EP3497277A1 - Inner unit of a laundry treatment machine and laundry treatment machine having such an inner unit - Google Patents
Inner unit of a laundry treatment machine and laundry treatment machine having such an inner unitInfo
- Publication number
- EP3497277A1 EP3497277A1 EP17754073.9A EP17754073A EP3497277A1 EP 3497277 A1 EP3497277 A1 EP 3497277A1 EP 17754073 A EP17754073 A EP 17754073A EP 3497277 A1 EP3497277 A1 EP 3497277A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- electronics
- engine electronics
- unit according
- motor
- electric motor
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 15
- 238000001816 cooling Methods 0.000 claims description 11
- 238000000465 moulding Methods 0.000 claims description 9
- 238000013016 damping Methods 0.000 claims description 4
- 230000000694 effects Effects 0.000 claims description 4
- 239000012530 fluid Substances 0.000 claims description 3
- 239000000615 nonconductor Substances 0.000 claims description 3
- JEGUKCSWCFPDGT-UHFFFAOYSA-N h2o hydrate Chemical compound O.O JEGUKCSWCFPDGT-UHFFFAOYSA-N 0.000 claims description 2
- 238000007493 shaping process Methods 0.000 claims description 2
- 238000005406 washing Methods 0.000 description 18
- 230000005540 biological transmission Effects 0.000 description 8
- 230000033001 locomotion Effects 0.000 description 8
- 238000004891 communication Methods 0.000 description 6
- 238000001914 filtration Methods 0.000 description 4
- 238000009413 insulation Methods 0.000 description 3
- 238000005259 measurement Methods 0.000 description 3
- 230000003287 optical effect Effects 0.000 description 3
- 230000003534 oscillatory effect Effects 0.000 description 3
- 239000000725 suspension Substances 0.000 description 3
- 230000001133 acceleration Effects 0.000 description 2
- 230000008878 coupling Effects 0.000 description 2
- 238000010168 coupling process Methods 0.000 description 2
- 238000005859 coupling reaction Methods 0.000 description 2
- 230000001939 inductive effect Effects 0.000 description 2
- 238000013459 approach Methods 0.000 description 1
- 230000002238 attenuated effect Effects 0.000 description 1
- 238000009833 condensation Methods 0.000 description 1
- 230000005494 condensation Effects 0.000 description 1
- 238000012790 confirmation Methods 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 238000005485 electric heating Methods 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 239000012212 insulator Substances 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 230000010355 oscillation Effects 0.000 description 1
- 239000003973 paint Substances 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 238000009423 ventilation Methods 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06F—LAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
- D06F37/00—Details specific to washing machines covered by groups D06F21/00 - D06F25/00
- D06F37/26—Casings; Tubs
- D06F37/267—Tubs specially adapted for mounting thereto components or devices not provided for in preceding subgroups
Definitions
- the invention relates to an internal unit of a laundry treatment machine, in particular a vibratory suspended indoor unit of a laundry treatment machine, according to the preamble of claim 1 and a laundry treatment machine with such an internal unit.
- the internal unit 2 of a washing or centrifuging machine usually comprises a tub 3 with a laundry drum 4 rotatably mounted therein and a drive unit in the form of an electric motor 8 which drives the laundry drum 4 frequently via a reduction gear or a transmission.
- the internal unit is suspended in a machine or machine housing 1 and represents a damped oscillatory overall system, which is subject to resonance phenomena in certain areas of the - compared to engine speed - reduced speed of the laundry drum, which can be excited by imbalance in the laundry load. As a result of momentary imbalance in the load can cause strong oscillations of the internal unit. It is important to recognize arising oscillatory movements and to avoid them by specifying appropriate setpoint speeds.
- the present invention is based on the problem of providing an improved internal unit of a laundry treatment machine.
- an internal unit of a laundry treatment machine with a tub, a rotatably mounted laundry drum in the tub, an electric motor for driving the laundry drum and an engine electronics for controlling the electric motor, the engine electronics is mounted on the tub.
- the indoor unit is preferably an oscillating suspended indoor unit.
- the assembly of the engine electronics on the tub is preferably carried out by means of a provided on the tub molding for receiving the engine electronics.
- the engine electronics is spaced from the electric motor for driving the laundry drum.
- the hot during operation electric motor thus presents no problem for the engine electronics, so less effort for the cooling and / or thermal insulation of the engine electronics is required and the engine electronics can be made simpler and cheaper as a result.
- mounting the engine electronics directly on the tub in particular by means of the tub provided on the molding, can be dispensed with additional protection of the engine electronics and additional fastening means for the engine electronics, for example in the form of a housing, a paint or the like or such measures at least easier.
- the configuration according to the invention is more flexible with regard to new printed circuit boards (components). Also, the separation of engine electronics and electric motor advantages in terms of logistics and warranty. Another advantage is the reduced complexity of a wiring harness and the vibration loops.
- the shape for shielding the engine electronics is designed from moisture, in particular for shielding from water droplets or splashing water. Due to its shape, the tub shields the motor electronics with regard to drops of water and splashes of water.
- the molding and / or the engine electronics have at least one opening for exchanging a fluid in the molding, in particular water vapor or water, with an environment. Through this at least one opening can occur, for example, occur between the engine electronics and the tub condensation occurring.
- the engine electronics on a circuit board on which the components of the engine electronics are arranged at least partially hanging.
- larger components such as chokes and heatsink are mounted hanging down on the circuit board of the engine electronics, so that condensate drains off due to the gravitational force and can not flow to the circuit board.
- the motor electronics for electrical power supply is connected to a DC power supply.
- the engine electronics are preferably connected via a power supply line to a main controller of the laundry treatment machine.
- the engine electronics can be supplied directly with DC voltage or have a rectifier to which an AC voltage is supplied.
- the engine electronics on at least one vibration sensor or a rotation rate sensor are mounted on the engine electronics of the indoor unit.
- vibrations of the internal unit for example, caused by an imbalance of the loading of the laundry drum can be detected, preferably to control the electric motor accordingly.
- the part of the engine electronics is, which is preferably rigidly connected to the tub, a speed profile for the drive of the laundry drum can be optimized.
- the at least one vibration sensor is based on a measurement principle using a capacitive effect, an inductive effect or a piezoelectric effect.
- the at least one vibration sensor is designed and / or arranged such that a rotational oscillatory movement of the inner assembly or of the tub of the inner assembly about a first axis of rotation can be detected with it.
- This first axis of rotation is preferably aligned obliquely, in particular perpendicularly or substantially perpendicular to a drive rotational axis defined by the bearing shaft of the electric motor and / or the laundry drum.
- at least two vibration sensors are provided. Then, an imaginary straight line connecting the at least two vibration sensors is preferably oriented parallel to the drive rotational axis.
- At least one distance sensor is provided for measuring a distance between the inner unit and a machine housing or a part fixedly connected to the machine housing.
- this distance sensor can preferably a load of the laundry drum, ie a weight of the laundry in the laundry drum, in particular a dry load at the beginning of a washing program of the laundry treatment machine or an amount of water supplied are determined.
- a load of the laundry drum ie a weight of the laundry in the laundry drum, in particular a dry load at the beginning of a washing program of the laundry treatment machine or an amount of water supplied are determined.
- the tub and the washing drum sink in the machine housing against the spring force of the suspension of the internal unit, so that this Absinkweg can be detected as a measure of the load.
- the distance sensor has a transmitter arranged on the motor electronics and a receiver arranged on the motor electronics, the transmitter and receiver preferably being based on an optical measuring principle, and the transmitter and the receiver of the distance sensor having a reflection surface on the sensor Machine housing or a firmly connected to the machine housing part cooperate.
- the distance sensor comprises a transmitter or receiver arranged on the motor electronics and a receiver or transmitter arranged on the machine housing or a part (for example a main controller of the laundry treating machine) permanently connected to the machine housing.
- the connection between transmitter and receiver is preferably carried out by means of a sensor line for high-resolution and fast data transmission.
- At least one filter device for damping low-frequency and / or high-frequency electromagnetic interference is provided.
- the at least one filter device preferably has a harmonic reactor for damping the mains harmonics (eg up to about 2 kHz), which is preferably arranged on a main controller of the laundry treating machine, and / or a filter choke for filtering the high-frequency spurious emission (eg over 100 kHz) of the converter stage the engine electronics.
- the filter choke for filtering the high-frequency interference is preferably mounted directly on the engine electronics.
- the electric motor on a stator, which is electrically connected to the engine electronics, preferably with a voltage intermediate circuit of the engine electronics. Due to the capacitive connection of the
- an electrical insulator is arranged between a motor pulley of the electric motor and a rotor axis of the electric motor. That is, the motor pulley of the electric motor is electrically isolated from the rotor axis of the electric motor.
- the engine electronics on a heat sink preferably a heat sink with cooling fins.
- the cooling fins are preferably designed as domes, particularly preferably as a plurality of domes.
- the invention also relates to a laundry treatment machine with a machine housing, a main controller and an internal unit of the invention described above.
- the laundry treatment machine is, for example, a washing machine or a tumble dryer.
- FIG. 1 shows the structure of a washing machine with a known from the prior art indoor unit.
- Fig. 2 shows the structure of a washing machine with a suspended suspended
- Fig. 3 greatly simplifies the components of the engine electronics of the internal unit and the interaction with other components according to an embodiment of the invention.
- Fig. 2 shows schematically a washing machine in an end view against the back of a machine housing 1 of the washing machine, wherein the back of a loading opening, not shown, opposite.
- an inner unit 2 is suspended vibratory.
- the inner unit 2 comprises a tub 3, a washing or laundry drum 4, a Trommelriemenrad 5, a transmission belt 6, a Motorriemenrad 7 and an electric motor 8.
- the inner unit comprises all components that with the rotating washing or laundry drum 4 form a common vibration system.
- the oscillating system is vibration-isolated by a suspension with respect to a machine housing 1 and / or vibration-damped.
- the drum-shaped tub 3 is aligned parallel or with slight inclination to the bottom of the machine housing 1 in its longitudinal extent.
- the tub 3 is thus arranged lying in the machine housing 1.
- a first side wall of the tub 3 is facing the loading opening (not shown). 2
- a rectangular coordinate system 9 with three axes X, Y, Z is shown.
- the axis marked X is aligned substantially parallel to the longitudinal extent of the tub 3.
- the washing or laundry drum 4 is arranged concentrically within the tub 3.
- the laundry drum 4 is rotatably mounted, in particular in the rear wall of the tub 3. In a second side wall of the tub 3 facing away from the loading opening.
- the washing or laundry drum 4 is rotatably connected to the Trommelriemenrad 5.
- the Trommelriemenrad 5 is arranged concentrically to the washing or laundry drum 4.
- the drum pulley 5 is normally smaller in diameter than the washing or laundry drum 4.
- the Trommelriemenrad 5 is disposed on the side of the second side wall outside of the tub 3. Via a transmission belt 6, the drum pulley 5 is coupled to a motor pulley 7. The motor pulley 7 is aligned parallel to the drum pulley 5. In the direction of the bottom of the machine housing 1, the motor pulley 7 is arranged but offset. The motor pulley 7 is rotatably connected to a rotor shaft of the electric motor 8, so that the motor pulley 7 can be driven by the electric motor 8. About a belt transmission consisting of the Motorriemenrad 7, the transmission belt 6 and the Trommelriemenrad 5 is the Washing or laundry drum 4 within the tub 3 can be set in rotary motion.
- the bearing of the laundry drum 4 may be grounded (not shown).
- the motor pulley 7 is provided with basic insulation, e.g. in the form of a two-component pulley on the axis of the electric motor 8 with internal electrical insulator 7a.
- the washing or laundry drum 4 is movable by a direct drive. The direct drive is located at the location of the drum belt pulley 5.
- the suspension of the inner unit 2 is realized in the ceiling region of the machine housing 1 by springs 11.
- the springs 11 each engage with their one end in the cover-side side areas of the machine housing 1. With their other end, the springs 1 1 are attached to different positions on the inner unit 2, for example, at the top of the tub 3. Further stabilize friction damper 12 in the bottom portion of the machine housing 1, the inner unit 2.
- the friction damper 12 are each with one end in the side areas supported by the machine housing 1. The respective other end is attached to the bottom of the machine housing 1 side facing the inner unit 2, here at the bottom of the tub 3, at different positions.
- the electric motor 8 is driven by an engine electronics 10.
- This engine electronics 10 is not attached to the electric motor 8, as in the conventional embodiment shown in Fig. 1, but mounted on the tub 3.
- a special molding 3a is provided, which is formed on the tub 3 or is firmly connected thereto.
- the engine electronics 10 is accommodated in this configuration 3a, so that the engine electronics 10 is rigidly connected to the tub 3.
- a main controller 20 is also provided in the machine housing 1, which supplies the engine electronics 10 with DC voltage or AC voltage via a power supply line 21 and is connected to the engine electronics 10 via a communication line 22 for data exchange.
- the engine electronics 10 are connected to the electric motor 8 via a connection 13 for driving the motor phases of the electric motor 8.
- a connection 14 between the engine electronics 10 and a stator 8 a of the electric motor 8 is provided.
- the components of the engine electronics 10 are shown in more detail in Fig. 3, wherein the structure and arrangement are shown very schematically.
- the engine electronics 10 has, for example, a flat or a 3-D printed circuit board 24 which is rigidly connected to the tub 3.
- the circuit board 24 is received in particular in the shape 3a on the tub 3.
- one or more openings 23 are formed so that a fluid (e.g., condensed water, water vapor) in the space between the circuit board 24 and the tub 3 can leak into the environment. Additionally or alternatively, one or more openings may be formed in the molding.
- a fluid e.g., condensed water, water vapor
- the engine electronics 10 includes a plurality of electronic components and a heat sink 28.
- the larger components are - mounted in the installed state of the engine electronics 10 - hanging on the circuit board 24.
- the condensed water which optionally condenses on the electronic components, does not flow onto the circuit board 24, but can drain by gravity into the environment.
- the heat sink 28 serves, in particular, for cooling power components such as, for example, an inverter output stage 31 of the engine electronics 10.
- the heat sink 28 is preferably provided with a plurality of cooling fins 29 in the form of domes.
- the heat sink 28 experiences an additional forced ventilation due to unbalanced vibration of the internal unit 2.
- a heat sink design with low flow resistance in the X and Y direction is therefore advantageous in order to achieve the best possible cooling in all possible unbalance-induced deflection directions of the engine electronics 10.
- a cooling body 28 designed in this way can be a cast cooling body with a large number of cooling fins 29 designed as domes.
- the heat sink 28 projects beyond the end wall of the tub 3 to ensure better air circulation in the Z direction.
- the engine electronics 10 has a control device 35 (eg microcontroller), which is connected via a communication line 22 to the main controller 20 of the laundry treatment machine.
- a rectifier 32 which is supplied from the main controller 20 via a power supply line 21 with AC voltage, a voltage intermediate circuit 30 and a three-phase inverter output stage 31 for driving the three motor phases of the electric motor 8 are arranged.
- the engine electronics 10 can be switched on and off via the main controller 20 with a switch.
- the main controller 20 is connected to the engine electronics 10 via the power supply line 21.
- the power supply line 21 supplies the engine electronics 10 with mains voltage from the main controller 20.
- the mains voltage is rectified in the rectifier 32 of the engine electronics 10.
- the rectified AC voltage on the engine electronics 10 supplies the voltage intermediate circuit 30. From the voltage intermediate circuit 30, in addition to the electric motor 8, other actuators can be supplied, such as circulation pumps or drain pumps.
- the supply of the engine electronics 10 with a DC voltage is possible. If the power supply of the engine electronics 10 by means of the power supply line 21 via a DC voltage, the same voltage intermediate circuit 30 in addition to the inverter output stage 31 for controlling the electric motor 8 for other inverter output stages on the main controller 20 for controlling other actuators used, such as a circulation pump or a drain pump.
- the inverter output stage 31 is connected to the electric motor via the connection 13. In addition, via the connection 14, the electrical potential of the
- connection 14 on the engine electronics 10 is capacitively connected to a reference potential of the engine electronics 10.
- the connection 14 is connected to one pole of the voltage intermediate circuit 30 of the converter output stage 31 for controlling the electric motor 8, so that the stator plate 8a of the motor 8 acts as a shield for the motor phases clocked via the connection 13.
- the engine electronics 10 typically generates spurious low frequency harmonic currents on the power supply line 21 that must be attenuated. Furthermore, high-frequency electromagnetic interference caused by switching operations in the power stage of the engine electronics 10, which serve to control the electric motor 8.
- the components for filtering the electromagnetic interference are arranged in the embodiment of Fig. 3 as follows.
- a (heavy) harmonic reactor 33 for reducing the harmonics to the mains frequency up to about 2 kHz is arranged on the main controller 20.
- the filter components for damping high-frequency interference are mounted close to the interference source, preferably directly on the engine electronics 10.
- Such a filter device is, for example, a current-compensated double choke 25 for filtering the high-frequency electromagnetic interference emission (> 100 kHz) of the converter output stage 31 of the engine electronics 10.
- the engine electronics 10 have one or more vibration sensors 26 for detecting vibrations of the inner assembly 2, in particular its lye container 3, and the control device 35 for detecting the measured values of the at least one vibration sensor 26 and for controlling the electric motor 8.
- the vibration sensors 26 are, for example, designed such that they rotate or move linearly about the Y-axis and / or the Z-axis (coordinate system 9). can measure. Alternatively or additionally, the angular accelerations or linear accelerations associated with these rotations or linear movements can be measured with the vibration sensors 26. In particular, a pitching movement of the inner assembly 2 (about the Y-axis) and / or a yawing movement of the inner assembly 2 (about the Z-axis) may be measurable. In addition, the vibration sensors 26 may be formed such that vibrations about the X-axis or in the X-axis are measurable.
- At least two vibration sensors 26 are mounted on the engine electronics 10 and / or directly on the tub 3.
- the vibration sensors 26 are located on a (fictitious) parallel to the drive axis of rotation (X). In this case, the at least two vibration sensors 26 have the greatest possible distance from one another.
- the position of the center of mass of the laundry within the washing or laundry drum 4 above a contact speed at which the laundry is completely applied to the laundry drum 4, can be determined exactly.
- the movement of the laundry drum 4 within the washing machine is uniquely determined and predictable.
- a vibration sensor and a rotation rate sensor can also be used.
- the two sensors are preferably mounted to each other so that the detection axes of both sensors are congruent.
- the load or the degree of filling or the weight of the laundry drum 4 charged by the filled laundry can be measured by measuring a sinking distance of the friction damper 12 or by comparing a position of the motor electronics 10 to a machine housing 1 reference point.
- the measurement can be based on optical, laser-optical, fiber optic, acoustic, inductive or magnetostrictive measuring principles. Further preferred measuring principles are based on the principle of the differential transformer, the differential reactor or by determining the sinking on the basis of an eddy current sensor.
- a transmitter 27a and a receiver 27b may be mounted on the engine electronics 10. Transmitter 27a and receiver 27b of the distance sensor cooperate, for example, with a reflection surface 34 at the bottom of the machine housing 1.
- the control architecture according to the invention with the motor electronics 10 fastened to the tub 3 also offers further options for a filling degree measurement via the sinking distance of the internal unit 2.
- the distance sensor may also be provided by a transmitter 27a 'on the main controller 20 and a receiver 27b' on the engine electronics 10 may be formed, which can be coupled to each other via a sensor line 27c '.
- optical, acoustic or electromagnetic carrier signals can be transmitted via the sensor line 27c 'in order to detect the relative position between the main controller 20 and the engine electronics 10.
- the main controller 20 is fixedly connected to the machine housing 1, the absolute lowering of the tub 3 is measurable during its loading with laundry and so on the spring constant of the springs 1 1, the weight of the load determined.
- the main controller 20 is mounted near the engine electronics 10 on the machine housing 1 of the laundry treatment machine.
- the signals between the transmitter 27a 'and the receiver 27b' as undisturbed as possible, with the best possible resolution receivable.
- the positions of transmitter 27a 'and receiver 27b' may also be reversed.
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Main Body Construction Of Washing Machines And Laundry Dryers (AREA)
- Control Of Washing Machine And Dryer (AREA)
Abstract
Description
Claims
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102016009537 | 2016-08-08 | ||
DE102017000606.7A DE102017000606A1 (en) | 2016-08-08 | 2017-01-24 | Inner unit of a laundry treatment machine and laundry treating machine with such |
PCT/EP2017/000948 WO2018028825A1 (en) | 2016-08-08 | 2017-08-04 | Inner unit of a laundry treatment machine and laundry treatment machine having such an inner unit |
Publications (2)
Publication Number | Publication Date |
---|---|
EP3497277A1 true EP3497277A1 (en) | 2019-06-19 |
EP3497277B1 EP3497277B1 (en) | 2020-09-30 |
Family
ID=60996767
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP17754073.9A Active EP3497277B1 (en) | 2016-08-08 | 2017-08-04 | Inner unit of a laundry treatment machine and laundry treatment machine having such an inner unit |
Country Status (4)
Country | Link |
---|---|
EP (1) | EP3497277B1 (en) |
CN (1) | CN109563669B (en) |
DE (1) | DE102017000606A1 (en) |
WO (1) | WO2018028825A1 (en) |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102021104987A1 (en) | 2021-03-02 | 2022-09-08 | Miele & Cie. Kg | Textile treatment device and method for operating a textile treatment device |
DE102021108006A1 (en) * | 2021-03-30 | 2022-10-06 | Diehl Ako Stiftung & Co. Kg | Movement monitoring arrangement for monitoring a movement of a laundry drum of a laundry treatment appliance |
Family Cites Families (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102005037144B4 (en) | 2005-02-18 | 2007-04-19 | Diehl Ako Stiftung & Co. Kg | Vibratory suspended indoor unit of a laundry treatment machine with a vibration sensor |
DE102010062918A1 (en) * | 2010-12-13 | 2012-06-14 | BSH Bosch und Siemens Hausgeräte GmbH | Household appliance e.g. laundry washing machine has permanent magnets that are attached at laundry drum, and stator winding that is attached to container |
KR102160979B1 (en) * | 2013-08-06 | 2020-09-29 | 삼성전자주식회사 | Washing Machine |
CN104342877B (en) * | 2013-08-08 | 2018-04-06 | 博西华电器(江苏)有限公司 | Laundry machine |
DE102014200775A1 (en) * | 2014-01-17 | 2015-07-23 | BSH Hausgeräte GmbH | Washing machine with utilization of electronic module heat loss |
-
2017
- 2017-01-24 DE DE102017000606.7A patent/DE102017000606A1/en not_active Withdrawn
- 2017-08-04 CN CN201780048627.6A patent/CN109563669B/en active Active
- 2017-08-04 WO PCT/EP2017/000948 patent/WO2018028825A1/en unknown
- 2017-08-04 EP EP17754073.9A patent/EP3497277B1/en active Active
Also Published As
Publication number | Publication date |
---|---|
CN109563669B (en) | 2021-06-01 |
EP3497277B1 (en) | 2020-09-30 |
DE102017000606A1 (en) | 2018-02-08 |
CN109563669A (en) | 2019-04-02 |
WO2018028825A1 (en) | 2018-02-15 |
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