EP3519312B1 - Valve bag and method and system for producing a valve bag - Google Patents

Valve bag and method and system for producing a valve bag Download PDF

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Publication number
EP3519312B1
EP3519312B1 EP17777023.7A EP17777023A EP3519312B1 EP 3519312 B1 EP3519312 B1 EP 3519312B1 EP 17777023 A EP17777023 A EP 17777023A EP 3519312 B1 EP3519312 B1 EP 3519312B1
Authority
EP
European Patent Office
Prior art keywords
cover strip
strip
wall
valve
bag
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
EP17777023.7A
Other languages
German (de)
French (fr)
Other versions
EP3519312A1 (en
Inventor
Andreas Lamkemeyer
Michael Jung
Uwe Köhn
Jakob DERKSEN
Andreas Kleemann
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Windmoeller and Hoelscher KG
Original Assignee
Windmoeller and Hoelscher KG
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Windmoeller and Hoelscher KG filed Critical Windmoeller and Hoelscher KG
Priority to PL17777023T priority Critical patent/PL3519312T3/en
Publication of EP3519312A1 publication Critical patent/EP3519312A1/en
Application granted granted Critical
Publication of EP3519312B1 publication Critical patent/EP3519312B1/en
Priority to HRP20202057TT priority patent/HRP20202057T1/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D31/00Bags or like containers made of paper and having structural provision for thickness of contents
    • B65D31/14Valve bags, i.e. with valves for filling
    • B65D31/142Valve bags, i.e. with valves for filling the filling port being formed by folding a flap connected to a side, e.g. block bottoms
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B31MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31BMAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31B70/00Making flexible containers, e.g. envelopes or bags
    • B31B70/14Cutting, e.g. perforating, punching, slitting or trimming
    • B31B70/146Cutting, e.g. perforating, punching, slitting or trimming using tools mounted on a drum
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B31MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31BMAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31B70/00Making flexible containers, e.g. envelopes or bags
    • B31B70/26Folding sheets, blanks or webs
    • B31B70/262Folding sheets, blanks or webs involving longitudinally folding, i.e. along a line parallel to the direction of movement
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B31MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31BMAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31B70/00Making flexible containers, e.g. envelopes or bags
    • B31B70/60Uniting opposed surfaces or edges; Taping
    • B31B70/62Uniting opposed surfaces or edges; Taping by adhesives
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B31MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31BMAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31B70/00Making flexible containers, e.g. envelopes or bags
    • B31B70/74Auxiliary operations
    • B31B70/81Forming or attaching accessories, e.g. opening devices, closures or tear strings
    • B31B70/84Forming or attaching means for filling or dispensing contents, e.g. valves or spouts
    • B31B70/85Applying patches or flexible valve inserts, e.g. applying film-like valves
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B1/00Packaging fluent solid material, e.g. powders, granular or loose fibrous material, loose masses of small articles, in individual containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, or jars
    • B65B1/20Reducing volume of filled material
    • B65B1/22Reducing volume of filled material by vibration
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B1/00Packaging fluent solid material, e.g. powders, granular or loose fibrous material, loose masses of small articles, in individual containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, or jars
    • B65B1/28Controlling escape of air or dust from containers or receptacles during filling
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B43/00Forming, feeding, opening or setting-up containers or receptacles in association with packaging
    • B65B43/42Feeding or positioning bags, boxes, or cartons in the distended, opened, or set-up state; Feeding preformed rigid containers, e.g. tins, capsules, glass tubes, glasses, to the packaging position; Locating containers or receptacles at the filling position; Supporting containers or receptacles during the filling operation
    • B65B43/46Feeding or positioning bags, boxes, or cartons in the distended, opened, or set-up state; Feeding preformed rigid containers, e.g. tins, capsules, glass tubes, glasses, to the packaging position; Locating containers or receptacles at the filling position; Supporting containers or receptacles during the filling operation using grippers
    • B65B43/465Feeding or positioning bags, boxes, or cartons in the distended, opened, or set-up state; Feeding preformed rigid containers, e.g. tins, capsules, glass tubes, glasses, to the packaging position; Locating containers or receptacles at the filling position; Supporting containers or receptacles during the filling operation using grippers for bags
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B51/00Devices for, or methods of, sealing or securing package folds or closures; Devices for gathering or twisting wrappers, or necks of bags
    • B65B51/10Applying or generating heat or pressure or combinations thereof
    • B65B51/14Applying or generating heat or pressure or combinations thereof by reciprocating or oscillating members
    • B65B51/146Closing bags
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B51/00Devices for, or methods of, sealing or securing package folds or closures; Devices for gathering or twisting wrappers, or necks of bags
    • B65B51/10Applying or generating heat or pressure or combinations thereof
    • B65B51/26Devices specially adapted for producing transverse or longitudinal seams in webs or tubes
    • B65B51/30Devices, e.g. jaws, for applying pressure and heat, e.g. for subdividing filled tubes
    • B65B51/303Devices, e.g. jaws, for applying pressure and heat, e.g. for subdividing filled tubes reciprocating along only one axis
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D31/00Bags or like containers made of paper and having structural provision for thickness of contents
    • B65D31/08Bags or like containers made of paper and having structural provision for thickness of contents with block bottoms
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D33/00Details of, or accessories for, sacks or bags
    • B65D33/01Ventilation or drainage of bags
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B31MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31BMAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31B2150/00Flexible containers made from sheets or blanks, e.g. from flattened tubes
    • B31B2150/001Flexible containers made from sheets or blanks, e.g. from flattened tubes with square or cross bottom
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B31MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31BMAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31B2160/00Shape of flexible containers
    • B31B2160/20Shape of flexible containers with structural provision for thickness of contents
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B31MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31BMAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31B2170/00Construction of flexible containers
    • B31B2170/20Construction of flexible containers having multi-layered walls, e.g. laminated or lined
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B1/00Packaging fluent solid material, e.g. powders, granular or loose fibrous material, loose masses of small articles, in individual containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, or jars
    • B65B1/04Methods of, or means for, filling the material into the containers or receptacles
    • B65B1/18Methods of, or means for, filling the material into the containers or receptacles for filling valve-bags

Definitions

  • the invention relates to a valve sack according to the preamble of claim 1, a method for producing a valve sack according to the preamble of claim 11 and a system for producing a valve sack according to the preamble of claim 16.
  • Valve bags are those bags that are completely finished before filling and are later filled via the valve, so that no subsequent closing of the bag is necessary. Such bags can be filled particularly quickly and efficiently in filling machines. Filling goods are often powdery goods such as building materials, especially cement.
  • the documents DE102013000038A1 and DE4303894A1 disclose valve sacks.
  • the documents DE102010028394A1 and DE10232136A1 reveal more sacks.
  • the filling material is often introduced into the sack, in particular blown into it, while being mixed with air. It is therefore necessary that the bag can be deflated.
  • the present invention relates to such valve bags as described in the opening paragraph, which comprise a first and a second wall which are connected to one another by side edges or gussets. At the ends there are floors, via which the two walls are also connected to one another. The walls delimit the interior of the sack, together with the bottoms and possibly together with the side gussets.
  • valve base The valve is arranged in one of the floors; this base can therefore be referred to as the valve base.
  • the other bottom is completely closed, that is, the inside of the sack cannot be reached from the outside via this floor.
  • This floor can also be referred to as valveless floor. Since the sack is suspended and / or set up vertically, at least during filling, with the valve base at the upper end, the end of the sack which comprises the valve base can simply be referred to as "top” or "upper end”. The second end is therefore "below” or it is the "lower end”.
  • ventilation openings are provided in the first and / or in the second wall.
  • the object of the present invention is therefore to propose a generic sack and a production method for such a sack which, in spite of the great ventilation required, offers improved retention of contents. In addition, improved protection against moisture is desirable.
  • At least one channel to be provided on the outside of at least one wall which covers the ventilation openings and which is formed by at least two parallel fastening strips and a cover strip, the cover strip also comprises ventilation openings and wherein the shortest path between the parallel fastening strips along the cover strip is longer than the shortest path along the at least one wall.
  • a channel that covers the ventilation openings is thus formed by a cover strip which is arranged on the outside of at least one wall, and at least two fastening strips with which the cover strip is fastened to the wall. This means that the air that is brought into the interior of the bag with the filling material can initially escape into the channel.
  • the shortest path between the parallel fastening strips that is to say the path across the fastening strips, along the cover strip is longer than the shortest path along the at least one wall.
  • the covering strip is limp between the fastening strips when the area of the wall between the fastening strips is flat.
  • the channel can form a cavity. It is advantageous that the air can flow into this cavity via the ventilation holes, even if the wall arches outward during the filling process.
  • the cavity or the channel can absorb and store a great deal of air from the interior space in a short time and can release it again over a longer period of time, preferably to the environment.
  • the cover strip and / or the parallel fastening strips are made of stretchable material.
  • a cover strip with a stretchable Kick material instead of a sloppy cover strip, a cover strip with a stretchable Kick material.
  • at least one of the fastening strips can comprise a stretchable material.
  • a stretchable material can be elastic or deformable, for example stretchable, as is known, for example, from films that can be elongated under the action of force. Due to the air emerging from the inside of the sack through the ventilation openings, the cover strip and / or the fastening strips can now be stretched so that the channel can provide an enlarged volume compared to the initial state. This again ensures that a large volume of air can be removed from the inside of the sack in a short time.
  • the cover strip comprises a U-shaped fold on at least one of the fastening strips, i. the cover strip is folded over in such a way that its folded outer side is fastened to the wall with the fastening strip. This ensures that the fastening strip can easily bulge without its material being unduly stressed or the covering strip has a z-fold as an alternative or in addition to the u-fold.
  • the valve bag according to the invention can comprise paper, but also a material made of one or more plastics.
  • Plastics can be a film web, but also a fabric made of plastic tapes, in particular made of such plastic tapes that comprise a stretched polyolefin.
  • a plastic in the sense of the invention can also be a fleece material.
  • the aforementioned materials can also be combined.
  • one wall of the sack can comprise two layers, one layer consisting of paper and the other layer consisting of a plastic.
  • the aforementioned materials can also be laminated, laminated or otherwise coated.
  • the cover strip can consist of the same material or the same materials as the sack, but also of at least one different material.
  • the cover strip can be a separate strip, which preferably runs in the longitudinal direction of the bag.
  • the cover strip preferably extends over the entire length of the bag.
  • the fastening strips can be adhesive strips such as cold adhesive, hot-melt or dispersion, or extrusion strips.
  • extrusion strips or - in other words - longitudinal extrusion seams offer advantages because they are inexpensive.
  • a fastening strip can, however, also be a joining strip in which the wall and the covering strip are connected to one another by welding or sealing, in particular by ultrasonic, infrared or hot air welding or sealing.
  • the overlap strip can be a separate workpiece.
  • the cover strip can be an area of at least one wall which covers another area of the wall. Such a coverage area can be produced in a very simple and efficient manner by forming a tube from a flat web material. The walls and the cover strip are thus formed in one piece. The overlapping part then only needs to be fastened with two or more fastening strips, which run parallel but are spaced apart in the transverse direction, in order to form said channel.
  • the sack according to the invention has a ventilation capacity of at least 5 m 3 / h, in particular of at least 10 m 3 / h. This venting performance relates to air, but does not deviate significantly from it for other gases either.
  • the shortest path between the parallel fastening strips along the cover strip is at least 3% longer than the shortest path along the at least one wall. In this case, sufficient storage is made available for the air escaping from the inside of the sack, with the slackness of the covering strip being kept small at the same time. This helps in avoiding damage to the Covering strip. Furthermore, it can be provided that the invention provides that the shortest path between the parallel fastening strips along the covering strip is at most 20%, in particular at most 10% longer than the shortest path along the at least one wall.
  • a layer made of a filter material is provided within the channel.
  • This filter material serves as a further filter to further reduce the release of filling material to the environment.
  • the filter material has small pores that offer air permeability, but block the path of filling material particles and dust.
  • the filter material is preferably attached to the covering strip, the filter material preferably covering all of the ventilation openings of the covering strip, which are described in more detail below.
  • the possible ways of attaching the filter material to the cover strip can be the same as those for attaching the cover strip to the wall.
  • At least one fastening strip for the filter material can coincide with a fastening strip for the cover strip. However, it is preferred that the fastening strip for the filter material is spaced apart from the fastening strip for the cover strip, since the production of the sack is then made easier.
  • the filter material can include papers or plastics, these being in particular in the form of fleece.
  • At least one layer of a filter material is provided in the sack interior, the filter material also covering the ventilation openings here.
  • the filter material can be the same as the filter material, as has been described in connection with the cover strip.
  • the types of attachment can also be the same.
  • the filter material can replace the ventilation openings.
  • the at least one wall can comprise at least one cutout in certain regions, which is then completely covered by the filter material.
  • the air permeability of the ventilation openings in the at least one wall is greater than the air permeability of the cover strip.
  • the cover strip is free of ventilation openings and that instead the fastening strips have interruptions through which the air can flow.
  • a combination of both of the aforementioned venting options is also conceivable. If the covering strip has a lower air permeability, in particular a slow escape of the air into the environment is possible, so that the escape of filling material is again reduced.
  • a micro or nano perforation of the covering strip is advantageous in this context.
  • Micro-perforations for example with a density of 10 to 30, in particular 13, ventilation openings per square centimeter (cm 3 ), and nano-perforations, for example with a density of 50 to 100, in particular 64, ventilation openings per square centimeter (cm 3 ), can often be separated from one another distinguish.
  • the perforations can be produced, for example, with essentially conical needles or with essentially cylindrical needles.
  • the ventilation openings are preferably small enough so that no moisture can enter the sack or the channel from the outside. This is usually the case when the vents are smaller than 0.8 mm in diameter.
  • the ventilation openings of the at least one wall are spaced apart from the ventilation openings of the cover strip in the longitudinal direction of the bag. This distance is preferably at least one third of the bag height. It is advantageous that the air from the inside of the sack has to travel a longer distance in order to get into the surroundings. As a result, moisture that could penetrate the channel does not get into the interior of the bag, or at least only very slowly.
  • the ventilation openings can be designed as holes or as slots. Holes are often created by needles, whereas slots can often be created by knives.
  • the slots are provided in the at least one wall. in order to provide a large ventilation capacity here.
  • the ventilation capacity can be increased again if at least two slots are at an angle to one another, in particular at a right angle (90 °).
  • the length of the slots is preferably between 1 mm and 30 mm.
  • the ventilation openings in the at least one wall are spaced a maximum of half a bag length, in particular a maximum of a third of the bag length, particularly preferably a quarter of the bag length, from the valve base.
  • the air that is introduced into the interior of the sack during filling can escape undisturbed in the upper area. Only when the filling is almost complete does the product level reach these ventilation openings. In this way, a very high ventilation rate is guaranteed for almost the entire filling process.
  • the ventilation openings of the cover strip are at most half a sack length, in particular at most a third of the sack length and particularly preferably a quarter of the sack length, from the valveless bottom. In this way, a good protection against penetrating moisture is achieved, because any moisture that may penetrate has to travel a long way into the inside of the bag.
  • the surface of the sack that is provided with ventilation openings is a maximum of 15% of the total surface of the sack.
  • valve bottom comprises two bottom flaps, the first bottom flap comprising parts of the covering strip, the second bottom flap at least partially covering the first bottom flap when viewed from the outside. This prevents that moisture gets into the channel via the bottom flap and from here on a short way via the ventilation openings in the at least one wall into the interior of the bag. The moisture protection is thus increased.
  • valveless bottom comprises two bottom flaps, the first bottom flap comprising parts of the covering strip, the first bottom flap at least partially covering the second bottom flap as seen from outside the sack. In this way it can be prevented that moisture which penetrates through the ventilation openings into the channel gets into the bag interior via the bottom flap over a short distance. The moisture protection is thus increased.
  • the moisture protection can be further improved if at least one base is covered with a base cover sheet from the outside and / or with an inner bar from the inside of the bag.
  • the stated object is achieved according to the invention in that at least one cover strip is produced on the first or the second wall, with which the ventilation holes are covered, the cover strip being provided with at least one longitudinal fold.
  • the cover strip In order to be able to produce a sack in which at least one channel is provided on the outside of at least one wall which covers the ventilation openings and which is formed by at least two parallel fastening strips and a cover strip, the cover strip also includes ventilation openings and the shortest path between the parallel fastening strip along the cover strip is longer than the shortest path along the at least one wall, the cover strip is provided with at least one fold running in the longitudinal direction. This is, for example, the edge of the cover strip, which is folded once so that the edge area is then designed with two layers. The folded edge is preferably fastened to the wall with the fastening strip.
  • the cover strip is provided with a u-fold and / or with two folds, the two folding directions running in opposite directions. This creates a z-fold. This means that the cover strip is in three layers in the area of the fold.
  • the folds mentioned are preferably produced by guide plates, along which the flat web transported by a transport device, such as transport rollers, is guided.
  • a transport device such as transport rollers
  • pre-break rollers and / or pressure rollers can be provided with which the folded edge is pre-embossed and / or the folded edge that has been formed is fixed again.
  • Vent holes are made in the flat web before it is processed into a tube. Making vent holes at this point is very easy. It can be done, for example, by a roller, the outer circumference of which is fitted with needles and / or knives.
  • the flat web and the cover strip are connected to one another, in particular also before the tube is formed.
  • the covering strip is part of the flat sheet and develops its actual functionality after the tube has been formed by being attached to the wall by two fastening strips.
  • a filter material is applied to the flat web and / or to the cover strip and fastened there.
  • the filter material is preferably in web form and is drawn off and applied from a roll. It is preferably fastened with a dispersion adhesive, with a cold adhesive or with a hot-melt adhesive. It is advantageous if the filter material is applied to the flat web before a tube is formed from the flat web. In this case, the application and attachment of the filter material is particularly simple.
  • the Figure 1 shows the cross section through a first embodiment of a valve bag 1 according to the invention. It comprises a first wall 2, which in the present example represents the rear wall. This first wall is connected via the side edges 3, 4 to the second wall 5, which represents the front wall.
  • the front wall 5 is formed by a first region 6 and a second region 7.
  • the edge 8 of the first region 6 is fastened with a fastening strip 9 to the surface facing the bag interior 10.
  • the strip crossing over the fastening strip 9 forms a cover strip 11 which covers the ventilation holes 12 in the second wall 5.
  • the cover strip 11 is connected with its edge 13 via a fastening strip 14 on the outer surface of the first area 6 of the second wall 5.
  • the outer surface of the cover strip is attached to the first area 6, so that a U-shaped fold 15 or, in the flat state, a double-layer area of the cover strip is formed.
  • a channel 16 is formed, the volume of which can be changed over a very large area.
  • This channel also includes ventilation openings 17 so that the air that has entered the channel from the inside of the bag can escape into the environment.
  • the covering strip 11 can be delimited from the area 7 of the front wall 5 by the fastening strip 9.
  • a filter material 18 is preferably provided, which is fastened to the cover strip via two fastening strips 19.
  • the Figure 2 shows a further exemplary embodiment of a valve bag 1 according to the invention.
  • a z-shaped fold 21 is provided in this exemplary embodiment, which is created by producing a double fold.
  • the z-shaped fold is characterized by the fact that three layers are formed here. Even if in the Figure 2 it can be seen that the z-shaped fold 21 is arranged in the area of the fastening strip 14, so the z-shaped fold can be arranged at any position between the fastening strip 9 and the fastening strip 14.
  • Several z-shaped folds 21 are also conceivable.
  • the cover strip 11 of the valve bag 1 even comprises a Z-shaped fold 21 and a U-shaped fold 15.
  • the Figure 3 shows a further configuration option which can also be combined with all of the other exemplary embodiments disclosed in this patent application.
  • the covering strip 11 is fastened to the area 6 of the front wall with a third fastening strip 22.
  • This third fastening strip 22 divides the channel 16 into a first partial channel 23 and a second partial channel 24, with the ventilation openings 12 from Guide the inside of the sack 10 into the first partial channel 23.
  • the ventilation openings 17 lead from the second sub-channel 24 into the environment. So that the air can now also pass from the first partial channel 23 into the second partial channel 24, the fastening strip comprises at least one interruption.
  • the at least one interruption is preferably so long that the ventilation capacity of the bag is not impaired.
  • the cover strip 11 is designed as a separate workpiece. It is therefore not formed in one piece with part of the front wall 5.
  • This separate cover strip 11 is attached to the front wall 5 of the valve bag via the two attachment strips 9, 14.
  • the cover strip 11 comprises U-shaped folds 15 on its two edges.
  • the front wall 5 and the rear wall 2 of the valve bag 1 can already have been produced as a tube, for example by a blown film extrusion process or a circular weaving process.
  • a tube can also be made from a flat web in which the two side areas have been turned over to form an overlap and in which the overlapping edges are connected by a joint seam.
  • FIG. 5 now shows some steps of a method according to the invention for producing a valve bag.
  • a flat web 50 is first unwound from an unwinding device (not shown). This is followed by the introduction of ventilation openings 17, which is again not shown.
  • These ventilation openings are preferably not introduced continuously in the longitudinal direction of the flat web, but rather in cycles.
  • a roller can roll on the flat web, the peripheral surface of which is only partially covered with needle, cutting or punching tools.
  • it can be provided that such a roller is brought into contact with the flat web 50 at the points at which the ventilation openings 17 are to be introduced.
  • an adjustment mechanism can be provided which brings the roller into contact with the flat web in cycles.
  • the flat web preferably runs over a counter roller.
  • the ventilation openings 12 can be made in the flat web 50.
  • a roller 51 is shown with which individual, short cuts are produced in the flat web 50.
  • the circumferential surface 52 of the roller 51 is covered with knives 53, two adjacent knives at an angle to one another, in particular a right angle.
  • An adjustment mechanism can also be provided for the roller 51, which brings the roller into contact with the flat web in cycles.
  • the adjustment mechanism for the roller 51 works independently of the adjustment mechanism mentioned in the preceding paragraph, since the ventilation openings 12 and 17 are preferably introduced offset in the transport direction of the flat web.
  • the flat web 50 is covered with a filter material 55, which is attached to the flat web 50.
  • This filter material can be applied to the flat web in web form.
  • the filter material can be made available as a roll and unwound within an unwinding device.
  • the filter material is already provided with two lateral adhesive strips in its roll form.
  • two adhesive traces 56, 57 are applied to the flat web and / or to the web-shaped filter material, the ventilation openings 17 lying completely within these adhesive traces.
  • the adhesive traces can comprise a dispersion adhesive, a hot melt adhesive or a cold glue; but they can also comprise an extrudate. In the latter case, plastic is converted into a melt form in an extruder and applied in this form as traces through nozzles.
  • the flat web and the web-shaped filter material are joined together, which is indicated by the arrows 58, and - for example by means of a pair of press rollers - are pressed together and optionally also cooled.
  • the filter material 55 can also be applied to the flat web in the form of a slip, the filter material being at least dimensioned such that it completely covers the ventilation openings 17 concentrated on a surface section.
  • Ready-made slips can be used to provide the filter material in slip form. It is preferred, however, if the filter material is also present in roll form and is separated into slips of paper by a separating tool, for example a cutting tool.
  • Adhesive traces are now preferably applied to the flat web 50, a circumferential adhesive tracing being generated so that the air that is to pass through the filter material cannot escape through a gap in the adhesive tracing.
  • the described procedures for applying filter material can also be used if the ventilation openings 12 are to be covered with a filter material.
  • the Figure 7 shows the areas 6 and 7 which have already been turned over and which are now fastened to one another with the fastening strips 9 and 14.
  • there are two extrusion nozzles which introduce at least one molten plastic material in the form of at least two parallel tracks between the areas 6 and 7 and thus delimit the channel 16.
  • at least one pressing device for example a pressure roller
  • the areas 6 and 7 can be connected to one another along the fastening strips 9 and 14, so that a permanent and durable connection can be generated.
  • At least one cooling device can be provided in order to be able to cool the fastening strips, in particular if they were created under the action of heat.
  • the cooling device can be comprised by the pressing device.
  • pressure rollers can be cooled.
  • a valve sack 101 - referred to as a "sack" for short - can now be seen, which preferably consists of a tube according to the exemplary embodiments of Figures 1 to 7 is made.
  • this hose is separated into hose pieces, a bottom opening is formed on both ends and this bottom opening is then closed to form a bottom.
  • the bottoms of which only one bottom 102 can be seen, are shaped as cross bottoms.
  • a sack end is drawn up during manufacture, forming a bottom rectangle and two bottom triangles 103.
  • the side flaps 104 and 105 are then folded over so that they partially overlap.
  • a base cover sheet 106 is preferably fixed on the base that has already been created, this preferably being connected to both base triangles 103 and to both side tabs 104 and 105.
  • the bottom 107 which is not visible, is designed similar to the bottom 102, but before the side flaps 104 and 105 are folded over, a valve 108 is placed on one of the two bottom triangles and fastened there so that the side flaps are folded over the valve.
  • a valve label can be placed on one of the bottom triangles and fastened there, which forms the valve 108 by folding over the side flaps.
  • the optional bottom cover sheet is then only connected to the valve and not to the bottom triangle below.
  • the valve 108 creates an access to the inside of the sack from the surroundings and therefore offers the possibility of filling the sack with a filling material from the outside.
  • valve 108 is designed to be closable in order to allow moisture to penetrate and parts of the filling material to escape during subsequent storage after filling to reduce.
  • the base 107 can be referred to as a valve base, while the base 102 may be referred to as a valveless base.
  • the second wall 5 continues into the side flap 104, which is preferably folded over the side flap 105.
  • the wall 5 comprises the channel 16 which is delimited by the fastening strips 9 and 14, the fastening strip 9 being shown with a broken line since it is not visible in a finished sack.
  • the ventilation openings 17 are arranged closer to the valveless floor than the ventilation openings 12. The distance between the ventilation openings 17 and the floor 102 is preferably a maximum of a third, preferably a maximum of a quarter, in particular a fifth of the total bag length L.
  • the ventilation openings 17 are arranged closer to the valve base than the ventilation openings 12.
  • the distance between the ventilation openings 12 and the base 107 is preferably a maximum of a third, preferably a maximum of a quarter, in particular a fifth of the total bag length L.
  • the Figure 9 shows the section IX - IX through the bag 101 (see Figure 8 ). Sections through the floors 102 and 107 can now be seen. In the valveless base 102, the folding sequence of the side flaps 104 and 105 can be seen in particular. Since the section IX-IX also forms a section through the channel 16, the side flap 104 appears to have three layers, since in addition to the relevant parts of the areas 6 and 7, the filter material 18 can also be seen. The side flap 104 is on the inside, ie it was folded over before the side flap 105 was folded over. Therefore, the side flap 105 is on the outside.
  • the channel 16 Due to the bottom cover sheet 106, the channel 16 is not or hardly accessible via the tab 105, so that almost no moisture can penetrate into the sack via the bottom 102. Should this be the case, it should Only diffuse moisture over the entire length of the sack in order to reach the inside of the sack.
  • the valve base 107 comprises the side flaps 109 and 110, the side flap 109 being designed analogously to the side flap 105. Accordingly, the side flap 110 is designed analogously to the side flap 104. In contrast to the base 102, the side flap 110 in the case of the base 107 is first folded over, ie it is on the inside. The side flap 109 thus forms the outer flap. Since the valve 108 is also arranged below the side flap 110 and - at least when filling - presses the individual layers of the side flaps onto one another, it is avoided that parts of the filling material get into the channel 16.

Description

Die Erfindung betrifft einen Ventilsack nach dem Oberbegriff des Anspruchs 1, ein Verfahren zur Herstellung eines Ventilsacks nach dem Oberbegriff des Anspruchs 11 und ein System zur Herstellung eines Ventilsacks nach dem Oberbegriff des Anspruchs 16.The invention relates to a valve sack according to the preamble of claim 1, a method for producing a valve sack according to the preamble of claim 11 and a system for producing a valve sack according to the preamble of claim 16.

Ventilsäcke sind solche Säcke, die vor der Befüllung vollständig fertiggestellt werden und später über das Ventil befüllt werden, so dass kein nachfolgendes Verschließen des Sacks notwendig ist. Solche Säcke können in Abfüllmaschinen besonders schnell und effizient befüllt werden. Füllgüter sind dabei oft pulverförmige Güter wie etwa Baustoffe, insbesondere Zement. Die Dokumente DE102013000038A1 und DE4303894A1 offenbaren Ventilsäcke. Die Dokumente DE102010028394A1 und DE10232136A1 offenbaren weitere Säcke.Valve bags are those bags that are completely finished before filling and are later filled via the valve, so that no subsequent closing of the bag is necessary. Such bags can be filled particularly quickly and efficiently in filling machines. Filling goods are often powdery goods such as building materials, especially cement. The documents DE102013000038A1 and DE4303894A1 disclose valve sacks. The documents DE102010028394A1 and DE10232136A1 reveal more sacks.

Oft wird das Füllgut unter Durchmischung mit Luft in den Sack eingebracht, insbesondere eingeblasen. Daher ist es notwendig, dass der Sack entlüftet werden kann.The filling material is often introduced into the sack, in particular blown into it, while being mixed with air. It is therefore necessary that the bag can be deflated.

Die vorliegende Erfindung bezieht sich auf solche eingangs beschriebenen Ventilsäcke, die eine erste und eine zweite Wand umfassen, welche durch Seitenkanten oder Seitenfalten miteinander verbunden sind. An den Enden sind Böden vorgesehen, über welche die beiden Wände ebenfalls miteinander verbunden sind. Die Wände begrenzen den Sackinnenraum, zusammen mit den Böden und gegebenenfalls zusammen mit den Seitenfalten.The present invention relates to such valve bags as described in the opening paragraph, which comprise a first and a second wall which are connected to one another by side edges or gussets. At the ends there are floors, via which the two walls are also connected to one another. The walls delimit the interior of the sack, together with the bottoms and possibly together with the side gussets.

In einem der Böden ist das Ventil angeordnet; dieser Boden kann daher als Ventilboden bezeichnet werden. Der andere Boden ist vollständig geschlossen, d. h., über diesen Boden ist das Sackinnere von außen nicht erreichbar. Dieser Boden kann auch als ventilloser Boden bezeichnet werden. Da zumindest während der Befüllung der Sack vertikal aufgehängt und/oder aufgestellt ist, wobei der Ventilboden am oberen Ende zu finden ist, kann das Ende des Sacks, welches den Ventilboden umfasst, einfach als "oben" oder "oberes Ende" bezeichnet werden. Das zweite Ende ist demnach "unten" oder es ist das "untere Ende".The valve is arranged in one of the floors; this base can therefore be referred to as the valve base. The other bottom is completely closed, that is, the inside of the sack cannot be reached from the outside via this floor. This floor can also be referred to as valveless floor. Since the sack is suspended and / or set up vertically, at least during filling, with the valve base at the upper end, the end of the sack which comprises the valve base can simply be referred to as "top" or "upper end". The second end is therefore "below" or it is the "lower end".

Um das Befüllen unter gleichzeitiger Entlüftung zu ermöglichen, sind in der ersten und/oder in der zweiten Wand Entlüftungsöffnungen vorgesehen.In order to enable filling with simultaneous ventilation, ventilation openings are provided in the first and / or in the second wall.

Eine Herausforderung ist es stets, eine hohe Entlüftungsleistung zur Verfügung zu stellen, aber auch den Sack so auszugestalten, dass einerseits kein Füllgut durch die Entlüftungsöffnungen austreten und andererseits keine Feuchtigkeit in das Sackinnere eindringen kann. Denn austretendes Füllgut führt zu einem Produktverlust oder sogar, je nach Art des Füllguts, zu Gesundheitsschädigungen der Personen, die beispielsweise solche befüllten Säcke tragen. In das Sackinnere eintretende Feuchtigkeit kann auf Dauer das Füllgut unbrauchbar machen.It is always a challenge to provide a high ventilation capacity, but also to design the sack in such a way that, on the one hand, no filling material can escape through the ventilation openings and, on the other hand, no moisture can penetrate the inside of the sack. This is because leaking filling material leads to a loss of product or, depending on the type of filling material, damage to the health of the people who, for example, carry such filled bags. Moisture entering the inside of the sack can make the contents unusable in the long run.

Die Aufgabe der vorliegenden Erfindung ist es daher, einen gattungsgemäßen Sack und ein Herstellungsverfahren für einen solchen Sack vorzuschlagen, der trotz der großen benötigten Entlüftungsleistung einen verbesserten Füllgutrückhalt bietet. Darüber hinaus ist ein verbesserter Feuchtigkeitsschutz wünschenswert.The object of the present invention is therefore to propose a generic sack and a production method for such a sack which, in spite of the great ventilation required, offers improved retention of contents. In addition, improved protection against moisture is desirable.

Die Aufgabe wird gelöst durch die im Oberbegriff des Anspruchs 1 genannten Merkmale unter Hinzufügung der im Kennzeichen des Anspruchs 1 aufgeführten Merkmale.The object is achieved by the features mentioned in the preamble of claim 1 with the addition of the features listed in the characterizing part of claim 1.

Demnach ist vorgesehen, dass an der Außenseite zumindest einer Wand wenigstens ein Kanal vorgesehen ist, welcher die Entlüftungsöffnungen überdeckt und welcher wenigstens durch zwei parallele Befestigungsstreifen und einen Überdeckungsstreifen gebildet ist, der Überdeckungsstreifen ebenfalls Entlüftungsöffnungen umfasst und wobei der kürzeste Weg zwischen den parallelen Befestigungsstreifen entlang des Überdeckungsstreifens länger ist als der kürzeste Weg entlang der zumindest einen Wand.Accordingly, provision is made for at least one channel to be provided on the outside of at least one wall which covers the ventilation openings and which is formed by at least two parallel fastening strips and a cover strip, the cover strip also comprises ventilation openings and wherein the shortest path between the parallel fastening strips along the cover strip is longer than the shortest path along the at least one wall.

Es wird also durch einen Überdeckungsstreifen, welcher auf der Außenseite zumindest einer Wand angeordnet ist, und wenigstens zwei Befestigungsstreifen, mit denen der Überdeckungsstreifen an der Wand befestigt ist, ein Kanal gebildet, welcher die Entlüftungsöffnungen überdeckt. Damit kann die Luft, die mit dem Füllgut in das Sackinnere eingebracht wird, zunächst in den Kanal entweichen.A channel that covers the ventilation openings is thus formed by a cover strip which is arranged on the outside of at least one wall, and at least two fastening strips with which the cover strip is fastened to the wall. This means that the air that is brought into the interior of the bag with the filling material can initially escape into the channel.

Erfindungsgemäß ist nun weiterhin vorgesehen, dass der kürzeste Weg zwischen den parallelen Befestigungsstreifen, also der Weg quer zu den Befestigungsstreifen, entlang des Überdeckungsstreifens länger ist als der kürzeste Weg entlang der zumindest einen Wand. Das bedeutet also, dass der Überdeckungsstreifen labberig zwischen den Befestigungsstreifen ist, wenn der Bereich der Wand zwischen den Befestigungsstreifen plan liegt. Das heißt, dass selbst bei dem planliegenden Bereich der Wand der Kanal eine Kavität ausbilden kann. Vorteilhaft ist dabei, dass in diese Kavität die Luft über die Entlüftungslöcher einströmen kann, selbst wenn sich beim Befüllvorgang die Wand nach außen wölbt. Weiterhin ist es vorteilhaft, dass die Kavität bzw. der Kanal in kurzer Zeit sehr viel Luft aus dem Innenraum aufnehmen und speichern kann und sie über einen längeren Zeitraum wieder abgeben kann, bevorzugt an die Umgebung. Aufgrund der Aufnahme einer großen Luftmenge in der Kavität wird eine schnelle Entlüftung sichergestellt, wobei durchaus eine geringe Menge Füllgut auch in die Kavität gelangen kann. Jedoch wird ein Abgeben von Füllgut an die Umgebung verhindert. Insbesondere bei einem langsamen Entweichen der Luft an die Umgebung wird kein Füllgut mitgeschleppt.According to the invention it is now further provided that the shortest path between the parallel fastening strips, that is to say the path across the fastening strips, along the cover strip is longer than the shortest path along the at least one wall. This means that the covering strip is limp between the fastening strips when the area of the wall between the fastening strips is flat. This means that even in the flat area of the wall, the channel can form a cavity. It is advantageous that the air can flow into this cavity via the ventilation holes, even if the wall arches outward during the filling process. Furthermore, it is advantageous that the cavity or the channel can absorb and store a great deal of air from the interior space in a short time and can release it again over a longer period of time, preferably to the environment. Due to the fact that a large amount of air is taken up in the cavity, rapid venting is ensured, with a small amount of product being able to get into the cavity. However, a discharge of filling material into the environment is prevented. In particular, when the air escapes slowly into the environment, no filling material is entrained.

Der gleiche Effekt kann mit einer Erfindungsalternative erzielt werden, bei der der Überdeckungsstreifen und/oder die parallelen Befestigungsstreifen aus dehnbarem Material bestehen. An die Stelle eines labberigen Überdeckungsstreifens kann ein Überdeckungsstreifen mit einem dehnbaren Material treten. Stattdessen oder zusätzlich kann zumindest einer der Befestigungsstreifen ein dehnbares Material umfassen. Ein dehnbares Material kann dabei elastisch oder verformbar, beispielsweise streckbar sein, wie beispielsweise bei Folien bekannt ist, welche unter Krafteinwirkung gelängt werden können. Aufgrund der aus dem Sackinneren durch die Entlüftungsöffnungen austretenden Luft können nun der Überdeckungsstreifen und/oder die Befestigungsstreifen gedehnt werden, so dass der Kanal gegenüber dem Ausgangszustand ein vergrößertes Volumen zur Verfügung stellen kann. Damit wird wieder erreicht, dass in kurzer Zeit ein großes Luftvolumen aus dem Sackinneren abgeführt werden kann.The same effect can be achieved with an alternative to the invention in which the cover strip and / or the parallel fastening strips are made of stretchable material. Instead of a sloppy cover strip, a cover strip with a stretchable Kick material. Instead or in addition, at least one of the fastening strips can comprise a stretchable material. A stretchable material can be elastic or deformable, for example stretchable, as is known, for example, from films that can be elongated under the action of force. Due to the air emerging from the inside of the sack through the ventilation openings, the cover strip and / or the fastening strips can now be stretched so that the channel can provide an enlarged volume compared to the initial state. This again ensures that a large volume of air can be removed from the inside of the sack in a short time.

Erfindungsgemäß umfasst der Überdeckungsstreifen an zumindest einem der Befestigungsstreifen eine u-förmige Faltung, d.h. der Überdeckungsstreifen ist derart umgeschlagen, dass seine umgeschlagene Außenseite mit dem Befestigungsstreifen an der Wand befestigt ist. Damit wird erreicht, dass sich der Befestigungsstreifen auf einfache Weise aufwölben kann, ohne dass sein Material über Gebühr beansprucht wird bzw. der Überdeckungsstreifen weist alternativ oder zusätzlich zur u-Faltung eine z-Faltung auf.According to the invention, the cover strip comprises a U-shaped fold on at least one of the fastening strips, i. the cover strip is folded over in such a way that its folded outer side is fastened to the wall with the fastening strip. This ensures that the fastening strip can easily bulge without its material being unduly stressed or the covering strip has a z-fold as an alternative or in addition to the u-fold.

Der erfindungsgemäße Ventilsack kann Papier umfassen, aber auch ein Material aus einem oder mehreren Kunststoffen. Kunststoffe können dabei eine Folienbahn sein, aber auch ein Gewebe aus Kunststoffbändchen, insbesondere aus solchen Kunststoffbändchen, die ein gerecktes Polyolefin umfassen. Ein Kunststoff im Sinne der Erfindung kann auch ein Vliesmaterial sein. Die vorgenannten Materialien können auch kombiniert sein. So kann beispielsweise eine Wand des Sacks zwei Lagen umfassen, wobei eine Lage aus Papier besteht und die andere Lage aus einem Kunststoff. Die vorgenannten Materialien können auch laminiert, kaschiert oder anderweitig beschichtet sein. Der Überdeckungsstreifen kann dabei aus dem gleichen Material oder den gleichen Materialien bestehen wie der Sack, aber auch aus mindestens einem davon verschiedenen Materialien.The valve bag according to the invention can comprise paper, but also a material made of one or more plastics. Plastics can be a film web, but also a fabric made of plastic tapes, in particular made of such plastic tapes that comprise a stretched polyolefin. A plastic in the sense of the invention can also be a fleece material. The aforementioned materials can also be combined. For example, one wall of the sack can comprise two layers, one layer consisting of paper and the other layer consisting of a plastic. The aforementioned materials can also be laminated, laminated or otherwise coated. The cover strip can consist of the same material or the same materials as the sack, but also of at least one different material.

Der Überdeckungsstreifen kann ein separater Streifen sein, welcher bevorzugt in Längsrichtung des Sacks verläuft. Bevorzugt erstreckt sich der Überdeckungsstreifen über die gesamte Längserstreckung des Sacks.The cover strip can be a separate strip, which preferably runs in the longitudinal direction of the bag. The cover strip preferably extends over the entire length of the bag.

Die Befestigungsstreifen können Klebstoffstreifen wie etwa Kaltkleber, Hot-melt oder Dispersion, oder Extrusionsstreifen sein. Insbesondere Extrusionsstreifen oder - anders ausgedrückt - Extrusionslängsnähte bieten Vorteile, da sie preisgünstig sind. Ein Befestigungsstreifen kann aber auch ein Fügestreifen sein, bei dem die Wand und der Überdeckungsstreifen durch Schweißen oder Siegeln, insbesondere durch Ultraschall-, Infrarot- oder Heißluftschweißen oder -siegeln miteinander verbunden sind.The fastening strips can be adhesive strips such as cold adhesive, hot-melt or dispersion, or extrusion strips. In particular, extrusion strips or - in other words - longitudinal extrusion seams offer advantages because they are inexpensive. A fastening strip can, however, also be a joining strip in which the wall and the covering strip are connected to one another by welding or sealing, in particular by ultrasonic, infrared or hot air welding or sealing.

Der Überdeckungsstreifen kann ein separates Werkstück sein. Alternativ oder zusätzlich kann der Überdeckungsstreifen ein Bereich zumindest einer Wand sein, der einen anderen Bereich der Wand überdeckt. Ein solcher Überdeckungsbereich kann durch eine Schlauchbildung aus einem Flachbahnmaterial auf sehr einfache und effiziente Weise hergestellt sein. Damit sind die Wände und der Überdeckungsstreifen einstückig ausgebildet. Der sich überlappende Teil braucht dann nur mit zwei oder mehr Befestigungsstreifen, welche parallel laufen, aber in Querrichtung beabstandet sind, befestigt zu werden, um den genannten Kanal auszubilden.The overlap strip can be a separate workpiece. As an alternative or in addition, the cover strip can be an area of at least one wall which covers another area of the wall. Such a coverage area can be produced in a very simple and efficient manner by forming a tube from a flat web material. The walls and the cover strip are thus formed in one piece. The overlapping part then only needs to be fastened with two or more fastening strips, which run parallel but are spaced apart in the transverse direction, in order to form said channel.

Vorteilhaft ist es, wenn der erfindungsgemäße Sack eine Entlüftungsleistung von mindestens 5 m3/h, insbesondere von mindestens 10 m3/h aufweist. Diese Entlüftungsleistung bezieht sich auf Luft, weicht aber auch bei anderen Gasen nicht stark hiervon ab.It is advantageous if the sack according to the invention has a ventilation capacity of at least 5 m 3 / h, in particular of at least 10 m 3 / h. This venting performance relates to air, but does not deviate significantly from it for other gases either.

In einer bevorzugten Ausführungsform der Erfindung ist vorgesehen, dass der kürzeste Weg zwischen den parallelen Befestigungsstreifen entlang des Überdeckungsstreifens mindestens 3 % länger ist als der kürzeste Weg entlang der zumindest einen Wand. In diesem Fall wird ein ausreichender Speicher für die aus dem Sackinneren entweichende Luft zur Verfügung gestellt, wobei gleichzeitig die Labberigkeit des Überdeckungsstreifens klein gehalten wird. Dies hilft bei der Vermeidung von Beschädigungen insbesondere des Überdeckungsstreifens. Weiterhin kann vorgesehen sein, dass der Erfindung ist vorgesehen, dass der kürzeste Weg zwischen den parallelen Befestigungsstreifen entlang des Überdeckungsstreifens höchstens 20 %, insbesondere höchstens 10% länger ist als der kürzeste Weg entlang der zumindest einen Wand.In a preferred embodiment of the invention, it is provided that the shortest path between the parallel fastening strips along the cover strip is at least 3% longer than the shortest path along the at least one wall. In this case, sufficient storage is made available for the air escaping from the inside of the sack, with the slackness of the covering strip being kept small at the same time. This helps in avoiding damage to the Covering strip. Furthermore, it can be provided that the invention provides that the shortest path between the parallel fastening strips along the covering strip is at most 20%, in particular at most 10% longer than the shortest path along the at least one wall.

In einer vorteilhaften Weiterbildung der Erfindung ist innerhalb des Kanals eine Lage aus einem Filtermaterial vorgesehen. Dieses Filtermaterial dient als weiterer Filter, um nochmals die Abgabe von Füllgut an die Umgebung zu reduzieren. Insbesondere weist das Filtermaterial kleine Poren auf, die eine Luftdurchlässigkeit bieten, Füllgutpartikeln und -stäuben aber den Weg versperren. Vorzugsweise ist das Filtermaterial an dem Überdeckungsstreifen befestigt, wobei das Filtermaterial vorzugsweise alle Entlüftungsöffnungen des Überdeckungsstreifens, die weiter unten näher beschrieben werden, überdeckt. Die möglichen Arten zur Befestigung des Filtermaterials an dem Überdeckungsstreifen können die gleichen sein wie die zur Befestigung des Überdeckungsstreifens an der Wand. Wenigstens ein Befestigungsstreifen für das Filtermaterial kann dabei mit einem Befestigungsstreifen für den Überdeckungsstreifen zusammenfallen. Bevorzugt ist allerdings, dass die Befestigungsstreifen für das Filtermaterial zu dem Befestigungsstreifen für den Überdeckungsstreifen beabstandet ist, da sich dann die Herstellung des Sacks einfacher gestaltet. Das Filtermaterial kann dabei Papiere oder Kunststoffe umfassen, wobei diese insbesondere jeweils als Vlies vorliegen.In an advantageous development of the invention, a layer made of a filter material is provided within the channel. This filter material serves as a further filter to further reduce the release of filling material to the environment. In particular, the filter material has small pores that offer air permeability, but block the path of filling material particles and dust. The filter material is preferably attached to the covering strip, the filter material preferably covering all of the ventilation openings of the covering strip, which are described in more detail below. The possible ways of attaching the filter material to the cover strip can be the same as those for attaching the cover strip to the wall. At least one fastening strip for the filter material can coincide with a fastening strip for the cover strip. However, it is preferred that the fastening strip for the filter material is spaced apart from the fastening strip for the cover strip, since the production of the sack is then made easier. The filter material can include papers or plastics, these being in particular in the form of fleece.

In einer weiteren bevorzugten Ausführungsform der Erfindung ist im Sackinnenraum wenigstens eine Lage aus einem Filtermaterial vorgesehen, wobei auch hier das Filtermaterial die Entlüftungsöffnungen abdeckt. Das Filtermaterial kann dem Filtermaterial gleichen, wie es im Zusammenhang mit dem Überdeckungsstreifen beschrieben worden ist. Auch die Befestigungsarten können die gleichen sein. Alternativ kann das Filtermaterial die Entlüftungsöffnungen ersetzen. Mit anderen Worten kann die zumindest eine Wand wenigstens eine bereichsweise Aussparung umfassen, die dann durch das Filtermaterial vollständig überdeckt ist.In a further preferred embodiment of the invention, at least one layer of a filter material is provided in the sack interior, the filter material also covering the ventilation openings here. The filter material can be the same as the filter material, as has been described in connection with the cover strip. The types of attachment can also be the same. Alternatively, the filter material can replace the ventilation openings. In other words, the at least one wall can comprise at least one cutout in certain regions, which is then completely covered by the filter material.

In einer vorteilhaften Ausführungsform der Erfindung ist die Luftdurchlässigkeit der Entlüftungsöffnungen in der zumindest einen Wand größer als die Luftdurchlässigkeit des Überdeckungsstreifens. Grundsätzlich, auch im Zusammenhang mit allen zuvor und auch nachfolgend beschriebenen Merkmalen und Eigenschaften der Erfindung, ist es auch möglich, dass der Überdeckungsstreifen frei von Entlüftungsöffnungen ist und dass stattdessen die Befestigungsstreifen Unterbrechungen aufweisen, durch welche die Luft strömen kann. Es ist aber auch eine Kombination beider vorgenannten Entlüftungsmöglichkeiten denkbar. Hat der Überdeckungsstreifen eine geringere Luftdurchlässigkeit, ist insbesondere ein langsames Entweichen der Luft in die Umgebung möglich, so dass abermals das Entweichen von Füllgut verringert wird. Vorteilhaft ist in diesem Zusammenhang eine Mikro- oder Nanoperforation des Überdeckungsstreifens. Dabei lassen sich oft Mikroperforationen, beispielsweise mit einer Dichte von 10 bis 30, insbesondere 13, Entlüftungsöffnungen pro Quadratzentimeter (cm3), und Nanoperforationen, beispielsweise mit einer Dichte von 50 bis 100, insbesondere 64, Entlüftungsöffnungen pro Quadratzentimeter (cm3), voneinander unterscheiden. Die Perforationen können beispielsweise mit im Wesentlichen konischen Nadeln oder mit im Wesentlichen zylindrischen Nadeln erzeugt werden. Die Entlüftungsöffnungen sind dabei vorzugsweise klein genug, so dass keine Feuchtigkeit von außen in den Sack bzw. in den Kanal eintreten kann. Dies ist in der Regel der Fall, wenn die Entlüftungsöffnungen kleiner als 0,8 mm im Durchmesser sind.In an advantageous embodiment of the invention, the air permeability of the ventilation openings in the at least one wall is greater than the air permeability of the cover strip. Basically, also in connection with all of the features and properties of the invention described above and below, it is also possible that the cover strip is free of ventilation openings and that instead the fastening strips have interruptions through which the air can flow. However, a combination of both of the aforementioned venting options is also conceivable. If the covering strip has a lower air permeability, in particular a slow escape of the air into the environment is possible, so that the escape of filling material is again reduced. A micro or nano perforation of the covering strip is advantageous in this context. Micro-perforations, for example with a density of 10 to 30, in particular 13, ventilation openings per square centimeter (cm 3 ), and nano-perforations, for example with a density of 50 to 100, in particular 64, ventilation openings per square centimeter (cm 3 ), can often be separated from one another distinguish. The perforations can be produced, for example, with essentially conical needles or with essentially cylindrical needles. The ventilation openings are preferably small enough so that no moisture can enter the sack or the channel from the outside. This is usually the case when the vents are smaller than 0.8 mm in diameter.

In einer bevorzugten Ausführungsform der Ausführungsform sind die Entlüftungsöffnungen der zumindest einen Wand in Längsrichtung des Sacks von den Entlüftungsöffnungen des Überdeckungsstreifens beabstandet. Dieser Abstand beträgt vorzugsweise mindestens ein Drittel der Sackhöhe. Dabei ist vorteilhaft, dass die Luft aus dem Sackinneren einen verlängerten Weg zurücklegen muss, um in die Umgebung zu gelangen. Dies führt dazu, dass Feuchtigkeit, die in den Kanal eindringen könnte, nicht oder zumindest nur sehr langsam in das Sackinnere gelangt.In a preferred embodiment of the embodiment, the ventilation openings of the at least one wall are spaced apart from the ventilation openings of the cover strip in the longitudinal direction of the bag. This distance is preferably at least one third of the bag height. It is advantageous that the air from the inside of the sack has to travel a longer distance in order to get into the surroundings. As a result, moisture that could penetrate the channel does not get into the interior of the bag, or at least only very slowly.

Generell können die Entlüftungsöffnungen als Löcher oder als Schlitze ausgebildet sein. Löcher werden dabei oft durch Nadeln erzeugt, wogegen Schlitze oft durch Messer erzeugbar sind. In einer vorteilhaften Ausführungsform sind die Schlitze in der zumindest einen Wand vorgesehen. um hier eine große Entlüftungsleistung zur Verfügung zu stellen. Die Entlüftungsleistung kann nochmals gesteigert werden, wenn wenigstens zwei Schlitze in einem Winkel zueinander stehen, insbesondere in einem rechten Winkel (90 °). Die Länge der Schlitze ist dabei bevorzugt zwischen 1 mm und 30 mm.In general, the ventilation openings can be designed as holes or as slots. Holes are often created by needles, whereas slots can often be created by knives. In an advantageous embodiment, the slots are provided in the at least one wall. in order to provide a large ventilation capacity here. The ventilation capacity can be increased again if at least two slots are at an angle to one another, in particular at a right angle (90 °). The length of the slots is preferably between 1 mm and 30 mm.

In einer vorteilhaften Ausführungsform der Erfindung ist vorgesehen, dass die Entlüftungsöffnungen in der zumindest einen Wand maximal eine halbe Sacklänge, insbesondere maximal ein Drittel der Sacklänge, besonders bevorzugt ein Viertel der Sacklänge von dem Ventilboden beabstandet ist. Auf diese Weise kann die Luft, die während des Befüllens in das Sackinnere eingebracht wird, ungestört im oberen Bereich entweichen. Erst wenn das Befüllen nahezu abgeschlossen ist, erreicht der Füllgutspiegel diese Entlüftungsöffnungen. Eine sehr hohe Entlüftungsleistung ist auf diese Weise nahezu über den gesamten Befüllvorgangs gewährleistet.In an advantageous embodiment of the invention it is provided that the ventilation openings in the at least one wall are spaced a maximum of half a bag length, in particular a maximum of a third of the bag length, particularly preferably a quarter of the bag length, from the valve base. In this way, the air that is introduced into the interior of the sack during filling can escape undisturbed in the upper area. Only when the filling is almost complete does the product level reach these ventilation openings. In this way, a very high ventilation rate is guaranteed for almost the entire filling process.

Vorteilhaft ist es, wenn die Entlüftungsöffnungen des Überdeckungsstreifens maximal eine halbe Sacklänge, insbesondere maximal ein Drittel der Sacklänge und besonders bevorzugt ein Viertel der Sacklänge vom ventillosen Boden entfernt sind. Auf diese Weise wird ein guter Schutz vor eindringender Feuchtigkeit erreicht, denn eventuell eindringende Feuchtigkeit muss einen langen Weg bis in das Sackinnere zurücklegen. In diesem Zusammenhang ist es erwähnenswert, dass die Oberfläche des Sacks, die mit Entlüftungsöffnungen versehen ist, maximal 15 % der Gesamtoberfläche des Sacks beträgt.It is advantageous if the ventilation openings of the cover strip are at most half a sack length, in particular at most a third of the sack length and particularly preferably a quarter of the sack length, from the valveless bottom. In this way, a good protection against penetrating moisture is achieved, because any moisture that may penetrate has to travel a long way into the inside of the bag. In this connection it is worth mentioning that the surface of the sack that is provided with ventilation openings is a maximum of 15% of the total surface of the sack.

Bevorzugt ist es darüber hinaus, wenn der Ventilboden zwei Bodenklappen umfasst, wobei die erste Bodenklappe Teile des Überdeckungsstreifens umfasst, wobei von außen gesehen die zweite Bodenklappe die erste Bodenklappe zumindest teilweise überdeckt. Auf diese Weise wird verhindert, dass über die Bodenklappe Feuchtigkeit in den Kanal gelangt und von hier aus auf kurzem Weg über die Entlüftungsöffnungen in der zumindest einen Wand in das Sackinnere. Der Feuchtigkeitsschutz wird also erhöht.It is also preferred if the valve bottom comprises two bottom flaps, the first bottom flap comprising parts of the covering strip, the second bottom flap at least partially covering the first bottom flap when viewed from the outside. This prevents that moisture gets into the channel via the bottom flap and from here on a short way via the ventilation openings in the at least one wall into the interior of the bag. The moisture protection is thus increased.

Auch ist es vorteilhaft, wenn der ventillose Boden zwei Bodenklappen umfasst, wobei die erste Bodenklappe Teile des Überdeckungsstreifens umfasst, wobei von außerhalb des Sacks gesehen die erste Bodenklappe die zweite Bodenklappe zumindest teilweise überdeckt. Damit kann verhindert werden, dass Feuchtigkeit, die durch die Entlüftungsöffnungen in den Kanal eindringt, auf kurzem Wege über die Bodenklappe in das Sackinnere gelangt. Der Feuchtigkeitsschutz wird also erhöht.It is also advantageous if the valveless bottom comprises two bottom flaps, the first bottom flap comprising parts of the covering strip, the first bottom flap at least partially covering the second bottom flap as seen from outside the sack. In this way it can be prevented that moisture which penetrates through the ventilation openings into the channel gets into the bag interior via the bottom flap over a short distance. The moisture protection is thus increased.

Der Feuchtigkeitsschutz kann nochmals verbessert werden, wenn zumindest ein Boden mit einem Bodendeckblatt von außen und/oder mit einem Innenriegel vom Sackinneren abgedeckt wird.The moisture protection can be further improved if at least one base is covered with a base cover sheet from the outside and / or with an inner bar from the inside of the bag.

Die oben genannte Aufgabe wird auch gelöst durch ein Verfahren nach dem Anspruch 11.The above-mentioned object is also achieved by a method according to claim 11.

Das erfindungsgemäße Verfahren geht von einem Verfahren zur Herstellung eines Ventilsacks aus, bei dem

  • eine Flachbahn zur Verfügung gestellt wird
  • aus der Flachbahn ein Schlauch mit einer ersten und einer zweiten Wand gebildet wird,
  • der Schlauch zu Schlauchstücken vereinzelt wird
  • an beiden Enden eines jeden Schlauchstücks ein Boden angeformt wird, wobei Entlüftungslöcher eingebracht werden.
The inventive method is based on a method for producing a valve bag in which
  • a flat track is made available
  • a tube with a first and a second wall is formed from the flat web,
  • the hose is separated into hose pieces
  • a base is formed on both ends of each tube piece, ventilation holes being introduced.

Die genannte Aufgabe wird erfindungsgemäß dadurch gelöst, dass wenigstens ein Überdeckungsstreifen auf der ersten oder der zweiten Wand erzeugt wird, mit welchem die Entlüftungslöcher abgedeckt werden, wobei der Überdeckungsstreifen mit wenigstens einer in Längsrichtung verlaufenden Umfaltung versehen wird.The stated object is achieved according to the invention in that at least one cover strip is produced on the first or the second wall, with which the ventilation holes are covered, the cover strip being provided with at least one longitudinal fold.

Durch dieses Verfahren werden dieselben Vorteile erzielt, wie sie bereits im Zusammenhang mit einem erfindungsgemäßen Sack beschrieben worden sind. Um also einen Sack herstellen zu können, bei dem an der Außenseite zumindest einer Wand wenigstens ein Kanal vorgesehen ist, welcher die Entlüftungsöffnungen überdeckt und welcher wenigstens durch zwei parallele Befestigungsstreifen und einen Überdeckungsstreifen gebildet ist, der Überdeckungsstreifen ebenfalls Entlüftungsöffnungen umfasst und wobei der kürzeste Weg zwischen den parallelen Befestigungsstreifen entlang des Überdeckungsstreifens länger ist als der kürzeste Weg entlang der zumindest einen Wand, wird der Überdeckungsstreifen mit wenigstens einer in Längsrichtung verlaufenden Umfaltung versehen. Dies ist beispielsweise der Rand des Überdeckungsstreifens, der einmal gefaltet wird, so dass der Randbereich dann doppellagig ausgebildet ist. Der umgefaltete Rand wird vorzugsweise mit dem Befestigungsstreifen auf der Wand befestigt.This method achieves the same advantages as have already been described in connection with a sack according to the invention. In order to be able to produce a sack in which at least one channel is provided on the outside of at least one wall which covers the ventilation openings and which is formed by at least two parallel fastening strips and a cover strip, the cover strip also includes ventilation openings and the shortest path between the parallel fastening strip along the cover strip is longer than the shortest path along the at least one wall, the cover strip is provided with at least one fold running in the longitudinal direction. This is, for example, the edge of the cover strip, which is folded once so that the edge area is then designed with two layers. The folded edge is preferably fastened to the wall with the fastening strip.

Erfindungsgemäß wird der Überdeckungsstreifen mit einer u-Faltung und/oder mit zwei Faltungen versehen, wobei die beiden Faltrichtungen entgegengesetzt verlaufen. Dadurch entsteht eine z-Faltung. Das bedeutet, dass der Überdeckungsstreifen im Bereich der Faltung dreilagig vorliegt.According to the invention, the cover strip is provided with a u-fold and / or with two folds, the two folding directions running in opposite directions. This creates a z-fold. This means that the cover strip is in three layers in the area of the fold.

Die genannten Faltungen werden vorzugsweise durch Leitbleche erzeugt, entlang welcher die durch eine Transporteinrichtung, wie etwa Transportwalzen, transportierte Flachbahn entlang geführt wird. Es können zusätzlich Vorbruchwalzen und/oder Andrückwalzen vorgesehen sein, mit welchen die Faltkante vorgeprägt und/oder die entstandene Falzkante nochmals fixiert wird.The folds mentioned are preferably produced by guide plates, along which the flat web transported by a transport device, such as transport rollers, is guided. In addition, pre-break rollers and / or pressure rollers can be provided with which the folded edge is pre-embossed and / or the folded edge that has been formed is fixed again.

In einer bevorzugten Ausführungsform der Erfindung werden Entlüftungslöcher in die Flachbahn eingebracht, bevor diese zu einem Schlauch verarbeitet wird. Das Einbringen von Entlüftungslöchern ist zu diesem Zeitpunkt sehr einfach. Sie kann beispielsweise durch eine Walze erfolgen, deren Außenumfang mit Nadeln und/oder Messern besetzt ist.In a preferred embodiment of the invention, ventilation holes are made in the flat web before it is processed into a tube. Making vent holes at this point is very easy. It can be done, for example, by a roller, the outer circumference of which is fitted with needles and / or knives.

In einer vorteilhaften Ausführungsform der Erfindung sind die Flachbahn und der Überdeckungsstreifen miteinander verbunden, insbesondere auch vor der Schlauchformung. Mit anderen Worten ist der Überdeckungsstreifen Bestandteil der Flachbahn und bildet seine eigentliche Funktionalität nach der Schlauchbildung aus, indem er durch zwei Befestigungsstreifen an der Wand befestigt wird.In an advantageous embodiment of the invention, the flat web and the cover strip are connected to one another, in particular also before the tube is formed. In other words, the covering strip is part of the flat sheet and develops its actual functionality after the tube has been formed by being attached to the wall by two fastening strips.

In weiterer vorteilhafter Ausgestaltung der Erfindung wird ein Filtermaterial auf die Flachbahn und/oder auf den Überdeckungsstreifen aufgetragen und dort befestigt. Vorzugsweise liegt das Filtermaterial in Bahnform vor und wird von einer Rolle abgezogen und aufgetragen. Die Befestigung erfolgt vorzugsweise mit einem Dispersionskleber, mit einem Kaltkleber oder mit einem Hot-Melt-Klebstoff. Vorteilhaft ist es dabei, wenn das Filtermaterial auf die Flachbahn aufgetragen wird, bevor aus der Flachbahn ein Schlauch gebildet wird. In diesem Fall gestaltet sich das Aufbringen und Befestigen des Filtermaterials besonders einfach.In a further advantageous embodiment of the invention, a filter material is applied to the flat web and / or to the cover strip and fastened there. The filter material is preferably in web form and is drawn off and applied from a roll. It is preferably fastened with a dispersion adhesive, with a cold adhesive or with a hot-melt adhesive. It is advantageous if the filter material is applied to the flat web before a tube is formed from the flat web. In this case, the application and attachment of the filter material is particularly simple.

Die oben genannte Aufgabe wird auch gelöst durch ein System zur Herstellung von Ventilsäcken nach dem Anspruch 16.The above-mentioned object is also achieved by a system for producing valve sacks according to claim 16.

Das erfindungsgemäße System geht von einem System zur Herstellung von Ventilsäcken aus, umfassend:

  • eine Bereitstellungseinrichtung, insbesondere eine Abwickeleinrichtung, zur Bereitstellung einer Flachbahn.
  • Schlauchbildungswerkzeuge zum Bilden eines Schlauches mit einer ersten und einer zweiten Wand aus der Flachbahn,
  • einer Vereinzelungseinrichtung zum Vereinzeln des Schlauches zu Schlauchstücken vereinzelt wird
  • Bodenbildungseinrichtungen zum Anformen jeweils eines Bodens an beiden Enden eines jeden Schlauchstücks
  • wenigstens eine Perforations- oder Schneideinrichtung zum Einbringen von Entlüftungslöchern.
The system according to the invention is based on a system for the production of valve bags, comprising:
  • a supply device, in particular an unwinding device, for providing a flat web.
  • Hose forming tools for forming a hose with a first and a second wall from the flat sheet,
  • a separating device for separating the hose into hose pieces
  • Bottom forming devices for forming a bottom each at both ends of each hose section
  • at least one perforation or cutting device for introducing ventilation holes.

Zur Lösung der genannten Aufgabe ist gemäß der Erfindung vorgesehen,

  • dass eine Einrichtung zur Erzeugung eines Überdeckungsstreifens auf der ersten oder der zweiten Wand vorgesehen ist, wobei mit dem Überdeckungsstreifen die Entlüftungslöcher abdeckbar sind,
  • dass eine Umfalteinrichtung vorgesehen ist, mit welcher der Überdeckungsstreifen mit wenigstens einer in Längsrichtung verlaufenden Umfaltung versehbar ist.
To achieve the stated object, the invention provides
  • that a device for generating a cover strip is provided on the first or the second wall, the ventilation holes being able to be covered with the cover strip,
  • that a folding device is provided with which the cover strip can be provided with at least one fold extending in the longitudinal direction.

Weitere Vorteile, Merkmale und Einzelheiten der Erfindung gehen aus der nachfolgenden Beschreibung hervor, in der unter Bezugnahme auf die Figuren verschiedene Ausführungsbeispiele im Einzelnen erläutert sind.Further advantages, features and details of the invention emerge from the following description, in which various exemplary embodiments are explained in detail with reference to the figures.

Die einzelnen Figuren zeigen:

Fig. 1
Querschnitt durch eine erste Ausführungsform eines erfindungsgemäßen Ventilsacks;
Fig. 2
Querschnitt durch eine weitere Ausführungsform eines erfindungsgemäßen Ventilsacks;
Fig. 3
Querschnitt durch eine weitere Ausführungsform eines erfindungsgemäßen Ventilsacks;
Fig. 4
Querschnitt durch eine weitere Ausführungsform eines erfindungsgemäßen Ventilsacks;
Fig. 5
Die Bearbeitung einer Flachbahn vor der Schlauchbildung;
Fig. 6
Die Bildung eines Schlauches aus der Flachbahn;
Fig. 7
Fertig ausgebildeter Schlauch;
Fig. 8
Perspektivische Darstellung eines erfindungsgemäßen Ventilsacks;
Fig. 9
Schnitt IX-IX der Figur 8.
The individual figures show:
Fig. 1
Cross section through a first embodiment of a valve sacks according to the invention;
Fig. 2
Cross section through a further embodiment of a valve bag according to the invention;
Fig. 3
Cross section through a further embodiment of a valve bag according to the invention;
Fig. 4
Cross section through a further embodiment of a valve bag according to the invention;
Fig. 5
The processing of a flat web before the tube formation;
Fig. 6
The formation of a tube from the flat sheet;
Fig. 7
Pre-formed hose;
Fig. 8
Perspective view of a valve bag according to the invention;
Fig. 9
Section IX-IX of the Figure 8 .

Die Figur 1 zeigt den Querschnitt durch eine erste Ausführungsform eines erfindungsgemäßen Ventilsacks 1. Er umfasst eine erste Wand 2, die im vorliegenden Beispiel die Rückwand darstellt. Diese erste Wand ist über die Seitenkanten 3, 4 mit der zweiten Wand 5 verbunden, welche die Vorderwand darstellt. Die Vorderwand 5 ist gebildet durch einen ersten Bereich 6 und einen zweiten Bereich 7. Der Rand 8 des ersten Bereichs 6 ist mit einem Befestigungsstreifen 9 an der dem Sackinneren 10 zugewandten Oberfläche befestigt. Der über den Befestigungsstreifen 9 übertretende Streifen bildet einen Überdeckungsstreifen 11, der die Entlüftungslöcher 12 der zweiten Wand 5 überdeckt. Der Überdeckungsstreifen 11 ist mit seinem Rand 13 über einen Befestigungsstreifen 14 an der Außenoberfläche des ersten Bereichs 6 der zweiten Wand 5 verbunden. Hierbei ist der Überdeckungsstreifen mit seiner Außenoberfläche an dem ersten Bereich 6 befestigt, so dass eine u-förmige Falte 15 bzw. im flachen Zustand ein Doppellagenbereich des Überdeckungsstreifens ausgebildet ist. Auf diese Weise ist ein Kanal 16 ausgebildet, dessen Volumen in einem sehr großen Bereich veränderbar ist. Dieser Kanal umfasst weiterhin Entlüftungsöffnungen 17, so dass die Luft, die vom Sackinneren in den Kanal gelangt ist, in die Umgebung entweichen kann.The Figure 1 shows the cross section through a first embodiment of a valve bag 1 according to the invention. It comprises a first wall 2, which in the present example represents the rear wall. This first wall is connected via the side edges 3, 4 to the second wall 5, which represents the front wall. The front wall 5 is formed by a first region 6 and a second region 7. The edge 8 of the first region 6 is fastened with a fastening strip 9 to the surface facing the bag interior 10. The strip crossing over the fastening strip 9 forms a cover strip 11 which covers the ventilation holes 12 in the second wall 5. The cover strip 11 is connected with its edge 13 via a fastening strip 14 on the outer surface of the first area 6 of the second wall 5. Here, the outer surface of the cover strip is attached to the first area 6, so that a U-shaped fold 15 or, in the flat state, a double-layer area of the cover strip is formed. In this way, a channel 16 is formed, the volume of which can be changed over a very large area. This channel also includes ventilation openings 17 so that the air that has entered the channel from the inside of the bag can escape into the environment.

Durch den Befestigungsstreifen 9 lässt sich der Überdeckungsstreifen 11 von dem Bereich 7 der Vorderwand 5 abgrenzen.The covering strip 11 can be delimited from the area 7 of the front wall 5 by the fastening strip 9.

An der dem Kanal zugewandten Oberfläche des Überdeckungsstreifens 11 ist vorzugsweise ein Filtermaterial 18 vorgesehen, welches über zwei Befestigungsstreifen 19 an dem Überdeckungsstreifen befestigt ist.On the surface of the cover strip 11 facing the channel, a filter material 18 is preferably provided, which is fastened to the cover strip via two fastening strips 19.

Die Figur 2 zeigt ein weiteres Ausführungsbeispiel eines erfindungsgemäßen Ventilsacks 1. Anstelle der u-förmigen Falte des Überdeckungsstreifens 11 ist in diesem Ausführungsbeispiel eine z-förmige Falte 21 vorgesehen, die dadurch entsteht, dass eine doppelte Faltung erzeugt wird. Die z-förmige Faltung zeichnet sich dadurch aus, dass hier drei Lagen ausgebildet sind. Auch wenn in der Figur 2 zu erkennen ist, dass die z-förmige Falte 21 im Bereich des Befestigungsstreifens 14 angeordnet ist, so kann die z-förmige Falte an einer beliebigen Position zwischen dem Befestigungsstreifen 9 und dem Befestigungsstreifen 14 angeordnet sein. Auch mehrere z-förmige Falten 21 sind denkbar.The Figure 2 shows a further exemplary embodiment of a valve bag 1 according to the invention. Instead of the U-shaped fold of the covering strip 11, a z-shaped fold 21 is provided in this exemplary embodiment, which is created by producing a double fold. The z-shaped fold is characterized by the fact that three layers are formed here. Even if in the Figure 2 it can be seen that the z-shaped fold 21 is arranged in the area of the fastening strip 14, so the z-shaped fold can be arranged at any position between the fastening strip 9 and the fastening strip 14. Several z-shaped folds 21 are also conceivable.

In der Ausführungsform der Figur 3 umfasst der Überdeckungsstreifen 11 des Ventilsacks 1 sogar eine z-förmige Faltung 21 und eine u-förmige Falte 15.In the embodiment of Figure 3 the cover strip 11 of the valve bag 1 even comprises a Z-shaped fold 21 and a U-shaped fold 15.

Die Merkmale der Ausführungsbeispiele gemäß den Figuren 1 bis 3 können beliebig miteinander kombiniert werden. Wichtig ist jedoch in allen Fällen, dass die Länge des Pfades, der durch die in den Figuren sichtbaren Linie des Überdeckungsstreifens 11 zwischen dem Befestigungsstreifen 9 und dem Befestigungsstreifen 14 festgelegt ist, größer ist als die Länge des Pfades, der durch die in den Figuren sichtbare Linie der zweiten Wand 5 zwischen dem Befestigungsstreifen 9 und dem Befestigungsstreifen 14 festgelegt ist. Bevorzugt ist es dabei, wenn der Längenunterschied mindestens 3 % beträgt.The features of the embodiments according to Figures 1 to 3 can be combined with each other as required. In all cases, however, it is important that the length of the path, which is defined by the line of the cover strip 11 between the fastening strip 9 and the fastening strip 14 visible in the figures, is greater than the length of the path which is visible in the figures Line of the second wall 5 between the fastening strip 9 and the fastening strip 14 is set. It is preferred if the difference in length is at least 3%.

Die Figur 3 zeigt eine weitere Ausgestaltungsmöglichkeit, die auch mit allen anderen in dieser Patentanmeldung offenbarten Ausführungsbeispielen kombinierbar ist. In diesem Fall ist der Überdeckungsstreifen 11 mit einem dritten Befestigungsstreifen 22 an dem Bereich 6 der Vorderwand befestigt. Dieser dritte Befestigungsstreifen 22 teilt den Kanal 16 in einen ersten Teilkanal 23 und einen zweiten Teilkanal 24, wobei die Entlüftungsöffnungen 12 vom Sackinneren 10 in den ersten Teilkanal 23 führen. Die Entlüftungsöffnungen 17 führen vom zweiten Teilkanal 24 in die Umgebung. Damit nun auch die Luft aus dem ersten Teilkanal 23 in den zweiten Teilkanal 24 gelangen kann, umfasst der Befestigungsstreifen zumindest eine Unterbrechung. Vorzugsweise ist die zumindest eine Unterbrechung so lang, dass die Entlüftungsleistung des Sacks nicht beeinträchtigt ist.The Figure 3 shows a further configuration option which can also be combined with all of the other exemplary embodiments disclosed in this patent application. In this case, the covering strip 11 is fastened to the area 6 of the front wall with a third fastening strip 22. This third fastening strip 22 divides the channel 16 into a first partial channel 23 and a second partial channel 24, with the ventilation openings 12 from Guide the inside of the sack 10 into the first partial channel 23. The ventilation openings 17 lead from the second sub-channel 24 into the environment. So that the air can now also pass from the first partial channel 23 into the second partial channel 24, the fastening strip comprises at least one interruption. The at least one interruption is preferably so long that the ventilation capacity of the bag is not impaired.

Im Ausführungsbeispiel nach der Figur 4 ist im Gegensatz zu den Ausführungsbeispielen nach den Figuren 1 bis 3 der Überdeckungsstreifen 11 als separates Werkstück ausgebildet. Er ist demnach nicht einstückig mit einem Teil der Vorderwand 5 ausgebildet. Dieser separate Überdeckungsstreifen 11 ist über die zwei Befestigungsstreifen 9, 14 auf der Vorderwand 5 des Ventilsacks befestigt. Als Beispiel ist gezeigt, dass der Überdeckungsstreifen 11 an seinen beiden Rändern u-förmige Falten 15 umfasst. Die Vorderwand 5 und die Rückwand 2 des Ventilsacks 1 können bereits als Schlauch hergestellt worden sein, beispielsweise durch ein Blasfolienextrusionsverfahren oder ein Rundwebverfahren. Jedoch kann auch aus einer Flachbahn ein Schlauch hergestellt worden sein, bei dem die beiden Seitenbereiche unter Ausbildung einer Überlappung umgeschlagen wurden und bei dem die sich überlappenden Ränder durch eine Fügenaht verbunden sind.In the embodiment according to Figure 4 is in contrast to the embodiments according to Figures 1 to 3 the cover strip 11 is designed as a separate workpiece. It is therefore not formed in one piece with part of the front wall 5. This separate cover strip 11 is attached to the front wall 5 of the valve bag via the two attachment strips 9, 14. As an example, it is shown that the cover strip 11 comprises U-shaped folds 15 on its two edges. The front wall 5 and the rear wall 2 of the valve bag 1 can already have been produced as a tube, for example by a blown film extrusion process or a circular weaving process. However, a tube can also be made from a flat web in which the two side areas have been turned over to form an overlap and in which the overlapping edges are connected by a joint seam.

Die Figur 5 zeigt nun einige Schritte eines erfindungsgemäßen Verfahrens zur Herstellung eines Ventilsacks. Dazu wird zunächst von einer nicht dargestellten Abwickeleinrichtung eine Flachbahn 50 abgewickelt. Anschließend erfolgt das wiederum nicht dargestellte Einbringen von Entlüftungsöffnungen 17. Diese Entlüftungsöffnungen werden vorzugsweise nicht in Längsrichtung der Flachbahn kontinuierlich, sondern taktweise eingebracht. Dazu kann auf der Flachbahn eine Walze abrollen, deren Umfangsfläche nur bereichsweise mit Nadel-, Schneid- oder Stanzwerkzeugen belegt ist. Alternativ oder zusätzlich kann vorgesehen sein, dass eine solche Walze an den Stellen, an denen Entlüftungsöffnungen 17 eingebracht werden sollen, in Kontakt mit der Flachbahn 50 gebracht wird. Hierzu kann ein Anstellmechanismus vorgesehen sein, welcher taktweise die Walze in Kontakt mit der Flachbahn bringt. Die Flachbahn läuft dabei bevorzugt über eine Gegenwalze.The Figure 5 now shows some steps of a method according to the invention for producing a valve bag. For this purpose, a flat web 50 is first unwound from an unwinding device (not shown). This is followed by the introduction of ventilation openings 17, which is again not shown. These ventilation openings are preferably not introduced continuously in the longitudinal direction of the flat web, but rather in cycles. For this purpose, a roller can roll on the flat web, the peripheral surface of which is only partially covered with needle, cutting or punching tools. Alternatively or in addition, it can be provided that such a roller is brought into contact with the flat web 50 at the points at which the ventilation openings 17 are to be introduced. For this purpose, an adjustment mechanism can be provided which brings the roller into contact with the flat web in cycles. The flat web preferably runs over a counter roller.

Auf gleiche Weise können die Entlüftungsöffnungen 12 in die Flachbahn 50 eingebracht werden. In diesem Fall ist jedoch eine Walze 51 dargestellt, mit welcher einzelne, kurze Schnitte in der Flachbahn 50 erzeugt werden. Die Umfangsfläche 52 der Walze 51 ist dazu mit Messern 53 belegt, wobei jeweils zwei benachbarte Messer einen Winkel zueinander einnehmen, insbesondere einen rechten Winkel. Auch für die Walze 51 kann ein Anstellmechanismus vorgesehen sein, welcher taktweise die Walze in Kontakt mit der Flachbahn bringt. Der Anstellmechanismus für die Walze 51 arbeitet unabhängig von dem im voranstehenden Absatz erwähnten Anstellmechanismus, da die Entlüftungsöffnungen 12 und 17 bevorzugt versetzt in Transportrichtung der Flachbahn eingebracht werden.In the same way, the ventilation openings 12 can be made in the flat web 50. In this case, however, a roller 51 is shown with which individual, short cuts are produced in the flat web 50. For this purpose, the circumferential surface 52 of the roller 51 is covered with knives 53, two adjacent knives at an angle to one another, in particular a right angle. An adjustment mechanism can also be provided for the roller 51, which brings the roller into contact with the flat web in cycles. The adjustment mechanism for the roller 51 works independently of the adjustment mechanism mentioned in the preceding paragraph, since the ventilation openings 12 and 17 are preferably introduced offset in the transport direction of the flat web.

Nach dem Einbringen der Entlüftungsöffnungen 17 und vor oder nach dem Einbringen der Entlüftungsöffnungen 12 wird die Flachbahn 50 mit einem Filtermaterial 55 belegt, welches an der Flachbahn 50 befestigt wird. Dieses Filtermaterial kann in Bahnform auf die Flachbahn aufgebracht werden. Dazu kann das Filtermaterial als Rolle zur Verfügung gestellt werden und innerhalb einer Abrolleinrichtung abgewickelt werden. Zur Befestigung des Filtermaterials kann vorgesehen sein, dass das Filtermaterial bereits in seiner Rollenform mit zwei seitlichen Klebestreifen versehen ist. Vorteilhaft ist es jedoch, wenn auf die Flachbahn und/oder auf das bahnförmige Filtermaterial zwei Klebstoffspuren 56, 57 aufgetragen werden, wobei die Entlüftungsöffnungen 17 vollständig innerhalb dieser Klebstoffspuren liegen. Die Klebstoffspuren können einen Dispersionskleber, einen Hot-Melt-Kleber oder einen Kaltleim umfassen; sie können aber auch ein Extrudat umfassen. Im letzteren Fall wird Kunststoff in einem Extruder in eine Schmelzeform überführt und in dieser Form durch Düsen als Spuren aufgetragen. Unmittelbar nach dem Auftragen der Klebstoffspuren werden die Flachbahn und das bahnförmige Filtermaterial zusammengefügt, was durch die Pfeile 58 angedeutet ist, und - beispielsweise mittels eines Pressrollenpaars - miteinander verpresst und gegebenenfalls auch gekühlt.After the introduction of the ventilation openings 17 and before or after the introduction of the ventilation openings 12, the flat web 50 is covered with a filter material 55, which is attached to the flat web 50. This filter material can be applied to the flat web in web form. For this purpose, the filter material can be made available as a roll and unwound within an unwinding device. To fasten the filter material, it can be provided that the filter material is already provided with two lateral adhesive strips in its roll form. However, it is advantageous if two adhesive traces 56, 57 are applied to the flat web and / or to the web-shaped filter material, the ventilation openings 17 lying completely within these adhesive traces. The adhesive traces can comprise a dispersion adhesive, a hot melt adhesive or a cold glue; but they can also comprise an extrudate. In the latter case, plastic is converted into a melt form in an extruder and applied in this form as traces through nozzles. Immediately after the adhesive traces have been applied, the flat web and the web-shaped filter material are joined together, which is indicated by the arrows 58, and - for example by means of a pair of press rollers - are pressed together and optionally also cooled.

In einer anderen Ausführungsform kann das Filtermaterial 55 auch in Zettelform auf die Flachbahn aufgetragen werden, wobei das Filtermaterial zumindest so bemessen ist, dass es die auf einen Flächenabschnitt konzentrierten Entlüftungsöffnungen 17 vollständig abdeckt. Zur Bereitstellung des Filtermaterials in Zettelform können bereits vorkonfektionierte Zettel verwendet werden. Bevorzugt ist es allerdings, wenn auch hier das Filtermaterial in Rollenform vorliegt und durch ein Vereinzelungswerkzeug, beispielsweise durch ein Schneidwerkzeug, zu Zetteln vereinzelt wird. Klebstoffspuren werden nun bevorzugt auf die Flachbahn 50 aufgetragen, wobei eine umlaufende Klebstoffspur erzeugt wird, damit die Luft, die durch das Filtermaterial gelangen soll, nicht durch eine Lücke in der Klebstoffspur entweichen kann.In another embodiment, the filter material 55 can also be applied to the flat web in the form of a slip, the filter material being at least dimensioned such that it completely covers the ventilation openings 17 concentrated on a surface section. Ready-made slips can be used to provide the filter material in slip form. It is preferred, however, if the filter material is also present in roll form and is separated into slips of paper by a separating tool, for example a cutting tool. Adhesive traces are now preferably applied to the flat web 50, a circumferential adhesive tracing being generated so that the air that is to pass through the filter material cannot escape through a gap in the adhesive tracing.

Die beschriebenen Vorgehensweisen zum Auftragen von Filtermaterial können auch genutzt werden, wenn die Entlüftungsöffnungen 12 mit einem Filtermaterial abgedeckt werden sollen.The described procedures for applying filter material can also be used if the ventilation openings 12 are to be covered with a filter material.

In der Figur 6 ist nun das Umschlagen der Seitenbereiche der Flachbahn 50 um die Faltkanten 3 und 4 gezeigt, wobei die Rückwand 2 und die beiden Bereiche 6 und 7 der Vorderwand 5 ausgebildet werden. Dabei ist es vorteilhaft, wenn an einer festen Stelle der Bereich 6 bereits weiter umgeschlagen ist als der Bereich 7. Bereits vor oder auch während des Umschlagens des Bereichs 7 wird bevorzugt die u-Falte 15 erzeugt. Auch alternative oder zusätzliche Faltungen können nun eingebracht werden. Dennoch ist es möglich, dass auch nach dem Umschlagen der Bereiche 6 und 7 die beschriebenen Falten eingebracht werden können.In the Figure 6 the folding of the side areas of the flat web 50 around the fold edges 3 and 4 is now shown, the rear wall 2 and the two areas 6 and 7 of the front wall 5 being formed. It is advantageous if at a fixed point the area 6 has already turned over further than the area 7. The u-fold 15 is preferably already produced before or during the turning over of the area 7. Alternative or additional folds can now also be introduced. Nevertheless, it is possible that the described folds can also be introduced after the areas 6 and 7 have been turned over.

Die Figur 7 zeigt die bereits umgeschlagenen Bereiche 6 und 7, die nun mit den Befestigungsstreifen 9 und 14 miteinander befestigt werden. Dazu sind in einer vorteilhaften Ausführungsform zwei Extrusionsdüsen, die wenigstens ein geschmolzenes Kunststoffmaterial in Form von mindestens zwei parallelen Spuren zwischen die Bereiche 6 und 7 einbringen und so den Kanal 16 begrenzen. Mit wenigstens einer nicht gezeigten Verpresseinrichtung, beispielsweise einer Anpresswalze, können die Bereiche 6 und 7 entlang der Befestigungsstreifen 9 und 14 miteinander verbunden werden, so dass eine dauerhafte und haltbare Verbindung erzeugbar ist. Wenigstens eine Kühleinrichtung kann vorgesehen sein, um die Befestigungsstreifen, insbesondere wenn diese unter Wärmeeinwirkung entstanden sind, abkühlen zu können. Die Kühleinrichtung kann von der Verpresseinrichtung umfasst sein. So können beispielsweise Anpresswalzen gekühlt sein.The Figure 7 shows the areas 6 and 7 which have already been turned over and which are now fastened to one another with the fastening strips 9 and 14. For this purpose, in an advantageous embodiment, there are two extrusion nozzles which introduce at least one molten plastic material in the form of at least two parallel tracks between the areas 6 and 7 and thus delimit the channel 16. With at least one pressing device (not shown), for example a pressure roller, the areas 6 and 7 can be connected to one another along the fastening strips 9 and 14, so that a permanent and durable connection can be generated. At least one cooling device can be provided in order to be able to cool the fastening strips, in particular if they were created under the action of heat. The cooling device can be comprised by the pressing device. For example, pressure rollers can be cooled.

In der Figur 8 ist nun ein Ventilsack 101 - kurz als "Sack" bezeichnet - zu erkennen, der vorzugsweise aus einem Schlauch nach den Ausführungsbeispielen der Figuren 1 bis 7 hergestellt ist. Um aus einem solchen Schlauch einen Sack 101 herzustellen, wird dieser Schlauch zu Schlauchstücken vereinzelt, an seinen beiden Enden wird eine Bodenöffnung angeformt und anschließend wird diese Bodenöffnung zu einem Boden verschlossen. Im gezeigten Ausführungsbeispiel sind die Böden, von denen nur ein Boden 102 zu erkennen ist, als Kreuzböden ausgeformt. Hierzu wird bei der Herstellung ein Sackende unter Ausbildung eines Bodenrechtecks und zwei Bodendreiecken 103 aufgezogen. Anschließend werden die Seitenlaschen 104 und 105 umfaltet, so dass diese sich teilweise überlappen. Bevorzugt wird abschließend ein Bodendeckblatt 106 auf dem bereits entstandenen Boden fixiert, wobei dieses bevorzugt mit beiden Bodendreiecken 103 und mit beiden Seitenlaschen 104 und 105 verbunden ist.In the Figure 8 a valve sack 101 - referred to as a "sack" for short - can now be seen, which preferably consists of a tube according to the exemplary embodiments of Figures 1 to 7 is made. In order to produce a sack 101 from such a hose, this hose is separated into hose pieces, a bottom opening is formed on both ends and this bottom opening is then closed to form a bottom. In the exemplary embodiment shown, the bottoms, of which only one bottom 102 can be seen, are shaped as cross bottoms. For this purpose, a sack end is drawn up during manufacture, forming a bottom rectangle and two bottom triangles 103. The side flaps 104 and 105 are then folded over so that they partially overlap. Finally, a base cover sheet 106 is preferably fixed on the base that has already been created, this preferably being connected to both base triangles 103 and to both side tabs 104 and 105.

Der nicht sichtbare Boden 107 ist ähnlich dem Boden 102 ausgebildet, jedoch wird vor dem Umfalten der Seitenlaschen 104 und 105 ein Ventil 108 auf eine der beiden Bodendreiecke aufgelegt und dort befestigt, so dass die Seitenlaschen über das Ventil gefaltet werden. Alternativ kann ein Ventilzettel auf eines der Bodendreiecke aufgelegt und dort befestigt werden, welcher durch das Umfalten der Seitenlaschen das Ventil 108 bildet. Das optionale Bodendeckblatt wird anschließend nur mit dem Ventil verbunden und nicht mit dem darunterliegenden Bodendreieck. Das Ventil 108 schafft von der Umgebung einen Zugang zum Sackinneren und bietet daher die Möglichkeit, den Sack von außen mit einem Füllgut zu befüllen. In einer Weiterbildung der gezeigten Ausführungsform ist vorgesehen, das Ventil 108 verschließbar auszubilden, um nach dem Befüllen während der späteren Lagerung das Eindringen von Feuchtigkeit und das Entweichen von Teilen des Befüllguts zu reduzieren. Bezugnehmend auf das Ventil 108 kann der Boden 107 als Ventilboden bezeichnet werden, während der Boden 102 als ventilloser Boden bezeichnet werden kann.The bottom 107, which is not visible, is designed similar to the bottom 102, but before the side flaps 104 and 105 are folded over, a valve 108 is placed on one of the two bottom triangles and fastened there so that the side flaps are folded over the valve. Alternatively, a valve label can be placed on one of the bottom triangles and fastened there, which forms the valve 108 by folding over the side flaps. The optional bottom cover sheet is then only connected to the valve and not to the bottom triangle below. The valve 108 creates an access to the inside of the sack from the surroundings and therefore offers the possibility of filling the sack with a filling material from the outside. In a further development of the embodiment shown, provision is made for the valve 108 to be designed to be closable in order to allow moisture to penetrate and parts of the filling material to escape during subsequent storage after filling to reduce. Referring to the valve 108, the base 107 can be referred to as a valve base, while the base 102 may be referred to as a valveless base.

Weiterhin ist erkennbar, dass sich die zweite Wand 5 in die Seitenlasche 104 fortsetzt, die vorzugsweise über die Seitenlasche 105 gefaltet ist. Die Vorteile dieser Ausführungsform werden weiter unten im Zusammenhang mit der Figur 9 erläutert. Die Wand 5 umfasst, wie bereit erläutert, den Kanal 16, der durch die Befestigungsstreifen 9 und 14 begrenzt ist, wobei der Befestigungsstreifen 9 mit einer unterbrochenen Linie dargestellt ist, da er bei einem fertigen Sack nicht sichtbar ist. Weiterhin ist erkennbar, dass die Entlüftungsöffnungen 17 näher an dem ventillosen Boden angeordnet sind als die Entlüftungsöffnungen 12. Bevorzugt beträgt der Abstand der Entlüftungsöffnungen 17 zum Boden 102 maximal ein Drittel, vorzugsweise maximal ein Viertel, insbesondere ein Fünftel der gesamten Sacklänge L.It can also be seen that the second wall 5 continues into the side flap 104, which is preferably folded over the side flap 105. The advantages of this embodiment will be discussed further below in connection with FIG Figure 9 explained. As already explained, the wall 5 comprises the channel 16 which is delimited by the fastening strips 9 and 14, the fastening strip 9 being shown with a broken line since it is not visible in a finished sack. It can also be seen that the ventilation openings 17 are arranged closer to the valveless floor than the ventilation openings 12. The distance between the ventilation openings 17 and the floor 102 is preferably a maximum of a third, preferably a maximum of a quarter, in particular a fifth of the total bag length L.

Umgekehrt ist vorgesehen, dass die Entlüftungsöffnungen 17 näher an dem Ventilboden angeordnet sind als die Entlüftungsöffnungen 12. Bevorzugt beträgt der Abstand der Entlüftungsöffnungen 12 zum Boden 107 maximal ein Drittel, vorzugsweise maximal ein Viertel, insbesondere ein Fünftel der gesamten Sacklänge L.Conversely, it is provided that the ventilation openings 17 are arranged closer to the valve base than the ventilation openings 12. The distance between the ventilation openings 12 and the base 107 is preferably a maximum of a third, preferably a maximum of a quarter, in particular a fifth of the total bag length L.

Die Figur 9 zeigt den Schnitt IX - IX durch den Sack 101 (siehe Figur 8). Damit sind nun Schnitte durch die Böden 102 und 107 zu erkennen. Beim ventillosen Boden 102 ist insbesondere die Faltreihenfolge der Seitenlaschen 104 und 105 zu erkennen. Da der Schnitt IX-IX auch einen Schnitt durch den Kanal 16 bildet, erscheint die Seitenlasche 104 dreilagig, da neben den betreffenden Teilen der Bereiche 6 und 7 auch das Filtermaterial 18 zu erkennen ist. Die Seitenlasche 104 ist innenliegend, d. h., sie wurde vor dem Umfalten der Seitenlasche 105 umgefaltet. Daher ist die Seitenlasche 105 außenliegend. Durch das Bodendeckblatt 106 ist der Kanal 16 nicht oder kaum über die Lasche 105 zugänglich, so dass über den Boden 102 nahezu keine Feuchtigkeit in den Sack eindringen kann. Sollte dies dennoch der Fall sein, so müsste diese Feuchtigkeit erst über die gesamte Sacklänge diffundieren, um das Sackinnere zu erreichen.The Figure 9 shows the section IX - IX through the bag 101 (see Figure 8 ). Sections through the floors 102 and 107 can now be seen. In the valveless base 102, the folding sequence of the side flaps 104 and 105 can be seen in particular. Since the section IX-IX also forms a section through the channel 16, the side flap 104 appears to have three layers, since in addition to the relevant parts of the areas 6 and 7, the filter material 18 can also be seen. The side flap 104 is on the inside, ie it was folded over before the side flap 105 was folded over. Therefore, the side flap 105 is on the outside. Due to the bottom cover sheet 106, the channel 16 is not or hardly accessible via the tab 105, so that almost no moisture can penetrate into the sack via the bottom 102. Should this be the case, it should Only diffuse moisture over the entire length of the sack in order to reach the inside of the sack.

Der Ventilboden 107 umfasst die Seitenlaschen 109 und 110, wobei die Seitenlasche 109 analog zur Seitenlasche 105 ausgebildet ist. Entsprechend ist die Seitenlasche 110 analog zur Seitenlasche 104 ausgebildet. Im Unterschied zum Boden 102 ist beim Boden 107 die Seitenlasche 110 zuerst umgefaltet, d. h., sie ist innenliegend. Die Seitenlasche 109 bildet folglich die äußere Lasche. Da zusätzlich das Ventil 108 unterhalb der Seitenlasche 110 angeordnet ist und - zumindest beim Befüllen - die einzelnen Lagen der Seitenlaschen aufeinanderdrückt, wird vermieden, dass Teile des Füllguts in den Kanal 16 gelangen. Bezugszeichenliste 1 Ventilsack 2 Erste Wand 3 Seitenkante 4 Seiten kante 5 Zweite Wand 6 Erster Bereich 7 Zweiter Bereich 8 Rand 9 Befestigungsstreifen 10 Oberfläche 11 Überdeckungsstreifen 12 Entlüftungslöcher 13 Rand 14 Befestigungsstreifen 15 u-förmige Falte 16 Kanal 17 Entlüftungsöffnung 18 Filtermaterial 19 Befestigungsstreifen 20 21 z-förmige Falte 22 Befestigungsstreifen 23 Erster Teilkanal 24 Zweiter Teilkanal 50 Flachbahn 51 Walze 52 Umfangsfläche 53 Messer 55 Filtermaterial 56 Klebstoffspur 57 Klebstoffspur 58 Pfeil 101 Ventilsack 102 Boden 103 Bodendreieck 104 Seitenlasche 105 Seitenlasche 106 Bodendeckblatt 107 Nicht sichtbarer Boden 108 Ventil 109 Seitenlasche 110 Seiten lasche L Sacklänge The valve base 107 comprises the side flaps 109 and 110, the side flap 109 being designed analogously to the side flap 105. Accordingly, the side flap 110 is designed analogously to the side flap 104. In contrast to the base 102, the side flap 110 in the case of the base 107 is first folded over, ie it is on the inside. The side flap 109 thus forms the outer flap. Since the valve 108 is also arranged below the side flap 110 and - at least when filling - presses the individual layers of the side flaps onto one another, it is avoided that parts of the filling material get into the channel 16. List of reference symbols 1 Valve bag 2 First wall 3 Side edge 4th Side edge 5 Second wall 6th First area 7th Second area 8th edge 9 Fastening strips 10 surface 11 Cover strip 12 Ventilation holes 13 edge 14th Fastening strips 15th u-shaped fold 16 channel 17th Vent 18th Filter material 19th Fastening strips 20th 21st z-shaped fold 22nd Fastening strips 23 First sub-channel 24 Second sub-channel 50 Flat track 51 roller 52 Peripheral surface 53 knife 55 Filter material 56 Glue trace 57 Glue trace 58 arrow 101 Valve bag 102 ground 103 Bottom triangle 104 Side flap 105 Side flap 106 Soil cover sheet 107 Invisible floor 108 Valve 109 Side flap 110 Side flap L. Bag length

Claims (16)

  1. A valve bag, in particular a cross-bottom valve bag, comprising
    a first wall and a second wall, which are joined to each other by means of side edges or side folds and by means of bottoms and which delimit a bag interior,
    a valve, which is arranged in one of the bottoms and via which the bag interior can be filled with a filling material,
    venting openings in the first and/or in the second wall for venting the bag interior,
    characterized in that
    at least one channel is provided on the outside of at least one wall, said channel covering the venting openings and being formed at least by two parallel fastening strips and by a cover strip, the cover strip likewise comprising venting openings, and wherein the shortest path between the parallel fastening strips along the cover strip is longer than the shortest path along the at least one wall, or the cover strip and/or the parallel fastening strip consist of an expandable material.
  2. The valve bag according to claim 1,
    characterized in that
    the shortest path between the parallel fastening strips is at least 3 % longer along the cover strip than the shortest path along the at least one wall.
  3. The valve bag according to any of the preceding claims,
    characterized in that
    the venting capacity is greater than 5 m3/h and particularly greater than 10 m3/h.
  4. The valve bag according to any of the preceding claims,
    characterized in that
    a layer comprising a filter material is provided within the channel.
  5. The valve bag according to any of the preceding claims,
    characterized in that
    a layer comprising a filter material is provided in the bag interior, wherein the filter material covers the venting holes.
  6. The valve bag according to any of the preceding claims,
    characterized in that
    the air permeability of the venting openings in the at least one wall is greater than the air permeability of the cover strip.
  7. The valve bag according to any of the preceding claims,
    characterized in that
    the venting openings in the at least one wall are no more than half a bag length, particularly no more than one-third the bag length, away from the bottom in which the valve is arranged.
  8. The valve bag according to any of the preceding claims,
    characterized in that
    the venting openings of the cover strip are no more than half a bag length, particularly no more than one-third the bag length, away from the bottom in which no valve is arranged.
  9. The valve bag according to any of the preceding claims,
    characterized in that
    the valve bottom comprises two bottom flaps, wherein the first bottom flap comprises parts of the cover strip, wherein, when viewed from the exterior, the second bottom flap covers the first bottom flap at least partially.
  10. The valve bag according to any of the preceding claims,
    characterized in that
    the bottom, which is valve-free, comprises two bottom flaps, wherein the first bottom flap comprises parts of the cover strip, wherein, when viewed from the exterior of the bag, the first bottom flap covers the second bottom flap at least partially.
  11. A method for producing a valve bag according to any of claims 1 to 10,
    wherein
    a flat strip is provided
    a tube with a first and a second wall is formed from the flat strip,
    the tube is separated into tube parts,
    a bottom is formed on both ends of each tube piece,
    wherein venting holes are placed,
    characterized in that
    at least one cover strip is created on the first or the second wall, with which the venting holes are covered, wherein the cover strip is equipped with at least one fold extending in the longitudinal direction.
  12. The method according to claim 11,
    characterized in that
    the venting holes are placed before a tube is formed from the flat strip.
  13. The method according to any of claims 10 to 12,
    characterized in that
    the cover strip is formed from the flat strip, wherein the cover strip and the flat strip are connected to each other.
  14. The method according to any of claims 10 to 13,
    characterized in that
    a filter material is applied to the flat strip and/'or to the cover strip and attached therein.
  15. The method according to any of claims 10 to 14,
    characterized in that
    a filter material is applied to the flat strip and/or to the cover strip and attached therein.
  16. A system for producing a valve bag according to any of claims 1 to 10, comprising
    a providing device, particularly a roll-off device, for providing a flat strip,
    tube-forming tools for forming a tube with a first and a second wall from the flat strip,
    a separating device for separating the tube into tube parts,
    bottom-forming devices for forming a respective bottom at both ends of each tube piece,
    at least one perforation or cutting device for placing venting holes,
    characterized in
    that a device for creating a cover strip is provided on the first or the second wall,
    wherein the venting holes can be covered with the cover strip,
    that a folding device is provided, with which the cover strip can be equipped with at least one fold extending in the longitudinal direction.
EP17777023.7A 2016-09-27 2017-09-27 Valve bag and method and system for producing a valve bag Active EP3519312B1 (en)

Priority Applications (2)

Application Number Priority Date Filing Date Title
PL17777023T PL3519312T3 (en) 2016-09-27 2017-09-27 Valve bag and method and system for producing a valve bag
HRP20202057TT HRP20202057T1 (en) 2016-09-27 2020-12-22 Valve bag and method and system for producing a valve bag

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
DE102016218626 2016-09-27
DE102016220428.9A DE102016220428A1 (en) 2016-09-27 2016-10-18 Valve bag and method and system for producing a valve sack
PCT/EP2017/074538 WO2018060275A1 (en) 2016-09-27 2017-09-27 Valve bag and method and system for producing a valve bag

Publications (2)

Publication Number Publication Date
EP3519312A1 EP3519312A1 (en) 2019-08-07
EP3519312B1 true EP3519312B1 (en) 2020-11-11

Family

ID=61564334

Family Applications (1)

Application Number Title Priority Date Filing Date
EP17777023.7A Active EP3519312B1 (en) 2016-09-27 2017-09-27 Valve bag and method and system for producing a valve bag

Country Status (12)

Country Link
US (1) US11401076B2 (en)
EP (1) EP3519312B1 (en)
CN (1) CN109996737B (en)
BR (1) BR112019006122B1 (en)
DE (1) DE102016220428A1 (en)
DK (1) DK3519312T3 (en)
ES (1) ES2837756T3 (en)
HR (1) HRP20202057T1 (en)
HU (1) HUE052065T4 (en)
PL (1) PL3519312T3 (en)
PT (1) PT3519312T (en)
WO (1) WO2018060275A1 (en)

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Publication number Priority date Publication date Assignee Title
DE202018006418U1 (en) 2018-06-15 2020-05-06 Greif-Velox Maschinenfabrik Gmbh Valve bag filling device
EP3581500A1 (en) 2018-06-15 2019-12-18 GREIF-VELOX Maschinenfabrik GmbH Valve bag filling device

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Also Published As

Publication number Publication date
ES2837756T3 (en) 2021-07-01
US11401076B2 (en) 2022-08-02
HUE052065T2 (en) 2021-04-28
BR112019006122A2 (en) 2019-06-18
HRP20202057T1 (en) 2021-03-05
CN109996737B (en) 2021-11-12
BR112019006122B1 (en) 2022-11-16
DK3519312T3 (en) 2021-02-08
DE102016220428A1 (en) 2018-03-29
HUE052065T4 (en) 2021-08-30
PT3519312T (en) 2020-12-28
PL3519312T3 (en) 2021-05-17
US20200122893A1 (en) 2020-04-23
CN109996737A (en) 2019-07-09
EP3519312A1 (en) 2019-08-07
WO2018060275A1 (en) 2018-04-05

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