EP3606682A1 - Descaling device and method for chemically descaling a metal strip - Google Patents
Descaling device and method for chemically descaling a metal stripInfo
- Publication number
- EP3606682A1 EP3606682A1 EP18714262.5A EP18714262A EP3606682A1 EP 3606682 A1 EP3606682 A1 EP 3606682A1 EP 18714262 A EP18714262 A EP 18714262A EP 3606682 A1 EP3606682 A1 EP 3606682A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- injection
- metal strip
- spray
- injection unit
- descaling
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000002184 metal Substances 0.000 title claims abstract description 153
- 238000000034 method Methods 0.000 title claims description 18
- 238000005554 pickling Methods 0.000 claims abstract description 106
- 238000005507 spraying Methods 0.000 claims abstract description 63
- 238000002347 injection Methods 0.000 claims description 216
- 239000007924 injection Substances 0.000 claims description 216
- 239000007921 spray Substances 0.000 claims description 146
- 239000003795 chemical substances by application Substances 0.000 claims description 83
- 238000009826 distribution Methods 0.000 claims description 21
- 238000005530 etching Methods 0.000 claims description 16
- 230000001419 dependent effect Effects 0.000 claims description 9
- 239000000126 substance Substances 0.000 claims description 9
- 230000007423 decrease Effects 0.000 claims description 4
- 230000004044 response Effects 0.000 claims description 3
- 230000008569 process Effects 0.000 claims description 2
- 229920000136 polysorbate Polymers 0.000 claims 1
- 239000007787 solid Substances 0.000 abstract 2
- 238000010586 diagram Methods 0.000 description 5
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 4
- 238000005192 partition Methods 0.000 description 4
- 238000007654 immersion Methods 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 230000009467 reduction Effects 0.000 description 3
- 239000002033 PVDF binder Substances 0.000 description 2
- 239000004743 Polypropylene Substances 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 230000001276 controlling effect Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000005098 hot rolling Methods 0.000 description 2
- 229920001155 polypropylene Polymers 0.000 description 2
- 229920002981 polyvinylidene fluoride Polymers 0.000 description 2
- 235000010678 Paulownia tomentosa Nutrition 0.000 description 1
- 240000002834 Paulownia tomentosa Species 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 241000826860 Trapezium Species 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 239000004063 acid-resistant material Substances 0.000 description 1
- 230000002378 acidificating effect Effects 0.000 description 1
- 239000003570 air Substances 0.000 description 1
- 239000012080 ambient air Substances 0.000 description 1
- 238000003491 array Methods 0.000 description 1
- 230000033228 biological regulation Effects 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 238000005097 cold rolling Methods 0.000 description 1
- 230000008021 deposition Effects 0.000 description 1
- 230000018109 developmental process Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000002955 isolation Methods 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 235000021110 pickles Nutrition 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- -1 polypropylene Polymers 0.000 description 1
- 230000008092 positive effect Effects 0.000 description 1
- 230000008929 regeneration Effects 0.000 description 1
- 238000011069 regeneration method Methods 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 230000001629 suppression Effects 0.000 description 1
- 238000009736 wetting Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B45/00—Devices for surface or other treatment of work, specially combined with or arranged in, or specially adapted for use in connection with, metal-rolling mills
- B21B45/04—Devices for surface or other treatment of work, specially combined with or arranged in, or specially adapted for use in connection with, metal-rolling mills for de-scaling, e.g. by brushing
- B21B45/06—Devices for surface or other treatment of work, specially combined with or arranged in, or specially adapted for use in connection with, metal-rolling mills for de-scaling, e.g. by brushing of strip material
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23G—CLEANING OR DE-GREASING OF METALLIC MATERIAL BY CHEMICAL METHODS OTHER THAN ELECTROLYSIS
- C23G1/00—Cleaning or pickling metallic material with solutions or molten salts
- C23G1/02—Cleaning or pickling metallic material with solutions or molten salts with acid solutions
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23G—CLEANING OR DE-GREASING OF METALLIC MATERIAL BY CHEMICAL METHODS OTHER THAN ELECTROLYSIS
- C23G3/00—Apparatus for cleaning or pickling metallic material
- C23G3/02—Apparatus for cleaning or pickling metallic material for cleaning wires, strips, filaments continuously
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23G—CLEANING OR DE-GREASING OF METALLIC MATERIAL BY CHEMICAL METHODS OTHER THAN ELECTROLYSIS
- C23G3/00—Apparatus for cleaning or pickling metallic material
- C23G3/02—Apparatus for cleaning or pickling metallic material for cleaning wires, strips, filaments continuously
- C23G3/023—Apparatus for cleaning or pickling metallic material for cleaning wires, strips, filaments continuously by spraying
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B45/00—Devices for surface or other treatment of work, specially combined with or arranged in, or specially adapted for use in connection with, metal-rolling mills
- B21B45/04—Devices for surface or other treatment of work, specially combined with or arranged in, or specially adapted for use in connection with, metal-rolling mills for de-scaling, e.g. by brushing
- B21B45/08—Devices for surface or other treatment of work, specially combined with or arranged in, or specially adapted for use in connection with, metal-rolling mills for de-scaling, e.g. by brushing hydraulically
Definitions
- Descaling apparatus and method for descaling a metal strip chemically
- the invention relates to a descaling device for the chemical descaling of a metal strip according to the preamble of claim 1 and to a method for the chemical descaling of a metal strip according to the preamble of claim 10.
- the invention is based, to allow the achievement of a high pickling efficiency at a spray ⁇ treatment of a metal strip the task.
- the descaling device according to the invention for the chemical descaling of a metal strip comprises at least one first spraying device and at least one further spraying device for spraying a pickling agent onto an upper or lower side of the metal strip.
- Spraying devices have a first outer injection unit for spraying the pickling agent on a first edge region of the top / bottom of the metal strip and a second outer injection unit for spraying the pickling on a second edge region opposite the first edge region of the top / bottom of the metal strip. Moreover, the first injection device also has a central injection unit for spraying the etching agent onto a middle region of the top / bottom side of the metal strip located between the edge regions .
- At least one of the two outer and the central injection unit of the first injection device has a plurality of rows of full-jet nozzles and each of the injection units of the first injection device has its own Beizstoff- distribution chamber.
- At least one of the two outer injection units has one or more slot nozzles, and each of the two outer injection units has its own pickling agent distribution chamber.
- the nozzles of the respective injection unit are advantageously connected to their pickling agent distribution chamber.
- Such an embodiment of the spray device allows a structurally simple manufacturability of the spray device and a low control effort for the spray device.
- Full jet nozzles are comparatively robust and inexpensive to produce due to their simple geometry. While previously used in Entzu mattersvortreuen nozzles such. As flat jet nozzles, Tongue nozzles or cone jet nozzles, each generating a beam that expands and thus has an inhomogeneous momentum distribution, can be using a Vollstrahldüse produce a closed, stable and energy-rich full jet, which has a homogeneous Impulsvertei ⁇ treatment over its beam diameter away and itself does not expand or hardly expand over a great length. With such a high-energy full jet, a laminar boundary layer of the mordanting agent formed or formed on the metal strip can be kept as thin as possible, which has a positive effect on the mass transfer and thus increases the pickling efficiency. In addition, such an energetic full jet allows a mechanical "spraying away" adhering Zunders.
- the treatment time necessary for complete descaling of the metal strip can be shortened. This allows a shorter treatment path (shorter structural length) or - at a constant treatment ⁇ ment distance - a higher conveying speed of the metal ⁇ band.
- a lower etching agent supply pressure is required for the injection device than with the use of Flat jet nozzles, tongue nozzles or cone jet nozzles to achieve the same pickling effect.
- This in turn allows lower operating costs, eg. B. because cheaper pumps can be ⁇ sets.
- the spray device can be operated with a pickling agent supply pressure of 4 bar.
- the jet produced by a full-jet nozzle advantageously contains no admixture of ambient air.
- the jet generated by a full jet nozzle advantageously does not mix with the surrounding air.
- the full jet nozzles of the spray device preferably each have a pickling agent outlet bore with a non-constant cross section.
- the output side nozzle end of a nozzle is to be understood as the end facing the metal band.
- Entspre ⁇ is accordingly to be understood as input-side nozzle end of a nozzle which faces away from the metal strip end.
- the narrowest point of the Beizschauslassbohrung the respective jet nozzle is at the output side nozzle end.
- the Beizschauslassbohrung the respective full jet nozzle may be formed in particular funnel-shaped.
- the Beizstoffauslassbohrung the respective full jet nozzles at its narrowest point an inner diameter of at least 2 mm and at most 6 mm on ⁇ has. It is particularly preferred if the Beizstoffaus ⁇ fitting hole of the respective jet nozzle has at its narrowest point has an internal diameter of 4 mm.
- the further spray device additionally a central injection unit with one or more slit ⁇ nozzles for spraying the pickling on a located between the edge regions middle region of the top / bottom of the metal strip and a separate pickling agent distribution chamber having.
- the descaling device comprises a belt conveyor for transporting the metal belt along a horizontal conveying direction.
- the belt conveyor may, for. B. be designed as a roller conveyor.
- the conveying direction corresponds to the longitudinal direction of the metal strip to be treated.
- the metal strip is preferably transported ent ⁇ long its longitudinal direction.
- the two outer injection units are equipped with nozzles of the same type. If the first externa ⁇ ßere injection unit z. B. one or more jet nozzles which, so also has the second outer injection unit ⁇ advantageous way legally to one or more jet nozzles. If the first outer injection unit has one or more
- the second outer Spritzein ⁇ unit advantageously also has one or more slot ⁇ nozzles.
- the spraying device has a central injection unit for spraying the etching agent on a middle region of the upper / lower side of the metal strip situated between the edge regions. Particularly be ⁇ vorzugt it when the average injection unit, one or more jet nozzles, in particular more rows of jet nozzles, and / or has one or more slot nozzles, in particular from the above-mentioned reasons.
- Each of the aforementioned injection units advantageously has a group of nozzles for spraying the pickling agent on the top / bottom of the metal strip.
- the spray device is designed as a spray bar ⁇ .
- the aforementioned etching agent distribution chambers may be formed, for example, by means of partitions arranged in the interior of the spray bar, in particular separating plates.
- the individual seed dressing can distribution chambers from ⁇ be separated by a plurality of partitions, in particular separating plates.
- the partitions preferably cause only a small reduction of the internal volume of the spray bar so ⁇ that frictional losses within the spray bar can be kept low ge ⁇ .
- the spray device may for example comprise separate spray bars, which form the aforementioned injection units.
- these separate spray bars are arranged offset from one another perpendicular to the conveying direction. In the conveying direction, they can also be arranged offset zuei ⁇ each other.
- the separate spray bars, with respect to the conveying direction may be arranged in the same position.
- the spray device in each of its pickling agent distribution chambers can have a device which ensures that the nozzles of the respective injection unit are homogeneously charged with the pickling agent.
- the spray device has an internal height of at least 10 cm. This makes it possible to avoid high pressure gradients in the interior of the spray device.
- the inner height of the spray device is to be understood as the inner dimension perpendicular to the upper / lower surface of the metal strip.
- the descaling device may have its own pickling agent supply line for each of the three injection units.
- the descaling device comprises a first mordant-supply line which has its output connected to the first external injection unit, a second seed-supply line which has its output connected to the second outer injection unit, and a drit ⁇ te mordant-supply line, the output side of the middle with the Injection unit is connected.
- each of the three leads mordant versor ⁇ supply lines in the respective injection unit perpendicular to the spray direction. That is, advantageously opens the first mordant supply line perpendicular to the spraying direction of the first outer injection unit in the first outer injection unit, while the second seed dressing supply ⁇ conduit opens perpendicularly to the direction of injection of the second outer injection unit in the second outer injection unit and the third mordant Supply line perpendicular to
- Injection unit opens. In this way, a uniform pressure distribution in the individual injection units and thus a uniform pressure distribution can be achieved at the nozzle.
- Each of the injection units is advantageously to be oriented ⁇ , the mordant perpendicular or substantially perpendicular ⁇ right to the upper / lower side of the metal strip réellesprit ⁇ zen. This is z. B. then reached when the nozzles of the
- Injection units are aligned so that the Spritzeinhei ⁇ th each have a spray direction that is perpendicular or substantially perpendicular to the top / bottom of the Metallban ⁇ the so vertically or substantially vertically upward or vertically or substantially vertically downwards from - is directed.
- the direction of injection of the respective injection unit is to be understood as the direction in which the injection unit controls the pickling unit. medium sprayed.
- the phrase "substantially at the top / bottom side of the metal strip at right angles" can be used as with egg ⁇ ner deviation of up to +/- 20 °, preferably up to +/- 10 °, understood from the right angle to the upper / lower side of the metal strip become.
- Spray device tilting / pivoting be stored, preferably about a horizontal axis parallel to the conveying direction.
- the descaling device has a control device by means of which a pickling agent outlet rate of the respective spray ⁇ unit of the spray device is adjustable, in particular continuously or in several discrete steps.
- controlling a quantity may be a regulation of that size, i. H.
- Control with a measured value feedback include.
- the aforementioned control device can therefore in particular be a regulating device.
- a variable is "adjustable in several discrete steps” if, apart from the value zero and a maximum value (which can be reached in the descaling device), this variable can also be set to a further value between these two values.
- a variable is then "adjustable in a plurality of discrete steps” if this variable can be set to at least two further values except for the value zero.
- the scale layer thickness is greater at the strip edges than in the strip center region. If the metal strip is applied across its width homogeneously with the dressing, this means that in the event of a strong Beizffenbe ⁇ aufschlagung the strip center area "Towardbeizt" is not only the scale layer, but also already underlying base material is removed from the mordant, whereas in the case of a weak Beizffenbeaufschlagung the scale layer is not completely worn off ⁇ especially at the band edges.
- the mordant-discharge rate of the average spray-unit ei ⁇ NEN lower value may be set as the seed-dressing Exit rates of the outer injection units. In this way it is possible a homogeneous Entzu matters disrupt to erzie ⁇ len. In this case, since over-pickling of the metal strip can be avoided, it is also possible to reduce the need for mordant, which in turn enables a reduction in the regeneration cost of the pickling solution.
- the mordant discharge rate of the first outer injection unit is connected by means of the control device un ⁇ adjustable according to the mordant-discharge rate of the second outer injection unit.
- the first one To apply to the edge region of the top / bottom of the metal strip with a different seed amount than the second edge region of the top / bottom of the metal strip.
- control device may comprise a plurality of pickling agent feed pumps, which are connected on the output side with the injection device.
- the pickling agent can be conveyed to the spraying device with the help of the pickling feed pumps.
- the mordant feed pumps may be used to adjust the pickle exit rates of the injection units.
- the pickling-conveying pumps may in particular be frequency-controlled pumps.
- One of the seed-dressing feed pumps may be connected to the two outer injection units, while another of the seed-dressing feed pumps may be integrally joined to the central ⁇ injection unit. Alternatively it can be connected to a first seed-dressing feed pump to the first outer injection unit, a second seed-feed pump to the second outer injection unit and a third seed-feed pump to the middle Spritzein ⁇ unit.
- the mordant feed pumps are preferably connected to a control unit of the control device.
- the control unit is advantageously set up to adjust the conveying power of the respective pickling agent feed pump, in particular continuously or in a plurality of discrete
- the delivery rate of the respective pump is adjustable independently of the delivery rates of the other pickling agent delivery pumps. By varying the respective delivery rate, the pickling agent discharge rate of the respective injection unit can be changed.
- control device can comprise a plurality of valves. These can be used as an alternative or in addition to the pickling feed pumps for adjusting the pickling outlet rates of the injection units.
- the injection device is on the input side with the Venti- len, in particular via the aforementioned pickling agent supply lines.
- a common valve or in each case a separate valve can be provided.
- the average injection unit preferably own Ven ⁇ til provided. Further, it is advantageous if the valves are connected to the control unit of the control device.
- the control unit is preferably configured to
- Adjust valve position of the respective valve in particular continuously or in several discrete steps.
- the pickling agent outlet rate of the respective injection unit can be changed.
- the aforementioned mordant ⁇ supply lines can in each case with a pressure and / or flow sensor for monitoring the pressure or seed dressing seed dressing throughput flow be provided in the respective seed dressing supply line.
- These sensors are preferably connected to the con troll ⁇ unit of the control device.
- the control device in particular its control unit, can be turned to ⁇ directed to control the above-mentioned seed-dressing feed pumps and / or valves in dependence on the sensor signals from these sensors.
- the spray device in addition to the aforementioned injection units further injection units for spraying the etchant onto the top / bottom of the metal strip aufwei ⁇ sen.
- the spraying device may have a first further injection unit between the middle and the first outer injection unit and a second further injection unit between the middle and the second outer injection unit.
- the mordant discharge rate of each ⁇ hereby further injection unit is preferably independent of the seed dressing exit means of the control device rates of the other injection units of the sprayer adjustable.
- control device may include a sensor unit having one or more sensors for sensing a surface parameter of the metal strip, in particular a layer of scale is dependent on a thickness of the metal strip doctornpa ⁇ rameters having.
- the surface parameter may, for example, be the scale layer thickness itself or another surface parameter dependent on the scale layer.
- the sensor unit may comprise one or more non-contact sensors for detecting the surface parameter.
- the sensor unit may in particular be adapted to said surface parameters spatially resolved manner across the width of the metal strip, that is to measure a width profile of the upper surface ⁇ parameters.
- the sensor unit may be arranged in front of or behind the injection device, with respect to the conveying direction.
- the sensor unit is connected to the control unit of the control device.
- Said control device in particular the control unit is preferably adapted to adjust the mordant discharge rate of the respective spray unit in response to an off ⁇ output signal of the sensor unit.
- the pickling agent outlet rate of the respective injection unit in dependence of one or more known production parameters, such as.
- ge ⁇ controls.
- Such a parameter is advantageously transmitted to the control device, in particular to its control unit.
- the control unit is preferably set up to adjust the pickling agent outlet rate of the respective injection unit to be set on the basis of the control unit to calculate transmitted sensor signals and / or production parameters.
- the descaling device may comprise at least one further spray device, in particular at least one further spray bar for spraying the etchant onto the same side of the metal strip as the first-mentioned injection ⁇ device.
- the former and the further injection device (s) are preferably arranged one behind the other in the conveying direction.
- a sol ⁇ che other injection device may include a first outer injection unit for injecting the mordant to the first edge region of the top / bottom side of the metal strip and a second spray ⁇ unit for spraying of the mordant to the second edge ⁇ area of the top / Have underside of the metal strip.
- Ge ⁇ optionally such a further spray device can have a mean injection unit for injecting the mordant to the central region of the top / bottom of the metal strip.
- the pickling agent discharge rates of their injection units are controllable in the same way by means of the control device as the etching agent discharge rates of the injection units of the first-mentioned injection device.
- the former and further injection apparatuses may have different types of nozzles.
- One of the spray devices can, for. B. (only) have full jet nozzles, another of the spray devices in turn may, for. B. (exclusively) have slot nozzles.
- the descaling device may have at least one additional spraying device for spraying the pickling agent onto the other side of the metal strip.
- the phrase "the other side" of the metal strip is to be understood as follows: If the former Spritzvorrich ⁇ tung up the mordant on top of the metal strip injected, the other side is the bottom of the Metallban ⁇ . Conversely, the other hand, if the first-mentioned spraying device splashes the mordant to the underside of Me ⁇ tallbandes, the upper surface of the metal strip.
- the features mentioned in connection with the first-mentioned spraying device can relate analogously to such an additional spraying device.
- Those elements of the descaling device which come into contact with the mordant advantageously consist of an acid-resistant material, in particular of a plastic and / or a ceramic.
- the aforementioned nozzles may for example consist of polyvinylidene fluoride (PVDF) and / or polypropylene (PP) or contain these materials.
- the descaling device may have a Tauchbepl ter for a dip pickling treatment of the metal strip. This is, with respect to the conveying direction, preferably arranged behind ter the spray device.
- the Tauchbeizbehandlun in the dip tank can serve to remove the pickling effect to uniform and / or scale residues that have not been removed during the spray treatment.
- the descaling device may have a further dip tank for a dip pickling treatment of the metal strip, wherein the spray device, based on the conveying direction, for example, between the two dip tanks may be arranged.
- a pickling agent is sprayed onto an upper or lower side of the metal strip by means of at least one first injection device and at least one further injection device.
- the mordant from a first outer injection unit of the first and the further injection device to a first edge region of the top / bottom of the metal strip and from a second outer Injection unit of the first and the further spray device on a first edge region opposite the second edge region of the top / bottom of the metal strip injected ⁇ .
- a pickling agent is sprayed from a central injection unit of the first injection device onto a middle region of the upper / lower side of the metal strip situated between the edge regions.
- the mordant of at least one of the two outer injection units and from the central injection unit of the first injection apparatus by a plurality of rows of jet nozzles and of at least one of the two outer injection units of the further spray device by one or more slot nozzles the top / bottom of the metal strip is sprayed on.
- the pickling agent is sprayed through one or more slot nozzles from a central injection unit of the at least one further injection device onto a middle region of the upper / lower side of the metal strip located between the two edge regions.
- the descaling device according to the invention can be used for carrying out the method according to the invention. That is, the devices mentioned in connection with the method may in particular be elements of the descaling device.
- the spraying of the pickling agent on the metal strip preferably causes not only a chemical descaling of Me ⁇ tallbandes, but also a mechanical removal of the scale layer.
- the metal strip is preferably transported parallel to its longitudinal direction by a belt conveyor device, in particular by the aforementioned belt conveyor device of the descaling device.
- a belt conveyor device Preferably is or contains the mordant, which is sprayed onto the Me ⁇ tallband, an acid, such as. Hydrochloric acid.
- the metal strip may in particular be a steel strip.
- the metal strip is preferably a hot-rolled metal strip.
- the seed exit rate of the first outer injection unit and the seed exit rate of the second outer injection unit can be set by the control device to a value that is greater than the etchant exit rate of the center injection unit, especially in the case of a larger scale layer thickness on the both border areas.
- Control device set to different values ⁇ who. So it is z. B. possible that only the mordant-off ⁇ takes rate of one of the two outer injection units using the control device is set to a value that is different from the seed-dressing product exit rate of the central injection unit.
- the mordant discharge rate of each injection unit is the at least one first injection device and / or the at least one further spray device with- help of the control device is set such that the Me ⁇ tallband defined in its width direction from the first and / or the further spray device with a Beizstoff-spray profile is applied.
- the profile of the amount of seed applied to the metal strip by the spray device along a predetermined direction (here: the width direction of the metal strip) is to be understood as the pickling agent spray profile.
- the mordant spray profile can outwardly to-the first and / or two ⁇ th edge region or decrease, in particular linearly increase or decrease. Furthermore, the spray profile may be symmetrical with respect to the belt center plane. As a band center plane a vertical plane is herein to be understood with respect to which the metal strip has a mirror symmetry ⁇ .
- the mordanting spray profile applied to the metal strip may be plateauless.
- the seed-dressing spray profile may include a plateau, the special ⁇ between said two edge portions.
- a pickling spray profile of the type mentioned above can, for. B be realized in that the nozzles of the first outer injection unit are arranged triangular side by side, the nozzles of the second outer injection unit are arranged triangular side by side and the nozzles of the central injection unit trapezoidal, in particular in the form of an isosceles trapezium, or also triangular shaped side by side.
- FIG. 2 shows a section through the descaling device of FIG. 1;
- FIG 5 shows an illustration of two other spraying devices for a descaling device; a mordanting-spray profile, with which a Me ⁇ tallband when using one of the Spritzvorrichtun conditions of FIG 5 is applied.
- FIG. 1 shows an embodiment of a descaling device 2 according to the invention for the chemical descaling of a metal strip 4 in a schematic representation.
- the descaler 2 is equipped with a belt conveyor 6 for conveying the metal belt 4 along a conveying direction 8.
- the belt conveyor 6 is designed as a roller conveyor with a plurality of rollers 10.
- the descaling device 2 includes a plurality of upper spray means 12 containing for spraying a hydrochloric acid etchant 14 to an upper surface 16 of the Metallban ⁇ of 4, and a plurality of lower spray means 12 for on ⁇ splashing of the etchant 14 to a bottom 18 of the Me ⁇ tallbandes 4.
- a plurality of upper spray means 12 containing for spraying a hydrochloric acid etchant 14 to an upper surface 16 of the Metallban ⁇ of 4, and a plurality of lower spray means 12 for on ⁇ splashing of the etchant 14 to a bottom 18 of the Me ⁇ tallbandes 4.
- FIG 1 By way of example, four upper spray devices 12 and four lower spray devices 12 are shown. In principle, the descaling device 2 can ne higher or lower number of such spray devices 12 have.
- the upper spray devices 12 are arranged one behind the other in the conveying direction 8 of the belt conveyor 6.
- the lower spray devices 12 are arranged one behind the other in the conveying direction 8 of the belt conveyor 6.
- the spray devices 12 are each formed as a spray bar.
- all upper spray ⁇ devices 12 of the descaling 2 are arranged at the same height. That is, all of the upper Spritzvorrich ⁇ obligations 12 of the descaling device 2 have the same distance to the top side 16 of the metal strip 4 on.
- all lower spray devices 12 of the descaling device 2 are arranged at the same height. That is, al ⁇ le lower spray devices 12 of the descaling 2 have the same distance from the bottom 18 of Me ⁇ tallbandes 4 on.
- the distance that the upper spray means 12 comprise the top side 16 of the metal strip 4 can be less than or RESIZE ⁇ SSER than the distance that the lower spray means 12 comprise the bottom 18 of the metal strip. 4 Alternatively, these two distances may be the same. It is particularly preferred if the distance that the lower spray devices 12 have to the lower side 18 of the metal strip 4 is smaller than the distance that the upper spray devices 12 have to the upper side 16 of the metal strip 4.
- Some of the upper and lower spray devices 12 are spray devices 12a of a first type. Others of the upper spray devices 12 are spray devices 12b of a second type.
- the spraying devices 12a of the first type have a plurality of full-jet nozzles 20, whereas the spraying devices 12b of the second type have a plurality of slot nozzles 22 (see FIG.
- the spraying devices 12a of the first type and the spraying devices 12b of the second type are arranged alternately in the conveying direction 8 of the belt conveyor device 6. That is, to a spray ⁇ device 12a of the first type follows in the conveying direction 6, a spraying device 12b of the second type, on which in turn follows in the conveying direction 8, a spray device 12a of the first type and so on.
- the injection devices 12b of the second type - d. H. the spray devices 12b with slot nozzles 22 - are used in this arrangement, in particular, to homogenize the descaling result.
- the arrangement of the sprayers 12 need not necessarily be such an alternate arrangement. Furthermore, there need not necessarily be the same number of first type injector 12a and second type injector 12b. In addition, it is basically possible to use only spraying devices 12 of the same type in the descaling device 2.
- the descaling device 2 has a pickling chamber 24, in which said spraying devices 12 are arranged.
- the Beizhunt 24 includes a lower chamber portion 26 for receiving the effluent from the metal strip 4 mordant 14 so ⁇ as a which is arranged above the lower chamber member 26 obe ⁇ res chamber part 28th
- the descaling device 2 has a first pair of pinch rollers 30 and a second pair of pinch rollers 32, each with an upper pinch roller 34 and a lower pinch roller 36.
- the first pair of squeezing rollers 30 is arranged in front of the pickling chamber 24, relative to the conveying direction 8, whereas the second squeezing roller pair 32 is arranged in the pickling chamber 24.
- the squeezing rollers 34, 36 support and guide the metal strip 4.
- the Ent scaling device 2 comprises a
- Control device 38 of which in FIG 1, the control unit 40, the first sensor unit 42a and the second Sen ⁇ sensor unit 42b are shown.
- Said sensor units 42a, 42b are connected to the control unit 40 and each comprise an upper sensor row 44 and a lower sensor row 46.
- the rows of sensors 44, 46 of the first sensor unit 42a are arranged in front of the spray devices 12, relative to the conveying direction 8 of the belt conveyor 6.
- the rows of sensors 44, 46 of the second sensor unit 42b are, with respect to the conveying direction 8 of the belt conveyor 6, arranged behind the spray devices 12.
- the sensor rows 44, 46 of the respective sensor unit 42a, 42b are preferably arranged outside the pickling chamber 24, as shown in FIG.
- the metal strip 4 is transported parallel to its longitudinal direction 48 through the descaling device 2.
- the metal strip 4 is acted upon by the spraying devices 12 with the etching agent 14 in order to deminish the metal strip 4 chemically, that is to say to remove a scale layer located on the metal strip 4.
- the upper sensor row 44 of the first sensor unit 42a detected before the spray devices 12 spatially resolved over the width of the metal strip 4, a surface parameter of the metal strip 4, which is dependent on the scale layer thickness on the top 16 of the metal strip 4.
- the lower sensor array 46 of the first sensor unit detects 42a in front of the spray devices 12 ⁇ a spatially resolved manner across the width of the metal strip 4 is a surface parameter of the metal strip 4, which by the scale layer thickness on the underside 18 of the metal strip 4 is dependent.
- the upper sensor array 44 of the second sensor unit 42b ER- summarizes behind the spray means 12 is also spatially resolved manner across the width of the metal strip 4 is atrenpa ⁇ parameters of the metal strip 4, which is dependent on the scale thickness on the top side 16 of the metal strip.
- the Sen ⁇ sor Herbertn 44, 46 of the second sensor unit 42b can detect the same surface parameters such as the sensor arrays 44, 46 of the first sensor unit 42 and in particular in each case.
- the sensor signals generated by the sensor rows 44, 46 of the sensor units 42a, 42b are transmitted to the control unit 40.
- control unit 40 uses the control unit 40 to control the ⁇ Beizschbeetz suppression of the metal belt 4 in response to the aforementioned sensor signals such that a homogeneous as possible is preferably achieved with Entzu matters during voll/i ger ⁇ remove the scale layer.
- the descaling device 2 may further comprise one or more (not shown figuratively) immersion tank for a dip pickling treatment of the metal strip 4.
- the descaler 2 may be a dip tank the pickling chamber 24 and a further dip tank behind the pickling chamber 24 have. In the respective dip tank, the same pickling agent that is sprayed onto the metal strip 4 by the spray devices 12 or another pickling agent can be used.
- FIG 2 shows a section through the descaling device 2 along the sectional plane II-II of FIG 1.
- the spray devices 12 are each formed as a spray bar.
- the upper injection devices 12 each comprise a first outer injection unit 50 for spraying the etching agent 14 onto a first edge region 52 of the upper side 16 of the metal strip 4, a second outer injection unit 54 for spraying the etching agent 14 onto a second edge region 56 of the upper side opposite the first edge region 52 16 of the metal strip 4 and an intermediate injection unit 58 arranged between the two outer injection units 50, 54 for spraying the etching agent 14 on a middle region 60 of the upper side 16 of the metal strip 4 situated between the edge regions 52, 56.
- the lower injection devices 12 each comprise a first outer injection unit 50 for spraying the etching agent 14 onto a first edge region 52 of the underside 18 of the metal strip 4, a second outer injection unit 54 for spraying the etching agent 14 onto a second edge region 56 opposite the first edge region 52 Bottom 18 of the metal strip 4 and arranged between the two outer injection units 50, 54 central injection unit 58 for spraying the pickling agent 14 to a zwi ⁇ 's the edge regions 52, 56 located central region 60 of the underside 18 of the metal strip 4th
- Spray device 12 are arranged one behind the other in the width direction 62 of the metal strip 4.
- each of the injection units 50, 54, 58 has a plurality of nozzles 20, 22 (see FIG.
- the injection units 50, 54, 58 are adapted to spray the pickling agent 14 perpendicular to the upper side 16 or lower side 18 of the metal strip 4.
- the nozzles 20, 22 of the injection units 50, 54, 58 are aligned so that the injection units 50, 54, 58 each have an injection direction 64 which is perpendicular to the top 16 and bottom 18 of the metal strip 4, ie vertically upwards or vertically down, is aligned.
- the spacing of the spray devices 12 to the strip surface can be up to 500 mm in the present example.
- each of the injection units 50, 54, 58 has its own pickling agent distribution chamber 66, to which the nozzles 20, 22 of the respective injection unit 50, 54, 58 are respectively connected with their inlet-side nozzle end.
- the descaling device 2 has its own pickling agent supply line 68 for each of the injection units 50, 54, 58.
- the respective seed dressing ⁇ supply line 68 opens into the respective injection unit 50, 54, 58 perpendicular to the spray direction 64, whereby a uniform pressure distribution in the individual injection units 50, 54, is achieved 58th
- control device 38 includes a plurality of pickling agent feed pumps 70, wherein in the present
- Embodiment for each of the injection units 50, 54, 58 a separate pickling agent feed pump 70 is provided (see FIG 3).
- Each of the injection units 50, 54, 58 is above the they connected Beizstoff supply line 68 on the input side verbun ⁇ ⁇ with the associated Beizstoff-feed pump.
- the injection units 50, 54, 58 of different spray means 12 via a same overall my seed-feed pump 70 with the dressing 14 are ver ⁇ provides.
- the descaling device may have a total of three pickling agent feed pumps 70 for all sprayers 12.
- Said seed-feed pump 70 are also connected respectively to the aforementioned control unit 40 of the control device 38 which is adapted to control the volumetric flows of the seed dressing seed-dressing feed pumps 70 using egg ⁇ nes predetermined control algorithm.
- the control device 38 is adapted to adjust the Beizmit ⁇ tel-discharge rate of the respective injection unit 50, 54, 58, regardless of the mordant discharge rates of the other injection units 50, 54, 58.
- the mordant discharge rate of the associated injection unit 50, 54, 58th Preferably, the sum of the pickling agent outlet rates of the three injection units 50, 54, 58 of the respective spray device 12 is in the range of 100 to 150 m 3 / h.
- the seed rate of its first outer injection unit 50 as well as the etchant exit rate of its second outer layer are determined in the respective spray device 12.
- the injection unit 54 is set by the control device 38 in each case to a value which is greater than the Beizmit ⁇ tel-exit rate of their central injection unit 58.
- the mordant discharge rate of their first outer injection unit 50 and the seed-dressing product exit rate of their second externa ⁇ ßeren injection unit 54 are adjusted by the control device 38 respectively to a value at the respective spray device 12 which is smaller than the Beizmit ⁇ tel-discharge rate of their middle injection unit 58.
- Spray device 12 the pickling agent outlet rate of ers ⁇ th outer injection unit 50 and the pickling agent outlet rate of its second outer injection unit 54 by the controller 38 set to the same value.
- one or more injection units 50, 54, 58 of the spray devices 12 can be switched off in order to avoid over-pickling of the metal strip 4.
- FIG. 3 shows a spraying device 12a of the first type and a spraying device 12b of the second type of the descaling device 2, in each case from their side facing the metal strip 4.
- the already mentioned pickling agent feed pumps 70 and the pickling agent supply lines 68 connected to the injection units 50, 54, 58 are shown in FIG.
- the full-jet nozzles 20 are arranged in a plurality of rows of nozzles oriented perpendicular to the conveying direction 8, wherein these nozzle rows are arranged equidistant from each other. In the respective row of nozzles, the full-jet nozzles 20 are also arranged equidistant from each other.
- the distance between adjacent jet nozzles 20 in the same due-sengol may in particular correspond to the distance between adjacent Düsenrei ⁇ hen. This distance can z. B. 25 mm.
- the full-jet nozzles 20 preferably have an inner diameter of 4 mm.
- each of its injection units 50, 54, 58 has slot nozzles 22 of different width, which are disposed equidistantly one behind the other in the conveying direction 8 of the belt conveyor 6, the slot nozzles 22 being aligned perpendicular to the conveying direction 8.
- the mordant distribution chambers 66 of the two outer injection units 50, 54 have a triangular cross-sectional shape, while the middle injection unit 58 has a cross-sectional shape corresponding to an isosceles trapezoid.
- the arrangement of the jet nozzles 20 and the width of the slot nozzles 22 is adapted to the respective injection unit 50, 54, 58 at the cross-sectional shape.
- the mordant distribution chambers 66 are separated from one another by partition walls, which are indicated by dashed lines in FIG.
- the descaling device 2 may have a spray device that is not divided into three injection units, the pickling ⁇ medium-withdrawal rates are adjustable independently of one another, but the only one injection unit having.
- a spray device may, for example, have slot nozzles which extend substantially the entire width of the spray device.
- the seed quantity V sprayed onto the metal strip 4 by the spray device 12a, 12b is shown in the form of a solid line as a function of a length coordinate x in the width direction 62 of the metal strip 4.
- the value b of the abscissa length coordinate x corresponds to the width of the metal strip 4.
- the contribution of the two outer injection units 50, 54 to the mordanting spray profile is shown in the diagram in each case by means of a dashed line, whereas the contribution of the central injection unit 58 is shown by means of a dotted line.
- the illustrated mordant spray profile has a mirror symmetry ⁇ .
- the mordanting spray profile has a plateau 72. That is, in the central region 60, the mordanting spray profile changes not with the length coordinate x.
- the mordanting spray profile startsing from the plateau 72 increases toward the outside.
- FIG. 5 shows a spraying device 12c of a third type so as ⁇ a spraying device 12d of a fourth type.
- These two spray devices 12c, 12d can be used in the descaling device 2 of FIG. 1 alternatively or additionally to one or more of the spray devices 12a, 12b described above.
- the sprayer 12c of the third type like the sprayer 12a of the first type, has a plurality of full jet nozzles 20, whereas the spray gun 12d of the fourth type, like the sprayer 12b of the second type, has a plurality of slot nozzles 22.
- the third and fourth type of sprayers 12c, 12d are different from the two first and second type of sprayers 12a, 12b in that the third type of sprayer 12c and the fourth type of sprayer 12d have the mordant distribution chambers 66 of the two outer injection units, respectively 50, 54 and the seed-dressing distribution chamber 66 of the central injection unit 58 have a three ⁇ polygonal cross-sectional shape.
- valves 74 are provided instead of pickling agent feed pumps.
- the valves 74 are each disposed in one of the mordant supply lines 68.
- the valves 74 can be controlled by a control unit such as the control unit 40 of the descaling device 2 from FIG. Basically, it is possible to use valves and pickling feed pumps in combination to control the Pickling agent exit rate of the respective injection unit 50, 54, 58 to use.
- FIG 6 shows a mordanting-spray profile, with which a metal band 4 is acted upon when the Beizstoffschschla ⁇ tion of the metal strip 4 one of the two spray devices 12c, 12d of FIG 5 is used.
- This seed-dressing spray pattern is different from the seed-dressing spray profile of Figure 4 in that it has no Pla ⁇ teau in the central region 60 of the metal strip. 4 Instead, the pickling spray profile from FIG. 6 increases from the middle of the strip toward the outside.
- the mordant spray profiles shown in the diagrams of FIG. 4 and FIG. 6 are exemplary mordant spray profiles . In each of these two diagrams, the area enclosed by the two dashed lines and the dotted line with the abscissa represents by way of example a control range of the associated injection unit 50, 54, 58.
Abstract
Description
Claims
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP17164759.7A EP3385008A1 (en) | 2017-04-04 | 2017-04-04 | Descaling device and method for chemically descaling a metal strip |
PCT/EP2018/058305 WO2018185028A1 (en) | 2017-04-04 | 2018-03-30 | Descaling device and method for chemically descaling a metal strip |
Publications (3)
Publication Number | Publication Date |
---|---|
EP3606682A1 true EP3606682A1 (en) | 2020-02-12 |
EP3606682B1 EP3606682B1 (en) | 2023-08-02 |
EP3606682C0 EP3606682C0 (en) | 2023-08-02 |
Family
ID=58489553
Family Applications (2)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP17164759.7A Withdrawn EP3385008A1 (en) | 2017-04-04 | 2017-04-04 | Descaling device and method for chemically descaling a metal strip |
EP18714262.5A Active EP3606682B1 (en) | 2017-04-04 | 2018-03-30 | Descaling device and method for chemically descaling a metal strip |
Family Applications Before (1)
Application Number | Title | Priority Date | Filing Date |
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EP17164759.7A Withdrawn EP3385008A1 (en) | 2017-04-04 | 2017-04-04 | Descaling device and method for chemically descaling a metal strip |
Country Status (8)
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US (1) | US20200047231A1 (en) |
EP (2) | EP3385008A1 (en) |
JP (1) | JP6903766B2 (en) |
KR (1) | KR20190133712A (en) |
CN (1) | CN110446566B (en) |
MX (1) | MX2019011859A (en) |
RU (1) | RU2753355C2 (en) |
WO (1) | WO2018185028A1 (en) |
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CN110965068B (en) * | 2019-11-11 | 2020-12-08 | 北京科技大学 | Acid tank acid outlet structure for uniform acid washing of wide titanium belt |
US20230087092A1 (en) * | 2020-02-18 | 2023-03-23 | Posco | Steel sheet with excellent surface quality, and manufacturing method therefor |
Family Cites Families (11)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS51147449A (en) * | 1975-06-14 | 1976-12-17 | Sumitomo Metal Ind | Hot rolling method |
DE4240572A1 (en) * | 1992-12-03 | 1994-06-09 | Schloemann Siemag Ag | Pickling plant and method for operating the pickling plant |
AT404907B (en) * | 1993-07-13 | 1999-03-25 | Andritz Patentverwaltung | METHOD AND SYSTEM FOR PRODUCING STAINLESS STEEL STRIP |
JPH09271832A (en) * | 1996-04-08 | 1997-10-21 | Nippon Steel Corp | Descaling method of hot rolled ferritic stainless steel plate |
JP4821640B2 (en) * | 2007-02-09 | 2011-11-24 | 住友金属工業株式会社 | Cooling device for material to be cooled and steel plate cooled thereby |
JP4449991B2 (en) * | 2007-02-26 | 2010-04-14 | Jfeスチール株式会社 | Apparatus and method for cooling hot-rolled steel strip |
US20110024390A1 (en) * | 2009-07-28 | 2011-02-03 | Fulton County Processing | Apparatus and process for removing oxidation scale from metal |
EP2792428A1 (en) * | 2013-04-15 | 2014-10-22 | Siemens VAI Metals Technologies GmbH | Cooling device with width-dependent cooling effect |
JP6275525B2 (en) * | 2014-03-27 | 2018-02-07 | 株式会社神戸製鋼所 | Thick steel plate cooling method, thick steel plate manufacturing method, and thick steel plate cooling apparatus |
JP6377550B2 (en) * | 2015-03-06 | 2018-08-22 | 株式会社神戸製鋼所 | Thick steel plate cooling method and thick steel plate cooling device |
CN205165369U (en) * | 2015-10-16 | 2016-04-20 | 武汉钢铁(集团)公司 | Black strip surface oxidation iron sheet cleaning device |
-
2017
- 2017-04-04 EP EP17164759.7A patent/EP3385008A1/en not_active Withdrawn
-
2018
- 2018-03-30 RU RU2019134817A patent/RU2753355C2/en active
- 2018-03-30 US US16/492,665 patent/US20200047231A1/en not_active Abandoned
- 2018-03-30 MX MX2019011859A patent/MX2019011859A/en unknown
- 2018-03-30 KR KR1020197031112A patent/KR20190133712A/en not_active Application Discontinuation
- 2018-03-30 EP EP18714262.5A patent/EP3606682B1/en active Active
- 2018-03-30 CN CN201880022216.4A patent/CN110446566B/en active Active
- 2018-03-30 JP JP2019554633A patent/JP6903766B2/en active Active
- 2018-03-30 WO PCT/EP2018/058305 patent/WO2018185028A1/en unknown
Also Published As
Publication number | Publication date |
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CN110446566A (en) | 2019-11-12 |
MX2019011859A (en) | 2019-11-21 |
EP3606682B1 (en) | 2023-08-02 |
JP6903766B2 (en) | 2021-07-14 |
JP2020515417A (en) | 2020-05-28 |
RU2019134817A (en) | 2021-05-05 |
US20200047231A1 (en) | 2020-02-13 |
RU2753355C2 (en) | 2021-08-13 |
KR20190133712A (en) | 2019-12-03 |
CN110446566B (en) | 2021-02-09 |
EP3606682C0 (en) | 2023-08-02 |
RU2019134817A3 (en) | 2021-06-24 |
EP3385008A1 (en) | 2018-10-10 |
WO2018185028A1 (en) | 2018-10-11 |
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