EP3490805B1 - Device and method for aligning printheads - Google Patents

Device and method for aligning printheads Download PDF

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Publication number
EP3490805B1
EP3490805B1 EP17761563.0A EP17761563A EP3490805B1 EP 3490805 B1 EP3490805 B1 EP 3490805B1 EP 17761563 A EP17761563 A EP 17761563A EP 3490805 B1 EP3490805 B1 EP 3490805B1
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EP
European Patent Office
Prior art keywords
printhead
plate
assembly template
retaining plate
printheads
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
EP17761563.0A
Other languages
German (de)
French (fr)
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EP3490805A2 (en
Inventor
Jan Franck
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Individual
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Individual
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Publication date
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Publication of EP3490805A2 publication Critical patent/EP3490805A2/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41JTYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
    • B41J25/00Actions or mechanisms not otherwise provided for
    • B41J25/34Bodily-changeable print heads or carriages
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61JCONTAINERS SPECIALLY ADAPTED FOR MEDICAL OR PHARMACEUTICAL PURPOSES; DEVICES OR METHODS SPECIALLY ADAPTED FOR BRINGING PHARMACEUTICAL PRODUCTS INTO PARTICULAR PHYSICAL OR ADMINISTERING FORMS; DEVICES FOR ADMINISTERING FOOD OR MEDICINES ORALLY; BABY COMFORTERS; DEVICES FOR RECEIVING SPITTLE
    • A61J3/00Devices or methods specially adapted for bringing pharmaceutical products into particular physical or administering forms
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41JTYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
    • B41J2/00Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
    • B41J2/005Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by bringing liquid or particles selectively into contact with a printing material
    • B41J2/01Ink jet
    • B41J2/015Ink jet characterised by the jet generation process
    • B41J2/04Ink jet characterised by the jet generation process generating single droplets or particles on demand
    • B41J2/045Ink jet characterised by the jet generation process generating single droplets or particles on demand by pressure, e.g. electromechanical transducers
    • B41J2/04501Control methods or devices therefor, e.g. driver circuits, control circuits
    • B41J2/04505Control methods or devices therefor, e.g. driver circuits, control circuits aiming at correcting alignment
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41JTYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
    • B41J2/00Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
    • B41J2/005Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by bringing liquid or particles selectively into contact with a printing material
    • B41J2/01Ink jet
    • B41J2/21Ink jet for multi-colour printing
    • B41J2/2103Features not dealing with the colouring process per se, e.g. construction of printers or heads, driving circuit adaptations
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41JTYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
    • B41J25/00Actions or mechanisms not otherwise provided for
    • B41J25/001Mechanisms for bodily moving print heads or carriages parallel to the paper surface
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41JTYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
    • B41J3/00Typewriters or selective printing or marking mechanisms characterised by the purpose for which they are constructed
    • B41J3/407Typewriters or selective printing or marking mechanisms characterised by the purpose for which they are constructed for marking on special material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41JTYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
    • B41J3/00Typewriters or selective printing or marking mechanisms characterised by the purpose for which they are constructed
    • B41J3/54Typewriters or selective printing or marking mechanisms characterised by the purpose for which they are constructed with two or more sets of type or printing elements
    • B41J3/543Typewriters or selective printing or marking mechanisms characterised by the purpose for which they are constructed with two or more sets of type or printing elements with multiple inkjet print heads
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41JTYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
    • B41J2202/00Embodiments of or processes related to ink-jet or thermal heads
    • B41J2202/01Embodiments of or processes related to ink-jet heads
    • B41J2202/14Mounting head into the printer
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41JTYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
    • B41J2202/00Embodiments of or processes related to ink-jet or thermal heads
    • B41J2202/01Embodiments of or processes related to ink-jet heads
    • B41J2202/19Assembling head units
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41JTYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
    • B41J2202/00Embodiments of or processes related to ink-jet or thermal heads
    • B41J2202/01Embodiments of or processes related to ink-jet heads
    • B41J2202/20Modules

Definitions

  • the invention is directed to a device and a method for adjusting print heads relative to one another, which are equipped for printing with several nozzles in a nozzle plate and for production and / or assembly purposes with at least one round hole and at least one elongated hole in this nozzle plate, in particular before and during installation in a common printhead mounting plate.
  • print heads In order to print different colors and / or to increase the printing speed, several print heads are often operated at the same time. These are then usually attached to a common holder, in particular screwed on. It is important that the individual nozzles of different print heads are precisely aligned in a common grid, or that their spacings and orientations are set exactly to one another.
  • micrometer screws are used in the prior art, with the aid of which the individual print heads can be displaced relative to one another until a desired alignment precision is achieved. This requires shifts in two directions which are oriented at right angles to one another, for example to the left and right on the one hand and back and forth on the other, so that such a setting requires a large number of iteration steps and is therefore very tedious.
  • an assembly jig for several printheads in particular with at least one exactly matching counterpart to at least one round hole and at least one elongated hole in the nozzle plate in question being provided for each printhead, so that by plugging the printheads onto the assembly jig that a pair of round hole and elongated hole counterparts engages in the round and elongated hole of the nozzle plates in question, the nozzles of all print heads are aligned with one another in the desired manner.
  • the invention is defined by an apparatus according to claim 1 and a method according to claim 11.
  • the invention is based on the following consideration:
  • the round and / or elongated holes used by the invention for centering are not the side mounting holes in the area of the narrow end faces of the print heads through which the mounting screws are inserted and screwed, but rather recesses in the nozzle plate itself, i.e. in the lowest lying plate of the printhead. Normally, these recesses do not penetrate the housing of the printhead mounted above the nozzle plate and are therefore not suitable for screwing in fastening screws. Because thus the mounting holes of a printhead are not used by the assembly jig, they remain free for screwing in the fastening screws.
  • the adjustment holes according to the invention are not one of the nozzles themselves, because they are extremely filigree objects which should not come into direct contact with external objects.
  • each part is often made with two holes, preferably with a round hole and an elongated hole - including the nozzle plate.
  • These two holes, in particular a round hole, is / are like (each) an oversized nozzle that is perfectly spaced from the other, normal-sized nozzles.
  • This nozzle plate is then appropriately applied to the chamber via at least one round hole and / or via at least one elongated hole and glued to it, and this unit then onto the piezo elements, etc.
  • This assembly is then at some point on the body and the actual outer shell including the receptacle for the assembly to a retaining plate or the like. Glued.
  • One, two or more adjustment pins can then be inserted into this receptacle.
  • the relative tolerances can be in the range of one or more tenths of a millimeter. The print heads must therefore be aligned manually and / or inaccuracies must be compensated for using software.
  • the nozzle plate with the nozzle spacings is manufactured together with the round hole and / or the elongated hole in a single part, there is at most a dimensional tolerance in the micrometer range between the round hole and the elongated hole and the individual nozzles. This is about the factor 100 more accurate than the relative tolerances between the adjustment pins on the one hand and the nozzle openings on the other. Due to the assembly of a print head, the pressure chamber behind the nozzle plate can be shifted, and the piezo elements, housing parts, adjustment pins can also have an offset, which, however, can be neglected in the context of the present invention for the adjustment accuracy of the nozzles.
  • an assembly jig which represents one or preferably several "negative impressions" of the nozzle plate (s), and preferably has two exact counterparts for its production round hole and / or elongated hole, which are exactly in the relevant round or elongated hole fit into it.
  • These counterparts are two pins - one for matching engagement in the round hole and the other for matching engagement in the elongated hole.
  • the pin for the round hole preferably has a circular cross section, while the pin for the elongated hole has an elongated cross section. Since the round and elongated holes are completely sufficient for an adjustment, the "negative impression" of the nozzle plate according to the invention does not have to have any counterparts for the individual nozzles.
  • the assembly jig according to the invention can then be placed on the holding plate in such a way that their round and elongated holes provided on the underside of the nozzle plate have direct contact with the counterpart pins in the assembly jig and can be plugged together with them.
  • the assembly jig according to the invention is less prone to failure.
  • An assembly jig according to the invention can be used both when replacing individual or multiple print heads; on the other hand, entire holding plates with printheads applied to them can also be exchanged, since each printhead holding plate equipped using the same assembly jig has identical nozzle arrangements and software compensation is therefore not required.
  • the invention further provides that the assembly jig is designed for application on the underside of a holding plate for several print heads. By plane-parallel contact takes place a first adjustment between the printhead holding plate and the assembly jig.
  • the assembly template according to the invention has an upper-side contact surface facing the underside of the holding plate.
  • This contact surface can be substantially flat, while elevations or depressions differing therefrom can be provided in the area of the assembly points of the individual print heads.
  • a print head holding plate according to the invention has continuous recesses, whereby the actual printing then takes place.
  • the assembly jig has marked or highlighted, in particular raised areas on its contact surface facing the holding plate, preferably for centering on the holding plate, in particular for centering engagement in the continuous recesses of the holding plate for receiving the nozzle plates of several print heads.
  • the assembly jig can have one or more depressions, preferably one or more elongated depressions for receiving one or more rows of nozzles of a print head, on its contact surface facing the holding plate, in particular in the area of the marked or highlighted or raised areas.
  • the counterparts provided on the assembly jig for at least one round hole and / or at least one elongated hole, preferably the pins, must engage with the respective round and / or elongated holes of the nozzle plates of the print heads, they should be on the contact surface facing the holding plate Assembly jig be arranged, in particular in the area of the marked or highlighted or raised areas.
  • the invention can be developed in such a way that in each case a pair of counterparts provided on the assembly jig for at least one round hole and / or at least one elongated hole, preferably the pins, on the contact surface of the assembly jig facing the holding plate, for example - but preferably not exactly - in a Is arranged in alignment with an elongated recess for receiving one or more rows of nozzles of a print head. At that point there is enough space in a nozzle plate to accommodate the round and / or elongated holes without affecting the printing mechanism.
  • a pair of pendants provided on the assembly template for at least one round hole and / or at least one elongated hole, preferably the pins, on the contact surface of the assembly template facing the retaining plate, opposite the longitudinal center axis of the relevant elongated recess for receiving a or a plurality of rows of nozzles of a printhead is laterally offset, preferably by half the width of the printhead plate or less.
  • the invention recommends that several pairs of counterparts provided on the assembly jig are provided for at least one round hole and / or at least one elongated hole, preferably the pins, on the contact surface of the assembly jig facing the holding plate, in each case opposite the longitudinal center axis of the one assigned to each pair, elongated recess for receiving one or more rows of nozzles of a print head laterally offset, in particular laterally offset in the same direction for all pairs. This ensures that all print heads are installed with exactly the same orientation, so that an optimal printing result is achieved.
  • the assembly jig according to the invention can have one or more means for fixing to the holding plate, for example clamping elements, so that undesired displacement is not possible during the assembly of the print heads on the print head holding plate.
  • the assembly jig should consist of a metal plate, in particular a plate of a noble metal or non-ferrous metal or a stainless steel, or a corrosion-free metal alloy, so that it cannot warp or otherwise deform. In particular, for this reason the assembly jig should also have a sufficient minimum thickness, for example 3 mm or more, preferably 5 mm or more.
  • the raised counterparts provided on the assembly jig should be in one piece with the at least one round hole and / or at least one elongated hole, preferably the pins on the contact surface of the assembly jig facing the retaining plate Plate-shaped base body of the assembly jig can be produced, that is, not by inserting or screwing pins into holes provided for this purpose, but by making the raised counterparts together with the plate itself from an originally single part.
  • a manufacturing and / or post-processing methods are particularly suitable for this purpose: milling and / or eroding.
  • At least one raised counterpart to at least one round hole and / or to at least one elongated hole, preferably at least one pin, provided on the assembly template can be detachably held in the assembly template, in particular in a retaining recess thereof.
  • Such alignment pins can be individually pulled out of the plate-shaped part of the assembly jig backwards after the printheads have been assembled with the printhead holding plate, so that the plate-shaped part of the assembly jig can finally be easily removed.
  • the invention recommends that at least one pin provided on the assembly jig is held in a through cutout of the assembly jig in the form of a transition or press fit.
  • At least one pin provided on the assembly jig should be longer than the thickness of the plate of the assembly jig, in particular in such a way that the pin protrudes both on the front side facing the holding plate and on the rear side of the assembly jig facing away from the holding plate and protrudes backwards out of the plate of the assembly jig can be pulled out.
  • a pin is accessible from its rear side at any time and can be grasped at the area of the pin protruding there, for example with a pair of pliers, and pulled out.
  • the invention also provides that at least one pin provided on the assembly jig has a preferably all-round collar, in particular in that area of the pin which, when the pin is inserted into the holding plate, lies immediately behind the rear of the assembly jig facing away from the assembly jig. If such an alignment pin is so far from the The back of the assembly jig is inserted into its holding recess until this collar rests against the back of the assembly jig, the adjustment pin in question protrudes by a standardized amount over the front of the assembly jig.
  • the invention recommends that at least one pin provided on the assembly jig has a cross-sectionally beveled or rounded edge on its end face protruding beyond the front of the assembly jig facing the holding plate.
  • the pin finds a kind of loose fit at the first moment of attachment, which only gradually changes into a transition or press fit in the course of insertion and then ensures a precise fit of the adjusting pin in its holding recess.
  • a method for adjusting print heads relative to one another which each comprise a nozzle plate, each with a plurality of nozzles for printing and with at least one round hole each and / or with at least one elongated hole each for production and / or assembly purposes, is characterized according to the invention in that an assembly jig for several printheads, on which for each printhead at least one exactly matching counterpart, preferably in the form of a pin, to at least one round hole and / or to at least one elongated hole in the nozzle plate in question, is provided, several printheads are attached in such a way that a pair of round hole and / or elongated hole counterparts engages in the round and / or elongated hole of the nozzle plate in question, so that the nozzles of all print heads are aligned with one another in the desired manner, and that then the print heads adjusted in this way relative to one another on the
  • the printhead mounting plate is screwed on or otherwise fixed before the assembly jig is removed.
  • the assembly jig thus remains in contact with the printheads until they are all fixed immovably on the printhead holding plate.
  • the invention provides that the assembly jig is placed under the printhead holding plate before the printheads are attached to the assembly jig. This makes it possible to place the print heads on the assembly jig through the recesses in the print head holding plate. In this case, a region of a print head that protrudes to the side, in particular at the front, remains above the print head holding plate and can be screwed to it without an assembly jig arranged in between being an obstacle.
  • the assembly jig is fixed to the underside of the printhead holding plate before the printheads are attached to the assembly jig.
  • the assembly jig on the underside can be removed at any time; however, it can be set temporarily for the assembly of the print heads so that no relative displacements are to be feared.
  • the nozzle plates on the underside can come into direct engagement with the mounting plate without having to make changes to the printhead holding plate or to a printhead.
  • the printheads attached to the assembly jig can be attached to the printhead holding plate, for example, by screwing them on, preferably by means of screws screwed into the printhead holding plate from above, which are in particular screwed laterally next to a continuous recess in the holding plate for receiving the nozzle plate of the respective printhead where there is direct contact between a printhead and the printhead support plate.
  • the assembly jig is only removed from the printhead holding plate after the printheads have been attached to the printhead holding plate, in particular screwed, because only after the intimate, immovable connection of a printhead to the printhead holding plate the assembly jig according to the invention fulfills its task.
  • it can be used again for repair purposes in the event of a temporary dismantling of printheads, in order to restore the unit of printheads and printhead holding plate at any time with a reproducible accuracy.
  • the drawing shows a device 1 for adjusting print heads 2 relative to one another which, for printing, are each equipped with a plurality of nozzles 3 which are arranged in a nozzle plate 4 on the underside.
  • Fig. 2 the printhead holding plate 5 before being fitted with printheads 2.
  • an elongated opening 6 which corresponds approximately to the base area of a nozzle plate 4 or is slightly larger than that.
  • Area 8 where the thickness of the holding plate 5 is reduced.
  • a print head 2 with laterally protruding tabs 9 is to be anchored there, in particular screwed tight.
  • the tabs 9 are offset backwards or upwards relative to the nozzle plate 4, so that they can each be inserted into a stepped area 8 and fastened therein, while the nozzle plate 4 is then lower, namely approximately in alignment with the underside 10 of the holding plate 5.
  • Alignment pins 11 can be provided in the area of the side tabs 9, on the one hand, and fastening bores 12 for screwing a print head 2 to the holding plate 5, on the other hand adequate centering of the print heads 2 with respect to the holding plate 5; rather, readjustment is required.
  • the alignment pins 11 - if present - must not have any bores with a fit in the stepped areas 8, but there must be clearance between them to enable manual alignment.
  • the nozzle plate 4 of a print head 2 shown in addition to the actual nozzles 3, there is also a round hole 13 and an elongated hole 14.
  • the elongated hole 14 is hardly larger than the round hole 13. If the round hole 13 has a diameter of 1, 5 mm, the elongated hole 14 can also have a width of 1.5 mm and a length of about 2 mm.
  • These two holes 13, 14 are also present in other parts of the print head 2, but not necessarily in its housing 15, in any case not penetrating that; they are only intended to allow these parts to be fitted with a precise fit, but do not serve to anchor the print head 2 to the print head holding plate 5. Since the round hole 13 and the elongated hole 14 together with the nozzles 3 are located directly in the one-piece nozzle plate 4 these openings 3, 13, 14 are generally aligned with one another with an accuracy of micrometers due to the manufacturing process.
  • An assembly jig 16 according to the invention for a plurality of print heads 2 makes use of this.
  • This assembly jig 16 has the shape of a plate, with at least one exactly matching counterpart to at least one round hole 13 and to at least one elongated hole 14 in the relevant nozzle plate 4 being provided for each print head 2.
  • These counterparts have the shape of pins 17, 18, of which one pin 17 has a circular cross-section, precisely fitting the round hole 12, and the other pin 18 can have an elongated - or also a round - cross-section, of which at least the width is precisely fitting the width of the elongated hole 14, so that this pin 18 can be inserted into the elongated hole 14 - at least in one dimension with an accurate fit.
  • This assembly jig 16 can be applied to the underside 10 of the holding plate 5 and - preferably by fitting pins and openings or in some other way - aligned so that the pins 17, 18 are each located in the area of an opening 6 in the holding plate 5. Slightly raised areas on the surface of the assembly jig 16 facing the holding plate 5, which can each engage in an opening 6 of the holding plate 5, can also be used for this purpose.
  • the print heads 2 are inserted into the openings 6 of the holding plate 5 in such a way that each pin 17 of the assembly jig 16 engages in a round hole 13 in the nozzle plate 4 of a print head 2 and one pin 18 each in an elongated hole 14 of the same. Once this has been done for all print heads 2, they are exactly aligned with one another. If the lateral tabs 9 of the print heads 2 are screwed tightly to the stepped areas 8 by means of fastening screws 19, all print heads 2 are exactly connected to the holding plate 5, and additional adjustment is no longer necessary.
  • the print heads 2 can also be attached to the mounting jig 16 one after the other and screwed to the holding plate 5 at the same time, if it is ensured that the mounting jig 16 cannot move relative to the holding plate 5 during the entire assembly process, so that the mounting jig 16 will move during the assembly
  • the installation of the last print head 2 relative to the holding plate 5 is still exactly at the same point as when the first print head 2 was inserted.
  • FIG. 13 is a slightly different embodiment of the invention in a view according to FIG Fig. 4 shown, so that by comparing these two figures, the peculiarity of the additional embodiment is immediately recognizable.
  • these pins 17, 18 also protrude from their receiving bores in the assembly jig 16 on the rear side facing away from the print head 2.
  • the pins 17, 18 on the rear side of the assembly jig 16 can therefore first be pulled out, and the assembly jig 16 can then be easily removed from the printhead holding plate 5.
  • the pins 17, 18 have an all-round collar in their rear region facing away from the round or elongated hole 13, 14 may have, which limits the depth of insertion into the bores of the assembly jig 16.
  • pins 17, 18 without such a collar are also used, they could also be inserted into the nozzle plate 4 of the relevant print head 2 before the assembly of a print head 2 with the print head holding plate 5, so that when the print head 2 is attached to the assembly jig 16 penetrate into their bores and thereby center the relevant print head 2.

Description

Die Erfindung richtet sich auf eine Vorrichtung und ein Verfahren zum Justieren von Druckköpfen relativ zueinander, welche zum Drucken mit jeweils mehreren Düsen in einer Düsenplatte ausgestattet sind sowie zu Produktions- und/oder Montagezwecken mit wenigstens einem Rundloch und wenigstens einem Langloch in dieser Düsenplatte, insbesondere vor und während dem Einbau in eine gemeinsame Druckkopf-Halteplatte.The invention is directed to a device and a method for adjusting print heads relative to one another, which are equipped for printing with several nozzles in a nozzle plate and for production and / or assembly purposes with at least one round hole and at least one elongated hole in this nozzle plate, in particular before and during installation in a common printhead mounting plate.

Um verschiedene Farben zu drucken und/oder um die Druckgeschwindigkeit zu steigern, werden oftmals mehrere Druckköpfe gleichzeitig betrieben. Diese werden dann üblicherweise an einer gemeinsamen Halterung befestigt, insbesondere angeschraubt. Dabei ist es wichtig, dass die einzelpen Düsen unterschiedlicher Druckköpfe exakt in einem gemeinsamen Raster ausgerichtet sind, bzw. dass deren Abstände und Orientierungen exakt aufeinander eingestellt sind.In order to print different colors and / or to increase the printing speed, several print heads are often operated at the same time. These are then usually attached to a common holder, in particular screwed on. It is important that the individual nozzles of different print heads are precisely aligned in a common grid, or that their spacings and orientations are set exactly to one another.

Um mehrere derartige Druckköpfe zueinander zu justieren bzw. einzustellen, werden im Stand der Technik Mikrometerschrauben verwendet, mit deren Hilfe die einzelnen Druckköpfe relativ zueinannder verschoben werden können, bis eine gewünschte Präzision der Ausrichtung erreicht wird. Hierzu sind Verschiebungen in zwei Richtungen erforderlich, welche rechtwinklig zueinander orientiert sind, also bspw. nach links und rechts einerseits, sowie vor und zurück andererseits, so dass eine solche Einstellung eine Vielzahl von Iterationsschritten erfordert und demnach sehr langwierig ist.In order to adjust or set several such print heads with respect to one another, micrometer screws are used in the prior art, with the aid of which the individual print heads can be displaced relative to one another until a desired alignment precision is achieved. This requires shifts in two directions which are oriented at right angles to one another, for example to the left and right on the one hand and back and forth on the other, so that such a setting requires a large number of iteration steps and is therefore very tedious.

Deshalb ist auch schon versucht worden, anstatt einer langwieirigen Einstellung die Software zur Ansteuerung der Druckköpfe nachzubessern. Insbesondere besteht die Möglichkeit, eine Versetzung in Vorschubrichtung der Druckeinrichtung dadurch zu kompensieren, dass bestimmte Düsen oder ganze Druckköpfe früher/später schiessen. Sofern ein Versatz quer zur Vorschubrichtung zu kompensieren ist, besteht zumindest die Möglichkeit, bei einem Versatz in der Größenordnung eines ganzzahligen Rasterabstandes die Düsenreihen mit entsprechend verschobenen und/oder vertauschten Signalen anzusteuern. Hier die Richtige Kompensation zu finden, ist jedoch ebenfalls äußerst aufwändig. Außerdem lassen sich Verkantungen bzw. Schrägstellungen auf diese Weise kaum oder nur mit einem nicht vertretbaren Aufwand kompensieren.That is why an attempt has already been made to improve the software for controlling the print heads instead of a lengthy adjustment. In particular, there is the possibility of compensating for an offset in the feed direction of the printing device in that certain nozzles or entire print heads shoot earlier / later. If there is an offset across the Is to be compensated for the feed direction, there is at least the possibility of controlling the nozzle rows with correspondingly shifted and / or interchanged signals in the event of an offset of the order of magnitude of an integer grid spacing. Finding the right compensation here, however, is also extremely time-consuming. In addition, tilting or inclinations can hardly be compensated for in this way, or only with an unjustifiable effort.

DE 20 2012 001234 U1 stellt relevanten Stand der Technik dar. DE 20 2012 001234 U1 represents the relevant state of the art.

Aus den Nachteilen des beschriebenen Standes der Technik resultiert das die Erfindung initiierende Problem, eine Möglichkeit zu finden, wie sich Druckköpfe einer Druckeinrichtung mit geringem Aufwand relativ zueinander justieren lassen.The disadvantages of the described prior art result in the problem initiating the invention of finding a way of how print heads of a printing device can be adjusted relative to one another with little effort.

Die Lösung dieses Problems gelingt durch eine Montagelehre für mehrere Druckköpfe, insbesondere wobei für jeden Druckkopf wenigstens ein genau passendes Pendant zu wenigstens einem Rundloch und zu wenigstens einem Langloch in der betreffenden Düsenplatte vorgesehen ist, so dass durch Aufstecken der Druckköpfe auf die Montagelehre derart, dass je ein Paar von Rundloch- und Langloch-Pendants in das Rund- und Langloch der betreffenden Düsenplatten eingreift, die Düsen sämtlicher Druckköpfe in der gewünschten Weise zueinander ausgerichtet sind.This problem is solved by an assembly jig for several printheads, in particular with at least one exactly matching counterpart to at least one round hole and at least one elongated hole in the nozzle plate in question being provided for each printhead, so that by plugging the printheads onto the assembly jig that a pair of round hole and elongated hole counterparts engages in the round and elongated hole of the nozzle plates in question, the nozzles of all print heads are aligned with one another in the desired manner.

Die Erfindung ist definiert durch eine Vorrichtung gemäß Anspruch 1 sowie ein Verfahren gemäß Anspruch 11.The invention is defined by an apparatus according to claim 1 and a method according to claim 11.

Die Erfindung basiert auf folgender Überlegung:The invention is based on the following consideration:

Bei den von der Erfindung zur Zentrierung verwendeten Rund- und/oder Langlöchern handelt es sich nicht um die seitlichen Montagelöcher im Bereich der schmalen Stirnseiten der Druckköpfe, durch welche die Montageschrauben gesteckt und festgeschraubt werden, sondern um Ausnehmungen in der Düsenplatte selbst, also in der am tiefsten liegenden Platte des Druckkopfs. Diese Ausnehmungen durchsetzen im Normalfall das über der Düsenplatte montierte Gehäuse des Druckkopfs nicht und eignen sich also nicht zum Einschrauben von Befestigungsschrauben. Weil somit die Befestigungslöcher eines Druckkopfs von der Montagelehre nicht benutzt werden, bleiben sie für das Einschrauben der Befestigungsschreuben frei.The round and / or elongated holes used by the invention for centering are not the side mounting holes in the area of the narrow end faces of the print heads through which the mounting screws are inserted and screwed, but rather recesses in the nozzle plate itself, i.e. in the lowest lying plate of the printhead. Normally, these recesses do not penetrate the housing of the printhead mounted above the nozzle plate and are therefore not suitable for screwing in fastening screws. Because thus the mounting holes of a printhead are not used by the assembly jig, they remain free for screwing in the fastening screws.

Andererseits handelt es sich bei den erfindungsgemäßen Justierungslöchern auch nicht um eine der Düsen selbst, denn diese sind äußerst filigrane Objekte, welche nicht in unmittelbaren Kontakt mit äußeren Gegenständen gelangen sollten.On the other hand, the adjustment holes according to the invention are not one of the nozzles themselves, because they are extremely filigree objects which should not come into direct contact with external objects.

Vielmehr werden bei der Herstellung von Druckköpfen deren einzelne Bestandteile separat gefertigt und müssen dann möglichst genau passend aufeinander gesetzt und schließlich verklebt und/oder verschweißt werden. Damit dieser Zusammenbau gelingt, wird oftmals jedes Teil mit zwei Löchern gefertigt, vorzugsweise mit einem Rundloch und einem Langloch - auch die Düsenplatte. Diese beiden Löcher, insbesondere ein Rundloch, ist/sind dabei quasi wie (je) eine übergroße Düse, die einen perfekten Abstand zu den anderen, normal großen Düsen hat. Diese Düsenplatte wird dann über wenigstens ein Rundloch und/oder über wenigstens ein Langloch passend auf die Kammer appliziert und mit jener verklebt, und diese Baueinheit sodann auf die Piezoelemente, etc. Diese Baugruppe wird dann irgendwann an den Körper und die eigentliche Aussenhülle samt Aufnahme für die Montage an einer Halteplatte od. dgl. geklebt. In diese Aufnahme können dann ein, zwei oder mehrere Justagepins eingesetzt werden. Da jedoch mit jedem Schritt der Montage die Maßtoleranz zwischen den betreffenden Bauteilen immer grösser wird, besteht zwischen diesen Justagepins und den eigentlichen Düsen keine exakte Ausrichtung mehr - die Relativtoleranzen können im Bereich eines oder mehrerer Zehntelmillimeter liegen. Die Druckköpfe müssen daher manuell ausgerichtet und/oder Ungenauigkeiten per Software kompensiert werden.Rather, in the production of print heads, their individual components are manufactured separately and then have to be placed on top of one another as precisely as possible and finally glued and / or welded. In order for this assembly to be successful, each part is often made with two holes, preferably with a round hole and an elongated hole - including the nozzle plate. These two holes, in particular a round hole, is / are like (each) an oversized nozzle that is perfectly spaced from the other, normal-sized nozzles. This nozzle plate is then appropriately applied to the chamber via at least one round hole and / or via at least one elongated hole and glued to it, and this unit then onto the piezo elements, etc. This assembly is then at some point on the body and the actual outer shell including the receptacle for the assembly to a retaining plate or the like. Glued. One, two or more adjustment pins can then be inserted into this receptacle. However, since the dimensional tolerance between the relevant components increases with each step of assembly, there is no longer any exact alignment between these adjustment pins and the actual nozzles - the relative tolerances can be in the range of one or more tenths of a millimeter. The print heads must therefore be aligned manually and / or inaccuracies must be compensated for using software.

Da jedoch die Düsenplatte mit den Düsenabständen gemeinsam mit dem Rundloch und/oder dem Langloch in einem einzigen Teil hergestellt ist, gibt es zwischen dem Rundloch und dem Langloch und den einzelnen Düsen allenfalls eine Maßtoleranz im Mikrometerbereich. Dies ist etwa um den Faktor 100 genauer als die Relativtoleranzen zwischen den Justagepins einerseits und den Düsenöffnungen andererseits. Zwar kann infolge des Zusammenbaus eines Druckkopfs die Druckkammer hinter der Düsenplatte demgegenüber verschoben sein, und auch die Piezoelemente, Gehäuseteile, Justagepins können einen Offset aufweisen, was jedoch im Rahmen der vorliegenden Erfindung für die Justiergenauigkeit der Düsen vernachlässigt werden kann.However, since the nozzle plate with the nozzle spacings is manufactured together with the round hole and / or the elongated hole in a single part, there is at most a dimensional tolerance in the micrometer range between the round hole and the elongated hole and the individual nozzles. This is about the factor 100 more accurate than the relative tolerances between the adjustment pins on the one hand and the nozzle openings on the other. Due to the assembly of a print head, the pressure chamber behind the nozzle plate can be shifted, and the piezo elements, housing parts, adjustment pins can also have an offset, which, however, can be neglected in the context of the present invention for the adjustment accuracy of the nozzles.

Denn im Rahmen der Erfindung wird eine Montagelehre verwendet, welche einen oder vorzugsweise mehrere "Negativabdrucke" von der (den) Düsenplatte(n) darstellt, und weist pro Druckkopf vorzugsweise zwei genaue Pendants zu dessen Herstellungsrundloch und/oder -langloch auf, welche exakt in das betreffende Rund- bzw. Langloch hineinpassen. Diese Pendants sind zwei Stifte - einer zum passenden Eingriff in das Rundloch und der andere zum passenden Eingriff in das Langloch. Vorzugsweise hat der Stift für das Rundloch einen kreisrunden Querschnitt, der Stift für das Langloch dagegen einen länglichen Querschnitt. Da das Rund- und Langloch für eine Justage völlig ausreichend sind, muss der erfindungsgemäße "Negativabdruck" der Düsenplatte keine Pendants für die einzelnen Düsen aufweisen.Because in the context of the invention, an assembly jig is used which represents one or preferably several "negative impressions" of the nozzle plate (s), and preferably has two exact counterparts for its production round hole and / or elongated hole, which are exactly in the relevant round or elongated hole fit into it. These counterparts are two pins - one for matching engagement in the round hole and the other for matching engagement in the elongated hole. The pin for the round hole preferably has a circular cross section, while the pin for the elongated hole has an elongated cross section. Since the round and elongated holes are completely sufficient for an adjustment, the "negative impression" of the nozzle plate according to the invention does not have to have any counterparts for the individual nozzles.

Da die Düsenplatten der einzelnen Druckköpfe durch die Halteplatte der Druckeinrichtung hindurch zugänglich sind, um für den Druck freien Zugang zu dem bedruckenden Substrat zu haben, besteht die Möglichkeit, die erfindungsgemäße Montagelehre unmittelbar unter die Halteplatte zu legen. Sodann können die Druckköpfe derart auf die Halteplatte gesteckt werden, dass ihre unterseitig in der Düsenplatte vorgesehenen Rund- und Langlöcher direkten Kontakt zu den Pendant-Stiften in der Montagelehre erhalten und mit jenen zusammengesteckt werden können.Since the nozzle plates of the individual print heads are accessible through the holding plate of the printing device in order to have free access to the printing substrate for printing, it is possible to place the assembly jig according to the invention directly under the holding plate. The print heads can then be placed on the holding plate in such a way that their round and elongated holes provided on the underside of the nozzle plate have direct contact with the counterpart pins in the assembly jig and can be plugged together with them.

Dadurch sind alle Düsenplatten absolut perfekt zueinander ausgerichtet; ob die restlichen Bestandteile der Druckköpfe (Gehäuse, Piezoelemente, Halterung, Justage-Pins, etc.) dabei auch optimal ausgerichtet sind, spielt keine Rolle; viel wichtiger ist, dass jede Düsenplatte ja in sich absolut maßhaltig ist, d.h., durch präzise Positionierung der Düsenplatte mittels deren Rund- und Langloch sind auch die in der betreffenden Düsenplatte vorgesehenen Düsenöffnungen mit der selben Präzision ausgerichtet. In diesem Zustand können sodann die Druckköpfe an der Druckkopf-Halteplatte festgechraubt werden, und man erhält mit minimalem Aufwand eine Druckeinrichtung mit einer entsprechenden Mehr- oder Vielzahl optimal zueinander ausgerichteter Druckköpfe.This means that all nozzle plates are perfectly aligned with one another; It does not matter whether the remaining components of the print heads (housing, piezo elements, bracket, adjustment pins, etc.) are also optimally aligned; it is much more important that every nozzle plate is absolutely true to size, ie, through precise positioning of the nozzle plate by means of its round and elongated hole, the nozzle openings provided in the relevant nozzle plate are also aligned with the same precision. In this state, the print heads can then be screwed tightly to the print head holding plate, and a printing device with a corresponding multiple or large number of optimally aligned print heads is obtained with minimal effort.

Die mit der Erfindung erzielbaren Vorteile sind:The advantages that can be achieved with the invention are:

Einfaches und zeitsparendes Ausrichten sämtlicher Druckköpfe einer Druckeinrichtung mit maximaler Präzision.Simple and time-saving alignment of all print heads of a printing device with maximum precision.

Große Druckkopf-Arrays mit einer Vielzahl von einzelnen Druckköpfen können mit der selben Düsenpräzision zusammengebaut werden wie ein einzelner Druckkopf.Large printhead arrays with a large number of individual printheads can be assembled with the same nozzle precision as a single printhead.

Beim Kunden ist der Austausch eines Druckkopfs einfach und problemlos ohne lange Justage.At the customer's facility, replacing a print head is easy and problem-free without lengthy adjustments.

Als rein mechanische Lösung ist die erfindungsgemäße Montagelehre wenig störanfällig.As a purely mechanical solution, the assembly jig according to the invention is less prone to failure.

Eine erfindungsgemäße Montagelehre kann sowohl beim Austausch einzelner oder mehrer Druckköpfe verwendet werden; andererseits können auch ganze Halteplatten mit darauf applizierten Druckköpfen ausgetauscht werden, da jede unter Verwendung der selben Montagelehre bestückte Druckkopf-Halteplatte identische Düsenanordnungen aufweist, und eine Software-Kompensation daher nicht erforderlich ist.An assembly jig according to the invention can be used both when replacing individual or multiple print heads; on the other hand, entire holding plates with printheads applied to them can also be exchanged, since each printhead holding plate equipped using the same assembly jig has identical nozzle arrangements and software compensation is therefore not required.

Die Erfindung sieht weiter vor, dass die Montagelehre zur Applikation an der Unterseite einer Halteplatte für mehrere Druckköpfe ausgebildet ist. Durch planparalleles Anliegen erfolgt dabei eine erste Justierung zwischen Druckkopf-Halteplatte und Montagelehre.The invention further provides that the assembly jig is designed for application on the underside of a holding plate for several print heads. By plane-parallel contact takes place a first adjustment between the printhead holding plate and the assembly jig.

Zu diesem Zweck weist die Montagelehre erfindungsgemäß eine der Unterseite der Halteplatte zugewandte, oberseitige Kontaktfläche auf. Diese Kontaktfläche kann substantiell eben sein, während im Bereich der Montagestellen der einzelnen Druckköpfe davon abweichende Erhebungen oder Vertiefungen vorgesehen sein können.For this purpose, the assembly template according to the invention has an upper-side contact surface facing the underside of the holding plate. This contact surface can be substantially flat, while elevations or depressions differing therefrom can be provided in the area of the assembly points of the individual print heads.

Zur Aufnahme der Düsenplatten mehrerer Druckköpfe weist eine Druckkopf-Halteplatte erfindungsgemäß durchgehende Ausnehmungen auf, wodurch dann der eigentliche Druck erfolgt.To accommodate the nozzle plates of a plurality of print heads, a print head holding plate according to the invention has continuous recesses, whereby the actual printing then takes place.

Es liegt im Rahmen der Erfindung, dass die Montagelehre an ihrer der Halteplatte zugewandten Kontaktfläche markierte oder hervorgehobene, insbesondere erhabene Bereiche aufweist, vorzugsweise zur Zentrierung an der Halteplatte, insbesondere zum zentrierenden Eingriff in die durchgehenden Ausnehmungen der Halteplatte zur Aufnahme der Düsenplatten mehrerer Druckköpfe.It is within the scope of the invention that the assembly jig has marked or highlighted, in particular raised areas on its contact surface facing the holding plate, preferably for centering on the holding plate, in particular for centering engagement in the continuous recesses of the holding plate for receiving the nozzle plates of several print heads.

Andererseits kann die Montagelehre an ihrer der Halteplatte zugewandten Kontaktfläche, insbesondere im Bereich der markierten oder hervorgehobenen oder erhabenen Bereiche, eine oder mehrere Vertiefungen aufweisen, vorzugsweise eine oder mehrere langgestreckte Vertiefungen zur Aufnahme einer oder mehrerer Reihen von Düsen eines Druckkopfs.On the other hand, the assembly jig can have one or more depressions, preferably one or more elongated depressions for receiving one or more rows of nozzles of a print head, on its contact surface facing the holding plate, in particular in the area of the marked or highlighted or raised areas.

Da die an der Montagelehre vorgesehenen Pendants zu wenigstens einem Rundloch und/oder zu wenigstens einem Langloch, vorzugsweise die Stifte, mit den jeweiligen Rund- und/oder Langlöchern der Düsenplatten der Druckköpfe in Eingriff treten müssen, sollten sie an der der Halteplatte zugewandten Kontaktfläche der Montagelehre angeordnet sein, insbesondere im Bereich der markierten oder hervorgehobenen oder erhabenen Bereiche.Since the counterparts provided on the assembly jig for at least one round hole and / or at least one elongated hole, preferably the pins, must engage with the respective round and / or elongated holes of the nozzle plates of the print heads, they should be on the contact surface facing the holding plate Assembly jig be arranged, in particular in the area of the marked or highlighted or raised areas.

Weitere Vorzüge der Erfindung resultieren daraus, dass die an der Montagelehre vorgesehenen Pendants zu wenigstens einem Rundloch und/oder zu wenigstens einem Langloch, vorzugsweise die Stifte, an der der Halteplatte zugewandten Kontaktfläche der Montagelehre im Bereich einander gegenüber liegender Enden einer oder mehrerer, langgestreckter Vertiefungen zur Aufnahme einer oder mehrerer Reihen von Düsen eines Druckkopfs angeordnet sind. Dort befinden sich zwei Justierungslöcher relativ weit auseinander und können daher eine optimale Zentrierung bewirken.Further advantages of the invention result from the fact that the counterparts provided on the assembly jig for at least one round hole and / or at least one elongated hole, preferably the pins, on the contact surface of the assembly jig facing the holding plate in the area of opposite ends of one or more elongated depressions are arranged for receiving one or more rows of nozzles of a print head. There are two adjustment holes relatively far apart and can therefore bring about optimal centering.

Die Erfindung lässt sich dahingehend weiterbilden, dass jeweils ein Paar von an der Montagelehre vorgesehene Pendants zu wenigstens einem Rundloch und/oder zu wenigstens einem Langloch, vorzugsweise die Stifte, an der der Halteplatte zugewandten Kontaktfläche der Montagelehre etwa - jedoch vorzugsweise nicht exakt - in einer Flucht mit einer langgestreckten Vertiefung zur Aufnahme einer oder mehrerer Reihen von Düsen eines Druckkopfs angeordnet ist. An jender Stelle ist in einer Düsenplatte genügend Platz, um die Rund- und/oder Langlöcher ohne Beeinträchtigung der Druckmechanik unterzubringen.The invention can be developed in such a way that in each case a pair of counterparts provided on the assembly jig for at least one round hole and / or at least one elongated hole, preferably the pins, on the contact surface of the assembly jig facing the holding plate, for example - but preferably not exactly - in a Is arranged in alignment with an elongated recess for receiving one or more rows of nozzles of a print head. At that point there is enough space in a nozzle plate to accommodate the round and / or elongated holes without affecting the printing mechanism.

Eine weitere Konstruktionsvorschrift besagt, dass jeweils ein Paar von an der Montagelehre vorgesehenen Pendants zu wenigstens einem Rundloch und/oder zu wenigstens einem Langloch, vorzugsweise die Stifte, an der der Halteplatte zugewandten Kontaktfläche der Montagelehre, gegenüber der Längsmittelachse der betreffenden langgestreckten Vertiefung zur Aufnahme einer oder mehrerer Reihen von Düsen eines Druckkopfs seitlich versetzt ist, vorzugsweise um die halbe Breite der Druckkopfplatte oder weniger. Dadurch finden neben einem solchen Rund- und/oder Langloch an dem Druckkopf weitere Elemente Platz, bspw. an der Rückseite des Druckkopfs angeordnete Fortsätze, bspw. zur vorzugsweise automatischen Handhabung des Druckkopfs während dessen Einbaus.Another design specification states that a pair of pendants provided on the assembly template for at least one round hole and / or at least one elongated hole, preferably the pins, on the contact surface of the assembly template facing the retaining plate, opposite the longitudinal center axis of the relevant elongated recess for receiving a or a plurality of rows of nozzles of a printhead is laterally offset, preferably by half the width of the printhead plate or less. As a result, in addition to such a round and / or elongated hole, there is space on the print head for further elements, for example extensions arranged on the rear of the print head, for example for preferably automatic handling of the print head during its installation.

Die Erfindung empfiehlt, dass mehrere Paare von an der Montagelehre vorgesehene Pendants zu wenigstens einem Rundloch und/oder zu wenigstens einem Langloch, vorzugsweise die Stifte, an der der Halteplatte zugewandten Kontaktfläche der Montagelehre, vrgesehen sind, jeweils gegenüber der Längsmittelachse der jedem Paar zugeordneten, langgestreckten Vertiefung zur Aufnahme einer oder mehrerer Reihen von Düsen eines Druckkopfs seitlich versetzt, insbesondere bei allen Paaren in die selbe Richtung seitlich versetzt. Dadurch ist sichergestellt, dass alle Druckköpfe mit genau gleicher Orientierung eingebaut werden, so dass ein optimales Druckergebnis erzielt wird.The invention recommends that several pairs of counterparts provided on the assembly jig are provided for at least one round hole and / or at least one elongated hole, preferably the pins, on the contact surface of the assembly jig facing the holding plate, in each case opposite the longitudinal center axis of the one assigned to each pair, elongated recess for receiving one or more rows of nozzles of a print head laterally offset, in particular laterally offset in the same direction for all pairs. This ensures that all print heads are installed with exactly the same orientation, so that an optimal printing result is achieved.

Die erfindungsgemäße Montagelehre kann ein oder mehrere Mittel zur Festlegung an der Halteplatte aufweisen, bspw. Klemmelemente, so dass während der Montage der Druckköpfe an die Druckkopf-Halteplatte eine unerwünschte Verschiebung nicht möglich ist.The assembly jig according to the invention can have one or more means for fixing to the holding plate, for example clamping elements, so that undesired displacement is not possible during the assembly of the print heads on the print head holding plate.

Die Montagelehre sollte aus einer Metallplatte bestehen, insbesondere aus einer Platte eines Edelmetalls oder Buntmetalls oder eines rostfreien Stahls, oder einer korrosionsfreien Metalllegierung, damit sie sich nicht verziehen oder sonstwie verformen kann. Insbesondere sollte die Montagelehre aus diesem Grund auch eine ausreichende Mindeststärke aufweisen, bspw. 3 mm oder mehr, vorzugsweise 5 mm oder mehr.The assembly jig should consist of a metal plate, in particular a plate of a noble metal or non-ferrous metal or a stainless steel, or a corrosion-free metal alloy, so that it cannot warp or otherwise deform. In particular, for this reason the assembly jig should also have a sufficient minimum thickness, for example 3 mm or more, preferably 5 mm or more.

Um eine für das spätere Druckergebnis optimale Ausrichtung zwischen unterschiedlichen Druckköpfen zu erzielen, sollten die an der Montagelehre vorgesehenen, erhabenen Pendants zu wenigstens einem Rundloch und/oder zu wenigstens einem Langloch, vorzugsweise die Stifte, an der der Halteplatte zugewandten Kontaktfläche der Montagelehre einstückig mit dem plattenförmigen Grundkörper der Montagelehre hergestellt sein, also nicht durch Einstecken oder Einschrauben von Stiften in dazu vorgesehene Bohrungen, sondern indem die erhabenen Pendants zusammen mit der Platte selbst aus einem ursprünglich einzigen Teil gefertigt werden. Als Herstellungs- und/oder Nachbearbeitungsverfahren eignen sich dafür besonders Fräsen und/oder Erodieren.In order to achieve an optimal alignment between different print heads for the subsequent printing result, the raised counterparts provided on the assembly jig should be in one piece with the at least one round hole and / or at least one elongated hole, preferably the pins on the contact surface of the assembly jig facing the retaining plate Plate-shaped base body of the assembly jig can be produced, that is, not by inserting or screwing pins into holes provided for this purpose, but by making the raised counterparts together with the plate itself from an originally single part. As a manufacturing and / or post-processing methods are particularly suitable for this purpose: milling and / or eroding.

Im Rahmen einer besonderen Ausführungsform der Erfindung kann wenigstens ein an der Montagelehre vorgesehenes, erhabenes Pendant zu wenigstens einem Rundloch und/oder zu wenigstens einem Langloch, vorzugsweise wenigstens ein Stift, in der Montagelehre, insbesondere in einer Halteausnehmung derselben, lösbar gehalten sein. Derartige Justierstifte können nach Zusammenbau der Druckköpfe mit der Druckkopf-Halteplatte einzeln aus dem plattenförmigen Teil der Montagelehre nach hinten herausgezogen werden, so dass das plattenförmigen Teil der Montagelehre schließlich leicht entnommen werden kann.In the context of a particular embodiment of the invention, at least one raised counterpart to at least one round hole and / or to at least one elongated hole, preferably at least one pin, provided on the assembly template can be detachably held in the assembly template, in particular in a retaining recess thereof. Such alignment pins can be individually pulled out of the plate-shaped part of the assembly jig backwards after the printheads have been assembled with the printhead holding plate, so that the plate-shaped part of the assembly jig can finally be easily removed.

Damit ein solcher, lösbarer Junstierstift präzise in einer Halteausnehmung der Montagelehre fixiert ist, empfiehlt die Erfindung, dass wenigstens ein an der Montagelehre vorgesehener Stift in einer Durchteckausnehmung der Montagelehre in Form einer Übergangs- oder Presspassung gehalten ist.So that such a releasable alignment pin is precisely fixed in a holding recess of the assembly jig, the invention recommends that at least one pin provided on the assembly jig is held in a through cutout of the assembly jig in the form of a transition or press fit.

Wenigstens ein an der Montagelehre vorgesehener Stift sollte länger sein als die Dicke der Platte der Montagelehre, insbesondere derart, dass der Stift sowohl an der der Halteplatte zugewandten Vorderseite als auch an der der Halteplatte abgewandten Rückseite der Montagelehre übersteht und nach hinten aus der Platte der Montagelehre herausziehbar ist. Somit ist ein solcher Stift bei an eine Halteplatte angebauter Montagelehre jederzeit von deren Rückseite her zugänglich und kann an dem dort überstehenden Bereich des Stifes ergriffen werden, bspw. mit einer Zange, und herausgezogen werden.At least one pin provided on the assembly jig should be longer than the thickness of the plate of the assembly jig, in particular in such a way that the pin protrudes both on the front side facing the holding plate and on the rear side of the assembly jig facing away from the holding plate and protrudes backwards out of the plate of the assembly jig can be pulled out. Thus, when the assembly jig is attached to a holding plate, such a pin is accessible from its rear side at any time and can be grasped at the area of the pin protruding there, for example with a pair of pliers, and pulled out.

Die Erfindung sieht überdies vor, dass wenigstens ein an der Montagelehre vorgesehener Stift einen vorzugsweise rundum laufenden Bund aufweist, insbesondere in demjenigen Bereich des Stiftes, der bei in die Halteplatte eingestecktem Stift unmittelbar hinter der der Montagelehre abgewandten Rückseite der Montagelehre liegt. Wird ein solcher Justierstift so weit von der Rückseite der Montagelehre in seine Halteausnehmung hineingesteckt, bis dieser Bund an der Rückseite der Montagelehre anliegt, steht der betreffende Justierstift um ein genormtes Maß über die Vorderseite der Montagelehre hervor.The invention also provides that at least one pin provided on the assembly jig has a preferably all-round collar, in particular in that area of the pin which, when the pin is inserted into the holding plate, lies immediately behind the rear of the assembly jig facing away from the assembly jig. If such an alignment pin is so far from the The back of the assembly jig is inserted into its holding recess until this collar rests against the back of the assembly jig, the adjustment pin in question protrudes by a standardized amount over the front of the assembly jig.

Damit ein solcher Justierstift leichtgängig in eine Halteausnehmung der Montagelehre hineingesteckt werden kann, empfiehlt die Erfindung, dass wenigstens ein an der Montagelehre vorgesehener Stift an seiner über die der Halteplatte zugewandte Vorderseite der Montagelehre überstehenden Stirnseite eine querschnittlich abgeschrägte oder abgerundete Kante aufweist. Damit findet der Stift im ersten Moment des Ansetzens eine Art Spielpassung vor, die sich erst im Laufe des Einsteckens allmählich in eine Übergangs- oder Presspassung wandelt und sodann für einen präzisen Sitz des Justierstifts in seiner Halteausnehmung sorgt.So that such an adjusting pin can be easily inserted into a holding recess of the assembly jig, the invention recommends that at least one pin provided on the assembly jig has a cross-sectionally beveled or rounded edge on its end face protruding beyond the front of the assembly jig facing the holding plate. In this way, the pin finds a kind of loose fit at the first moment of attachment, which only gradually changes into a transition or press fit in the course of insertion and then ensures a precise fit of the adjusting pin in its holding recess.

Ein Verfahren zum Justieren von Druckköpfen relativ zueinander, welche jeweils eine Düsenplatte umfassen mit jeweils mehreren Düsen zum Drucken sowie mit wenigstens je einem Rundloch und/oder mit wenigstens je einem Langloch zu Produktions- und/oder Montagezwecken, zeichnet sich erfindungsgemäß dadurch aus, dass auf eine Montagelehre für mehrere Druckköpfe, an welcher für jeden Druckkopf wenigstens ein genau passendes Pendant, vorzugsweise in Form je eines Stiftes, zu wenigstens einem Rundloch und/oder zu wenigstens einem Langloch in der betreffenden Düsenplatte, vorgesehen ist, mehrere Druckköpfe derart aufgesteckt werden, dass je ein Paar von Rundloch- und/oder Langloch-Pendants in das Rund- und/oder Langloch der betreffenden Düsenplatte eingreift, so dass die Düsen sämtlicher Druckköpfe in der gewünschten Weise zueinander ausgerichtet sind, und dass sodann die solchermaßen relativ zueinander justierten Druckköpfe an der Druckkopf-Halteplatte angeschraubt oder anderweitig festgelegt werden, bevor die Montagelehre entfernt wird.A method for adjusting print heads relative to one another, which each comprise a nozzle plate, each with a plurality of nozzles for printing and with at least one round hole each and / or with at least one elongated hole each for production and / or assembly purposes, is characterized according to the invention in that an assembly jig for several printheads, on which for each printhead at least one exactly matching counterpart, preferably in the form of a pin, to at least one round hole and / or to at least one elongated hole in the nozzle plate in question, is provided, several printheads are attached in such a way that a pair of round hole and / or elongated hole counterparts engages in the round and / or elongated hole of the nozzle plate in question, so that the nozzles of all print heads are aligned with one another in the desired manner, and that then the print heads adjusted in this way relative to one another on the The printhead mounting plate is screwed on or otherwise fixed before the assembly jig is removed.

Damit bleibt die Montagelehre so lange in Kontakt mit den Druckköpfen, bis jene allesamt an der Druckkopf-Halteplatte unverrückbar festgelegt sind.The assembly jig thus remains in contact with the printheads until they are all fixed immovably on the printhead holding plate.

Die Erfindung sieht vor, dass die Montagelehre unter die Druckkopf-Halteplatte gelegt wird, bevor die Druckköpfe an der Montagelehre aufgesteckt werden. Dadurch ist es möglich, die Druckköpfe durch die Ausnehmungen in der Druckkopf-Halteplatte hindurch auf die Montagelehre aufzusetzen. Dabei bleibt ein vorzugsweise seitlich, insbesondere stirnseitig überstehender Bereich eines Druckkopfs oberhalb der Druckkopf-Halteplatte und kann mit jener verschraubt werden, ohne dass eine dazwischen angeordnete Montagelehre ierbei hinderlich wäre.The invention provides that the assembly jig is placed under the printhead holding plate before the printheads are attached to the assembly jig. This makes it possible to place the print heads on the assembly jig through the recesses in the print head holding plate. In this case, a region of a print head that protrudes to the side, in particular at the front, remains above the print head holding plate and can be screwed to it without an assembly jig arranged in between being an obstacle.

Ferner kann vorgesehen sein, dass die Montagelehre an der Unterseite der Druckkopf-Halteplatte fixiert wird, bevor die Druckköpfe an der Montagelehre aufgesteckt werden. An der Unterseite bleibt die Montaglehre jederzeit lösbar; sie kann aber für die Montage der Druckköpfe vorübergehend festgelegt werden, damit keinerlei Relativverschiebungen zu befürchten sind.It can also be provided that the assembly jig is fixed to the underside of the printhead holding plate before the printheads are attached to the assembly jig. The assembly jig on the underside can be removed at any time; however, it can be set temporarily for the assembly of the print heads so that no relative displacements are to be feared.

Indem die Druckköpfe durch Ausnehmungen in der Druckkopf-Halteplatte hindurch auf die Montagelehre aufgesteckt werden, können die unterseitigen Düsenplatten in unmittelbaren Eingriff mit der Montageplatte treten, ohne dass dazu an der Druckkopf-Halteplatte oder an einem Druckkopf Veränderungen vorgenommen werden müssen.Since the printheads are plugged onto the mounting template through recesses in the printhead holding plate, the nozzle plates on the underside can come into direct engagement with the mounting plate without having to make changes to the printhead holding plate or to a printhead.

Die Befestigung der auf die Montagelehre aufgesteckten Druckköpfe an der Druckkopf-Halteplatte kann beispielsweise durch Anschrauben erfolgen, vorzugsweise mittels von oben in die Druckkopf-Halteplatte hineingeschraubter Schrauben, welche insbesondere jeweils seitlich neben einer durchgehenden Ausnehmung der Halteplatte zur Aufnahme der Düsenplatte des betreffenden Druckkopfs eingeschraubt werden können, wo ein unmittelbarer Kontakt zwischen einem Druckkopf und der Druckkopf-Halteplatte besteht.The printheads attached to the assembly jig can be attached to the printhead holding plate, for example, by screwing them on, preferably by means of screws screwed into the printhead holding plate from above, which are in particular screwed laterally next to a continuous recess in the holding plate for receiving the nozzle plate of the respective printhead where there is direct contact between a printhead and the printhead support plate.

Schließlich entspricht es der Lehre der Erfindung, dass die Montagelehre von der Druckkopf-Halteplatte erst entfernt wird, nachdem die Druckköpfe an der Druckkopf-Halteplatte befestigt wurden, insbesondere angeschraubt, denn erst nach der innigen, unverrückbaren Verbindung eines Druckkopfs mit der Druckkopf-Halteplatte hat die erfindungsgemäße Montagelehre ihre Aufgabe erfüllt. Sie kann allerdings zu Reparaturzwecken bei einer vorübergehenden Demontage von Druckköpfen abermals verwendet werden, um die Einheit aus Druckköpfen und Druckkopf-Halteplatte jederzeit mit einer reproduzierbaren Genauigkeit wieder herzustellen.Finally, it corresponds to the teaching of the invention that the assembly jig is only removed from the printhead holding plate after the printheads have been attached to the printhead holding plate, in particular screwed, because only after the intimate, immovable connection of a printhead to the printhead holding plate the assembly jig according to the invention fulfills its task. However, it can be used again for repair purposes in the event of a temporary dismantling of printheads, in order to restore the unit of printheads and printhead holding plate at any time with a reproducible accuracy.

Weitere Merkmale, Einzelheiten, Vorteile und Wirkungen auf der Basis der Erfindung ergeben sich aus der folgenden Beschreibung einer bevorzugten Ausführungsform der Erfindung sowie anhand der Zeichnung. Hierbei zeigt:

Fig. 1
eine Druckeinrichtung mit mehreren, an einer gemeinsamen Halteplatte befestigten Druckköpfen in einer perspektivischen Ansicht schräg von oben;
Fig. 2
die Halteplatte der Druckeinrichtung aus Fig. 1 nach Demontage der Druckköpfe, in einer der Fig. 1 entsprechenden Perspektive;
Fig. 3
eine erfindungsgemäße Montagelehre für den Zusammenbau der Druckköpfe mit der Halteplatte, ebenfalls in einer perspektivischen Ansicht;
Fig. 4
einen Vertikalschnitt durch eine Anordnung mit mehreren an einer Halteplatte fixierten Druckköpfen bei gleichzeitiger Ausrichtung mittels einer erfindungsgemäßen Montagelehre;
Fig. 5
eine Anordnung mit mehreren an einer Halteplatte fixierten Druckköpfen bei gleichzeitiger Ausrichtung mittels einer erfindungsgemäßen Montagelehre in einer transparenten, perspektivischen Darstellung;
Fig. 6
einen Ausschnitt aus der Fig. 5 in einer größeren Darstellung; sowie
Fig. 7
eine der Fig. 4 entsprechende Darstellung einer abgewandelten Ausführungsform der Erfindung.
Further features, details, advantages and effects based on the invention emerge from the following description of a preferred embodiment of the invention and with reference to the drawing. Here shows:
Fig. 1
a printing device with a plurality of print heads fastened to a common holding plate in a perspective view obliquely from above;
Fig. 2
the holding plate of the printing device Fig. 1 after dismantling the printheads, in one of the Fig. 1 appropriate perspective;
Fig. 3
an assembly jig according to the invention for assembling the print heads with the holding plate, also in a perspective view;
Fig. 4
a vertical section through an arrangement with several print heads fixed on a holding plate with simultaneous alignment by means of an assembly jig according to the invention;
Fig. 5
an arrangement with several printheads fixed on a holding plate with simultaneous alignment by means of a assembly jig according to the invention in a transparent, perspective illustration;
Fig. 6
an excerpt from the Fig. 5 in a larger representation; as
Fig. 7
one of the Fig. 4 corresponding representation of a modified embodiment of the invention.

In der Zeichnung erkennt man eine Vorrichtung 1 zum Justieren von Druckköpfen 2 relativ zueinander, welche zum Drucken mit jeweils mehreren Düsen 3 ausgestattet sind, die in einer unterseitigen Düsenplatte 4 angeordnet sind.The drawing shows a device 1 for adjusting print heads 2 relative to one another which, for printing, are each equipped with a plurality of nozzles 3 which are arranged in a nozzle plate 4 on the underside.

Bei der Montage einer Druckmaschine besteht oftmals das Bedürfnis, mehrere derartige Druckköpfe 2 im Rahmen einer Druckeinrichtung gemeinsam an einer Druckkopf-Halteplatte 5 festzulegen. Beispielsweise ist es üblich, bei Mehrfarb-Druckmaschinen für jede Farbe jeweils einen oder sogar mehrere Druckköpfe 2 vorzusehen. Dabei kann es sein, dass an unterschiedlichen Druckköpfen 2 dieselbe Farbe, jedoch in unterschiedlicher Farbintensität gedruckt wird. Außerdem lässt sich durch Verwendung mehrerer Druckköpfe für Tinten von gleicher Farbe und Farbintensität die Druckgeschwindigkeit steigern, im Idealfall vervielfältigen.When assembling a printing machine, there is often a need to fix several such print heads 2 together on a print head holding plate 5 as part of a printing device. For example, it is customary in multicolor printing machines to provide one or even several print heads 2 for each color. It can be the case that the same color is printed on different print heads 2, but with a different color intensity. In addition, by using several print heads for inks of the same color and color intensity, the printing speed can be increased, ideally duplicated.

Dabei ist es von entscheidender Bedeutung, dass die einzelnen Druckköpfe 2 relativ zueinander derart positioniert werden, dass ihre Düsen 3 in einem gemeinsamen, vorgegebenen Raster liegen.It is of crucial importance that the individual print heads 2 are positioned relative to one another in such a way that their nozzles 3 lie in a common, predetermined grid.

Man erkennt in Fig. 2 die Druckkopf-Halteplatte 5 vor der Bestückung mit Druckköpfen 2. An der Stelle jedes Druckkopfs 2 befindet sich eine langgestreckte Öffnung 6, welche etwa der Grundfläche einer Düsenplatte 4 entspricht oder geringfügig größer ist als jene. Im Bereich der schmalen Stirnseiten 7 einer langgestreckten Öffnung 6 gibt es jeweils einen abgestuften Bereich 8, wo die Dicke der Halteplatte 5 reduziert ist. Dort soll je ein Druckkopf 2 mit seitlich überstehenden Laschen 9 verankert werden, insbesondere festgeschraubt. Die Laschen 9 sind gegenüber der Düsenplatte 4 nach hinten bzw. oben versetzt, so dass sie in je einen abgestuften Bereich 8 eingesetzt und darin befestigt werden können, während die Düsenplatte 4 dann tiefer liegt, nämlich etwa in einer Flucht mit der Unterseite 10 der Halteplatte 5.One recognizes in Fig. 2 the printhead holding plate 5 before being fitted with printheads 2. At the location of each printhead 2 there is an elongated opening 6 which corresponds approximately to the base area of a nozzle plate 4 or is slightly larger than that. In the area of the narrow end faces 7 of an elongated opening 6 there is one stepped one in each case Area 8 where the thickness of the holding plate 5 is reduced. A print head 2 with laterally protruding tabs 9 is to be anchored there, in particular screwed tight. The tabs 9 are offset backwards or upwards relative to the nozzle plate 4, so that they can each be inserted into a stepped area 8 and fastened therein, while the nozzle plate 4 is then lower, namely approximately in alignment with the underside 10 of the holding plate 5.

Im Bereich der seitlichen Laschen 9 können einerseits Justierstifte 11 vorgesehen sein, andererseits Befestigungsbohrungen 12 zum Festschrauben eines Druckkopfs 2 an der Halteplatte 5. Da die Laschen 9 jedoch nicht einstückig mit der Düsenplatte 4 hergestellt, sondern nachträglich zusammengeklebt sind, eignen sie sich nicht für eine ausreichende Zentrierung der Druckköpfe 2 gegenüber der Halteplatte 5; vielmehr ist eine Nachjustierung erforderlich. Um dies zu ermöglichen, dürfen die Justierstifte 11 - sofern vorhanden - in den abgestuften Bereichen 8 keine Bohrungen mit einer Passung vorfinden, sondern dazwischen muss Spielraum vorhanden sein, um ein manuelles Ausrichten zu ermöglichen.Alignment pins 11 can be provided in the area of the side tabs 9, on the one hand, and fastening bores 12 for screwing a print head 2 to the holding plate 5, on the other hand adequate centering of the print heads 2 with respect to the holding plate 5; rather, readjustment is required. In order to make this possible, the alignment pins 11 - if present - must not have any bores with a fit in the stepped areas 8, but there must be clearance between them to enable manual alignment.

Wie man den Fig. 4 und 5 entnehmen kann, befinden sich in der dargestellten Düsenplatte 4 eines Druckkopfs 2 neben den eigentlichen Düsen 3 noch ein Rundloch 13 und ein Langloch 14. Üblicherweise ist das Langloch 14 jedoch kaum größer als das Rundloch 13. Wenn das Rundloch 13 bspw. einen Durchmeservon 1,5 mm aufweist, kann das Langloch 14 eine Breite von ebenfalls 1,5 mm aufweisen und eine Länge von etwa 2 mm. Diese beiden Löcher 13, 14 sind auch in anderen Teilen des Druckkopfs 2 vorhanden, jedoch nicht unbedingt in dessen Gehäuse 15, jedenfalls nicht jenes durchsetzend; sie sollen nur eine passgenaue Montage dieser Teile erlauben, dienen jedoch nicht der Verankerung des Druckkopfs 2 an der Druckkopf-Halteplatte 5. Da sich das Rundloch 13 und das Langloch 14 zusammen mit den Düsen 3 unmittelbar in der einstückigen Düsenplatte 4 befinden, sind diese Öffnungen 3, 13, 14 untereinander herstellungsbedingt im Allgemeinen auf Mikrometer genau ausgerichtet.How to do the Fig. 4 and 5 can be seen, in the nozzle plate 4 of a print head 2 shown, in addition to the actual nozzles 3, there is also a round hole 13 and an elongated hole 14. Usually, however, the elongated hole 14 is hardly larger than the round hole 13. If the round hole 13 has a diameter of 1, 5 mm, the elongated hole 14 can also have a width of 1.5 mm and a length of about 2 mm. These two holes 13, 14 are also present in other parts of the print head 2, but not necessarily in its housing 15, in any case not penetrating that; they are only intended to allow these parts to be fitted with a precise fit, but do not serve to anchor the print head 2 to the print head holding plate 5. Since the round hole 13 and the elongated hole 14 together with the nozzles 3 are located directly in the one-piece nozzle plate 4 these openings 3, 13, 14 are generally aligned with one another with an accuracy of micrometers due to the manufacturing process.

Davon macht eine erfindungsgemäße Montagelehre 16 für mehrere Druckköpfe 2 Gebrauch.An assembly jig 16 according to the invention for a plurality of print heads 2 makes use of this.

Diese Montagelehre 16 hat die Gestalt einer Platte, wobei für jeden Druckkopf 2 wenigstens ein genau passendes Pendant zu wenigstens einem Rundloch 13 und zu wenigstens einem Langloch 14 in der betreffenden Düsenplatte 4 vorgesehen ist. Diese Pendants haben die Gestalt von Stiften 17, 18, wovon der eine Stift 17 einen kreisrunden Querschnitt aufweist, passgenau zu dem Rundloch 12, und der andere Stift 18 kann einen länglichen - oder auch einen runden - Querschnitt aufweisen, wovon zumindest die Breite passgenau zu der Breite des Langlochs 14 ist, so dass dieser Stift 18 - zumindest in einer Dimension passgenau - in das Langloch 14 eingesetzt werden kann.This assembly jig 16 has the shape of a plate, with at least one exactly matching counterpart to at least one round hole 13 and to at least one elongated hole 14 in the relevant nozzle plate 4 being provided for each print head 2. These counterparts have the shape of pins 17, 18, of which one pin 17 has a circular cross-section, precisely fitting the round hole 12, and the other pin 18 can have an elongated - or also a round - cross-section, of which at least the width is precisely fitting the width of the elongated hole 14, so that this pin 18 can be inserted into the elongated hole 14 - at least in one dimension with an accurate fit.

Diese Montagelehre 16 kann an die Unterseite 10 der Halteplatte 5 appliziert werden und - vorzugsweise durch ineinander passende Stifte und Öffnungen oder auf sonstige Weise - ausgerichtet werden, so dass sich die Stifte 17, 18 jeweils im Bereich einer Öffnung 6 in der Halteplatte 5 befinden. Hierfür können auch leicht erhabene Bereiche auf der der Halteplatte 5 zugewandten Fläche der Montagelehre 16 dienen, welche in je eine Öffnung 6 der Halteplatte 5 eingreifen können.This assembly jig 16 can be applied to the underside 10 of the holding plate 5 and - preferably by fitting pins and openings or in some other way - aligned so that the pins 17, 18 are each located in the area of an opening 6 in the holding plate 5. Slightly raised areas on the surface of the assembly jig 16 facing the holding plate 5, which can each engage in an opening 6 of the holding plate 5, can also be used for this purpose.

Nun werden die Druckköpfe 2 derart in die Öffnungen 6 der Halteplatte 5 eingeführt, dass jeweils ein Stift 17 der Montagelehre 16 in ein Rundloch 13 in der Düsenplatte 4 eines Druckkopfs 2 eingreift und je ein Stift 18 in ein Langloch 14 derselben. Ist dies für alle Druckköpfe 2 geschehen, sind diese untereinander exakt ausgerichtet. Werden nun mittels Befestigungsschrauben 19 die seitlichen Laschen 9 der Druckköpfe 2 an den abgestuften Bereichen 8 festgeschraubt, sind alle Druckköpfe 2 exakt mit der Halteplatte 5 verbunden, und ein zusätzliches Justieren ist nicht mehr erforderlich.Now the print heads 2 are inserted into the openings 6 of the holding plate 5 in such a way that each pin 17 of the assembly jig 16 engages in a round hole 13 in the nozzle plate 4 of a print head 2 and one pin 18 each in an elongated hole 14 of the same. Once this has been done for all print heads 2, they are exactly aligned with one another. If the lateral tabs 9 of the print heads 2 are screwed tightly to the stepped areas 8 by means of fastening screws 19, all print heads 2 are exactly connected to the holding plate 5, and additional adjustment is no longer necessary.

Natürlich können die Druckköpfe 2 auch nacheinander auf die Montagelehre 16 aufgesteckt und jeweils sogleich mit der Halteplatte 5 verschraubt werden, wenn sichergestellt ist, dass sich die Montagelehre 16 während des gesamten Zusammenbaus nicht gegenüber der Halteplatte 5 verschieben kann, so dass die Montagelehre 16 sich beim Einbau des letzten Druckkopfs 2 relativ zu der Halteplatte 5 noch exakt an der selben Stelle befindet wie beim Einsetzen des ersten Druckkopfs 2.Of course, the print heads 2 can also be attached to the mounting jig 16 one after the other and screwed to the holding plate 5 at the same time, if it is ensured that the mounting jig 16 cannot move relative to the holding plate 5 during the entire assembly process, so that the mounting jig 16 will move during the assembly The installation of the last print head 2 relative to the holding plate 5 is still exactly at the same point as when the first print head 2 was inserted.

In Fig. 7 ist eine leicht abweichende Ausführungsform der Erfindung in einer Ansicht gemäß Fig. 4 dargestellt, so dass durch einen Vergleich dieser beiden Figuren sogleich die Besonderheit der zusätzlichen Ausführungsform erkennbar wird.In Fig. 7 FIG. 13 is a slightly different embodiment of the invention in a view according to FIG Fig. 4 shown, so that by comparing these two figures, the peculiarity of the additional embodiment is immediately recognizable.

Im Gegensatz zu der zuvor beschriebenen Ausführungsform sind bei der Ausführungsform nach Fig. 7 die in das Rund- bzw. Langloch 13, 14 eingreifenden Stifte 17, 18 der Montagelehre von der eigentlichen Platte derselben getrennt und in eigens dafür in die Platte der Montagelehre 16 eingearbeitete Bohrungen eingesteckt, derart, dass sie an der dem Druckkopf 2 zugewandten Oberseite der Platte der Montagelehre 16 überstehen. Die Stifte 17, 18 sind in diesen Bohrungen nach Art einer Presspassung oder einer Übergangspassung aufgenommen und also präzise ausgerichtet.In contrast to the embodiment described above, in the embodiment according to Fig. 7 the engaging in the round or elongated hole 13, 14 pins 17, 18 of the assembly jig separated from the actual plate of the same and inserted into specially machined holes in the plate of the assembly jig 16, so that they are on the top of the print head 2 facing the The plate of the assembly jig 16 survive. The pins 17, 18 are received in these bores in the manner of a press fit or a transition fit and are therefore precisely aligned.

Wie man sieht, stehen diese Stifte 17, 18 über ihre Aufnahme-Bohrungen in der Montagelehre 16 auch an der dem Druckkopf 2 abgewandten Rückseite über. Man kann daher nach dem Zusammenbau der Druckköpfe 2 mit der Druckkopf-Halteplatte 5 zunächst die Stifte 17, 18 an der Rückseite der Montagelehre 16 herausziehen, und sodann lässt sich die Montagelehre 16 mühelos von der Druckkopf-Halteplatte 5 entfernen. Ferner ist in Fig. 7 erkennbar, dass die Stifte 17, 18 in ihrem rückwärtigen, dem Rund- oder Langloch 13, 14 abgewandten Bereich einen rundum laufenden Bund aufweisen können, welcher die Einstecktiefe in die Bohrungen der Montagelehre 16 begrenzt.As can be seen, these pins 17, 18 also protrude from their receiving bores in the assembly jig 16 on the rear side facing away from the print head 2. After the printheads 2 have been assembled with the printhead holding plate 5, the pins 17, 18 on the rear side of the assembly jig 16 can therefore first be pulled out, and the assembly jig 16 can then be easily removed from the printhead holding plate 5. Furthermore, in Fig. 7 It can be seen that the pins 17, 18 have an all-round collar in their rear region facing away from the round or elongated hole 13, 14 may have, which limits the depth of insertion into the bores of the assembly jig 16.

Sofern auch Stifte 17, 18 ohne einen solchen Bund verwendet werden, könnten dieselben auch vor dem Zusammenbau eines Druckkopfs 2 mit der Druckkopf-Halteplatte 5 in die Düsenplatte 4 des betreffenden Druckkopfs 2 eingesteckt werden, so dass sie beim Ansetzen des Druckkopfs 2 an der Montagelehre 16 in deren Bohrungen eindringen und dadurch den betreffenden Druckkopf 2 zentrieren.If pins 17, 18 without such a collar are also used, they could also be inserted into the nozzle plate 4 of the relevant print head 2 before the assembly of a print head 2 with the print head holding plate 5, so that when the print head 2 is attached to the assembly jig 16 penetrate into their bores and thereby center the relevant print head 2.

BezugszeichenlisteList of reference symbols

11
Vorrichtungcontraption
22
DruckkopfPrinthead
33
Düsejet
44th
DüsenplatteNozzle plate
55
Druckkopf-HalteplattePrinthead mounting plate
66th
Öffnungopening
77th
StirnseiteFront side
88th
Abgestufter BereichGraduated area
99
LascheTab
1010
Unterseitebottom
1111
JustierstiftAdjustment pin
1212th
BefestigungsbohrungMounting hole
1313th
RundlochRound hole
1414th
LanglochLong hole
1515th
Gehäusecasing
1616
MontagelehreAssembly jig
1717th
Stiftpen
1818th
Stiftpen
1919th
BefestigungsschraubenFastening screws

Claims (15)

  1. A device for adjusting printheads (2) relative to each other during the mounting thereof to a printhead retaining plate (5), wherein the printheads (2) each comprise a nozzle plate (4) having multiple nozzles (3) for printing, and having at least one round hole (13) and/or at least one elongated hole (14) in the nozzle plate for manufacturing and/or assembly purposes, and wherein the printhead retaining plate (5) comprises an elongated opening (6) at the site of each printhead (2), which corresponds to the base area of a nozzle plate (4) or is greater than that, such that the nozzle plate (4) has open access to the substrate to be imprinted through the elongeted opening (6), characterized by an assembly template (16) for multiple printheads (2) with a top-side contact surface that faces the bottom side (10) of the retaining plate (5), wherein for each printhead (2) at least one counterpart is provided, preferably in the form of a pin (17, 18), which fits exactly to at least one round hole (13) and/or to at least one elongated hole (14) in the corresponding nozzle plate (4), so that when the printheads (2) are inserted into the assembly template (16) in such a way that each pair of round hole counterparts and elongated hole counterparts (17, 18) engages with the round hole and/or elongated hole (13, 14) in the corresponding nozzle plate (4), the nozzles (3) of all printheads (2) are aligned with one another in the desired manner, wherein the assembly template (16) is detachable from the retaining plate (5) after screwing or fixing the printheads (2) to the retaining plate (5).
  2. The device according to Claim 1, characterized in that the assembly template (16) is designed for application to the bottom side (10) of a retaining plate (5) for multiple printheads (2).
  3. The device according to Claim 1 or 2, characterized in that the assembly template (16) on its contact surface facing the retaining plate (5)
    a) has marked or emphasized, in particular elevated, areas, preferably for centering engagement with the continuous recesses in the retaining plate (5), for accommodating the nozzle plates (4) of multiple printheads (2), and/or
    b) has one or more depressions, preferably one or more elongated depressions, for accommodating one or more rows of nozzles (3) of a printhead (2).
  4. The device according to one of the preceding claims, characterized in that the counterparts to at least one round hole (13) and/or to at least one elongated hole (14), preferably the pins (17, 18), provided on the assembly template (16) are situated on the contact surface of the assembly template (16) facing the retaining plate (5), in particular in the area
    a) of the marked or emphasized or elevated areas, and/or
    b) in the area of oppositely situated ends of one or more elongated depressions for accommodating one or more rows of nozzles (3) of a printhead (2).
  5. The device according to one of the preceding claims, characterized in that in each case a pair of counterparts, provided on the assembly template (16), to at least one round hole (13) and/or to at least one elongated hole (14), preferably the pins (17, 18), on the contact surface of the assembly template (16) facing the retaining plate (5)
    a) either is in approximate alignment with an elongated depression for accommodating one or more rows of nozzles (3) of a printhead (2),
    b) or is laterally offset with respect to the longitudinal center axis of the elongated depression in question for accommodating one or more rows of nozzles (3) of a printhead (2), preferably offset by one-half the width of the printhead plate or less.
  6. The device according to one of the preceding claims, characterized in that multiple pairs of counterparts, provided on the assembly template (16), to at least one round hole (13) and/or to at least one elongated hole (14), preferably the pins (17, 18), on which the contact surface of the assembly template (16) facing the retaining plate (5) is provided, are each laterally offset with respect to the longitudinal center axis of the elongated depression, associated with each pair, for accommodating one or more rows of nozzles (3) of a printhead (2), in particular laterally offset in the same direction for all pairs.
  7. The device according to one of the preceding claims, characterized in that the assembly template (16)
    a) has one or more means, for example clamping elements, for fixing to the retaining plate (5), and/or
    b) is made from a metal plate, in particular a plate made of a noble metal or nonferrous metal or stainless steel, or a corrosion-resistant metal alloy.
  8. The device according to one of the preceding claims, characterized in that elevated counterparts, provided on the assembly template (16), to at least one round hole (13) and/or to at least one elongated hole (14), preferably the pins (17, 18)
    a) on the contact surface of the assembly template (16) facing the retaining plate (5) are manufactured in one piece with the plate-shaped base body of the assembly template (16), and/or
    b) are produced or machined on the contact surface of the assembly template (16) facing the retaining plate (5) by milling and/or eroding of a preferably plate-shaped base body of the assembly template (16).
  9. The device according to one of the preceding claims, characterized in that at least one elevated counterpart to at least one round hole (13) and/or to at least one elongated hole (14), preferably at least one pin (17, 18), provided on the assembly template (16) is releasably retained in the assembly template (16).
  10. The device according to Claim 9, characterized in that at least one pin (17, 18) provided on the assembly template (16)
    a) is held in a through hole opening in the assembly template (16) in the form of a transition fit or press fit, and/or
    b) is longer than the thickness of the plate of the assembly template (16), in particular in such a way that the pin (17, 18) protrudes at the front side facing the retaining plate (5), and also at the rear side of the assembly template (16) facing away from the retaining plate (5), and is removable from the plate of the assembly template (16) from the rear, and/or
    c) has a preferably continuously circumferential collar, in particular in the area of the pin (17, 18) that is situated directly behind the rear side of the assembly template (16) facing away from the retaining plate (5) when the pin (17, 18) is inserted into the retaining plate (5), and/or
    d) has a cross-sectionally beveled or rounded edge on its end-face side that protrudes beyond the front side of the assembly template (16) facing the retaining plate (5).
  11. A method for adjusting printheads (2) relative to each other during the mounting thereof to a printhead retaining plate (5), wherein the printheads (2) each comprise a nozzle plate (4) having multiple nozzles (3) for printing, and having at least one round hole (13) and/or at least one elongated hole (14) in the nozzle plate for manufacturing and/or assembly purposes, and wherein the printhead retaining plate (5) comprises an elongated opening (6) at the site of each printhead (2), which corresponds to the base area of a nozzle plate (4) or is greater than that, such that the nozzle plate (4) has open access to the substrate to be imprinted through the elongeted opening (6), characterized in that several printheads (2) are inserted onto an assembly template (16) for several printheads (2) with a top-side contact surface that faces the bottom side (10) of the retaining plate (5), at which for each printhead (2) at least one counterpart is provided, preferably in the form of a pin (17, 18), that fits exactly into at least one round hole (13) and/or at least one elongated hole (14) in the corresponding nozzle plate (4), in such a way that each pair of round hole counterparts and/or elongated hole counterparts (17, 18) engages with the corresponding round holes and elongated hole (13, 14) in the nozzle plate (4), so that the nozzles (3) of all printheads (2) are aligned with one another in the desired manner, and the printheads (2) that are adjusted relative to one another in this way are then screwed onto the printhead retaining plate (5) or affixed in some other way before the assembly template (16) is removed.
  12. The method according to Claim 11, characterized in that the assembly template (16) is placed beneath the printhead retaining plate (5) and/or is fixed to the bottom side of the printhead retaining plate (5) before the printheads (2) are inserted into the assembly template (16).
  13. The method according to one of claims 11 or 12, characterized in that the printheads (2) are inserted into the assembly template (16) through recesses in the printhead retaining plate (5).
  14. The method according to one of claims 11 to 13, characterized in that the printheads (2) inserted into the assembly template (16) are fastened to the printhead retaining plate (5) by screwing, for example, preferably screwed into the printhead retaining plate (5) from the top, in particular in each case screwed in from the side, next to a continuous recess in the retaining plate (5) for accommodating the nozzle plate (4) of the printhead in question (2).
  15. The method according to one of claims 11 to 14, characterized in that the assembly template (16) is not removed from the printhead retaining plate (5) until the printheads (2) have been fastened, in particular screwed, to the printhead retaining plate (5).
EP17761563.0A 2016-07-29 2017-07-31 Device and method for aligning printheads Active EP3490805B1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE202016004654 2016-07-29
PCT/IB2017/000889 WO2018020314A2 (en) 2016-07-29 2017-07-31 Device and method for aligning printheads

Publications (2)

Publication Number Publication Date
EP3490805A2 EP3490805A2 (en) 2019-06-05
EP3490805B1 true EP3490805B1 (en) 2021-07-07

Family

ID=59772653

Family Applications (1)

Application Number Title Priority Date Filing Date
EP17761563.0A Active EP3490805B1 (en) 2016-07-29 2017-07-31 Device and method for aligning printheads

Country Status (6)

Country Link
US (1) US10849828B2 (en)
EP (1) EP3490805B1 (en)
CA (1) CA3031367A1 (en)
IL (1) IL264333B (en)
SG (1) SG11201900827SA (en)
WO (1) WO2018020314A2 (en)

Family Cites Families (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP4649827B2 (en) 2003-09-26 2011-03-16 セイコーエプソン株式会社 Liquid ejecting apparatus and manufacturing method thereof
KR101307125B1 (en) * 2005-07-29 2013-09-10 스미또모 덴꼬오 하드메탈 가부시끼가이샤 Edge replacing cutting tip and method for producing the same
JP2011031606A (en) 2009-07-10 2011-02-17 Ricoh Co Ltd Liquid droplet discharge head, method for manufacturing liquid droplet discharge head, liquid droplet discharge apparatus, and image forming apparatus
JP5413237B2 (en) * 2010-02-22 2014-02-12 株式会社リコー Droplet discharge head unit, droplet discharge apparatus and image forming apparatus
JP5464356B2 (en) * 2010-03-12 2014-04-09 セイコーエプソン株式会社 Liquid ejecting head and liquid ejecting apparatus
JP5750757B2 (en) 2011-03-10 2015-07-22 セイコーエプソン株式会社 Liquid ejecting head and liquid ejecting apparatus
DE202012001234U1 (en) 2012-02-08 2012-04-03 Jan Franck Dowel pin for a printing device and printing device equipped therewith

Also Published As

Publication number Publication date
US20190290544A1 (en) 2019-09-26
US10849828B2 (en) 2020-12-01
EP3490805A2 (en) 2019-06-05
CA3031367A1 (en) 2018-02-01
SG11201900827SA (en) 2019-02-27
IL264333A (en) 2019-02-28
IL264333B (en) 2022-02-01
WO2018020314A2 (en) 2018-02-01
WO2018020314A3 (en) 2018-03-22

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