebildet und konfiguriert, den Steckverbinder zu überprüfen, insbesondere auf dessen elektronische Funktionalität hin zu überprüfen. Zum Überprüfen, kann die Prüfvorrichtung die einzelnen Signalverbindungen innerhalb des Steckverbinders und/oder durch den Steckverbinder elektronisch testen und/oder überprüfen. Dafür sind grundsätzlich Testprogramme vorbekannt, die auf den individuellen Typ des Steckverbinders ausgerichtet sein können.The test device is designed and configured to check the connector, in particular to check its electronic functionality. For checking, the test device can electronically test and/or check the individual signal connections within the connector and/or through the connector. In principle, test programs are already known for this, which can be geared to the individual type of connector.
Der Prüfadapter kann zur Überprüfung eines ganz bestimmten (Steckverbinder-) Typs ausgebildet sein, insbesondere zur Überprüfung eines genormten Typs von Steckverbindern. Geeignete (Steckverbinder-) Typen können dabei z.B. USB-Steckverbinder oder RJ-Steckverbinder sein, zum Beispiel USB-Steckverbinder vom Typ USB-1, USB-2, oder USB-3, Mikro-USB, Mini-USB, USB-A, USB-B oder USB-C. Allgemein kann der Steckverbinder als ein beliebiger USB-Steckverbinder ausgebildet sein. Weiterhin kann der Steckverbinder auch als ein RJ-Steckverbinder ausgebildet sein, insbesondere als ein RJ45 Steckverbinder.The test adapter can be designed to check a very specific (connector) type, in particular to check a standardized type of connector. Suitable (connector) types can be, for example, USB connectors or RJ connectors, for example USB connectors of type USB-1, USB-2, or USB-3, micro-USB, mini-USB, USB-A, USB-B or USB-C. In general, the connector can be designed as any USB connector. Furthermore, the connector can also be designed as an RJ connector, in particular as an RJ45 connector.
Üblicherweise ist der Prüfadapter zum Überprüfen genau eines Typs von Steckverbindern ausgebildet, also einer Mehrzahl von Steckverbindern des gleichen Typs. Da die dafür notwendige Steckverbinderbuchse des Prüfadapters jedoch austauschbar ist, kann der Prüfadapter auch zum Überprüfen unterschiedlicher Typen von Steckverbindern ausgebildet sein. So kann er zum Beispiel in Verbindung mit einer Mikro-USB-Steckverbinderbuchse zum Überprüfen von Mikro-USB-Steckverbindern ausgebildet sein. Die Mikrosteckverbinderbuchse kann ausgetauscht werden gegen eine RJ45-Steckverbinderbuchse. Dann wird aus dem Prüfadapter ein Prüfadapter zum Überprüfen von RJ45-Steckverbindern.The test adapter is usually designed to test exactly one type of connector, that is to say a plurality of connectors of the same type. However, since the connector socket of the test adapter required for this can be exchanged, the test adapter can also be designed to test different types of connectors. For example, it can be configured in conjunction with a micro USB connector socket to test micro USB connectors. The micro connector socket can be exchanged for an RJ45 connector socket. Then the test adapter becomes a test adapter for testing RJ45 connectors.
Die Steckverbinderbuchse ist zur Aufnahme und/oder zum elektrischen Kontaktieren des zu überprüfenden Steckverbindertyps ausgebildet und konfiguriert. Dazu kann sie zum Beispiel kongruent zum Steckverbinder ausgebildet sein, also zum Beispiel als USB-Typ C Steckverbinderbuchse zum Überprüfen eines USB-Typ C Steckverbinders. Dabei weist die Steckverbinderbuchse elektrische Buchsenanschlüsse auf, die Steckanschlüsse des Steckverbinders elektrisch kontaktieren.The connector socket is designed and configured to receive and/or to electrically contact the connector type to be checked. For this purpose, for example, it can be configured congruently with the connector, ie, for example, as a USB type C connector socket for checking a USB type C connector. The connector socket has electrical socket connections that make electrical contact with the plug connections of the connector.
Der Prüfausgang des Prüfadapters weist elektrische Prüfanschlüsse auf, mit denen der Prüfausgang die Prüfvorrichtung elektrisch kontaktieren kann. Die Buchsenanschlüsse der Steckverbinderbuchse sind durch den und/oder entlang des Prüfadapter(s) elektrisch mit den Prüfanschlüssen des Prüfausgangs verbunden. Kontaktiert die Prüfvorrichtung mit ihrem Prüfeingang die elektrischen Prüfanschlüsse am Prüfausgang des Prüfadapters elektrisch, so kontaktiert sie über den Prüfadapter den Steckverbinder elektrisch, nämlich insbesondere via den elektrischen Buchsenanschlüssen der Steckverbinderbuchse. Die Buchsenanschlüsse können innerhalb des Prüfadapters auf unterschiedliche Art und Weise an die Prüfanschlüsse geroutet sein, zum Beispiel über zumindest eine Platine und/oder andere elektrische Einzelkontakte und/oder Leitungen.The test output of the test adapter has electrical test connections with which the test output can make electrical contact with the test device. The socket terminals of the connector socket are electrically connected to the test terminals of the test output through and/or along the test adapter(s). If the testing device electrically contacts the electrical test connections at the test output of the test adapter with its test input, then it electrically contacts the plug connector via the test adapter, namely in particular via the electrical socket connections of the plug connector socket. The socket connections can be made in different ways within the test adapter Way to be routed to the test terminals, for example via at least one circuit board and / or other individual electrical contacts and / or lines.
Der Prüfadapter ist derart ausgebildet, dass die Steckverbinderbuchse unverlötet und ungebondet an dem Prüfadapter befestigt oder montiert ist. Dadurch wird ermöglicht, dass die Steckverbinderbuchse möglichst einfach ausgetauscht werden kann. Gerade bei USB-Steckern ist die Steckverbinderbuchse eine Schwachstelle, da sie relativ großen mechanischen Belastungen ausgesetzt ist. Beim häufigen Ein- und Ausstecken von Steckverbindern zu deren Überprüfung kann die Steckverbinderbuchse so belastet werden, dass sie einen Defekt aufweist. Entsteht nun ein Defekt an der Steckverbinderbuchse, muss nicht die gesamte Prüfvorrichtung und/oder der gesamte Prüfadapter entsorgt werden, sondern es kann lediglich gezielt die Steckverbinderbuchse ausgetauscht werden. Dies ist besonders einfach, da die Steckverbinderbuchse nicht mit dem Prüfadapter verlötet und/oder gebondet ist, also z.B. gar keine stoffschlüssige Verbindung damit eingeht. Weiterhin ermöglicht der Prüfadapter die Verwendung einer kostengünstigen Standardsteckverbinderbuchse. Der Adapter benötigt keine besonders hochwertige Steckverbinderbuchse, da die Steckverbinderbuchse bei einem Defekt einfach ausgetauscht werden kann. Dazu wird die Steckverbinderbuchse vom Prüfadapter entfernt, also demontiert, und anschließend durch eine neue Steckverbinderbuchse ersetzt. Auch die neue Steckverbinderbuchse wird unverlötet und ungebondet an den Prüfadapter montiert, so dass auch die neue Steckverbinderbuchse austauschbar bleibt.The test adapter is designed in such a way that the connector socket is fastened or mounted on the test adapter in an unsoldered and unbonded manner. This makes it possible for the connector socket to be exchanged as simply as possible. Especially with USB plugs, the connector socket is a weak point because it is exposed to relatively high mechanical loads. When plugging and unplugging connectors frequently to check them, the connector socket can be so stressed that it has a defect. If there is now a defect in the connector socket, it is not necessary to dispose of the entire test device and/or the entire test adapter, but only the connector socket can be selectively replaced. This is particularly easy because the connector socket is not soldered and/or bonded to the test adapter, e.g. there is no material connection with it at all. Furthermore, the test adapter enables the use of an inexpensive standard connector socket. The adapter does not require a particularly high-quality connector socket, as the connector socket can be easily replaced in the event of a defect. To do this, the connector socket is removed from the test adapter, i.e. dismantled, and then replaced with a new connector socket. The new connector socket is also mounted unsoldered and unbonded on the test adapter, so that the new connector socket remains interchangeable.
Dadurch kann mit vergleichsweise einfachen Mitteln eine kostengünstige Überprüfung von Steckverbindern bereitgestellt werden.As a result, plug connectors can be checked inexpensively using comparatively simple means.
Gemäß einer Ausführungsform ist die Steckverbinderbuchse zusätzlich formschlüssig an dem Prüfadapter befestigt. Eine formschlüssige Verbindung kann zum Beispiel mittels Eingriffen und/oder Vorsprüngen erfolgen. So weisen einige standardisierte Steckverbinderbuchsen Befestigungsnasen auf, welche in kongruente Eingriffe des Prüfadapters eingeführt werden können. Der Prüfadapter kann die dazu entsprechenden, kongruenten Eingriffe für die Befestigungsnasen der Steckverbinderbuchse aufweisen. Eine kraftschlüssige Verbindung erfolgt erfindungsgemäß bereits dadurch, dass die Steckverbinderbuchse in einem Klemmsitz an dem Prüfadapter befestigt und/oder montiert ist. Eine Verbindung mittels eines Klemmsitzes weist zudem den Vorteil auf, dass die elektrischen Buchsenanschlüsse der Steckverbinderbuchse durch die Klemmkraft an elektrische Kontakte im Inneren des Prüfadapters gepresst werden können, zum Beispiel an Kontaktpunkte einer Platine.According to one embodiment, the connector socket is additionally fastened to the test adapter in a form-fitting manner. A form-fitting connection can take place, for example, by means of engagements and/or projections. So some standardized connector sockets on mounting lugs, which in congruent Interventions of the test adapter can be introduced. The test adapter can have the corresponding, congruent interventions for the fastening lugs of the connector socket. According to the invention, a non-positive connection is already achieved in that the connector socket is fastened and/or mounted on the test adapter in a press fit. A connection by means of a clamp seat also has the advantage that the electrical socket connections of the connector socket can be pressed by the clamping force onto electrical contacts inside the test adapter, for example onto contact points on a circuit board.
Auch ohne dass die Steckverbinderbuchse mit dem Prüfadapter verlötet ist, ist sie so sicher an dem Prüfadapter befestigt, dass eine sichere elektrische Kontaktierung zwischen den Buchsenanschlüssen und dem Prüfadapter bereitgestellt wird. Die Steckverbinderbuchse ist dabei zerstörungsfrei von dem übrigen Prüfadapter separierbar und somit einfach austauschbar.Even without the connector socket being soldered to the test adapter, it is securely fastened to the test adapter in such a way that reliable electrical contact is provided between the socket connections and the test adapter. The connector socket can be separated from the rest of the test adapter in a non-destructive manner and is therefore easy to replace.
Erfindungsgemäß weist der Prüfadapter ein Kontaktmodul und ein Befestigungsmodul als voneinander separierbare Bauteile auf. Dabei ist die Steckverbinderbuchse zwischen dem Kontaktmodul und dem Befestigungsmodul eingeklemmt. Dabei sind das Kontaktmodul und das Befestigungsmodul zerstörungsfrei voneinander separierbar, der Prüfadapter also in zumindest zwei Bauteile zerlegbar. Hierbei kann das Kontaktmodul Anschlüsse zur elektrischen Kontaktierung der elektrischen Buchsenanschlüsse der Steckverbinderbuchse aufweisen, und z.B. auch die Prüfanschlüsse am Prüfausgang. Das Befestigungsmodul kann im Wesentlichen als ein rein mechanisches Bauteil ausgebildet sein, ohne eigene elektrische Kontakte und/oder Kontaktierungsmöglichkeiten. Zum Ausbilden des Klemmsitzes kann das Kontaktmodul und/oder das Befestigungsmodul z.B. aufeinander abgestimmte Befestigungsmittel aufweisen, so dass das Kontaktmodul so am Befestigungsmodul befestigt ist, dass die Steckverbinderbuchse zwischen diesen beiden Modulen eingeklemmt ist. Die Steckverbinderbuchse ist kraftschlüssig zwischen dem Kontaktmodul und dem Befestigungsmodul eingeklemmt.According to the invention, the test adapter has a contact module and a fastening module as components that can be separated from one another. The connector socket is clamped between the contact module and the attachment module. The contact module and the fastening module can be separated from one another in a non-destructive manner, ie the test adapter can be dismantled into at least two components. In this case, the contact module can have connections for making electrical contact with the electrical socket connections of the connector socket, and for example also the test connections at the test output. The fastening module can essentially be designed as a purely mechanical component without its own electrical contacts and/or contacting options. To form the clamping seat, the contact module and/or the fastening module can have, for example, fastening means that are matched to one another, so that the contact module is fastened to the fastening module in such a way that the connector socket is clamped between these two modules. The connector socket is friction-locked between the contact module and the fastening module.
Erfindungsgemäß weist das Befestigungsmodul zumindest einen Befestigungsmoduleingriff und/oder einen Befestigungsmodulvorsprung auf, mittels dessen es lösbar an zumindest einem Kontaktmodulvorsprung und/oder Kontaktmoduleingriff des Kontaktmoduls befestigt ist. Durch die jeweiligen Eingriffe und/oder Vorsprünge kann eine formschlüssige Verbindung zwischen dem Befestigungsmodul und dem Kontaktmodul bereitgestellt werden. Hierbei kann das Befestigungsmodul insbesondere zumindest zwei Befestigungsmoduleingriffe und/oder Befestigungsmodulvorsprünge aufweisen, die mit zumindest zwei Kontaktmodulvorsprüngen und/oder Kontaktmoduleingriffen zusammenwirken und so eine stabilere Verbindung der beiden Module aneinander bereitstellen.According to the invention, the fastening module has at least one fastening module engagement and/or a fastening module projection, by means of which it is detachably fastened to at least one contact module projection and/or contact module engagement of the contact module. A positive connection between the fastening module and the contact module can be provided by the respective engagements and/or projections. In this case, the fastening module can in particular have at least two fastening module engagements and/or fastening module projections which interact with at least two contact module projections and/or contact module engagements and thus provide a more stable connection of the two modules to one another.
Erfindungsgemäß ist das Befestigungsmodul mittels zumindest einer Schraube an das Kontaktmodul geschraubt. Eine Schraubverbindung ist besonders gut dazu geeignet, eine lösbare Verbindung zwischen dem Kontaktmodul und dem Befestigungsmodul zu ermöglichen und/oder zu unterstützen, so dass die Steckverbinderbuchse zwischen die beiden Module geklemmt werden kann.According to the invention, the fastening module is screwed to the contact module by means of at least one screw. A screw connection is particularly well suited to enabling and/or supporting a detachable connection between the contact module and the fastening module, so that the connector socket can be clamped between the two modules.
In einer Weiterbildung dieser Ausführungsform ist das Befestigungsmodul mittels genau einer Rändelschraube an das Kontaktmodul geschraubt. Für die Befestigung des Befestigungsmoduls an das Kontaktmodul ist keine weitere Schraube notwendig, diese Verbindung ist somit außer der einen Rändelschraube schraubfrei ausgebildet. Die Rändelschraube ermöglicht eine werkzeuglose Montage, also ein werkzeugloses Befestigen des Kontaktmoduls an dem Befestigungsmodul. Dadurch wird das Austauschen der Steckverbinderbuchse vereinfacht. Auch die Vorsehung einer einzigen Schraube zum Ausbilden der Verbindung der beiden Module vereinfacht das Austauschen der Steckverbinderbuchse durch eine Reduzierung des dazu notwendigen Bedienungsaufwands.In a development of this embodiment, the fastening module is screwed onto the contact module by means of exactly one knurled screw. No additional screw is required for attaching the attachment module to the contact module, so this connection is designed without screws apart from the one knurled screw. The knurled screw enables tool-free assembly, ie tool-free attachment of the contact module to the attachment module. This will do that Replacing the connector socket simplified. The provision of a single screw to form the connection of the two modules is also simplified the replacement of the connector socket by reducing the operating effort required for this.
Gemäß einer Ausführungsform weist die Steckverbinderbuchse Buchsenbefestigungsmittel auf, die eine formschlüssige Verbindung mit dem Prüfadapter eingehen. Diese Buchsenbefestigungsmittel können als (z.B. metallische und/oder im Wesentlichen orthogonal zur Steckrichtung verlaufende) Fortsätze an der Steckverbinderbuchse ausgebildet sein. Mit der Steckrichtung ist im Rahmen der Erfindung die Richtung bezeichnet, in die der (oder die) zu überprüfende(n) Steckverbinder in die Steckverbinderbuchse eingesteckt wird (werden). Die Buchsenbefestigungsmittel können zumindest eine Ausdehnungskomponente in eine zur Steckrichtung orthogonale Richtung aufweisen, wodurch das Ausbilden einer formschlüssigen Befestigung unterstützt und/oder ermöglicht wird.According to one embodiment, the connector socket has socket fastening means that form a positive connection with the test adapter. These socket fastening means can be designed as extensions (e.g. metallic and/or extending essentially orthogonally to the plug-in direction) on the connector socket. In the context of the invention, the plug-in direction refers to the direction in which the plug connector (or plug connectors) to be checked is (are) plugged into the plug connector socket. The socket fastening means can have at least one expansion component in a direction orthogonal to the plug-in direction, as a result of which the formation of a form-fitting fastening is supported and/or made possible.
Gemäß einer Ausführungsform ist die Steckverbinderbuchse als eine Standardbuchse ausgebildet. Eine Standardbuchse ist besonders kostengünstig und kann als Massenware hergestellt sein. Dadurch werden die Kosten für den Prüfadapter reduziert. Eine Standardbuchse kann als Buchse eines normierten Steckverbinders ausgebildet sein. Dabei kann es sich im Speziellen um eine Standardbuchse handeln, welche als Katalogware, Katalogprodukt und/oder Massenprodukt vertrieben wird und welche von unterschiedlichen Herstellern bezogen werden kann. Da bei Verwendung von solchen Katalogprodukten üblicherweise keine Investitionen in Werkzeuge usw. erforderlich sind, können somit die günstigen Teilpreise von Massen- und/oder Katalogprodukten genutzt werden, ohne deren hohen Investitionskosten zu tragen. Alternativ könnte die Kontaktierung auch über speziell entwickelte und/oder designte Prüfstifte realisiert werden, allerdings zu einem Vielfachen der Kosten.According to one embodiment, the connector socket is designed as a standard socket. A standard socket is particularly inexpensive and can be mass-produced. This reduces the cost of the test adapter. A standard socket can be designed as a socket of a standardized plug connector. In particular, this can be a standard socket, which is sold as a catalog product, catalog product and/or mass-produced product and which can be obtained from different manufacturers. Since the use of such catalog products usually requires no investment in tools, etc., the favorable partial prices of mass and/or catalog products can be used without bearing their high investment costs. Alternatively, the contact could also be implemented using specially developed and/or designed test pins, but at a multiple of the cost.
Gemäß einer Ausführungsform weist der Prüfadapter eine Buchsenplatine auf, in welche die Steckverbinderbuchse so eingesteckt ist, dass die Buchsenanschlüsse die Buchsenplatine elektrisch kontaktieren. Die Buchsenplatine kann an einer der Steckverbinderbuchse zugewandten Seite des Prüfadapters und/oder des Kontaktmoduls ausgebildet sein. Die Buchsenplatine ermöglicht ein zielgerichtetes Routen der Buchsenanschlüsse entlang des und/oder durch den Prüfadapter(s).According to one embodiment, the test adapter has a socket board, into which the connector socket is inserted in such a way that the socket connections make electrical contact with the socket board. The socket board can be mounted on a side of the test adapter and/or the Contact module be formed. The socket board enables the socket connections to be routed in a targeted manner along and/or through the test adapter(s).
Gemäß einer Ausführungsform ist der Prüfausgang als Prüfsteckverbinder ausgebildet, welcher die Prüfanschlüsse aufweist. Der Prüfsteckverbinder kann dazu ausgebildet sein, in eine dazu kongruente Buchse der (z.B. externen) Prüfvorrichtung gesteckt zu werden, so dass die Prüfanschlüsse die Prüfvorrichtung elektrisch kontaktieren.According to one embodiment, the test output is designed as a test connector which has the test terminals. The test connector can be designed to be plugged into a congruent socket of the (e.g. external) test device, so that the test connections make electrical contact with the test device.
Gemäß einer Weiterbildung dieser Ausführungsform ist der Prüfsteckverbinder als ein Steckverbinder desselben Typs ausgebildet wie der zu überprüfende, z.B. genormte, Steckverbinder. In dieser Ausführungsform dient der Prüfadapter zum Beispiel als ein Fortsatz und/oder Aufsatz einer herkömmlichen Prüfvorrichtung. Der Prüfsteckverbinder des Prüfadapters kann dann lediglich einmal in die Prüfvorrichtung gesteckt werden, wobei ein elektrischer Kontakt zwischen den Prüfanschlüssen und der Prüfvorrichtung hergestellt wird. Dann kann der Prüfadapter als ein Fortsatz und/oder eine Erweiterung einer Eingangssteckbuchse der Prüfvorrichtung angeordnet bleiben. Die zu prüfenden Steckverbinder werden dann nicht mehr unmittelbar in die (z.B. Eingangssteckbuchse der) Prüfvorrichtung eingesteckt, sondern statt dessen in die Steckverbinderbuchse des Prüfadapters. Dadurch wird die Eingangssteckbuchse der Prüfvorrichtung im Wesentlichen nur ein einziges Mal mechanisch belastet, nämlich beim Einstecken des Prüfadapters. Die mechanische Hauptbelastung beim Auswechseln der zu überprüfenden Steckverbinder betrifft dabei die Steckverbinderbuchse des Prüfadapters. Diese ist jedoch, wie voranstehend beschrieben, einfach austauschbar und dadurch ersetzbar.According to a development of this embodiment, the test connector is designed as a connector of the same type as the connector to be tested, e.g. standardized connector. In this embodiment, the test adapter serves, for example, as an extension and/or attachment of a conventional test device. The test plug connector of the test adapter can then only be plugged into the test device once, with electrical contact being established between the test connections and the test device. Then the test adapter can remain arranged as an extension and/or an extension of an input socket of the test device. The connectors to be tested are then no longer plugged directly into the (e.g. input socket of) the test device, but instead into the connector socket of the test adapter. As a result, the input socket of the test device is essentially only mechanically stressed once, namely when the test adapter is plugged in. The main mechanical stress when replacing the connector to be checked affects the connector socket of the test adapter. However, as described above, this is easily interchangeable and thus replaceable.
In einer Ausführungsform ist der Prüfsteckverbinder elektrisch mit einer Prüfplatine des Prüfadapters so verbunden, dass die Prüfanschlüsse die Buchsenplatine elektrisch kontaktieren. Hierbei kann die Prüfplatine zum Routen der Prüfanschlüsse dienen. Der Prüfsteckverbinder kontaktiert die Prüfplatine elektrisch, kann dabei zum Beispiel an diese gebondet und oder mit dieser verlötet sein.In one embodiment, the test connector is electrically connected to a test board of the test adapter such that the test terminals electrically contact the socket board. Here, the test board can be used to route the test connections. The test plug connector makes electrical contact with the test board, for example it can be bonded to it and/or soldered to it.
In einer Ausführungsform ist der Prüfsteckverbinder unverlötet, ungebondet und austauschbar an dem Prüfadapter montiert. Hierbei gilt für den Prüfsteckverbinder im Wesentlichen das Gleiche wie für die Steckverbinderbuchse. Hierzu kann der Prüfsteckverbinder zum Beispiel ebenfalls in einem Klemmsitz zwischen dem Kontaktmodul und dem Befestigungsmodul eingeklemmt sein. Alternativ kann in dieser Ausführungsform der Prüfadapter ein drittes Modul aufweisen, also zum Beispiel ein Prüfbefestigungsmodul. Dabei kann der Prüfsteckverbinder zwischen dem dritten Modul und dem Kontaktmodul befestigt und/oder eingeklemmt sein. Hierbei können die im Zusammenhang mit der austauschbaren Steckverbinderbuchse beschriebenen Einzelheiten auch für den Prüfsteckverbinder gelten. So kann hierbei auch der Prüfsteckverbinder einfach ausgetauscht werden, falls er defekt sein sollte.In one embodiment, the test connector is unsoldered, unbonded, and interchangeably mounted to the test adapter. Essentially the same applies to the test connector as to the connector socket. For this purpose, the test connector can, for example, also be clamped in a press fit between the contact module and the fastening module. Alternatively, in this embodiment, the test adapter can have a third module, for example a test attachment module. The test connector can be fastened and/or clamped between the third module and the contact module. In this case, the details described in connection with the interchangeable connector socket can also apply to the test connector. The test connector can also be easily replaced if it is defective.
Gemäß einer Ausführungsform ist der Prüfadapter prüfvorrichtungsfrei ausgebildet. Er ist zum elektrischen Kontaktieren der externen Prüfvorrichtung mittels der Prüfanschlüsse ausgebildet. Bei dieser Ausführungsform weist der Prüfadapter keine eigene Prüfvorrichtung zum Überprüfen des genormten Steckverbinders auf. Der Prüfadapter dient hierbei lediglich zum elektrischen Kontaktieren sowohl des (z.B. genormten) Steckverbinders als auch eines Prüfeingangs der Prüfvorrichtung. Der Prüfadapter ist hierbei so ausgebildet, dass über ihn der genormte Steckverbinder mit einem Eingang (also zum Beispiel einer Eingangssteckbuchse) der Prüfvorrichtung elektrisch kontaktiert ist. Die eigentliche Überprüfung des Steckverbinders erfolgt durch die Prüfvorrichtung.According to one embodiment, the test adapter is designed without a test device. It is designed to make electrical contact with the external test device by means of the test connections. In this embodiment, the test adapter does not have its own test device for checking the standardized plug connector. The test adapter is only used for electrical contacting of both the (e.g. standardized) connector and a test input of the test device. The test adapter is designed in such a way that it makes electrical contact with the standardized plug connector with an input (ie, for example, an input socket) of the test device. The actual checking of the connector is carried out by the testing device.
In einer Weiterbildung dieser Ausführungsform weist der Prüfadapter Lagerungsbefestigungsmittel zum Ausbilden einer schwimmend gelagerten Befestigung an der Prüfvorrichtung auf. Die Lagerbefestigungsmittel können zum Beispiel Zapfen und/oder Federmittel aufweisen, so dass eine schwimmend gelagerte Befestigung des Prüfadapters an der Prüfvorrichtung ermöglicht wird. Dadurch wird die mechanische Verbindung zwischen dem Prüfadapter und der Prüfvorrichtung geschont, insbesondere beim Ein- und Ausstecken des Steckverbinders in die Steckverbinderbuchse des Prüfadapters und dabei erfolgender mechanischer Druckweitergabe in Steckrichtung auf die Prüfvorrichtung.In a further development of this embodiment, the test adapter has storage attachment means for forming a floating attachment on the test device. The bearing fastening means can have pins and/or spring means, for example, so that the test adapter can be fastened to the test device in a floating manner. This protects the mechanical connection between the test adapter and the test device, especially when plugging and unplugging the connector into the connector socket of the test adapter and at the same time occurring mechanical pressure transmission in the plugging direction on the test device.
Dies kann die Langlebigkeit der Prüfvorrichtung und/oder des Prüfadapters verbessern oder erhöhen.This can improve or increase the longevity of the test fixture and/or test adapter.
In einer hierzu alternativen Ausführungsform ist die Prüfvorrichtung als Bestandteil des Prüfadapters ausgebildet. Hierbei ist somit der Prüfadapter selber als eine Prüfvorrichtung ausgebildet, an welcher die Steckverbinderbuchse unverlötet, ungebondet und austauschbar montiert ist.In an alternative embodiment to this, the test device is designed as a component of the test adapter. In this case, the test adapter itself is designed as a test device on which the connector socket is mounted in an unsoldered, unbonded and interchangeable manner.
Erfindungsgemäß kann der Prüfadapter als ein Prüfadaptersystem ausgebildet sein, welches sowohl den Prüfadapter gemäß dem voranstehend beschriebenen Aspekt umfasst als auch zumindest den einen zu überprüfenden Steckverbinder, insbesondere auch eine Mehrzahl von zu überprüfenden Steckverbindern.According to the invention, the test adapter can be designed as a test adapter system which includes both the test adapter according to the aspect described above and at least the one connector to be tested, in particular also a plurality of connectors to be tested.
Ein Aspekt betrifft ein Verfahren zum Herstellen eines Prüfadapters zum Überprüfen eines Steckverbinders, insbesondere eines USB-Steckverbinders und/oder eines RJ45 Steckverbinders, mit den Merkmalen von Anspruch 14.One aspect relates to a method for producing a test adapter for testing a connector, in particular a USB connector and/or an RJ45 connector, having the features of claim 14.
Im Rahmen dieser Erfindung können die Begriffe "im Wesentlichen" und/oder "etwa" so verwendet sein, dass sie eine Abweichung von bis zu 5% von einem auf den Begriff folgenden Zahlenwert beinhalten, eine Abweichung von bis zu 5° von einer auf den Begriff folgenden Richtung und/oder von einem auf den Begriff folgenden Winkel.In the context of this invention, the terms "substantially" and/or "approximately" can be used in such a way that they include a deviation of up to 5% from a numerical value following the term, a deviation of up to 5° from one to the Direction following the term and/or from an angle following the term.
Begriffe wie oben, unten, oberhalb, unterhalb, usw. beziehen sich - sofern nicht anders spezifiziert - auf das Bezugssystem der Erde in einer Betriebsposition des Gegenstands der Erfindung.Unless otherwise specified, terms such as above, below, above, below, etc. refer to the reference system of the earth in an operating position of the subject invention.
Die Erfindung wird nachfolgend anhand von in Figuren gezeigten Ausführungsbeispielen näher beschrieben. Hierbei können gleiche oder ähnliche Bezugszeichen gleiche oder ähnliche Merkmale der Ausführungsformen kennzeichnen. Einzelne in den Figuren gezeigte Merkmale können in anderen Ausführungsbeispielen implementiert sein. Es zeigen:
- Fig. 1
- einen Prüfadapter mit Steckverbinder in einer Explosionsdarstellung;
- Fig. 2A
- eine Steckverbinderbuchse des Prüfadapters in einer ersten perspektivischen Ansicht;
- Fig. 2B
- die Steckverbinderbuchse des Prüfadapters in einer zweiten perspektivischen Ansicht;
- Fig. 3A
- ein Kontaktmodul des Prüfadapters in einer ersten perspektivischen Ansicht;
- Fig. 3B
- das Kontaktmodul des Prüfadapters in einer zweiten perspektivischen Ansicht;
- Fig. 4A
- ein Befestigungsmodul des Prüfadapters in einer perspektivischen Ansicht;
- Fig. 4B
- das Befestigungsmodul des Prüfadapters in einer Seitenansicht;
- Fig. 5
- das Kontaktmodul des Prüfadapters ohne Steckverbinderbuchse in einer perspektivischen Ansicht; und
- Fig. 6
- den assemblierten Prüfadapter in einer perspektivischen Ansicht.
- 1
- a test adapter with connector in an exploded view;
- Figure 2A
- a connector socket of the test adapter in a first perspective view;
- Figure 2B
- the connector socket of the test adapter in a second perspective view;
- Figure 3A
- a contact module of the test adapter in a first perspective view;
- Figure 3B
- the contact module of the test adapter in a second perspective view;
- Figure 4A
- a fastening module of the test adapter in a perspective view;
- Figure 4B
- the attachment module of the test adapter in a side view;
- figure 5
- the contact module of the test adapter without connector socket in a perspective view; and
- 6
- the assembled test adapter in a perspective view.
In
Der in
Der in
Der Prüfadapter 1 weist weiterhin eine Steckverbinderbuchse 40 auf. Die Steckverbinderbuchse 40 ist dazu konfiguriert und ausgebildet, den zu überprüfenden Steckverbinder 100 aufzunehmen und/oder elektrisch zu kontaktieren.The
Im Rahmen der vorliegenden Beschreibung kann ein elektrisches Kontaktieren auch ein mechanisches Kontaktieren beinhalten.Within the scope of the present description, electrical contacting can also include mechanical contacting.
Im gezeigten Ausführungsbeispiel ist die Steckverbinderbuchse 40 genauso wie der genormte Steckverbinder 100 als eine USB-C Steckverbinderbuchse ausgebildet. Die Steckverbinderbuchse 40 kann als eine männliche oder als eine weibliche Steckverbinderbuchse ausgebildet sein. Allgemein ist die Steckverbinderbuchse 40 als ein männlicher oder weiblicher Steckverbinderteil ausgebildet, welches mit dem Steckverbinder 100 eine Steckverbindung eingehen kann. Somit ist die Steckverbinderbuchse 40 dazu konfiguriert, Steckverbinder eines vorbestimmten Typs elektrisch zu kontaktieren.In the exemplary embodiment shown, the
In dem in
Alternativ dazu kann die Steckverbinderbuchse 40 auch an einer anderen Außenfläche des Kontaktmoduls 20 angeordnet sein als an dessen Oberfläche.As an alternative to this, the
Das Befestigungsmodul 30 weist neben den Befestigungsmoduleingriffen 31 weiterhin eine Rändelschraube 33 auf, welche das Befestigungsmodul 30 vollständig durchdringt. Die Rändelschraube 33 ist in ein Schraubloch 23 des Kontaktmoduls 20 einschraubbar, welches sich an und/oder in derselben Modulseite des Kontaktmoduls 20 befinden kann wie die Buchsenplatinenauflagefläche 24.In addition to the
Das Befestigungsmodul 30 kann, wie in
An einer Unterseite des Kontaktmoduls 20, allgemein z.B. an einer der Buchsenplatinenauflagefläche 24 gegenüberliegenden Außenfläche des Kontaktmoduls 20, ist eine Prüfplatine 70 angeordnet. Die Prüfplatine 70 ist durch einen Körper des Kontaktmoduls 20 hindurch mit der Buchsenplatine 50 verbunden. Die Prüfplatine 70 ist dazu ausgebildet und vorgesehen, die elektrischen Signale des Steckverbinders 100 zu einem Prüfausgang des Prüfadapters 1 zu routen, welcher mit der (nicht gezeigten) Prüfvorrichtung verbunden werden kann, insbesondere elektrisch kontaktiert werden kann.A
Der Prüfadapter 1 kann nicht nur elektrisch mit der Prüfvorrichtung kontaktiert werden, sondern auch mechanisch. Dazu weist der Prüfadapter 1, im Ausführungsbeispiel genauer das Kontaktmodul 20, zumindest ein Lagerungsbefestigungsmittel 22 auf, im gezeigten Ausführungsbeispiel sind es zwei Lagerungsbefestigungsmittel 22. Die Lagerungsbefestigungsmittel 22 können als Schrauben und/oder Kontaktstifte ausgebildet sein. Mittels den Lagerungsbefestigungsmitteln 22 kann eine schwimmende Lagerung des Prüfadapters an der (in
Die
Die Steckverbinderbuchse 40 weist einen Buchsenkörper 47 auf, welcher die Form der Steckverbinderbuchse 40 vorgibt und/oder definiert. Der Buchsenkörper 47 kann aus einem Metall und/oder Kunststoff ausgebildet sein. An einem ersten Ende weist die Steckverbinderbuchse 40 die Buchsenöffnung 43 auf. An dieser Buchsenöffnung 43 weist die Steckverbinderbuchse 40 einen Hohlraum auf, in welchem mehrere Buchsenanschlüsse 41 angeordnet sind. Die Anzahl und Anordnung der Buchsenanschlüsse 41 richtet sich nach dem (z.B. genormten) Typ der Steckverbinderbuchse 40.The
An einem der Buchsenöffnung 43 in Steckrichtung S gegenüberliegenden Buchsenbefestigungsende 44 sind Buchsengbefestigungsmittel 42 ausgebildet, im gezeigten Ausführungsbeispiel sind es zwei Buchsenbefestigungsmittel 42. Die Buchsenbefestigungsmittel 42 sind als Fortsätze des Buchsenkörpers 47 ausgebildet, welche eine Erstreckungsrichtung orthogonal zur Steckrichtung S aufweisen. Die Buchsenbefestigungsmittel 42 können in eine Richtung orthogonal zur Steckrichtung S in die Buchsenplatine 50 (vgl.
Die Steckverbinderbuchse 40 weist eine erste Buchsenseite 45 auf, welche (zumindest im gezeigten Ausführungsbeispiel) als eine Unterseite der Steckverbinderbuchse 40 ausgebildet ist. Die erste Buchsenseite 45 ist flächig und dazu ausgebildet, in Betriebsposition dem Kontaktmodul 20 zugewandt zu sein und/oder zumindest teilweise auf dem Kontaktmodul 20 und/oder der Buchsenplatine 50 aufzuliegen.The
Eine zweite Buchsenseite 46 ist ebenfalls flächig ausgebildet und an einer der ersten Buchsenseite 45 gegenüberliegenden Außenseite der Steckverbinderbuchse 40 angeordnet. In assemblierter Betriebsposition kann die zweite Buchsenseite 46 z.B. als eine obere Seite des Buchsenkörpers 47 ausgebildet sein. Die zweite Buchsenseite 46 ist dazu ausgebildet, in einer Betriebsposition des Prüfadapters 1 das Befestigungsmodul 30 mechanisch zu kontaktieren.A
In der in
Die Steckrichtung S entspricht dabei der Richtung, in welcher der zu überprüfende Steckverbinder 100 in die Steckverbinderbuchse 40 des Prüfadapters 1 eingesteckt wird (vgl.
Der Prüfsteckverbinder 61 ist elektrisch mit der Prüfplatine 70 kontaktiert und an einer Prüfausgangsauflageseite 25 des Kontaktmoduls 20 angeordnet. Die Prüfausgangsauflageseite 25 ist in der gezeigten Ausführungsform als eine Unterseite des Kontaktmoduls 20 ausgebildet, welche der Buchsenplatinenauflagefläche 24 abgewandt ist. An der Prüfausgangsauflageseite 25 des Kontaktmoduls 20 ist die Prüfplatine 70 befestigt (hier verschraubt, vgl.
Der Prüfausgang 60 wird mit der nicht gezeigten Prüfvorrichtung elektrisch kontaktiert. Der Prüfsteckverbinder 61 weist Prüfanschlüsse 62 auf, welche sich nach dem Typ des Prüfsteckverbinders 61 richten. Allgemein kann der Prüfsteckverbinder 61 auch als ein Steckverbinder eines anderen Typs als der des Steckverbinders 100 ausgebildet sein, beispielsweise als ein USB-2 Steckverbinder. Die elektrischen Prüfanschlüsse 62 sind über die Prüfplatine 70 durch das Kontaktmodul 20 an die Buchsenplatine 50 geroutet, also mit dieser elektrisch verbunden. Somit sind die Buchsenanschlüsse 41 der Steckverbinderbuchse 40 durch das Kontaktmodul 20 hindurch an die elektrischen Prüfanschlüsse 62 am Prüfausgang 60 geroutet.The
Das Kontaktmodul 20 weist weiterhin eine Vorrichtungsseite 26 auf, aus welcher die Lagerungsbefestigungsmittel 22 herausragen, hier in Steckrichtung S. In der Vorrichtungsseite 26 können Lagerungsöffnungen 28 angeordnet sein, welche von den Lagerungsbefestigungsmitteln 22 durchdrungen werden. Die Vorrichtungsseite 26 weist in Steckrichtung S von dem Kontaktmodul 20 weg und ist der nicht gezeigten Prüfvorrichtung zugewandt. Somit liegt die Vorrichtungsseite 26 der Richtung gegenüber, in welcher die Steckverbinderbuchse 40 und/oder deren Buchsenöffnung 43 von dem Prüfadapter 1 weg weist. Deswegen wird beim Einstecken des Steckverbinders 100 (vgl.
In der in
In der gezeigten Ausführungsform erfolgt die Verbindung zwischen Befestigungsmodul 30 und Kontaktmodul 20 nicht ausschließlich mittels der einen Rändelschraube 33 (vgl.
Das Befestigungsmodul 30 ist im Wesentlichen flächig ausgebildet mit einer Kontaktmodulauflagefläche 34, welche im assemblierten Zustand dem Kontaktmodul 20 zugewandt ist und/oder zumindest teilweise auf diesem aufliegt. In der gezeigten Ausführungsform ist die Kontaktmodulauflagefläche 34 als eine Unterseite des Befestigungsmoduls 30 ausgebildet (vgl.
Die Rändelschraube 33 durchdringt das flächige Befestigungsmodul 30 im Wesentlichen orthogonal zur Richtung der Ebene seiner Flächenausrichtung, hier orthogonal zur Steckrichtung. Die Rändelschraube 33 durchdringt das Befestigungsmodul 30 von der Seite der freien Außenfläche 37 her, wobei ein Befestigungsende der Rändelschraube 33 aus der Kontaktmodulauflagefläche 34 herausragt. Ein erweitert ausgebildetes Ende der Rändelschraube 33 steht (hier: oben) aus der freien Außenfläche 37 heraus und kann einfach mit den Fingern bedient und/oder verdreht werden. Dabei wird kein weiteres Werkzeug dafür benötigt, die Rändelschraube 33 in dem Schraubloch 23 des Kontaktmoduls 20 festzuschrauben.The
An der Kontaktmodulauflagefläche 34 weist das Befestigungsmodul 30 zwei Befestigungskufen 32 auf, welche in Richtung zum Kontaktmodul 20 hin und/oder orthogonal zur Steckrichtung S von der Kontaktmodulauflagefläche 34 abstehen. Die Befestigungskufen 32 bilden zudem jeweils einen Vorsprung aus, welcher die Befestigungsmoduleingriffe 31 des Befestigungsmoduls 30 definiert. Diese Befestigungsmoduleingriffe 31 wirken im Betriebszustand mit den Kontaktmodulvorsprüngen 21 des Kontaktmoduls 20 zusammen (vgl. auch
In der Kontaktmodulauflagefläche 34 ist weiterhin ein Buchseneingriff 35 ausgebildet, welcher als Aussparung in der Kontaktmodulauflagefläche 34 ausgebildet ist. Der Buchseneingriff 35 weist eine Innendimension auf, welche etwa der Außendimension der Steckverbinderbuchse 40 am Buchsenbefestigungsende 44 entspricht. Der Buchseneingriff 35 weist Buchseneingriffsbegrenzungen 36 in Form von Stegen auf, welche den Buchseneingriff 35 in mehrere Raumrichtungen begrenzen, hier in genau drei Raumrichtungen. Die Buchseneingriffsbegrenzungen 36 begrenzen den Buchseneingriff 35 sowohl in Steckrichtung S als auch in zwei Richtungen orthogonal zur Steckrichtung S. Der Buchseneingriff 35 ist entgegen der Steckrichtung S offen ausgebildet. Der Buchseneingriff 35 ist zur Lagerung und/oder zum Eingriff der Steckverbinderbuchse 40 derart ausgebildet, dass das Buchsenbefestigungsende 44 in Betriebsposition so im Buchseneingriff 35 gelagert ist, dass die Buchsenöffnung 43 aus dem Buchseneingriff 35 herausragt (vgl. auch
Die Buchsenplatine 50 weist Platinenaussparungen 51 auf, im gezeigten Ausführungsbeispiel zumindest zwei Platinenaussparungen 51. Die Platinenaussparungen 51 dienen zum Eingehen einer formschlüssigen Verbindung mit den Buchsenbefestigungsmitteln 42 der Steckverbinderbuchse 40 (vgl. z.B.
Weiterhin ist das Befestigungsmodul 30 am Kontaktmodul 20 befestigt. Dabei sind die beiden Module 20 und 30 beidseitig der Steckverbinderbuchse 40 formschlüssig miteinander verbunden über die Kontaktmodulvorsprünge 21 und die Befestigungskufen 32. Die Befestigungskufen 32 greifen hierbei in einen Eingriffsraum 29 ein (vgl.
Allgemein können die Befestigungskufen 32 als Befestigungsmodulvorsprünge ausgebildet sein. Die Eingriffsräume 29 können als Kontaktmoduleingriffe ausgebildet sein.In general, the fastening skids 32 can be designed as fastening module projections. The
Weiterhin ist die Rändelschraube 33 durch das Befestigungsmodul 30 hindurch in das Schraubloch 23 des Kontaktmoduls 20 eingeschraubt (vgl. auch
In dieser Befestigungsposition ist die Steckverbinderbuchse 40 sicher am Prüfadapter 1 befestigt, und zwar mittels einer formschlüssigen und kraftschlüssigen Verbindung. Die form- und kraftschlüssige Verbindung wird sowohl von der Rändelschraube 33 als auch von den Befestigungsmoduleingriffen 31 in Zusammenwirkung mit den Befestigungskufen 32 bereitgestellt. In dem assemblierten Zustand kann die Steckverbinderbuchse 40 nicht mehr zerstörungsfrei von dem Prüfadapter 1 getrennt werden, solange die Rändelschraube 33 eingeschraubt bleibt. Über die Befestigungsmittel 42 ist die Steckverbinderbuchse 40 sicher mit der Buchsenplatine 50 verbunden, welche fest am Kontaktmodul 20 befestigt ist, z.B. verschraubt. Weiterhin ist die Steckverbinderbuchse 40 mit ihrem Buchsenbefestigungsende 44 sicher und etwa spielfrei in dem Buchseneingriff 35 des Befestigungsmoduls 30 (vgl.
In dem in
Dadurch ist ein Prüfadapter 1 bereitgestellt, in welchem die Steckverbinderbuchse 40 einfach austauschbar ist durch Aufschrauben der Rändelschraube 33 und Lösen des Befestigungsmoduls 30 vom Kontaktmodul 20. Dabei ist die Steckverbinderbuchse 40 bevorzugt unverlötet und/oder ungebondet mit der Buchsenplatine 50 verbunden, um ein besonders einfaches Austauschen der Steckverbinderbuchse 40 zu ermöglichen.This provides a
- 11
- Prüfadaptertest adapter
- 2020
- Kontaktmodulcontact module
- 2121
- Kontaktmodulvorsprungcontact module projection
- 2222
- Lagerungsbefestigungsmittelstorage fasteners
- 2323
- Schraublochscrew hole
- 2424
- Buchsenplatinenauflageflächesocket board support surface
- 2525
- Prüfausgangsauflageseitetest output support side
- 2626
- Vorrichtungsseitedevice side
- 2727
- Buchsenauflagebushing support
- 2828
- Lagerungsöffnungstorage opening
- 2929
- Eingriffsraumprocedure room
- 3030
- Befestigungsmodulmounting module
- 3131
- Befestigungsmoduleingriffattachment module engagement
- 3232
- Befestigungskufenfastening skids
- 3333
- Rändelschraubeknurled screw
- 3434
- Kontaktmodulauflageflächecontact module bearing surface
- 3535
- Buchseneingriffsocket engagement
- 3636
- Buchseneingriffsbegrenzungsocket engagement limitation
- 3737
- freie Außenflächefree outer surface
- 4040
- Steckverbinderbuchseconnector socket
- 4141
- Buchsenanschlüssesocket connections
- 4242
- Buchsenbefestigungsmittelsocket fasteners
- 4343
- Buchsenöffnungsocket opening
- 4444
- Buchsenbefestigungsendesocket attachment end
- 4545
- erste Buchsenseitefirst socket side
- 4646
- zweite Buchsenseitesecond socket side
- 4747
- Buchsenkörpersocket body
- 5050
- Buchsenplatinesocket board
- 5151
- Platinenaussparungcircuit board recess
- 6060
- Prüfausgangtest output
- 6161
- Prüfsteckverbindertest connector
- 6262
- Prüfanschlüssetest connections
- 7070
- Prüfplatinetest board
- 100100
- Steckverbinderconnector
- SS
- Steckrichtungmating direction
Claims (14)
- A test adapter (1) for checking a connector (100), in particular a USB connector and/or an RJ45 connector, having- a connector socket (40) with electrical socket connections (41) for electrically contacting the connector (100);- a test output (60) with electrical test connections (62) for electrically contacting a test device for the connector (100); and- a contact module (20) and a fastening module (30) as components which can be separated from one another;wherein- the socket connections (41) of the connector socket (40) are electrically connected to the test connections (62) of the test output (60),- the connector socket (40) is mounted in an unsoldered, unbonded and exchangeable manner on the test adapter (1); and- the fastening module (30) is screwed to the contact module (20) by means of at least one screw:
characterized in that- the fastening module (30) has at least one fastening module engagement (31) and/or fastening module protrusion (32), by means of which it is detachably fastened to at least one contact module protrusion (21) and/or contact module engagement (29) of the contact module (20); and- the connector socket (40) is clamped between the contact module (20) and the fastening module (30). - The test adapter (1) according to Claim 1, wherein the connector socket (40) is additionally positively fastened to the test adapter (1).
- The test adapter (1) according to Claim 1 or 2, wherein the fastening module (30) is screwed to the contact module (20) by means of precisely one knurled screw (33).
- The test adapter (1) according to any one of the preceding claims, wherein the connector socket (40) has socket fastening means (42) which enter a positive connection with the test adapter (1).
- The test adapter (1) according to any one of the preceding claims, wherein the connector socket (40) is configured as a socket of a standardized connector.
- The test adapter (1) according to any one of the preceding claims, having a socket board (50), into which the connector socket (40) is inserted such that the socket connections (41) electrically contact the socket board (50).
- The test adapter (1) according to any one of the preceding claims, wherein the test output (60) is configured as a test connector (61) which has the test connections (62).
- The test adapter (1) according to Claim 7, wherein the test connector (61) is configured as a connector of the same standardized type as the connector (100).
- The test adapter (1) according to Claim 6 and according to Claim 7 or 8, wherein the test connector (61) is electrically connected to a test board (70) of the test adapter (1) such that the test connections (62) electrically contact the socket board (50).
- The test adapter (1) according to any one of Claims 7 to 9, wherein the test connector (61) is mounted in an unsoldered, unbonded and exchangeable manner on the test adapter (1).
- The test adapter (1) according to any one of the preceding claims, wherein the test adapter (1) is configured for electrically contacting an external test device by means of the test connections (62).
- The test adapter (1) according to Claim 11, having bearing fastening means (22) for configuring a floatingly supported fastening to the test device.
- A system having a test adapter (1) according to any one of Claims 1 to 12 and a test device for electrically contacting the test connections (62).
- A method for producing a test adapter (1) for checking a connector (100), in particular a USB connector and/or an RJ45 connector, having the steps of:- providing a connector socket (40) with electrical socket connections (41) for electrically contacting the connector (100);- providing a test output (60) with electrical test connections (62) for electrically contacting a test device for the connector (100);- providing a contact module (20) and a fastening module (30) as components which can be separated from one another;- clamping the connector socket (40) between the contact module (20) and the fastening module (30);- electrically connecting the socket connections (41) of the connector socket (40) to the test connections (62) of the test output (60) through the test adapter (1) and/or along the test adapter (1);- mounting the connector socket (40) on the test adapter (1) in an unsoldered and unbonded manner in such a way that the connector socket (40) is fastened to the test adapter (1) in an exchangeable manner;- detachably fastening the fastening module (30) by means of at least one fastening module engagement (31) and/or fastening module protrusion (32) to at least one contact module protrusion (21) and/or contact module engagement (29) of the contact module (20); and- screwing the fastening module (30) to the contact module (20) by means of at least one screw.
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102019002343.9A DE102019002343A1 (en) | 2019-03-29 | 2019-03-29 | Test adapter and procedure |
Publications (2)
Publication Number | Publication Date |
---|---|
EP3716414A1 EP3716414A1 (en) | 2020-09-30 |
EP3716414B1 true EP3716414B1 (en) | 2022-08-24 |
Family
ID=70056924
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP20166289.7A Active EP3716414B1 (en) | 2019-03-29 | 2020-03-27 | Test adapter and method |
Country Status (2)
Country | Link |
---|---|
EP (1) | EP3716414B1 (en) |
DE (1) | DE102019002343A1 (en) |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN114280401B (en) * | 2021-12-23 | 2024-09-24 | 昆山洺九机电有限公司 | Side pushing testing device and equipment |
CN114705895A (en) * | 2022-04-02 | 2022-07-05 | 赵军志 | Device and method for testing service life of power adapter |
Family Cites Families (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4959609A (en) * | 1988-01-27 | 1990-09-25 | Manfred Prokopp | Electrical connecting apparatus for an electrical or electronic testing unit |
US5687213A (en) * | 1995-01-30 | 1997-11-11 | Westek Electronics, Inc. | Telephone line testing device |
DE19853927B4 (en) * | 1998-11-23 | 2005-12-01 | Btr Blumberger Telefon- Und Relaisbau Albert Metz | Junction box for shielded cables |
ES1046798Y (en) * | 2000-07-07 | 2001-07-01 | Abad Ind S A | DEVICE-SHEET DEVICE FOR INDUSTRIAL WIRING TEST. |
US6869321B1 (en) * | 2003-06-30 | 2005-03-22 | Virginia Panel Corporation | Dual female electrical connector and connector module |
DE202016005560U1 (en) * | 2015-09-08 | 2017-04-10 | Apple Inc. | High speed connector system |
-
2019
- 2019-03-29 DE DE102019002343.9A patent/DE102019002343A1/en active Pending
-
2020
- 2020-03-27 EP EP20166289.7A patent/EP3716414B1/en active Active
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Publication number | Publication date |
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DE102019002343A1 (en) | 2020-10-01 |
EP3716414A1 (en) | 2020-09-30 |
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