EP3506434B1 - Verbinder für lineare beleuchtungsvorrichtungen und lineares beleuchtungssystem mit diesem verbinder - Google Patents

Verbinder für lineare beleuchtungsvorrichtungen und lineares beleuchtungssystem mit diesem verbinder Download PDF

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Publication number
EP3506434B1
EP3506434B1 EP18214443.6A EP18214443A EP3506434B1 EP 3506434 B1 EP3506434 B1 EP 3506434B1 EP 18214443 A EP18214443 A EP 18214443A EP 3506434 B1 EP3506434 B1 EP 3506434B1
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EP
European Patent Office
Prior art keywords
connector
connector part
lighting system
conductive element
lighting device
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
EP18214443.6A
Other languages
English (en)
French (fr)
Other versions
EP3506434A1 (de
Inventor
Simon BOBBO
Roberto DIDONE'
Alberto ZANOTTO
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Osram GmbH
Osram SpA
Original Assignee
Osram GmbH
Osram SpA
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Osram GmbH, Osram SpA filed Critical Osram GmbH
Publication of EP3506434A1 publication Critical patent/EP3506434A1/de
Application granted granted Critical
Publication of EP3506434B1 publication Critical patent/EP3506434B1/de
Active legal-status Critical Current
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Classifications

    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R11/00—Individual connecting elements providing two or more spaced connecting locations for conductive members which are, or may be, thereby interconnected, e.g. end pieces for wires or cables supported by the wire or cable and having means for facilitating electrical connection to some other wire, terminal, or conductive member, blocks of binding posts
    • H01R11/11—End pieces or tapping pieces for wires, supported by the wire and for facilitating electrical connection to some other wire, terminal or conductive member
    • H01R11/20—End pieces terminating in a needle point or analogous contact for penetrating insulation or cable strands
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21—LIGHTING
    • F21S—NON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
    • F21S4/00—Lighting devices or systems using a string or strip of light sources
    • F21S4/20—Lighting devices or systems using a string or strip of light sources with light sources held by or within elongate supports
    • F21S4/22—Lighting devices or systems using a string or strip of light sources with light sources held by or within elongate supports flexible or deformable, e.g. into a curved shape
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21—LIGHTING
    • F21V—FUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V23/00—Arrangement of electric circuit elements in or on lighting devices
    • F21V23/06—Arrangement of electric circuit elements in or on lighting devices the elements being coupling devices, e.g. connectors
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R12/00—Structural associations of a plurality of mutually-insulated electrical connecting elements, specially adapted for printed circuits, e.g. printed circuit boards [PCB], flat or ribbon cables, or like generally planar structures, e.g. terminal strips, terminal blocks; Coupling devices specially adapted for printed circuits, flat or ribbon cables, or like generally planar structures; Terminals specially adapted for contact with, or insertion into, printed circuits, flat or ribbon cables, or like generally planar structures
    • H01R12/50—Fixed connections
    • H01R12/59—Fixed connections for flexible printed circuits, flat or ribbon cables or like structures
    • H01R12/65—Fixed connections for flexible printed circuits, flat or ribbon cables or like structures characterised by the terminal
    • H01R12/67—Fixed connections for flexible printed circuits, flat or ribbon cables or like structures characterised by the terminal insulation penetrating terminals
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21—LIGHTING
    • F21Y—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES F21K, F21L, F21S and F21V, RELATING TO THE FORM OR THE KIND OF THE LIGHT SOURCES OR OF THE COLOUR OF THE LIGHT EMITTED
    • F21Y2103/00—Elongate light sources, e.g. fluorescent tubes
    • F21Y2103/10—Elongate light sources, e.g. fluorescent tubes comprising a linear array of point-like light-generating elements
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21—LIGHTING
    • F21Y—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES F21K, F21L, F21S and F21V, RELATING TO THE FORM OR THE KIND OF THE LIGHT SOURCES OR OF THE COLOUR OF THE LIGHT EMITTED
    • F21Y2115/00—Light-generating elements of semiconductor light sources
    • F21Y2115/10—Light-emitting diodes [LED]
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/46—Bases; Cases
    • H01R13/502—Bases; Cases composed of different pieces
    • H01R13/506—Bases; Cases composed of different pieces assembled by snap action of the parts
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R2103/00—Two poles
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
    • H01R4/24—Connections using contact members penetrating or cutting insulation or cable strands
    • H01R4/2404—Connections using contact members penetrating or cutting insulation or cable strands the contact members having teeth, prongs, pins or needles penetrating the insulation

Definitions

  • the present description relates to a linear lighting system.
  • One or more embodiments may refer to a linear lighting system that use solid-state light radiation sources, such as LED sources.
  • One or more embodiments may concern a linear lighting system with an IP degree of protection.
  • linear lighting devices or modules having an elongated shape for example ribbon-like, which may comprise a flexible printed circuit having the shape of a thin elongated ribbon on which a plurality of solid state light radiation sources, for example LEDs, is widespread.
  • Linear lighting devices can be provided with an IP degree of protection, which can be obtained, for example, by a coating of polymeric material applied onto the printed circuit and on the light radiation sources.
  • one of the problems to be solved is the implementation of an electrical connection that gives users the possibility of connecting the connector not only to the ends of the linear lighting device but also to intermediate positions along the length of the linear lighting device.
  • a further requirement may be that of avoiding cumbersome dimensions of the connector, for example, under the linear lighting device, in order to make the presence of the connector as less invasive as possible in the final application.
  • the most widespread existing solutions can provide plug-in connectors at one end of the linear lighting device.
  • the existing connectors are often only plugged-in at the ends of the linear lighting device, where the female part of the connector is co-printed, glued or fixed by means of any other method that can guarantee an adequate IP degree of protection.
  • the large dimensions of the connector compared to the linear lighting device often require the user to prepare a dedicated space for housing the connector, for example, an empty space or cavity on the installation surface. This can make installation of the connector difficult.
  • Some existing solutions may allow the connector to be plugged-in at different positions along the linear lighting device. These solutions can also be affected by the inconvenience of large overall dimensions due to the cables arranged on the lower surface, and the technology used to connect the electrical power supply cable to the connecting pins. These solutions can also, therefore, disturb the installation.
  • the technology used to connect the cables to the connecting pins may require a large space so that only two contacts may be available in the area available for connection (between one linear lighting device and the next). This can mean that connectors of this type may only be suitable for linear white or monochromatic LED lighting devices, having only two poles.
  • EP-A2-0283013 discloses a connector comprising:
  • connecting pins penetrate the insulating coating of a conductor and establish an electrical connection with conductive portions of the conductor.
  • the present invention intends to overcome the drawbacks outlined above and it is defined by the independent claim 1.
  • the present invention aims to provide a lighting system including a linear lighting device and a connector with a small footprint, and which can be applied in various positions along the linear lighting device.
  • One or more embodiments aim to provide lighting system with IP protection, which allow IP6X protection to be obtained.
  • the reference 10 indicates a connector for a linear lighting device 12.
  • the linear lighting device 12 may comprise a plurality of solid state light radiation sources (SSL), for example, LED sources.
  • the lighting device 12 may have an outer coating of polymeric material which gives the lighting device 12 an IP degree of protection, for example IP6X.
  • the connector 10 can be inserted at dedicated connection areas distributed along the length of the linear lighting device 12.
  • the connector 10 comprises a first connector part 14 and a second connector part 16.
  • the first connector part 14 and the second connector part 16 are C-shaped, and can be applied to opposite sides of the linear lighting device 12.
  • the first connector part 14 and the second connector part 16 are provided with mutually cooperating snap-engagement formations, which allow snap-fastening of the first connector portion 14 to the second connector portion 16.
  • the snap-engagement formations may comprise a pair of teeth 18 protruding from a connector part, for example, from the first connector part 14, which snap-engage corresponding seats formed in the other connector part, for example, in the second connector part 16.
  • the first connector part 14 may have a base wall 20 and two side walls 22, arranged according to a general C-shape.
  • the side walls 22 may be perpendicular to the base wall 20.
  • the second connector part 16 may have a shape similar to that of the first connector part 14, with a base wall 24 and two side walls 26.
  • the side walls 22 of the first connector part 14 and the side walls 26 of the second connector part 16 may have respective front surfaces in contact with each other.
  • the snap-engagement teeth 18 may protrude from the front surfaces of the side walls of the first connector part 14 and may snap-engage corresponding openings formed in the side walls 26 of the second connector part 16.
  • the connector 10 in the condition in which the two connector parts 14, 16 are engaged, the connector 10 may have a general O-shape, with a central through-opening through which the linear lighting device 12 can extend.
  • the snap connection between the two connector parts 14, 16 may provide an appropriate mechanical retention force of the connector 10 on the linear lighting device 12.
  • the two connector parts 14, 16 can be formed of molded plastic material, for example, transparent, opaque, colored, semitransparent, dark, etc.
  • the first connector part 14 can be applied to the lower part of the linear lighting device 12, with the base wall 20 resting on the lower surface of the linear lighting device 12 and the side walls 22 located along opposite sides of the linear lighting device 12.
  • the second connector part 16 can be placed on the upper part of the linear lighting device 12.
  • the terms "lower” and “upper” only refer to the position illustrated in the figures and do not concern the assembled position of use of the lighting device 12.
  • the part of the lighting device 12 indicated as "upper part” can be the part from which the light radiation is emitted.
  • the connector comprises at least one connecting pin 28.
  • the connecting pin 28 protrudes from the inner surface of the first connector part 14.
  • said at least one connecting pin 28 may protrude from an inner surface of the base wall 20 of the first connector part 14.
  • the connector 10 may comprise a plurality of connecting pins 28. In the illustrated example, the connector 10 may comprise two connecting pins 28. In one or more embodiments, the connector 10 may comprise 4, 5, 6 or even more connecting pins 28, so that the connector 10 can be coupled to adjustable white, RGB, or RGBW lighting devices.
  • the connecting pins 28 are pointed and can perforate the outer insulating coating of the linear lighting device 12 when the two casing parts 14, 16 are snap-fitted together.
  • the connecting pins 28 can penetrate inside the linear lighting device 12 and establish an electrical connection with conductive portions of the lighting device 12 located inside the outer insulating coating.
  • the connector 10 may comprise at least one conductive element 30 electrically connected to at least one connecting pin 28.
  • said at least one conductive element 30 can be contained within the thickness T of said first connector part 14.
  • Said at least one conductive element 30 can electrically connect said at least one connecting pin 28 with at least one electrical connection point, formed for example, by a terminal 32.
  • said terminal 32 can be formed by a front surface of the conductive element 30.
  • said terminal 32 of said conductive element 30 can be located on an outer surface of a side wall 22 of a connector part 14.
  • the connector 10 may comprise a plurality of conductive elements 30.
  • the number of conductive elements 30 can be equal to the number of connecting pins 28.
  • the conductive elements 30 can be formed of metal strips. In one or more embodiments, the conductive elements can be made in the form of a metal frame.
  • the plastic material forming the body of the first connector part 14 can be co-molded onto said at least one conductive element 30, so that said at least one conductive element may remain incorporated within the molded plastic material.
  • said at least one conductive element 30 can be housed within a respective groove formed in the plastic body of the first connector part 14.
  • the electrical connection between the connecting pins 28 and the respective terminals 32 is not formed by electric cables (as in the solutions according to the prior art).
  • the solution with conductive elements 30 co-molded inside the body of the respective connector part 14 or inserted into grooves formed in the respective connector part 14 can enable a strong reduction in the dimensions of the connector 10, especially in its thickness T, given that the conductive elements 30 can be contained within the thickness T.
  • the solution that envisages co-molding of the conductive elements 30 inside the body of the connector part 14 may allow the production of connectors 10 with IP protection.
  • the solution in which the conductive elements 30, for example, in the form of strips or metal plates, can be housed within respective grooves or cavities, can be used in the case where it is not necessary to obtain an IP protection.
  • the inner surface of the base wall 20 of the first connector part 14 has at least one circular rib 34 surrounding said at least one connecting pin 28.
  • the rib 34 forms a sealing gasket which can cooperate with a surface of the linear lighting device 12 in order to provide IP protection.
  • the conductive elements 30 of the connector 10 are connected to an electrical power supply cable 36.
  • the power supply cable 36 can be a single cable, or may be formed of a plurality of independent electric wires.
  • the electrical connection between the conductive elements 30 and the electrical power supply cable 36 can be implemented in one of the following ways:
  • the volume due to the connections with the electrical power supply cables 36 can be formed on one side of the connector 10. In this way, the thickness of the connector 10 on the part intended to be applied on the lower part of the lighting device 12 can be minimal, and the ripple effect on a planar installation of the linear lighting device 12 due to the presence of the connector can also be minimal.
  • one or both of the connector parts 14 may be formed of transparent material in order to minimize the visibility of the connector 10.
  • the connector 10 can be applied to the linear lighting device 12 in an overturned condition with respect to the one shown in Figure 1 , with the connector part 14 carrying the connecting pins 28 located on the upper part of the linear lighting device 12.
  • the connector part 14 carrying the connecting pins 28 could - in this case - be made of transparent material to minimize the visibility of the connector.

Landscapes

  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Arrangement Of Elements, Cooling, Sealing, Or The Like Of Lighting Devices (AREA)
  • Non-Portable Lighting Devices Or Systems Thereof (AREA)

Claims (12)

  1. Beleuchtungssystem umfassend:
    - eine lineare Beleuchtungsvorrichtung (12) das eine isolierenden Beschichtung aufweist,
    - einen Verbinder (10), der so konfiguriert ist, dass er an einem beliebigen Punkt entlang der Länge der linearen Beleuchtungsvorrichtung (12) angebracht werden kann, wobei der Verbinder (10) umfasst:
    - ein erstes und ein zweites C-förmiges Verbinderteil (14, 16), die miteinander in Schnappeingriff gebracht werden können,
    - mindestens einen Verbindungsstift (28), der von einer Innenfläche des ersten Verbinderteils (14) vorsteht,
    - mindestens ein leitendes Element (30), das innerhalb der Dicke (T) des ersten Verbinderteils (14) beinhaltet ist und den mindestens einen Verbindungsstift (28) mit einem Verbindungspunkt (32, 38) mit einem Stromversorgungskabel (36) elektrisch verbindet,
    wobei der mindestens eine Verbindungsstift (28) die isolierende Beschichtung der linearen Beleuchtungsvorrichtung (12) durchdringt und eine elektrische Verbindung mit leitenden Abschnitten der Beleuchtungsvorrichtung (12) herstellt, die sich innerhalb der äußeren isolierenden Beschichtung befinden, und
    wobei eine Innenfläche des ersten Verbinderteils (14) mindestens eine kreisförmige integrale Rippe (34) aufweist, die den mindestens einen Verbindungsstift (28) umgibt und eine Dichtung formt, die mit einer Fläche der linearen Beleuchtungsvorrichtung (12) zusammenwirkt.
  2. Beleuchtungssystem nach Anspruch 1, wobei das erste Verbinderteil (14) eine Basiswand (20) und zwei Seitenwände (22) aufweist, die nach einer C-Form angeordnet sind, wobei der mindestens eine Verbindungsstift (28) aus einer Innenfläche der Basiswand (20) herausragt und wobei der elektrische Verbindungspunkt (32, 38) an einer der Seitenwände (22) angeordnet ist.
  3. Beleuchtungssystem nach Anspruch 1 oder Anspruch 2, wobei ein Kunststoffmaterial, das das erste Verbinderteil (14) formt, an das mindestens eine leitende Element (30) durch Mehrkomponenten-Spritzguss spritzgegossen ist.
  4. Beleuchtungssystem nach Anspruch 1 oder Anspruch 2, wobei das mindestens eine leitende Element (30) in einer entsprechenden Nut untergebracht ist, die in dem ersten Verbinderteil (14) geformt ist.
  5. Beleuchtungssystem nach einem der vorhergehenden Ansprüche, wobei das mindestens eine leitende Element (30) an ein Ende des Stromversorgungskabels (36) geschweißt ist.
  6. Beleuchtungssystem nach Anspruch 5, wobei eine Schweißzone zwischen dem mindestens einen leitenden Element (30) und dem Ende des jeweiligen Stromversorgungskabels (36) innerhalb des ersten Verbinderteils (14) durch Mehrkomponenten-Spritzguss spritzgegossen ist.
  7. Beleuchtungssystem nach einem der Ansprüche 1 bis 4, wobei das mindestens eine leitende Element (30) an einem Ende des Stromversorgungskabels (36) angecrimpt ist.
  8. Beleuchtungssystem nach Anspruch 7, wobei
    die Crimpzone (38) zwischen dem mindestens einen leitenden Element (30) und dem Ende des jeweiligen Stromversorgungskabels (36) innerhalb des ersten Verbinderteils (14) mit Mehrkomponenten-Spritzguss spritzgegossen ist.
  9. Beleuchtungssystem nach einem der Ansprüche 1 bis 4, wobei ein Ende (32) des mindestens einen leitenden Elements (30) an einer Außenfläche einer Seitenwand (22) des ersten Verbinderteils (14) freiliegt.
  10. Beleuchtungssystem nach einem der vorhergehenden Ansprüche, wobei das mindestens eine leitende Element (30) durch einen Metallstreifen geformt ist.
  11. Beleuchtungssystem nach einem der vorhergehenden Ansprüche, wobei mindestens eines der ersten und zweiten Verbinderteile (14, 16) aus transparentem Material hergestellt ist.
  12. Beleuchtungssystem nach einem der vorhergehenden Ansprüche, umfassend eine Vielzahl von Verbindungsstiften (28), die aus der Innenfläche des ersten Verbinderteils (14) herausragen und mit entsprechenden elektrischen Verbindungspunkten (32, 38) durch entsprechende leitende Elemente (30) elektrisch verbunden sind.
EP18214443.6A 2018-01-02 2018-12-20 Verbinder für lineare beleuchtungsvorrichtungen und lineares beleuchtungssystem mit diesem verbinder Active EP3506434B1 (de)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
IT201800000192 2018-01-02

Publications (2)

Publication Number Publication Date
EP3506434A1 EP3506434A1 (de) 2019-07-03
EP3506434B1 true EP3506434B1 (de) 2021-03-24

Family

ID=61873814

Family Applications (1)

Application Number Title Priority Date Filing Date
EP18214443.6A Active EP3506434B1 (de) 2018-01-02 2018-12-20 Verbinder für lineare beleuchtungsvorrichtungen und lineares beleuchtungssystem mit diesem verbinder

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EP (1) EP3506434B1 (de)

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102020105141A1 (de) 2020-02-27 2021-09-02 Aspöck Systems GmbH Anschlussverbindungselement für ein Leuchtdiodenband

Family Cites Families (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0821438B2 (ja) * 1987-03-18 1996-03-04 住友電気工業株式会社 多重伝送用タ−ミナル
WO1994024728A1 (de) * 1993-04-14 1994-10-27 Siemens Aktiengesellschaft Schnappverbinder für elektrische leitungen
DE19510507C2 (de) * 1995-03-23 1999-11-18 Alulite Lichtsysteme Gmbh Elektrisches Leuchtensystem
US9812831B2 (en) * 2015-06-11 2017-11-07 Osram Gmbh Connector for lighting devices and corresponding method
US9647349B1 (en) * 2016-06-02 2017-05-09 Elemental LED, Inc. Through-insulation strip light connector

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
None *

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