EP3667186B1 - Outdoor unit of air conditioner - Google Patents
Outdoor unit of air conditioner Download PDFInfo
- Publication number
- EP3667186B1 EP3667186B1 EP18843111.8A EP18843111A EP3667186B1 EP 3667186 B1 EP3667186 B1 EP 3667186B1 EP 18843111 A EP18843111 A EP 18843111A EP 3667186 B1 EP3667186 B1 EP 3667186B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- lead wire
- wire group
- outdoor unit
- conductive pins
- compressor
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- WABPQHHGFIMREM-UHFFFAOYSA-N lead(0) Chemical group [Pb] WABPQHHGFIMREM-UHFFFAOYSA-N 0.000 claims description 124
- 238000004378 air conditioning Methods 0.000 claims description 26
- 239000003086 colorant Substances 0.000 claims description 5
- 239000011521 glass Substances 0.000 description 43
- 238000004804 winding Methods 0.000 description 13
- 238000000034 method Methods 0.000 description 10
- 238000010586 diagram Methods 0.000 description 6
- 230000004048 modification Effects 0.000 description 4
- 238000012986 modification Methods 0.000 description 4
- 230000006835 compression Effects 0.000 description 2
- 238000007906 compression Methods 0.000 description 2
- 230000008878 coupling Effects 0.000 description 2
- 238000010168 coupling process Methods 0.000 description 2
- 238000005859 coupling reaction Methods 0.000 description 2
- 238000003780 insertion Methods 0.000 description 2
- 230000037431 insertion Effects 0.000 description 2
- 230000007246 mechanism Effects 0.000 description 2
- 229910000004 White lead Inorganic materials 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 230000001012 protector Effects 0.000 description 1
- 239000003507 refrigerant Substances 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
Images
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24F—AIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
- F24F1/00—Room units for air-conditioning, e.g. separate or self-contained units or units receiving primary air from a central station
- F24F1/06—Separate outdoor units, e.g. outdoor unit to be linked to a separate room comprising a compressor and a heat exchanger
- F24F1/20—Electric components for separate outdoor units
- F24F1/22—Arrangement or mounting thereof
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24F—AIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
- F24F1/00—Room units for air-conditioning, e.g. separate or self-contained units or units receiving primary air from a central station
- F24F1/06—Separate outdoor units, e.g. outdoor unit to be linked to a separate room comprising a compressor and a heat exchanger
- F24F1/08—Compressors specially adapted for separate outdoor units
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24F—AIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
- F24F1/00—Room units for air-conditioning, e.g. separate or self-contained units or units receiving primary air from a central station
- F24F1/06—Separate outdoor units, e.g. outdoor unit to be linked to a separate room comprising a compressor and a heat exchanger
- F24F1/20—Electric components for separate outdoor units
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24F—AIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
- F24F11/00—Control or safety arrangements
- F24F11/88—Electrical aspects, e.g. circuits
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24F—AIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
- F24F11/00—Control or safety arrangements
- F24F11/89—Arrangement or mounting of control or safety devices
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24F—AIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
- F24F13/00—Details common to, or for air-conditioning, air-humidification, ventilation or use of air currents for screening
- F24F13/20—Casings or covers
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24F—AIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
- F24F13/00—Details common to, or for air-conditioning, air-humidification, ventilation or use of air currents for screening
- F24F13/20—Casings or covers
- F24F2013/202—Mounting a compressor unit therein
Definitions
- the present invention relates to an outdoor unit of an air-conditioning apparatus (hereinafter referred to as "air-conditioning outdoor unit”) that prevents wiring mistakes in the assembly process.
- a compressor included in an air-conditioning outdoor unit has a configuration where a container of the compressor contains an electric motor including a stator and a rotor, a compression mechanism configured to compress refrigerant, and a main shaft configured to transmit torque of the electric motor to the compression mechanism.
- the compressor of this type has a glass terminal that is disposed to pass through the container. The glass terminal is for supplying power from outside the container to the rotor of the electric motor (see, e.g., Patent Literature 1).
- a plurality of lead wires connected to the glass terminal are connected through a cluster block to respective conductive pins in the glass terminal. Cluster blocks of different colors are used here to prevent wiring mistakes.
- An object of the present invention is to provide an air-conditioning outdoor unit that can physically prevent wiring mistakes.
- An air-conditioning outdoor unit is an air-conditioning outdoor unit that includes a compressor having a plurality of terminals each including a plurality of conductive pins.
- the air-conditioning outdoor unit includes a plurality of lead wire groups provided for the respective terminals and each including a plurality of lead wires connecting a control board to the plurality of conductive pins, and a plurality of different end connectors provided for the respective lead wire groups and each attached to an end portion of the lead wire group adjacent to the plurality of conductive pins.
- the lead wire groups are each connected by the end connector to the plurality of conductive pins and cut into two parts at a given point in a longitudinal direction.
- the two parts of the lead wire group are detachably coupled together at the given point by a pair of relay connectors.
- a length from the control board to the given point and a length from the given point to the end connector differ from one lead wire group to another.
- the present invention makes it possible to physically prevent wiring mistakes.
- Fig. 1 is an exploded perspective view of an air-conditioning outdoor unit according to Embodiment 1 of the present invention.
- a housing of an air-conditioning outdoor unit 1 is composed of a bottom 2, a front shell 3 having an L-shape in plan view and extending from the front to the left side, an upper shell 5 forming a top face, and a side shell 4 forming the right side.
- the front shell 3 has an air outlet 3a opening at the front and an air inlet (not shown) opening on the left side.
- the housing contains, in the internal space above the bottom 2, a heat exchanger 8, a compressor 10, and a fan 6 that sends air into the heat exchanger 8.
- the heat exchanger 8 is disposed on the bottom 2 in such a manner as to cover substantially the entire back-side opening of the housing.
- the housing also contains a motor (not shown) that drives the fan 6, a motor mount 7 that secures the motor in place, and a connecting pipe 9.
- the connecting pipe 9 is configured to connect the heat exchanger 8 to the compressor 10.
- a control board 20 that controls the overall operation of the outdoor unit 1 is disposed above the compressor 10.
- Fig. 2 is a perspective view of an upper part of the compressor included in the air-conditioning outdoor unit according to Embodiment 1 of the present invention.
- the compressor 10 includes therein a compressor motor (not shown).
- the compressor motor is a three-phase motor that includes windings of three phases, U-phase, V-phase, and W-phase.
- the upper part of a container 10a of the compressor 10 has, at two points, a glass terminal 11a and a glass terminal 11b that pass through the container 10a of the compressor 10.
- the glass terminal 11a and the glass terminal 11b may be collectively referred to as glass terminals 11.
- the glass terminals 11 are for supplying power from the control board 20 outside the container 10a to a stator of the compressor motor.
- the glass terminal 11a includes three conductive pins 12.
- the three conductive pins 12 are each connected to one end portion of a corresponding one of the windings of U-phase, V-phase, and W-phase of the compressor motor in the container 10a.
- the glass terminal 11a thus includes a total of three conductive pins 12 for the respective U-phase, V-phase, and W-phase as a set.
- the glass terminal 11b similarly includes three conductive pins 13, and the three conductive pins 13 are each connected to one end portion of a corresponding one of the windings of U-phase, V-phase, and W-phase of the compressor motor in the container 10a.
- the glass terminal 11b thus includes a total of three conductive pins 13 for the respective U-phase, V-phase, and W-phase as a set. This configuration enables supply of power to the compressor motor.
- the conductive pins 12 of the glass terminal 11a have a cylindrical pin shape.
- the conductive pins 13 of the glass terminal 11b are each composed of a cylindrical pin and a terminal connecting plate 13a attached to the cylindrical pin.
- Fig. 3 is an explanatory diagram illustrating how the compressor and the control board included in the air-conditioning outdoor unit according to Embodiment 1 of the present invention are connected to each other.
- Fig. 4 is an enlarged perspective view of the compressor illustrated in Fig. 3 .
- a lead wire group 31 and a lead wire group 32, each including three lead wires, are each connected at one end portion thereof to the control board 20.
- a cluster block 14 serving as an end connector is attached to the other end portion of the lead wire group 31.
- the cluster block 14 is detachably connected to the conductive pins 12 of the glass terminal 11a.
- Flag-shaped terminals 15, serving as an end connector are attached to the respective other end portions of the lead wires of the lead wire group 32.
- the flag-shaped terminals 15 are detachably connected to the respective conductive pins 13 of the glass terminal 11b.
- the configuration described above enables electrical connection between the control board 20 and the compressor 10. While not illustrated in detail in Fig. 3 and Fig. 4 , the flag-shaped terminals 15 each have an insertion portion into which the terminal connecting plate 13a is inserted. Inserting the terminal connecting plate 13a into the insertion portion enables connection between the flag-shaped terminal 15 and the conductive pin 13.
- the cluster block 14 is made of resin, and the flag-shaped terminals 15 are made of metal. As illustrated in Fig. 4 , a terminal sleeve 16 is mounted on the flag-shaped terminal 15. To prevent fires caused by spark discharge resulting from poor contact between the conductive pin 13 and the flag-shaped terminal 15, a flame-resistant material is used to form the terminal sleeve 16. Although Fig. 4 only shows the terminal sleeve 16 mounted on one of the flag-shaped terminals 15, every flag-shaped terminal 15 has the terminal sleeve 16 mounted thereon.
- the air-conditioning outdoor unit of Embodiment 1 is configured such that by a winding switching unit (not shown) on the control board 20, the connection of the compressor motor can be switched between a Y-connection and a ⁇ -connection.
- the Y-connection is a connection structure that provides better efficiency when the rotation speed of the compressor motor is low
- the ⁇ -connection is a connection structure that provides better efficiency when the rotation speed of the compressor motor is high.
- the winding switching unit is formed by a relay. With the winding switching unit that switches the connection of the compressor motor in accordance with the operating condition as described above, the outdoor unit of Embodiment 1 can improve energy saving performance.
- the technique that allows the connection of the compressor motor to be switched between the Y-connection and the ⁇ -connection is a known technique, and the winding switching unit can be configured using this known technique.
- the lead wire group 31 is determined, in the circuit configuration, to be connected to the glass terminal 11a.
- the lead wire group 32 is determined, in the circuit configuration, to be connected to the glass terminal 11b.
- the lead wire group 31 is connected, on one side thereof adjacent to the control board 20, to the U-phase, V-phase, and W-phase through the winding switching unit, and is connected, on the other side thereof adjacent to the compressor 10, to the glass terminal 11a using the cluster block 14.
- the lead wire group 32 is connected, on one side thereof adjacent to the control board 20, to the U-phase, V-phase, and W-phase through the winding switching unit, and is connected, on the other side thereof adjacent to the compressor 10, to the glass terminal 11b using the flag-shaped terminals 15.
- the lead wire group 31 and the lead wire group 32 are each cut into two parts at a given point in the longitudinal direction.
- the lead wire group 31 has, at the given point, a pair of relay connectors 33 detachable from each other, and the two parts of the lead wire group 31 can be detachably coupled together by the pair of relay connectors 33.
- the pair of relay connectors 33 is composed of a male connector 33a and a female connector 33b.
- the lead wire group 32 is similarly cut into two parts at a given point in the longitudinal direction.
- the lead wire group 32 has, at the given point, a pair of relay connectors 34 detachable from each other, and the two parts of the lead wire group 32 can be detachably coupled together by the pair of relay connectors 34.
- the pair of relay connectors 34 is composed of a male connector 34a and a female connector 34b.
- Embodiment 1 provides the following configuration to prevent such a wiring mistake.
- a lead wire group 31a one adjacent to the control board 20
- the other adjacent to the compressor 10 is referred to as a lead wire group 31b.
- a lead wire group 32a one adjacent to the control board 20
- the other adjacent to the compressor 10 is referred to as a lead wire group 32b.
- the lead wire group 31 and the lead wire group 32 are now compared. Of the lead wire groups adjacent to the control board 20, the lead wire group 31a is longer in length than the lead wire group 32a. Of the lead wire groups adjacent to the compressor 10, the lead wire group 31b is shorter in length than the lead wire group 32b. That is, the lead wires on both sides of the pair of relay connectors 33 for one lead wire group differ in length from the lead wires on both sides of the pair of relay connectors 34 for the other lead wire group.
- the lead wire group 31a and the lead wire group 32a adjacent to the control board 20 are coupled, at the respective pairs of relay connectors, to the lead wire group 31b and the lead wire group 32b adjacent to the compressor 10.
- the male connector 33a for the lead wire group 31a can be coupled to the female connector 34b for the lead wire group 32b.
- the lead wire group 32a is too short to allow the male connector 34a to be coupled to the female connector 33b for the lead wire group 31a. Thus, a wiring mistake is prevented here.
- the lead wire groups are each cut into two parts at a given point in the longitudinal direction, and the two parts of the lead wire group are detachably coupled together at the given point. Then, the length from the control board 20 to the given point and the length from the given point to the end connector in one lead wire group differ from those in the other lead wire group. This makes it possible to physically prevent wiring mistakes.
- one lead wire group has the cluster block 14 as an end connector
- the other lead wire group has the flag-shaped terminals 15 as an end connector.
- the glass terminal 11a and the glass terminal 11b differ in the shape of the conductive pins. This can prevent the cluster block 14 and the flag-shaped terminals 15 from being connected to wrong glass terminals. Also, it is possible to uniquely identify at a glance which of the cluster block 14 and the flag-shaped terminals 15 should be connected to which of the glass terminals 11. This is effective in reducing the assembly time.
- the air-conditioning outdoor unit according to the present invention is not limited to the structure illustrated in the drawings mentioned above, and can be variously modified without departing from the scope of the present invention.
- the lead wire group 31 and the lead wire group 32 may differ in the color of the lead wires, or may differ in the color of the pair of relay connectors.
- Fig. 5 a configuration will be described in which the colors of the lead wires differ from one lead wire group to another.
- Fig. 5 is a diagram illustrating a modification example of the air-conditioning outdoor unit according to Embodiment 1 of the present invention.
- the lead wires of different colors are represented by lines of different thicknesses and types.
- each lead wire group has a different color combination of lead wires. That is, for example, the lead wire group 31 is formed by a combination of a black lead wire (thick solid line) 31A, a blue lead wire (thin solid line) 31B, and a red lead wire (thick dotted line) 31C, whereas the lead wire group 32 is formed by a combination of a black lead wire (thick solid line) 32A, a white lead wire (thin dot-and-dash line) 32B, and a red lead wire (thick dotted line) 32C.
- the color combination of lead wires is varied for each lead wire group.
- the color of all the lead wires of the lead wire group 31 may be black and the color of all the lead wires of the lead wire group 32 may be red; that is, the color of lead wires all having the same color may be varied for each lead wire group.
- Embodiment 2 differs from Embodiment 1 in wiring-mistake preventing structure provided at the pair of relay connectors. Differences between Embodiment 2 and Embodiment 1 will be primarily described here. Configurations not described in Embodiment 2 are the same as those in Embodiment 1.
- Fig. 6 is an explanatory diagram illustrating how the compressor and the control board included in an air-conditioning outdoor unit according to Embodiment 2 of the present invention are connected to each other.
- the lead wire group 31 and the lead wire group 32 have the pair of relay connectors 33 and the pair of relay connectors 34, respectively, that have the same placement of the male connector and the female connector.
- the lead wire group 31 and the lead wire group 32 differ in the placement of the male connector and the female connector. That is, as illustrated in Fig. 6 , the lead wire group 31 has the male connector and the female connector placed adjacent to the control board 20 and the compressor 10, respectively, whereas the lead wire group 32 has the male connector and the female connector placed adjacent to the compressor 10 and the control board 20, respectively.
- the lead wire group 31 and the lead wire group 32 differ in the placement of the male type and the female type in the pair of relay connectors. With this configuration, it is physically impossible to make a wrong connection in the pair of relay connectors, and it is possible to prevent wiring mistakes. Also, the connection destination can be visually identified easily, and improved assembly performance is achieved.
- the configuration illustrated in Fig. 6 employs the technique of Embodiment 1, where the lengths on both sides of the pair of relay connectors 33 in one lead wire group differ from the lengths on both sides of the pair of relay connectors 34 in the other lead wire group.
- the feature of Embodiment 2 is basically that the lead wire group 31 and the lead wire group 32 differ in the placement of the male type and the female type in the relay connectors, and Embodiment 2 does not necessarily need to employ the technique of Embodiment 1. That is, the length from the control board 20 to a given point (where the lead wire group is cut) and the length from the given point to the end connector in one lead wire group may be the same as those in the other lead wire group.
- Embodiment 2 Even in this case, it is still possible, with the technique of Embodiment 2, to prevent wiring mistakes.
- the configuration of varying the color combination of three lead wires for each lead wire group, or the configuration of varying the color of three lead wires of the same color for each lead wire group, as described in the modification example of Embodiment 1, may be applied to Embodiment 2.
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- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Compressor (AREA)
Description
- The present invention relates to an outdoor unit of an air-conditioning apparatus (hereinafter referred to as "air-conditioning outdoor unit") that prevents wiring mistakes in the assembly process.
- A compressor included in an air-conditioning outdoor unit has a configuration where a container of the compressor contains an electric motor including a stator and a rotor, a compression mechanism configured to compress refrigerant, and a main shaft configured to transmit torque of the electric motor to the compression mechanism. The compressor of this type has a glass terminal that is disposed to pass through the container. The glass terminal is for supplying power from outside the container to the rotor of the electric motor (see, e.g., Patent Literature 1). In the technique disclosed in Patent Literature 1, a plurality of lead wires connected to the glass terminal are connected through a cluster block to respective conductive pins in the glass terminal. Cluster blocks of different colors are used here to prevent wiring mistakes. In the technique disclosed in
Patent Literature 2, electrical terminal pins (start, main and common) are mounted in a glass header to provide electrical connection to a compressor motor with a motor protector disposed on one of the pins in such a fashion that opposite-direction-oriented right angle female flag quick connectors are required for the start and main terminals, thereby avoiding the possibility of miswiring the terminal pins. -
- Patent Literature 1: Japanese Unexamined Patent Application Publication No.
2011-229221 - Patent Literature 2:
US 5 055 726 A - Even though the cluster blocks of different colors are used, it is still possible to connect the cluster blocks to any conductive pins. That is, the technique described above requires improvement because it is not good enough to reliably prevent wiring mistakes.
- The present invention has been made to address the issue described above. An object of the present invention is to provide an air-conditioning outdoor unit that can physically prevent wiring mistakes.
- An air-conditioning outdoor unit according to the present invention is an air-conditioning outdoor unit that includes a compressor having a plurality of terminals each including a plurality of conductive pins. The air-conditioning outdoor unit includes a plurality of lead wire groups provided for the respective terminals and each including a plurality of lead wires connecting a control board to the plurality of conductive pins, and a plurality of different end connectors provided for the respective lead wire groups and each attached to an end portion of the lead wire group adjacent to the plurality of conductive pins. The lead wire groups are each connected by the end connector to the plurality of conductive pins and cut into two parts at a given point in a longitudinal direction. The two parts of the lead wire group are detachably coupled together at the given point by a pair of relay connectors. A length from the control board to the given point and a length from the given point to the end connector differ from one lead wire group to another.
- The present invention makes it possible to physically prevent wiring mistakes.
-
- [
Fig. 1] Fig. 1 is an exploded perspective view of an air-conditioning outdoor unit according to Embodiment 1 of the present invention. - [
Fig. 2] Fig. 2 is a perspective view of an upper part of a compressor included in the air-conditioning outdoor unit according to Embodiment 1 of the present invention. - [
Fig. 3] Fig. 3 is an explanatory diagram illustrating how the compressor and a control board included in the air-conditioning outdoor unit according to Embodiment 1 of the present invention are connected to each other. - [
Fig. 4] Fig. 4 is an enlarged perspective view of the compressor illustrated inFig. 3 . - [
Fig. 5] Fig. 5 is a diagram illustrating a modification example of the air-conditioning outdoor unit according to Embodiment 1 of the present invention. - [
Fig. 6] Fig. 6 is an explanatory diagram illustrating how the compressor and the control board included in an air-conditioning outdoor unit according toEmbodiment 2 of the present invention are connected to each other. -
Fig. 1 is an exploded perspective view of an air-conditioning outdoor unit according to Embodiment 1 of the present invention. - As illustrated in
Fig. 1 , a housing of an air-conditioning outdoor unit 1 is composed of abottom 2, afront shell 3 having an L-shape in plan view and extending from the front to the left side, anupper shell 5 forming a top face, and aside shell 4 forming the right side. Thefront shell 3 has anair outlet 3a opening at the front and an air inlet (not shown) opening on the left side. The housing contains, in the internal space above thebottom 2, aheat exchanger 8, acompressor 10, and a fan 6 that sends air into theheat exchanger 8. Theheat exchanger 8 is disposed on thebottom 2 in such a manner as to cover substantially the entire back-side opening of the housing. The housing also contains a motor (not shown) that drives the fan 6, amotor mount 7 that secures the motor in place, and a connectingpipe 9. The connectingpipe 9 is configured to connect theheat exchanger 8 to thecompressor 10. Acontrol board 20 that controls the overall operation of the outdoor unit 1 is disposed above thecompressor 10. -
Fig. 2 is a perspective view of an upper part of the compressor included in the air-conditioning outdoor unit according to Embodiment 1 of the present invention. - The
compressor 10 includes therein a compressor motor (not shown). The compressor motor is a three-phase motor that includes windings of three phases, U-phase, V-phase, and W-phase. The upper part of a container 10a of thecompressor 10 has, at two points, aglass terminal 11a and aglass terminal 11b that pass through the container 10a of thecompressor 10. Hereinafter, theglass terminal 11a and theglass terminal 11b may be collectively referred to as glass terminals 11. The glass terminals 11 are for supplying power from thecontrol board 20 outside the container 10a to a stator of the compressor motor. - The
glass terminal 11a includes threeconductive pins 12. The threeconductive pins 12 are each connected to one end portion of a corresponding one of the windings of U-phase, V-phase, and W-phase of the compressor motor in the container 10a. Theglass terminal 11a thus includes a total of threeconductive pins 12 for the respective U-phase, V-phase, and W-phase as a set. Theglass terminal 11b similarly includes threeconductive pins 13, and the threeconductive pins 13 are each connected to one end portion of a corresponding one of the windings of U-phase, V-phase, and W-phase of the compressor motor in the container 10a. Theglass terminal 11b thus includes a total of threeconductive pins 13 for the respective U-phase, V-phase, and W-phase as a set. This configuration enables supply of power to the compressor motor. - The
conductive pins 12 of theglass terminal 11a have a cylindrical pin shape. Theconductive pins 13 of theglass terminal 11b are each composed of a cylindrical pin and a terminal connectingplate 13a attached to the cylindrical pin. -
Fig. 3 is an explanatory diagram illustrating how the compressor and the control board included in the air-conditioning outdoor unit according to Embodiment 1 of the present invention are connected to each other.Fig. 4 is an enlarged perspective view of the compressor illustrated inFig. 3 . - A
lead wire group 31 and alead wire group 32, each including three lead wires, are each connected at one end portion thereof to thecontrol board 20. Acluster block 14 serving as an end connector is attached to the other end portion of thelead wire group 31. Thecluster block 14 is detachably connected to theconductive pins 12 of theglass terminal 11a. Flag-shaped terminals 15, serving as an end connector, are attached to the respective other end portions of the lead wires of thelead wire group 32. The flag-shaped terminals 15 are detachably connected to the respectiveconductive pins 13 of theglass terminal 11b. The configuration described above enables electrical connection between thecontrol board 20 and thecompressor 10. While not illustrated in detail inFig. 3 andFig. 4 , the flag-shaped terminals 15 each have an insertion portion into which the terminal connectingplate 13a is inserted. Inserting the terminal connectingplate 13a into the insertion portion enables connection between the flag-shaped terminal 15 and theconductive pin 13. - The
cluster block 14 is made of resin, and the flag-shapedterminals 15 are made of metal. As illustrated inFig. 4 , aterminal sleeve 16 is mounted on the flag-shapedterminal 15. To prevent fires caused by spark discharge resulting from poor contact between theconductive pin 13 and the flag-shapedterminal 15, a flame-resistant material is used to form theterminal sleeve 16. AlthoughFig. 4 only shows theterminal sleeve 16 mounted on one of the flag-shapedterminals 15, every flag-shapedterminal 15 has theterminal sleeve 16 mounted thereon. - The air-conditioning outdoor unit of Embodiment 1 is configured such that by a winding switching unit (not shown) on the
control board 20, the connection of the compressor motor can be switched between a Y-connection and a Δ-connection. The Y-connection is a connection structure that provides better efficiency when the rotation speed of the compressor motor is low, whereas the Δ-connection is a connection structure that provides better efficiency when the rotation speed of the compressor motor is high. Specifically, the winding switching unit is formed by a relay. With the winding switching unit that switches the connection of the compressor motor in accordance with the operating condition as described above, the outdoor unit of Embodiment 1 can improve energy saving performance. The technique that allows the connection of the compressor motor to be switched between the Y-connection and the Δ-connection is a known technique, and the winding switching unit can be configured using this known technique. - In the type of compressors where no switching of the connection mode takes place, a total of three conductive pins that are connected to the respective windings of U-phase, V-phase, and W-phase of the compressor motor are arranged together in a single glass terminal. In the type of compressors where the connection mode is switched as in Embodiment 1, however, the windings of U-phase, V-phase, and W-phase of the compressor motor each need to be connected at both end portions of the winding to the winding switching unit of the
control board 20. Since this requires a total of six conductive pins, two glass terminals, each having a set of three conductive pins connected to the U-phase, V-phase, and W-phase as described above, are arranged in the upper part of the container 10a. - The
lead wire group 31 is determined, in the circuit configuration, to be connected to theglass terminal 11a. Similarly, thelead wire group 32 is determined, in the circuit configuration, to be connected to theglass terminal 11b. Thelead wire group 31 is connected, on one side thereof adjacent to thecontrol board 20, to the U-phase, V-phase, and W-phase through the winding switching unit, and is connected, on the other side thereof adjacent to thecompressor 10, to theglass terminal 11a using thecluster block 14. Thelead wire group 32 is connected, on one side thereof adjacent to thecontrol board 20, to the U-phase, V-phase, and W-phase through the winding switching unit, and is connected, on the other side thereof adjacent to thecompressor 10, to theglass terminal 11b using the flag-shapedterminals 15. - If the
lead wire group 31 and thelead wire group 32 are too long, it is difficult to assemble them. Therefore, as illustrated inFig. 3 , thelead wire group 31 and thelead wire group 32 are each cut into two parts at a given point in the longitudinal direction. Thelead wire group 31 has, at the given point, a pair ofrelay connectors 33 detachable from each other, and the two parts of thelead wire group 31 can be detachably coupled together by the pair ofrelay connectors 33. The pair ofrelay connectors 33 is composed of amale connector 33a and afemale connector 33b. Thelead wire group 32 is similarly cut into two parts at a given point in the longitudinal direction. Thelead wire group 32 has, at the given point, a pair ofrelay connectors 34 detachable from each other, and the two parts of thelead wire group 32 can be detachably coupled together by the pair ofrelay connectors 34. The pair ofrelay connectors 34 is composed of amale connector 34a and afemale connector 34b. - If the
lead wire group 31 and thelead wire group 32 are mistakenly connected to theglass terminal 11b and theglass terminal 11a, respectively, the switching between the Y-connection and the Δ-connection is not properly made. Embodiment 1 provides the following configuration to prevent such a wiring mistake. Of the two parts into which thelead wire group 31 is cut, one adjacent to thecontrol board 20 is referred to as a lead wire group 31a, and the other adjacent to thecompressor 10 is referred to as alead wire group 31b. Similarly, of the two parts into which thelead wire group 32 is cut, one adjacent to thecontrol board 20 is referred to as alead wire group 32a, and the other adjacent to thecompressor 10 is referred to as alead wire group 32b. - The
lead wire group 31 and thelead wire group 32 are now compared. Of the lead wire groups adjacent to thecontrol board 20, the lead wire group 31a is longer in length than thelead wire group 32a. Of the lead wire groups adjacent to thecompressor 10, thelead wire group 31b is shorter in length than thelead wire group 32b. That is, the lead wires on both sides of the pair ofrelay connectors 33 for one lead wire group differ in length from the lead wires on both sides of the pair ofrelay connectors 34 for the other lead wire group. - With this configuration, it is physically impossible to make wiring mistakes. That is, assume that the
lead wire group 31b and thelead wire group 32b, which are adjacent to thecompressor 10, are connected to theglass terminal 11a and theglass terminal 11b, respectively, and also assume that the coupling at the pair ofrelay connectors 33 and the coupling at the pair ofrelay connectors 34 are not yet made. Theglass terminal 11a and theglass terminal 11b differ in the shape of theconductive pins 12 and the conductive pins 13. Therefore, when connecting thelead wire group 31b and thelead wire group 32b, which are adjacent to thecompressor 10, to the glass terminals, the assembly worker can uniquely identify, at a glance, which of thecluster block 14 and the flag-shapedterminals 15 should be connected to which of the glass terminals. That is, as illustrated inFig. 4 , thecluster block 14 for thelead wire group 31b is connected to theglass terminal 11a, and the flag-shapedterminals 15 for thelead wire group 32b are connected to theglass terminal 11b. - Then assume, in this state, that the lead wire group 31a and the
lead wire group 32a adjacent to thecontrol board 20 are coupled, at the respective pairs of relay connectors, to thelead wire group 31b and thelead wire group 32b adjacent to thecompressor 10. In this case, themale connector 33a for the lead wire group 31a can be coupled to thefemale connector 34b for thelead wire group 32b. However, thelead wire group 32a is too short to allow themale connector 34a to be coupled to thefemale connector 33b for the lead wire group 31a. Thus, a wiring mistake is prevented here. - As described above, in Embodiment 1, the lead wire groups are each cut into two parts at a given point in the longitudinal direction, and the two parts of the lead wire group are detachably coupled together at the given point. Then, the length from the
control board 20 to the given point and the length from the given point to the end connector in one lead wire group differ from those in the other lead wire group. This makes it possible to physically prevent wiring mistakes. - Also, one lead wire group has the
cluster block 14 as an end connector, whereas the other lead wire group has the flag-shapedterminals 15 as an end connector. Accordingly, theglass terminal 11a and theglass terminal 11b differ in the shape of the conductive pins. This can prevent thecluster block 14 and the flag-shapedterminals 15 from being connected to wrong glass terminals. Also, it is possible to uniquely identify at a glance which of thecluster block 14 and the flag-shapedterminals 15 should be connected to which of the glass terminals 11. This is effective in reducing the assembly time. - The
terminal sleeves 16, which are used to prevent fires as described above, also serve the function of facilitating attaching and detaching of the flag-shapedterminals 15 to and from the conductive pins 13. That is, by varying at least the color or shape of theterminal sleeve 16 for each of the flag-shapedterminals 15, it is possible to prevent wiring mistakes in connecting the flag-shapedterminals 15 to the conductive pins 13. - The air-conditioning outdoor unit according to the present invention is not limited to the structure illustrated in the drawings mentioned above, and can be variously modified without departing from the scope of the present invention. For example, the
lead wire group 31 and thelead wire group 32 may differ in the color of the lead wires, or may differ in the color of the pair of relay connectors. With reference toFig. 5 , a configuration will be described in which the colors of the lead wires differ from one lead wire group to another. -
Fig. 5 is a diagram illustrating a modification example of the air-conditioning outdoor unit according to Embodiment 1 of the present invention. InFig. 5 , the lead wires of different colors are represented by lines of different thicknesses and types. - In this modification example, each lead wire group has a different color combination of lead wires. That is, for example, the
lead wire group 31 is formed by a combination of a black lead wire (thick solid line) 31A, a blue lead wire (thin solid line) 31B, and a red lead wire (thick dotted line) 31C, whereas thelead wire group 32 is formed by a combination of a black lead wire (thick solid line) 32A, a white lead wire (thin dot-and-dash line) 32B, and a red lead wire (thick dotted line) 32C. - Thus, by varying the color combination of lead wires for each lead wire group, it is possible to more visually identify a connection destination and prevent wiring mistakes. In this example, the color combination of lead wires is varied for each lead wire group. Alternatively, for example, the color of all the lead wires of the
lead wire group 31 may be black and the color of all the lead wires of thelead wire group 32 may be red; that is, the color of lead wires all having the same color may be varied for each lead wire group. -
Embodiment 2 differs from Embodiment 1 in wiring-mistake preventing structure provided at the pair of relay connectors. Differences betweenEmbodiment 2 and Embodiment 1 will be primarily described here. Configurations not described inEmbodiment 2 are the same as those in Embodiment 1. -
Fig. 6 is an explanatory diagram illustrating how the compressor and the control board included in an air-conditioning outdoor unit according toEmbodiment 2 of the present invention are connected to each other. - In Embodiment 1 described above, the
lead wire group 31 and thelead wire group 32 have the pair ofrelay connectors 33 and the pair ofrelay connectors 34, respectively, that have the same placement of the male connector and the female connector. InEmbodiment 2, on the other hand, thelead wire group 31 and thelead wire group 32 differ in the placement of the male connector and the female connector. That is, as illustrated inFig. 6 , thelead wire group 31 has the male connector and the female connector placed adjacent to thecontrol board 20 and thecompressor 10, respectively, whereas thelead wire group 32 has the male connector and the female connector placed adjacent to thecompressor 10 and thecontrol board 20, respectively. - With this configuration, it is impossible to make such a wiring mistake as connecting the lead wire group 31a to the
lead wire group 32b connected to theglass terminal 11b, because their connectors are both male connectors. Also, by checking whether the relay connector is of the male or female type, it is easy to identify which of the lead wire group 31a and thelead wire group 32a should be connected to which of thelead wire group 31b and thelead wire group 32b. This can reduce assembly time and improve assembly performance. - As described above, in
Embodiment 2, thelead wire group 31 and thelead wire group 32 differ in the placement of the male type and the female type in the pair of relay connectors. With this configuration, it is physically impossible to make a wrong connection in the pair of relay connectors, and it is possible to prevent wiring mistakes. Also, the connection destination can be visually identified easily, and improved assembly performance is achieved. - The configuration illustrated in
Fig. 6 employs the technique of Embodiment 1, where the lengths on both sides of the pair ofrelay connectors 33 in one lead wire group differ from the lengths on both sides of the pair ofrelay connectors 34 in the other lead wire group. However, the feature ofEmbodiment 2 is basically that thelead wire group 31 and thelead wire group 32 differ in the placement of the male type and the female type in the relay connectors, andEmbodiment 2 does not necessarily need to employ the technique of Embodiment 1. That is, the length from thecontrol board 20 to a given point (where the lead wire group is cut) and the length from the given point to the end connector in one lead wire group may be the same as those in the other lead wire group. Even in this case, it is still possible, with the technique ofEmbodiment 2, to prevent wiring mistakes. The configuration of varying the color combination of three lead wires for each lead wire group, or the configuration of varying the color of three lead wires of the same color for each lead wire group, as described in the modification example of Embodiment 1, may be applied toEmbodiment 2. - 1 outdoor unit, 2 bottom, 3 front shell, 3a air outlet, 4 side shell, 5 upper shell, 6 fan, 7 motor mount, 8 heat exchanger, 9 connecting pipe, 10 compressor, 10a container, 11 glass terminal, 11a glass terminal, 11b glass terminal, 12 conductive pin, 13 conductive pin, 13a terminal connecting plate, 14 cluster block, 15 flag-shaped terminal, 16 terminal sleeve, 20 control board, 31 lead wire group, 31a lead wire group, 31b lead wire group, 32 lead wire group, 32a lead wire group, 32b lead wire group, 33 relay connector, 33a male connector, 33b female connector, 34 relay connector, 34a male connector, 34b female connector
Claims (4)
- An air-conditioning outdoor unit (1) including a compressor (10) having a plurality of terminals each including a plurality of conductive pins (12, 13), the air-conditioning outdoor unit (1), comprising:a plurality of lead wire groups (31, 32) provided for the respective terminals, the lead wire groups (31, 32) each including a plurality of lead wires connecting a control board (20) to the plurality of conductive pins (12, 13); anda plurality of different end connectors (14, 15) provided for the respective lead wire groups (31, 32), the end connectors each being attached to an end portion of the lead wire group (31, 32) adjacent to the plurality of conductive pins (12, 13),characterized in that the lead wire groups (31, 32) are each connected by the end connector (14, 15) to the plurality of conductive pins (12, 13) and cut into two parts at a given point in a longitudinal direction, the two parts of the lead wire group (31, 32) are detachably coupled together at the given point by a pair of relay connectors (33, 34), and a length from the control board (20) to the given point and a length from the given point to the end connector (14, 15) differ from one lead wire group (31, 32) to another.
- The air-conditioning outdoor unit (1) of claim 1, wherein the pair of relay connectors (33, 34) includes a male connector and a female connector, and placement of the male connector and the female connector differs from one lead wire group (31, 32) to another.
- An air-conditioning outdoor unit (1) including a compressor (10) having a plurality of terminals each including a plurality of conductive pins (12, 13), the air-conditioning outdoor unit (1), comprising:a plurality of lead wire groups (31, 32) provided for the respective terminals, the lead wire groups (31, 32) each including a plurality of lead wires connecting a control board (20) to the plurality of conductive pins (12, 13); anda plurality of different end connectors (14, 15) provided for the respective lead wire groups (31, 32), the end connectors each being attached to an end portion of the lead wire group (31, 32) adjacent to the plurality of conductive pins (12, 13),characterized in that the lead wire groups (31, 32) are each connected by the end connector (14, 15) to the plurality of conductive pins (12, 13) and cut into two parts at a given point in a longitudinal direction, the two parts of the lead wire group (31, 32) are detachably coupled together at the given point by a pair of relay connectors (33, 34); andthe pair of relay connectors (33, 34) includes a male connector and a female connector, and placement of the male connector and the female connector differ from one lead wire group (31, 32) to another.
- The air-conditioning outdoor unit (1) of any one of claims 1 to 3, wherein a combination of colors of the plurality of lead wires differs from one lead wire group (31, 32) to another, or a color of the plurality of lead wires all having a same color differs from one lead wire group (31, 32) to another.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
PCT/JP2017/028712 WO2019030813A1 (en) | 2017-08-08 | 2017-08-08 | Outdoor unit of air conditioner |
PCT/JP2018/004829 WO2019030948A1 (en) | 2017-08-08 | 2018-02-13 | Outdoor unit of air conditioner |
Publications (3)
Publication Number | Publication Date |
---|---|
EP3667186A1 EP3667186A1 (en) | 2020-06-17 |
EP3667186A4 EP3667186A4 (en) | 2020-08-19 |
EP3667186B1 true EP3667186B1 (en) | 2021-04-07 |
Family
ID=65272163
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP18843111.8A Active EP3667186B1 (en) | 2017-08-08 | 2018-02-13 | Outdoor unit of air conditioner |
Country Status (5)
Country | Link |
---|---|
US (1) | US20200158353A1 (en) |
EP (1) | EP3667186B1 (en) |
JP (1) | JP6723463B2 (en) |
CN (1) | CN110998196B (en) |
WO (2) | WO2019030813A1 (en) |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2020213028A1 (en) * | 2019-04-15 | 2020-10-22 | 三菱電機株式会社 | Stator for dynamo-electric machine |
Family Cites Families (11)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3619641A (en) * | 1970-07-29 | 1971-11-09 | Gen Electric | Auxiliary starter device for air conditioner compressor |
US5055726A (en) * | 1990-11-01 | 1991-10-08 | Texas Instruments Incorporated | Plug-on protector for compressor motor |
TW527474B (en) * | 1999-04-12 | 2003-04-11 | Matsushita Electric Ind Co Ltd | Motor-driven compressor |
JP2002147795A (en) * | 2000-11-15 | 2002-05-22 | Daikin Ind Ltd | Connector structure for air conditioner and the air conditioner |
KR100415817B1 (en) * | 2000-12-07 | 2004-01-31 | 삼성전자주식회사 | Terminal apparatus protecting cover for electric manufactured goods and compressor assembly with protecting cover |
JP2004087379A (en) * | 2002-08-28 | 2004-03-18 | Mitsubishi Heavy Ind Ltd | Electric connector and electronic device |
KR100764307B1 (en) * | 2005-12-23 | 2007-10-05 | 엘지전자 주식회사 | Multi-type air conditioner |
ES2655254T3 (en) * | 2006-01-16 | 2018-02-19 | Mitsubishi Electric Corporation | Motor control circuit and outdoor unit of air conditioner |
JP2011229221A (en) * | 2010-04-16 | 2011-11-10 | Hitachi Appliances Inc | Hermetic type electric compressor and refrigeration cycle device |
JP5702106B2 (en) * | 2010-10-13 | 2015-04-15 | 東芝キヤリア株式会社 | Hermetic compressor and refrigeration cycle apparatus |
CN205878524U (en) * | 2015-02-12 | 2017-01-11 | 三菱电机株式会社 | Air conditioner |
-
2017
- 2017-08-08 WO PCT/JP2017/028712 patent/WO2019030813A1/en active Application Filing
-
2018
- 2018-02-13 CN CN201880050410.3A patent/CN110998196B/en active Active
- 2018-02-13 EP EP18843111.8A patent/EP3667186B1/en active Active
- 2018-02-13 JP JP2019535579A patent/JP6723463B2/en active Active
- 2018-02-13 US US16/620,250 patent/US20200158353A1/en not_active Abandoned
- 2018-02-13 WO PCT/JP2018/004829 patent/WO2019030948A1/en unknown
Also Published As
Publication number | Publication date |
---|---|
EP3667186A4 (en) | 2020-08-19 |
WO2019030813A1 (en) | 2019-02-14 |
WO2019030948A1 (en) | 2019-02-14 |
CN110998196A (en) | 2020-04-10 |
JPWO2019030948A1 (en) | 2019-12-12 |
CN110998196B (en) | 2021-04-06 |
US20200158353A1 (en) | 2020-05-21 |
JP6723463B2 (en) | 2020-07-15 |
EP3667186A1 (en) | 2020-06-17 |
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