EP3632600B1 - Board separation system - Google Patents
Board separation system Download PDFInfo
- Publication number
- EP3632600B1 EP3632600B1 EP18198836.1A EP18198836A EP3632600B1 EP 3632600 B1 EP3632600 B1 EP 3632600B1 EP 18198836 A EP18198836 A EP 18198836A EP 3632600 B1 EP3632600 B1 EP 3632600B1
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- EP
- European Patent Office
- Prior art keywords
- pressure beam
- workpiece
- electric motor
- pressure
- support table
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27B—SAWS FOR WOOD OR SIMILAR MATERIAL; COMPONENTS OR ACCESSORIES THEREFOR
- B27B5/00—Sawing machines working with circular or cylindrical saw blades; Components or equipment therefor
- B27B5/02—Sawing machines working with circular or cylindrical saw blades; Components or equipment therefor characterised by a special purpose only
- B27B5/06—Sawing machines working with circular or cylindrical saw blades; Components or equipment therefor characterised by a special purpose only for dividing plates in parts of determined size, e.g. panels
Definitions
- the present invention relates to a panel dividing system for sawing up at least one workpiece consisting of at least one individual panel or at least one stack of panels, according to the preamble of claim 1 and a method for operating such a panel dividing system according to claims 17-20.
- a panel dividing plant is from the document IT BO20 090 169 A1 known.
- adjustment drives for example in the form of pressurized cylinders, can be arranged on the pressure beam towers for the adjustment of the pressure beam.
- spindle drives operated by an electric motor, linear motor drives, etc. for the adjustment of the pressure beam are also mentioned as alternatives.
- panel dividing systems are safety-relevant systems in which the operating personnel must be adequately protected from possible sources of injury, including the pressure beam.
- the object of the invention is to improve a panel dividing system of the type mentioned above in such a way that the movement when the pressure beam is moved along the pressure beam uprights and the pressing of the workpiece in the area of the saw line against the workpiece support table can be controlled and/or regulated as well and finely tuned as possible .
- the panel dividing system has a parking brake for locking the pressure bar in its respective current position relative to the workpiece support table, with the parking brake at least between a locking state, in which the pressure bar is locked by the parking brake in its respective current position relative to the workpiece support table, and a release state , in which the pressure bar can be switched from the parking brake to the process along the pressure bar uprights relative to the workpiece support table and to pressing the workpiece in the area of the sawing line to the workpiece support table, preferably completely.
- the panel dividing system has an additional safety feature, with which the pressure bar can be securely held in its current position whenever the electric motor is in the inactive state, so that the panel dividing system ensures that uncontrolled Movements of the pressure bar and, in particular, uncontrolled lowering of the pressure bar onto the workpiece support table are prevented.
- the parking brake provided according to the invention can a self-locking design of the transmission mechanism arranged and/or acting between the electric motor and the pressure bar for moving and guiding along the pressure bar uprights and for pressing the pressure bar can be dispensed with.
- the mechanical resistance to be overcome by means of the electric motor when moving and pressing the pressure beam is much lower than in the prior art, so that the movement of the pressure beam in the direction of the workpiece support table and in the direction away from the workpiece support table and also the pressing of the workpiece in the area of the sawing line on the workpiece support table by means of the pressure bar can be regulated and/or controlled much more finely and precisely than in the prior art.
- the parking brake can be brought into the locked state in any instantaneous position of the pressure beam relative to the workpiece support table, so that the pressure beam can be locked in any instantaneous position by means of the parking brake.
- the parking brake releases the pressure bar, preferably completely.
- fully releasing means that the parking brake does not exert any braking effect on the pressure beam in the released state.
- variants can of course also be provided in which a certain residual braking effect of the parking brake is present in the released state, but the pressure bar can be moved or moved along the pressure bar uprights relative to the workpiece support table despite this residual braking effect.
- the instantaneous position is understood to mean the respective position of the pressure beam relative to the workpiece support table, which this currently occupies. When moving along the pressure bar uprights, the pressure bar changes its current position.
- the electric motor or motors is or are the only motor drives for moving the pressure beam along the pressure beam uprights and for pressing the workpieces in the area of the sawing line are on the workpiece support table.
- the pressure bar is purely electrically actuated, ie no additional pneumatic or other motor drives are present as in the prior art mentioned at the outset.
- a motor drive or in other words motor is a component that generates a movement itself. This is to be distinguished from the transmission mechanism, which is used exclusively to transmit, translate and the like a movement already generated by the motor drive.
- the parking brake is an automatically closing parking brake.
- this is a parking brake which, in the inactive state of the electric motor, assumes the locking state by force and preferably by itself.
- the non-active state of the electric motor could also be referred to as the passive state of the electric motor. This is to be understood as meaning all the states in which the electric motor does not exert any forces on the pressure beam, or exerts insufficient forces at the moment to hold the pressure beam in its current position or to move it in a controlled manner.
- the inactive state can be the switched-off state of the electric motor, a defect in the electric motor, a currentless and/or voltage-free state of the electric motor or the like.
- Suitable parking brakes and in particular automatically closing parking brakes are known per se in the prior art. They are also often referred to as safety brakes. Generally speaking, they have The task of braking moving masses or loads from the movement if necessary and then holding them securely at a standstill.
- the parking brake preferably obtains the braking force from a prestressed element, such as a spring or another hydraulic or pneumatic pressure accumulator . In the de-energized state, they are conveniently always closed.
- Corresponding automatically closing parking brakes are used in the prior art, for example, to implement emergency or power failure scenarios.
- the parking brake and the electric motor can be separate components.
- the parking brake can be present as an additional component, so to speak, in addition to the electric motor.
- particularly preferred variants of the invention provide that the parking brake is integrated into the electric motor. Provision can be made for the parking brake to act on an output shaft of the electric motor at least in the locked state.
- the output shaft is the moving component of the electric motor, preferably rotating about its longitudinal axis, to which the transmission mechanism is connected.
- the output shaft is thus the component of the electric motor with which the movement generated by the electric motor, in particular rotary movement, is transmitted to the transmission mechanism.
- Preferred variants of panel dividing systems according to the invention provide that the panel dividing system has a position determination device for determining the respective instantaneous position of the pressure beam relative to the workpiece support table.
- the instantaneous position ie the instantaneous position of the pressure bar, can be advantageously determined at any time during the operation of the panel dividing system.
- the position determination device is integrated into the electric motor.
- it is particularly favorable if the movement of a drive shaft or the drive shaft of the electric motor is measured by the position determination device.
- Electric motors in which such position determination devices are integrated are known in the prior art, as are electric motors in which both a parking brake and a position determination device are integrated.
- Panel dividing systems according to the invention can be designed in such a way that they work fully automatically. In these cases, the workpieces are moved and positioned fully automatically by known feed devices, removal devices and the like, so that no operating personnel are required to manipulate the workpiece in the area of the panel dividing system. In panel dividing systems according to the invention, however, it can also be provided that the workpieces are at least partly manually fed to the saw line or fed back to it or removed from it by operating personnel. With such panel dividing systems, care must be taken to ensure that the operating personnel are not injured by the pressure beam and/or the saw.
- preferred variants of the panel dividing system provide that the pressure bar can be moved into a safety position provided for the manipulation of the workpiece by operating personnel and at a distance from the workpiece support table, and the panel dividing system has a safety position sensor Determining whether the print bar is in the safety position. Provision can then be made for the operator to manipulate the workpiece only when the pressure beam is in its safety position, which can be monitored by the safety position sensor.
- the panel dividing system has at least one intervention monitoring device for detecting manual intervention by operating personnel in an area between the pressure beam and the workpiece support table .
- intervention monitoring devices are known per se in the prior art for panel dividing systems.
- the intervention monitoring device can be, for example, a pressure sensor strip arranged on the pressure bar on a side of the pressure bar that faces the workpiece support table.
- Other suitable intervention monitoring devices are, for example, slatted curtains known per se, which the operating personnel have to open in a targeted manner in order to get into the area of the pressure bar and the sawing line.
- Another intervention monitoring device can also be a safety strip, for example.
- the pressure sensor bar and the safety bar are advantageously designed in such a way that they recognize an arm or a hand of the operating personnel which is or are inadvertently arranged between the pressure bar and the workpiece or between the pressure bar and the workpiece support table. While the pressure sensor strip is conveniently integrated directly into the surface of the pressure beam, with which the pressure beam presses on the workpiece or the workpiece support table, the slatted curtain and/or the safety strip are advantageously arranged at a distance from the pressure beam on the side of the pressure beam and thus also on the sawing line. from which the operating personnel access when manipulating the workpieces.
- This area is seen in a main transport direction, in which the workpieces are fed, for example by a known feed device of the panel dividing plant of the saw line, behind the saw line.
- the safety bar can be attached directly to the pressure bar and from this in the specified direction accordingly stand out
- the intervention monitoring devices mentioned can occur individually or in combination.
- other intervention monitoring devices such as emergency switches and the like, can also be provided individually or in combination.
- the parking brake provided according to the invention makes it possible for the transmission mechanism between the electric motor and the pressure bar to be designed with as little loss as possible and, above all, not to be self-locking, so that the pressure bar can move and press against the workpiece to be sawed and/or the workpiece support table as much as possible can be precisely controlled or regulated.
- the pressure beam is lowered by gravity from a position at a distance from the workpiece support table in the direction of the workpiece support table when the electric motor is in the inactive state and the parking brake is in the released state.
- Particularly preferred variants of panel dividing systems according to the invention provide, in the sense of the most precise control or regulation possible, that between the pressure beam and the electric motor, preferably between the pressure beam and one or the output shaft of the electric motor, a transmission mechanism of the panel dividing system for moving and guiding the pressure beam along the pressure bar stand and is arranged and/or acts to press the workpiece in the area of the saw line against the workpiece support table and the transmission mechanism has an overall efficiency of at least 80%, preferably at least 90%, when the parking brake is in the released state.
- the transmission mechanism includes all the components that are used to transmit the movement generated by the electric motor and to convert this movement into the traversing movement of the pressure beam and the pressing of the workpiece in the area of the saw line against the workpiece support table.
- the Transmission mechanism all the components, in particular moving ones, which are provided for converting the movement generated by the electric motor into a corresponding movement or pressing of the pressure bar.
- the overall efficiency of the transmission mechanism results from all the efficiencies of the components that make up the transmission mechanism, referred to below as partial efficiencies.
- these partial efficiencies for the individual components are already specified by the manufacturer or can be found in the specialist literature, so that the overall efficiency of the transmission mechanism, as is known, is calculated from the product of the partial efficiencies of all components of the transmission mechanism.
- the overall efficiency of the transmission mechanism is always smaller than the individual partial efficiencies of the individual components of the transmission mechanism. Since the electric motor and its drive shaft, if present, are not part of the transmission mechanism, the efficiency of the electric motor and also of the engine controller associated with it are not taken into account when calculating the overall efficiency of the transmission mechanism.
- the overall efficiency of the transmission mechanism can also be determined by measurement.
- the pressure bar can be made to perform a lifting and lowering movement at a slow, constant speed of, for example, 10 mm/s (millimeters per second) and the effective torque transmitted by the electric motor, in particular its drive shaft, can be recorded in each case.
- Commercially available regulating and control devices for electric motors make this effective torque of the electric motor or the drive shaft available as standard, so that the corresponding values of the effective torques can be easily read off or read out.
- measuring devices known per se to determine this active moment during the named lifting and lowering movement.
- the lifting movement is a movement of the pressure bar along the pressure bar uprights in the forward direction Workpiece support table gone.
- This lowering movement is a movement of the pressure beam along the pressure beam uprights in the direction of the workpiece support table.
- Said transmission mechanism can have different components in different numbers and positions relative to one another.
- the transmission mechanism it is favorable for the transmission mechanism to have at least one drive gear for converting the movement generated by the electric motor into a movement of the pressure beam along the pressure beam uprights and/or to press the workpiece in the area of the saw line against the workpiece support table and at least one guide for guiding the pressure beam along the pressure bar stand includes.
- the drive gear converts the movement generated by the electric motor into a corresponding movement of the pressure bar along the pressure stand and/or into a pressing of the workpiece in the area of the sawing line against the workpiece support table.
- the drive gear can, for example, have or consist of a rack and pinion gear or a spindle gear or other suitable types of drive.
- the transmission mechanism also includes at least one guide with which the pressure beam is guided on the pressure beam uprights during its movement along the pressure beam uprights and when the workpiece is pressed in the area of the saw line on the workpiece support table.
- the guide could also be referred to as a guide device.
- the transmission mechanism additionally has a step-up and/or step-down gear for stepping up and/or stepping down the movement generated by the electric motor.
- This step-up and/or step-down gear can be used, for example, so that the electric motor can work in the optimum speed range on the one hand and the speeds and forces required to move or press the pressure bar can be achieved on the other.
- the step-up and/or step-down gear is advantageously arranged, if necessary, between the electric motor and the drive gear.
- preferred variants of the invention provide that the electric motor or each electric motor is arranged in the area of one of the pressure bar uprights, preferably in one of the pressure bar uprights.
- the transmission mechanism can be designed very efficiently. Provision is particularly preferably made for the electric motor to be arranged in one of the pressure beam uprights or, in other words, in a cavity in one of the pressure beam uprights.
- the electric motor can, for example, partially protrude from the pressure beam post when the pressure beam has been moved to the position furthest away from the workpiece support table.
- the pressure bar or each pressure bar is driven by exactly one electric motor as the sole motor drive unit.
- the electric motor is then only located in one of the pressure bar uprights assigned to the pressure bar for each pressure bar.
- this embodiment appears to be disadvantageous, since the person skilled in the art initially fears an asymmetric pressure distribution when the pressure bar is pressed onto the workpiece. This apparent
- the disadvantage can be compensated for by a corresponding rigidity of the pressure bar and the drive gear assigned to it.
- a major advantage of this one-sided arrangement of the electric motor is that a particularly favorable pressure distribution results when the pressure beam is only intended to press narrow workpieces onto the workpiece support table on one side, namely on the side of the electric motor.
- An angle stop of the panel dividing system for aligning the workpiece on the workpiece support table is advantageously arranged on this pressure beam upright, in its area or in which the electric motor is located, or at least between this pressure beam upright and the saw line.
- the workpiece can then be placed against the angle stop during the sawing process, so that the above-mentioned advantage of the one-sided arrangement of the electric motor in the area or in only one of the pressure bar uprights can fully develop.
- the electric motor or any electric motor is favorable arranged outside the pressure bar. This creates space for devices arranged and/or movable along the pressure beam, such as an alignment carriage and/or components of an extraction system for dust and chips.
- the electric motor has a motor housing and the motor housing is fixed to the pressure beam in such a way that the electric motor is moved along with the pressure beam when the pressure beam is moved along the pressure beam uprights.
- the motor housing of the electric motor can, for example, be fixed to the pressure bar via an attachment housing. Components of the transmission mechanism, for example, can then be accommodated in the add-on housing.
- Preferred embodiments of the invention provide that the electric motor drives a transmission shaft of the panel dividing system running along the pressure beam from one of the pressure beam uprights to the other of the pressure beam uprights.
- This transmission shaft can be seen as part of the transmission mechanism.
- the transmission mechanism can then provide a drive gear, such as a rack and pinion gear and/or a spindle gear, on each of the two pressure beam uprights assigned to a single pressure beam.
- These two drive gears can be mechanically coupled to one another via the transmission shaft.
- the transmission shaft can be used, for example, to transmit the movement generated by a single electric motor, which is arranged in the area or in only one of the pressure beam uprights, via the transmission mechanism with the transmission shaft to both drive gears arranged on one of the pressure beam uprights.
- a uniform movement of the pressure bar relative to both pressure bar uprights is also ensured via the transmission shaft.
- a corresponding transmission shaft can also be used if two electric motors are assigned to the pressure bar, which are each arranged in the area or in one of the pressure bar uprights.
- the transmission shaft can be used as a mechanical coupling to standardize the movement, i.e. for synchronism of the uprights on one of the pressure beams arranged drive gear are used.
- a method for operating a panel dividing system preferably provides that the parking brake is forcibly brought into the locked state when the electric motor is not active. This reliably prevents uncontrolled movement of the pressure beam whenever the electric motor is in the inactive state, e.g. switched off, defective, de-energized, not energized or the like. This prevents the pressure beam from moving unintentionally, in particular from falling down, so that the panel dividing system itself is protected from damage and the operating personnel who may be present are protected from injury.
- a method for operating a panel dividing system can also provide that the pressure beam is moved into a safety position provided for the manipulation of the workpiece by operating personnel and at a distance from the workpiece support table and is held there by means of the electric motor or the parking brake if at least one intervention monitoring device requires manual intervention by the operating personnel is detected in the area between the pressure beam and the workpiece support table.
- the safety of the operating personnel is paramount here. In this procedure, it is provided that the operating personnel can or should only reach into the area between the pressure beam and the workpiece support table when the pressure beam has moved into the safety position at a distance from the workpiece support table.
- the intervention monitoring devices already mentioned at the outset can be implemented individually or in combination as part of the panel dividing system.
- a safety position sensor already mentioned above can be used to monitor that the print bar is in the safety position. In principle, this can also be monitored via the position determination device already mentioned at the outset. But the safety position sensor is conveniently as additional safety feature provided, which monitors independently of the position determination device that the pressure bar is in the safety position.
- the two methods mentioned can also be combined with one another.
- the pressure bar is first moved into the safety position in order to then continue operation of the panel dividing system from the safety position start again in a controlled manner.
- the safety position can also be approached by the pressure beam if, for example, a fault causes a sawing process to be aborted.
- a method for operating a panel dividing system according to the invention can provide that when a sawing process is aborted, the saw is brought into a safety position and then the pressure beam is moved into the safety position or a safety position provided for the manipulation of the workpiece by operating personnel and at a distance from the workpiece support table and there by means of of the electric motor or the parking brake.
- a secure position of the saw can be achieved, for example, by lowering the saw to an area below the workpiece support table.
- Another safety position can be achieved by moving the saw sideways along the sawing line out of the area of the pressure beam.
- the workpiece When positioning the workpiece, it is preferably provided that the workpiece is placed against or against the angle stop.
- the positioning can be done mechanically, e.g. by means of known feed devices and/or aligning carriages of the panel dividing system. However, the positioning of the workpiece can also be carried out by manual manipulation by the operating personnel.
- both a constant setpoint contact pressure and a setpoint contact pressure profile can be provided.
- the target contact pressure varies in a predetermined manner during the cutting of the workpiece.
- different target contact pressures can be provided.
- a control of the actual contact pressure, ie the actual contact pressure, to the desired contact pressure or the course of the desired contact pressure is advantageously provided.
- the instantaneous power consumption and/or the instantaneous active torque of the electric motor driving the pressure bar or of the electric motors driving the pressure bar can be used as a controlled variable.
- the respective actual contact pressure can also be measured as a controlled variable by means of a corresponding pressure sensor.
- the pressure sensor can be, for example, the pressure sensor bar already explained at the outset, which is arranged on the pressure bar on a side of the pressure bar that faces the workpiece support table. It is preferably provided that in method step d) the predefinable setpoint contact pressure or setpoint contact pressure profile is predefined as a function of the workpiece and/or of a position of the saw along the sawing line. It is thus possible, for example, to take into account the material and/or the geometric dimensions of the workpiece and the position of the workpiece along the sawing line when determining the desired contact pressure or the desired contact pressure profile.
- the target contact pressure can also provide different target contact pressures for different positions of the saw along the sawing line in the sense of a target contact pressure profile.
- target contact pressure when the saw enters and/or exits the workpiece to be provided as if the saw is already in the workpiece and saws the workpiece further.
- the target contact pressure or target contact pressure profile can also be carried out as a function of the cutting sequence and/or the required cutting quality.
- the contact pressure is advantageously regulated during the entire cutting process by means of corresponding presettings of target contact pressures and target contact pressure profiles.
- a speed at which the pressure beam is lowered in the direction of the workpiece is specified as a function of the workpiece and/or as a function of an operating state or at least one parameter of the panel dividing system and is preferably also monitored.
- the speed can therefore be regulated.
- the actual speed can be determined, for example, via the position determination device already mentioned at the outset and a corresponding time measurement.
- the target speeds can be determined, for example, as a function of parameters of the workpiece such as its material and size or from operating states and/or parameters of the panel dividing system such as the required cutting quality, the cutting sequence, etc.
- the impact of the pressure bar on the workpiece can be detected by measuring an operating parameter of the electric motor or by means of a separate impact sensor.
- the operating parameters of the electric motor are, for example, its power consumption, its effective torque or the like.
- the pressure sensor strip already mentioned above can be used on the side of the pressure beam facing the workpiece support table.
- a position of the pressure bar that is known from a previous sawing process can be used as the predefinable position before the pressure bar hits the workpiece.
- the position at which the pressure bar stops can be specified so that the pressure bar is stopped accordingly shortly or immediately before the pressure bar hits the workpiece.
- the predeterminable position before the pressure bar hits the workpiece is advantageously at most 5 mm away from the side of the workpiece facing away from the workpiece support table.
- the impact on the workpiece preferably takes place with as little force impulse as possible or little force acting on the workpiece.
- the size of the force impulse or force action can be controlled as a function of parameters of the workpiece such as its material and/or size and/or from operating states and/or parameters of the panel dividing system, such as the required cutting quality, the cutting sequence, etc.
- the first exemplary embodiment of a panel dividing system 1 shows a workpiece support table 3 with a workpiece 2 arranged thereon by way of example 1
- Workpiece 2 shown as an example is a plurality of adjacent stacks of plate strips. Of course, stacks of plates, individual plates, etc. can also be involved.
- the respective workpiece 2 is positioned in the area of the saw line 9 on the support plane 25 of the workpiece support table 3 such that the workpiece 2 can be moved in a sawing process using the saw 4, which can be moved along the saw line 9 with the saw carriage 33 and is designed here as a circular saw blade is, can be sawn in the desired manner.
- a resting of the workpiece 2 on the workpiece support table 3 means that the workpiece 2 rests on the support plane 25 of the workpiece support table 3.
- the saw carriage 33 an additional scoring saw 34, also designed here as a circular saw blade, is provided. This is known per se, but does not necessarily have to be implemented in this way.
- the saw 4 like the scoring saw 34, can be lowered into the saw carriage 33 to below the support plane 25 in a manner known per se. In this position, the saw 4 and the scoring saw 34 are lowered to such an extent that they do not project beyond the workpiece support table 3 or its support plane 25 .
- Another securing position would consist in moving the saw carriage 33 with the saw 4 and the possibly existing scorer saw 34 so far along the sawing line 9 that it comes outside the area between the pressure beam uprights 6 and 7 .
- the positioning of the respective workpiece 2, which is a stack of plates in the example shown here, can be carried out mechanically, for example with the 2 indicated feed device 35 known per se.
- the feed device 35 grips the workpiece 2 to be sawn with its clamps 36 and transports and positions the workpiece 2 on the workpiece support table 3 relative to the sawing line 9 in the desired manner, so that the cut by means of the saw 4 in the desired position can be done through the workpiece 2.
- further transport and rotating devices known per se can be provided in order to transport and position the workpiece 2 in a manner known per se to the sawing line 9 and away from it.
- the main transport direction 64 is generally that feed direction 37 with which the workpiece 2 to be sawn is transported from the feed device 35 to the sawing line 9, in particular before the first sawing process is carried out.
- the operating personnel 61 Seen in the main transport direction 64, the operating personnel 61 is usually on the side behind the sawing line 9, i.e. in 2 on the opposite side of the feed device 35 of the saw line 9. From there, the operating personnel 61 rotate workpieces 2 in a manner known per se, align them, feed them back to the sawing line 9 or manually manipulate them in some other way.
- panel dividing systems 1 according to the invention can also be designed as fully automatic systems in which the operating personnel 61 is no longer required to manually manipulate the workpieces 2 and, for safety reasons, generally no longer has access to the sawing line 9.
- the angle stop 22, which is known per se, is located on one of the pressure beam uprights, here on the pressure beam upright 6.
- the workpiece 2 to be sawn up can be placed on this and thus aligned.
- the two pressure bar uprights 6 and 7 are connected to one another by means of a guide beam 28 .
- an alignment carriage 29 is arranged on this so that it can be displaced along the pressure beam 5 .
- Such alignment carriages 29 and their drives are known per se. With their aligning cams 30, they can move the workpiece 2 to be sawn in a direction parallel to the sawing line 9 and in particular towards the angle stop 22 and align it with it.
- the pressure beam 5 is mounted in a manner known per se on the pressure beam uprights 6 and 7 so that it can be moved in the direction 10 towards the workpiece support table 3 and thus towards the workpiece 2 and in the direction 11 away from the workpiece support table 3 and can thus, in the correspondingly lowered state, lift the workpiece 2 press onto or against the workpiece support table 3 during the sawing process.
- the pressure bar 5 is guided by means of a guide 20 on the pressure bar uprights 6 and 7 in order to be able to carry out the movement in directions 10 and 11.
- the electric motor 8 is provided as a motor drive for executing the movement of the pressure beam 5 along the pressure beam uprights 6 and 7 and for pressing the workpiece 2 in the area of the saw line 9 against the workpiece support table 3 by means of the pressure beam 5 .
- this is the only motor drive with which the pressure beam 5 is moved accordingly in the directions 10 and 11 and pressed against the workpiece 2 or the workpiece support table 3 .
- no other motor drives are provided to move or press the pressure bar 5.
- the reference number 31 designates the motor controller, which is known per se and controls the electric motor 8 .
- the area B off 1 will now be used in the following based on the Figures 3 to 5 explained in more detail, with in the Figures 3 to 5 the workpiece 2 is not shown.
- the electric motor 8 in this exemplary embodiment is arranged in the area of the pressure beam upright 6 , here even in the pressure beam upright 6 or in a cavity of the pressure beam upright 6 . He can, as in the Figures 3 to 5 to see, certainly, especially in the further raised position of the pressure bar 5, protrude a bit far up from the pressure bar post 6.
- the motor housing 23 of the electric motor 8 is fixed to the pressure beam 5 in such a way that the electric motor 8 is moved along with the pressure beam 5 when the pressure beam 5 is moved along the pressure beam uprights 6 and 7, i.e. in directions 10 and 11.
- the motor housing 23 is fixed to the pressure bar 5 by means of the add-on housing 43 tied together.
- the attachment housing 43 is led through an opening 50 of the pressure beam upright 6 in order to be able to connect the pressure beam 5 arranged outside of the pressure beam upright 6 to the electric motor 8 arranged inside the pressure beam upright 6 .
- the guide 20 is clearly visible, with which the pressure beam 5 is mounted on the pressure beam upright 6 so that it can be moved in the directions 10 and 11 .
- the guide 20 is composed of the guide carriage 39 fixed to the pressure beam 5 and the guide rail 40 fixed to the pressure beam upright 6 .
- the guide carriages 39 are displaceably guided on the guide rail 40 so that the pressure beam 5 can be guided in the directions 10 and 11 relative to the pressure beam post 6 .
- Corresponding guides 20 could of course also be designed differently than shown here. Numerous possibilities for this are known in the prior art.
- the guide 20, as shown here is favorably a linear guide.
- the angular stop 22 Located on the pressure bar stander 6, as in the Figures 3 and 4
- the angular stop 22 Located on the pressure bar stander 6, as in the Figures 3 and 4
- the angular stop 22 Located on the pressure bar stander 6, as in the Figures 3 and 4
- the angular stop 22 Located on the pressure bar stander 6, as in the Figures 3 and 4
- a trained in the form of a bevel gear transmission and / or reduction gear 21 is provided, which is arranged in the attachment housing 43 and in addition to Angular translation of the rotational movement of the output shaft 13 converts the optimum rotational speed of the output shaft 13 for the electric motor 8 into the speed required for the movement and the pressing process by means of the pressure bar 5 .
- On the output side of the step-up and/or step-down gear 21 follows the drive gear, which is designed here as a rack and pinion gear 18 .
- This rack and pinion gear 18 converts the rotary movement generated by the electric motor 8 into a movement of the pressure bar 5 in the respective directions 10 and 11 .
- the rack and pinion gear 18 in the exemplary embodiment shown has the gear wheel 42 which is driven by the electric motor 8 via the step-up and/or reduction gear 21 and which engages in the toothed rack 41 of the rack and pinion gear 18 .
- the toothed rack 41 is fastened in a fixed or stationary manner to the pressure beam upright 6 so that the pressure beam 5 together with the attachment housing and the electric motor 8 can be moved in the directions 10 and 11 when the gear wheel 42 is turned accordingly. In this way, a corresponding pressing of the workpiece 2 onto the workpiece support table 3 by means of the pressure bar 5 can also be realized.
- the electric motor 8 also drives a transmission shaft 24 of the panel dividing system 1 running along the pressure beam 5 from one of the pressure beam uprights 6 to the other of the pressure beam uprights 7 .
- a transmission shaft 24 of the panel dividing system 1 running along the pressure beam 5 from one of the pressure beam uprights 6 to the other of the pressure beam uprights 7 .
- the transmission shaft 24 can be supported by means of a bearing 27 on the pressure beam 5 .
- a guide 20 for the pressure bar 5 along the pressure bar post 7 and also a drive gear in the form of a rack and pinion gear 18 are also provided on the pressure bar post 7 .
- the rack and pinion gear 18 and the guide 20 on the pressure beam upright 7 are designed like the rack and pinion gear 18 and the guide 20 on the pressure beam upright 6 in the same way as in other preferred embodiments.
- the gear 42 of the rack and pinion gear 18 on the pressure bar upright 7 is by means of Transmission shaft 24 rotated in the same way as the gear 42 of the rack and pinion gear 18 on the pressure beam upright 6. As a result, the movement generated by the electric motor 8 is transmitted to both pressure beam uprights 6 and 7.
- the pressure bar 5 can be both guided and driven particularly well on both pressure bar uprights 6 and 7 by means of a single electric motor 8 .
- the between the pressure bar 5 and the electric motor 8, here in particular between the pressure bar 5 and the output shaft 13 of the electric motor 8 arranged and acting transmission mechanism includes in this embodiment, as particularly well in the 1 and 5 can be seen, i.e. the step-up and/or step-down gear 21, the rack and pinion gears 18 and guides 20 arranged on the respective pressure beam uprights 6 and 7 and the transmission shaft 24.
- this transmission mechanism is not self-locking in preferred embodiments of the invention , so that the pressure bar 5 is lowered by gravity from a position at a distance from the workpiece support table 3 in direction 10 towards the workpiece support table 3 when the electric motor 8 is in the inactive state and the parking brake 12 explained below is in the released state.
- the overall efficiency of the transmission mechanism explained at the outset which is preferably at least 80%, preferably at least 90%, when the parking brake 12 is in the released state, results in this exemplary embodiment according to FIG 1 and 5 thus from the product of the partial efficiencies of the components of the transmission mechanism, i.e.
- step-up and/or step-down gear 21 the two rack and pinion gears 18, the two guides 20 and the transmission shaft 24, in particular also their bearing in the bearing 27.
- a parking brake 12 for locking the pressure bar 5 in its current position relative to the workpiece support table 3 is provided.
- This parking brake 12 is at least between a locking state, in which the pressure bar 5 is locked by the parking brake 12 in its current position relative to the workpiece, and a release state, in which the pressure bar 5 can be moved by the parking brake 12 along the pressure bar uprights 6 and 7 relative to the workpiece support table 3 and to the Pressing the workpiece 2 in the area of the saw line 9 on the workpiece support table is released, switchable.
- this involves an automatically closing parking brake 12 which is intended to assume the locked state when the electric motor 8 is in the inactive state. In this first embodiment, as in 1 and 5 to see this parking brake 12 integrated into the electric motor 8.
- the parking brake 12 acts on the drive shaft 13 of the electric motor 8 with brake shoes or the like that are known per se but are not shown in detail here.
- the position determination device 14 is also integrated into the electric motor 8 in this exemplary embodiment. In the variant shown here, this determines the current position of the pressure bar 5 relative to the workpiece support table 3 by measuring the movement of the drive shaft 13 of the electric motor 8, from which the current position of the pressure bar 5 can be derived.
- Electric motors 8 with corresponding parking brakes 12 and position determination devices 14 and a corresponding output shaft 13 can be purchased commercially and are therefore state of the art in and of themselves.
- an elastic support 26 is advantageously arranged on the pressure beam 5 on the side of the pressure beam 5 facing in the workpiece support table 3 , as is also realized here.
- This can be designed as a pressure sensor strip 17 in a manner known per se. It can serve as an intervention monitoring device 16 in order to detect whether operating personnel 61 accidentally still have their hand or arm in the area between the pressure beam 5 and the workpiece 2 or the workpiece support table 3 . This will be explained later with the help of 22 explained in more detail.
- the pressure sensor bar 17 can, as already explained, but also be used as an impact sensor with which it is recognized that the pressure bar 5 hit the workpiece 2 when it was lowered.
- the one-sided provision of the single electric motor 8 in the area of only one of the pressure bar uprights 6 and in particular in or in the area of the pressure bar upright 6 with the angle stop 22 may initially appear to the person skilled in the art as statically unfavorable.
- statically unfavorable in particular in situations such as those in 1 are shown, the advantage that a relatively narrow workpiece 2, which extends only over a portion of the sawing line 9 and rests against the angle stop 22, can be optimally clamped.
- the pressure bar 5 and the corresponding parts of the transmission mechanism can be made correspondingly stiff.
- the electric motor 8 is designed as a so-called torque motor.
- This exemplary embodiment shows that, in principle, a step-up and/or step-down gear 21 can also be dispensed with, so that the output shaft 13 of the electric motor 8, here the electric torque motor 8, directly to the drive gear, here in the form of a rack and pinion gear 18 on the pressure beam upright 6 and can act via the transmission shaft 24 on the rack and pinion gear 18 arranged opposite on the pressure beam upright 7 .
- the parking brake 12 and/or also the position determining device 14 can be integrated into the electric motor 8 .
- the electric motor 8 is in the form of an electric linear motor with a primary part 44 and a secondary part 45 is executed.
- the secondary part 45 is in the in 7 shown example fixed to the pressure bar post 6.
- the primary part 44 of the electric motor 8 designed as a linear motor, which can be moved relative thereto, is fixed in this example on the pressure bar 5 via the attachment housing 43, so that a movement of the primary part 44 along the secondary part 45 forces the gear wheel 42 in the attachment housing 43 to roll along the toothed rack 41 of this Rack and pinion gear 18 causes, whereby this rotational movement via the transmission shaft 24 to a corresponding, as in 1 shown, trained rack and pinion gear 18 is transmitted to the other pressure bar post 7.
- the parking brake 12 does not necessarily have to be integrated directly into the electric motor 8 .
- This brake rail 46 is fixed here on the pressure bar post 6 .
- the parking brake 12 acts on the brake rail 46 in such a way that the pressure bar 5 is locked in its respective instantaneous position relative to the workpiece support table 3 .
- corresponding parking brakes 12 do not necessarily have to be connected directly to the electric motor 8 either. It could also be provided, for example, to integrate corresponding parking brakes 12 into the guide 20 or to design them as completely separate components.
- the parking brake 12 is preferably an automatically closing parking brake, which has already been explained at the outset.
- the position determining device 14 is integrated into the electric motor 8 as a linear measuring device. It is clear that even without integration into the electric motor 8, numerous possibilities are known in the prior art for how corresponding position determination devices 14 can be designed independently of the electric motor 8 in order to measure or to measure the current position of the pressure beam 5 relative to the workpiece support table 3 determine.
- the parking brake 12 and the position determination device 14 are in turn integrated into the electric motor 8 .
- the transmission mechanism provides in addition to the rack and pinion gears 18 a spindle gear 19, which in this embodiment according to 8 is formed from a stationary, ie non-rotating, spindle 48 and a spindle nut 47 rotatably mounted thereon.
- the spindle 48 is non-rotatable and fixed in its position by means of the spindle bearing 49 on the pressure beam post 6 .
- the spindle nut 47 is connected in a torque-proof manner to a corresponding output shaft 13 of the electric motor 8 that is not explicitly shown here.
- the spindle 48 is in accordance with the embodiment 8 passed through a central opening in the electric motor 8.
- the motor housing 23 of the electric motor 8 is in 8 in turn fixed to the pressure beam 5 via an attachment housing 43 .
- the spindle nut 47 By rotating the spindle nut 47 by means of the electric motor 8, the movements in the directions 10 and 11 of the pressure bar 5 are generated.
- the rack and pinion gears 18 arranged on the two pressure beam uprights 6 and 7 and the transmission shaft 24 arranged between them serve exclusively to transmit these movements generated by the spindle gear 19 in directions 10 and 11 or to press the pressure beam 5 onto a corresponding workpiece 2 on the Workpiece support table 3.
- FIG. 9 shows another variant of a transmission mechanism with a spindle gear 19.
- the motor housing 23 of the electric motor 8 is fixed on or on the pressure beam upright 6.
- the output shaft 13 drives the spindle 48 , which is rotatably mounted in the spindle bearings 49 , so that it is rotated in the spindle nut 47 fixed in the attachment housing 43 in this variant.
- the rotary movement of the electric motor 8 thus means that the spindle nut 47 and the attachment housing 43 fixed to the pressure bar 5 and thus the pressure bar 5 can be moved in directions 10 and 11, or the workpiece 2 can be moved by means of the pressure bar 5 onto the Workpiece support table 3 can be pressed.
- FIG. 10 different cutting situations are shown with the pressure bar 5 according to the first exemplary embodiment.
- 10 it is a trimming cut in which the pressure beam 5 is only partially supported on the workpiece 2 on one side of the sawing line 9 or the saw 4 .
- 11 shows the situation in which the pressure bar 5 with its bearing surface facing the workpiece 2, here the elastic bearing 26, rests completely on the workpiece 2 during the sawing process.
- an exemplary embodiment is shown in a section orthogonal to the sawing line 9, in which, viewed in the main transport direction 64, two individual pressure beams 5 arranged one behind the other are provided. These jointly delimit a suction channel 38, which, as in 1 can be sucked off via the suction connection piece 32 . There is thus a pressure bar 5 in front of and a pressure bar 5 behind the sawing line 9 .
- Each pressure beam 5 is driven by its own electric motor 8 and its own transmission mechanism.
- the electric motors 8 and the transmission mechanisms driven by them, ie the drive gears, such as the rack and pinion gears 19 shown here, and the guides 20 can otherwise be designed in an analogous manner to the exemplary embodiments shown up to now.
- 13 shows a so-called dust cut, in which only very little material is removed on one side of the workpiece 2.
- one of the pressure bars 5 is pressed onto the workpiece 2, while the second pressure bar 5 is lifted upwards.
- 14 shows a position of the two pressure beams 5 in which the dust cut is carried out in such a way that no dust and no chips are released to the outside.
- the second pressure bar 5 not resting on the workpiece 2 is lowered all the way down to the workpiece support table 3, so that all the dust and chips get into the suction channel 38 arranged between the two pressure bars 5 and not to the outside.
- 15 shows the situation in which both pressure beams 5 rest completely on the workpiece 2.
- 16 and 17 show the situations with a dust cut on the other side of the workpiece 2.
- an electric motor 8 is provided in the area or directly in each of the pressure bar uprights 6 and 7 .
- the pressure beam 5 is therefore driven by two electric motors 8 here.
- Both electric motors 8 are fixedly connected to the pressure beam 5 via their motor housing 23 and a corresponding attachment housing 43, so that when the pressure beam 5 moves in directions 10 and 11, they move with it.
- the attachment and the transmission mechanisms of the respective electric motors 8 can each, as based on the Figures 1 to 9 explained, be executed in different variants. In this regard, reference can therefore be made to the above statements.
- the two electric motors 8 and their transmission mechanisms are positively coupled mechanically via the transmission shaft 24, which leads to a mechanical unification of the movements of the pressure beam 5 relative to the two pressure beam uprights 6 and 7. Otherwise, reference can be made to the description of the design variants mentioned.
- 19 shows a modification of the variant according to 18 , in which the mechanical coupling by means of the transmission shaft 24 is dispensed with.
- the standardization of the movement of the electric motors 8 is realized here via a corresponding control or activation of both electric motors 8 via a single motor controller 31 . Otherwise, you can turn to the example using the Figures 1 to 9 explained variants are referred to, which are in 19 can also be applied accordingly.
- a motor controller 31 is provided for each electric motor 8, with these motor controllers 31 being coupled to one another in terms of signals.
- an inventive variant of a panel dividing system 1 in which two pressure beams 5 arranged one behind the other in the longitudinal direction of the sawing line 9 are realized over a single sawing line 9 .
- an additional pressure bar post 51 is fastened or suspended on the guide support 28 .
- one of the two pressure beams 5 is guided via corresponding guides 20 on the one hand on the pressure beam upright 6 and on the other hand on the pressure beam upright 51 .
- the other of the pressure beams 5 is guided via corresponding guides 20 on the pressure beam uprights 7 and on the pressure beam uprights 51 .
- Each of the two pressure beams 5 is driven in each case by its own electric motor 8 and by a single electric motor 8 for moving in the directions 10 and 11 and for pressing the workpiece 2 onto the workpiece support table 3 .
- the components of the transmission mechanisms arranged on the one hand on the pressure beam upright 6 and on the pressure beam upright 51 and on the other hand on the pressure beam upright 7 and on the pressure beam upright 51, as well as the transmission shafts 24 provided in each case, can, seen in isolation, again as shown in FIG Figures 1 to 9 explained in different variants, executed, so this does not have to be explained again.
- 21 shows an example of the course of the effective torque M of the electric motor 8 driving the pressure beam 5 as a function of the time t when the pressure beam 5 is lowered onto the workpiece 2 and when the workpiece 2 is then pressed against the workpiece support table 3.
- the pressure bar 5 is raised at a distance above the workpiece support table 3 by means of the electric motor 8 .
- the electric motor 8 must hold the weight of the pressure bar 5 with its effective torque in this phase.
- phase 2 identified by reference number 53, the lowering process begins, in which the pressure bar 5 is lowered in direction 10 towards the workpiece support table 3 or towards the workpiece 2 resting there.
- phase 3 marked with 54 the lowering acceleration at the beginning of the lowering process can be seen.
- phase 4 marked 55, the pressure bar 5 is lowered at a constant speed in direction 10 towards the workpiece 2.
- phase 5 marked 56, the pressure bar 5 hits the workpiece 2, which can be clearly seen in the active torque curve of the electric motor 8 is.
- phase 6, marked 57 the pressure build-up on the workpiece 2 begins up to the dead weight of the pressure beam 5.
- phase 7, marked 58 a load reversal takes place by eliminating the mechanical play in the transmission mechanism.
- phase 8 marked with 59 a further build-up of pressure takes place by means of the pressure bar 5 on the workpiece 2, in which the contact pressure is further increased by the electric motor 8 in addition to the dead weight of the pressure bar 5.
- phase 9 identified by reference numeral 60 workpiece 2 is then pressed against workpiece support table 3 by means of constant pressure.
- This in 21 The course shown is one of many examples of how movements and the pressing of the pressure bar 5 can be specifically controlled and regulated by means of the electric motor 8 and the transmission mechanism, which is equipped with a correspondingly high degree of efficiency, using the invention. Almost any contact pressure curves can be implemented.
- the power consumption of the electric motor 8 could also be used, for example, which would result in a corresponding curve.
- the operating personnel 61 positioned behind the sawing line 9 as seen in the main transport direction 64 is shown as an example. Further shows 22 also known variants of intervention monitoring devices 16, as they can be used to monitor the intervention of the operating personnel 61 in the area between the pressure beam 5 and the workpiece 2 or workpiece support table 3, in order to be able to carry out the methods mentioned at the outset on this basis.
- intervention monitoring devices 16 can be implemented in all of the exemplary embodiments described above and also in other variants of panel dividing systems 1 according to the invention, without this being drawn in the figures discussed so far. This also applies to the cover 65 which, as is known per se in the prior art, shields the side of the pressure beam 5 which faces the operating personnel 61 . These intervention monitoring devices 16 are always relevant when it comes to a panel dividing system 1 in which the workpieces in the area of the saw line 9 or the pressure beam 5 are manipulated exclusively or at least also manually by the operating personnel 61 . In the case of fully automatic panel dividing systems 1, these safety devices can also be omitted.
- the first intervention monitoring device 16 is in 22 a per se known slatted curtain 62 is shown, the slats of which preferably open automatically, as is known per se, when the saw 4 and any scoring saw 34 that may be present have reached their safety position, before the operating personnel 61 reaches into the area of the pressure beam 5 with their hand or their entire arm and the sawing line 9 can intervene.
- An intervention monitoring device 16 can be created by monitoring the position of the slats of the slat curtain 62 .
- a second variant of an intervention monitoring device 16 is formed by the safety strip 63, which in this exemplary embodiment faces upwards is pivoted when a hand or arm or other object is in the area immediately in front of the pressure bar 5.
- this safety strip 63 is arranged behind the sawing line 9 and thus behind the pressure beam 5 and thus on the side on which the operating personnel 61 is located, as viewed in the main transport direction 64 .
- preferred embodiment variants of the safety strip 63 can recognize the essentially wedge-shaped shape of the hand and the arm of the operator. This is known per se.
- the formation of the elastic support 26 as a pressure sensor strip 17 is also shown. This can also be used to detect when the hand or arm of the operator 61 is still in the area of the sawing line 9 when the pressure beam 5 is being lowered.
- intervention monitoring devices 16 known per se in the prior art can of course also be used in the panel dividing systems 1 explained at the outset and the methods for their operation in order to detect manual intervention by the operating personnel 61 in the area between the pressure beam 5 and the workpiece support table 3.
- the safety position sensor 15 is also shown schematically, with which it can be determined independently of the position determination device 14 whether the pressure bar 5 is in a predetermined safety position at a distance above the workpiece support table 3 and/or the workpiece 2.
- Such safety position sensors 15 are known per se, so that they 22 are only shown schematically.
Description
Die vorliegende Erfindung betrifft eine Plattenaufteilanlage zum Zersägen von zumindest einem Werkstück bestehend aus zumindest einer Einzelplatte oder zumindest einem Plattenstapel, gemäß dem Oberbegriff des Anspruchs 1 und ein Verfahren zum Betrieb einer solchen Plattenteilanlage gemäß den Ansprüchen 17-20. Eine solche Plattenaufteilanlage ist aus dem Dokument
Aus der
In der
Aus der gattungsgemäßen
Aufgabe der Erfindung ist es, eine Plattenaufteilanlage der oben genannten Art dahingehend zu verbessern, dass die Bewegung beim Verfahren des Druckbalkens entlang der Druckbalkensteher und das Andrücken des Werkstücks im Bereich der Sägelinie an den Werkstückauflagetisch möglichst gut und fein abgestimmt gesteuert und/oder geregelt werden können.The object of the invention is to improve a panel dividing system of the type mentioned above in such a way that the movement when the pressure beam is moved along the pressure beam uprights and the pressing of the workpiece in the area of the saw line against the workpiece support table can be controlled and/or regulated as well and finely tuned as possible .
Hierzu ist vorgesehen, dass die Plattenaufteilanlage eine Feststellbremse zum Arretieren des Druckbalkens in seiner jeweiligen Momentanposition relativ zum Werkstückauflagetisch aufweist, wobei die Feststellbremse zumindest zwischen einem Arretierzustand, in dem der Druckbalken von der Feststellbremse in seiner jeweiligen Momentanposition relativ zum Werkstückauflagetisch arretiert ist, und einem Freigabezustand, in dem der Druckbalken von der Feststellbremse zum Verfahren entlang der Druckbalkensteher relativ zum Werkstückauflagetisch und zum Andrücken des Werkstücks im Bereich der Sägelinie an den Werkstückauflagetisch, vorzugsweise vollständig, freigegeben ist, umschaltbar ist.For this purpose, it is provided that the panel dividing system has a parking brake for locking the pressure bar in its respective current position relative to the workpiece support table, with the parking brake at least between a locking state, in which the pressure bar is locked by the parking brake in its respective current position relative to the workpiece support table, and a release state , in which the pressure bar can be switched from the parking brake to the process along the pressure bar uprights relative to the workpiece support table and to pressing the workpiece in the area of the sawing line to the workpiece support table, preferably completely.
Mit der zusätzlich vorgesehenen Feststellbremse weist die erfindungsgemäße Plattenaufteilanlage ein zusätzliches Sicherheitsmerkmal auf, mit dem der Druckbalken immer dann, wenn sich der Elektromotor im nicht aktiven Zustand befindet, sicher in seiner momentanen Position festgehalten werden kann, sodass die Plattenaufteilanlage aufgrund der Feststellbremse sicherstellt, dass unkontrollierte Bewegungen des Druckbalkens und insbesondere ein unkontrolliertes Absinken des Druckbalkens auf den Werkstückauflagetisch verhindert sind. Durch die erfindungsgemäß vorgesehene Feststellbremse kann auf eine selbsthemmende Ausbildung des zwischen dem Elektromotor und dem Druckbalken angeordneten und/oder wirkenden Übertragungsmechanismus zur Bewegung und Führung entlang der Druckbalkensteher und zum Andrücken des Druckbalkens verzichtet werden. Durch diese entgegen den Lehren des Standes der Technik mögliche, nicht selbst hemmende Ausbildung des Übertragungsmechanismus sind die mittels des Elektromotors zu überwindenden mechanischen Widerstände beim Bewegen und Andrücken des Druckbalkens viel geringer als beim Stand der Technik, sodass die Bewegung des Druckbalkens in Richtung hin zum Werkstückauflagetisch und in Richtung weg vom Werkstückauflagetisch und auch das Andrücken des Werkstücks im Bereich der Sägelinie an den Werkstückauflagetisch mittels des Druckbalkens viel feiner und genauer geregelt und/oder gesteuert werden kann als beim Stand der Technik.With the additionally provided parking brake, the panel dividing system according to the invention has an additional safety feature, with which the pressure bar can be securely held in its current position whenever the electric motor is in the inactive state, so that the panel dividing system ensures that uncontrolled Movements of the pressure bar and, in particular, uncontrolled lowering of the pressure bar onto the workpiece support table are prevented. By the parking brake provided according to the invention can a self-locking design of the transmission mechanism arranged and/or acting between the electric motor and the pressure bar for moving and guiding along the pressure bar uprights and for pressing the pressure bar can be dispensed with. Due to this non-self-locking design of the transmission mechanism, which is possible contrary to the teachings of the prior art, the mechanical resistance to be overcome by means of the electric motor when moving and pressing the pressure beam is much lower than in the prior art, so that the movement of the pressure beam in the direction of the workpiece support table and in the direction away from the workpiece support table and also the pressing of the workpiece in the area of the sawing line on the workpiece support table by means of the pressure bar can be regulated and/or controlled much more finely and precisely than in the prior art.
Die Feststellbremse kann in bevorzugten Ausgestaltungsformen in jeder momentanen Position also Momentanposition des Druckbalkens relativ zum Werkstückauflagetisch in den Arretierzustand gebracht werden, sodass der Druckbalken mittels der Feststellbremse in jeder beliebigen Momentanposition arretiert werden kann. Im Freigabezustand ist vorgesehen, dass die Feststellbremse den Druckbalken, vorzugsweise vollständig, freigibt. Vollständig freigeben heißt dabei, dass die Feststellbremse im Freigabezustand keinerlei Bremswirkung auf den Druckbalken ausübt. Alternativ hierzu können natürlich auch Varianten vorgesehen sein, bei denen im Freigabezustand eine gewisse Restbremswirkung der Feststellbremse vorhanden ist, der Druckbalken aber trotz dieser Restbremswirkung entlang der Druckbalkensteher relativ zum Werkstückauflagetisch verfahrbar bzw. bewegbar ist. Unter Momentanposition wird jedenfalls die jeweilige Position des Druckbalkens relativ zum Werkstückauflagetisch verstanden, welche dieser gerade einnimmt. Beim Verfahren entlang der Druckbalkensteher ändert der Druckbalken somit seine Momentanposition.In preferred embodiments, the parking brake can be brought into the locked state in any instantaneous position of the pressure beam relative to the workpiece support table, so that the pressure beam can be locked in any instantaneous position by means of the parking brake. In the release state, it is provided that the parking brake releases the pressure bar, preferably completely. In this context, fully releasing means that the parking brake does not exert any braking effect on the pressure beam in the released state. Alternatively, variants can of course also be provided in which a certain residual braking effect of the parking brake is present in the released state, but the pressure bar can be moved or moved along the pressure bar uprights relative to the workpiece support table despite this residual braking effect. In any case, the instantaneous position is understood to mean the respective position of the pressure beam relative to the workpiece support table, which this currently occupies. When moving along the pressure bar uprights, the pressure bar changes its current position.
In bevorzugten Ausgestaltungsformen der Erfindung ist vorgesehen, dass der oder die Elektromotoren jeweils der einzige oder die einzigen motorischen Antriebe zum Bewegen des Druckbalkens entlang der Druckbalkensteher und zum Andrücken des Werkstücks im Bereich der Sägelinie auf den Werkstückauflagetisch sind. In anderen Worten ist somit vorgesehen, dass es sich um einen rein elektrisch betätigten Druckbalken handelt, also nicht wie beim eingangs genannten Stand der Technik zusätzliche pneumatische oder sonstige motorische Antriebe vorhanden sind. Ein motorischer Antrieb oder in anderen Worten Motor ist dabei ein Bauteil, das selbst eine Bewegung erzeugt. Dies ist zu unterscheiden vom Übertragungsmechanismus, welcher ausschließlich dazu dient, eine bereits vom motorischen Antrieb erzeugte Bewegung zu übertragen, zu übersetzen und dergleichen.In preferred embodiments of the invention, it is provided that the electric motor or motors is or are the only motor drives for moving the pressure beam along the pressure beam uprights and for pressing the workpieces in the area of the sawing line are on the workpiece support table. In other words, it is therefore provided that the pressure bar is purely electrically actuated, ie no additional pneumatic or other motor drives are present as in the prior art mentioned at the outset. A motor drive or in other words motor is a component that generates a movement itself. This is to be distinguished from the transmission mechanism, which is used exclusively to transmit, translate and the like a movement already generated by the motor drive.
Bevorzugt ist somit vorgesehen, dass der Druckbalken der Plattenaufteilanlage oder jeder Druckbalken der Plattenaufteilanlage zum Ausführen der Verfahrbewegungen des Druckbalkens entlang der Druckbalkensteher und zum Andrücken des Werkstücks im Bereich der Sägelinie an den Werkstückauflagetisch mittels des Druckbalkens von genau einem Elektromotor als einziger motorischer Antriebseinheit angetrieben ist.Provision is therefore preferably made for the pressure beam of the panel dividing system or each pressure beam of the panel dividing system to be driven by exactly one electric motor as the sole motorized drive unit in order to carry out the movements of the pressure beam along the pressure beam uprights and to press the workpiece in the area of the saw line against the workpiece support table by means of the pressure beam.
Bevorzugte Varianten sehen vor, dass die Feststellbremse eine automatisch schließende Feststellbremse ist. Günstigerweise handelt es sich dabei um eine Feststellbremse, welche im nicht aktiven Zustand des Elektromotors zwangsweise und vorzugsweise von alleine den Arretierzustand einnimmt. Der nicht aktive Zustand des Elektromotors könnte auch als passiver Zustand des Elektromotors bezeichnet werden. Es sind hierunter all die Zustände zu verstehen, in denen der Elektromotor keine oder im Moment nicht ausreichende Kräfte auf den Druckbalken ausübt, um den Druckbalken in seiner Momentanposition festzuhalten oder kontrolliert zu bewegen. Es kann sich beim nicht aktiven Zustand um den ausgeschalteten Zustand des Elektromotors, um einen Defekt des Elektromotors, um einen stromlosen und/oder spannungslosen Zustand des Elektromotors oder dergleichen handeln.Preferred variants provide that the parking brake is an automatically closing parking brake. Favorably, this is a parking brake which, in the inactive state of the electric motor, assumes the locking state by force and preferably by itself. The non-active state of the electric motor could also be referred to as the passive state of the electric motor. This is to be understood as meaning all the states in which the electric motor does not exert any forces on the pressure beam, or exerts insufficient forces at the moment to hold the pressure beam in its current position or to move it in a controlled manner. The inactive state can be the switched-off state of the electric motor, a defect in the electric motor, a currentless and/or voltage-free state of the electric motor or the like.
Geeignete Feststellbremsen und insbesondere automatisch schließende Feststellbremsen sind beim Stand der Technik an sich bekannt. Sie werden häufig auch als Sicherheitsbremsen bezeichnet. Allgemein gesprochen haben sie die Aufgabe, bewegte Massen oder Lasten aus der Bewegung gegebenenfalls abzubremsen und dann im Stillstand sicher fest zu halten. Bevorzugt bezieht die Feststellbremse dabei die Bremskraft aus einem vorgespannten Element, wie z.B. einer Feder oder einem anderen z.B. hydraulischen oder pneumatischen Druckspeicher.ln den Freigabezustand können diese automatisch schließenden Feststellbremsen z.B. durch einen elektrischen oder elektromagnetischen, hydraulischen, pneumatischen oder anders gearteten motorischen Antrieb gebracht werden. Im energielosen Zustand sind sie günstigerweise immer geschlossen. Entsprechende automatisch schließende Feststellbremsen werden beim Stand der Technik z.B. zur Realisierung von Notaus- oder Stromausfallszenarien genutzt. Auch bei einer Beschädigung der automatisch schließenden Feststellbremse z.B. durch Bruch der Energiezuleitung oder Ausfall des motorischen Antriebs zum Öffnen der Bremse, bleibt die Bremskraft erhalten und damit die automatisch schließende Feststellbremse in ihrem Arretierzustand. Hierdurch wird die benötigte Bremswirkung auch bei ungünstigen Bedingungen und Betriebsstörungen sichergestellt.Suitable parking brakes and in particular automatically closing parking brakes are known per se in the prior art. They are also often referred to as safety brakes. Generally speaking, they have The task of braking moving masses or loads from the movement if necessary and then holding them securely at a standstill. The parking brake preferably obtains the braking force from a prestressed element, such as a spring or another hydraulic or pneumatic pressure accumulator . In the de-energized state, they are conveniently always closed. Corresponding automatically closing parking brakes are used in the prior art, for example, to implement emergency or power failure scenarios. Even if the automatically closing parking brake is damaged, for example due to a break in the energy supply line or failure of the motor drive for opening the brake, the braking force is retained and the automatically closing parking brake is in its locked state. This ensures the required braking effect even under unfavorable conditions and operational disruptions.
Der Vollständigkeit halber wird darauf hingewiesen, dass bei den erfindungsgemäßen Feststellbremsen natürlich auch vorgesehen sein kann, dass sie zusätzlich zum Arretierzustand und zum Freigabezustand verschiedene Bremszustände realisieren können, bei denen der Druckbalken mehr oder weniger stark gebremst wird.For the sake of completeness, it is pointed out that with the parking brakes according to the invention it can of course also be provided that they can realize different braking states in addition to the locking state and the release state, in which the pressure bar is braked more or less strongly.
Grundsätzlich können die Feststellbremse und der Elektromotor voneinander getrennte Bauteile sein. In anderen Worten kann die Feststellbremse sozusagen als Zusatzkomponente zusätzlich zum Elektromotor vorhanden sein. Besonders bevorzugte Varianten der Erfindung sehen aber vor, dass die Feststellbremse in den Elektromotor integriert ist. Es kann vorgesehen sein, dass die Feststellbremse zumindest im Arretierzustand auf eine Abtriebswelle des Elektromotors einwirkt. Die Abtriebswelle ist dabei das bewegte, vorzugsweise sich um seine Längsachse drehende, Bauteil des Elektromotors, an welches der Übertragungsmechanismus angeschlossen ist. Die Abtriebswelle ist somit das Bauteil des Elektromotors, mit dem die vom Elektromotor erzeugte Bewegung, insbesondere Drehbewegung, auf den Übertragungsmechanismus übertragen wird.Basically, the parking brake and the electric motor can be separate components. In other words, the parking brake can be present as an additional component, so to speak, in addition to the electric motor. However, particularly preferred variants of the invention provide that the parking brake is integrated into the electric motor. Provision can be made for the parking brake to act on an output shaft of the electric motor at least in the locked state. The output shaft is the moving component of the electric motor, preferably rotating about its longitudinal axis, to which the transmission mechanism is connected. The output shaft is thus the component of the electric motor with which the movement generated by the electric motor, in particular rotary movement, is transmitted to the transmission mechanism.
Bevorzugte Varianten erfindungsgemäßer Plattenaufteilanlagen sehen vor, dass die Plattenaufteilanlage eine Positionsbestimmungseinrichtung zum Bestimmen der jeweiligen Momentanposition des Druckbalkens relativ zum Werkstückauflagetisch aufweist. Mit dieser Positionsbestimmungseinrichtung kann während des Betriebes der Plattenaufteilanlage günstigerweise zu jeder Zeit die momentane Position, also die Momentanposition des Druckbalkens bestimmt werden.Preferred variants of panel dividing systems according to the invention provide that the panel dividing system has a position determination device for determining the respective instantaneous position of the pressure beam relative to the workpiece support table. With this position determination device, the instantaneous position, ie the instantaneous position of the pressure bar, can be advantageously determined at any time during the operation of the panel dividing system.
Günstige Varianten der Erfindung sehen dabei vor, dass die Positionsbestimmungseinrichtung in den Elektromotor integriert ist. Besonders günstig ist es dabei wiederum, wenn die Bewegung einer bzw. der Antriebswelle des Elektromotors von der Positionsbestimmungseinrichtung gemessen wird. Elektromotoren, in die solche Positionsbestimmungseinrichtungen integriert sind, sind beim Stand der Technik ebenso bekannt wie Elektromotoren, in die sowohl eine Feststellbremse als auch eine Positionsbestimmungseinrichtung integriert ist.Favorable variants of the invention provide that the position determination device is integrated into the electric motor. In turn, it is particularly favorable if the movement of a drive shaft or the drive shaft of the electric motor is measured by the position determination device. Electric motors in which such position determination devices are integrated are known in the prior art, as are electric motors in which both a parking brake and a position determination device are integrated.
Erfindungsgemäße Plattenaufteilanlagen können so ausgeführt sein, dass sie vollautomatisch arbeiten. In diesen Fällen werden die Werkstücke von an sich bekannten Vorschubeinrichtungen, Abtransporteinrichtungen und dergleichen vollautomatisch bewegt und positioniert, sodass kein Bedienpersonal zur Manipulation des Werkstücks im Bereich der Plattenaufteilanlage notwendig ist. Bei erfindungsgemäßen Plattenaufteilanlagen kann aber auch vorgesehen sein, dass Werkstücke zumindest auch zum Teil von Hand durch Bedienpersonal der Sägelinie zugeführt oder wieder zugeführt oder von dieser abgenommen werden. Bei solchen Plattenaufteilanlagen ist dafür Sorge zu tragen, dass das Bedienpersonal nicht durch den Druckbalken und/oder die Säge verletzt wird. In diesem Zusammenhang sehen bevorzugte Varianten der erfindungsgemäßen Plattenaufteilanlage vor, dass der Druckbalken in eine für die Manipulation des Werkstücks durch Bedienpersonal vorgesehene und vom Werkstückauflagetisch distanzierte Sicherheitsposition verfahrbar ist und die Plattenaufteilanlage einen Sicherheitspositionssensor zur Feststellung, ob sich der Druckbalken in der Sicherheitsposition befindet, aufweist. Es kann dann vorgesehen sein, dass die Manipulation des Werkstücks durch das Bedienpersonal nur dann erfolgt, wenn der Druckbalken sich in seiner Sicherheitsposition befindet, was vom Sicherheitspositionssensor überwacht werden kann. Im Sinne einer hohen Bediensicherheit bei Plattenaufteilanlagen, bei denen die Werkstücke auch von Bedienpersonal im Bereich der Plattenaufteilanlage manipuliert werden, ist günstigerweise auch vorgesehen, dass die Plattenaufteilanlage zumindest eine Eingriffsüberwachungseinrichtung zur Feststellung eines manuellen Eingriffs von Bedienpersonal in einem Bereich zwischen dem Druckbalken und dem Werkstückauflagetisch aufweist. Geeignete Eingriffsüberwachungseinrichtungen sind beim Stand der Technik für Plattenaufteilanlagen an sich bekannt. Es kann sich bei der Eingriffsüberwachungseinrichtung z.B. um eine auf einer dem Werkstückauflagetisch zugewandten Seite des Druckbalkens am Druckbalken angeordnete Drucksensorleiste handeln. Andere geeignete Eingriffsüberwachungseinrichtungen sind z.B. an sich bekannte Lamellenvorhänge, welche vom Bedienpersonal gezielt geöffnet werden müssen, um in den Bereich des Druckbalkens und der Sägelinie zu gelangen. Eine andere Eingriffsüberwachungseinrichtung kann z.B. auch eine Sicherheitsleiste sein. Die Drucksensorleiste wie auch die Sicherheitsleiste sind günstigerweise so ausgebildet, dass sie einen Arm oder eine Hand des Bedienpersonals, welcher bzw. welche versehentlich noch zwischen Druckbalken und Werkstück oder Druckbalken und Werkstückauflagetisch angeordnet ist bzw. sind, erkennen. Während die Drucksensorleiste günstigerweise direkt in die Fläche des Druckbalkens integriert ist, mit der der Druckbalken auf das Werkstück bzw. den Werkstückauflagetisch drückt, sind der Lamellenvorhang und/oder die Sicherheitsleiste günstigerweise vom Druckbalken distanziert auf der Seite des Druckbalkens und damit auch der Sägelinie angeordnet, von der aus das Bedienpersonal bei der Manipulation der Werkstücke zugreift. Dieser Bereich liegt in einer Haupttransportrichtung gesehen, in der die Werkstücke z.B. von einer an sich bekannten Vorschubeinrichtung der Plattenaufteilanlage der Sägelinie zugeführt werden, hinter der Sägelinie. Die Sicherheitsleiste kann direkt am Druckbalken befestigt sein und von diesem in die genannte Richtung entsprechend abstehen. Es können bei erfindungsgemäßen Plattenaufteilanlagen die genannten Eingriffsüberwachungseinrichtungen einzeln oder in Kombination vorkommen. Natürlich können auch andere Eingriffsüberwachungseinrichtungen, wie z.B. Notfallschalter und dergleichen, ebenfalls einzeln oder in Kombination vorgesehen sein.Panel dividing systems according to the invention can be designed in such a way that they work fully automatically. In these cases, the workpieces are moved and positioned fully automatically by known feed devices, removal devices and the like, so that no operating personnel are required to manipulate the workpiece in the area of the panel dividing system. In panel dividing systems according to the invention, however, it can also be provided that the workpieces are at least partly manually fed to the saw line or fed back to it or removed from it by operating personnel. With such panel dividing systems, care must be taken to ensure that the operating personnel are not injured by the pressure beam and/or the saw. In this context, preferred variants of the panel dividing system according to the invention provide that the pressure bar can be moved into a safety position provided for the manipulation of the workpiece by operating personnel and at a distance from the workpiece support table, and the panel dividing system has a safety position sensor Determining whether the print bar is in the safety position. Provision can then be made for the operator to manipulate the workpiece only when the pressure beam is in its safety position, which can be monitored by the safety position sensor. In order to ensure a high level of operating safety in panel dividing systems, in which the workpieces are also manipulated by operating personnel in the area of the panel dividing system, it is also advantageously provided that the panel dividing system has at least one intervention monitoring device for detecting manual intervention by operating personnel in an area between the pressure beam and the workpiece support table . Suitable intervention monitoring devices are known per se in the prior art for panel dividing systems. The intervention monitoring device can be, for example, a pressure sensor strip arranged on the pressure bar on a side of the pressure bar that faces the workpiece support table. Other suitable intervention monitoring devices are, for example, slatted curtains known per se, which the operating personnel have to open in a targeted manner in order to get into the area of the pressure bar and the sawing line. Another intervention monitoring device can also be a safety strip, for example. The pressure sensor bar and the safety bar are advantageously designed in such a way that they recognize an arm or a hand of the operating personnel which is or are inadvertently arranged between the pressure bar and the workpiece or between the pressure bar and the workpiece support table. While the pressure sensor strip is conveniently integrated directly into the surface of the pressure beam, with which the pressure beam presses on the workpiece or the workpiece support table, the slatted curtain and/or the safety strip are advantageously arranged at a distance from the pressure beam on the side of the pressure beam and thus also on the sawing line. from which the operating personnel access when manipulating the workpieces. This area is seen in a main transport direction, in which the workpieces are fed, for example by a known feed device of the panel dividing plant of the saw line, behind the saw line. The safety bar can be attached directly to the pressure bar and from this in the specified direction accordingly stand out In panel dividing systems according to the invention, the intervention monitoring devices mentioned can occur individually or in combination. Of course, other intervention monitoring devices, such as emergency switches and the like, can also be provided individually or in combination.
Wie weiter oben bereits erläutert, ermöglicht es die erfindungsgemäß vorgesehene Feststellbremse, dass der Übertragungsmechanismus zwischen Elektromotor und Druckbalken möglichst verlustarm und vor allem nicht selbsthemmend ausgebildet ist, damit der Druckbalken in seiner Bewegung und beim Andrücken auf das zu zersägende Werkstück und/oder den Werkstückauflagetisch möglichst präzise gesteuert bzw. geregelt werden kann. In diesem Sinne ist bei erfindungsgemäßen Plattenaufteilanlagen günstigerweise vorgesehen, dass sich der Druckbalken der Schwerkraft folgend aus einer von dem Werkstückauflagetisch distanzierten Position in Richtung hin zum Werkstückauflagetisch absenkt, wenn der Elektromotor sich im nicht aktiven Zustand befindet und sich die Feststellbremse im Freigabezustand befindet.As already explained above, the parking brake provided according to the invention makes it possible for the transmission mechanism between the electric motor and the pressure bar to be designed with as little loss as possible and, above all, not to be self-locking, so that the pressure bar can move and press against the workpiece to be sawed and/or the workpiece support table as much as possible can be precisely controlled or regulated. In this sense, in panel dividing systems according to the invention, it is advantageously provided that the pressure beam is lowered by gravity from a position at a distance from the workpiece support table in the direction of the workpiece support table when the electric motor is in the inactive state and the parking brake is in the released state.
Besonders bevorzugte Varianten erfindungsgemäßer Plattenaufteilanlagen sehen im Sinne der möglichst präzisen Steuer- bzw. Regelbarkeit vor, dass zwischen dem Druckbalken und dem Elektromotor, vorzugsweise zwischen dem Druckbalken und einer bzw. der Abtriebswelle des Elektromotors, ein Übertragungsmechanismus der Plattenaufteilanlage zur Bewegung und Führung des Druckbalkens entlang der Druckbalkensteher und zum Andrücken des Werkstücks im Bereich der Sägelinie an den Werkstückauflagetisch angeordnet ist und/oder wirkt und der Übertragungsmechanismus einen Gesamtwirkungsgrad von zumindest 80%, vorzugsweise von zumindest 90%, aufweist, wenn sich die Feststellbremse im Freigabezustand befindet. Der Übertragungsmechanismus umfasst dabei all die Bauteile, welche zur Übertragung der vom Elektromotor erzeugten Bewegung und zur Umsetzung dieser Bewegung in die Verfahrbewegung des Druckbalkens und in das Andrücken des Werkstücks im Bereich der Sägelinie an den Werkstückauflagetisch eingesetzt werden. In anderen Worten umfasst der Übertragungsmechanismus all die, insbesondere bewegten, Bauteile, welche zur Umsetzung der vom Elektromotor erzeugten Bewegung in eine entsprechende Bewegung bzw. ein Andrücken des Druckbalkens vorgesehen sind. Der Gesamtwirkungsgrad des Übertragungsmechanismus ergibt sich aus all den im Folgenden als Teilwirkungsgrade bezeichneten Wirkungsgraden der Bauteile, aus denen sich der Übertragungsmechanismus zusammensetzt. In der Regel werden diese Teilwirkungsgrade für die einzelnen Bauteile bereits vom Hersteller angegeben oder können aus der Fachliteratur entnommen werden, sodass sich der Gesamtwirkungsgrad des Übertragungsmechanismus, wie an sich bekannt, aus dem Produkt der Teilwirkungsgrade aller Bauteile des Übertragungsmechanismus berechnet. Der Gesamtwirkungsgrad des Übertragungsmechanismus ist dabei immer kleiner als die einzelnen Teilwirkungsgrade der einzelnen Bauteile des Übertragungsmechanismus. Da der Elektromotor und seine gegebenenfalls vorhandene Antriebswelle nicht Teil des Übertragungsmechanismus sind, werden der Wirkungsgrad des Elektromotors und auch des ihm zugeordneten Motorreglers bei der Berechnung des Gesamtwirkungsgrades des Übertragungsmechanismus nicht berücksichtigt.Particularly preferred variants of panel dividing systems according to the invention provide, in the sense of the most precise control or regulation possible, that between the pressure beam and the electric motor, preferably between the pressure beam and one or the output shaft of the electric motor, a transmission mechanism of the panel dividing system for moving and guiding the pressure beam along the pressure bar stand and is arranged and/or acts to press the workpiece in the area of the saw line against the workpiece support table and the transmission mechanism has an overall efficiency of at least 80%, preferably at least 90%, when the parking brake is in the released state. The transmission mechanism includes all the components that are used to transmit the movement generated by the electric motor and to convert this movement into the traversing movement of the pressure beam and the pressing of the workpiece in the area of the saw line against the workpiece support table. In other words, the Transmission mechanism all the components, in particular moving ones, which are provided for converting the movement generated by the electric motor into a corresponding movement or pressing of the pressure bar. The overall efficiency of the transmission mechanism results from all the efficiencies of the components that make up the transmission mechanism, referred to below as partial efficiencies. As a rule, these partial efficiencies for the individual components are already specified by the manufacturer or can be found in the specialist literature, so that the overall efficiency of the transmission mechanism, as is known, is calculated from the product of the partial efficiencies of all components of the transmission mechanism. The overall efficiency of the transmission mechanism is always smaller than the individual partial efficiencies of the individual components of the transmission mechanism. Since the electric motor and its drive shaft, if present, are not part of the transmission mechanism, the efficiency of the electric motor and also of the engine controller associated with it are not taken into account when calculating the overall efficiency of the transmission mechanism.
Alternativ zur rechnerischen Bestimmung des Gesamtwirkungsgrades aus Angaben der Hersteller der einzelnen Bauteile und/oder aus der entsprechenden Fachliteratur kann der Gesamtwirkungsgrad des Übertragungsmechanismus auch messtechnisch bestimmt werden. Hierzu kann man den Druckbalken mit langsamer konstanter Verfahrgeschwindigkeit von z.B. 10 mm/s (Millimeter pro Sekunde) eine Hub- und eine Senkbewegung ausführen lassen und dabei jeweils das vom Elektromotor, insbesondere dessen Antriebswelle, übertragene Wirkmoment aufzeichnen. Handelsübliche Regel- und Steuergeräte für Elektromotoren stellen dieses Wirkmoment des Elektromotors bzw. der Antriebswelle standardmäßig zur Verfügung, sodass die entsprechenden Werte der Wirkmomente einfach ab- bzw. ausgelesen werden können. Alternativ ist es aber natürlich auch möglich, durch an sich bekannte Messgeräte dieses Wirkmoment bei der genannten Hub- und Senkbewegung jeweils zu bestimmen. Die Hubbewegung ist dabei eine Bewegung des Druckbalkens entlang der Druckbalkensteher in Richtung vom Werkstückauflagetisch weg. Diese Senkbewegung ist eine Bewegung des Druckbalkens entlang der Druckbalkensteher in Richtung zum Werkstückauflagetisch hin. Der Gesamtwirkungsgrad des Übertragungsmechanismus berechnet sich dann, wie allgemein bekannt, aus der Wurzel des Quotienten des Wirkmomentes bei der Senkbewegung durch das Wirkmoment bei der Hubbewegung. Der Wirkungsgrad kann also durch folgende Formel ermittelt werden:
Die geschilderten Formeln zur Bestimmung des Gesamtwirkungsgrades eines mechanischen Übertragungsmechanismus sind an sich bekannt und werden z.B. bei der Planung und Konstruktion von Druckbalkenantrieben beim Stand der Technik bereits angewendet.The formulas described for determining the overall efficiency of a mechanical transmission mechanism are known per se and are already used, for example, in the planning and construction of pressure bar drives in the prior art.
Der genannte Übertragungsmechanismus kann verschiedene Bauteile in verschiedener Anzahl und Anordnung relativ zueinander aufweisen. Günstigerweise ist jedenfalls vorgesehen, dass der Übertragungsmechnismus zumindest ein Antriebsgetriebe zur Umsetzung der vom Elektromotor erzeugten Bewegung in eine Bewegung des Druckbalkens entlang der Druckbalkensteher und/oder in ein Andrücken des Werkstücks im Bereich der Sägelinie an den Werkstückauflagetisch und zumindest eine Führung zur Führung des Druckbalkens entlang der Druckbalkensteher umfasst. Das Antriebsgetriebe setzt dabei die vom Elektromotor erzeugte Bewegung in eine entsprechende Bewegung des Druckbalkens entlang der Drucksteher und/oder in ein Andrücken des Werkstücks im Bereich der Sägelinie an den Werkstückauflagetisch um. Das Antriebsgetriebe kann z.B. ein Zahnstangengetriebe oder ein Spindelgetriebe oder andere geeignete Antriebsarten aufweisen oder daraus bestehen. Der Übertragungsmechanismus umfasst aber auch zumindest eine Führung, mit der der Druckbalken bei seiner Bewegung entlang der Druckbalkensteher und beim Andrücken des Werkstücks im Bereich der Sägelinie an den Werkstückauflagetisch an den Druckbalkenstehern geführt ist. Die Führung könnte auch als Führungseinrichtung bezeichnet werden.Said transmission mechanism can have different components in different numbers and positions relative to one another. In any case, it is favorable for the transmission mechanism to have at least one drive gear for converting the movement generated by the electric motor into a movement of the pressure beam along the pressure beam uprights and/or to press the workpiece in the area of the saw line against the workpiece support table and at least one guide for guiding the pressure beam along the pressure bar stand includes. The drive gear converts the movement generated by the electric motor into a corresponding movement of the pressure bar along the pressure stand and/or into a pressing of the workpiece in the area of the sawing line against the workpiece support table. The drive gear can, for example, have or consist of a rack and pinion gear or a spindle gear or other suitable types of drive. However, the transmission mechanism also includes at least one guide with which the pressure beam is guided on the pressure beam uprights during its movement along the pressure beam uprights and when the workpiece is pressed in the area of the saw line on the workpiece support table. The guide could also be referred to as a guide device.
Je nach Art des eingesetzten Elektromotors kann vorgesehen sein, dass der Übertragungsmechanismus zusätzlich ein Über- und/oder Untersetzungsgetriebe zur Über- und/oder Untersetzung der vom Elektromotor erzeugten Bewegung aufweist. Dieses Über- und/oder Untersetzungsgetriebe kann z.B. dazu genutzt werden, dass einerseits der Elektromotor im optimalen Drehzahlbereich arbeiten kann und andererseits die zur Bewegung oder zum Andrücken des Druckbalkens benötigten Geschwindigkeiten und Kräfte erreicht werden. Das Über- und/oder Untersetzungsgetriebe ist günstigerweise, soweit notwendig, zwischen dem Elektromotor und dem Antriebsgetriebe angeordnet.Depending on the type of electric motor used, it can be provided that the transmission mechanism additionally has a step-up and/or step-down gear for stepping up and/or stepping down the movement generated by the electric motor. This step-up and/or step-down gear can be used, for example, so that the electric motor can work in the optimum speed range on the one hand and the speeds and forces required to move or press the pressure bar can be achieved on the other. The step-up and/or step-down gear is advantageously arranged, if necessary, between the electric motor and the drive gear.
Um den Elektromotor so anzuordnen, dass der Übertragungsmechanismus zum Druckbalken möglichst einfach und effizient ausgestaltet werden kann, sehen bevorzugte Varianten der Erfindung vor, dass der Elektromotor oder jeder Elektromotor im Bereich eines der Druckbalkensteher, vorzugsweise in einem der Druckbalkensteher, angeordnet ist.In order to arrange the electric motor in such a way that the transmission mechanism to the pressure bar can be designed as simply and efficiently as possible, preferred variants of the invention provide that the electric motor or each electric motor is arranged in the area of one of the pressure bar uprights, preferably in one of the pressure bar uprights.
Durch die Anordnung des Elektromotors oder der Elektromotoren im Bereich eines der Druckbalkensteher kann der Übertragungsmechanismus sehr effizient ausgebildet werden. Besonders bevorzugt ist vorgesehen, dass der Elektromotor in einem der Druckbalkensteher oder in anderen Worten in einem Hohlraum einer der Druckbalkensteher angeordnet ist. Dabei kann der Elektromotor durchaus z.B. wenn der Druckbalken in die maximal vom Werkstückauflagetisch entfernte Position gefahren ist, teilweise aus dem Druckbalkensteher hervorstehen.By arranging the electric motor or the electric motors in the area of one of the pressure bar uprights, the transmission mechanism can be designed very efficiently. Provision is particularly preferably made for the electric motor to be arranged in one of the pressure beam uprights or, in other words, in a cavity in one of the pressure beam uprights. The electric motor can, for example, partially protrude from the pressure beam post when the pressure beam has been moved to the position furthest away from the workpiece support table.
Besonders günstig ist in diesem Zusammenhang, dass der Druckbalken oder jeder Druckbalken von genau einem Elektromotor als einziger motorischer Antriebseinheit angetrieben ist. In diesen Ausgestaltungsformen befindet sich dann somit pro Druckbalken der Elektromotor nur in einem der dem Druckbalken zugeordneten Druckbalkensteher. Diese Ausgestaltungsform erscheint auf den ersten Blick nachteilig, da für den Fachmann zunächst eine asymmetrische Druckverteilung beim Andrücken des Druckbalkens auf das Werkstück zu befürchten ist. Dieser scheinbare Nachteil kann aber durch eine entsprechende Steifigkeit des Druckbalkens und der ihm zugeordneten Antriebsgetriebe kompensiert werden. Ein wesentlicher Vorteil dieser einseitigen Anordnung des Elektromotors besteht aber darin, dass sich eine besonders günstige Druckverteilung dann ergibt, wenn der Druckbalken nur auf einer Seite, nämlich auf der Seite des Elektromotors schmale Werkstücke auf den Werkstückauflagetisch andrücken soll. An diesen Druckbalkensteher, in dessen Bereich oder in dem sich der Elektromotor befindet oder zumindest zwischen diesem Druckbalkensteher und der Sägelinie ist günstigerweise ein Winkelanschlag der Plattenaufteilanlage zum Ausrichten des Werkstücks auf dem Werkstückauflagetisch angeordnet. Das Werkstück kann dann während des Sägevorgangs am Winkelanschlag angelegt sein, sodass sich der oben genannte Vorteil der einseitigen Anordnung des Elektromotors im Bereich oder in nur einem der Druckbalkensteher voll entfalten kann. Im Gegensatz zum eingangs genannten Stand der Technik ist der Elektromotor oder jeder Elektromotor günstigerweise außerhalb des Druckbalkens angeordnet. Hierdurch wird Platz für entlang des Druckbalkens angeordnete und/oder verfahrbare Einrichtungen wie z.B. ein Ausrichterwagen und/oder Komponenten einer Absauganlage für Staub und Späne geschaffen.In this context, it is particularly favorable that the pressure bar or each pressure bar is driven by exactly one electric motor as the sole motor drive unit. In these embodiments, the electric motor is then only located in one of the pressure bar uprights assigned to the pressure bar for each pressure bar. At first glance, this embodiment appears to be disadvantageous, since the person skilled in the art initially fears an asymmetric pressure distribution when the pressure bar is pressed onto the workpiece. This apparent However, the disadvantage can be compensated for by a corresponding rigidity of the pressure bar and the drive gear assigned to it. A major advantage of this one-sided arrangement of the electric motor is that a particularly favorable pressure distribution results when the pressure beam is only intended to press narrow workpieces onto the workpiece support table on one side, namely on the side of the electric motor. An angle stop of the panel dividing system for aligning the workpiece on the workpiece support table is advantageously arranged on this pressure beam upright, in its area or in which the electric motor is located, or at least between this pressure beam upright and the saw line. The workpiece can then be placed against the angle stop during the sawing process, so that the above-mentioned advantage of the one-sided arrangement of the electric motor in the area or in only one of the pressure bar uprights can fully develop. In contrast to the prior art mentioned at the outset, the electric motor or any electric motor is favorable arranged outside the pressure bar. This creates space for devices arranged and/or movable along the pressure beam, such as an alignment carriage and/or components of an extraction system for dust and chips.
Bevorzugte Ausgestaltungsformen der Erfindung sehen vor, dass der Elektromotor ein Motorengehäuse aufweist und das Motorengehäuse so am Druckbalken fixiert ist, dass der Elektromotor beim Verfahren des Druckbalkens entlang der Druckbalkensteher mit dem Druckbalken mitbewegt wird. Das Motorengehäuse des Elektromotors kann hierzu z.B. über ein Anbaugehäuse am Druckbalken fixiert sein. In dem Anbaugehäuse können dann z.B. Bauteile des Übertragungsmechanismus untergebracht sein.Preferred embodiments of the invention provide that the electric motor has a motor housing and the motor housing is fixed to the pressure beam in such a way that the electric motor is moved along with the pressure beam when the pressure beam is moved along the pressure beam uprights. For this purpose, the motor housing of the electric motor can, for example, be fixed to the pressure bar via an attachment housing. Components of the transmission mechanism, for example, can then be accommodated in the add-on housing.
Bevorzugte Ausgestaltungsformen der Erfindung sehen vor, dass der Elektromotor eine entlang des Druckbalkens von einem der Druckbalkensteher zum anderen der Druckbalkensteher verlaufende Übertragungswelle der Plattenaufteilanlage antreibt. Diese Übertragungswelle kann als Teil des Übertragungsmechanismus gesehen werden. Der Übertragungsmechanismus kann dann an beiden, einem einzelnen Druckbalken zugeordneten, Druckbalkenstehern jeweils ein Antriebsgetriebe wie z.B. ein Zahnstangengetriebe und/oder ein Spindelgetriebe vorsehen. Diese beiden Antriebsgetriebe können über die Übertragungswelle miteinander mechanisch gekoppelt sein. Die Übertragungswelle kann z.B. dazu dienen, die von einem einzigen Elektromotor, welcher im Bereich oder in nur einem der Druckbalkensteher angeordnet ist, erzeugte Bewegung über den Übertragungsmechanismus mit der Übertragungswelle auf beide jeweils an einem der Druckbalkensteher angeordnete Antriebsgetriebe zu übertragen. Über die Übertragungswelle wird auch eine gleichmäßige Bewegung des Druckbalken relativ zu beiden Druckbalkenstehern sichergestellt. Eine entsprechende Übertragungswelle kann aber auch zum Einsatz kommen, wenn dem Druckbalken zwei Elektromotoren zugeordnet sind, welche jeweils im Bereich oder in einem der Druckbalkensteher angeordnet sind. In diesem Fall kann die Übertragungswelle als mechanische Kopplung zur Vereinheitlichung der Bewegung also zum Gleichlauf der jeweils an einem der Druckbalkensteher angeordneten Antriebsgetriebe genutzt werden.Preferred embodiments of the invention provide that the electric motor drives a transmission shaft of the panel dividing system running along the pressure beam from one of the pressure beam uprights to the other of the pressure beam uprights. This transmission shaft can be seen as part of the transmission mechanism. The transmission mechanism can then provide a drive gear, such as a rack and pinion gear and/or a spindle gear, on each of the two pressure beam uprights assigned to a single pressure beam. These two drive gears can be mechanically coupled to one another via the transmission shaft. The transmission shaft can be used, for example, to transmit the movement generated by a single electric motor, which is arranged in the area or in only one of the pressure beam uprights, via the transmission mechanism with the transmission shaft to both drive gears arranged on one of the pressure beam uprights. A uniform movement of the pressure bar relative to both pressure bar uprights is also ensured via the transmission shaft. However, a corresponding transmission shaft can also be used if two electric motors are assigned to the pressure bar, which are each arranged in the area or in one of the pressure bar uprights. In this case, the transmission shaft can be used as a mechanical coupling to standardize the movement, i.e. for synchronism of the uprights on one of the pressure beams arranged drive gear are used.
Ein Verfahren zum Betrieb einer erfindungsgemäßen Plattenaufteilanlage sieht bevorzugt vor, dass im nicht aktiven Zustand des Elektromotors die Feststellbremse zwangsweise in den Arretierzustand gebracht wird. Hierdurch wird eine unkontrollierte Bewegung des Druckbalkens immer dann sicher vermieden, wenn sich der Elektromotor im nicht aktiven Zustand befindet, also z.B. ausgeschaltet, defekt, stromlos, nicht unter Spannung gesetzt oder dergleichen ist. Ein ungewolltes Bewegen, insbesondere herunterfallen des Druckbalkens, ist hierdurch vermieden, sodass die Plattenaufteilanlage selbst vor Beschädigung und das gegebenenfalls vorhandene Bedienpersonal vor Verletzungen geschützt ist.A method for operating a panel dividing system according to the invention preferably provides that the parking brake is forcibly brought into the locked state when the electric motor is not active. This reliably prevents uncontrolled movement of the pressure beam whenever the electric motor is in the inactive state, e.g. switched off, defective, de-energized, not energized or the like. This prevents the pressure beam from moving unintentionally, in particular from falling down, so that the panel dividing system itself is protected from damage and the operating personnel who may be present are protected from injury.
Ein Verfahren zum Betrieb einer erfindungsgemäßen Plattenaufteilanlage kann auch vorsehen, dass der Druckbalken in eine für die Manipulation des Werkstücks durch Bedienpersonal vorgesehene und vom Werkstückauflagetisch distanzierte Sicherheitsposition verfahren und dort mittels des Elektromotors oder der Feststellbremse festgehalten wird, wenn von zumindest einer Eingriffsüberwachungseinrichtung ein manueller Eingriff des Bedienpersonals in den Bereich zwischen dem Druckbalken und dem Werkstückauflagetisch festgestellt wird. Hier steht die Sicherheit des Bedienpersonals im Vordergrund. Bei dieser Vorgehensweise ist vorgesehen, dass das Bedienpersonal nur dann in den Bereich zwischen dem Druckbalken und dem Werkstückauflagetisch hineingreifen kann bzw. soll, wenn der Druckbalken in die vom Werkstückauflagetisch distanzierte Sicherheitsposition verfahren ist. Zur Feststellung eines manuellen Eingriffs des Bedienpersonals in den Bereich zwischen dem Druckbalken und dem Werkstückauflagetisch können die eingangs bereits genannten Eingriffsüberwachungseinrichtungen einzeln oder in Kombination als Bestandteil der Plattenaufteilanlage realisiert sein. Ein oben bereits genannter Sicherheitspositionssensor kann dazu eingesetzt werden, zu überwachen, dass sich der Druckbalken in der Sicherheitsposition befindet. Dies kann zwar grundsätzlich auch über die eingangs bereits genannte Positionsbestimmungseinrichtung überwacht werden. Der Sicherheitspositionssensor ist aber günstigerweise als zusätzliches Sicherheitsmerkmal vorgesehen, welches unabhängig von der Positionsbestimmungseinrichtung überwacht, dass sich der Druckbalken in der Sicherheitsposition befindet.A method for operating a panel dividing system according to the invention can also provide that the pressure beam is moved into a safety position provided for the manipulation of the workpiece by operating personnel and at a distance from the workpiece support table and is held there by means of the electric motor or the parking brake if at least one intervention monitoring device requires manual intervention by the operating personnel is detected in the area between the pressure beam and the workpiece support table. The safety of the operating personnel is paramount here. In this procedure, it is provided that the operating personnel can or should only reach into the area between the pressure beam and the workpiece support table when the pressure beam has moved into the safety position at a distance from the workpiece support table. To detect a manual intervention by the operating personnel in the area between the pressure beam and the workpiece support table, the intervention monitoring devices already mentioned at the outset can be implemented individually or in combination as part of the panel dividing system. A safety position sensor already mentioned above can be used to monitor that the print bar is in the safety position. In principle, this can also be monitored via the position determination device already mentioned at the outset. But the safety position sensor is conveniently as additional safety feature provided, which monitors independently of the position determination device that the pressure bar is in the safety position.
Die beiden genannten Verfahren können auch miteinander kombiniert werden. Z.B. kann vorgesehen sein, dass der Druckbalken bei einem wieder Lösen der Feststellbremse, nachdem diese bei sich im nicht aktiven Zustand befindenden Elektromotor in den Arretierzustand gebracht wurde, der Druckbalken zunächst in die Sicherheitsposition verfahren wird, um dann aus der Sicherheitsposition heraus den Weiterbetrieb der Plattenaufteilanlage wieder kontrolliert zu beginnen.The two methods mentioned can also be combined with one another. For example, it can be provided that when the parking brake is released again after it has been brought into the locking state with the electric motor in the inactive state, the pressure bar is first moved into the safety position in order to then continue operation of the panel dividing system from the safety position start again in a controlled manner.
Die Sicherheitsposition kann vom Druckbalken auch dann angefahren werden, wenn es z.B. durch eine Störung zum Abbruch eines Sägevorgangs kommt. In diesem Zusammenhang kann ein Verfahren zum Betrieb einer erfindungsgemäßen Plattenaufteilanlage vorsehen, dass beim Abbruch eines Sägevorgangs die Säge in eine Sicherungsposition gebracht und anschließend der Druckbalken in die bzw. eine für die Manipulation des Werkstücks durch Bedienpersonal vorgesehene und vom Werkstückauflagetisch distanzierte Sicherheitsposition verfahren und dort mittels des Elektromotors oder der Feststellbremse festgehalten wird. Eine Sicherungsposition der Säge kann z.B. dadurch erreicht werden, dass die Säge in einen Bereich unterhalb des Werkstückauflagetisches abgesenkt wird. Eine andere Sicherungsposition kann dadurch erreicht werden, dass die Säge entlang der Sägelinie seitlich aus dem Bereich des Druckbalkens herausgefahren wird.The safety position can also be approached by the pressure beam if, for example, a fault causes a sawing process to be aborted. In this context, a method for operating a panel dividing system according to the invention can provide that when a sawing process is aborted, the saw is brought into a safety position and then the pressure beam is moved into the safety position or a safety position provided for the manipulation of the workpiece by operating personnel and at a distance from the workpiece support table and there by means of of the electric motor or the parking brake. A secure position of the saw can be achieved, for example, by lowering the saw to an area below the workpiece support table. Another safety position can be achieved by moving the saw sideways along the sawing line out of the area of the pressure beam.
Ziel eines weiteren Verfahrens zum Betrieb einer erfindungsgemäßen Plattenaufteilanlage ist es, eine möglichst effektive und an die Anforderung des zu zersägenden Werkstücks und die jeweilige Plattenaufteilanlage möglichst gut angepasste Vorgehensweise bereitzustellen. Hierfür sieht dieses Verfahren vor, dass folgende Abfolge von Verfahrensschritten ausgeführt wird:
- a) Positionieren des Werkstücks auf dem Werkstückauflagetisch und der Sägelinie, wobei der Druckbalken während dieses Positionierens vom Werkstückauflagetisch distanziert angeordnet wird;
- b) Absenken des Druckbalkens in Richtung hin zum Werkstück;
- c) Stoppen des Druckbalkens beim Auftreffen auf dem Werkstück oder in einer vorgebbaren Position vor dem Auftreffen des Druckbalkens auf dem Werkstück;
- d) Aufbringen eines vorgebbaren Sollanpressdrucks oder Sollanpressdruckverlaufs mittels des Druckbalkens auf das Werkstück und Zersägen des Werkstücks mittels der Säge entlang der Sägelinie;
- e) Abheben des Druckbalkens vom Werkstück.
- a) positioning the workpiece on the workpiece support table and the saw line, the pressure beam being arranged at a distance from the workpiece support table during this positioning;
- b) lowering of the pressure beam towards the workpiece;
- c) stopping the pressure bar when it hits the workpiece or in a predeterminable position before the pressure bar hits the workpiece;
- d) application of a predeterminable target contact pressure or target contact pressure profile to the workpiece by means of the pressure beam and sawing of the workpiece by means of the saw along the sawing line;
- e) Lifting of the pressure beam from the workpiece.
Nach dem Abheben des Druckbalkens vom Werkstück kann der beschriebene Verfahrensablauf durch Positionieren eines anderen Werkstücks und Abarbeiten der genannten Verfahrensschritte wieder erfolgen. Es kann aber genauso gut vorgesehen sein, dass das vorab zersägte Werkstück als Ganzes oder Teile davon neu positioniert werden, um dann die Verfahrensschritte a) bis e) nochmals auszuführen. Vor, nach und/oder zwischen den oder in Kombination mit den genannten Verfahrensschritten können auch andere, hier nicht explizit genannte Verfahrensschritte ausgeführt werden.After the pressure bar has been lifted off the workpiece, the process sequence described can take place again by positioning another workpiece and working through the process steps mentioned. However, it can just as well be provided that the previously sawed workpiece is repositioned as a whole or parts thereof in order to then carry out method steps a) to e) again. Before, after and/or between or in combination with the method steps mentioned, others not explicitly mentioned here can also be used Process steps are carried out.
Beim Positionieren des Werkstücks ist bevorzugt vorgesehen, dass das Werkstück an bzw. den Winkelanschlag angelegt wird. Das Positionieren kann maschinell z.B. mittels an sich bekannter Vorschubeinrichtungen und/oder Ausrichterwägen der Plattenaufteilanlage erfolgen. Das Positionieren des Werkstücks kann aber auch durch manuelle Manipulation seitens des Bedienpersonals durchgeführt werden.When positioning the workpiece, it is preferably provided that the workpiece is placed against or against the angle stop. The positioning can be done mechanically, e.g. by means of known feed devices and/or aligning carriages of the panel dividing system. However, the positioning of the workpiece can also be carried out by manual manipulation by the operating personnel.
Im Verfahrensschritt d) kann sowohl ein konstanter Sollanpressdruck als auch ein Sollanpressdruckverlauf vorgesehen sein. Bei letzterem variiert der Sollanpressdruck während des Zersägens des Werkstücks in vorgegebener Art und Weise. Es können z.B. je nach Position der Säge entlang der Sägelinie unterschiedliche Sollanpressdrücke vorgesehen sein. Günstigerweise ist eine Regelung des tatsächlichen Anpressdrucks, also des Istanpressdrucks auf den Sollanpressdruck bzw. den Sollanpressdruckverlauf vorgesehen. Als Regelgröße kann hierbei z.B. die momentane Stromaufnahme und/oder das momentane Wirkmoment des den Druckbalken antreibenden Elektromotors oder der den Druckbalken antreibenden Elektromotoren herangezogen werden. Als Regelgröße kann aber alternativ oder zusätzlich auch der jeweilige Istanpressdruck mittels eines entsprechenden Drucksensors gemessen werden. Bei dem Drucksensor kann es sich z.B. um die eingangs bereits erläuterte, auf einer dem Werkstückauflagetisch zugewandten Seite des Druckbalkens am Druckbalken angeordnete Drucksensorleiste handeln. Bevorzugt ist vorgesehen, dass im Verfahrensschritt d) der vorgebbare Sollanpressdruck oder Sollanpressdruckverlauf abhängig vom Werkstück und/oder von einer Position der Säge entlang der Sägelinie vorgegeben wird. So ist es z.B. möglich, bei der Bestimmung des Sollanpressdrucks bzw. des Sollanpressdruckverlaufs das Material und/oder die geometrischen Abmessungen des Werkstücks, die Position des Werkstücks entlang der Sägelinie zu berücksichtigen. Der Sollanpressdruck kann im Sinne eines Sollanpressdruckverlaufs auch für unterschiedliche Positionen der Säge entlang der Sägelinie verschiedene Sollanpressdrücke vorsehen. So ist es z.B. denkbar, beim Eintritt und/oder Austritt der Säge in das und/oder aus dem Werkstück einen anderen Sollanpressdruck vorzusehen, als wenn sich die Säge bereits im Werkstück befindet und das Werkstück weiter zersägt. Der Sollanpressdruck oder Sollanpressdruckverlauf kann auch in Abhängigkeit der Schnittfolge und/oder der geforderten Schnittqualität durchgeführt werden. Über entsprechende Vorgaben von Sollanpressdrücken und Sollanpressdruckverläufen wird der Anpressdruck günstigerweise während des gesamten Schnittvorgangs geregelt.In method step d), both a constant setpoint contact pressure and a setpoint contact pressure profile can be provided. In the case of the latter, the target contact pressure varies in a predetermined manner during the cutting of the workpiece. Depending on the position of the saw along the sawing line, for example, different target contact pressures can be provided. A control of the actual contact pressure, ie the actual contact pressure, to the desired contact pressure or the course of the desired contact pressure is advantageously provided. The instantaneous power consumption and/or the instantaneous active torque of the electric motor driving the pressure bar or of the electric motors driving the pressure bar can be used as a controlled variable. Alternatively or additionally, however, the respective actual contact pressure can also be measured as a controlled variable by means of a corresponding pressure sensor. The pressure sensor can be, for example, the pressure sensor bar already explained at the outset, which is arranged on the pressure bar on a side of the pressure bar that faces the workpiece support table. It is preferably provided that in method step d) the predefinable setpoint contact pressure or setpoint contact pressure profile is predefined as a function of the workpiece and/or of a position of the saw along the sawing line. It is thus possible, for example, to take into account the material and/or the geometric dimensions of the workpiece and the position of the workpiece along the sawing line when determining the desired contact pressure or the desired contact pressure profile. The target contact pressure can also provide different target contact pressures for different positions of the saw along the sawing line in the sense of a target contact pressure profile. For example, it is conceivable to use a different target contact pressure when the saw enters and/or exits the workpiece to be provided as if the saw is already in the workpiece and saws the workpiece further. The target contact pressure or target contact pressure profile can also be carried out as a function of the cutting sequence and/or the required cutting quality. The contact pressure is advantageously regulated during the entire cutting process by means of corresponding presettings of target contact pressures and target contact pressure profiles.
Im Verfahrensschritt b) ist günstigerweise vorgesehen, dass eine Geschwindigkeit, mit der der Druckbalken in Richtung hin zum Werkstück abgesenkt wird, in Abhängigkeit des Werkstücks und/oder in Abhängigkeit eines Betriebszustands oder zumindest eines Parameters der Plattenaufteilanlage vorgegeben wird und vorzugsweise auch überwacht wird. Es kann im Verfahrensschritt b) also eine Regelung der Geschwindigkeit vorgesehen werden. Die Istgeschwindigkeit kann z.B. über die eingangs bereits genannte Positionsbestimmungseinrichtung und eine entsprechende Zeitmessung bestimmt werden. Die Sollgeschwindigkeiten können z.B. in Abhängigkeit von Parametern des Werkstücks wie dessen Material und Größe oder aus Betriebszuständen und/oder Parametern der Plattenaufteilanlage wie der geforderten Schnittqualität, der Schnittfolge usw. bestimmt werden. Mit der Vorgabe eines entsprechenden Sollgeschwindigkeitsverlaufs können für unterschiedliche Teilstrecken der Bewegung auch unterschiedliche Sollgeschwindigkeiten vorgegeben werden. Z. B. ist es möglich, den Druckbalken zunächst schnell und dann, wenn er bereits ein Stück weit abgesenkt ist, langsamer abzusenken. Im Verfahrensschritt c) kann das Auftreffen des Druckbalkens auf dem Werkstück über die Messung eines Betriebsparameters des Elektromotors oder mittels eines gesonderten Auftreffsensors erkannt werden. Als Betriebsparameter des Elektromotors bieten sich z.B. dessen Stromaufnahme, dessen Wirkmoment oder dergleichen an. Als Auftreffsensor kann z.B. die weiter vorne bereits genannte Drucksensorleiste an der dem Werkstückauflagetisch zugewandten Seite des Druckbalkens verwendet werden. Alternativ kann im Verfahrensschritt c) eine aus einem vorherigen Sägevorgang bekannte Position des Druckbalkens als die vorgebbare Position vor dem Auftreffen des Druckbalkens auf dem Werkstück verwendet werden. Wenn aus vorherigen Sägevorgängen die Dimensionen des Werkstücks und insbesondere dessen Dicke in Richtung normal auf den Werkstückauflagetisch bekannt sind, kann die Position, bei der der Druckbalken stoppt, so vorgegeben werden, dass der Druckbalken kurz bzw. unmittelbar vor dem Auftreffen des Druckbalkens auf dem Werkstück entsprechend gestoppt wird. Die vorgebbare Position vor dem Auftreffen des Druckbalkens auf dem Werkstück befindet sich günstigerweise höchstens 5 mm von der vom Werkstückauflagetisch abgewandten Seite des Werkstücks entfernt. Im Verfahrensschritt c) erfolgt das Auftreffen auf das Werkstück bevorzugt mit möglichst geringem Kraftimpuls bzw. geringer Krafteinwirkung auf das Werkstück. Die Größe von Kraftimpuls bzw. Krafteinwirkung können in bevorzugten Varianten in Abhängigkeit von Parametern des Werkstücks wie z.B. dessen Material und/oder Größe und/oder aus Betriebszuständen und/oder Parametern der Plattenaufteilanlage, wie z.B. der geforderten Schnittqualität, der Schnittfolge usw. gesteuert werden.In method step b) it is advantageously provided that a speed at which the pressure beam is lowered in the direction of the workpiece is specified as a function of the workpiece and/or as a function of an operating state or at least one parameter of the panel dividing system and is preferably also monitored. In method step b), the speed can therefore be regulated. The actual speed can be determined, for example, via the position determination device already mentioned at the outset and a corresponding time measurement. The target speeds can be determined, for example, as a function of parameters of the workpiece such as its material and size or from operating states and/or parameters of the panel dividing system such as the required cutting quality, the cutting sequence, etc. By specifying a corresponding setpoint speed curve, different setpoint speeds can also be specified for different sections of the movement. For example, it is possible to first lower the pressure bar quickly and then, when it has already been lowered a little, more slowly. In method step c), the impact of the pressure bar on the workpiece can be detected by measuring an operating parameter of the electric motor or by means of a separate impact sensor. The operating parameters of the electric motor are, for example, its power consumption, its effective torque or the like. As an impact sensor, for example, the pressure sensor strip already mentioned above can be used on the side of the pressure beam facing the workpiece support table. Alternatively, in method step c), a position of the pressure bar that is known from a previous sawing process can be used as the predefinable position before the pressure bar hits the workpiece. If the dimensions of the Workpiece and in particular its thickness are known in the direction normal to the workpiece support table, the position at which the pressure bar stops can be specified so that the pressure bar is stopped accordingly shortly or immediately before the pressure bar hits the workpiece. The predeterminable position before the pressure bar hits the workpiece is advantageously at most 5 mm away from the side of the workpiece facing away from the workpiece support table. In method step c), the impact on the workpiece preferably takes place with as little force impulse as possible or little force acting on the workpiece. In preferred variants, the size of the force impulse or force action can be controlled as a function of parameters of the workpiece such as its material and/or size and/or from operating states and/or parameters of the panel dividing system, such as the required cutting quality, the cutting sequence, etc.
Weitere Merkmale und Einzelheiten bevorzugter Ausgestaltungsformen der Erfindung werden beispielhaft in der nachfolgenden Figurenbeschreibung anhand von schematisiert dargestellten Ausführungsbeispielen der Erfindung erläutert. Dabei ist darauf hinzuweisen, dass die einzelnen bevorzugten Merkmale zwar in Kombination miteinander in den Ausführungsbeispielen gezeigt sind. Dies bedeutet aber nicht, dass diese bevorzugten Merkmale bei der Realisierung der Erfindung immer in dieser Kombination vorkommen müssen. Alle nachfolgend geschilderten bevorzugten Merkmale bzw. Varianten sind somit auch für sich allein zu sehen und können auch in anderen als den gezeigten Ausführungsbeispielen der Erfindung in Kombination mit anderen bevorzugten Merkmalen der Erfindung realisiert werden. Es zeigen:
- Fig. 1
- ein erstes erfindungsgemäßes Ausführungsbeispiel einer Plattenaufteilanlage in einer Frontalansicht auf den Druckbalken aus Richtung des Bereichs in dem sich die Vorschubeinrichtung befinden kann;
- Fig. 2
- einen hierzu orthogonalen Schnitt entlang der Schnittlinie AA aus
Fig. 1 ; - Fig. 3
bis 5 - verschiedene Ansichten auf den Bereich B aus
Fig. 1 unter Weglassung des Werkstücks; - Fig. 6
bis 9 - alternative erfindungsgemäße Ausgestaltungsformen des Bereichs B;
- Fig. 10
und 11 - Darstellungen zum Andrücken des Werkstücks auf den Werkstückauflagetisch mittels des Druckbalkens des ersten Ausführungsbeispiels;
- Fig. 12 bis 17
- Darstellungen zu einer weiteren Ausführungsvariante der Erfindung, bei der zwei Druckbalken vorgesehen sind;
- Fig. 18
- eine weitere Ausführungsvariante der Erfindung in einer Darstellung analog zu
Fig. 1 , allerdings mit zwei Elektromotoren; - Fig. 19
- eine ebenfalls erfindungsgemäße Abwandlung der Ausführungsform gemäß
Fig. 18 ; - Fig. 20
- ein weiteres erfindungsgemäßes Ausführungsbeispiel, welches entlang der Schnittlinie 2 hintereinander angeordnete Druckbalken aufweist;
- Fig. 21
- einen beispielhaft eingezeichneten Wirkmomentverlaufdes Elektromotors und
- Fig. 22
- eine Schnittdarstellung zur Erläuterung verschiedener Möglichkeiten der Ausgestaltung von Eingriffsüberwachungseinrichtungen zur Feststellung eines manuellen Eingriffs von Bedienpersonal in den Bereich zwischen dem Druckbalken und dem Werkstückauflagetisch.
- 1
- a first inventive embodiment of a panel dividing system in a front view of the pressure beam from the direction of the area in which the feed device can be located;
- 2
- a section orthogonal to this along the
section line AA 1 ; - Figures 3 to 5
- different views of
area B 1 with the omission of the workpiece; - Figures 6 to 9
- alternative embodiments according to the invention of the area B;
- Figures 10 and 11
- Representations for pressing the workpiece onto the workpiece support table by means of the pressure bar of the first exemplary embodiment;
- Figures 12 to 17
- Representations of a further embodiment of the invention, in which two pressure beams are provided;
- 18
- another embodiment of the invention in a representation analogous to
1 , but with two electric motors; - 19
- a modification of the embodiment also according to the
invention 18 ; - 20
- a further exemplary embodiment according to the invention, which has pressure bars arranged one behind the other along the line of
intersection 2; - 21
- an example active torque curve of the electric motor and
- 22
- a sectional view to explain various options for the design of intervention monitoring devices for detecting manual intervention by operating personnel in the area between the pressure beam and the workpiece support table.
Das in
Die Positionierung des jeweiligen Werkstücks 2, welches hier in dem gezeigten Beispiel ein Plattenstapel ist, kann maschinell z.B. mit der in
An einem der Druckbalkensteher, hier am Druckbalkensteher 6, befindet sich der an sich bekannte Winkelanschlag 22. An diesem kann das zu zersägende Werkstück 2 angelegt und damit ausgerichtet werden.The
Im gezeigten Ausführungsbeispiel gemäß
Der Druckbalken 5 ist in an sich bekannter Art und Weise an den Druckbalkenstehern 6 und 7 in Richtung 10 hin zum Werkstückauflagetisch 3 und damit hin zum Werkstück 2 und in Richtung 11 weg vom Werkstückauflagetisch 3 verfahrbar gelagert und kann so im entsprechend abgesenkten Zustand das Werkstück 2 während des Sägevorgangs auf bzw. an den Werkstückauflagetisch 3 andrücken.The
In der Schnittdarstellung gemäß
Der Druckbalken 5 ist in diesem Ausführungsbeispiel jeweils mittels einer Führung 20 an den Druckbalkenstehern 6 und 7 geführt, um so die Verfahrbewegung in Richtungen 10 und 11 ausführen zu können. Als motorischer Antrieb zum Ausführen der Verfahrbewegung des Druckbalkens 5 entlang der Druckbalkensteher 6 und 7 und zum Andrücken des Werkstücks 2 im Bereich der Sägelinie 9 an den Werkstückauflagetisch 3 mittels des Druckbalkens 5, ist der Elektromotor 8 vorgesehen. Im gezeigten Ausführungsbeispiel gemäß
Der Bereich B aus
In der Schrägansicht gemäß
In den nun folgenden Schilderungen wird im Wesentlichen auf
In diesem Ausführungsbeispiel treibt der Elektromotor 8 auch eine entlang des Druckbalkens 5 von einem der Druckbalkensteher 6 zum anderen der Druckbalkensteher 7 verlaufende Übertragungswelle 24 der Plattenaufteilanlage 1 an. Dies ist in den
In
Um Beschädigungen des Werkstück zu vermeiden, ist günstigerweise, wie hier auch realisiert, an der im Werktückauflagetisch 3 zugewandten Seite des Druckbalkens 5 am Druckbalken 5 eine elastische Auflage 26 angeordnet. Diese kann in an sich bekannter Art und Weise als Drucksensorleiste 17 ausgeführt sein. Sie kann als Eingriffsüberwachungseinrichtung 16 dienen, um zu erkennen, ob Bedienpersonal 61 versehentlich noch die Hand oder den Arm im Bereich zwischen dem Druckbalken 5 und dem Werkstück 2 bzw. dem Werkstückauflagetisch 3 hat. Dies wird weiter hinten anhand von
Das nur einseitige Vorsehen des einzigen Elektromotors 8 im Bereich nur eines der Druckbalkensteher 6 und insbesondere im bzw. im Bereich des Druckbalkenstehers 6 mit dem Winkelanschlag 22 mag dem Fachmann zunächst als statisch ungünstig erscheinen. Es hat aber insbesondere in Situationen, wie sie in
Anhand der
In
Bei diesem Ausführungsbeispiel gemäß
In
In
All diese hier beispielhaft gezeigten Varianten gemäß der
In den
In
Diese beiden Druckbalken 5, welche auch als geteilter Druckbalken 5 bezeichnet werden könnten, können flexibel für die Durchführung verschiedener Schnitte und insbesondere auch für sogenannte Staubschnitte eingesetzt werden.
In
In
Die eingangs erläuterten Verfahren können, insbesondere unter Berücksichtigung der in
Anstelle des Wirkmoments könnte z.B. auch die Stromaufnahme des Elektromotors 8 herangezogen werden, was einen entsprechenden Verlauf ergeben würde.Instead of the effective torque, the power consumption of the
In
Diese Eingriffsüberwachungseinrichtungen 16 können bei allen vorab geschilderten Ausführungsbeispielen und auch anderen erfindungsgemäßen Varianten von Plattenaufteilanlagen 1 realisiert werden, ohne dass dies in die bislang diskutierten Figuren eingezeichnet ist. Dies gilt auch für die Abdeckung 65, welche, wie beim Stand der Technik an sich bekannt, die Seite des Druckbalkens 5 abschirmt, welche dem Bedienpersonal 61 zugewandt ist. Relevant sind diese Eingriffsüberwachungseinrichtungen 16 immer dann, wenn es sich um eine Plattenaufteilanlage 1 handelt, bei der die Werkstücke im Bereich der Sägelinie 9 bzw. des Druckbalkens 5 ausschließlich oder zumindest auch vom Bedienpersonal 61 manuell manipuliert werden. Bei vollautomatischen Plattenaufteilanlagen 1 können diese Sicherheitseinrichtungen auch entfallen.These intervention monitoring devices 16 can be implemented in all of the exemplary embodiments described above and also in other variants of
Als erste Eingriffsüberwachungseinrichtung 16 ist in
In
Claims (23)
- Panel sizing machine (1) for sawing to size at least one workpiece (2) consisting of at least one individual panel or at least one stack of panels, wherein the panel sizing machine (1) comprises at least one workpiece support table (3) and at least one saw (4) and at least one pressure beam (5) and at least two pressure beam uprights (6, 7) and at least one electric motor (8), wherein the saw (4) is movable along a sawing line (9) of the workpiece support table (3) in order to saw to size the workpiece (2) lying on the workpiece support table (3), and the pressure beam (5) is mounted on the pressure beam uprights (6, 7) in such a way as to be movable in a direction (10) towards the workpiece support table (3) and in a direction (11) away from the workpiece support table (3) and is driven by the electric motor (8) to execute the movements along the pressure beam uprights (6, 7) and to press against the workpiece (2) in the region of the sawing line (9) on the workpiece support table (3), characterized in that the panel sizing machine (1) comprises a locking brake (12) for locking the pressure beam (5) in its respective current position relative to the workpiece support table (3), wherein the locking brake (12) is switchable at least between a locked state, in which the pressure beam (5) is locked in its respective current position relative to the workpiece support table (3) by the locking brake (12), and a released state, in which the pressure beam (5) is released, preferably completely, by the locking brake (12) to move along the pressure beam uprights (6, 7) relative to the workpiece support table (3) and to press against the workpiece (2) in the region of the sawing line (9) on the workpiece support table (3) .
- Panel sizing machine (1) according to claim 1, characterized in that the locking brake (12) is a locking brake which locks automatically, it preferably being provided that the locking brake obligatorily assumes the locked state in the inactive state of the electric motor (8).
- Panel sizing machine (1) according to claim 1 or 2, characterized in that the locking brake (12) is integrated in the electric motor (8), and/or in that the locking brake (12) acts on an output shaft (13) of the electric motor (8) at least in the locked state.
- Panel sizing machine (1) according to any one of claims 1 to 3, characterized in that the panel sizing machine (1) comprises a position determination device (14) for determining the respective current position of the pressure beam (5) relative to the workpiece support table (3).
- Panel sizing machine (1) according to claim 4, characterized in that the position determination device (14) is integrated in the electric motor (8) and preferably measures the movement of an or the output shaft (13) of the electric motor (8) .
- Panel sizing machine (1) according to any one of claims 1 to 5, characterized in that the pressure beam (5) can be moved into a safety position arranged at a distance from the workpiece support table (3) and intended for manipulation of the workpiece (2) by operating personnel (61), and the panel sizing machine (1) comprises a safety position sensor (15) for detecting whether the pressure beam (5) is in the safety position.
- Panel sizing machine (1) according to any one of claims, 1 to 6, characterized in that the panel sizing machine (1) comprises at least one intervention monitoring device (16) for detecting manual intervention by operating personnel (61) in an area between the pressure beam (5) and the workpiece support table (3), it preferably being provided that the intervention monitoring device (16) is a pressure sensor strip (17) arranged on the pressure beam (5) on a side of the pressure beam (5) facing towards the workpiece support table (3).
- Panel sizing machine (1) according to any one of claims 1 to 7, characterized in that the pressure beam (5) is lowered by gravity from a position arranged at a distance from the workpiece support table (3) in the direction (10) towards the workpiece support table (3) when the electric motor (8) is in the inactive state and the locking brake (12) is in the released state.
- Panel sizing machine (1) according to any one of claims 1 to 8, characterized in that a transmission mechanism of the panel sizing machine (1) for moving and guiding the pressure beam (5) along the pressure beam uprights (6, 7) and for pressing against the workpiece (2) in the region of the sawing line (9) on the workpiece support table (3) is arranged and/or acts between the pressure beam (5) and the electric motor (8), preferably between the pressure beam (5) and an or the output shaft (13) of the electric motor (8), and the transmission mechanism has an overall efficiency of at least 80%, preferably at least 90%, when the locking brake (12) is in the released state.
- Panel sizing machine (1) according to claim 9, characterized in that the transmission mechanism comprises at least one drive gear, preferably a rack-and-pinion gear (18) or a spindle gear (19), for converting the movement generated by the electric motor (8) into a movement of the pressure beam (5) along the pressure beam uprights (6, 7) and/or into a pressing against the workpiece (2) in the region of the sawing line (9) on the workpiece support table (3), and at least one guide (20) for guiding the pressure beam (5) along the pressure beam uprights (6, 7).
- Panel sizing machine (1) according to claim 10, characterized in that the transmission mechanism additionally comprises.a step-up and/or step-down gear (21) for stepping up and/or stepping down the movement generated by the electric motor (8).
- Panel sizing machine (1) according to any one of claims 1 to 11, characterized in that the pressure beam (5) of the panel sizing machine (1) or each pressure beam (5) of the panel sizing machine (1) is driven by exactly one electric motor (8), as the only motor drive unit, to execute the movements of the pressure beam (5) along the pressure beam uprights (6, 7) and to press against the workpiece (2) in the region of the sawing line (9) on the workpiece support table (3) by means of the pressure beam (5) .
- Panel sizing machine (1) according to any one of claims 1 to 12, characterized in that the electric motor (8) or each electric motor (8) is arranged in the region of one of the pressure beam uprights (6, 7), preferably in one of the pressure beam uprights (6, 7).
- Panel sizing machine (1) according to claim 13, characterized in that an angle stop (22) of the panel sizing machine (1) for aligning the workpiece (2) on the workpiece support table (3) is arranged on said pressure beam upright (6, 7) or at least between said pressure beam upright (6, 7) and the sawing line (9).
- Panel sizing machine (1) according to any one of claims 1 to 14, characterized in that the electric motor (8) has a motor housing (23), and the motor housing (23) is fixed to the pressure beam (5) in such a way that the electric motor (8) is moved with the pressure beam (5) as the pressure beam (5) moves along the pressure beam uprights (6, 7).
- Panel sizing machine (1) according to any one of claims 1 to 15, characterized in that the electric motor (8) drives a transmission shaft (24) of the panel sizing machine (1), which transmission shaft extends along the pressure beam (5) from one of the pressure beam uprights (6, 7) to the other of the pressure beam uprights (6, 7).
- Method for operating a panel sizing machine (1) according to any one of claims 1 to 16, characterized in that the locking brake (12) is obligatorily brought into the locked state in the inactive state of the electric motor (8).
- Method for operating a panel sizing machine (1) according to any one of claims 1 to 16, characterized in that, when manual intervention by operating personnel (61) is detected in the area between the pressure beam (5) and the workpiece support table (3) by at least one or the intervention monitoring device (16), the pressure beam (5) is moved into a safety position arranged at a distance from the workpiece support table (3) and intended for manipulation of the workpiece (2) by operating personnel (61) and is held there by means of the electric motor (8) or the locking brake (12).
- Method for operating a panel sizing machine (1) according to any one of claims 1 to 16, characterized in that, when a sawing process is terminated, the saw (4) is brought into a safety position and then the pressure beam (5) is moved into a safety position arranged at a distance from the workpiece support table (3) and intended for manipulation of the workpiece (2) by operating personnel (61) and is held there by means of the electric motor (8) or the locking brake (12).
- Method for operating a panel sizing machine (1) according to any one of claims 1 to 16, characterized in that the following sequence of method steps is carried out:a) positioning the workpiece (2) on the workpiece support table (3) and the sawing line (9), wherein during said positioning the pressure beam (5) is arranged at a distance from the workpiece support table (3);b) lowering the pressure beam (5) in a direction (10) towards the workpiece (2);c) stopping the pressure beam (5) when it hits the workpiece (2) or in a predefinable position before the pressure beam (5) hits the workpiece (2);d) applying a predefinable desired contact pressure or desired contact pressure gradient to the workpiece (2) by means of the pressure beam (5), and sawing the workpiece (2) along the sawing line (9) by means of the saw (4);e) raising the pressure beam (5) away from the workpiece (2).
- Method according to claim 20, characterized in that, in method step b), a speed at which the pressure beam (5) is lowered in the direction (10) towards the workpiece (2) is predefined as a function of the workpiece (2) and/or an operating state or at least one parameter of the panel sizing machine (1).
- Method according to claim 20 or 21, characterized in that, in method step c), the hitting of the pressure beam (5) against the workpiece (2) is detected by measuring an operating parameter of the electric motor (8) or by means of a separate impact sensor, or in that a position of the pressure beam (5) that is used as the predefinable position before the pressure beam (5) hits the workpiece (2) is known from a previous sawing operation.
- Method according to any one of claims 20 to 22, characterized in that, in method step d), the predefinable desired contact pressure or desired contact pressure gradient is predefined as a function of the workpiece (2) and/or a position of the saw (4) along the sawing line (9).
Priority Applications (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP18198836.1A EP3632600B1 (en) | 2018-10-05 | 2018-10-05 | Board separation system |
EP23184957.1A EP4245448A3 (en) | 2018-10-05 | 2018-10-05 | Panel partitioning facility |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP18198836.1A EP3632600B1 (en) | 2018-10-05 | 2018-10-05 | Board separation system |
Related Child Applications (2)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP23184957.1A Division-Into EP4245448A3 (en) | 2018-10-05 | 2018-10-05 | Panel partitioning facility |
EP23184957.1A Division EP4245448A3 (en) | 2018-10-05 | 2018-10-05 | Panel partitioning facility |
Publications (3)
Publication Number | Publication Date |
---|---|
EP3632600A1 EP3632600A1 (en) | 2020-04-08 |
EP3632600B1 true EP3632600B1 (en) | 2023-08-23 |
EP3632600C0 EP3632600C0 (en) | 2023-08-23 |
Family
ID=63787806
Family Applications (2)
Application Number | Title | Priority Date | Filing Date |
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EP23184957.1A Pending EP4245448A3 (en) | 2018-10-05 | 2018-10-05 | Panel partitioning facility |
EP18198836.1A Active EP3632600B1 (en) | 2018-10-05 | 2018-10-05 | Board separation system |
Family Applications Before (1)
Application Number | Title | Priority Date | Filing Date |
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EP23184957.1A Pending EP4245448A3 (en) | 2018-10-05 | 2018-10-05 | Panel partitioning facility |
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Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4793230A (en) * | 1986-06-11 | 1988-12-27 | Giben Impianti S.P.A. | Pressure beam for sawing machines |
ITBO20090169A1 (en) * | 2009-03-23 | 2010-09-24 | Biesse Spa | METHOD AND MACHINE FOR CUTTING WOOD OR SIMILAR PANELS |
EP2801430A1 (en) * | 2013-05-08 | 2014-11-12 | BIESSE S.p.A. | Machine for cutting wood panels or the like |
EP3081325A1 (en) * | 2015-04-14 | 2016-10-19 | HOLZMA Plattenaufteiltechnik GmbH | Panel cutting assembly |
Family Cites Families (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE8807094U1 (en) * | 1988-05-31 | 1988-07-14 | Schmidler, Hans | |
AT402704B (en) * | 1995-04-04 | 1997-08-25 | Ant Panhans Werkzeug Masch | Apparatus for working work pieces in board form, in particular a board dividing saw |
DE202008002323U1 (en) | 2008-02-20 | 2008-06-26 | Holzma Plattenaufteiltechnik Gmbh | Device for splitting large-format plate-shaped workpieces |
DE102008015765B4 (en) * | 2008-03-26 | 2016-02-11 | Holzma Plattenaufteiltechnik Gmbh | Beamsaw |
IT1395702B1 (en) * | 2009-03-23 | 2012-10-19 | Biesse Spa | METHOD AND MACHINE FOR CUTTING WOOD OR SIMILAR PANELS |
DE102014210612A1 (en) * | 2014-06-04 | 2015-12-17 | Holzma Plattenaufteiltechnik Gmbh | Method of operating a plate processing plant, and plate processing plant |
DE102016104663A1 (en) * | 2016-03-14 | 2017-09-14 | Holzma Plattenaufteiltechnik Gmbh | Plate processing plant and method for splitting at least one workpiece with a plate processing plant |
-
2018
- 2018-10-05 EP EP23184957.1A patent/EP4245448A3/en active Pending
- 2018-10-05 EP EP18198836.1A patent/EP3632600B1/en active Active
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4793230A (en) * | 1986-06-11 | 1988-12-27 | Giben Impianti S.P.A. | Pressure beam for sawing machines |
ITBO20090169A1 (en) * | 2009-03-23 | 2010-09-24 | Biesse Spa | METHOD AND MACHINE FOR CUTTING WOOD OR SIMILAR PANELS |
EP2801430A1 (en) * | 2013-05-08 | 2014-11-12 | BIESSE S.p.A. | Machine for cutting wood panels or the like |
EP3081325A1 (en) * | 2015-04-14 | 2016-10-19 | HOLZMA Plattenaufteiltechnik GmbH | Panel cutting assembly |
Also Published As
Publication number | Publication date |
---|---|
EP3632600C0 (en) | 2023-08-23 |
EP4245448A3 (en) | 2023-11-22 |
EP3632600A1 (en) | 2020-04-08 |
EP4245448A2 (en) | 2023-09-20 |
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