EP3714981B1 - Treatment plant, in particular crushing plant, in particular rock crusher - Google Patents
Treatment plant, in particular crushing plant, in particular rock crusher Download PDFInfo
- Publication number
- EP3714981B1 EP3714981B1 EP20158307.7A EP20158307A EP3714981B1 EP 3714981 B1 EP3714981 B1 EP 3714981B1 EP 20158307 A EP20158307 A EP 20158307A EP 3714981 B1 EP3714981 B1 EP 3714981B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- screen
- unit
- crushing
- processing plant
- plant according
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 239000011435 rock Substances 0.000 title claims description 23
- 239000000463 material Substances 0.000 claims description 73
- 238000012216 screening Methods 0.000 claims description 44
- 230000010355 oscillation Effects 0.000 claims description 12
- 230000005284 excitation Effects 0.000 claims description 10
- 230000005484 gravity Effects 0.000 claims description 6
- 238000007599 discharging Methods 0.000 claims description 3
- 238000011144 upstream manufacturing Methods 0.000 claims description 3
- 230000000694 effects Effects 0.000 description 16
- 238000000034 method Methods 0.000 description 9
- 229910052751 metal Inorganic materials 0.000 description 3
- 238000010276 construction Methods 0.000 description 2
- 238000011143 downstream manufacturing Methods 0.000 description 2
- 239000006148 magnetic separator Substances 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 230000000712 assembly Effects 0.000 description 1
- 238000000429 assembly Methods 0.000 description 1
- 230000001771 impaired effect Effects 0.000 description 1
- 229910052500 inorganic mineral Inorganic materials 0.000 description 1
- 239000011707 mineral Substances 0.000 description 1
- 230000007704 transition Effects 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C21/00—Disintegrating plant with or without drying of the material
- B02C21/02—Transportable disintegrating plant
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C23/00—Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
- B02C23/02—Feeding devices
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C23/00—Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
- B02C23/08—Separating or sorting of material, associated with crushing or disintegrating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C23/00—Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
- B02C23/08—Separating or sorting of material, associated with crushing or disintegrating
- B02C23/14—Separating or sorting of material, associated with crushing or disintegrating with more than one separator
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C25/00—Control arrangements specially adapted for crushing or disintegrating
Definitions
- Processing plant in particular crushing plant, in particular rock crusher, with a feed unit that can be filled with material to be crushed, with a screening unit having a pre-screen being arranged behind the feed unit or in the feeding unit in the conveying direction, with the pre-screen being able to be set in oscillating motion by means of an oscillating drive, and with part of the supplied material being fed to a subsequent process unit, in particular a crushing unit, via the screening unit and another part being screened out in the screening unit.
- Such treatment plants are used for various purposes. They are used, for example, to screen out rock material in crushing plants. Such crushing plants can be used for crushing rock material and can be used either as mobile or as stationary plants.
- the material to be crushed is fed into the system via the feeding unit.
- Excavators are usually used for this purpose. Starting from the feed unit, the material to be shredded is conveyed to the screening unit with a conveying device.
- the screen unit can have different designs. Designs are known in which the screen unit forms a simple conveying trough which is provided with openings in order to achieve a screening effect (grate trough). Furthermore, constructions are already known in the state of the art in which a screen deck is used as a circular or elliptical vibrator.
- One or more additional screen levels are installed below a conveyor chute.
- the rock material is fed to a crushing unit via a conveyor.
- the crushing unit can be a jaw crusher.
- the upstream unit grate channel or screen
- part of the material fed in is screened out, this screened-out fraction is bypassed in the crushing unit bypassed so that it does not burden the crusher.
- Sidebands are usually used for this.
- the user now has the opportunity to choose whether he wants to run one or the other mode of operation. To do this, he has to set an adjustable flap of the conveying device either to the bypass position or to the conveying position.
- Such a plant is from DE 10 2017 112 091 A1 known.
- EP 0 382 922 A2 discloses a jaw crusher with a crushing aggregate. Crushed material can be fed to this crushing unit via a crushed material feed device.
- the crushed material feed device has a feed hopper 20 and an oscillating conveyor associated therewith.
- a bar screen is arranged downstream of the vibrating conveyor in the transport direction. With the bar screen, a rock fraction can be screened out of the supplied material in front of the crushing unit. The rock fraction, which was fed to the crushing unit via the bar screen, is crushed there and placed on a discharge belt. The material screened in the bar screen area is also fed onto the discharge belt.
- a crushing plant that works in a similar way is out DE 41 38 597 A1 known.
- a jaw crusher is used as the crushing unit, to which the material to be crushed can be fed via a feed conveyor.
- the feed conveyor has a Ground on, which can be in the form of a bar grating.
- another screen is arranged, which is part of the feed conveyor.
- the bottom and the other screen are excited with a vibration exciter so that material can be screened out.
- a first rock fraction is screened out in the area of the bar grate and a second rock fraction is screened out in the area of the further screen.
- the first rock fraction reaches a crusher discharge belt.
- the second rock fraction is crushed in the crushing unit and then also reaches the crusher discharge belt.
- This object is achieved in that another screen is arranged in front of the screen unit in the conveying direction and is driven by a vibration exciter, and that a control device is provided by means of which the vibration drive and the vibration exciter are controlled separately from one another.
- the screening unit is preceded by a further screen results in an effective enlargement of the total available screen area. This increases the dwell time of the filling material in the screen area, which makes improved screening possible.
- the screening process is significantly more effective and the load on the downstream process unit is therefore lower.
- the different excitations can be selected in such a way that they develop an optimal screening effect adapted to the respective filling material.
- any type of unit with which a screening effect can be achieved can be used as a preliminary screen or as an additional screen. Accordingly, roller grates, grate channels or the like can also be used in particular for this purpose.
- a transport section of the feed unit in particular a feed chute, is arranged in the conveying direction before the further screen, and that the transport section can be made to vibrate independently of the pre-screen, preferably of the vibration exciter. Accordingly, the transport section and the preliminary screen can be optimally adjusted to the tasks to be performed by these structural units.
- the vibration of the transport section can be designed in such a way that an optimal conveying effect and an even distribution of the material fed in is achieved. Accordingly, the vibration of the pre-screen can be designed for optimized screening.
- the feed unit and the further screen can form a structural unit which is connected to the vibration exciter and is driven by it to generate vibratory movements. Accordingly, the feed unit and the additional screen can be driven by a common vibration exciter. In addition, these assemblies can then be combined to form a compact unit.
- the vibration drive and the vibration exciter are controlled by the control device in such a way that the pre-screen and the additional screen and/or the pre-screen and the transport section of the feed unit each perform an oscillating movement, with the oscillating movement of the pre-screen and the oscillating movement of the additional screen or the oscillating movement of the pre-screen and the transport section differing in the form of excitation, excitation intensity, excitation direction and/or excitation frequency.
- This makes it possible to set the pre-screen and the transport section or the pre-screen and the additional screen individually and suitably for the upcoming screening task.
- a processing plant according to the invention can be such that the additional screen is driven by a linear vibrator in order to set the additional screen into linear vibrations or into essentially linear vibrations in the conveying direction.
- an oscillation that supports the conveying effect is set with the additional screen and the transport section of the feed unit that is optionally coupled thereto. In this way, the transport of the filling material to the preliminary screen can be supported or effected.
- the pre-screen pre-screen to be driven by a circular vibrator in order to set the pre-screen in circular vibrations or rotating vibrations and for the screen surface of the pre-screen to run inclined in the conveying direction, with the screen surface of the pre-screen preferably forming an angle in the range between 6° and 10° with the horizontal.
- the circular vibrations or the rotating vibrations lead to an optimized screening effect in the area of the preliminary screen.
- the screen surface of the pre-screen is inclined relative to the horizontal in accordance with the above information.
- the angular range specified above has proven to be particularly advantageous when used in rock crushing plants.
- a processing plant can be designed in such a way that the feed unit has a feed section with a base, which is in particular part of a feed chute, the base being merged into the screen surface of the additional screen, that the additional screen is interchangeably coupled to a mechanical interface of the feed unit by means of a fastening section, and that the interface is equipped to accommodate a closed base instead of the additional screen.
- the treatment plant can be adapted to the desired application as a kit, depending on the task at hand. If a filling material is fed in that requires an intensive screening effect to relieve the downstream process unit, the additional screen can be installed.
- the feed unit has side walls that delimit a conveying chute laterally and in the conveying direction, and that the side walls extend at least partially in the conveying direction to the side of the additional screen in order to delimit a continuous transport area.
- a compact design can also be realized as a result.
- the additional screen has a free end that faces the pre-screen, that the pre-screen has a feed area that faces the free end of the additional screen, that the feed area is offset downwards in the direction of gravity, forming a step compared to the free end of the additional screen, and that the height of the step is preferably at least 50 mm, particularly preferably in the range between 50 mm and 500 mm.
- the filling material is circulated during the transition from the further screen to the pre-screen, thereby further improving the screening effect.
- a conceivable variant of the invention is such that a diverting element is arranged in the direction of gravity below the further screen, by means of which the partial fraction screened out by the further screen can be transported away, that the diverting element is preferably set in oscillating motion together with the further sieve by the vibration exciter, and that the diverting element is preferably designed as a chute, for example made of rubber material.
- the sieved fraction of the filling material can be reliably transported away from the working area of the further sieve via the deflection element. In particular, this prevents the machine from being impaired by dirt.
- the diversion element can be set in an oscillating movement together with the further screen, a transport movement induced by the oscillating movement can also be used for transport on the diversion element. Since a common vibration exciter is used, the number of parts is reduced. In addition, the diverting element then does not have to have a particularly strong inclination to support the transport effect, so that a low overall height can be achieved. A simple construction results when using a chute made of rubber material as the discharge element.
- a further embodiment of the invention can be such that an additional screen deck is arranged below the pre-screen, in particular below an upper deck of the screen lining of the pre-screen, to which the fraction screened by the pre-screen (upper deck) is at least partially fed, and that a transport section for discharging the material screened by the additional screen deck is arranged below the additional screen deck.
- additional screen deck With the additional screen deck, another fine sub-fraction can be screened out of the material that has already been screened, which can also be separately conveyed out of the working area of the machine.
- the discharge element extends below the further screen and the preliminary screen. In this way, the material screened out by both screens can be discharged together via a single discharge element.
- the deflection element has an end section which is guided to the lower screen deck in order to direct the material screened out by the further screen to the screening area of the lower screen deck.
- the material screened out by the further screen can then be subjected to a further screening process on the lower screen deck in order to be able to screen out a fine partial fraction here as well.
- the preliminary screen has a discharge area at its end facing away from the further screen, which is led to a crushing unit of a crushing plant, the crushing unit preferably having a stationary crushing jaw and a movable crushing jaw opposite it, and that a crusher discharge belt or another suitable means for transporting away the material crushed by the crushing unit is arranged below the crushing unit.
- the feed unit and the further screen together form a transport area, with the further screen preferably enclosing the transport area in the conveying direction, and that the further screen in the conveying direction covers a maximum of half, particularly preferably only a maximum of one third, of the length of the transport area in this conveying direction.
- FIG 1 shows a processing plant, namely a mobile crushing plant 10, as is typically used for crushing rock material or other mineral material.
- This mobile crushing plant 10 has a Machine chassis, which is supported by two running gears 11 designed as chain drives.
- the crushing plant 10 is equipped with a feed unit 20 which is usually designed as a hopper-shaped feed unit with two hopper side walls 21 and a hopper rear wall 22 .
- the crushing plant 10 can be filled with the material to be crushed via this feed unit 20 .
- the feed unit 20 has a transport device on the bottom.
- the material to be comminuted is conveyed to a screening unit 30 via this conveying device.
- the screen unit 30 is associated with a vibration exciter 38, which can be designed as an eccentric drive. With this vibration exciter 38, the screen unit 30 can be made to vibrate in order to subject the conveyed material to a screening process.
- the vibration exciter 38 not only causes the screen unit 30 to vibrate for screening purposes, but also, in connection with the inclined arrangement of one or more screen decks, a transport effect, as in the case of a vibrating conveyor, is achieved.
- the coarse rock fraction which is not screened out, is conveyed from the screening unit 30 to a crushing unit 40 .
- the crushing unit 40 is designed in the form of a jaw crusher.
- This crushing unit 40 has two crushing jaws 42, 43 which form a converging gap.
- the material to be comminuted is conveyed into this gap area.
- the crushing unit 40 has a fixed crushing jaw 42 and a movable crushing jaw 43.
- the movable crushing jaw 43 is driven by an eccentric drive 41.
- the coarse rock material is broken in the converging fissure.
- the crushed and crushed rock material leaves the crushing unit 40 on the bottom side and falls onto a crusher discharge belt 60 due to the force of gravity.
- the crushed rock material is discharged via the crusher discharge belt 60 and piled up next to the crushing plant 10 .
- a magnetic separator 61 is provided on the crushing plant 10 in the area of the crusher discharge belt 60 . This is arranged above the material flow, which is guided on the crusher discharge belt 60 . Metal parts in the material flow are magnetically attracted by the magnetic separator 61 and separated from the material flow.
- the material coming from the feed unit 20 is guided in the screening unit 30 over a preliminary screen 32 (e.g. upper screen deck).
- a preliminary screen 32 e.g. upper screen deck
- Part of the rock material is screened out. These are pieces of rock which, because of their size, do not have to be sent through the crushing unit 40 since they are already of a size which roughly corresponds to the size of the rock which is broken by the crushing unit 40 .
- part of this rock fraction that has been screened out is fed directly onto the crusher discharge belt 60, in a bypass past the crushing unit 40.
- the screen unit 30 has two screen side walls 31 which are spaced apart from each other.
- the conveying area for the rock material is formed between the two screen side walls 31 .
- the representation shows that at least one of the screen side walls 31 has a receptacle for the vibration exciter 38 .
- the vibration energy of the vibration exciter 38 can thus be transferred to the pre-screen 32 .
- a different arrangement of the vibration exciter 38 is also conceivable, but it should be provided that the vibration energy from the vibration exciter 38 is introduced into the screen unit 30 so that the screen unit 30 (and with it the preliminary screen 32 and the lower screen deck 34) vibrates with the frequency and amplitude of the vibration exciter 38.
- the preliminary screen 32 is held between the two screen side walls 31 in the upper area of the screen unit 30 .
- the bottom deck 34 of the screen is arranged below the preliminary screen 32 .
- a conveying area results between the pre-screen 32 and the lower screen deck 34 . Accordingly, filling material that was screened out by the preliminary screen 32 can be transported away on the screening element of the screening lower deck 34 . This transported material passes through an end piece 37 of the lower screen deck 34 directly onto the crusher discharge belt 60, like this figure 1 shows.
- a conveying area is delimited above the pre-screen 32 by means of the two side walls and the pre-screen 32 .
- This transport section 35 can be designed as a flexible component, with the transport section extending in its longitudinal extension from the left side of the screen unit 30 to the adjustable flap chute 70.
- the filling material which from the screen element of Sieve lower deck 34 was screened, are transported away.
- This fine screening material is discharged below the end piece 37 and can, as explained above, be routed either directly to the crusher discharge belt 60 or to the side discharge belt 50 when the adjustable flap chute 70 is in the appropriate position.
- two support sections 39 extend between the two sieve side walls 31.
- the pre-screen 32 is attached.
- the pre-screen 32 covers the area between the two screen side walls 31 of the screen unit 30.
- the pre-screen 32 has a feed area 32.1, which is merged into a screen area of the pre-screen 32.
- the preliminary sieve 32 has a discharge area 32.2. This discharge area 32.2 is angled relative to the actual screen surface of the preliminary screen 32. Screw receptacles are provided in the dropping area 32.2.
- the preliminary sieve 32 can be screwed to the associated support section 39 by means of these screw receptacles.
- Additional screw receptacles are also provided in the area of the feed area 32.1 for screwing to the support section 39 assigned there. Furthermore, 32 fastening receptacles are provided on the longitudinal opposite ends of the pre-screen, by means of which the pre-screen 32 can be connected to the associated side walls 31 of the screen.
- the dropping area 32.2 opens like this figure 1 can be seen directly in the crushing area, which is formed between the fixed and the movable crushing jaw 42, 43.
- figure 3 clearly shows the vibration drive 38. This is positioned below the pre-screen upper deck 32 between the two screen side walls 31 .
- the chassis of the mobile crushing plant 10 has a boom 12 .
- This boom 12 carries a task unit 20.
- the task unit 20 has two opposite and in Conveying direction extending side walls 21 on.
- the feed unit 20 is closed off at the rear with the rear wall 22 . This results in a filling hopper that is open at the top and is closed off at the bottom with a feed chute.
- the feed chute has a floor 23 .
- This floor 23 can be formed by a sheet metal element or by several sheet metal elements.
- a further screen 24 is arranged between the two side walls 21 of the filling unit 20 .
- the additional screen 24 adjoins the bottom 23 in the conveying direction, preferably without a step.
- the further sieve 24 has at its end facing the base 23 a fastening section 24.1.
- the further sieve 24 is placed on an interface 26 of the feed unit 20 with this fastening section 24.1.
- This mechanical interface 26 can be formed, for example, by a carrier that extends transversely to the conveying direction.
- the additional screen 24 can be used with the interface 26 via suitable detachable fastening means, for example screws.
- the further screen 24 has a screen area adjoining the attachment section 24.1 in the conveying direction. In the region of its free end 24.2 facing away from the fastening section 24.1, the further screen 24 has a further support section of the mechanical interface 26 in order to enable stable support of the further screen 24.
- the free end 24.2 of the other screen 24 protrudes in the conveying direction a little, overlapping the feed area 32.1.
- the task area 32.1 is offset downwards in the direction of gravity compared to the free end 24.2, resulting in a step.
- a discharge unit 28 is arranged below the additional screen 24 .
- the discharge unit 28 is designed as an inclined chute, which can be formed from a flexible component, in particular from a rubber material.
- the discharge element 28 has an end section 28.1. The end section 28.1 is attached to the top of the screen element (in figure 3 not shown) of the lower screen deck 34 passed.
- the task unit 20 has a vibration exciter, for example an eccentric drive.
- This vibration exciter serves to cause the feed unit 20 to vibrate. Because of this vibration, the conveying chute with its bottom 23 and the further screen 24 are set in vibrating movements together. Linear vibrations are preferably generated which run in the conveying direction or essentially in the conveying direction.
- the operation is explained below with reference to figure 3 explained.
- the filling material to be processed is placed on the floor 23 of the feed unit 20 by means of an excavator. Due to the vibration generated by the vibration exciter 25, the filling material is moved from the bottom 23 over the additional screen 24 in the conveying direction. Here, in the screen area of the further screen 24, a partial fraction is screened out of the filling material. This sub-fraction reaches the discharge unit 28. Due to the oblique arrangement of the discharge unit 28, the screened-out material is transported to the end section 28.1 of the discharge unit 28.
- the discharge unit 28 is connected to the feed unit 20 in such a way that it is also made to vibrate when vibration is excited by the vibration exciter 25 . This oscillating movement supports the transport effect.
- the filling material passed over the further screen 24 arrives at the pre-screen 32 via the step section between the further screen 24 and the pre-screen 32.
- the filling material is circulated here, which leads to an improved screening effect in the subsequent screening process on the pre-screen 32.
- the preliminary sieve 32 is preferably set in torsional vibration with the vibration drive 38 . A good screening effect is achieved in this way. Due to the inclination of the pre-screen 32 relative to the horizontal, a transport effect is supported, as has already been described above.
- Another partial fraction is screened out of the filling material. This screened-out partial fraction falls onto the screening element of the screening lower deck 34. Another screening process takes place here, as has already been explained above.
- the additional screen 24 can be dismantled. In the process, it is detached from the mechanical interface 26 and removed. Instead of the additional screen 24, a closed base can then be attached to the mechanical interface 26. This closed floor then guides the filling material directly onto the pre-screen 32.
- a control device is provided. With this, the preliminary sieve 32 and the further sieve 24 can be controlled separately from one another using the vibration drive 38 and the vibration exciter 25 . In this way, a significantly improved screening effect is achieved.
Description
Aufbereitungsanlage, insbesondere Brechanlage, insbesondere Gesteinsbrecher, mit einer Aufgabeeinheit, die mit einem zu brechenden Gut befüllbar ist, wobei in Förderrichtung hinter der Aufgabeeinheit oder in der Aufgabeeinheit eine Siebeinheit mit einem Vorsieb angeordnet ist, wobei das Vorsieb mittels eines Schwingungsantriebs in Schwingbewegung versetzbar ist, und wobei über die Siebeinheit ein Teil des zugeführten Guts einer anschließenden Prozesseinheit, insbesondere einem Brechaggregat, zugeleitet und ein weiterer Teil in der Siebeinheit ausgesiebt wird.Processing plant, in particular crushing plant, in particular rock crusher, with a feed unit that can be filled with material to be crushed, with a screening unit having a pre-screen being arranged behind the feed unit or in the feeding unit in the conveying direction, with the pre-screen being able to be set in oscillating motion by means of an oscillating drive, and with part of the supplied material being fed to a subsequent process unit, in particular a crushing unit, via the screening unit and another part being screened out in the screening unit.
Solche Aufbereitungsanlagen werden zu verschiedenen Zwecken eingesetzt. Sie dienen beispielsweise zum Aussieben von Gesteinsmaterial in Brechanlagen. Derartige Brechanlagen können zum Zerkleinern von Gesteinsmaterial verwendet werden und lassen sich entweder als mobile oder als stationäre Anlagen einsetzen. Über die Aufgabeeinheit wird das zu brechende Gut in die Anlage eingefüllt. Hierzu werden üblicherweise Bagger eingesetzt. Ausgehend von der Aufgabeeinheit wird das zu zerkleinernde Material mit einer Fördereinrichtung zu der Siebeinheit gefördert. Die Siebeinheit kann dabei verschiedene Bauformen aufweisen. Es sind Bauformen bekannt, bei denen die Siebeinheit eine einfache Förderrinne bildet, die mit Durchbrüchen versehen ist, um eine Siebwirkung zu erreichen (Rostrinne). Weiterhin sind im Stand der Technik Bauweisen vorbekannt, bei denen ein Siebdeck als Kreis- oder Ellipsenschwinger verwendet ist. Dabei sind unterhalb einer Förderrinne ein oder mehrere zusätzliche Siebebenen eingebaut. Das Gesteinsmaterial wird über eine Fördereinrichtung einem Brechaggregat zugeleitet. Beispielsweise kann das Brechaggregat ein Backenbrecher sein. Beim Transport über die vorgeschaltete Einheit (Rostrinne oder Sieb) wird ein Teil des zugeleiteten Guts ausgesiebt, diese ausgesiebte Fraktion wird am Brechaggregat im Bypass vorbeigeleitet, sodass sie den Brecher nicht belastet. Es ist nun möglich die ausgesiebte Teil-Fraktion entweder über das Brecherabzugsband abzufördern oder es besteht die Möglichkeit, sie über eine separate Fördereinrichtung aus dem Arbeitsbereich der Maschine zu transportieren. Hierzu werden üblicherweise Seitenbänder verwendet. Der Anwender hat nun die Möglichkeit zu wählen, ob er die eine oder die andere Betriebsweise fahren möchte. Hierzu muss er eine verstellbare Klappe der Fördereinrichtung entweder auf die Bypasstellung oder die Förderposition einstellen.Such treatment plants are used for various purposes. They are used, for example, to screen out rock material in crushing plants. Such crushing plants can be used for crushing rock material and can be used either as mobile or as stationary plants. The material to be crushed is fed into the system via the feeding unit. Excavators are usually used for this purpose. Starting from the feed unit, the material to be shredded is conveyed to the screening unit with a conveying device. The screen unit can have different designs. Designs are known in which the screen unit forms a simple conveying trough which is provided with openings in order to achieve a screening effect (grate trough). Furthermore, constructions are already known in the state of the art in which a screen deck is used as a circular or elliptical vibrator. One or more additional screen levels are installed below a conveyor chute. The rock material is fed to a crushing unit via a conveyor. For example, the crushing unit can be a jaw crusher. During transport via the upstream unit (grate channel or screen), part of the material fed in is screened out, this screened-out fraction is bypassed in the crushing unit bypassed so that it does not burden the crusher. It is now possible to transport the screened partial fraction either via the crusher discharge belt or it is possible to transport it out of the working area of the machine via a separate conveyor. Sidebands are usually used for this. The user now has the opportunity to choose whether he wants to run one or the other mode of operation. To do this, he has to set an adjustable flap of the conveying device either to the bypass position or to the conveying position.
Eine derartige Anlage ist aus der
Während des Betriebseinsatzes werden solche Brechanlagen, abhängig vom gewählten Einsatzort bzw. Zweck, mit unterschiedlichen Befüll-Materialien beschickt. Häufig kommt es vor, dass das Befüll-Material einen hohen Feinkorn-Anteil aufweist, der nicht vollständig in der Siebeinheit ausgesiebt werden kann und der dann das Brechaggregat belastet. Hierdurch reduziert sich der Wirkungsgrad des Brechaggregats.During operation, such crushing plants are charged with different filling materials, depending on the selected location or purpose. It often happens that the filling material has a high proportion of fines, which cannot be completely screened out in the screening unit and which then puts a strain on the crushing unit. This reduces the efficiency of the crushing unit.
Eine ähnlich arbeitende Brechanlage ist aus
Es ist nun Aufgabe der Erfindung, eine Aufbereitungsanlage der eingangs erwähnten Art bereitzustellen, mit der sich die an die Siebeinheit anschließende Prozesseinheit, beispielsweise das Brechaggregat, auch bei unterschiedlichsten Befüll-Materialien wirkungsvoll entlasten lässt.It is now the object of the invention to provide a processing plant of the type mentioned at the outset, with which the process unit connected to the screening unit, for example the crushing unit, can be effectively relieved, even with a wide variety of filling materials.
Diese Aufgabe wird dadurch gelöst, dass in Förderrichtung vor der Siebeinheit ein weiteres Sieb angeordnet ist, das von einem Schwingungserreger angetrieben ist, und dass eine Steuerungseinrichtung vorgesehen ist, mittels der der Schwingungsantrieb und der Schwingungserreger voneinander getrennt angesteuert werden.This object is achieved in that another screen is arranged in front of the screen unit in the conveying direction and is driven by a vibration exciter, and that a control device is provided by means of which the vibration drive and the vibration exciter are controlled separately from one another.
Dadurch dass der Siebeinheit ein weiteres Sieb vorgeschaltet ist, ergibt sich zunächst eine wirkungsvolle Vergrößerung der gesamten verfügbaren Siebfläche. Hierdurch erhöht sich die Verweildauer des Befüll-Materials im Siebbereich, wodurch eine verbesserte Aussiebung möglich wird. Infolge der unterschiedlichen Erregungen des Vorsiebs und des weiteren Siebs ergibt sich eine deutlich höhere Effektivität des Siebvorgangs und damit eine geringere Belastung der nachgelagerten Prozesseinheit. Insbesondere können die unterschiedlichen Erregungen so gewählt werden, dass sie angepasst auf das jeweilige Befüll-Material eine optimale Siebwirkung entfalten.The fact that the screening unit is preceded by a further screen results in an effective enlargement of the total available screen area. This increases the dwell time of the filling material in the screen area, which makes improved screening possible. As a result of the different excitations of the pre-screen and the further screen, the screening process is significantly more effective and the load on the downstream process unit is therefore lower. In particular, the different excitations can be selected in such a way that they develop an optimal screening effect adapted to the respective filling material.
Als Vorsieb oder als weiteres Sieb können im Sinne der Erfindung jegliche Arten von Einheiten eingesetzt werden, mit denen eine Siebwirkung erreicht werden kann. Dementsprechend lassen sich insbesondere zu diesem Zweck auch Rollenroste, Rostrinnen oder dergleichen einsetzen.According to the invention, any type of unit with which a screening effect can be achieved can be used as a preliminary screen or as an additional screen. Accordingly, roller grates, grate channels or the like can also be used in particular for this purpose.
Gemäß einer bevorzugten Erfindungsvariante ist es vorgesehen, dass in Förderrichtung vor dem weiteren Sieb ein Transportabschnitt der Aufgabeeinheit, insbesondere eine Aufgaberinne, angeordnet ist, und dass der Transportabschnitt unabhängig von dem Vorsieb, vorzugsweise von dem Schwingungserreger in Schwingung versetzbar ist. Entsprechend lassen sich der Transportabschnitt und das Vorsieb optimal auf die von diesen Baueinheiten zu erfüllenden Aufgaben einstellen. Die Schwingung des Transportabschnitts kann so ausgelegt werden, dass eine optimale Förderwirkung und eine gleichmäßige Verteilung des aufgegebenen Materials erreicht wird. Entsprechend kann die Schwingung des Vorsiebs auf eine optimierte Aussiebung ausgelegt werden.According to a preferred variant of the invention, it is provided that a transport section of the feed unit, in particular a feed chute, is arranged in the conveying direction before the further screen, and that the transport section can be made to vibrate independently of the pre-screen, preferably of the vibration exciter. Accordingly, the transport section and the preliminary screen can be optimally adjusted to the tasks to be performed by these structural units. The vibration of the transport section can be designed in such a way that an optimal conveying effect and an even distribution of the material fed in is achieved. Accordingly, the vibration of the pre-screen can be designed for optimized screening.
Zur Verringerung des Teile- und Montageaufwandes kann es insbesondere vorgesehen sein, dass die Aufgabeeinheit und das weitere Sieb eine Baueinheit bilden, die an den Schwingungserreger angeschlossen ist und von diesem zur Erzeugung von Schwingungsbewegungen angetrieben wird. Dementsprechend lassen sich die Aufgabeeinheit und das weitere Sieb von einem gemeinsamen Schwingungserreger antreiben. Darüber hinaus lassen sich dann diese Baugruppen zu einer kompakten Baueinheit zusammenfassen.In order to reduce the outlay on parts and assembly, provision can be made in particular for the feed unit and the further screen to form a structural unit which is connected to the vibration exciter and is driven by it to generate vibratory movements. Accordingly, the feed unit and the additional screen can be driven by a common vibration exciter. In addition, these assemblies can then be combined to form a compact unit.
Gemäß einer Erfindungsausgestaltung kann es vorgesehen sein, dass der Schwingungsantrieb und der Schwingungserreger von der Steuerungseinrichtung derart angesteuert werden, dass das Vorsieb und das weitere Sieb und/oder das Vorsieb und der Transportabschnitt der Aufgabeeinheit jeweils eine Schwingbewegung durchführen, wobei sich die Schwingbewegung des Vorsiebs und die Schwingbewegung des weiteren Siebs beziehungsweise die Schwingbewegung des Vorsiebs und des Transportabschnitts in Erregungsform, Erregungsintensität, Erregungsrichtung und/oder Erregungsfrequenz unterscheiden. Dies ermöglicht es, das Vorsieb und den Transportabschnitt bzw. das Vorsieb und das weitere Sieb geeignet individuell für die anstehende Siebaufgabe einzustellen.According to one embodiment of the invention, it can be provided that the vibration drive and the vibration exciter are controlled by the control device in such a way that the pre-screen and the additional screen and/or the pre-screen and the transport section of the feed unit each perform an oscillating movement, with the oscillating movement of the pre-screen and the oscillating movement of the additional screen or the oscillating movement of the pre-screen and the transport section differing in the form of excitation, excitation intensity, excitation direction and/or excitation frequency. This makes it possible to set the pre-screen and the transport section or the pre-screen and the additional screen individually and suitably for the upcoming screening task.
Eine erfindungsgemäße Aufbereitungsanlage kann dergestalt sein, dass das weitere Sieb von einem Linearschwinger angetrieben ist, um das weitere Sieb in Linearschwingungen oder in im Wesentlichen lineare Schwingungen in Förderrichtung zu versetzen. Auf diese Weise wird mit dem weiteren Sieb und dem gegebenenfalls damit gekoppelten Transportabschnitt der Aufgabeeinheit eine die Förderwirkung unterstützende Schwingung eingestellt. Damit lässt sich der Transport des Befüll-Materials zu dem Vorsieb unterstützen oder bewirken.A processing plant according to the invention can be such that the additional screen is driven by a linear vibrator in order to set the additional screen into linear vibrations or into essentially linear vibrations in the conveying direction. In this way, an oscillation that supports the conveying effect is set with the additional screen and the transport section of the feed unit that is optionally coupled thereto. In this way, the transport of the filling material to the preliminary screen can be supported or effected.
Es ist weiterhin im Rahmen der Erfindung denkbar, dass das Vorsieb von einem Kreisschwinger angetrieben ist, um das Vorsieb in Kreisschwingungen oder rotierende Schwingungen zu versetzen und dass die Siebfläche des Vorsiebs in Förderrichtung geneigt verläuft, wobei vorzugsweise die Siebfläche des Vorsiebs mit der Horizontalen einen Winkel im Bereich zwischen 6° und 10° einschließt. Die Kreisschwingungen bzw. die rotierenden Schwingungen führen zu einer optimierten Siebwirkung im Bereich des Vorsiebs. Um dabei dennoch auf einfache Weise den Abtransport des auf dem Vorsieb verbleibenden Befüll-Materials bewirken zu können, ist die Siebfläche des Vorsiebs gegenüber der Horizontalen entsprechend den vorstehenden Angaben geneigt. Dabei hat sich der oben angegebene Winkelbereich insbesondere bei der Verwendung in Gesteins-Brechanlagen als vorteilhaft erwiesen.It is also conceivable within the scope of the invention for the pre-screen to be driven by a circular vibrator in order to set the pre-screen in circular vibrations or rotating vibrations and for the screen surface of the pre-screen to run inclined in the conveying direction, with the screen surface of the pre-screen preferably forming an angle in the range between 6° and 10° with the horizontal. The circular vibrations or the rotating vibrations lead to an optimized screening effect in the area of the preliminary screen. In order to be able to transport the filling material remaining on the pre-screen in a simple manner, the screen surface of the pre-screen is inclined relative to the horizontal in accordance with the above information. The angular range specified above has proven to be particularly advantageous when used in rock crushing plants.
Gemäß einer möglichen Erfindungsvariante kann eine Aufbereitungsanlage derart gestaltet sein, dass die Aufgabeeinheit einen Aufgabeabschnitt mit einem Boden aufweist, der insbesondere Teil einer Aufgaberinne ist, wobei der Boden in die Siebfläche des weiteren Siebs übergeleitet ist, dass das weitere Sieb mittels eines Befestigungsabschnitts an eine mechanische Schnittstelle der Aufgabeeinheit auswechselbar angekoppelt ist, und dass die Schnittstelle zur Aufnahme eines geschlossenen Bodens anstelle des weiteren Siebs ausgerüstet ist. Auf diese Weise kann die Aufbereitungsanlage bausatzartig, entsprechend der anstehenden Aufgabe, auf den gewünschten Anwendungszweck angepasst werden. Wird ein Befüll-Material aufgegeben, welches eine intensive Siebwirkung zur Entlastung der anschließenden Prozesseinheit benötigt, so kann das weitere Sieb eingebaut werden. Liegt aber ein Befüll-Material vor, welches alleine durch die Verwendung des Vorsiebs bereits ausreichend gesiebt werden kann, so wird anstelle des weiteren Siebes ein geschlossener Boden eingebaut. Denkbar ist es auch, dass mehrere weitere Siebe mit unterschiedlicher Siebwirkung Verwendung finden, um eine weitere Anpassung der Aufbereitungsanlage vornehmen zu können.According to a possible variant of the invention, a processing plant can be designed in such a way that the feed unit has a feed section with a base, which is in particular part of a feed chute, the base being merged into the screen surface of the additional screen, that the additional screen is interchangeably coupled to a mechanical interface of the feed unit by means of a fastening section, and that the interface is equipped to accommodate a closed base instead of the additional screen. In this way, the treatment plant can be adapted to the desired application as a kit, depending on the task at hand. If a filling material is fed in that requires an intensive screening effect to relieve the downstream process unit, the additional screen can be installed. But it is If there is filling material that can already be sufficiently screened simply by using the pre-screen, a closed bottom is installed instead of the additional screen. It is also conceivable that several other screens with different screening effects are used in order to be able to make further adjustments to the processing plant.
Zur Verringerung des Teile- und Montageaufwandes kann es vorgesehen sein, dass die Aufgabeeinheit Seitenwände aufweist, die eine Förderrinne seitlich und in Förderrichtung begrenzen, und dass sich die Seitenwände zumindest teilweise in Förderrichtung seitlich des weiteren Siebs erstrecken, um einen durchgehenden Transportbereich zu begrenzen. Hierdurch kann auch eine kompakte Bauweise verwirklicht werden.To reduce the outlay on parts and assembly, it can be provided that the feed unit has side walls that delimit a conveying chute laterally and in the conveying direction, and that the side walls extend at least partially in the conveying direction to the side of the additional screen in order to delimit a continuous transport area. A compact design can also be realized as a result.
Gemäß einer Erfindungsausgestaltung kann es vorgesehen sein, dass das weitere Sieb ein freies Ende aufweist, das dem Vorsieb zugewandt ist, dass das Vorsieb einen Aufgabebereich aufweist, der dem freien Ende des weiteren Siebs zugekehrt ist, dass der Aufgabebereich, unter Bildung einer Stufe gegenüber dem freien Ende des weiteren Siebs in Schwerkraftrichtung nach unten versetzt ist, und dass vorzugsweise die Höhe der Stufe mindestens 50 mm beträgt, besonders bevorzugt im Bereich zwischen 50 mm und 500 mm gewählt ist. Auf diese Weise wird das Befüll-Material beim Übergang von dem weiteren Sieb zum Vorsieb umgewälzt und dadurch die Siebwirkung nochmals verbessert.According to one embodiment of the invention, it can be provided that the additional screen has a free end that faces the pre-screen, that the pre-screen has a feed area that faces the free end of the additional screen, that the feed area is offset downwards in the direction of gravity, forming a step compared to the free end of the additional screen, and that the height of the step is preferably at least 50 mm, particularly preferably in the range between 50 mm and 500 mm. In this way, the filling material is circulated during the transition from the further screen to the pre-screen, thereby further improving the screening effect.
Eine denkbare Erfindungsvariante ist dergestalt, dass in Schwerkraftrichtung unterhalb des weiteren Siebs ein Ableitelement angeordnet ist, mittels dem die vom weiteren Sieb ausgesiebte Teilfraktion abtransportierbar ist, dass das Ableitelement vorzugsweise gemeinsam mit dem weiteren Sieb von dem Schwingungserreger in Schwingbewegung versetzt wird, und dass das Ableitelement vorzugsweise als eine Rutsche beispielsweise aus Gummimaterial ausgebildet ist. Über das Ableitelement lässt sich die ausgesiebte Fraktion des Befüll-Materials zuverlässig aus dem Arbeitsbereich des weiteren Siebs abtransportieren. Insbesondere wird hierdurch eine Funktionsbeeinträchtigung der Maschine durch Verschmutzungen vermieden.A conceivable variant of the invention is such that a diverting element is arranged in the direction of gravity below the further screen, by means of which the partial fraction screened out by the further screen can be transported away, that the diverting element is preferably set in oscillating motion together with the further sieve by the vibration exciter, and that the diverting element is preferably designed as a chute, for example made of rubber material. The sieved fraction of the filling material can be reliably transported away from the working area of the further sieve via the deflection element. In particular, this prevents the machine from being impaired by dirt.
Dadurch dass das Ableitelement gemeinsam mit dem weiteren Sieb in Schwingbewegung versetzbar ist, wird eine durch die Schwingbewegung induzierte Transportbewegung auch für den Transport auf dem Ableitelement nutzbar. Da ein gemeinsamer Schwingungserreger verwendet ist, reduziert sich der Teileaufwand. Zudem muss das Ableitelement dann auch keine besonders starke Neigung zur Unterstützung der Transportwirkung aufweisen, sodass eine geringe Bauhöhe verwirklichbar ist. Bei der Verwendung einer Rutsche aus Gummimaterial als Ableitelement ergibt sich eine einfache Konstruktion.Due to the fact that the diversion element can be set in an oscillating movement together with the further screen, a transport movement induced by the oscillating movement can also be used for transport on the diversion element. Since a common vibration exciter is used, the number of parts is reduced. In addition, the diverting element then does not have to have a particularly strong inclination to support the transport effect, so that a low overall height can be achieved. A simple construction results when using a chute made of rubber material as the discharge element.
Eine weitere Erfindungsausgestaltung kann dergestalt sein, dass unterhalb des Vorsiebs, insbesondere unterhalb eines Oberdeck Siebbelages des Vorsiebs, ein zusätzliches Siebdeck angeordnet ist, dem die von dem Vorsieb (Oberdeck) ausgesiebte Fraktion zumindest teilweise zugeführt ist, und dass unterhalb des zusätzliches Siebdecks ein Transportabschnitt zur Ableitung des von dem zusätzliches Siebdeck ausgesiebten Materials angeordnet ist. Mit dem zusätzlichen Siebdeck lässt sich aus dem bereits ausgesiebten Material eine weitere feine Teilfraktion aussieben, die sich auch getrennt aus dem Arbeitsbereich der Maschine herausfördern lässt.A further embodiment of the invention can be such that an additional screen deck is arranged below the pre-screen, in particular below an upper deck of the screen lining of the pre-screen, to which the fraction screened by the pre-screen (upper deck) is at least partially fed, and that a transport section for discharging the material screened by the additional screen deck is arranged below the additional screen deck. With the additional screen deck, another fine sub-fraction can be screened out of the material that has already been screened, which can also be separately conveyed out of the working area of the machine.
Im Rahmen der Erfindung kann es vorgesehen sein, dass sich das Ableitelement unterhalb des weiteren Siebs und des Vorsiebs erstreckt. Auf diese Weise kann das von beiden Sieben ausgesiebte Material gemeinsam über ein einziges Ableitelement abgeführt werden.In the context of the invention, it can be provided that the discharge element extends below the further screen and the preliminary screen. In this way, the material screened out by both screens can be discharged together via a single discharge element.
Alternativ kann es auch vorgesehen sein, dass das Ableitelement einen Endabschnitt aufweist, der zu dem Siebunterdeck geführt ist, um das vom weiteren Sieb ausgesiebte Material auf den Siebbereich des Siebunterdecks zu leiten. Dann lässt sich das von dem weiteren Sieb ausgesiebte Material auf dem Siebunterdeck einem weiteren Siebvorgang unterziehen, um auch hier eine feine Teil-Fraktion aussieben zu können.Alternatively, it can also be provided that the deflection element has an end section which is guided to the lower screen deck in order to direct the material screened out by the further screen to the screening area of the lower screen deck. The material screened out by the further screen can then be subjected to a further screening process on the lower screen deck in order to be able to screen out a fine partial fraction here as well.
Gemäß einer besonders bevorzugten Erfindungsvariante kann es vorgesehen sein, dass das Vorsieb an seinem dem weiteren Sieb abgewandten Ende einen Abwurfbereich aufweist, der zu einem Brechaggregat einer Brechanlage geführt ist, wobei das Brechaggregat vorzugsweise eine feststehende und dieser gegenüberstehend eine bewegliche Brechbacke aufweist, und dass unterhalb des Brechaggregats ein Brecherabzugsband oder ein anderes geeignetes Mittel zum Abtransport des von dem Brechaggregat zerkleinerten Materials angeordnet ist.According to a particularly preferred variant of the invention, it can be provided that the preliminary screen has a discharge area at its end facing away from the further screen, which is led to a crushing unit of a crushing plant, the crushing unit preferably having a stationary crushing jaw and a movable crushing jaw opposite it, and that a crusher discharge belt or another suitable means for transporting away the material crushed by the crushing unit is arranged below the crushing unit.
Um zu verhindern, dass bei der Beschickung der Aufgabeeinheit das weitere Sieb beschädigt wird, kann es vorgesehen sein, dass die Aufgabeeinheit und das weitere Sieb gemeinsam einen Transportbereich bilden, wobei das weitere Sieb vorzugsweise den Transportbereich in Förderrichtung abschließt, und dass das weitere Sieb in Förderrichtung maximal die Hälfte, besonders bevorzugt nur maximal ein Drittel der Länge des Transportbereichs in dieser Förderrichtung überdeckt. Dabei wird dann verhindert, dass der überwiegende Teil des Befüll-Materials bei der Beschickung direkt auf den Siebbereich gelangt. Somit ist auf einfache Weise erreicht, dass das weitere Sieb vor zu hoher Belastung geschützt wird.In order to prevent the further screen from being damaged when the feed unit is loaded, it can be provided that the feed unit and the further screen together form a transport area, with the further screen preferably enclosing the transport area in the conveying direction, and that the further screen in the conveying direction covers a maximum of half, particularly preferably only a maximum of one third, of the length of the transport area in this conveying direction. This prevents the majority of the filling material from getting directly onto the screen area during loading. It is thus achieved in a simple manner that the additional screen is protected from excessive loads.
Die Erfindung wird im Folgenden anhand eines in den Zeichnungen dargestellten Ausführungsbeispiels näher erläutert. Es zeigen:
- Figur 1:
- in schematischer Prinzipdarstellung eine mobile Brechanlage in Seitenansicht,
- Figur 2:
- eine der
Figur 1 entnommene Detaildarstellung und - Figur 3:
- das Detail gemäß
Figur 2 in perspektivischer Ansicht und in Schnittdarstellung.
- Figure 1:
- in a schematic representation of the principles of a mobile crushing plant in side view,
- Figure 2:
- one of the
figure 1 extracted detail and - Figure 3:
- the detail according to
figure 2 in a perspective view and in a sectional view.
Die Brechanlage 10 ist mit einer Aufgabeeinheit 20 ausgerüstet, die üblicherweise als trichterförmige Aufgabeeinheit mit zwei Trichterseitenwänden 21 und einer Trichterrückwand 22 ausgeführt ist. Über diese Aufgabeeinheit 20 kann die Brechanlage 10 mit dem zu zerkleinernden Gut befüllt werden. Die Aufgabeeinheit 20 weist bodenseitig eine Transporteinrichtung auf. Über diese Fördereinrichtung wird das zu zerkleinernde Gut einer Siebeinheit 30 zugefördert. Der Siebeinheit 30 ist ein Schwingungserreger 38 zugeordnet, der als Exzenter-Antrieb ausgeführt sein kann. Mit diesem Schwingungserreger 38 lässt sich die Siebeinheit 30 in Schwingung versetzen, um das geförderte Gut einem Siebprozess zu unterziehen. Der Schwingungserreger 38 versetzt die Siebeinheit 30 nicht nur zu Siebzwecken in Schwingung, sondern es wird in Verbindung mit der geneigten Anordnung eines oder mehrerer Siebdecks auch eine Transportwirkung, wie bei einem Vibrationsförderer, erreicht.The crushing
Wie
Wie
Über das Brecherabzugsband 60 wird das zerkleinerte Gesteinsmaterial abgeleitet und neben der Brechanlage 10 aufgehäuft.The crushed rock material is discharged via the
Im Bereich des Brecherabzugsbands 60 ist an der Brechanlage 10 ein Magnetabscheider 61 vorgesehen. Dieser ist oberhalb des Materialstroms, welcher auf dem Brecherabzugsband 60 geführt ist, angeordnet. Metallteile im Materialstrom werden von dem Magnetabscheider 61 magnetisch angezogen und aus dem Materialstrom ausgeschieden.A
Wie die Zeichnung erkennen lässt, wird das von der Aufgabeeinheit 20 kommende Gut in der Siebeinheit 30 über ein Vorsieb 32 (z.B. Obersiebdeck) geleitet. Dabei wird ein Teil des Gesteinsmaterials ausgesiebt. Es handelt sich dabei um Gesteinsteile, welche aufgrund ihrer Größe nicht durch das Brechaggregat 40 geschickt werden müssen, da sie bereits eine Größe aufweisen, die in etwa der Gesteinsgröße entspricht, welche von dem Brechaggregat 40 gebrochen wird. Wie die Zeichnung erkennen lässt, wird ein Teil dieser ausgesiebten Gesteinsfraktion unmittelbar auf den Brecherabzugsband 60 aufgegeben und zwar im Bypass vorbei an dem Brechaggregat 40.As can be seen from the drawing, the material coming from the
Wie
Nun ist es so, dass nicht immer ein Ausfördern der feinen Teilfraktion gewünscht ist. Vielmehr möchte der Maschinenführer die Wahl haben, ob er sie separiert oder gemeinsam mit dem gröberen ausgesiebten Material direkt auf den Brecherabzugsband 60 aufgeben möchte. Zu diesem Zweck ist eine verstellbare Klappenrutsche 70 verwendet.It is now the case that it is not always desirable to discharge the fine partial fraction. Rather, the machine operator would like to have the choice of separating them or would like to give up directly on the
Wie die
Zwischen den beiden Siebseitenwänden 31 ist im oberen Bereich der Siebeinheit 30 das Vorsieb 32 gehalten. Unterhalb des Vorsiebs 32 ist das Siebunterdeck 34 angeordnet. Zwischen dem Vorsieb 32 und dem Siebunterdeck 34 ergibt sich ein Förderbereich. Dementsprechend kann auf dem Siebelement des Siebunterdecks 34 Befüll-Material, welches von dem Vorsieb 32 ausgesiebt wurde, abtransportiert werden. Dieses abtransportierte Material gelangt über ein Endstück 37 des Siebunterdecks 34 direkt auf den Brecherabzugsband 60, wie dies
Oberhalb des Vorsiebs 32 wird mittels der beiden Seitenwände und dem Vorsieb 32 ein Förderbereich begrenzt.A conveying area is delimited above the pre-screen 32 by means of the two side walls and the pre-screen 32 .
Unterhalb des Siebunterdecks 34 ergibt sich ein weiterer Transportabschnitt 35. Dieser Transportabschnitt 35 kann als biegeschlaffes Bauteil ausgebildet sein, wobei sich der Transportabschnitt in seiner Längserstreckung von der linken Seite der Siebeinheit 30 bis hin zu der verstellbaren Klappenrutsche 70 erstreckt. Auf dem Transportabschnitt 35 kann das Befüll-Material, welches von dem Siebelement des Siebunterdecks 34 ausgesiebt wurde, abtransportiert werden. Dieses feine Siebmaterial wird unterhalb des Endstückes 37 abgeleitet und kann, wie dies oben erläutert wurde, bei entsprechender Stellung der verstellbaren Klappenrutsche 70, entweder direkt auf das Brecherabzugsband 60 oder auf das Seitenaustragband 50 geleitet werden.Below the
Wie die
Der Abwurfbereich 32.2 mündet, wie dies
Aus den
Die Aufgaberinne weist einen Boden 23 auf. Dieser Boden 23 kann von einem Blechelement oder von mehreren Blechelementen gebildet sein. Wie
Das weitere Sieb 24 steht in Förderrichtung mit seinem freien Ende 24.2 ein Stück weit über den Aufgabebereich 32.1 überlappend über. Zudem ist der Aufgabebereich 32.1 in Schwerkraftrichtung gegenüber dem freien Ende 24.2 nach unten versetzt, sodass sich eine Stufe ergibt.The free end 24.2 of the
Unterhalb des weiteren Siebs 24 ist eine Ableiteinheit 28 angeordnet. Die Ableiteinheit 28 ist als geneigt angeordnete Rutsche ausgebildet, die von einem biegeschlaffen Bauteil, insbesondere von einem Gummimaterial, gebildet sein kann. Das Ableitelement 28 weist einen Endabschnitt 28.1 auf. Der Endabschnitt 28.1 ist auf die Oberseite des Siebelements (in
Wie
Nachstehend wird die Funktionsweise unter Bezug auf
Das über das weitere Sieb 24 geleitete Befüll-Material gelangt über den Stufenabschnitt zwischen dem weiteren Sieb 24 und dem Vorsieb 32 auf das Vorsieb 32. Hier wird das Befüll-Material umgewälzt, was zu einer verbesserten Siebwirkung im anschließenden Siebvorgang auf dem Vorsieb 32 führt. Das Vorsieb 32 wird vorzugsweise mit dem Schwingungsantrieb 38 in Drehschwingung versetzt. Auf diese Weise wird eine gute Siebwirkung erreicht. Aufgrund der Neigung des Vorsiebs 32 gegenüber der Horizontalen wird eine Transportwirkung unterstützt, wie dies oben bereits beschrieben wird. Am Vorsieb 32 wird eine weitere Teilfraktion aus dem Befüll-Material ausgesiebt. Diese ausgesiebte Teil-Fraktion fällt auf das Siebelement des Siebunterdecks 34. Hier erfolgt ein weiterer Siebvorgang, wie dies oben bereits erläutert wurde.The filling material passed over the
Wenn nun ein Befüll-Material in die Aufgabeeinheit 20 eingefüllt wird, welches einem weniger starken Siebvorgang unterzogen werden soll, so kann das weitere Sieb 24 demontiert werden. Es wird dabei von der mechanischen Schnittstelle 26 gelöst und ausgebaut. Anstelle des weiteren Siebs 24 kann dann ein geschlossener Boden an der mechanischen Schnittstelle 26 befestigt werden. Dieser geschlossene Boden führt dann das Befüll-Material direkt auf das Vorsieb 32.If now a filling material is filled into the
Gemäß der Erfindung ist eine Steuereinrichtung vorgesehen. Mit dieser lassen sich das Vorsieb 32 und das weitere Sieb 24 unter Verwendung des Schwingungsantriebs 38 und des Schwingungserregers 25 voneinander getrennt ansteuern. Auf diese Weise wird eine deutlich verbesserte Siebwirkung erreicht.According to the invention, a control device is provided. With this, the
Claims (14)
- Processing plant, in particular a mobile crushing plant (10), in particular a rock crusher, with a feed unit (20) which can be filled with a material to be crushed, wherein a screening unit (30) with a pre-screen (32) is arranged downstream of the feed unit (20) or in the feed unit (20) in a conveying direction, wherein the pre-screen (32) can be caused to oscillate by means of an oscillation drive (38), and wherein a portion of the material supplied is fed via the screening unit (30) to a subsequent processing unit (40), in particular a crushing unit (40), via the screening unit (30), and a further part being screened out in the screening unit (30), a further screen (24) being arranged upstream of the screening unit (30) in the conveying direction, which screen is driven by an oscillation exciter (25), characterized in that a control device is provided, by means of which the oscillation drive (38) and the oscillation exciter (25) are controlled separately from one another.
- Processing plant according to claim 1, characterized in that a transport section of the filling unit (20), in particular a feed trough, is arranged upstream of the further screen (24) in the conveying direction, and in that the transport section can be caused to oscillate independently of the pre-screen (32), preferably by the oscillation exciter (25).
- Processing plant according to claim 1 or 2, characterized in that the filling unit (20) and the further screen (24) form a structural unit which is connected to the oscillation exciter (25) and is driven by the latter to generate oscillation movements.
- Processing plant according to any one of claims 1 to 3, characterized in that the oscillation drive (38) and the oscillation exciter (25) are controlled by the control device in such a way that the pre-screen (32) and the further screen (24) and/or the pre-screen (32) and the transport section of the filling unit (20) each perform an oscillating movement, wherein the oscillating movement of the pre-screen (32) and the oscillating movement of the further screen (24) or, respectively, the oscillating movement of the pre-screen (32) and the transport section differ in excitation form, excitation intensity, excitation direction and/or excitation frequency.
- Processing plant according to any one of claims 1 to 4, characterized in that the further screen (24) is driven by a linear vibrator to cause the further screen (24) to vibrate linearly or to vibrate substantially linearly in the conveying direction.
- Processing plant according to any one of claims 1 to 5, characterized in that the pre-screen (32) is driven by a circular oscillator to set the pre-screen (32) into circular or rotary oscillations and that the screening surface of the pre-screen (32) is inclined in the conveying direction, preferably the screening surface of the pre-screen (32) enclosing an angle in the range between 6° and 10° with the horizontal.
- Processing plant according to any one of claims 1 to 6, characterized in that the filling unit (20) has a feed section with a bottom (23), which in particular is part of a feed trough, the bottom (23) being transitioned into the screen surface of the further screen (24), in that the further screen (24) is coupled by means of a fastening section (24. 1) to a mechanical interface (26) of the filling unit (20), and in that the interface (26) is equipped to receive a closed bottom instead of the additional screen (24).
- Processing plant according to any one of claims 1 to 7, characterized in that the filling unit (20) has side walls (21) which delimit a conveying trough laterally and in the conveying direction, and in that the side walls (21) extend at least partially in the conveying direction laterally of the further screen (24) in order to delimit a continuous transport region.
- Processing plant according to any one of claims 1 to 8, characterized in that the further screen (24) has a free end (24.2) which faces the pre-screen (32), in that the pre-screen (32) has a feed area (32.1) which faces the free end (24.2) of the further screen (24), in that the feed area (32. 1) is offset downwards in the direction of gravity relative to the free end (24.1) of the further screen (24), forming a step, and in that the height of the step is preferably at least 50 mm, and is particularly preferably selected to be in the range between 50 mm and 500 mm.
- Processing plant according to any one of claims 1 to 9, characterized in that a deflector element (28) is arranged below the further screen (24) in the direction of gravity, by means of which deflector element the partial fraction screened out by the further screen (24) can be transported away, in that the deflector element (28) is preferably set in oscillating motion together with the further screen (24) by the oscillation exciter (25), and in that the deflector element (28) is preferably designed as a chute, for example of rubber material.
- Processing plant according to any one of claims 1 to 10, characterized in that a screen subdeck (34) is arranged below the pre-screen (32), to which the fraction screened out by the pre-screen (32) is at least partially fed, and in that a transport section (35) is arranged below the screen subdeck (34) for discharging the material screened out by the screen subdeck (34).
- Processing plant according to any one of claims 1 to 11, characterized in that the deflector element (28) extends below the further screen (24) and the pre-screen (32), or in that the deflector element (28) has an end portion (28.1) which is led to the screen subdeck (34) in order to guide the material screened out by the further screen (34) onto the screening area of the screen subdeck (34).
- Processing plant according to any one of claims 1 to 12, characterized in that the pre-screen (32) has, at its end facing away from the further screen (24), a discharge region (32. 2) which is guided to a crushing unit (40) of a crushing plant, the crushing unit (40) preferably having a fixed crushing jaw (42) and a movable crushing jaw (43) opposite the latter, and in that a crusher discharge belt (60) or another suitable means for discharging the material crushed by the crushing unit (40) is arranged below the crushing unit (40).
- Processing plant according to any one of claims 1 to 13, characterized in that the filling unit (20) and the further screen (24) together form a transport region, the further screen (24) preferably closing off the transport region in the conveying direction, and in that the further screen (24) covers, in the conveying direction, at most half, and particularly preferably only at most one third, of the length of the transport region in this conveying direction.
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102019108345.1A DE102019108345A1 (en) | 2019-03-29 | 2019-03-29 | Processing plant, in particular crushing plant, in particular rock crusher |
Publications (3)
Publication Number | Publication Date |
---|---|
EP3714981A1 EP3714981A1 (en) | 2020-09-30 |
EP3714981B1 true EP3714981B1 (en) | 2023-07-26 |
EP3714981C0 EP3714981C0 (en) | 2023-07-26 |
Family
ID=69784045
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP20158307.7A Active EP3714981B1 (en) | 2019-03-29 | 2020-02-19 | Treatment plant, in particular crushing plant, in particular rock crusher |
Country Status (3)
Country | Link |
---|---|
EP (1) | EP3714981B1 (en) |
CN (1) | CN111744641A (en) |
DE (1) | DE102019108345A1 (en) |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN112473974A (en) * | 2020-10-27 | 2021-03-12 | 安徽省无为市建筑安装总公司 | Building construction rubbish reducing mechanism |
Family Cites Families (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE3904501A1 (en) * | 1989-02-15 | 1990-08-16 | Dudweiler Untertage Masch | MOBILE CRUSHER, ESPECIALLY FOR THE CRUSHING OF DESTRUCTION MATERIAL AND OTHER BUILDING WASTE AND THE LIKE |
DE4138597A1 (en) * | 1991-11-23 | 1993-05-27 | Ernst Josef Kronenberger | Mobile processing and=or crushing plant - comprises saddle trailer-locator chassis supporting input conveyor for material, breaker, and outlet conveyor for crushed material together with controls |
US5647545A (en) * | 1995-10-18 | 1997-07-15 | Ohio Machinery Co. | Portable crusher for concrete |
JP2000117139A (en) * | 1998-10-14 | 2000-04-25 | Komatsu Ltd | Self-traveling crusher |
CN101342510A (en) * | 2008-08-25 | 2009-01-14 | 无锡锡通工程机械有限公司 | Pre-sifting vibrating material feeding device |
CN201997472U (en) * | 2011-04-28 | 2011-10-05 | 鞍山重型矿山机器股份有限公司 | Serial connection sieve box vibration sieve |
CN102941148A (en) * | 2012-11-23 | 2013-02-27 | 广西黎塘建设机械厂 | Crawler type moving crushing station |
CN204473740U (en) * | 2015-01-28 | 2015-07-15 | 浙江泰正钼业开发有限公司 | A kind of Novel vibration feeding machine |
CN204953076U (en) * | 2015-09-11 | 2016-01-13 | 江西广源化工有限责任公司 | Calcium carbonate washup is with double -deck vibration feeder device |
DE102017112091A1 (en) * | 2017-06-01 | 2018-12-06 | Kleemann Gmbh | processing plant |
-
2019
- 2019-03-29 DE DE102019108345.1A patent/DE102019108345A1/en active Pending
-
2020
- 2020-02-19 EP EP20158307.7A patent/EP3714981B1/en active Active
- 2020-03-12 CN CN202010170610.1A patent/CN111744641A/en active Pending
Also Published As
Publication number | Publication date |
---|---|
EP3714981A1 (en) | 2020-09-30 |
CN111744641A (en) | 2020-10-09 |
EP3714981C0 (en) | 2023-07-26 |
DE102019108345A1 (en) | 2020-10-01 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
EP2903755B1 (en) | Apparatus and method for classifying polydisperse materials | |
EP2704838B1 (en) | Device for the impact crushing and dispensing of materials, in particular wood, in several fractions | |
EP3735320A1 (en) | Mobile crushing system having an eccentric roller crusher and finger screen | |
EP1638702A2 (en) | Drum sieve machine | |
EP3630361B1 (en) | Processing system | |
EP3760313A1 (en) | Feeding hopper for a material processing device | |
EP0379185A1 (en) | Drum screen for screening waste or the like | |
EP3714981B1 (en) | Treatment plant, in particular crushing plant, in particular rock crusher | |
DE202023102740U1 (en) | Mobile aggregate processing plant | |
EP3750632B1 (en) | Feed unit for a treatment plant, in particular a crushing or screening plant | |
DE4210881A1 (en) | Vibratory screening machine for very homogeneous materials, esp. refuse - includes upper screen element of two sloping and overlapping arrays of bars attached at one end only to vibrating tubular supports | |
DE3834381A1 (en) | Apparatus for comminuting and processing large-grained material | |
DE1813224A1 (en) | Method and device for sieving granular material that can be poured out | |
EP3854483A1 (en) | Crushing plant | |
DE2701341A1 (en) | Screening machine for difficult material - with beater strips on oscillating frame with unbalanced mass drive | |
EP3565670B1 (en) | Processing system | |
DE10053845A1 (en) | Improvements for sieve boxes | |
DE4001268A1 (en) | Waste material separating screen drum | |
DE19505909C2 (en) | Mobile plant for crushing building rubble or the like | |
DE102018200096A1 (en) | Mobile crushing plant with eccentric roller crusher and finger sieve | |
EP1886729B1 (en) | Comminution device and comminuting method | |
LU100672B1 (en) | Mobile crushing plant with eccentric roller crusher and finger sieve | |
AT390569B (en) | Impact crusher | |
DE102006053336A1 (en) | Biomass material conveying device for fermenter has second conveyor by which biomass can be fed, bypassing chopping-up machine | |
DE3422192C2 (en) |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
PUAI | Public reference made under article 153(3) epc to a published international application that has entered the european phase |
Free format text: ORIGINAL CODE: 0009012 |
|
STAA | Information on the status of an ep patent application or granted ep patent |
Free format text: STATUS: THE APPLICATION HAS BEEN PUBLISHED |
|
AK | Designated contracting states |
Kind code of ref document: A1 Designated state(s): AL AT BE BG CH CY CZ DE DK EE ES FI FR GB GR HR HU IE IS IT LI LT LU LV MC MK MT NL NO PL PT RO RS SE SI SK SM TR |
|
AX | Request for extension of the european patent |
Extension state: BA ME |
|
STAA | Information on the status of an ep patent application or granted ep patent |
Free format text: STATUS: REQUEST FOR EXAMINATION WAS MADE |
|
17P | Request for examination filed |
Effective date: 20210330 |
|
RBV | Designated contracting states (corrected) |
Designated state(s): AL AT BE BG CH CY CZ DE DK EE ES FI FR GB GR HR HU IE IS IT LI LT LU LV MC MK MT NL NO PL PT RO RS SE SI SK SM TR |
|
GRAP | Despatch of communication of intention to grant a patent |
Free format text: ORIGINAL CODE: EPIDOSNIGR1 |
|
STAA | Information on the status of an ep patent application or granted ep patent |
Free format text: STATUS: GRANT OF PATENT IS INTENDED |
|
INTG | Intention to grant announced |
Effective date: 20230301 |
|
GRAS | Grant fee paid |
Free format text: ORIGINAL CODE: EPIDOSNIGR3 |
|
GRAA | (expected) grant |
Free format text: ORIGINAL CODE: 0009210 |
|
STAA | Information on the status of an ep patent application or granted ep patent |
Free format text: STATUS: THE PATENT HAS BEEN GRANTED |
|
AK | Designated contracting states |
Kind code of ref document: B1 Designated state(s): AL AT BE BG CH CY CZ DE DK EE ES FI FR GB GR HR HU IE IS IT LI LT LU LV MC MK MT NL NO PL PT RO RS SE SI SK SM TR |
|
REG | Reference to a national code |
Ref country code: CH Ref legal event code: EP |
|
REG | Reference to a national code |
Ref country code: DE Ref legal event code: R096 Ref document number: 502020004314 Country of ref document: DE |
|
REG | Reference to a national code |
Ref country code: IE Ref legal event code: FG4D Free format text: LANGUAGE OF EP DOCUMENT: GERMAN |
|
U01 | Request for unitary effect filed |
Effective date: 20230823 |
|
U07 | Unitary effect registered |
Designated state(s): AT BE BG DE DK EE FI FR IT LT LU LV MT NL PT SE SI Effective date: 20230829 |
|
REG | Reference to a national code |
Ref country code: LT Ref legal event code: MG9D |
|
PG25 | Lapsed in a contracting state [announced via postgrant information from national office to epo] |
Ref country code: GR Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT Effective date: 20231027 |
|
PG25 | Lapsed in a contracting state [announced via postgrant information from national office to epo] |
Ref country code: IS Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT Effective date: 20231126 |
|
PG25 | Lapsed in a contracting state [announced via postgrant information from national office to epo] |
Ref country code: RS Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT Effective date: 20230726 Ref country code: NO Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT Effective date: 20231026 Ref country code: IS Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT Effective date: 20231126 Ref country code: HR Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT Effective date: 20230726 Ref country code: GR Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT Effective date: 20231027 |
|
PG25 | Lapsed in a contracting state [announced via postgrant information from national office to epo] |
Ref country code: PL Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT Effective date: 20230726 |
|
U20 | Renewal fee paid [unitary effect] |
Year of fee payment: 5 Effective date: 20240215 |