EP3525630B1 - Pocket-spring core and method for producing the pocket-spring core - Google Patents

Pocket-spring core and method for producing the pocket-spring core Download PDF

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Publication number
EP3525630B1
EP3525630B1 EP17780760.9A EP17780760A EP3525630B1 EP 3525630 B1 EP3525630 B1 EP 3525630B1 EP 17780760 A EP17780760 A EP 17780760A EP 3525630 B1 EP3525630 B1 EP 3525630B1
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EP
European Patent Office
Prior art keywords
spring
pocket
spring core
core
strand section
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EP17780760.9A
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German (de)
French (fr)
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EP3525630A1 (en
Inventor
Sabine Grothaus
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Agro Holding GmbH
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Agro Holding GmbH
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Publication date
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Priority to PL17780760T priority Critical patent/PL3525630T3/en
Publication of EP3525630A1 publication Critical patent/EP3525630A1/en
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Publication of EP3525630B1 publication Critical patent/EP3525630B1/en
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    • AHUMAN NECESSITIES
    • A47FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47CCHAIRS; SOFAS; BEDS
    • A47C27/00Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas
    • A47C27/04Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas with spring inlays
    • A47C27/06Spring inlays
    • A47C27/062Spring inlays of different resiliencies
    • AHUMAN NECESSITIES
    • A47FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47CCHAIRS; SOFAS; BEDS
    • A47C27/00Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas
    • A47C27/04Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas with spring inlays
    • A47C27/06Spring inlays
    • A47C27/063Spring inlays wrapped or otherwise protected
    • A47C27/064Pocketed springs
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B68SADDLERY; UPHOLSTERY
    • B68GMETHODS, EQUIPMENT, OR MACHINES FOR USE IN UPHOLSTERING; UPHOLSTERY NOT OTHERWISE PROVIDED FOR
    • B68G9/00Placing upholstery springs in pockets; Fitting springs in upholstery

Definitions

  • the present invention relates to a pocket spring core according to the preamble of claim 1, a mattress or a cushion with such a pocket spring core according to claim 12 and a method for producing such a pocket spring core according to claim 16.
  • the zones of the pocket spring core can be used for individual parts of a sleeper's body, e.g. the shoulders, feet or buttocks are performed with reduced or increased rigidity compared to other parts of the body.
  • the individual sub-pocket spring cores i.e. those with the springs that are different in height and those that fill a gap, are each produced separately, with previously formed similar spring strands of pocketed springs being connected to one another by, for example, gluing.
  • the partial spring core filling a gap is placed in the gap formed and the pocket spring core completed in this respect is then provided with one or more layers of padding and / or covered with a fabric, so that a pocket spring core mattress or a cushion with zones of different stiffness is created.
  • a disadvantage of the technical teaching of the EP 1 603 434 B1 is the separate manufacture of the respective spring strands from pocketed springs, which then have to be manually put together or put together first to form a partial spring core and then to form the entire spring core. This results in a complex production with correspondingly high costs, in particular due to the production-logistical effort and the technical handling effort that is usually to be carried out manually.
  • the disadvantage of the solution DE 10 2013 107 255 A1 is the still required, separate production of the required pocket spring strands, each with different springs, in particular springs of different heights, for producing a zoned pocket spring core.
  • a zoned pocket spring core in which two different springs, in particular springs of different heights, are used in one pocket, the respective pockets of the different springs being arranged vertically one above the other, so that a pocket spring core with pocket spring strand sections is created and each pocket spring strand section has at least two layers of pocketed springs has, in which the pockets of each spring are closed by welds.
  • WO 03/096847 A1 Through the technical teaching of the WO 03/096847 A1 a complete pocket spring strand section or a complete spring strand with two or more layers of different springs, in particular springs of different heights, can be produced in one operation.
  • the WO 03/096847 A1 thus overcomes the disadvantage of the separate manufacture of pocket spring strands each with different springs.
  • the invention has the object of creating a zoned pocket spring core which, compared to the prior art, can be produced more easily and thus more cost-effectively.
  • the present invention solves this problem by the subject matter of claim 1. It also creates the subject matter of claim 12 and the method of claim 16.
  • At least one of the second zone (s) of the pocket spring core has at least one channel-like depression.
  • the invention is therefore based on the idea that in at least one zone or in several zones of the pocket spring core that have a lower stiffness than other zones or another zone of the pocket spring core, the lower stiffness of this zone (s) by a defined omission of springs to create.
  • the channel-like depressions extend through the entire width of the pocket spring core. This results in an advantageously simple, uncomplicated production and thus a zoned pocket spring core that is cost-effective.
  • the second spring strand section has three vertically superposed layers of a plurality of helically wound first compression springs in a first, upper layer, second compression springs in a second, middle layer and first compression springs in a third, lower layer on.
  • the height of the second spring strand section advantageously corresponds to the height of the first spring strand section. This results in optimized support through the zoned pocket spring core.
  • the height of the third spring strand section is less than the height of the first spring strand section and is less than the height of the second spring strand section.
  • the textile material from which the pockets, in which the compression springs of the spring strand sections are pocketed is a fleece. This results in an advantageously inexpensive producibility of the zoned pocket spring core.
  • the pocket is closed by means of horizontal weld seams and vertical weld seams.
  • the weld seams advantageously achieve automated production of the spring strands with short cycle times.
  • weld seams are produced by an ultrasonic welding process.
  • the production of the zoned pocket spring core is advantageously simplified and thus made inexpensive.
  • the second spring strand section and the third spring strand section of the second zone are arranged in a pattern.
  • the second zone advantageously has a pattern of in each case a single or several consecutive second spring strand section (s), on which a single or several consecutive third spring strand section (s) follows.
  • a front view of a zoned pocket spring core 1 is shown.
  • the pocket spring core 1 accordingly has at least one first zone 2 and at least one second zone 3.
  • the first zone 2 differs from the second zone 3 in terms of its rigidity, the term "rigidity” here meaning the resistance to (elastic) deformation.
  • the first zone 2 has at least two rows or rows of a first spring strand section 4.
  • the first spring strand section 4 has a plurality of similar, helically wound compression springs 5, which are each inserted individually in a pocket 6 surrounding the individual compression spring 5.
  • row or “line” relates to a direction transverse or perpendicular to the greatest longitudinal extent of the finished zoned pocket spring core 1.
  • the pocket 6 is each made of a sheet-like, textile material such as a fleece, the pocket 6 -related to the plane of the drawing Fig. 1- is closed by horizontal welds 7 and vertical welds 8.
  • the weld seams 7, 8 are produced here by an ultrasonic welding process. Alternatively, other welding methods for producing the weld seams 7, 8 are also possible.
  • a spring strand made of individually pocketed compression springs 5 is usually produced as a quasi-endless strand in an automated process by a machine.
  • the at least two rows of the first spring strand section 4, which form the first zone 2 of the pocket spring core 1, are each formed by cutting the endless strand to length to form the first spring strand section 4. The cutting to length takes place in the area of the vertical weld seam 8 between two pockets 6, so that the respective pockets 6 are not damaged.
  • the at least two rows or rows of the first spring strand section 4, which form the first zone of the pocket spring core 1, are formed by aligning, placing and gluing the contact points of the row or row-wise aligned and abutting spring strand sections 4.
  • the cutting of the strands to the respective spring strand sections 4 as well as the alignment, lining up and gluing of the spring strand sections 4 are also carried out in an automated process by a machine.
  • At least one of the second zone (s) 3 of the zoned spring core 1 has at least one row or row of a second spring strand section 9 and at least one row or row of a third spring strand section 10.
  • the second spring strand section 9 and the third spring strand section 10 are arranged in a pattern.
  • the pattern is in Fig. 1 a simply alternating pattern is chosen as an example.
  • the second zone 3 has a pattern of in each case a single or several successive second spring-strand sections 9, on which a single or several consecutive third spring-strand sections 10 follow.
  • the second spring strand section 9 has at least two in relation to the plane of the drawing Fig. 1 vertically superposed layers of a plurality of helically wound first compression springs 11 in a first, upper layer and second compression springs 12 in a second, lower layer, each individually in a pocket 13 enclosing the individual first compression spring 11 and each individual second Compression spring 12 enclosing pocket 14 are used.
  • the pockets 13, 14 are made of a sheet-like, textile material, such as a fleece, the pockets 13, 14 -related to the plane of the drawing Fig. 1 - Are each closed by horizontal welds 15 and vertical welds 16.
  • the weld seams 15, 16 are produced here by an ultrasonic welding process. Alternatively, other welding methods for producing the weld seams 15, 16 are also possible.
  • the height of the second spring strand section 9 -also its dimension in the vertical direction in relation to the plane of the drawing Fig. 1 - corresponds to the height of the first spring strand section 4.
  • a spring strand made up of two layers of individually pocketed compression springs 11, 12 is usually produced as a quasi-endless strand in an automated process by a machine.
  • the compression springs 11, 12 differ here in their height - that is, their dimension in the vertical direction in relation to the plane of the drawing Fig. 1 - and in the winding pitch.
  • the second compression spring 12 is more rigid than the first compression spring 11.
  • the first compression spring 11 and the second compression spring 12 of the second spring strand section 9 are arranged vertically one above the other. Both compression springs 11, 12 act in the direction of arrow "F" in FIG Fig. 1 so like a series connection of compression springs. This results in an overall stiffness of an imaginary substitute spring of this series connection which is less than the stiffness of the first compression spring 11 with the lowest individual stiffness of the series connection of the compression springs 11, 12.
  • the series connection of the compression springs 11, 12 thus results - at least approximately - a progressive spring constant of the conceptual substitute spring.
  • the third spring strand section 10 is constructed here analogously to the first spring strand section 4. Therefore, to avoid repetition, only deviations and additions to the first spring strand section 4 are described here.
  • the third spring strand section 10 has a plurality of similar, helically wound second compression springs 12, which are each inserted here individually in a pocket 14 enclosing the single second compression spring 12.
  • the second compression spring 12 of the third spring strand section 10 has, in comparison to the compression spring 5 of the first spring strand section 4, a smaller winding pitch and a smaller height.
  • the third spring strand section 10 can also have several layers of compression springs which are arranged vertically one above the other.
  • each layer has a plurality of identical, helically wound compression springs, which are each inserted individually in a pocket surrounding the individual compression spring.
  • the height of the third spring strand section 10 is less than the height of the first spring strand section 4 and is less than the height of the second spring strand section 9.
  • the second zone (s) 3 of the pocket spring core 1 has channel-like depressions 17.
  • the channel-like depressions preferably extend through the entire width of the pocket spring core 1. This advantageously results in a cost-optimized zoned pocket spring core 1. With “width”, the dimension of the pocket spring core 1 is perpendicular to the plane of the drawing Fig. 1 meant.
  • the second zone (s) 3 - especially the one (s) with the channel-like depressions 17 - has a significantly lower rigidity than the first zone 2 of the spring core 1 and is therefore arranged in areas of the spring core 1 in which certain body parts (e.g. shoulders or buttocks) of a sleeper should dip deeper into the spring core 1 than other body parts.
  • the corresponding part of the sleeper's body initially sinks relatively deep into the second zone 3, and then essentially through the second compression springs 12 of the second spring strand 9 and the second compression springs 12 of the third spring strand 10 to be supported.
  • the sleeper's body is advantageously supported at all points during sleep so that the sleeper can advantageously sleep restfully. This also results in an advantageously pleasant feel for the sleeper.
  • the pocket spring core 1 can also have more than two zones 2, 3, each with a different rigidity, each of these zones being constructed either according to the model of the structure of the first zone 2 or according to the model of the structure of one of the second zones 3. It is essential to the invention that at least one second zone 3 has trough-shaped depressions 17 with a rigidity that is reduced in comparison to the first zone 2.
  • FIG. 11 is a front view of a variant embodiment of the zoned pocket spring core 1 according to FIG Fig. 1 shown.
  • FIG. 11 is a front view of a variant embodiment of the zoned pocket spring core 1 according to FIG Fig. 1 shown.
  • the first spring strand section 4 a has a plurality of similar, helically wound compression springs 18, which are each inserted individually in a pocket 22 surrounding the individual compression spring 18.
  • the pocket 22 is each made of a sheet-like, textile material, such as a fleece, the pocket 22 -related to the plane of the drawing Fig. 2 - Is closed by horizontal weld seams 23 and vertical weld seams 24.
  • the weld seams 22, 23 are produced here by an ultrasonic welding process. Alternatively, other welding methods for producing the weld seams 22, 23 are also possible.
  • the layer structure of the spring strand section 9a each has a first compression spring 11 in a first, upper layer, in each case a second compression spring 12 in a second, middle layer and in each case a first compression spring 11 in a third, lower layer, each individually in a individual first compression spring 11 enclosing pocket 13 and the respective individual compression spring 12 enclosing pocket 14 are used.
  • the height of the second spring strand section 9a -also its dimension in the vertical direction in relation to the plane of the drawing Fig. 2 - corresponds to the height of the first spring strand 4a.
  • the third spring strand section 10a of the second zone (s) 3a with the channel-like depressions 17 is constructed here analogously to the first spring strand 4a.
  • the third spring strand 10a accordingly has a plurality of similar, helically wound second compression springs 12, which are each inserted individually in a pocket 14 surrounding the individual second compression spring 12. Accordingly, the second compression spring 12 of the third spring strand section 10a has a smaller coil pitch and a smaller height than the compression spring 18 of the first spring strand section 4a.
  • the third spring strand section 10a can also have a plurality of layers of compression springs which are arranged vertically one above the other.
  • each layer has a plurality of identical, helically wound compression springs, which are each inserted individually in a pocket surrounding the individual compression spring.
  • the height of the third spring strand section 10a is less than the height of the first spring strand section 4a and less than the height of the second spring strand section 9a.
  • the second spring strand section 9a and the third spring strand section 10a are here arranged in a pattern.
  • the pattern is in Fig. 2 a simply alternating pattern is chosen as an example.
  • a single second spring strand section 9a there follows a single third spring strand section 10a, which is again followed by a single second spring strand section 9a, etc.
  • the second zone (s) 3a with the channel-like depressions 17 can have a pattern of one or more consecutive second spring strand sections 9a, followed by a single or several consecutive third spring strand sections 10a.
  • the second zone (s) 3a of the pocket spring core 1a Due to the pattern which is formed by the arrangement of the second spring strand section 9a and the third spring strand section 10a, at least one of the second zone (s) 3a of the pocket spring core 1a has channel-like depressions 17. Deviating from the zoned pocket spring core 1 after Fig. 1 the channel-shaped depressions 17 lie in the vertical direction above and below the second, central compression spring 12 of the second spring strand section 9a. This advantageously results in a cost-optimized zoned pocket spring core 1a.
  • the second zone (s) 3a with the channel-like depressions 17 from a pattern of alternately arranged second spring strands 9 according to Fig. 1 is constructed.
  • the pattern can also have a single or several consecutive second spring strand section (s) 9, in which the recess 17 is above the second compression springs 12 and then one or several consecutive ones (n) have second spring strand section (s) 9, in which the recess 17 results below the second compression springs 12 in each case.
  • the zoned pocket spring core 1a has a symmetrical structure with respect to its in Fig. 2 shown front view.
  • FIG. 16 is a front view in section of a mattress 19 or a cushion with the zoned pocket spring core 1 according to FIG Fig. 1 shown.
  • the in Fig. 1 The embodiment of the zoned pocket spring core 1 shown and described above only describes additions that relate to the mattress 19.
  • the term “mattress” used in the following also applies synonymously in the context of the present invention for a cushion, for example for a piece of furniture for sitting or lying on.
  • the mattress 19 has a first cushion layer 20a and a second cushion layer 20b.
  • the cushion layers 20a, 20b are made of an elastic material, such as a foamed plastic, and in relation to the plane of the drawing Fig. 3 each arranged vertically above and below the zoned pocket spring core 1 over its entire extent.
  • the arrangement of the first cushion layer 20a covers the channel-like depressions 17 which the zoned pocket spring core 1 forms, so that the mattress 19 forms channel-like hollow chambers 21.
  • the channel-like hollow chambers 19 extend through the mattress 19, preferably over the entire width of the mattress 19. “Width” means the smaller dimension of the lying surface of the mattress 19.
  • the channel-like hollow chambers 21 take on aqueous secretions formed by perspiration of the sleeper during sleep, so that these secretions are not in the upper Pad layer 20a remain and can therefore evaporate more quickly. This results in a mattress 19 with advantageously improved hygienic properties.
  • the mattress 19 is also completely enveloped with a textile cover material (not shown here).
  • FIG. 13 is a sectional front view of a variant embodiment of the mattress 19 or a cushion according to FIG Fig. 3 with the zoned pocket spring core 1a Fig. 2 shown.
  • the in Fig. 2 shown and described above embodiment of the zoned pocket spring core 1a described only additions that the mattress 19a according to Fig. 4 affect.
  • the term “mattress” used in the following also applies synonymously in the context of the present invention for a cushion, for example for a piece of furniture for sitting or lying on.
  • the mattress 19a has a first cushion layer 20a and a second cushion layer 20b.
  • the cushion layers 20a, 20b are made of an elastic material, such as a foamed plastic, and in relation to the plane of the drawing Fig. 4 each arranged vertically above and below the zoned pocket spring core 1a over its entire extent.
  • Fig. 4 illustrated mattress 19a is also known in technical terms as so-called.
  • Reversible mattress because it is in relation to the front view (see Fig. 4 ) is constructed symmetrically.
  • the mattress 19a can each have different cover fabrics on its lying sides, which define, for example, a “summer side” and a “winter side”.
  • the arrangement of the first cushion layer 20a covers the channel-like depressions 17 that the zoned pocket spring core 1a forms, so that the mattress 19a forms channel-like hollow chambers 21a. Notwithstanding the mattress 19 after Fig. 3 the mattress 19a has the channel-like hollow chambers 21 here analogous to the channel-like depressions 17 of the zoned pocket spring core 1a, each vertically below the first cushion layer 26a and vertically above the second cushion layer 26b.
  • the channel-like hollow chambers 21 absorb aqueous secretions of the sleeper formed by perspiration during sleep, so that these secretions do not remain in the upper cushion layer 20a and can therefore evaporate more quickly. This results in a mattress 19a - here a reversible mattress - with advantageously improved hygienic properties on both sides.
  • the following procedure is specified for the production of the zoned pocket spring core 1, 1a: First, wire is used for the compression springs 5, 11, 12, 18, the textile material for the pockets 6, 13, 14, 22, a machine for the automated production of endless spring strands from pocketed springs, a machine for separating the spring strands and aligning them , Juxtaposition and gluing of spring strand sections and adhesive for gluing the spring strand sections 4, 4a, 9, 9a, 10, 10a are provided.
  • the compression spring 5, 18 is wound from the wire by the machine for the automated production of endless spring strands from pocketed springs and into a pocket 6, 22, which is open at least on one side and formed by the welds 7, 8, 23, 24 of a welding process inserted from the textile material and the pocket 6, 22 closed by a weld 7, 8, 23, 24 and thus the first spring strand of pocketed compression springs 5, 18 is produced.
  • first compression springs 11 and the second compression spring 12 are each wound through the machine and each inserted into a pocket 13, 14, which is open at least on one side and formed by the welds 15, 16 of a welding process, and the respective pocket 13, 14 is inserted through a The weld seam 15, 16 is closed and the second spring strand of pocketed compression springs 11, 12 arranged vertically one above the other is thus produced.
  • This process step is preferably carried out on a second machine in parallel with the preceding process step.
  • the second compression spring 12 is wound from the wire by the machine and inserted into a pocket 14 made of the textile material, which is open at least on one side and formed by the welds 15, 16 of a welding process, and the pocket 14 is inserted through a weld 15, 16 closed and thus the third spring strand of pocketed compression springs 12 produced.
  • This process step is preferably carried out on a second machine in parallel with the two preceding process steps.
  • the respective endless spring strand sections are separated in the machine for separating the spring strands and aligning, laying together and gluing spring strand sections 4, 4a, 9, 9a, 10, 10a and the resulting spring strand sections 4, 4a, 9, 9a, 10, 10a aligned, lined up in a defined pattern and glued together, so that the zoned pocket spring core 1, 1a is formed with at least one first zone 2 and one second zone 3, with at least one zone 3 of the at least two zones 2, 3 Has channel-like depressions 17.
  • the specified method advantageously simplifies the manufacture of the zoned pocket spring core 1, 1a. This advantageously creates an inexpensive zoned pocket spring core 1, 1a.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Mattresses And Other Support Structures For Chairs And Beds (AREA)

Description

Die vorliegende Erfindung betrifft einen Taschenfederkern nach dem Oberbegriff des Anspruchs 1, einer Matratze oder eines Polsters mit einem solchen Taschenfederkern nach Anspruch 12 sowie ein Verfahren zur Herstellung eines solchen Taschenfederkerns nach Anspruch 16.The present invention relates to a pocket spring core according to the preamble of claim 1, a mattress or a cushion with such a pocket spring core according to claim 12 and a method for producing such a pocket spring core according to claim 16.

Es ist bekannt, Taschenfederkerne mit abschnittsweisen Zonen unterschiedlicher Steifigkeit auszuführen. Dadurch können die Zonen des Taschenfederkerns für einzelne Körperpartien eines Schläfers, wie z.B. die Schulter, die Füße oder das Gesäß im Vergleich zu anderen Körperpartien mit reduzierter oder verstärkter Steifigkeit ausgeführt werden.It is known to design pocket spring cores with zones of different rigidity in sections. As a result, the zones of the pocket spring core can be used for individual parts of a sleeper's body, e.g. the shoulders, feet or buttocks are performed with reduced or increased rigidity compared to other parts of the body.

Aus der EP 1 603 434 B1 ist ein Verfahren bekannt, bei dem nebeneinander liegende, in ihrer Höhe unterschiedliche Federstränge aus eingetaschten Federn miteinander verbunden werden. Dadurch ergeben sich partiell Lücken in der Oberfläche des Taschenfederkerns, die durch Füllmaterial gefüllt werden. Dieses Füllmaterial kann aus zu einem Teil-Federkern zusammengefügten Federsträngen aus eingetaschten Federn bestehen, deren Federn in ihrer Höhe derart bemessenen sind, dass die Lücke ausgefüllt wird und sich eine im Wesentlichen plane Liegefläche ergibt.From the EP 1 603 434 B1 a method is known in which spring strands of pocketed springs lying next to one another and differing in height are connected to one another. This partially results in gaps in the surface of the pocket spring core, which are filled with filler material. This filling material can consist of spring strands made of pocketed springs joined together to form a partial spring core, the springs of which are dimensioned in their height in such a way that the gap is filled and an essentially flat lying surface is produced.

Dazu werden die einzelnen Teil-Taschenfederkerne, also die mit den in ihrer Höhe jeweils verschiedenen Federn sowie diejenigen, die eine Lücke füllen, jeweils separat hergestellt, wobei jeweils zuvor gebildete gleichartige Federstränge aus eingetaschten Federn durch beispielsweise Verkleben miteinander verbunden werden.For this purpose, the individual sub-pocket spring cores, i.e. those with the springs that are different in height and those that fill a gap, are each produced separately, with previously formed similar spring strands of pocketed springs being connected to one another by, for example, gluing.

Der jeweils eine Lücke füllende Teil-Federkern wird in die gebildete Lücke gelegt und der insoweit komplettierte Taschenfederkern anschließend mit einer oder mehreren Polsterungsschichten versehen und /oder mit einem Stoff umhüllt, so dass eine Taschenfederkernmatratze oder ein Polster mit Zonen unterschiedlicher Steifigkeit entsteht.The partial spring core filling a gap is placed in the gap formed and the pocket spring core completed in this respect is then provided with one or more layers of padding and / or covered with a fabric, so that a pocket spring core mattress or a cushion with zones of different stiffness is created.

Nachteilig an der technischen Lehre der EP 1 603 434 B1 ist die separate Fertigung der jeweiligen Federstränge aus eingetaschten Federn, die anschließend manuell zunächst zu einem Teilfederkern und danach zum Gesamtfederkern zusammengefügt bzw. zusammengestellt werden müssen. Dadurch ergibt sich insbesondere durch den produktionslogistischen Aufwand und üblicherweise manuell zu erledigenden handhabungstechnischen Aufwand eine aufwändige Fertigung mit entsprechend hohen Kosten.A disadvantage of the technical teaching of the EP 1 603 434 B1 is the separate manufacture of the respective spring strands from pocketed springs, which then have to be manually put together or put together first to form a partial spring core and then to form the entire spring core. This results in a complex production with correspondingly high costs, in particular due to the production-logistical effort and the technical handling effort that is usually to be carried out manually.

Durch die technische Lehre der DE 10 2013 107 255 A1 wurde das Zusammenfügen von separat gefertigten Taschenfedersträngen mit jeweils unterschiedlichen, insbesondere unterschiedlich hohen Federn zur Herstellung eines zonierten Taschenfederkerns durch eine Vorrichtung automatisiert. Dadurch konnten die Kosten für die Herstellung eines zonierten Taschenfederkerns im Vergleich zur EP 1 603 434 B1 bereits signifikant reduziert werden.Through the technical teaching of the DE 10 2013 107 255 A1 the joining of separately manufactured pocket spring strands with respectively different, in particular differently high springs for the production of a zoned pocket spring core was automated by a device. This reduced the cost of manufacturing a zoned pocket spring core compared to EP 1 603 434 B1 can already be significantly reduced.

Nachteilig an der Lösung der DE 10 2013 107 255 A1 ist die immer noch erforderliche, separate Fertigung der benötigten Taschenfederstränge mit jeweils unterschiedlichen, insbesondere unterschiedlich hohen Federn zur Herstellung eines zonierten Taschenfederkerns.The disadvantage of the solution DE 10 2013 107 255 A1 is the still required, separate production of the required pocket spring strands, each with different springs, in particular springs of different heights, for producing a zoned pocket spring core.

In der WO 03 / 096847 A1 ist ein zonierter Taschenfederkern offenbart, bei dem zwei unterschiedliche Federn, insbesondere unterschiedlich hohe Federn in jeweils einer Tasche eingesetzt sind, wobei die jeweiligen Taschen der unterschiedlichen Federn vertikal übereinander angeordnet sind, so dass ein Taschenfederkern mit Taschenfederstrangabschnitten entsteht und jeder Taschenfederstrangabschnitt mindestens zwei Schichten eingetaschter Federn aufweist, bei dem die Taschen jeder Feder jeweils durch Schweißnähte verschlossen sind.In the WO 03/096847 A1 A zoned pocket spring core is disclosed in which two different springs, in particular springs of different heights, are used in one pocket, the respective pockets of the different springs being arranged vertically one above the other, so that a pocket spring core with pocket spring strand sections is created and each pocket spring strand section has at least two layers of pocketed springs has, in which the pockets of each spring are closed by welds.

Durch die technische Lehre der WO 03 / 096847 A1 kann ein kompletter Taschenfederstrangabschnitt bzw. ein kompletter Federstrang mit zwei oder mehr Schichten unterschiedlicher Federn, insbesondere Federn mit unterschiedlicher Höhe in einem Arbeitsgang erzeugt werden. Die WO 03 / 096847 A1 überwindet somit den Nachteil der jeweils separaten Fertigung von Taschenfedersträngen mit jeweils unterschiedlichen Federn.Through the technical teaching of the WO 03/096847 A1 a complete pocket spring strand section or a complete spring strand with two or more layers of different springs, in particular springs of different heights, can be produced in one operation. The WO 03/096847 A1 thus overcomes the disadvantage of the separate manufacture of pocket spring strands each with different springs.

Die Erfindung hat die Aufgabe, einen zonierten Taschenfederkern zu schaffen, der im Vergleich zum Stand der Technik einfacher und damit kostengünstiger herstellbar ist.The invention has the object of creating a zoned pocket spring core which, compared to the prior art, can be produced more easily and thus more cost-effectively.

Die vorliegende Erfindung löst dieses Problem durch den Gegenstand des Anspruchs 1. Sie schafft zudem den Gegenstand des Anspruchs 12 sowie das Verfahren nach Anspruch 16.The present invention solves this problem by the subject matter of claim 1. It also creates the subject matter of claim 12 and the method of claim 16.

Nach dem kennzeichnenden Teil des Anspruchs 1 ist vorgesehen, dass wenigstens eine der zweite(n) Zone(n) des Taschenfederkerns mindestens eine rinnenartige Vertiefung aufweist.According to the characterizing part of claim 1, it is provided that at least one of the second zone (s) of the pocket spring core has at least one channel-like depression.

Der Erfindung liegt also der Gedanke zu Grunde, in wenigstens einer Zone oder in mehreren Zonen des Taschenfederkerns, die eine geringerer Steifigkeit aufweisen als andere Zonen oder eine andere Zone des Taschenfederkerns, die geringere Steifigkeit dieser Zone(n) durch definiertes Weglassen von Federn zumindest teilweise zu erzeugen.The invention is therefore based on the idea that in at least one zone or in several zones of the pocket spring core that have a lower stiffness than other zones or another zone of the pocket spring core, the lower stiffness of this zone (s) by a defined omission of springs to create.

Dadurch ergibt sich vorteilhaft ein kostenoptimierter zonierter Taschenfederkern.This advantageously results in a cost-optimized zoned pocket spring core.

In einer bevorzugten Ausführungsvariante der Erfindung durchgreifen die rinnenartigen Vertiefungen die gesamte Breite des Taschenfederkerns. Dadurch ergibt sich eine vorteilhaft einfache, unkomplizierte Fertigung und somit ein kostenoptimaler zonierten Taschenfederkern.In a preferred embodiment of the invention, the channel-like depressions extend through the entire width of the pocket spring core. This results in an advantageously simple, uncomplicated production and thus a zoned pocket spring core that is cost-effective.

In einer weiteren bevorzugten Ausführungsvariante der Erfindung weist der zweite Federstrangabschnitt drei vertikal übereinanderliegende Schichten von jeweils einer Mehrzahl von helixartig gewundenen ersten Druckfeder in einer ersten, oberen Schicht, jeweils zweite Druckfedern in einer zweiten, mittleren Schicht sowie jeweils erste Druckfedern in einer dritten, unteren Schicht auf. Dadurch kann vorteilhaft automatisiert ein Teil einer Zone mit vergleichsweise geringer Steifigkeit gefertigt werden.In a further preferred embodiment of the invention, the second spring strand section has three vertically superposed layers of a plurality of helically wound first compression springs in a first, upper layer, second compression springs in a second, middle layer and first compression springs in a third, lower layer on. As a result, part of a zone with comparatively low rigidity can advantageously be produced in an automated manner.

Vorteilhafterweise entspricht die Höhe des zweiten Federstrangabschnitts der Höhe des ersten Federstrangabschnitts. Dadurch ergibt sich eine optimierte Abstützung durch den zonierten Taschenfederkern.The height of the second spring strand section advantageously corresponds to the height of the first spring strand section. This results in optimized support through the zoned pocket spring core.

In einer weiteren bevorzugten Ausführungsvariante der Erfindung ist die Höhe des dritten Federstrangabschnitts geringer als die Höhe des ersten Federstrangabschnitts sowie geringer ist als die Höhe des zweiten Federstrangabschnitts.In a further preferred embodiment variant of the invention, the height of the third spring strand section is less than the height of the first spring strand section and is less than the height of the second spring strand section.

Vorteilhaft ist, dass das textile Material aus dem die Taschen, in denen die Druckfedern der Federstrangabschnitte eingetascht sind, ein Vlies ist. Dadurch ergibt sich eine vorteilhaft kostengünstige Herstellbarkeit des zonierten Taschenfederkerns.It is advantageous that the textile material from which the pockets, in which the compression springs of the spring strand sections are pocketed, is a fleece. This results in an advantageously inexpensive producibility of the zoned pocket spring core.

In einer weiteren bevorzugten Ausführungsvariante der Erfindung ist die Tasche jeweils durch horizontale Schweißnähte und vertikale Schweißnähte verschlossen ist. Durch die Schweißnähte wird vorteilhaft eine automatisierte Fertigung der Federstränge mit kurzen Taktzeiten erreicht.In a further preferred embodiment of the invention, the pocket is closed by means of horizontal weld seams and vertical weld seams. The weld seams advantageously achieve automated production of the spring strands with short cycle times.

Vorteilhaft ist, dass die Schweißnähte durch ein Ultraschweißverfahren hergestellt sind. Dadurch wird die Fertigung des zonierten Taschenfederkerns vorteilhaft vereinfacht und dadurch kostengünstig gestaltet.It is advantageous that the weld seams are produced by an ultrasonic welding process. As a result, the production of the zoned pocket spring core is advantageously simplified and thus made inexpensive.

In einer weiteren bevorzugten Ausführungsvariante der Erfindung sind der zweite Federstrangabschnitt und der dritte Federstrangabschnitt der zweiten Zone in einem Muster angeordnet. Vorteilhafterweise weist die zweite Zone ein Muster von jeweils einem einzigen oder mehreren aufeinander folgenden zweiten Federstrangabschnitt(en) auf, auf dem / denen ein einziger oder mehrere aufeinander folgende dritte Federstrangabschnitt(e) folgt / folgen.In a further preferred embodiment of the invention, the second spring strand section and the third spring strand section of the second zone are arranged in a pattern. The second zone advantageously has a pattern of in each case a single or several consecutive second spring strand section (s), on which a single or several consecutive third spring strand section (s) follows.

Durch die Anordnung der Federstränge in einem definierten Muster wird automatisierbar und damit einfach die kostengünstige Zonierung des Taschenfederkerns realisiert.By arranging the spring strands in a defined pattern, it is possible to automate and thus easily implement the cost-effective zoning of the pocket spring core.

Weitere vorteilhafte Ausführungen der Erfindung sind den Unteransprüchen zu entnehmen.Further advantageous embodiments of the invention can be found in the subclaims.

Ausführungsbeispiele des erfindungsgemäßen Gegenstandes sind in den Zeichnungen dargestellt und werden im Folgenden näher beschrieben. Es zeigt:

Figur 1:
eine Vorderansicht eines erfindungsgemäßen zonierten Taschenfederkerns;
Figur 2:
eine Vorderansicht einer Ausführungsvariante des zonierten Taschenfederkerns nach Fig. 1;
Figur 3:
eine Vorderansicht im Schnitt einer Matratze oder eines Polsters mit einem zonierten Taschenfederkern nach Fig. 1;
Figur 4:
eine Vorderansicht im Schnitt einer Matratze oder eines Polsters mit einem zonierten Taschenfederkern nach Fig. 2.
Embodiments of the subject matter according to the invention are shown in the drawings and are described in more detail below. It shows:
Figure 1:
a front view of a zoned pocket spring core according to the invention;
Figure 2:
a front view of a variant of the zoned pocket spring core according to Fig. 1 ;
Figure 3:
a front view in section of a mattress or a cushion with a zoned pocket spring core Fig. 1 ;
Figure 4:
a front view in section of a mattress or a cushion with a zoned pocket spring core Fig. 2 .

In den Fig. 1 ist eine Vorderansicht eines zonierten Taschenfederkerns 1 dargestellt. Der Taschenfederkern 1 weist demnach wenigstens eine erste Zone 2 und wenigstens eine zweite Zone 3 auf. Die erste Zone 2 unterscheidet sich von der zweiten Zone 3 durch ihre Steifigkeit, wobei hier mit dem Begriff "Steifigkeit" der Widerstand gegen (elastische) Verformung gemeint ist.In the Fig. 1 a front view of a zoned pocket spring core 1 is shown. The pocket spring core 1 accordingly has at least one first zone 2 and at least one second zone 3. The first zone 2 differs from the second zone 3 in terms of its rigidity, the term "rigidity" here meaning the resistance to (elastic) deformation.

Die erste Zone 2 weist wenigstens zwei Reihen bzw. Zeilen eines ersten Federstrangabschnittes 4 auf. Der erste Federstrangabschnitt 4 weist eine Mehrzahl von gleichartigen, helixartig gewundenen Druckfedern 5 auf, die jeweils einzeln in einer die einzelne Druckfeder 5 umschließende Tasche 6 eingesetzt sind.The first zone 2 has at least two rows or rows of a first spring strand section 4. The first spring strand section 4 has a plurality of similar, helically wound compression springs 5, which are each inserted individually in a pocket 6 surrounding the individual compression spring 5.

Der Begriff "Reihe" oder "Zeile" bezieht sich auf eine Richtung quer oder senkrecht zur größten Längserstreckung des fertigen zonierten Taschenfederkerns 1.The term “row” or “line” relates to a direction transverse or perpendicular to the greatest longitudinal extent of the finished zoned pocket spring core 1.

Die Tasche 6 ist jeweils aus einem flächenförmigen, textilen Material, wie z.B. einem Vlies hergestellt, wobei die Tasche 6 -bezogen auf die Zeichnungsebene der Fig. 1-jeweils durch horizontale Schweißnähte 7 und vertikale Schweißnähte 8 verschlossen ist. Die Schweißnähte 7, 8 sind hier durch ein Ultraschallschweißverfahren hergestellt. Alternativ sind auch andere Schweißverfahren zur Herstellung der Schweißnähte 7, 8 möglich.The pocket 6 is each made of a sheet-like, textile material such as a fleece, the pocket 6 -related to the plane of the drawing Fig. 1- is closed by horizontal welds 7 and vertical welds 8. The weld seams 7, 8 are produced here by an ultrasonic welding process. Alternatively, other welding methods for producing the weld seams 7, 8 are also possible.

Ein Federstrang aus jeweils einzeln eingetaschten Druckfedern 5 wird üblicherweise als quasi endloser Strang in einem automatisierten Prozess durch eine Maschine hergestellt.A spring strand made of individually pocketed compression springs 5 is usually produced as a quasi-endless strand in an automated process by a machine.

Die wenigstens zwei Reihen bzw. Zeilen des ersten Federstrangabschnittes 4, die die erste Zone 2 des Taschenfederkerns 1 bilden, werden jeweils durch Ablängen des endlosen Strangs jeweils zu dem ersten Federstrangabschnitt 4 gebildet. Das Ablängen erfolgt jeweils im Bereich der vertikalen Schweißnaht 8 zwischen zwei Taschen 6, so dass die jeweilige Taschen 6 nicht beschädigt wird. Die wenigstens zwei Reihen bzw. Zeilen des ersten Federstrangabschnitts 4, die die erste Zone des Taschenfederkerns 1 bilden, werden durch Ausrichten, Aneinanderlegen und Verkleben der Berührpunkte der reihen- bzw. zeilenweise ausgerichteten und aneinandergelegten Federstrangabschnitte 4 gebildet.The at least two rows of the first spring strand section 4, which form the first zone 2 of the pocket spring core 1, are each formed by cutting the endless strand to length to form the first spring strand section 4. The cutting to length takes place in the area of the vertical weld seam 8 between two pockets 6, so that the respective pockets 6 are not damaged. The at least two rows or rows of the first spring strand section 4, which form the first zone of the pocket spring core 1, are formed by aligning, placing and gluing the contact points of the row or row-wise aligned and abutting spring strand sections 4.

Das Ablängen der Stränge zu den jeweiligen Federstrangabschnitten 4 sowie das Ausrichten, Aneinandereihen und das Verkleben der Federstrangabschnitten 4 erfolgt ebenfalls in einem automatisierten Prozess durch eine Maschine.The cutting of the strands to the respective spring strand sections 4 as well as the alignment, lining up and gluing of the spring strand sections 4 are also carried out in an automated process by a machine.

Zumindest eine der zweiten Zone(n) 3 des zonierten Federkerns 1 weist wenigstens eine Reihe bzw. Zeile eines zweiten Federstrangabschnittes 9 und wenigstens eine Reihe bzw. Zeile eines dritten Federstrangabschnittes 10 auf.At least one of the second zone (s) 3 of the zoned spring core 1 has at least one row or row of a second spring strand section 9 and at least one row or row of a third spring strand section 10.

Der zweite Federstrangabschnitt 9 und der dritte Federstrangabschnitt 10 sind in einem Muster angeordnet. Als Muster ist in Fig. 1 beispielhaft ein einfach alternierendes Muster gewählt. Es folgt also nach einem einzigen zweiten Federstrangabschnitt 9 ein einziger dritter Federstrangabschnitt 10, auf den wieder ein einziger zweiter Federstrangabschnitt 9 folgt usw.The second spring strand section 9 and the third spring strand section 10 are arranged in a pattern. The pattern is in Fig. 1 a simply alternating pattern is chosen as an example. After a single second spring strand section 9, there follows a single third spring strand section 10, which is again followed by a single second spring strand section 9, etc.

Alternativ sind auch andere Muster in der Anordnung des zweiten Federstrangabschnitts 9 und des dritten Federstrangabschnitts 10 in der zweiten Zone 3 des zonierten Taschenfederkerns 1 möglich. So ist es z.B. auch möglich, dass die zweite Zone 3 ein Muster aufweist von jeweils einem einzigen oder mehreren aufeinander folgenden zweiten Federstrangabschnitten 9, auf dem / denen ein einziger oder mehrere aufeinander folgende dritte Federstrangabschnitten 10 folgen.Alternatively, other patterns are also possible in the arrangement of the second spring strand section 9 and the third spring strand section 10 in the second zone 3 of the zoned pocket spring core 1. For example, it is also possible that the second zone 3 has a pattern of in each case a single or several successive second spring-strand sections 9, on which a single or several consecutive third spring-strand sections 10 follow.

Der zweite Federstrangabschnitt 9 weist wenigstens zwei in Bezug auf die Zeichenebene der Fig. 1 vertikal übereinanderliegenden Schichten von jeweils einer Mehrzahl von helixartig gewundene ersten Druckfedern 11 in einer ersten, oberen Schicht und zweiten Druckfedern 12 in einer zweiten, unteren Schicht auf, die jeweils einzeln in einer die jeweils einzelne erste Druckfeder 11 umschließende Tasche 13 und die jeweils einzelne zweite Druckfeder 12 umschließende Tasche 14 eingesetzt sind.The second spring strand section 9 has at least two in relation to the plane of the drawing Fig. 1 vertically superposed layers of a plurality of helically wound first compression springs 11 in a first, upper layer and second compression springs 12 in a second, lower layer, each individually in a pocket 13 enclosing the individual first compression spring 11 and each individual second Compression spring 12 enclosing pocket 14 are used.

Die Taschen 13,14 sind aus einem flächenförmigen, textilen Material, wie z.B. einem Vlies hergestellt, wobei die Taschen 13, 14 -bezogen auf die Zeichnungsebene der Fig. 1- jeweils durch horizontale Schweißnähte 15 und vertikale Schweißnähte 16 verschlossen sind. Die Schweißnähte 15, 16 sind hier durch ein Ultraschallschweißverfahren hergestellt. Alternativ sind auch andere Schweißverfahren zur Herstellung der Schweißnähte 15, 16 möglich.The pockets 13, 14 are made of a sheet-like, textile material, such as a fleece, the pockets 13, 14 -related to the plane of the drawing Fig. 1 - Are each closed by horizontal welds 15 and vertical welds 16. The weld seams 15, 16 are produced here by an ultrasonic welding process. Alternatively, other welding methods for producing the weld seams 15, 16 are also possible.

Die Höhe des zweiten Federstrangabschnitts 9 -also dessen Dimension in vertikaler Richtung in Bezug auf die Zeichenebene der Fig. 1- entspricht der Höhe des ersten Federstrangabschnitts 4.The height of the second spring strand section 9 -also its dimension in the vertical direction in relation to the plane of the drawing Fig. 1 - corresponds to the height of the first spring strand section 4.

Ein Federstrang aus jeweils zwei Schichten einzeln eingetaschter Druckfedern 11, 12 wird üblicherweise als quasi endloser Strang in einem automatisierten Prozess durch eine Maschine hergestellt.A spring strand made up of two layers of individually pocketed compression springs 11, 12 is usually produced as a quasi-endless strand in an automated process by a machine.

Die Druckfedern 11 ,12 unterscheiden sich hier durch ihre Höhe -also ihrer Dimension in vertikaler Richtung in Bezug auf die Zeichnungsebene der Fig. 1- und in der Windungssteigung. Die zweite Druckfeder 12 weist eine höhere Steifigkeit auf als die erste Druckfeder 11.The compression springs 11, 12 differ here in their height - that is, their dimension in the vertical direction in relation to the plane of the drawing Fig. 1 - and in the winding pitch. The second compression spring 12 is more rigid than the first compression spring 11.

Die erste Druckfeder 11 und die zweite Druckfeder 12 des zweiten Federstrangabschnittes 9 sind vertikal übereinander angeordnet. Beide Druckfedern 11, 12 wirken bei einer Belastung in Richtung des Pfeils "F" in Fig. 1 also wie eine Reihenschaltung von Druckfedern. Dadurch stellt sich eine Gesamtsteifigkeit einer gedanklichen Ersatzfeder dieser Reihenschaltung ein, die geringer ist als die Steifigkeit der ersten Druckfeder 11 mit der geringsten Einzel-Steifigkeit der Reihenschaltung der Druckfedern 11, 12. Durch die Reihenschaltung der Druckfedern 11, 12 ergibt sich somit - zumindest näherungsweise- eine progressive Federkonstante der gedanklichen Ersatzfeder.The first compression spring 11 and the second compression spring 12 of the second spring strand section 9 are arranged vertically one above the other. Both compression springs 11, 12 act in the direction of arrow "F" in FIG Fig. 1 so like a series connection of compression springs. This results in an overall stiffness of an imaginary substitute spring of this series connection which is less than the stiffness of the first compression spring 11 with the lowest individual stiffness of the series connection of the compression springs 11, 12.The series connection of the compression springs 11, 12 thus results - at least approximately - a progressive spring constant of the conceptual substitute spring.

Der dritte Federstrangabschnitt 10 ist hier analog zum ersten Federstrangabschnitt 4 aufgebaut. Deshalb wird zur Vermeidung von Wiederholungen hier nur Abweichungen und Ergänzungen zum ersten Federstrangabschnitt 4 beschrieben. Der dritte Federstrangabschnitt 10 weist eine Mehrzahl von gleichartigen, helixartig gewundenen zweiten Druckfedern 12 auf, die hier jeweils einzeln in einer die einzelne zweite Druckfeder 12 umschließende Tasche 14 eingesetzt sind. Die zweite Druckfeder 12 des dritten Federstrangabschnitts 10 weist im Vergleich zur Druckfeder 5 des ersten Federstrangabschnitts 4 eine geringere Windungssteigung und eine geringere Höhe auf.The third spring strand section 10 is constructed here analogously to the first spring strand section 4. Therefore, to avoid repetition, only deviations and additions to the first spring strand section 4 are described here. The third spring strand section 10 has a plurality of similar, helically wound second compression springs 12, which are each inserted here individually in a pocket 14 enclosing the single second compression spring 12. The second compression spring 12 of the third spring strand section 10 has, in comparison to the compression spring 5 of the first spring strand section 4, a smaller winding pitch and a smaller height.

Alternativ kann der dritte Federstrangabschnitt 10 auch mehrere Schichten von Druckfedern aufweisen, die vertikal übereinander angeordnet sind. Jede Schicht weist in dem Fall jeweils eine Mehrzahl von gleichartigen, helixartig gewundenen Druckfedern auf, die jeweils einzeln in einer die einzelne Druckfeder umschließende Tasche eingesetzt sind.Alternatively, the third spring strand section 10 can also have several layers of compression springs which are arranged vertically one above the other. In this case, each layer has a plurality of identical, helically wound compression springs, which are each inserted individually in a pocket surrounding the individual compression spring.

Wesentlich ist, dass die Höhe des dritten Federstrangabschnitts 10 geringer ist als die Höhe des ersten Federstrangabschnitts 4 sowie geringer ist als die Höhe des zweiten Federstrangabschnitts 9.It is essential that the height of the third spring strand section 10 is less than the height of the first spring strand section 4 and is less than the height of the second spring strand section 9.

Durch das Muster, das durch die Anordnung des zweiten Federstrangabschnitts 9 und hier des dritten Federstrangabschnitts 10 gebildet wird, weist zumindest eine der zweiten Zone(n) 3 des Taschenfederkerns 1 rinnenartige Vertiefungen 17 auf. Die rinnenartigen Vertiefungen durchgreifen bevorzugt die gesamte Breite des Taschenfederkerns 1. Dadurch ergibt sich vorteilhaft ein kostenoptimierter zonierter Taschenfederkern 1. Mit "Breite" ist die Dimension des Taschenfederkerns 1 senkrecht zur Zeichenebene der Fig. 1 gemeint.As a result of the pattern formed by the arrangement of the second spring strand section 9 and here the third spring strand section 10, at least one of the second zone (s) 3 of the pocket spring core 1 has channel-like depressions 17. The channel-like depressions preferably extend through the entire width of the pocket spring core 1. This advantageously results in a cost-optimized zoned pocket spring core 1. With “width”, the dimension of the pocket spring core 1 is perpendicular to the plane of the drawing Fig. 1 meant.

Die zweite Zone(n) 3 -insbesondere diejenige(n) mit den rinnenartige Vertiefungen 17- weist eine signifikant geringere Steifigkeit auf als die erste Zone 2 des Federkerns 1 und wird deshalb in Bereiche des Federkerns 1 angeordnet, in die bestimmte Körperteile (z.B. Schultern oder Gesäß) eines Schläfers tiefer in den Federkern 1 eintauchen sollen als andere Körperteile.The second zone (s) 3 - especially the one (s) with the channel-like depressions 17 - has a significantly lower rigidity than the first zone 2 of the spring core 1 and is therefore arranged in areas of the spring core 1 in which certain body parts (e.g. shoulders or buttocks) of a sleeper should dip deeper into the spring core 1 than other body parts.

Durch die insgesamt progressive Federsteifigkeit der zweiten Zone(n) 3 - insbesondere diejenige(n) mit den rinnenartige Vertiefungen 17- sinkt der entsprechende Körperteil des Schläfers zunächst relativ tief in die zweite Zone 3 ein, um dann im Wesentlichen durch die zweiten Druckfedern 12 des zweiten Federstranges 9 und den zweiten Druckfedern 12 des dritten Federstranges 10 abgestützt zu werden. Dadurch wird der Körper des Schläfers während des Schlafes an allen Stellen vorteilhaft so gestützt, so dass der Schläfer vorteilhaft erholsam schlafen kann. Dadurch ergibt sich ebenfalls eine vorteilhaft angenehme Haptik für den Schläfer.Due to the overall progressive spring stiffness of the second zone (s) 3 - in particular the one (s) with the channel-like depressions 17 - the corresponding part of the sleeper's body initially sinks relatively deep into the second zone 3, and then essentially through the second compression springs 12 of the second spring strand 9 and the second compression springs 12 of the third spring strand 10 to be supported. As a result, the sleeper's body is advantageously supported at all points during sleep so that the sleeper can advantageously sleep restfully. This also results in an advantageously pleasant feel for the sleeper.

Alternativ kann der Taschenfederkern 1 auch mehr als zwei Zonen 2, 3 mit jeweils unterschiedlicher Steifigkeit aufweisen, wobei jede dieser Zonen entweder nach dem Vorbild des Aufbaus der ersten Zone 2 oder nach dem Vorbild des Aufbaus einer der zweiten Zone 3 aufgebaut ist. Erfindungswesentlich ist, dass zumindest eine zweite Zone 3 mit einer im Vergleich zur ersten Zone 2 reduzierten Steifigkeit rinnenförmige Vertiefungen 17 aufweist.Alternatively, the pocket spring core 1 can also have more than two zones 2, 3, each with a different rigidity, each of these zones being constructed either according to the model of the structure of the first zone 2 or according to the model of the structure of one of the second zones 3. It is essential to the invention that at least one second zone 3 has trough-shaped depressions 17 with a rigidity that is reduced in comparison to the first zone 2.

In Figur 2 ist eine Vorderansicht einer Ausführungsvariante des zonierten Taschenfederkerns 1 nach Fig. 1 dargestellt. Um Wiederholungen zu vermeiden, werden deshalb im Folgenden nur Abweichungen, Änderungen oder Ergänzungen zu der in Fig. 1 gezeigten und oben beschriebenen Ausführungsform des zonierten Taschenfederkerns 1 beschrieben.In Figure 2 FIG. 11 is a front view of a variant embodiment of the zoned pocket spring core 1 according to FIG Fig. 1 shown. In order to avoid repetition, only deviations, changes or additions to the in Fig. 1 shown and described above embodiment of the zoned pocket spring core 1 described.

Der erste Federstrangabschnitt 4a weist eine Mehrzahl von gleichartigen, helixartig gewundenen Druckfedern 18 auf, die jeweils einzeln in einer die einzelne Druckfeder 18 umschließende Tasche 22 eingesetzt sind.The first spring strand section 4 a has a plurality of similar, helically wound compression springs 18, which are each inserted individually in a pocket 22 surrounding the individual compression spring 18.

Die Tasche 22 ist jeweils aus einem flächenförmigen, textilen Material, wie z.B. einem Vlies hergestellt, wobei die Tasche 22 -bezogen auf die Zeichnungsebene der Fig. 2- jeweils durch horizontale Schweißnähte 23 und vertikale Schweißnähte 24 verschlossen ist. Die Schweißnähte 22, 23 sind hier durch ein Ultraschallschweißverfahren hergestellt. Alternativ sind auch andere Schweißverfahren zur Herstellung der Schweißnähte 22, 23 möglich.The pocket 22 is each made of a sheet-like, textile material, such as a fleece, the pocket 22 -related to the plane of the drawing Fig. 2 - Is closed by horizontal weld seams 23 and vertical weld seams 24. The weld seams 22, 23 are produced here by an ultrasonic welding process. Alternatively, other welding methods for producing the weld seams 22, 23 are also possible.

Abweichend zu dem zweiten Federstrangabschnitt 9 der zweiten Zone 3 in Fig. 1 weist der zweite Federstrangabschnitt 9a der zweiten Zone 3a mit den rinnenartige Vertiefungen 17 drei in Bezug auf die Zeichnungsebene der Fig. 2 vertikal übereinanderliegende Schichten von jeweils einer Mehrzahl von helixartig gewundenen Druckfedern 11, 12 auf.In contrast to the second spring strand section 9 of the second zone 3 in Fig. 1 has the second spring strand section 9a of the second zone 3a with the channel-like depressions 17 three in relation to the plane of the drawing Fig. 2 vertically superposed layers each of a plurality of helically wound compression springs 11, 12.

Der Schichtaufbau des Federstrangabschnitts 9a weist jeweils eine erste Druckfeder 11 in einer ersten, oberen Schicht, jeweils eine zweite Druckfedern 12 in einer zweiten, mittleren Schicht sowie jeweils eine erste Druckfedern 11 in einer dritten, unteren Schicht auf, die jeweils einzeln in einer die jeweils einzelne erste Druckfeder 11 umschließende Tasche 13 und die jeweils einzelne Druckfeder 12 umschließende Tasche 14 eingesetzt sind.The layer structure of the spring strand section 9a each has a first compression spring 11 in a first, upper layer, in each case a second compression spring 12 in a second, middle layer and in each case a first compression spring 11 in a third, lower layer, each individually in a individual first compression spring 11 enclosing pocket 13 and the respective individual compression spring 12 enclosing pocket 14 are used.

Die Höhe des zweiten Federstrangabschnitts 9a -also dessen Dimension in vertikaler Richtung in Bezug auf die Zeichenebene der Fig. 2- entspricht der Höhe des ersten Federstranges 4a.The height of the second spring strand section 9a -also its dimension in the vertical direction in relation to the plane of the drawing Fig. 2 - corresponds to the height of the first spring strand 4a.

Der dritte Federstrangabschnitt 10a der zweiten Zone(n) 3a mit den rinnenartige Vertiefungen 17 ist hier analog zum ersten Federstrang 4a aufgebaut. Der dritte Federstrang 10a weist hier demnach eine Mehrzahl von gleichartigen, helixartig gewundenen zweiten Druckfedern 12 auf, die hier jeweils einzeln in einer die einzelne zweite Druckfeder 12 umschließende Tasche 14 eingesetzt sind. Demnach weist die zweite Druckfeder 12 des dritten Federstrangabschnitts10a im Vergleich zu der Druckfeder 18 des ersten Federstrangabschnitts 4a eine geringere Windungssteigung und eine geringere Höhe auf.The third spring strand section 10a of the second zone (s) 3a with the channel-like depressions 17 is constructed here analogously to the first spring strand 4a. The third spring strand 10a accordingly has a plurality of similar, helically wound second compression springs 12, which are each inserted individually in a pocket 14 surrounding the individual second compression spring 12. Accordingly, the second compression spring 12 of the third spring strand section 10a has a smaller coil pitch and a smaller height than the compression spring 18 of the first spring strand section 4a.

Alternativ kann der dritte Federstrangabschnitt 10a auch mehrere Schichten von Druckfedern aufweisen, die vertikal übereinander angeordnet sind. Jede Schicht weist in dem Fall jeweils eine Mehrzahl von gleichartigen, helixartig gewundenen Druckfedern auf, die jeweils einzeln in einer die einzelne Druckfeder umschließende Tasche eingesetzt sind.Alternatively, the third spring strand section 10a can also have a plurality of layers of compression springs which are arranged vertically one above the other. In this case, each layer has a plurality of identical, helically wound compression springs, which are each inserted individually in a pocket surrounding the individual compression spring.

Wesentlich ist, dass die Höhe des dritten Federstrangabschnitts 10a geringer ist als die Höhe des ersten Federstrangabschnitts 4a sowie geringer ist als die Höhe des zweiten Federstrangabschnitts 9a.It is essential that the height of the third spring strand section 10a is less than the height of the first spring strand section 4a and less than the height of the second spring strand section 9a.

Der zweite Federstrangabschnitt 9a und der dritte Federstrangabschnitt 10a sind hier in einem Muster angeordnet. Als Muster ist in Fig. 2 beispielhaft ein einfach alternierendes Muster gewählt. Es folgt also nach einem einzigen zweiten Federstrangabschnitt 9a ein einziger dritter Federstrangabschnitt 10a, auf den wieder ein einziger zweiter Federstrangabschnitt 9a folgt usw.The second spring strand section 9a and the third spring strand section 10a are here arranged in a pattern. The pattern is in Fig. 2 a simply alternating pattern is chosen as an example. After a single second spring strand section 9a, there follows a single third spring strand section 10a, which is again followed by a single second spring strand section 9a, etc.

Alternativ sind auch andere Muster in der Anordnung des zweiten Federstrangabschnitts 9a und des dritten Federstrangabschnitts 10a in der zweiten Zone(n) 3a mit den rinnenartige Vertiefungen 17 möglich. So ist es z.B. auch möglich, dass die zweite Zone(n) 3a mit den rinnenartige Vertiefungen 17 ein Muster aufweist von jeweils einem einzigen oder mehreren aufeinander folgenden zweiten Federstrangabschnitten 9a, auf dem / denen ein einziger oder mehrere aufeinander folgende dritte Federstrangabschnitte 10a folgen.Alternatively, other patterns in the arrangement of the second spring strand section 9a and of the third spring strand section 10a in the second zone (s) 3a with the channel-like depressions 17 are also possible. So it is e.g. It is also possible for the second zone (s) 3a with the channel-like depressions 17 to have a pattern of one or more consecutive second spring strand sections 9a, followed by a single or several consecutive third spring strand sections 10a.

Durch das Muster, das durch die Anordnung des zweiten Federstrangabschnitts 9a und des dritten Federstrangabschnitts 10a gebildet ist, weist zumindest eine der zweiten Zone(n) 3a des Taschenfederkerns 1a rinnenartige Vertiefungen 17 auf. Abweichend vom zonierten Taschenfederkern 1 nach Fig. 1 liegen die rinnenförmigen Vertiefungen 17 in vertikaler Richtung jeweils oberhalb und unterhalb der zweiten, mittleren Druckfeder 12 des zweiten Federstrangabschnittes 9a. Dadurch ergibt sich vorteilhaft ein kostenoptimierter zonierter Taschenfederkern 1a.Due to the pattern which is formed by the arrangement of the second spring strand section 9a and the third spring strand section 10a, at least one of the second zone (s) 3a of the pocket spring core 1a has channel-like depressions 17. Deviating from the zoned pocket spring core 1 after Fig. 1 the channel-shaped depressions 17 lie in the vertical direction above and below the second, central compression spring 12 of the second spring strand section 9a. This advantageously results in a cost-optimized zoned pocket spring core 1a.

In einer weiteren alternativen Gestaltung des zonierten Taschenfederkerns 1a nach Fig. 2 ist es auch möglich, dass die zweiten Zone(n) 3a mit den rinnenartige Vertiefungen 17 aus einem Muster von wechselseitig angeordneten zweiten Federsträngen 9 nach Fig. 1 aufgebaut ist. Dabei kann das Muster auch jeweils einen einzigen oder mehrere aufeinander folgende(n) zweite(n) Federstrangabschnitt(e) 9 aufweisen, bei dem / denen sich die Vertiefung 17 jeweils oberhalb der zweiten Druckfedern 12 ergibt und darauf folgend einen einzigen oder mehreren aufeinander folgende(n) zweite(n) Federstrangabschnitt(e) 9 aufweisen, bei dem sich die Vertiefung 17 jeweils unterhalb der zweiten Druckfedern 12 ergibt. Dadurch ergibt sich ein vorteilhaft kostenoptimierter zonierter Taschenfederkern 1a.In a further alternative design of the zoned pocket spring core 1a according to Fig. 2 it is also possible that the second zone (s) 3a with the channel-like depressions 17 from a pattern of alternately arranged second spring strands 9 according to Fig. 1 is constructed. The pattern can also have a single or several consecutive second spring strand section (s) 9, in which the recess 17 is above the second compression springs 12 and then one or several consecutive ones (n) have second spring strand section (s) 9, in which the recess 17 results below the second compression springs 12 in each case. This results in an advantageously cost-optimized zoned pocket spring core 1a.

Der zonierte Taschenfederkern 1a weist einen symmetrischen Aufbau in Bezug auf seine in Fig. 2 dargestellte Vorderansicht auf.The zoned pocket spring core 1a has a symmetrical structure with respect to its in Fig. 2 shown front view.

In Fig. 3 ist eine Vorderansicht im Schnitt einer Matratze 19 oder eines Polsters mit dem zonierten Taschenfederkern 1 nach Fig. 1 dargestellt. Um Wiederholungen zu vermeiden, werden deshalb im Folgenden zu dem in Fig. 1 gezeigten und oben beschriebenen Ausführungsform des zonierten Taschenfederkerns 1 nur Ergänzungen beschrieben, die die Matratze 19 betreffen. Der im Folgenden verwendete Begriff "Matratze" gilt im Rahmen der vorliegenden Erfindung auch synonym für ein Polster z.B. für ein Sitz- oder Liegemöbel.In Fig. 3 FIG. 16 is a front view in section of a mattress 19 or a cushion with the zoned pocket spring core 1 according to FIG Fig. 1 shown. To avoid repetition, the in Fig. 1 The embodiment of the zoned pocket spring core 1 shown and described above only describes additions that relate to the mattress 19. The term “mattress” used in the following also applies synonymously in the context of the present invention for a cushion, for example for a piece of furniture for sitting or lying on.

Die Matratze 19 weist neben dem zonierten Federkern 1 eine erste Polsterlage 20a und eine zweite Polsterlage 20b auf. Die Polsterlagen 20a, 20b sind aus einem elastischen Werkstoff, wie z.B. einem geschäumten Kunststoff hergestellt und in Bezug auf die Zeichnungsebene der Fig. 3 jeweils vertikal oberhalb und unterhalb des zonierten Taschenfederkerns 1 auf dessen gesamter Erstreckung angeordnet.In addition to the zoned spring core 1, the mattress 19 has a first cushion layer 20a and a second cushion layer 20b. The cushion layers 20a, 20b are made of an elastic material, such as a foamed plastic, and in relation to the plane of the drawing Fig. 3 each arranged vertically above and below the zoned pocket spring core 1 over its entire extent.

Durch die Anordnung der ersten Polsterlage 20a werden die rinnenartigen Vertiefungen 17, die der zonierte Taschenfederkern 1 ausbildet, abgedeckt, so dass die Matratze 19 kanalartige Hohlkammern 21 ausbildet. Die kanalartigen Hohlkammern 19 durchgreifen die Matratze 19 vorzugsweise auf der gesamten Breite der Matratze 19. Mit "Breite" ist die kleinere Ausdehnung der Liegefläche der Matraze 19 gemeint. Die kanalartigen Hohlkammern 21 nehmen während des Schlafs durch Transpiration gebildete wässrige Sekrete des Schläfers auf, so dass diese Sekrete nicht in der oberen Polsterlage 20a verbleiben und dadurch schneller verdunsten können. Dadurch ergibt sich eine Matratze 19 mit vorteilhaft verbesserten hygienischen Eigenschaften.The arrangement of the first cushion layer 20a covers the channel-like depressions 17 which the zoned pocket spring core 1 forms, so that the mattress 19 forms channel-like hollow chambers 21. The channel-like hollow chambers 19 extend through the mattress 19, preferably over the entire width of the mattress 19. “Width” means the smaller dimension of the lying surface of the mattress 19. The channel-like hollow chambers 21 take on aqueous secretions formed by perspiration of the sleeper during sleep, so that these secretions are not in the upper Pad layer 20a remain and can therefore evaporate more quickly. This results in a mattress 19 with advantageously improved hygienic properties.

Die Matratze 19 ist ferner mit einem textilen Bezugsstoff (hier nicht dargestellt) vollständig eingehüllt.The mattress 19 is also completely enveloped with a textile cover material (not shown here).

In Fig.4 ist eine Vorderansicht im Schnitt einer Ausführungsvariante der Matratze 19 oder eines Polsters nach Fig. 3 mit dem zonierten Taschenfederkern 1a nach Fig. 2 dargestellt. Um Wiederholungen zu vermeiden, werden deshalb im Folgenden zu dem in Fig. 2 gezeigten und oben beschriebenen Ausführungsform des zonierten Taschenfederkerns 1a nur Ergänzungen beschrieben, die die Matratze 19a nach Fig. 4 betreffen. Der im Folgenden verwendete Begriff "Matratze" gilt im Rahmen der vorliegenden Erfindung auch synonym für ein Polster z.B. für ein Sitz- oder Liegemöbel.In Fig. 4 FIG. 13 is a sectional front view of a variant embodiment of the mattress 19 or a cushion according to FIG Fig. 3 with the zoned pocket spring core 1a Fig. 2 shown. To avoid repetition, the in Fig. 2 shown and described above embodiment of the zoned pocket spring core 1a described only additions that the mattress 19a according to Fig. 4 affect. The term “mattress” used in the following also applies synonymously in the context of the present invention for a cushion, for example for a piece of furniture for sitting or lying on.

Die Matratze 19a weist neben dem zonierten Federkern 1a eine erste Polsterlage 20a und eine zweite Polsterlage 20b auf. Die Polsterlagen 20a, 20b sind aus einem elastischen Werkstoff, wie z.B. einem geschäumten Kunststoff hergestellt und in Bezug auf die Zeichnungsebene der Fig. 4 jeweils vertikal oberhalb und unterhalb des zonierten Taschenfederkerns 1a auf dessen gesamter Erstreckung angeordnet. Die in Fig. 4 dargestellte Matratze 19a wird in der Fachsprache auch als sogn. Wendematratze bezeichnet, da sie in Bezug auf die Vorderansicht (siehe Fig. 4) symmetrisch aufgebaut ist. Ferner kann die Matratze 19a jeweils unterschiedliche Bezugsstoffe ihren Liegeseiten aufweisen, die z.B. eine "Sommerseite" und eine "Winterseite" definieren.In addition to the zoned spring core 1a, the mattress 19a has a first cushion layer 20a and a second cushion layer 20b. The cushion layers 20a, 20b are made of an elastic material, such as a foamed plastic, and in relation to the plane of the drawing Fig. 4 each arranged vertically above and below the zoned pocket spring core 1a over its entire extent. In the Fig. 4 illustrated mattress 19a is also known in technical terms as so-called. Reversible mattress because it is in relation to the front view (see Fig. 4 ) is constructed symmetrically. Furthermore, the mattress 19a can each have different cover fabrics on its lying sides, which define, for example, a “summer side” and a “winter side”.

Durch die Anordnung der ersten Polsterlage 20a werden die rinnenartige Vertiefungen 17, die der zonierte Taschenfederkern 1a ausbildet, abgedeckt, so dass die Matratze 19a kanalartige Hohlkammern 21a ausbildet. Abweichend zu der Matratze 19 nach Fig. 3 weist die Matratze 19a die kanalartigen Hohlkammern 21 hier analog zu den rinnenartigen Vertiefungen 17 des zonierten Taschenfederkerns 1a jeweils vertikal unterhalb der ersten Polsterlage 26a und vertikal oberhalb der zweiten Polsterlage 26b auf.The arrangement of the first cushion layer 20a covers the channel-like depressions 17 that the zoned pocket spring core 1a forms, so that the mattress 19a forms channel-like hollow chambers 21a. Notwithstanding the mattress 19 after Fig. 3 the mattress 19a has the channel-like hollow chambers 21 here analogous to the channel-like depressions 17 of the zoned pocket spring core 1a, each vertically below the first cushion layer 26a and vertically above the second cushion layer 26b.

Die kanalartigen Hohlkammern 21 nehmen während des Schlafs durch Transpiration gebildete wässrige Sekrete des Schläfers auf, so dass diese Sekrete nicht in der oberen Polsterlage 20a verbleiben und dadurch schneller verdunsten können. Dadurch ergibt sich eine Matratze 19a -hier eine Wendematratze- mit vorteilhaft verbesserten hygienischen Eigenschaften auf beiden Liegeseiten.The channel-like hollow chambers 21 absorb aqueous secretions of the sleeper formed by perspiration during sleep, so that these secretions do not remain in the upper cushion layer 20a and can therefore evaporate more quickly. This results in a mattress 19a - here a reversible mattress - with advantageously improved hygienic properties on both sides.

Zu Herstellung des zonierten Taschenfederkerns 1, 1a wird folgendes Verfahren angegeben:
Zunächst wird Draht für die Druckfedern 5, 11, 12, 18, das textile Material für die Taschen 6, 13, 14, 22, eine Maschine zur automatisierten Fertigung von endlosen Federsträngen aus eingetaschten Federn, eine Maschine für das Trennen der Federstränge und das Ausrichten, Aneinanderlegen und Verkleben von Federstrangabschnitten sowie Klebstoff zum Verkleben der Federstrangabschnitte 4, 4a, 9, 9a, 10, 10a bereitgestellt.
The following procedure is specified for the production of the zoned pocket spring core 1, 1a:
First, wire is used for the compression springs 5, 11, 12, 18, the textile material for the pockets 6, 13, 14, 22, a machine for the automated production of endless spring strands from pocketed springs, a machine for separating the spring strands and aligning them , Juxtaposition and gluing of spring strand sections and adhesive for gluing the spring strand sections 4, 4a, 9, 9a, 10, 10a are provided.

In einem folgenden Verfahrensschritt wird die Druckfeder 5, 18 durch die Maschine zur automatisierten Fertigung von endlosen Federsträngen aus eingetaschten Federn aus dem Draht gewickelt und in eine zumindest einseitig geöffnete, durch die Schweißnähte 7, 8, 23, 24 eines Schweißverfahren gebildete Tasche 6, 22 aus dem textilen Material eingesetzt und die Tasche 6, 22 durch eine Schweißnaht 7, 8, 23, 24 verschlossen und so der erste Federstrang eingetaschter Druckfedern 5, 18 hergestellt.In a subsequent process step, the compression spring 5, 18 is wound from the wire by the machine for the automated production of endless spring strands from pocketed springs and into a pocket 6, 22, which is open at least on one side and formed by the welds 7, 8, 23, 24 of a welding process inserted from the textile material and the pocket 6, 22 closed by a weld 7, 8, 23, 24 and thus the first spring strand of pocketed compression springs 5, 18 is produced.

In einem weiteren Verfahrensschritt wird die erste Druckfedern 11 und die zweite Druckfeder 12 jeweils durch die Maschine gewickelt und jeweils in eine zumindest einseitig geöffnete, durch die Schweißnähte 15, 16 eines Schweißverfahren gebildete Tasche 13, 14 eingesetzt und die jeweilige Tasche 13, 14 durch eine Schweißnaht 15, 16 verschlossen und so der zweite Federstrang eingetaschter und vertikal übereinander angeordneter Druckfedern 11, 12 hergestellt. Vorzugsweise erfolgt dieser Verfahrensschritt auf einer zweiten Maschine zeitlich parallel zum vorhergehenden Verfahrensschritt.In a further process step, the first compression springs 11 and the second compression spring 12 are each wound through the machine and each inserted into a pocket 13, 14, which is open at least on one side and formed by the welds 15, 16 of a welding process, and the respective pocket 13, 14 is inserted through a The weld seam 15, 16 is closed and the second spring strand of pocketed compression springs 11, 12 arranged vertically one above the other is thus produced. This process step is preferably carried out on a second machine in parallel with the preceding process step.

In einem darauf folgenden Verfahrensschritt wird die zweite Druckfeder 12 durch die Maschine aus dem Draht gewickelt und in eine zumindest einseitig geöffnete, durch die Schweißnähte 15, 16 eines Schweißverfahren gebildete Tasche 14 aus dem textilen Material eingesetzt und die Tasche 14 durch eine Schweißnaht 15, 16 verschlossen und so der dritte Federstrang eingetaschter Druckfedern 12 hergestellt. Vorzugsweise erfolgt dieser Verfahrensschritt auf einer zweiten Maschine zeitlich parallel zu den beiden vorhergehenden Verfahrensschritten.In a subsequent process step, the second compression spring 12 is wound from the wire by the machine and inserted into a pocket 14 made of the textile material, which is open at least on one side and formed by the welds 15, 16 of a welding process, and the pocket 14 is inserted through a weld 15, 16 closed and thus the third spring strand of pocketed compression springs 12 produced. This process step is preferably carried out on a second machine in parallel with the two preceding process steps.

In einem darauf folgenden Verfahrensschritt werden die jeweiligen endlosen Federstrangabschnitte in der Maschine für das Trennen der Federstränge und das Ausrichten, Aneinanderlegen und Verkleben von Federstrangabschnitten 4, 4a, 9, 9a, 10, 10a getrennt und die dadurch entstehenden Federstrangabschnitte 4, 4a, 9, 9a, 10, 10a ausgerichtet, zu einem definierten Muster aneinandergereiht und miteinander verklebt, so dass der zonierte Taschenfederkern 1, 1a mit mindestens einer ersten Zonen 2 und einer zweiten Zone 3 ausgebildet wird, wobei zumindest eine Zone 3 der mindestens zwei Zonen 2, 3 rinnenartige Vertiefungen 17 aufweist.In a subsequent process step, the respective endless spring strand sections are separated in the machine for separating the spring strands and aligning, laying together and gluing spring strand sections 4, 4a, 9, 9a, 10, 10a and the resulting spring strand sections 4, 4a, 9, 9a, 10, 10a aligned, lined up in a defined pattern and glued together, so that the zoned pocket spring core 1, 1a is formed with at least one first zone 2 and one second zone 3, with at least one zone 3 of the at least two zones 2, 3 Has channel-like depressions 17.

Durch das angegebene Verfahren wird vorteilhaft die Fertigung des zonierten Taschenfederkerns 1, 1a vereinfacht. Dadurch entsteht vorteilhaft ein kostengünstiger zonierter Taschenfederkern 1, 1a.The specified method advantageously simplifies the manufacture of the zoned pocket spring core 1, 1a. This advantageously creates an inexpensive zoned pocket spring core 1, 1a.

BezugszeichenlisteList of reference symbols

1, 1a1, 1a
TaschenfederkernPocket spring core
22
ZoneZone
33
ZoneZone
4, 4a4, 4a
FederstrangabschnittSpring strand section
55
DruckfederCompression spring
66th
Taschebag
77th
SchweißnahtWeld
88th
SchweißnahtWeld
9, 9a9, 9a
FederstrangabschnittSpring strand section
10, 10a10, 10a
FederstrangabschnittSpring strand section
1111
DruckfederCompression spring
1212
DruckfederCompression spring
1313
Taschebag
1414th
Taschebag
1515th
SchweißnahtWeld
1616
SchweißnahtWeld
1717th
Vertiefungdeepening
1818th
DruckfederCompression spring
1919th
Matratzemattress
20a, 20b20a, 20b
PolsterlagePadding
2121st
HohlkammerHollow chamber
2222nd
Taschebag
2323
SchweißnahtWeld
2424
SchweißnahtWeld
FF.
Kraftforce

Claims (16)

  1. A pocket spring core (1, 1a) having at least one first zone (2) and at least one second zone (3), wherein the first zone (2) has at least two rows of a first spring strand section (4, 4a) and at least one of the second zone(s) (3) has at least one row or line of a second spring strand section (9, 9a), wherein the second spring strand section (9) has at least two layers located vertically one over the other of in each case a plurality of helical wound first compression springs (11) in a first, upper layer and second compression springs (12) in a second, lower layer and at least one row of a third spring strand section (10, 10a), characterized in that at least one of the second zone(s) (3) of the pocket spring core (1, 1a) has at least one channel-like depression (17).
  2. The pocket spring core (1, 1a) according to Claim 1, characterized in that the at least one channel-like depression (17) extends through the entire width of the pocket spring core (1, 1a).
  3. The pocket spring core (1a) according to any one of the preceding claims, characterized in that the second spring strand section (9a) has three layers located vertically one over another of in each case a plurality of helical wound first compression springs (11) in a first, upper layer, second compression springs (12) in a second, middle layer, and first compression springs (11) in a third, lower layer.
  4. The pocket spring core (1, 1a) according to any one of the preceding claims, characterized in that the height of the second spring strand section (9, 9a) corresponds to the height of the first spring strand section (4, 4a).
  5. The pocket spring core (1, 1a) according to any one of Claims 1 to 4, characterized in that the third spring strand section (10, 10a) has multiple layers of compression springs which are arranged vertically one over another.
  6. The pocket spring core (1, 1a) according to any one of the preceding claims, characterized in that the height of the third spring strand section (10, 10a) is less than the height of the first spring strand section (4, 4a) and less than the height of the second spring strand section (9, 9a).
  7. The pocket spring core (1, 1a) according to any one of the preceding claims, characterized in that the compression springs (5, 11, 12, 18) are each inserted individually into a pocket (6, 12, 14, 22) enclosing the individual compression springs (5, 11, 12, 18).
  8. The pocket spring core (1, 1a) according to Claim 7, characterized in that the pocket (6, 12, 14, 22) is produced in each case from a planar textile material, in particular from nonwoven material.
  9. The pocket spring core (1, 1a) according to one of Claims 7 or 8, characterized in that the pocket (6, 12, 14, 22) is closed in each case by horizontal weld seams (7, 15, 23) and vertical weld seams (8, 16, 24).
  10. The pocket spring core (1, 1a) according to Claim 9, characterized in that the weld seams (7, 8, 15, 16, 23, 24) are produced by an ultrasonic welding method.
  11. The pocket spring core (1, 1a) according to any one of the preceding claims, characterized in that the at least one second zone (3) has a pattern of in each case a single or multiple successive second spring strand section(s) (9, 9a), on which a single or multiple successive third spring strand section(s) (10, 10a) follows/follow.
  12. A mattress or cushion (19, 19a) having a pocket spring core (1, 1a) according to any one of Claims 1 to 11 and a first cushion layer (20a), which is arranged vertically above the pocket spring core (1, 1a), and a second cushion layer (20b), which is arranged vertically below the pocket spring core (1, 1a), characterized in that the mattress or the cushion (19, 19a) forms duct-like hollow chambers (21) between the pocket spring core (1, 1a) and the first cushion layer (20a).
  13. The mattress or cushion (19, 19a) according to Claim 12, characterized in that the mattress or the cushion (19, 19a) forms duct-like hollow chambers (21) between the pocket spring core (1, 1a) and the first cushion layer (20a) and the second cushion layer (20b).
  14. The mattress or cushion (19, 19a) according to one of Claims 12 or 13, characterized in that the duct-like hollow chambers (21) extend through the mattress (19, 19a) on the entire width of the mattress (19, 19a).
  15. The mattress or cushion (19, 19a) according to any one of Claims 12 to 14, characterized in that the mattress (19, 19a) is completely enveloped using a textile cover material.
  16. A method for producing a pocket spring core (1, 1a) according to any one of Claims 1 to 11, characterized by the following method steps:
    a) providing wire, and a textile material, a machine for automated manufacturing of endless spring strands from pocketed springs, a machine for the severing of the spring strands and the alignment, layering, and adhesive bonding of spring strand sections, and adhesive;
    b) producing a first spring strand of pocketed compression springs 5, 18;
    c) producing a second spring strand of pocketed compression springs 11, 12 arranged vertically one over another;
    d) producing a third spring strand of pocketed compression springs 12;
    e) severing the respective spring strand of pocketed compression springs (5, 18; 11, 12; 12) into the respective spring strand sections (4, 4a, 9, 9a, 10, 10a) and aligning, juxtaposing to form a defined pattern, and adhesively bonding the spring strand sections (4, 4a, 9, 9a, 10, 10a) to form a pocket spring core (1, 1a) so that the zoned pocket spring core (1, 1a) is formed having at least one first zone (2) and one second zone (3), wherein at least one of the first zone(s) (3) of the at least two zones (2, 3) has channel-like depressions (17).
EP17780760.9A 2016-10-17 2017-10-09 Pocket-spring core and method for producing the pocket-spring core Active EP3525630B1 (en)

Priority Applications (1)

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PL17780760T PL3525630T3 (en) 2016-10-17 2017-10-09 Pocket-spring core and method for producing the pocket-spring core

Applications Claiming Priority (2)

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DE102016119742.4A DE102016119742A1 (en) 2016-10-17 2016-10-17 Pocket spring core and method for producing the pocket spring core
PCT/EP2017/075669 WO2018073035A1 (en) 2016-10-17 2017-10-09 Pocket-spring core and method for producing the pocket-spring core

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EP3525630A1 EP3525630A1 (en) 2019-08-21
EP3525630B1 true EP3525630B1 (en) 2020-09-16

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EP (1) EP3525630B1 (en)
DE (1) DE102016119742A1 (en)
ES (1) ES2834885T3 (en)
PL (1) PL3525630T3 (en)
WO (1) WO2018073035A1 (en)

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Also Published As

Publication number Publication date
PL3525630T3 (en) 2021-01-25
EP3525630A1 (en) 2019-08-21
WO2018073035A1 (en) 2018-04-26
DE102016119742A1 (en) 2018-04-19
US20190274444A1 (en) 2019-09-12
US11633048B2 (en) 2023-04-25
ES2834885T3 (en) 2021-06-21

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