EP3676246A1

EP3676246A1 - Sulfonic acid preparation method

Info

Publication number: EP3676246A1
Application number: EP18773238.3A
Authority: EP
Inventors: Jean-Alex Laffitte; Bernard Monguillon
Original assignee: Arkema France SA
Current assignee: Arkema France SA
Priority date: 2017-09-01
Filing date: 2018-08-30
Publication date: 2020-07-08
Also published as: MY196844A; US11447450B2; CN111051279B; WO2019043339A1; BR112020003347B1; PH12020500326A1; US20200347014A1; FR3070687B1; CN111051279A; TWI772505B; BR112020003347A2; TW201920088A; KR20200032195A; KR102373915B1; FR3070687A1

Abstract

The present invention relates to a method for preparing a sulfonic acid that is slightly corrosive, or even non-corrosive, with respect to stainless steels, said method comprising at least the steps of adding at least one nitrite to a sulfonic acid, curing under agitation with sparging of the mixture and recuperation of the low-corrosion sulfonic acid obtained. The invention also concerns the low-corrosion sulfonic acid obtained according to the method of the invention, as well as the use thereof as low-corrosion sulfonic acid.

Description

PROCESS FOR THE PREPARATION OF SULFONIC ACID

The present invention relates to the field of protection of the corrosion of metals against attacks by acids, and in particular a process for preparing a little or no sulfonic acid, corrosive to metals and in particular particular stainless steels.

[0002] Sulphonic acids, and in particular so-called organic sulfonic acids, such as, for example, methanesulfonic acid (AMS), para-toluenesulfonic acid (APTS), benzenesulphonic acid (BS), ), trifluoromethanesulfonic acid are strong acids widely used in many applications, including catalysis and surface treatment, such as electroplating, stripping, cleaning, descaling, to name only the main ones of them, to limit themselves to it.

It has however been observed that aqueous solutions of such sulfonic acids corrode metals, the corrosion rates depending on both the acid concentration, the temperature and the nature of the metal. For example, at room temperature, type 304L or 1,4307 stainless steel is corrodible at AMS concentrations greater than 5% by weight in water. Such corrosion risks are unacceptable in many applications, and particularly for the storage of these acids mainly when they are in aqueous solution.

To make sulfonic acids little or no corrosive to metals, particularly to stainless steels, many work has already been done, among which a technique that has shown satisfactory results is the addition of nitrates in said acids. This method is in particular described by B. Gaur and HS Srinivasan ("British Corrosion Journal", 34 (1), (1999), 63-66) which have shown that the addition of ferric ions or nitrates makes it possible to produce a corrosion inhibiting effect by AMS on various steels.

Other solutions have been studied, among which can be cited for example that described in the application EP0931854, which proposes to inhibit the corrosion of stainless steels in organosulfonic acid medium, adding at least one oxidant chosen from the salts or oxides of cerium (IV), iron (III), molybdenum (VI) or vanadium (V), nitrites and persulfates. However, the addition of some of these inhibitors, such as nitrites, generally leads to releases of nitrogen oxides (NOx) which can be dangerous or at least harmful and toxic for both operators and consumers. users, as well as for the environment. This patent application is particularly silent on the manner of preparing the nitrites / sulfonic acid mixtures, without causing release of NOx.

Thus, there remains therefore a need for a process for preparing a little or no corrosive sulfonic acid (called "weak corrosion") vis-à-vis metals, and stainless steels in particular, said method being less toxic and less harmful to operators, users and the environment, compared to known methods of the prior art.

The Applicant has now surprisingly discovered that the addition of a corrosion inhibitor under precise and appropriate conditions overcomes the disadvantages described above. The Applicant has therefore implemented a process for the preparation of a sulfonic acid that meets these precise conditions and whose implementation will appear in the light of the description which follows.

Thus, a first object of the invention relates to a process for preparing a low-corrosion sulfonic acid comprising at least the following steps: a) addition of at least one nitrite in a conventional sulfonic acid;

b) firing the mixture obtained in step a) at a temperature between 0 ° C. and 100 ° C., preferably between 0 ° C. and 80 ° C., more particularly between 10 ° C. and 60 ° C., even more particularly between 10 ° C and 50 ° C, for a period of between a few seconds and a few hours, preferably between 1 min and 4 h, more particularly between 10 min and 2 h, even more particularly between 10 min and 1 h;

c) recover the weak sulfonic acid corrosion.

In the present invention, the term "weak sulfonic acid corrosion", a sulfonic acid whose potential remains virtually the same level and does not rise after application of a current amount of -800 μΑ.αττ ² , for 1 minute, then stop the application of this short, as explained further in the "low corrosion" validation test protocol. In other words a low corrosion sulfonic acid according to the present invention remains in the passive state after application of a current of -800 μΑ.αττ ² , for 1 minute, whereas a sulphonic acid not according to the present invention (corrosive), returns in the active state (corrosion) after depassivation by application of said current amount of -800 μΑ.αττ ² , for 1 minute.

In the present invention, the nitrite, used as a corrosion inhibitor, can be any nitrite known to those skilled in the art, and preferably is selected from the alkali metal or alkaline earth metal nitrites, or ammonium nitrite. Among the alkaline nitrites, sodium nitrite and potassium nitrite are preferred. According to a preferred embodiment of the invention, sodium nitrite is used. Other nitrites can be used; however, for obvious reasons of cost, availability, protection of the environment, the use of metal nitrites such as, for example, copper nitrite or other heavy metal nitrites will be avoided.

In the present invention, is meant in particular by "conventional sulfonic acid", any sulfonic acid known to those skilled in the art does not include a corrosion inhibitor, in particular corrosion inhibitor as defined above . For example, it is a sulphonic acid which has not undergone any chemical and / or physical treatment intended to give it anticorrosive properties with respect to metals, and stainless steels as mentioned above. In particular, the term "conventional sulphonic acids" is understood to mean the sulphonic acids of formula R-SO 3 H, where R represents a linear or branched or cyclic saturated or unsaturated hydrocarbon-based chain containing from 1 to 12 carbon atoms, substituted or unsubstituted by one or more radicals and / or atoms chosen from halogen atoms (such as fluorine, chlorine, bromine), alkyl radicals containing from 1 to 6 carbon atoms and 6 or 10-membered aryl and heteroaryl radicals not comprising no corrosion inhibitor, in particular corrosion inhibitor as defined above. According to one embodiment, the "conventional sulfonic acids" are not low-corrosion sulfonic acids as defined above.

In the present invention, the term sulfonic acid any sulfonic acid known to those skilled in the art and more particularly the sulfonic acids of formula R-SO3H, where R represents a hydrocarbon chain saturated or unsaturated, linear, branched or cyclic, having 1 to 12 carbon atoms, substituted or unsubstituted by one or more radicals and / or atoms selected from halogen atoms (such as fluorine, chlorine, bromine), alkyl radicals containing from 1 to 6 carbon atoms and aryl and heteroaryl radicals with 6 or 10 members.

By "alkyl" is meant a saturated hydrocarbon radical, linear or branched. By "aryl" is meant an aromatic radical, preferably phenyl or naphthyl, more preferably phenyl. By "heteroaryl" is meant an aromatic radical having one or more heteroatoms selected from oxygen, nitrogen and sulfur.

[0014] Preferably R is a hydrocarbon chain having 1 to 6 carbon atoms, more preferably selected from methyl, ethyl, n-propyl, / ^'so-propyl, n-butyl, ^/' so-butyl, sec-butyl tert-butyl, linear or branched pentyl radicals, linear or branched hexyl radicals, and phenyl and naphthyl radicals.

Thus, and without limitation, the sulphonic acids included in the context of the present invention are preferably selected from methanesulfonic acid, ethanesulfonic acid, n-propanesulfonic acid, propane-sulfonic isophthalic acid, n-butane-sulfonic acid, / ^{'n-butane-sulfonic} acid, sec-butane-sulphonic acid, tert-butane-sulphonic acid, trifluoromethanesulfonic acid, para-toluenesulfonic acid, benzenesulfonic acid, naphthalenesulfonic acid and mixtures of two or more of them in all proportions.

According to a most particularly preferred embodiment, the sulphonic acid used in the context of the present invention is methanesulfonic acid, ethanesulfonic acid, trifluoromethanesulphonic acid or para-toluenesulphonic acid. most preferably the sulfonic acid is methanesulfonic acid.

The sulfonic acid used in the context of the present invention may be sulfonic acid alone or a mixture of two or more sulfonic acids, optionally in a solvent medium and optionally in admixture with one or more additives and / or fillers. known to those skilled in the art. Thus, the sulfonic acid (s) may be in a solvent medium, said solvent may be water or an organic solvent or a mixture of organic solvents, or water mixed with one or more other organic solvents. As a rule, the concentration of sulphonic acid (s) in the solvent (s) is between 0.01% and 100%, inclusive limits, by weight of sulphonic acid (s) relative to the total weight of sulfonic acid (s) in a solvent medium, it being understood that when the concentration is equal to 100%, the amount of solvent is zero or negligible or non-detectable. Preferably, this concentration is between 0.01% and 99.99%, preferably between 0.1% and 99.9%, more preferably between 0.5% and 75%, limits included, by weight of sulfonic acid (s) relative to the total weight of sulfonic acid (s) in a solvent medium.

The organic solvents indicated above and used to solvanter the (s) sulfonic acid (s) may be of any type known to those skilled in the art, and preferably the water-soluble organic solvents. such as alcohols, sulphoxides, mineral or organic acids, more preferentially methanol, ethanol, dimethylsulfoxide, sulfuric acid, to name only the most common and the most known of them.

The additives and fillers which may be present in admixture with the sulphonic acids may for example be, without limitation, one or more additives and / or fillers chosen from viscosity or rheology modifiers, foaming agents, anti-foaming agents, surfactants, disinfectants, biocides, stabilizers, oxidizing agents, enzymes, pigments, dyes, flame retardants, flame retardants, fragrances, flavors, and others.

These various additives and fillers are present in amounts well known to those skilled in the art, which may vary depending on the desired effect, the nature of the sulfonic acid used and the application considered for said sulfonic acid used.

Step a) of the process according to the invention comprises the addition of at least one nitrite (or a solution comprising at least one nitrite) in a sulphonic acid (or a solution comprising at least one sulphonic acid). It is particularly preferred to add the said at least one nitrite in the sulfonic acid and not the reverse. Indeed, the addition can be more or less exothermic, and the addition of acid Sulfonic acid in nitrite can lead to a very rapid and significant rise in temperature and therefore potentially cause nitrite decomposition and / or vaporization of said nitrite.

Said at least one nitrite is added in the sulphonic acid such that the nitrite / sulphonic acid molar ratio is between 200 ppm and 6000 ppm, preferably between 400 ppm and 2000 ppm, in particular between 500 ppm and 1900 ppm.

Nitrite may be added in pure form or in solution in water, or any organic or inorganic solvent medium, and in particular an alcohol or sulfuric acid. When the nitrite is in solution in an alcohol, the alcohol used can be any type of alcohol having from 1 to 6 carbon atoms, preferably methanol or ethanol.

The addition according to step a) of the process according to the present invention is generally carried out with stirring, more or less vigorous, depending on the viscosity of the reaction medium, and the rate of addition and homogenization desired. It is indeed important to perform the addition and homogenization sufficiently slowly to avoid possible problems of decomposition and / or vaporization of nitrite, as indicated above.

Without being bound by the theory, it was discovered that the necessary step b) of "cooking" allows the perfect homogenization of the nitrite in the sulfonic acid and "activation" of said nitrite to confer on the acid sulphonic its property called "weak corrosion" as indicated above.

According to one embodiment, the b) baking step is carried out for a period of between 1 hour and 5 hours, preferably between 1 hour and 4 hours, for example about 3 hours.

Step b) is advantageously carried out with stirring according to any means known to those skilled in the art, when it comes to stirring a mixture comprising a strong acid heated to the firing temperature exposed above.

The firing carried out in step b) can lead to the formation of nitrogen oxides (denoted "NOx" in the following), which can escape from the reaction medium and be optionally visually observed in the form of vapors redheads emerging from the reaction medium. For obvious reasons of safety and security, these NOx can advantageously be sucked up and evacuated for treatment, for example by slaughtering, preferably felling by a base aqueous solution such as sodium hydroxide solution, which will be treated before release into the environment, according to conventional techniques known to those skilled in the art.

According to an advantageous embodiment of the process according to the present invention, the mixture obtained after cooking step b), or during cooking step b), or during and after cooking step b), at a step for facilitating and / or accelerating the elimination of all or part of the NOx formed during the cooking of said step b).

The elimination of all or part of NOx formed can be carried out by any means known to those skilled in the art, and for example by "stripping", bubbling or bubbling. The latter methods involve bubbling air and / or an inert gas, preferably an inert gas, into the reaction mixture during and / or after step b). According to a very particularly preferred embodiment of the process of the present invention, the inert gas used is nitrogen. The amount and rate of air and / or inert gas used depends on many factors such as the amount of reaction medium, the concentration of nitrite and sulfonic acid. Those skilled in the art will easily adapt said quantity and the flow rate of air and / or inert gas to be used.

By way of example, when the NOx removal is carried out by bubbling with air or an inert gas, preferably an inert gas, the bubbling is carried out on the mixture resulting from step b). for example at a temperature between 0 ° C and 100 ° C, preferably between 0 ° C and 80 ° C, more particularly between 10 ° C and 60 ° C, even more particularly between 10 ° C and 50 ° C, during a duration of between a few minutes and a few hours, preferably between 10 minutes and 12 hours, more particularly between 15 minutes and 8 hours, even more particularly between 30 minutes and 7 hours, for example between 30 minutes and about 6 hours.

One can operate the NOx removal step in one or more times, continuously, sequenced, alternating or concomitant with step b) of cooking the mixture. It is preferred to carry out the step of removing all or part of the NOx at one time during step b) of cooking. According to another preferred embodiment, the step of eliminating all or part of the NOx is carried out in one go after step b) of cooking. The method according to the invention can be carried out batchwise or continuously. In the case of a continuous process, the sulfonic acid and the nitrite are preferably added countercurrently. In the case of a batch process, the reactor may be equipped with any type of agitation such as anchor, impeller and external loop agitation.

The method according to the invention thus provides a weak sulfonic acid corrosion, said sulfonic acid comprising only a small amount of nitrites, which does not alter in any way said sulfonic acid which can be used as any conventional sulfonic acid, said acid having the advantage of not corroding and very weakly corroding metals and in particular passivable metals and alloys, especially based on iron, nickel, titanium, copper, aluminum, molybdenum, manganese, lead , and their alloys, as well as the pairs of these metals or alloys obtained by contact (crimping, riveting, bolting, welding, soldering), in particular stainless steels, and in particular common stainless steels (for example of the AISI 304L type and AISI 316L), but also more generally any stainless steel as defined in standard NF EN 10088-1.

A second object of the present invention relates to a weak sulfonic acid corrosion substantially obtained according to the method described above. Said acid according to the invention shows quite remarkable properties in that it is little or not corrosive with respect to metals, and in particular stainless steels such as for example ferritic, martensitic stainless steels, austenitic and duplex. Among the austenitic stainless steels, AISI 304L steel and AISI 316L steel are particularly preferred.

A third object of the present invention relates to the use of said weak sulfonic acid corrosion prepared according to the method described above, to limit or even avoid the corrosion of metals by sulfonic acids.

The invention will be better understood with the aid of the examples which follow, said examples being in no way limiting and serving only to illustrate the invention. EXAMPLES

The sulfonic acid used in the following examples is 70% methanesulfonic acid (AMS), that is to say methanesulfonic acid diluted to 70% by weight in water. .

Example 1: Method without bubbling

In a 250 mL three-neck flask connected to a water cooler (itself connected to a guard flask followed by a trap containing sodium hydroxide (NaOH), then a trap containing potassium permanganate (KMnO ₄ )), a nitrogen introduction tube and a neck for the addition of sodium nitrite (NaNO 2), 135 g of AMS are introduced at 20 ° C. and are stirred (400 rotations). per minute or rpm).

Is then added, in 1 minute and through an automatic pipette, 0.24 mL (0.30375 g) of a solution of NaNO2 40% by weight in water. The molar ratio NaNO2 / AMS is 1800 ppm. NaNO 2 could also be added in solid form (0.1215 g).

The flask is closed immediately with a cap and is stirred (400 rpm) for 60 min at 20 ° C. The poorly obtained AMS is then recovered.

Example 2: Process according to the invention (with sparging)

In a 250 mL three-neck flask connected to a water cooler (itself connected to a guard flask followed by a trap containing NaOH and then a trap containing KMnO ₄ ), a nitrogen introduction tube and a neck for adding NaNO 2 is introduced at 20 ° C, 135 g of AMS which is stirred (400 rpm).

Is then added, in 1 minute and via an automatic pipette, or 0.24 mL (0.30375 g) of a solution of NaNO2 40% by weight in water. The NaNO2 / AMS molar ratio of 1800 ppm.

The flask is closed immediately with a cap and is stirred (400 rpm) for 60 min at 20 ° C.

Part of the mixture is subjected to a bubbling step for 240 min at 20 ° C and the second part of the mixture is subjected to a bubbling step for 360 min at 20 ° C. The bubbling is a bubbling of nitrogen in the reaction medium with a nitrogen flow rate of about 30 mL / minute. The low corrosion AMS obtained is then recovered.

Example 3: Measuring NOx

A determination of NOx is performed on each of the 3 AMS low corrosion previously obtained.

We weighed in a 500 ml bicolour flask, 100 g of low AMS corrosion to be metered and added a magnetic bar. The balloon is closed by a glass stopper. A NOx tube from Draeger was connected to the top of the flask, which was heated at 60 ° C for 30 minutes.

Then sucked the sky with a number of strokes determined by the procedure provided with the tubes of Draeger company, and read the measurements.

The results are shown in Table 1 below.

- Table 1 -

It is found that without sparging step, the amount of NOx in the low corrosion AMS is much greater than in the AMS low corrosion formulations subjected to bubbling. In addition, it is found that after a bubbling of 360 min, the amount of NOx present in the low corrosion AMS formulation is 3 times lower than that present in the formulation of AMS low corrosion previously subjected to a bubbling of 240 min. This demonstrates the impact of the bubbling step on the NOx removal of the AMS as well as the impact of the bubbling time on the NOx production.

PROTOCOL FOR VALIDATION TESTING

SULFONIC ACID LOW CORROSION

In order to verify the "low corrosion" quality, within the meaning of the present invention, of a sulphonic acid, an electrochemical test is carried out using a 3-electrode assembly connected to a BIOLOGIC VMP3 potentiostat. : 1) reference electrode: saturated calomel electrode or "ECS",

2) working electrode: 304L stainless steel test specimen of size 1 cm ² , and

3) against platinum electrode.

The test piece of the material to be tested is polished with abrasive paper P400 and then passivated for 1 hour in a 10% nitric acid solution at room temperature. This allows an identical starting state for all tests. The temperature of the test is thermostated at 20 ° C ± 2 ° C.

The applied protocol comprises the following three steps:

a) monitoring the abandonment potential of the working electrode (304L) in the additive-containing sulfonic acid according to the method of the present invention, that is to say measuring the potential of the material in the solution as a function of time , during 30 minutes,

b) immersion of the three electrode system in a standard sulfonic acid solution (ie not additive), then application to the working electrode of a current of -800 μΑ.αττ ² for 1 minute in order to exceed the material of artificially by setting the potential thereof in the area of corrosion, c) immersion of the three-electrode system again in the sulfonic acid solution additive according to the method of the present invention, and followed again the potential of abandonment of the working electrode, until stabilization thereof.

RESULTS OF THE VALIDATION TEST

In the case of a standard methanesulfonic acid, that is to say not additive, in solution at 70% by weight in water, after application of a current amount of -800 μΑ. αττ ² , the potential of the working electrode (304L stainless steel test specimen) drops to around -350 mV, which corresponds to the passage of stainless steel 304L in the active state. When the application of the current is stopped, the potential of the material remains almost at the same level and does not rise. 304L stainless steel remains active and corrodes.

The behavior is completely different in a 70% solution by weight in water of a methanesulfonic acid additive according to the process of the present invention (Examples 1 and 2 above).

We first note a potential abandonment 304L stainless steel of the order of 750 mV after 30 minutes. When applying the current of -800 μΑ.αττ ² , the potential of the material drops to around -200 mV (passage of stainless steel 304L in the active state). When the application of the current is stopped, the potential of the material rises very rapidly. It is 780 mV after 2 hours of potential monitoring and there is a total absence of corrosion.

In all cases (Examples 1 and 2 above), the methanesulfonic acid additive with sodium nitrite is a low methane sulfonic acid corrosion in the sense of the present invention.

Claims

A process for the preparation of a low corrosion sulfonic acid comprising at least the following steps:

a) addition of at least one nitrite in a conventional sulfonic acid;

c) recover the weak sulfonic acid corrosion.

The process according to claim 1, wherein the nitrite is selected from alkali metal nitrites, alkaline earth nitrites and ammonium nitrite, preferably from sodium nitrite and potassium nitrite, more preferably Nitrite is sodium nitrite.

3. Process according to claim 1 or claim 2, in which the sulphonic acid is a sulphonic acid of formula R-SO3H, where R represents a saturated or unsaturated, linear, branched or cyclic hydrocarbon-based chain containing from 1 to 12 carbon atoms. substituted or unsubstituted by one or more radicals and / or atoms selected from halogen atoms, alkyl radicals containing 1 to 6 carbon atoms and aryl and heteroaryl radicals with 6 or 10 members.

4. Process according to any one of claims 1 to 3, in which the sulphonic acid is chosen from methanesulfonic acid, ethanesulfonic acid, n-propanesulfonic acid, ^{'n-propane-sulfonic} acid, n-butane-sulfonic acid, ^/' n-butane sulfonic acid, sulfonic acid sec-butane, the tert-butane-sulphonic acid, trifluoromethanesulphonic acid, para-toluenesulphonic acid, benzenesulphonic acid, naphthalenesulphonic acid and mixtures of two or more of them in all proportions, preferably from methanesulfonic acid, ethanesulfonic acid, trifluoromethanesulfonic acid and para-toluenesulfonic acid, most preferably the sulfonic acid is methanesulfonic acid.

5. Method according to any one of the preceding claims, wherein the molar ratio nitrite / sulfonic acid is between 200 ppm and 6000 ppm, preferably between 400 ppm and 2000 ppm, particularly between 500 ppm and 1900 ppm.

6. Method according to any one of the preceding claims, wherein the mixture obtained after cooking step b), or during cooking step b), or during and after cooking step b ), is subjected to a step of bubbling air and / or inert gas, preferably inert gas.

7. Low sulfonic acid corrosion substantially obtained according to the process of any one of claims 1 to 6.

8. Use of the low-corrosion sulfonic acid according to claim 7 or obtained according to any one of the preceding claims, for limiting, or even avoiding, the corrosion of metals by sulfonic acids.