EP3646671B1 - Microwave oven having an extra-low-voltage safety mechanism - Google Patents
Microwave oven having an extra-low-voltage safety mechanism Download PDFInfo
- Publication number
- EP3646671B1 EP3646671B1 EP17734975.0A EP17734975A EP3646671B1 EP 3646671 B1 EP3646671 B1 EP 3646671B1 EP 17734975 A EP17734975 A EP 17734975A EP 3646671 B1 EP3646671 B1 EP 3646671B1
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- European Patent Office
- Prior art keywords
- switch
- door
- microwave oven
- microwave
- safety
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- 239000004065 semiconductor Substances 0.000 claims description 32
- 238000010411 cooking Methods 0.000 claims description 15
- 238000004804 winding Methods 0.000 claims description 7
- 238000010438 heat treatment Methods 0.000 description 5
- 230000005855 radiation Effects 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000004913 activation Effects 0.000 description 1
- 230000000994 depressogenic effect Effects 0.000 description 1
- 238000003745 diagnosis Methods 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 238000010292 electrical insulation Methods 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 230000007257 malfunction Effects 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 238000010257 thawing Methods 0.000 description 1
- 238000010792 warming Methods 0.000 description 1
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Classifications
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B6/00—Heating by electric, magnetic or electromagnetic fields
- H05B6/64—Heating using microwaves
- H05B6/6414—Aspects relating to the door of the microwave heating apparatus
- H05B6/6417—Door interlocks of the microwave heating apparatus and related circuits
Definitions
- the invention relates to a microwave oven having a cooking chamber, a door, a microwave generator, a driver circuit and at least one safety switch operatable by the door.
- Security regulations typically request the provision of several safety switches arranged in series such that a safe switch-off is guaranteed even if one of them should fail and remain closed when the door is opened.
- the power fed to the microwave generator is in the range of several 100 W or even more than 1 kW.
- the supply voltage fed through the safety switches is typically a high voltage, i.e. it exceeds 100 V or even 200 V, and the currents are in the range of several Amperes. Looping such voltage and current levels through the microwave oven to the safety switches at the door is expensive and needs additional measures to provide electromagnetic compatibility and electrical insulation. Also, the safety switches need to be able to reliably carry these voltages and currents without failing.
- JP S63-195991 describes a device with a first switch in series to the power mains and a second switch behind a transformer.
- WO 01/49079 describes a device with two switches in series in the supply line between a driver power supply and a driver circuit.
- the problem to be solved by the present invention is to provide a microwave oven having a simple and inexpensive safety mechanism with improved security.
- the oven comprises
- the control unit controls at least part of the operations of the microwave oven.
- the cooking chamber is adapted and structured to receive the food to be cooked.
- the door provides user access to the cooking chamber.
- the microwave generator is adapted and structured to generate microwave radiation, which is fed to the cooking chamber.
- the microwave generator comprises a magnetron, but it may also comprise a semiconductor-based high-frequency generator. In any case, it has one or more semiconductor switches.
- the driver circuit generates the control signals for the at least one semiconductor switch. This can e.g. be the signal applied to the gate or base of the semiconductor switch.
- the driver power supply generates the supply power for the driver circuit. This power is "extra-low-voltage" in the sense defined below.
- the at least one safety switch is operatable by opening and closing the door.
- the movement of the door causes the safety switch to be opened or closed mechanically.
- the safety switch is arranged in the supply line through which power is supplied from the driver power supply to the driver circuit. Hence, when opening the switch, the driver circuit loses its supply power, which renders it inoperable to generate control signals to the at least one semiconductor switch of the microwave generator.
- the invention is based on the understanding that switching off the extra-low-voltage power supply to the driver circuit is a means to disable microwave generation that provides the same level of safety as the conventional designs where the high-voltage power supply is switched off. In particular, it also relies on mechanical means only and does not require any electronic processing or software (even though software can be used to provide additional safety or diagnosis features).
- the microwave generator comprises a magnetron
- it also comprises a magnetron power supply having a transformer and an alternating current generator feeding an alternating current to the transformer.
- the "at least one semiconductor switch” is part of the magnetron power supply.
- it arranged in a bridge or half-bridge of the alternating current generator.
- the microwave generator can comprise a semiconductor-based microwave-frequency generator, i.e. a microwave generator using semiconductor switches instead of a magnetron to generate the microwave radiation.
- the "at least one semiconductor switch" is part of the semiconductor-based microwave-frequency generator.
- the microwave oven comprises several of said safety switches.
- it comprises at least a first and a second safety switch arranged in series, or it may even comprise a third safety switch arranged in series to the first and second safety switches in order to provide redundancy.
- the microwave oven further comprises a control switch arranged between a downstream location of the first safety switch and a zero voltage potential.
- the first safety switch is arranged and structured to open at a first position of the door while opening the door
- the control switch is arranged and structured to close at a second position of the door while opening said door. Upon opening the door, said first position occurs before said second position.
- the first switch operates as a monitored safety switch.
- control unit of the microwave oven may have at least one input connected to a location downstream of the first or second safety switch, thus allowing the control unit to monitor the state of one or more of the switches.
- downstream is defined below.
- extra-low-voltage designates a voltage of no more than 50 V AC or 120 V DC, in particular no more than 20 V.
- extra-low-voltage power designates an electrical power of extra-low-voltage in the sense above.
- a switch is defined to be “closed” when its contacts are touching and electricity can flow between them and “open” when the contacts are separated and the switch is non-conducting.
- Cooking designates any process of supplying heat to a foodstuff, e.g. for thawing, for warming up, or for a classical cooking process.
- Microwave-frequency is understood to designate a frequency between 300 MHz and 300 GHz. Typical frequencies used for microwave ovens are 0.915 GHz and 2.45 GHz.
- a location "downstream" of a safety switch is a location along the power line between the driver power supply and the driver circuit that is on the driver circuit side of said safety switch, i.e. the safety switch is arranged between the downstream location and the driver power supply.
- a “semiconductor switch” is any type of solid-state semiconductor switch, in particular a transistor, such as an IGBT, FET or bipolar transistor.
- the microwave oven of Fig. 1 comprises a housing 1 enclosing a cooking chamber 3.
- a door 2 is arranged at a front side of cooking chamber 3.
- Door 2 can e.g. be a conventional oven door that is pivotal about a horizontal pivot axis along its bottom edge.
- Safety switches 4 are provided at door 2 or at its frame for detecting the state of door 2, i.e. for detecting if door 2 is closed or open.
- the device of Fig. 1 is e.g. also equipped with a user interface 6 that e.g. comprises a display and input controls, an electronic unit 7 comprising control and driver circuitry, and a microwave generator 8.
- a user interface 6 that e.g. comprises a display and input controls, an electronic unit 7 comprising control and driver circuitry, and a microwave generator 8.
- Microwave generator 8 is coupled, e.g. through conventional waveguides 9, to cooking chamber 3.
- the oven can be a pure microwave oven, i.e. microwave generator 8 can form the sole means for heating the foodstuff in chamber 3.
- microwave generator 8 can form the sole means for heating the foodstuff in chamber 3.
- the oven can be a combined device that has also has other means for heating the foodstuff, such as a resistive heater, a hot-air generator or a steam generator.
- Fig. 2 shows one possible embodiment of circuitry to be used in a microwave oven.
- the shown circuitry basically corresponds to the one described in EP 2854480 .
- control unit 10 which can e.g. be a microprocessor, microcontroller, FPGA or a combination of such devices.
- microwave generator 8 containing the power components for generating the microwave radiation as well as a driver circuit 14 for driving several semiconductor switches T1 - T6 in microwave generator 8.
- the device is operated using mains power (line power) at e.g. 110 or 230 V, which is rectified in a rectifier 16.
- the rectified mains power is fed as a high-voltage supply power to microwave generator 8.
- a driver power supply 18 generates an extra-low-voltage of e.g. 15 V for operating driver circuit 14.
- microwave generator 8 comprises a magnetron 20.
- a first transformer 22 and a rectifier D2, D3 generate a high DC voltage to be applied over the magnetron's anode and cathode.
- a second transformer 24 generates a heating current for the magnetron's cathode.
- a pair of transistors T1, T2 are provided for generating an alternating current in the primary winding of transformer 24 in order to heat the magnetron's cathode.
- the transistors T1, T2 form a half-bridge coupled to one terminal of the primary winding of transformer 24 while a capacitive voltage divider C5, C6 is connected to its other terminal.
- a full bridge formed by the transistors T3, T4, T5, and T6 generates the alternating current in the primary winding of transformer 22.
- the transistors T1 - T6 form the semiconductor switches of driving circuit 14. They receive their control signals, i.e. their gate or base voltages, from driver circuit 14.
- driver circuit 14 consists of three driver devices 14a, 14b, 14c, each of which is capable of generating the control signals of the transistors of a single half-bridge.
- Each such driver device can e.g. be an integrated high and low side driver as sold under device number IRS2181 by International Rectifier, California (USA).
- driver circuit 14 can also use other components, based either on specialized integrated driver circuits or on general-purpose components.
- Driver circuit 14 may comprise transistor output stages, at least one for each semiconductor switch of microwave generator 8. It may further comprise voltage level shifters, filters and other circuitry for smoothly operating the transistors T1 - T6.
- Driver circuit 14 requires an operating power, such as the Vcc and Vb inputs of the IRS2181 mentioned above, to drive their transistor output stages and/or other parts of its circuitry.
- This operating power for driver circuit 14 is provided on a line 26, and it is used to implement the safety mechanism as described in the next section.
- Control unit 10 is connected to driver circuit 14 to send it the signals controlling the switching of the semiconductors T1 - T6.
- circuitry of Fig. 2 is operated e.g. as described in EP 2854480 .
- control unit 10 alternatingly switches the transistors T1 and T2 on and off in order to generate the alternating current in the primary winding of transformer 24 and thereby the cathode heating current of magnetron 20.
- control unit 10 operates the full-bridge of the transistors T3 - T6 for generating the alternating current in the primary winding of transformer 22 and thereby the high-voltage applied over the anode and cathode of magnetron 20.
- Microwave generator 8 generates a number of feedback signals, such as the voltages Uih and Ur indicative of the currents in the two transformers 24, 22, or a voltage generated by an opto-coupler 28 indicative of the anode-cathode voltage of magnetron 20.
- Control unit 10 uses these feedback signals for controlling the operation of microwave generator 8 as e.g. described in EP 2854480 .
- the microwave oven is provided with safety switches 4 ( Fig. 1 ) or, in more general terms, with a safety mechanism, whose purpose is to ensure that microwave generation is safely disabled when door 2 is open.
- safety switches there are several safety switches, namely a first safety switch S1, a second safety switch S2, and a third safety switch S3. These safety switches S1, S2, S3 are arranged in series along supply line 26 between driver power supply 18 and driver circuit 14. In addition, there may be a control switch Sc and a thermal overload switch St. The roles of these switches will be explained in more detail now.
- the supply voltage from driver power supply 18 is first fed through a fuse 30. From there it passes the safety switches S1, S2, S3 as well as the thermal overload switch St, and it finally arrives through line 26 at driver circuit 14.
- Driver circuit 14 is designed to be in its off state in the absence of supply power, i.e. it generates no signals for closing the semiconductor switches T1 - T6 if it receives no supply power.
- control switch Sc is arranged between a downstream location L1 of first safety switch S1 and zero voltage potential.
- Fig. 3 shows one possible mechanical implementation for implementing switches operated by the door's movement.
- the shown embodiment shows an assembly comprising the first safety switch S1 as well as control switch Sc.
- both these switches S1, Sc are micro switches having a nub-shaped actuator 32.
- actuator 32 When actuator 32 is in its extended position, the switch is open, i.e. non-conducting. When it is depressed, the switch is closed, i.e. conducting.
- the switches S1, Sc are mounted to a common frame 34.
- a slider 36 is held in frame 34 and displaceable along a direction of displacement 38. It has a first position (shown in solid lines) as well as a second position (shown in dashed lines).
- a bias spring 40 can e.g. be provided for urging slider 36 into its first position.
- Slider 36 has first and second lateral guide surfaces 44, 46 positioned to interact with the actuators 32 of switch S1 and switch Sc, respectively.
- actuator 32 of safety switch S1 When door 2 is open, actuator 32 of safety switch S1 does not touch lateral first guide surface 44, and therefore safety switch S1 is open, i.e. non-conducting. At the same time, second guide surface 46 pushes against actuator 32 of control switch Sc, and therefore control switch Sc is closed, i.e. conducting.
- first lateral guide surface 44 comes into contact with actuator 32 of first safety switch S1 and thereby closes first safety switch S1.
- second lateral guide surface 46 loses its contact with actuator 32 of control switch Sc and control switch S1 opens.
- first safety switch S1 opens at a "first position” of door 2, while control switch Sc closes at a "second position" of door 2.
- the first position of door 2 is very close to the door's closed position, advantageously such that the microwave leakage at this position is below safety limits. It is e.g. reached when door has moved away by 1° from its closed position.
- the second position of door 2 is not as close to the door's closed position. Its angle (measured from the door's closed position) is larger than the one of the first position but such that microwave leakage is still low. It is e.g. reached when door has moved away by 3° from its closed position.
- first safety switch S1 opens before control switch Sc closes.
- switch S1 operates as a monitored safety switch.
- control switch S2 opens before first safety switch S1 closes.
- first safety switch S1 as well as control switch Sc are advantageously arranged at an upper edge region of door 2, in particular at a first one of its upper corners.
- Second safety switch S2 can be arranged e.g. close to the door's bottom edge.
- Third safety switch S3 can be arranged, similarly to first safety switch S1, at the door's upper edge region, e.g. at the second one of its upper corners.
- second safety switch S2 is located to open at a third position of door 2 that is even further away from its closed position that the second position, but advantageously it is still small enough to prevent a user from manipulating the first safety switch. It is e.g. at 5° from the door's closed position.
- Third safety switch S3 can e.g. be opened at the door's first position.
- Fig. 4 shows the state of the various switches S1, S2, S3, and Sc during closing and opening door 2. Any line in its upper position indicates the respective switch to be closed (conducting), while an open (non-conducting) switch is represented by the line being in its lower position.
- second safety switch S2 Upon closing door 2, second safety switch S2 will be the first to close. Then, control switch Sc opens, and, finally, the first and third control switches close.
- first safety switch S1 would fail to open upon opening door 2, control switch Sc would close while first safety switch S1 is still closed. In that case, a strong current would flow through first safety switch S1 into control switch Sc and a PTC resistor R. This current is sufficient to blow fuse 30, thus safely preventing an activation of microwave generator 8.
- Thermal overload switch St is located in thermal contact with magnetron 30 (or any other part of microwave generator 8 that is likely to overheat). It opens at the presence of an excess temperature in microwave generator 8.
- overload switch St is in series with the safety switches S1 - S3, it will interrupt the power supply to driver circuit 14 in the present of such excess temperature.
- control unit 10 comprises several inputs IN1, IN2, IN3, IN4, which allow to monitor the state of the safety switches S1 - S3, the thermal overload switch St as well as the control switch Sc.
- a first input IN1 is connected to a location L1 downstream of first safety switch S1, namely a location L1 between first safety switch S1 and second safety switch S2.
- a second input IN2 is connected to a location L2 downstream of second safety switch S2, namely a location L2 between second safety switch S2 and third safety switch S3.
- a third input IN3 is connected to a location L3 downstream of third safety switch S3, namely a location L3 between third safety switch S3 and thermal overload switch St.
- a fourth input IN4 is connected to a location L4 downstream of thermal overload switch St, namely between thermal overload switch St and driver circuit 14.
- control unit 10 detects that all inputs IN1 - IN4 are in their high state (i.e. the supply voltage is present at all locations L1 - L4, it concludes that door 2 is closed and operation of the microwave oven can begin.
- control unit 10 detects that all inputs IN1 -IN4 are in their low state (i.e. no supply voltage is present at any of the locations L1 - L4 it concludes that door 2 is open.
- the voltages at the inputs IN1 - IN4 will be lower than if the fuse 30 is not blown. This allows to distinguish between states where the fuse is blown and where the fuse is not blown, provided that the inputs IN1 - IN4 are able to distinguish between at least three different voltage levels.
- the inputs IN1 - IN4 are analog-digital-converting inputs.
- the full-bridge formed by the transistors T3 - T6 could be replaced by a half-bridge, or the half-bridge formed by the transistors T1, T2 could be a full-bridge.
- one single half- or full-bridge can be used for driving a transformer having separate secondary windings for generating the heating current and the anode-cathode-voltage of magnetron 20.
- driver device 14a can be fixedly connected to driver power supply 18, and only the supply power for the driver devices 14b, 14c can be fed through the switches S1, S2, S3, and St, or (even though less advantageous) vice versa.
- a solid state microwave generator 8' i.e. semiconductor-based microwave-frequency generator, can be used, such as e.g. described in US 2015136760 , US3557333 , or US4504718 , where one or more semiconductor switches T are operated at high frequency to generate electromagnetic waves by means of suitable antennae 40.
- driver circuit 14 controls the semiconductor switches T in generator 8', and the supply power to driver circuit 14 can be looped through the safety switches S1 - S3.
- Driver circuit 14 can e.g. generate the high frequency signals used to drive the semiconductor switches T.
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- Electromagnetism (AREA)
- Control Of High-Frequency Heating Circuits (AREA)
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Description
- The invention relates to a microwave oven having a cooking chamber, a door, a microwave generator, a driver circuit and at least one safety switch operatable by the door.
- It has been known to provide microwave ovens with safety switches that are opened when opening the door. These safety switches typically carry the supply device's supply voltage, i.e. voltage that is used to power the microwave generator. Thus, opening the switch door renders it impossible to generate microwave power.
- Security regulations typically request the provision of several safety switches arranged in series such that a safe switch-off is guaranteed even if one of them should fail and remain closed when the door is opened.
- The power fed to the microwave generator is in the range of several 100 W or even more than 1 kW. Hence, the supply voltage fed through the safety switches is typically a high voltage, i.e. it exceeds 100 V or even 200 V, and the currents are in the range of several Amperes. Looping such voltage and current levels through the microwave oven to the safety switches at the door is expensive and needs additional measures to provide electromagnetic compatibility and electrical insulation. Also, the safety switches need to be able to reliably carry these voltages and currents without failing.
-
JP S63-195991 -
WO 01/49079 - The problem to be solved by the present invention is to provide a microwave oven having a simple and inexpensive safety mechanism with improved security.
- This problem is solved, in a first aspect, by the microwave oven of
claim 1. Accordingly, the oven comprises - a control unit,
- a cooking chamber,
- a door closing said cooking chamber,
- a microwave generator coupled to said cooking chamber and having at least one semiconductor switch,
- a driver circuit connected to feed control signals to said semiconductor switch,
- a driver power supply feeding extra-low-voltage power to said driver circuit,
- at least one safety switch mechanically operatable by opening and closing the door, wherein said safety switch is arranged in a supply line between said driver power supply and said driver circuit.
- The control unit controls at least part of the operations of the microwave oven.
- The cooking chamber is adapted and structured to receive the food to be cooked. The door provides user access to the cooking chamber.
- The microwave generator is adapted and structured to generate microwave radiation, which is fed to the cooking chamber. Typically, the microwave generator comprises a magnetron, but it may also comprise a semiconductor-based high-frequency generator. In any case, it has one or more semiconductor switches.
- The driver circuit generates the control signals for the at least one semiconductor switch. This can e.g. be the signal applied to the gate or base of the semiconductor switch.
- The driver power supply generates the supply power for the driver circuit. This power is "extra-low-voltage" in the sense defined below.
- The at least one safety switch is operatable by opening and closing the door. In other words, the movement of the door causes the safety switch to be opened or closed mechanically. The safety switch is arranged in the supply line through which power is supplied from the driver power supply to the driver circuit. Hence, when opening the switch, the driver circuit loses its supply power, which renders it inoperable to generate control signals to the at least one semiconductor switch of the microwave generator.
- The invention is based on the understanding that switching off the extra-low-voltage power supply to the driver circuit is a means to disable microwave generation that provides the same level of safety as the conventional designs where the high-voltage power supply is switched off. In particular, it also relies on mechanical means only and does not require any electronic processing or software (even though software can be used to provide additional safety or diagnosis features).
- If the microwave generator comprises a magnetron, it also comprises a magnetron power supply having a transformer and an alternating current generator feeding an alternating current to the transformer. In that case, the "at least one semiconductor switch" is part of the magnetron power supply. In particular, it arranged in a bridge or half-bridge of the alternating current generator.
- Alternatively, the microwave generator can comprise a semiconductor-based microwave-frequency generator, i.e. a microwave generator using semiconductor switches instead of a magnetron to generate the microwave radiation. In this case, the "at least one semiconductor switch" is part of the semiconductor-based microwave-frequency generator.
- According to the invention, the microwave oven comprises several of said safety switches. In particular, it comprises at least a first and a second safety switch arranged in series, or it may even comprise a third safety switch arranged in series to the first and second safety switches in order to provide redundancy.
- According to the invention, the microwave oven further comprises a control switch arranged between a downstream location of the first safety switch and a zero voltage potential. The first safety switch is arranged and structured to open at a first position of the door while opening the door, and the control switch is arranged and structured to close at a second position of the door while opening said door. Upon opening the door, said first position occurs before said second position. In other words, the first switch operates as a monitored safety switch.
- In that case, the control unit of the microwave oven may have at least one input connected to a location downstream of the first or second safety switch, thus allowing the control unit to monitor the state of one or more of the switches. The term "downstream" is defined below.
- The invention will be better understood and objects other than those set forth above will become apparent when consideration is given to the following detailed description thereof. This description makes reference to the annexed drawings, wherein:
-
Fig. 1 shows a schematic, sectional view of a microwave oven, -
Fig. 2 shows a circuit diagram of the relevant parts of the microwave oven, -
Fig. 3 shows a possible design of one of the safety switches and of a control switch, -
Fig. 4 shows the states of switches while closing and opening the door, and -
Fig. 5 shows a block circuit diagram of a second embodiment of a microwave oven. - The term "extra-low-voltage" designates a voltage of no more than 50 V AC or 120 V DC, in particular no more than 20 V.
- The term "extra-low-voltage power" designates an electrical power of extra-low-voltage in the sense above.
- A switch is defined to be "closed" when its contacts are touching and electricity can flow between them and "open" when the contacts are separated and the switch is non-conducting.
- "Cooking" designates any process of supplying heat to a foodstuff, e.g. for thawing, for warming up, or for a classical cooking process.
- "Microwave-frequency" is understood to designate a frequency between 300 MHz and 300 GHz. Typical frequencies used for microwave ovens are 0.915 GHz and 2.45 GHz.
- A location "downstream" of a safety switch is a location along the power line between the driver power supply and the driver circuit that is on the driver circuit side of said safety switch, i.e. the safety switch is arranged between the downstream location and the driver power supply.
- A "semiconductor switch" is any type of solid-state semiconductor switch, in particular a transistor, such as an IGBT, FET or bipolar transistor.
- The microwave oven of
Fig. 1 comprises ahousing 1 enclosing acooking chamber 3. Adoor 2 is arranged at a front side ofcooking chamber 3. -
Door 2 can e.g. be a conventional oven door that is pivotal about a horizontal pivot axis along its bottom edge. - Safety switches 4 are provided at
door 2 or at its frame for detecting the state ofdoor 2, i.e. for detecting ifdoor 2 is closed or open. - The device of
Fig. 1 is e.g. also equipped with auser interface 6 that e.g. comprises a display and input controls, an electronic unit 7 comprising control and driver circuitry, and amicrowave generator 8. -
Microwave generator 8 is coupled, e.g. through conventional waveguides 9, to cookingchamber 3. - The oven can be a pure microwave oven, i.e.
microwave generator 8 can form the sole means for heating the foodstuff inchamber 3. Alternatively, the oven can be a combined device that has also has other means for heating the foodstuff, such as a resistive heater, a hot-air generator or a steam generator. -
Fig. 2 shows one possible embodiment of circuitry to be used in a microwave oven. - The shown circuitry basically corresponds to the one described in
EP 2854480 . - It comprises a
control unit 10, which can e.g. be a microprocessor, microcontroller, FPGA or a combination of such devices. - It further comprises the
microwave generator 8 containing the power components for generating the microwave radiation as well as adriver circuit 14 for driving several semiconductor switches T1 - T6 inmicrowave generator 8. - The device is operated using mains power (line power) at e.g. 110 or 230 V, which is rectified in a
rectifier 16. The rectified mains power is fed as a high-voltage supply power tomicrowave generator 8. - A
driver power supply 18 generates an extra-low-voltage of e.g. 15 V for operatingdriver circuit 14. - In more detail,
microwave generator 8 comprises amagnetron 20. Afirst transformer 22 and a rectifier D2, D3 generate a high DC voltage to be applied over the magnetron's anode and cathode. Asecond transformer 24 generates a heating current for the magnetron's cathode. - A pair of transistors T1, T2 are provided for generating an alternating current in the primary winding of
transformer 24 in order to heat the magnetron's cathode. The transistors T1, T2 form a half-bridge coupled to one terminal of the primary winding oftransformer 24 while a capacitive voltage divider C5, C6 is connected to its other terminal. - A full bridge formed by the transistors T3, T4, T5, and T6 generates the alternating current in the primary winding of
transformer 22. - The transistors T1 - T6 form the semiconductor switches of driving
circuit 14. They receive their control signals, i.e. their gate or base voltages, fromdriver circuit 14. - In the embodiment shown,
driver circuit 14 consists of threedriver devices - Each such driver device can e.g. be an integrated high and low side driver as sold under device number IRS2181 by International Rectifier, California (USA).
- The skilled person will understand that
driver circuit 14 can also use other components, based either on specialized integrated driver circuits or on general-purpose components. -
Driver circuit 14 may comprise transistor output stages, at least one for each semiconductor switch ofmicrowave generator 8. It may further comprise voltage level shifters, filters and other circuitry for smoothly operating the transistors T1 - T6. -
Driver circuit 14 requires an operating power, such as the Vcc and Vb inputs of the IRS2181 mentioned above, to drive their transistor output stages and/or other parts of its circuitry. - This operating power for
driver circuit 14 is provided on aline 26, and it is used to implement the safety mechanism as described in the next section. -
Control unit 10 is connected todriver circuit 14 to send it the signals controlling the switching of the semiconductors T1 - T6. - The circuitry of
Fig. 2 is operated e.g. as described inEP 2854480 . - In particular,
control unit 10 alternatingly switches the transistors T1 and T2 on and off in order to generate the alternating current in the primary winding oftransformer 24 and thereby the cathode heating current ofmagnetron 20. - Further,
control unit 10 operates the full-bridge of the transistors T3 - T6 for generating the alternating current in the primary winding oftransformer 22 and thereby the high-voltage applied over the anode and cathode ofmagnetron 20. -
Microwave generator 8 generates a number of feedback signals, such as the voltages Uih and Ur indicative of the currents in the twotransformers magnetron 20. -
Control unit 10 uses these feedback signals for controlling the operation ofmicrowave generator 8 as e.g. described inEP 2854480 . - As mentioned, the microwave oven is provided with safety switches 4 (
Fig. 1 ) or, in more general terms, with a safety mechanism, whose purpose is to ensure that microwave generation is safely disabled whendoor 2 is open. - In the present embodiment, there are several safety switches, namely a first safety switch S1, a second safety switch S2, and a third safety switch S3. These safety switches S1, S2, S3 are arranged in series along
supply line 26 betweendriver power supply 18 anddriver circuit 14. In addition, there may be a control switch Sc and a thermal overload switch St. The roles of these switches will be explained in more detail now. - As can be seen from
Fig. 2 , the supply voltage fromdriver power supply 18 is first fed through afuse 30. From there it passes the safety switches S1, S2, S3 as well as the thermal overload switch St, and it finally arrives throughline 26 atdriver circuit 14. - All of these switches are arranged in series. If any one of them is open, no supply power is received by
driver circuit 14. -
Driver circuit 14 is designed to be in its off state in the absence of supply power, i.e. it generates no signals for closing the semiconductor switches T1 - T6 if it receives no supply power. - As can be seen from
Fig. 2 , control switch Sc is arranged between a downstream location L1 of first safety switch S1 and zero voltage potential. - All safety switches S1 - S3 as well as control switch Sc are operated by the movement of
door 2. -
Fig. 3 shows one possible mechanical implementation for implementing switches operated by the door's movement. The shown embodiment shows an assembly comprising the first safety switch S1 as well as control switch Sc. - In the embodiment shown, both these switches S1, Sc are micro switches having a nub-shaped
actuator 32. When actuator 32 is in its extended position, the switch is open, i.e. non-conducting. When it is depressed, the switch is closed, i.e. conducting. - The switches S1, Sc are mounted to a
common frame 34. - A
slider 36 is held inframe 34 and displaceable along a direction ofdisplacement 38. It has a first position (shown in solid lines) as well as a second position (shown in dashed lines). Abias spring 40 can e.g. be provided for urgingslider 36 into its first position. - When
door 2 is open, it does not touchslider 36 andslider 36 is in its first position as shown in solid lines inFig. 3 . - When
door 2 is being closed, it comes into contact with a door-facingend 42 ofslider 36 and pushesslider 36 into its second position, against the force ofbias spring 40. -
Slider 36 has first and second lateral guide surfaces 44, 46 positioned to interact with theactuators 32 of switch S1 and switch Sc, respectively. - When
door 2 is open,actuator 32 of safety switch S1 does not touch lateralfirst guide surface 44, and therefore safety switch S1 is open, i.e. non-conducting. At the same time,second guide surface 46 pushes againstactuator 32 of control switch Sc, and therefore control switch Sc is closed, i.e. conducting. - When
door 2 is being closed, firstlateral guide surface 44 comes into contact withactuator 32 of first safety switch S1 and thereby closes first safety switch S1. On the other hand, secondlateral guide surface 46 loses its contact withactuator 32 of control switch Sc and control switch S1 opens. - When opening
door 2, first safety switch S1 opens at a "first position" ofdoor 2, while control switch Sc closes at a "second position" ofdoor 2. - The first position of
door 2 is very close to the door's closed position, advantageously such that the microwave leakage at this position is below safety limits. It is e.g. reached when door has moved away by 1° from its closed position. - The second position of
door 2 is not as close to the door's closed position. Its angle (measured from the door's closed position) is larger than the one of the first position but such that microwave leakage is still low. It is e.g. reached when door has moved away by 3° from its closed position. - In other words, upon opening
door 2, the first position occurs before the second position, i.e. first safety switch S1 opens before control switch Sc closes. In other words, switch S1 operates as a monitored safety switch. - Similarly, when closing
door 2, control switch S2 opens before first safety switch S1 closes. - The assembly of
Fig. 3 and therefore first safety switch S1 as well as control switch Sc are advantageously arranged at an upper edge region ofdoor 2, in particular at a first one of its upper corners. - Second safety switch S2 can be arranged e.g. close to the door's bottom edge.
- Third safety switch S3 can be arranged, similarly to first safety switch S1, at the door's upper edge region, e.g. at the second one of its upper corners.
- Advantageously, second safety switch S2 is located to open at a third position of
door 2 that is even further away from its closed position that the second position, but advantageously it is still small enough to prevent a user from manipulating the first safety switch. It is e.g. at 5° from the door's closed position. - Third safety switch S3 can e.g. be opened at the door's first position.
-
Fig. 4 shows the state of the various switches S1, S2, S3, and Sc during closing and openingdoor 2. Any line in its upper position indicates the respective switch to be closed (conducting), while an open (non-conducting) switch is represented by the line being in its lower position. - As can be seen, when
door 2 is open, all the safety switches S1, S2, S3 are open, while control switch Sc is closed. - Upon closing
door 2, second safety switch S2 will be the first to close. Then, control switch Sc opens, and, finally, the first and third control switches close. - Once all safety switches are closed and control switch Sc is open, supply power Vcc is established on
line 26 and, upon receipt of signals fromcontrol unit 10,driver circuit 14 is able to operate the semiconductor switches T1 - T6 ofmicrowave generator 8. - When opening
door 2, the first and third safety switches S1, S3 are the first to open, thereby disablingdriver circuit 14 safely. Next, control switch Sc is closed, and finallysecond safety switch 14 is opened. - If, for some reason, first safety switch S1 would fail to open upon opening
door 2, control switch Sc would close while first safety switch S1 is still closed. In that case, a strong current would flow through first safety switch S1 into control switch Sc and a PTC resistor R. This current is sufficient to blowfuse 30, thus safely preventing an activation ofmicrowave generator 8. - Thermal overload switch St is located in thermal contact with magnetron 30 (or any other part of
microwave generator 8 that is likely to overheat). It opens at the presence of an excess temperature inmicrowave generator 8. - Since overload switch St is in series with the safety switches S1 - S3, it will interrupt the power supply to
driver circuit 14 in the present of such excess temperature. - As can be seen in
Fig. 2 ,control unit 10 comprises several inputs IN1, IN2, IN3, IN4, which allow to monitor the state of the safety switches S1 - S3, the thermal overload switch St as well as the control switch Sc. - In particular, a first input IN1 is connected to a location L1 downstream of first safety switch S1, namely a location L1 between first safety switch S1 and second safety switch S2. A second input IN2 is connected to a location L2 downstream of second safety switch S2, namely a location L2 between second safety switch S2 and third safety switch S3. A third input IN3 is connected to a location L3 downstream of third safety switch S3, namely a location L3 between third safety switch S3 and thermal overload switch St. Finally, a fourth input IN4 is connected to a location L4 downstream of thermal overload switch St, namely between thermal overload switch St and
driver circuit 14. - If
control unit 10 detects that all inputs IN1 - IN4 are in their high state (i.e. the supply voltage is present at all locations L1 - L4, it concludes thatdoor 2 is closed and operation of the microwave oven can begin. - If
control unit 10 detects that all inputs IN1 -IN4 are in their low state (i.e. no supply voltage is present at any of the locations L1 - L4 it concludes thatdoor 2 is open. - Any other combinations indicate either (if transitional) that the door is being closed or opened or that there is a malfunction.
- If
fuse 30 is blown, in the doors closed state the voltages at the inputs IN1 - IN4 will be lower than if thefuse 30 is not blown. This allows to distinguish between states where the fuse is blown and where the fuse is not blown, provided that the inputs IN1 - IN4 are able to distinguish between at least three different voltage levels. Advantageously, the inputs IN1 - IN4 are analog-digital-converting inputs. - It must be noted that the embodiment shown in
Fig. 2 is only one of many possible implementations of the present invention. - For example, the full-bridge formed by the transistors T3 - T6 could be replaced by a half-bridge, or the half-bridge formed by the transistors T1, T2 could be a full-bridge. Alternatively, one single half- or full-bridge can be used for driving a transformer having separate secondary windings for generating the heating current and the anode-cathode-voltage of
magnetron 20. - In another example,
driver device 14a can be fixedly connected todriver power supply 18, and only the supply power for thedriver devices - Also, instead of a
magnetron 30, a solid state microwave generator 8', i.e. semiconductor-based microwave-frequency generator, can be used, such as e.g. described inUS 2015136760 ,US3557333 , orUS4504718 , where one or more semiconductor switches T are operated at high frequency to generate electromagnetic waves by means ofsuitable antennae 40. - In this case,
driver circuit 14 controls the semiconductor switches T in generator 8', and the supply power todriver circuit 14 can be looped through the safety switches S1 - S3. -
Driver circuit 14 can e.g. generate the high frequency signals used to drive the semiconductor switches T. - While there are shown and described presently preferred embodiments of the invention, it is to be distinctly understood that the invention is not limited thereto but may be otherwise variously embodied and practiced within the scope of the following claims.
Claims (10)
- A microwave oven comprisinga control unit (10),a cooking chamber (3),a door (2) closing said cooking chamber (3),a microwave generator (8) coupled to said cooking chamber (3) and having at least one semiconductor switch (T1 - T6),a driver circuit (14) connected to feed control signals to said at least one semiconductor switch (T1 - T6),a driver power supply (18) feeding extra-low-voltage power to said driver circuit (14), anda first and a second safety switch (S1 - S3) mechanically operatable by opening and closing the door (2), wherein said safety switches (S1 - S3) are arranged in series in the supply line (26) between said driver power supply (18) and said driver circuit (14), wherein said first safety switch (S1) is arranged and structured to open at a first position of said door (2) while opening said door (2),wherein said microwave oven is characterized by a control switch (Sc) arranged between a downstream location of said first safety switch (S1) and a zero voltage potential,wherein said control switch(Sc) is arranged and structured to close at a second position of said door (2) while opening said door (2),wherein, upon opening said door (2), said first position occurs before said second position.
- The microwave oven of claim 1 wherein said microwave generator (8) comprisesa magnetron (20) anda magnetron power supply (T1 - T6, 22, 24) having at least one transformer (22) and an alternating current generator (T1 - T6) connected to a primary winding of said transformer (22), wherein said at least one semiconductor switch (T1 - T6) is part of said alternating current generator.
- The microwave oven of claim 2 wherein said alternating current generator comprises a bridge or half-bridge and wherein said at least one semiconductor switch (T1 - T6) is arranged in said bridge or half-bridge.
- The microwave oven of claim 1 wherein said microwave generator (8) comprises a semiconductor-based microwave-frequency generator (8'), wherein said at least one semiconductor switch (T1 - T6) is part of the semiconductor-based microwave-frequency generator (8').
- The microwave oven of any of the preceding claims comprising a third safety switch (S3) arranged in series to said first and second safety switches (S1, S2).
- The microwave oven of any of the preceding claims wherein said control unit (10) has at least one input (IN1 - IN4) connected to a location (L1 - L4) downstream of said first or second safety switch (S1, S2).
- The microwave oven of claim 6 wherein said at least one input (IN1 - IN4) is an analog-digital-converting input.
- The microwave oven of any of the preceding claims further comprising a fuse (30) arranged between said driver power supply (18) and said first switch.
- The microwave oven of any of the preceding claims further comprising a thermal overload switch (St) openable by an excess temperature in said microwave generator (8) and being arranged in series to said at least one safety switch (S1 - S3).
- The microwave oven of any of the preceding claims wherein said driver circuit (14) generates a gate of base voltage for said at least one semiconductor switch (T1 - T6).
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PCT/CH2017/000065 WO2019000108A1 (en) | 2017-06-26 | 2017-06-26 | Microwave oven having an extra-low-voltage safety mechanism |
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EP3646671A1 EP3646671A1 (en) | 2020-05-06 |
EP3646671B1 true EP3646671B1 (en) | 2023-04-05 |
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EP17734975.0A Active EP3646671B1 (en) | 2017-06-26 | 2017-06-26 | Microwave oven having an extra-low-voltage safety mechanism |
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WO (1) | WO2019000108A1 (en) |
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CN113365379B (en) * | 2021-06-29 | 2024-05-28 | 广东美的厨房电器制造有限公司 | Integrated chip and cooking device |
DE112021008113T5 (en) | 2021-08-16 | 2024-06-20 | V-Zug Ag | Microwave oven with optical access protection |
Citations (1)
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WO2001049079A1 (en) * | 1999-12-09 | 2001-07-05 | Samsung Electronics Co., Ltd. | Driving circuit of dc microwave oven and method of controlling the same |
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US3557333A (en) | 1969-01-21 | 1971-01-19 | Westinghouse Electric Corp | Solid state microwave oven |
CA1202090A (en) | 1982-09-20 | 1986-03-18 | Hisashi Okatsuka | Microwave heating apparatus with solid state microwave oscillating device |
JPS63195991A (en) * | 1987-02-10 | 1988-08-15 | 松下電器産業株式会社 | Radio frequency heater |
KR100399138B1 (en) * | 2000-08-19 | 2003-09-26 | 삼성전자주식회사 | Microwave oven |
US20150136760A1 (en) | 2013-11-15 | 2015-05-21 | Stmicroelectronics (Canada), Inc. | Microwave oven using solid state amplifiers and antenna array |
EP2854480B1 (en) | 2014-04-24 | 2016-06-22 | V-Zug AG | Microwave oven with fluctuation controlled heating power |
-
2017
- 2017-06-26 WO PCT/CH2017/000065 patent/WO2019000108A1/en unknown
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WO2001049079A1 (en) * | 1999-12-09 | 2001-07-05 | Samsung Electronics Co., Ltd. | Driving circuit of dc microwave oven and method of controlling the same |
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