EP3613128A1 - External rotor motor with cast stator - Google Patents
External rotor motor with cast statorInfo
- Publication number
- EP3613128A1 EP3613128A1 EP18721946.4A EP18721946A EP3613128A1 EP 3613128 A1 EP3613128 A1 EP 3613128A1 EP 18721946 A EP18721946 A EP 18721946A EP 3613128 A1 EP3613128 A1 EP 3613128A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- stator
- rotor
- bearing
- axis
- rotation
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K5/00—Casings; Enclosures; Supports
- H02K5/04—Casings or enclosures characterised by the shape, form or construction thereof
- H02K5/16—Means for supporting bearings, e.g. insulating supports or means for fitting bearings in the bearing-shields
- H02K5/173—Means for supporting bearings, e.g. insulating supports or means for fitting bearings in the bearing-shields using bearings with rolling contact, e.g. ball bearings
- H02K5/1737—Means for supporting bearings, e.g. insulating supports or means for fitting bearings in the bearing-shields using bearings with rolling contact, e.g. ball bearings radially supporting the rotor around a fixed spindle; radially supporting the rotor directly
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K1/00—Details of the magnetic circuit
- H02K1/06—Details of the magnetic circuit characterised by the shape, form or construction
- H02K1/12—Stationary parts of the magnetic circuit
- H02K1/18—Means for mounting or fastening magnetic stationary parts on to, or to, the stator structures
- H02K1/187—Means for mounting or fastening magnetic stationary parts on to, or to, the stator structures to inner stators
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K21/00—Synchronous motors having permanent magnets; Synchronous generators having permanent magnets
- H02K21/12—Synchronous motors having permanent magnets; Synchronous generators having permanent magnets with stationary armatures and rotating magnets
- H02K21/22—Synchronous motors having permanent magnets; Synchronous generators having permanent magnets with stationary armatures and rotating magnets with magnets rotating around the armatures, e.g. flywheel magnetos
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K5/00—Casings; Enclosures; Supports
- H02K5/04—Casings or enclosures characterised by the shape, form or construction thereof
- H02K5/08—Insulating casings
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K5/00—Casings; Enclosures; Supports
- H02K5/24—Casings; Enclosures; Supports specially adapted for suppression or reduction of noise or vibrations
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K7/00—Arrangements for handling mechanical energy structurally associated with dynamo-electric machines, e.g. structural association with mechanical driving motors or auxiliary dynamo-electric machines
- H02K7/08—Structural association with bearings
- H02K7/086—Structural association with bearings radially supporting the rotor around a fixed spindle; radially supporting the rotor directly
- H02K7/088—Structural association with bearings radially supporting the rotor around a fixed spindle; radially supporting the rotor directly radially supporting the rotor directly
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K5/00—Casings; Enclosures; Supports
- H02K5/04—Casings or enclosures characterised by the shape, form or construction thereof
- H02K5/15—Mounting arrangements for bearing-shields or end plates
Definitions
- the invention relates to an electrical machine according to the preamble of claim 1.
- Electric machines of the type in question have a stator, d. H. a fixed element, and a rotor, d. H. a relative to the fixed member about an axis of rotation rotatably mounted element on.
- the electrical machine is used to convert electrical energy into mechanical work.
- H are generated by means of electrical energy magnetic fields, which in turn enable the rotor relative to the stator in rotation.
- the magnetic fields are generated by means of a coil winding of the stator.
- the coil winding is regularly embedded in a potting compound.
- the potting compound completely or partially surround the coil winding.
- the potting compound typically serves to protect the coil winding against mechanical damage in particular.
- Such electrical machines are referred to in particular as external rotor motors. In external rotor motors, the rotor surrounds the stator.
- stator can absorb mechanical forces acting on the rotor.
- the mechanical forces are introduced here via the rotatable mounting of the rotor in the stator.
- Such electrical machines are regularly attached to a fixed structure with their stator.
- the rotatable rotor can then, for example via a toothing, transmit its rotary motion directly to a transmission.
- reaction forces arise can be introduced via the rotatable mounting of the rotor in the stator. It is understood that any other applications are conceivable in which appropriate forces are introduced via the rotor in the stator.
- Electric machines of the type in question are basically characterized by the fact that they can be used to implement solutions with comparatively small space requirements. Therefore, such electrical machines are used for example in the model area.
- the rotor In order to be able to introduce mechanical forces via the bearing of the rotor into the stator, the rotor according to the prior art is mounted on a shaft. This shaft is guided by the stator. Between the shaft and the stator is the rotatable mounting of the rotor. Typically, the rotor, which surrounds the stator, is connected to the axis of rotation at one end of the electric machine-in the axial direction with respect to the axis of rotation. The other end of the electric machine in the axial direction with respect to the axis of rotation is regularly available for fastening the stator to a structure fixed relative to the electrical machine.
- the invention is therefore based on the object to show an electric machine that allows a more compact design.
- the electric machine has a first bearing seat element arranged between the potting compound and a first bearing for the rotatable mounting of the rotor for providing a bearing seat for a first bearing of the bearing of the rotor.
- a bearing seat member has the advantage that it can provide a bearing seat of better quality.
- the bearing seat is formed by the potting compound itself. Such a bearing seat can then be generated, for example, after curing of the potting compound by turning.
- the use of a bearing seat element has the particular advantage that the bearing seat element can be produced from a material which is particularly suitable for providing a bearing seat and which is different from the casting compound. For this purpose, preference is given to metallic materials.
- the bearing seat element is particularly preferably made of aluminum.
- such a bearing seat element can also have an advantageous effect on the introduction of force into the potting compound.
- a second bearing seat element for providing a second bearing seat for a second bearing for supporting the rotor.
- Such a second bearing seat element in connection with the second bearing has the advantage that a mechanically favorable bearing of the rotor on the stator can be achieved via two bearings.
- a bearing seat element it is also possible for a bearing seat element to provide a plurality of bearing seats for a plurality of bearings.
- the bearing seat element can serve to the advantageously as a lost mold when introducing the potting compound. In this way, a potted stator according to the invention can be produced with a bearing seat element in a particularly simple manner.
- the first and / or second bearing seat element can be designed strichschalenförmig ig.
- Such a design of the bearing seat member is in view of a compact design of the electric machine and a favorable force in the stator advantage.
- the electric machine preferably has a stator pack.
- a stator package is in particular one of a plurality
- Sheet metal formed body which forms the core of the coil winding.
- the individual sheet metal layers are preferably electrically insulated from one another in order to prevent or at least reduce the formation of eddy currents in the stator core.
- the stator is also at least partially surrounded by the potting compound. It is particularly advantageous if the rotor-facing, with respect to the axis of rotation outermost surfaces of the stator are surrounded by the potting compound.
- the potting compound thus also provides protection of the stator packet from mechanical impairments, and on the other hand, the introduction of the mechanical forces via the potting compound directly into the outer regions of the stator packet-which has a comparatively high mechanical load-is made possible in a direct way.
- the electric machine according to the invention can be developed in an advantageous manner such that a first winding head is at least partially disposed in a region about the axis of rotation, which is in the radial Direction from the axis of rotation away from 0 to 40% of the distance of the farthest from the axis of rotation point of the coil winding extends from the axis of rotation.
- a first winding head is at least partially disposed in a region about the axis of rotation, which is in the radial Direction from the axis of rotation away from 0 to 40% of the distance of the farthest from the axis of rotation point of the coil winding extends from the axis of rotation.
- a winding overhang is to be understood as meaning, in particular, the section of a coil winding which projects out of the stator pack in the axial direction.
- the coil winding may have a first winding head and / or a second winding head, which is arranged on the end of the stator packet opposite the first winding head in the axial direction.
- the second winding head can also be arranged partially in an advantageous manner in a region about the axis of rotation which extends from the axis of rotation away from 0 to 40% of the distance of the farthest point of the coil winding from the axis of rotation.
- first winding head and / or the second winding head of the coil winding is at least partially disposed in a region about the axis of rotation which is in the radial direction away from the axis of rotation from 0 to 20% of the distance of the point furthest from the axis of rotation the coil winding extends from the axis of rotation. In this way, the winding head can be made very compact.
- the first winding head is arranged in the axial direction with respect to the axis of rotation at least partially in the region of the first bearing seat. In other words, this means that an overlap of the first bearing seat and the coil winding results in the axial direction. This advantageously enables a shortening of the space requirement of the electric machine according to the invention in the axial direction.
- the second winding head this can also be arranged in the axial direction with respect to the axis of rotation to the partially partially in the region of the second bearing seat.
- the first bearing is partly arranged at a greater distance from the axis of rotation than the first winding head.
- the machine according to the invention makes it possible in particular to design the machine according to the invention in an advantageous manner so that the first bearing surrounds the first winding head. This measure also leads to a particularly compact design.
- the second bearing can be arranged corresponding to the partially partially at a greater distance from the axis of rotation than the second winding head. The invention will be explained in more detail below with reference to FIG.
- FIG. 1 shows a schematic representation of an exemplary electrical machine according to the invention.
- the exemplary electric machine 1 shown in FIG. 1 is an external rotor motor. This has a stator 2 and a rotor 3.
- the rotor 3 surrounds the stator 2.
- the rotor 3 is rotatably mounted about the rotation axis X relative to the stator 2.
- the first bearing 4 and second bearing 5 serve in the example shown, the first bearing 4 and second bearing 5.
- the bearings 4 and 5 are exemplified as a ball bearing.
- the electric machine 1 is designed in such a way that mechanical forces can be transmitted from the rotor 3 to the stator 2 via the bearing of the rotor 3 by means of the first bearing 4 and the second bearing 5.
- the exemplary electric machine 1 further comprises a coil winding 6.
- the coil winding 6 serves to generate a magnetic field.
- the coil winding 6 is surrounded by a potting compound 7.
- the mechanical forces transmitted by the bearing of the rotor 3 and received by the stator 2 are at least partially transmitted via the casting compound. se 7 introduced into the stator 2.
- the forces transmitted by the bearing of the rotor 3, that is to say in the example shown by the first bearing 4 and the second bearing 5 are introduced into the stator 2 via the potting compound 7.
- the introduction of the forces takes place in an advantageous manner via a first bearing seat element 8, which provides a bearing seat for the first bearing 4, and a second bearing seat element 9, which provides a bearing seat for the second bearing 5.
- the bearing seat elements 8 and 9 are designed in the example shown in an advantageous manner substantially strichschalenförmig ig.
- the bearing seat elements 8 and 9 are preferably made of a metal, particularly preferably of aluminum.
- the exemplary electric machine 1 also has a stator 1 0 on.
- the stator 1 0 is also at least partially surrounded by the potting compound 7. It is particularly advantageous in the case of the exemplary electric machine 1 that the surfaces 1 1 of the stator packet 1 0 facing the rotor 3 are also surrounded by the potting compound 7.
- the surfaces 1 1 are the outermost surfaces of the stator packet 10 relative to the axis of rotation X.
- the coil winding 6 of the exemplary electric machine 1 has a first winding head 12 and a second winding head 1 3.
- the first winding head 12 and the second winding head 1 3 are surrounded by the potting compound 7.
- the first winding head 12 and the second winding head 1 3 are partially disposed in a region about the axis of rotation X, which in the radial direction Y from the axis of rotation X away from 0 to 40% of the distance of the farthest from the axis of rotation X point of Coil winding 6 extends from the axis of rotation X.
- a space area near the rotation axis X can be used for accommodating the winding heads 12 and 13, resulting in particularly compact design of the exemplary electric machine 1 contributes.
- the first winding head 12 is advantageously arranged partially in the region of the bearing seat of the first bearing 4.
- the second winding head 1 3 is arranged in the axial direction with respect to the axis of rotation X partially in the region of the bearing seat of the second bearing 5.
- this has the advantage of a comparatively short length of the electric machine 1 in the direction of the axis of rotation X with it.
- the first bearing 4 is arranged at a greater distance from the axis of rotation X than the first winding head 12.
- the second bearing 5 is also in one greater distance from the axis of rotation X arranged as the second winding head 1 third
- the rotor 3 of the exemplary electric machine 1 advantageously has a plurality of permanent magnets 14.
- the permanent magnets 14 cooperate with the magnetic field generated by the coil winding 6 and thus generate the rotational movement of the rotor 3 relative to the stator 2.
- the stator 2 of the exemplary electric machine 1 quasi assume the function of the axis of a conven- union electric machine itself, so that the overall result is the desired compact design. LIST OF REFERENCE NUMBERS
Abstract
Description
Claims
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102017003865.1A DE102017003865A1 (en) | 2017-04-21 | 2017-04-21 | Electric machine |
PCT/DE2018/100365 WO2018192628A1 (en) | 2017-04-21 | 2018-04-18 | External rotor motor with cast stator |
Publications (1)
Publication Number | Publication Date |
---|---|
EP3613128A1 true EP3613128A1 (en) | 2020-02-26 |
Family
ID=62110817
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP18721946.4A Pending EP3613128A1 (en) | 2017-04-21 | 2018-04-18 | External rotor motor with cast stator |
Country Status (5)
Country | Link |
---|---|
US (1) | US11626769B2 (en) |
EP (1) | EP3613128A1 (en) |
CN (1) | CN110537313B (en) |
DE (1) | DE102017003865A1 (en) |
WO (1) | WO2018192628A1 (en) |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP3731376A1 (en) | 2019-04-24 | 2020-10-28 | Black & Decker Inc. | Outer rotor brushless motor stator mount |
Family Cites Families (29)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4048530A (en) * | 1975-05-05 | 1977-09-13 | The Superior Electric Company | Electric motor with plastic encapsulated stator |
JPS56132138A (en) * | 1980-03-19 | 1981-10-16 | V I V Eng Kk | Plastic generator |
DE8907737U1 (en) * | 1989-06-24 | 1989-08-31 | Halm, Richard, 7066 Baltmannsweiler, De | |
CN2097470U (en) | 1991-07-04 | 1992-02-26 | 董文山 | Dc generator |
JPH06209549A (en) | 1993-01-08 | 1994-07-26 | Fujitsu General Ltd | Outer rotor type induction motor |
DE20105050U1 (en) * | 2000-05-27 | 2001-06-28 | Papst Motoren Gmbh & Co Kg | Motor arrangement |
DE10051373A1 (en) * | 2000-10-17 | 2002-04-18 | Zahnradfabrik Friedrichshafen | Gear shift device for a gear of a motor vehicle comprises a gear shift element rotated via an electromotor having a stator and a rotor and connected to the gear shift element |
DE10060940A1 (en) * | 2000-12-07 | 2002-06-13 | Bsh Bosch Siemens Hausgeraete | Motor has protrusion on stator bearer part to form guiding engagement with aperture near bearer star for assembly with approximate positioning with respect to center axis |
DE60320857D1 (en) * | 2002-12-10 | 2008-06-19 | Lg Electronics Inc | drum washing machine |
US20040222712A1 (en) * | 2003-05-05 | 2004-11-11 | Yiren Hong | Composite stator and base for a low profile spindle motor |
DE10359577A1 (en) * | 2003-10-14 | 2005-06-09 | Continental Teves Ag & Co. Ohg | Electric motor drive rotor or stator module has segments fixed together in axial direction before applying setting material, adjusted relative to each other in radial direction so diameter is adjustable to adapt to drive element |
DK2109208T3 (en) * | 2008-04-10 | 2013-11-11 | Siemens Ag | Stator device, generator and wind turbine |
CN101615817B (en) | 2008-06-26 | 2012-07-04 | 中山大洋电机股份有限公司 | Outer rotor motor |
US8476794B2 (en) | 2009-05-27 | 2013-07-02 | Empire Technology Development Llc | Wheel motor with rotating outer rotor |
SI2412528T1 (en) | 2010-07-28 | 2015-06-30 | Felix Boettcher Gmbh & Co. Kg | Method for repairing a cylinder |
EP2532892A1 (en) * | 2011-06-10 | 2012-12-12 | Siemens Aktiengesellschaft | Generator for a wind turbine |
CN203377713U (en) | 2013-07-16 | 2014-01-01 | 广东威灵电机制造有限公司 | An external rotor motor |
CN203617798U (en) * | 2013-12-20 | 2014-05-28 | 合肥凯邦电机有限公司 | External rotor three-phase electric machine |
CN203617866U (en) | 2013-12-20 | 2014-05-28 | 合肥凯邦电机有限公司 | External rotor single-phase electric machine |
CN203962429U (en) | 2014-06-17 | 2014-11-26 | 广东美芝制冷设备有限公司 | Compressor |
CN204012959U (en) | 2014-07-24 | 2014-12-10 | 广东威灵电机制造有限公司 | Stator core and stator, magneto |
CN204408074U (en) * | 2015-01-21 | 2015-06-17 | 中山大洋电机股份有限公司 | A kind of external rotor electric machine |
CN204761172U (en) * | 2015-06-23 | 2015-11-11 | 中山大洋电机股份有限公司 | Plastic envelope stator and external rotor electric machine of using thereof |
JPWO2017141412A1 (en) * | 2016-02-19 | 2018-10-18 | 株式会社日立産機システム | Axial gap rotating electric machine |
DE102016204980A1 (en) * | 2016-03-24 | 2017-09-28 | Zf Friedrichshafen Ag | Electric machine with a cooling device |
CN205945461U (en) | 2016-07-20 | 2017-02-08 | 卧龙电气集团股份有限公司 | External rotor electric machine plastic envelope structure |
JP6795356B2 (en) * | 2016-09-06 | 2020-12-02 | 日本電産サンキョー株式会社 | motor |
CN206412914U (en) | 2016-12-27 | 2017-08-15 | 常州市三协电机电器有限公司 | The stator module of high-power servomotor |
JP2020124046A (en) * | 2019-01-30 | 2020-08-13 | 日本電産トーソク株式会社 | Electric actuator |
-
2017
- 2017-04-21 DE DE102017003865.1A patent/DE102017003865A1/en active Pending
-
2018
- 2018-04-18 EP EP18721946.4A patent/EP3613128A1/en active Pending
- 2018-04-18 US US16/605,327 patent/US11626769B2/en active Active
- 2018-04-18 WO PCT/DE2018/100365 patent/WO2018192628A1/en active Application Filing
- 2018-04-18 CN CN201880026314.5A patent/CN110537313B/en active Active
Also Published As
Publication number | Publication date |
---|---|
WO2018192628A1 (en) | 2018-10-25 |
CN110537313A (en) | 2019-12-03 |
US20210152045A1 (en) | 2021-05-20 |
US11626769B2 (en) | 2023-04-11 |
CN110537313B (en) | 2022-12-06 |
DE102017003865A1 (en) | 2018-10-25 |
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