EP3477018A1 - Hollow two point lever - Google Patents
Hollow two point lever Download PDFInfo
- Publication number
- EP3477018A1 EP3477018A1 EP18201908.3A EP18201908A EP3477018A1 EP 3477018 A1 EP3477018 A1 EP 3477018A1 EP 18201908 A EP18201908 A EP 18201908A EP 3477018 A1 EP3477018 A1 EP 3477018A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- cavity
- lever
- mast arm
- point lever
- point
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 230000007246 mechanism Effects 0.000 claims abstract description 15
- 238000005452 bending Methods 0.000 abstract description 4
- 239000000463 material Substances 0.000 description 4
- 238000003466 welding Methods 0.000 description 4
- 230000015572 biosynthetic process Effects 0.000 description 3
- 239000002184 metal Substances 0.000 description 3
- 230000008901 benefit Effects 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000003801 milling Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 230000009467 reduction Effects 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000006735 deficit Effects 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 238000005553 drilling Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000011343 solid material Substances 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
- B66C23/00—Cranes comprising essentially a beam, boom, or triangular structure acting as a cantilever and mounted for translatory of swinging movements in vertical or horizontal planes or a combination of such movements, e.g. jib-cranes, derricks, tower cranes
- B66C23/62—Constructional features or details
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
- E04G21/00—Preparing, conveying, or working-up building materials or building elements in situ; Other devices or measures for constructional work
- E04G21/02—Conveying or working-up concrete or similar masses able to be heaped or cast
- E04G21/04—Devices for both conveying and distributing
- E04G21/0418—Devices for both conveying and distributing with distribution hose
- E04G21/0445—Devices for both conveying and distributing with distribution hose with booms
- E04G21/0463—Devices for both conveying and distributing with distribution hose with booms with boom control mechanisms, e.g. to automate concrete distribution
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
- B66C23/00—Cranes comprising essentially a beam, boom, or triangular structure acting as a cantilever and mounted for translatory of swinging movements in vertical or horizontal planes or a combination of such movements, e.g. jib-cranes, derricks, tower cranes
- B66C23/54—Cranes comprising essentially a beam, boom, or triangular structure acting as a cantilever and mounted for translatory of swinging movements in vertical or horizontal planes or a combination of such movements, e.g. jib-cranes, derricks, tower cranes with pneumatic or hydraulic motors, e.g. for actuating jib-cranes on tractors
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
- B66C23/00—Cranes comprising essentially a beam, boom, or triangular structure acting as a cantilever and mounted for translatory of swinging movements in vertical or horizontal planes or a combination of such movements, e.g. jib-cranes, derricks, tower cranes
- B66C23/62—Constructional features or details
- B66C23/64—Jibs
- B66C23/68—Jibs foldable or otherwise adjustable in configuration
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
- B66C23/00—Cranes comprising essentially a beam, boom, or triangular structure acting as a cantilever and mounted for translatory of swinging movements in vertical or horizontal planes or a combination of such movements, e.g. jib-cranes, derricks, tower cranes
- B66C23/62—Constructional features or details
- B66C23/64—Jibs
- B66C23/70—Jibs constructed of sections adapted to be assembled to form jibs or various lengths
- B66C23/701—Jibs constructed of sections adapted to be assembled to form jibs or various lengths telescopic
- B66C23/702—Jibs constructed of sections adapted to be assembled to form jibs or various lengths telescopic with a jib extension boom
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66F—HOISTING, LIFTING, HAULING OR PUSHING, NOT OTHERWISE PROVIDED FOR, e.g. DEVICES WHICH APPLY A LIFTING OR PUSHING FORCE DIRECTLY TO THE SURFACE OF A LOAD
- B66F7/00—Lifting frames, e.g. for lifting vehicles; Platform lifts
- B66F7/06—Lifting frames, e.g. for lifting vehicles; Platform lifts with platforms supported by levers for vertical movement
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
- E04G21/00—Preparing, conveying, or working-up building materials or building elements in situ; Other devices or measures for constructional work
- E04G21/02—Conveying or working-up concrete or similar masses able to be heaped or cast
- E04G21/04—Devices for both conveying and distributing
- E04G21/0418—Devices for both conveying and distributing with distribution hose
- E04G21/0436—Devices for both conveying and distributing with distribution hose on a mobile support, e.g. truck
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
- E04G21/00—Preparing, conveying, or working-up building materials or building elements in situ; Other devices or measures for constructional work
- E04G21/02—Conveying or working-up concrete or similar masses able to be heaped or cast
- E04G21/04—Devices for both conveying and distributing
- E04G21/0418—Devices for both conveying and distributing with distribution hose
- E04G21/0445—Devices for both conveying and distributing with distribution hose with booms
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66F—HOISTING, LIFTING, HAULING OR PUSHING, NOT OTHERWISE PROVIDED FOR, e.g. DEVICES WHICH APPLY A LIFTING OR PUSHING FORCE DIRECTLY TO THE SURFACE OF A LOAD
- B66F11/00—Lifting devices specially adapted for particular uses not otherwise provided for
- B66F11/04—Lifting devices specially adapted for particular uses not otherwise provided for for movable platforms or cabins, e.g. on vehicles, permitting workmen to place themselves in any desired position for carrying out required operations
- B66F11/042—Lifting devices specially adapted for particular uses not otherwise provided for for movable platforms or cabins, e.g. on vehicles, permitting workmen to place themselves in any desired position for carrying out required operations actuated by lazy-tongs mechanisms or articulated levers
-
- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F3/00—Dredgers; Soil-shifting machines
- E02F3/04—Dredgers; Soil-shifting machines mechanically-driven
- E02F3/28—Dredgers; Soil-shifting machines mechanically-driven with digging tools mounted on a dipper- or bucket-arm, i.e. there is either one arm or a pair of arms, e.g. dippers, buckets
- E02F3/36—Component parts
- E02F3/3604—Devices to connect tools to arms, booms or the like
- E02F3/3609—Devices to connect tools to arms, booms or the like of the quick acting type, e.g. controlled from the operator seat
- E02F3/3668—Devices to connect tools to arms, booms or the like of the quick acting type, e.g. controlled from the operator seat where engagement is effected by a mechanical lever or handle
Definitions
- the invention relates to a mast arm for a large manipulator, wherein the mast arm has a pivotable about a vertical axis turntable and a plurality of Mastarmsegmenten, wherein the Mastarmsegmente are pivoted at articulated joints each about bending axes relative to an adjacent Mastarmsegment or the fifth wheel by means of a respective drive unit, wherein at least one the drive units is attached to a first Mastarmsegment and acts via a lever mechanism on a second Mastarmsegment or the turntable, wherein the lever mechanism comprises at least one two-point lever.
- Mast arms for large manipulators are known from the prior art.
- Such mast arms comprise at least two Mastarmsegmente which are articulated at articulated joints about each horizontal bending axes relative to an adjacent Mastarmsegment by means of a respective drive element, in particular by means of a hydraulic cylinder, in particular limited between a Einfaltwolf and a working position.
- the weight or the mass of the mast arm should be reduced in relation to the reach of the mast, without reducing the buckling resistance of the two-point lever.
- the two-point lever encloses at least one cavity, a weight saving can be achieved without reducing the buckling resistance of the two-point lever.
- the outer dimension can be easily increased, causing the Area of inertia, so the buckling resistance of the lever increases at the same weight.
- this can reduce the weight of the two-point lever, without affecting the buckling resistance.
- the two-point levers on the Mastarmsegmenten are exposed to high tensile and compressive forces. In particular, by the pressure load and the resulting risk of buckling, the two-point lever are usually made very wide and thus have a high weight.
- a pivoted during operation of the boom arm far from the turntable two-point lever therefore generates a high load torque on the large manipulator, which involves the risk of tilting the entire machine in itself.
- large Abstüt matter to the vehicle frame are needed, which limits the installation of the vehicle or large manipulator at the site.
- With a hollow two-point lever weight saving can be achieved, which ensures a high buckling resistance under pressure loads and reduces required Abstütrich even with a small wall thickness of the cavity surrounding the two-point lever.
- the wall thickness of the hollow two-point lever must be adapted to the maximum acting tensile force, since in a tensile load, the cross-sectional area of the two-point lever between the tow points is crucial.
- the two-point lever is assembled from a plurality of components, wherein the assembled components form the cavity.
- the joining of several components to a two-point lever allows easy formation of a weight-saving cavity in the two-point lever.
- the Components of the two-point lever can be connected to one another by means of a welding process.
- the two-point lever has at least two bearing points, wherein the cavity is formed in a portion between the bearing points.
- the bearing points of the two-point lever are preferably formed by bearing rings or bearing eyes through which a bolt engages and rotatably supports the two-point lever on Mastarmsegment, reversing lever or turntable. Between these bearing points, a cavity forming portion is formed in the two-point lever, which forms the weight-saving cavity.
- the bearing rings or bearing eyes forming the bearing points are preferably formed as solid steel rings.
- a particularly advantageous embodiment of the invention provides that the cavity-forming portion is formed as a tube.
- a tube which is usually rolled but also drawn or welded, may have a round or angular cross-section.
- a tube as a cavity forming portion between the bearing rings or bearing eyes allows only between the pipe and the bearing rings or bearing eyes welds to form the two-point lever are required, so that the vulnerabilities are limited in particular for tensile loads on the two-point lever.
- the cavity-forming section has at least one cavity-forming cut-out.
- the cavity forming portion may also have a burnout in which material for forming the cavity has been burned out of a component of the two-point lever. The formation of the cavity by milling or burnout is an easy way to reduce the weight of the two-point lever by a geometrically exactly predeterminable cavity.
- the cavity forming portion has at least one cavity forming bore.
- the embodiment is particularly advantageous in that the cavity-forming section comprises welded-on side panels.
- the welding of side plates in the cavity-forming section increases the buckling resistance of the two-point lever under pressure load by a stiffening on the outer edges of the two-point lever.
- a particularly advantageous embodiment of the invention provides that the welded-on side panels are formed continuously beyond the at least two bearing points. Due to the fact that the welded-in side panels project beyond the bearing points, in particular the bearing rings or bearing eyes, they are connected to one another by a cohesive, rolled material layer. To connect the side plates with the bearing rings or bearing eyes of the bearing points welds are advantageously provided.
- the cavity-forming portion is formed from welded together sheets.
- a cavity forming section can be produced very easily and inexpensively.
- a box profile is made of four sheets placed against each other, which are connected to each other via welds.
- the invention relates to a large manipulator having a previously described in more detail below and in the mast arm.
- a mast arm according to the invention is shown.
- the mast arm 1 is in FIG. 1 shown mounted on a large manipulator 2.
- the representation according to FIG. 1 shows a large manipulator 2 with mast arm 1, which has a pivotable about a vertical axis 3 turntable 4 and a plurality of Mastarmsegmenten 5, 5a, 5b.
- the Mastarmsegmente 5, 5a, 5b can be about buckles 6, 6a, 6b respectively about buckling axes relative to an adjacent Mastarmsegment 5, 5a, 5b or the turntable 4 by means of a respective drive unit 7, 7a, 7b pivot.
- the mast arm 1 is shown folded, so that trained as a vehicle large manipulator 2 can drive in the road to the place of use.
- the drive units 7, 7a, 7b are attached to the Mastarmsegmenten 5, 5a, 5b and act via lever mechanism 8 to another Mastarmsegment 5, 5a, 5b or the fifth wheel 4.
- the lever mechanism 8 at least a two-point lever 9.
- a two-point lever 9 is shown, which is subject to a high tensile load at the beginning of the unfolding process.
- the two-point lever 9 shown is supported by bolts on the first Mastarmsegment 5 and on the lever 19, on which the first drive unit 7 acts.
- the other articulated joints 6a, 6b include lever mechanism 8 on which two-point lever 9 are provided to transfer between the Mastarmsegment 5 and the lever 19 on the drive unit 7a, 7b tensile and compressive forces during folding and unfolding of the boom arm 1.
- FIG. 2 shows a schematic view of a mast arm 1 according to the invention in one embodiment.
- the mast arm 1 has a first 5 and a second 5a Mastarmsegment on an articulated joint 6 a about a horizontal Bending axis relative to the adjacent Mastarmsegment 5, 5 a by means of a drive unit 7, 7 a are pivotable.
- the drive unit 7a which is preferably a hydraulic cylinder, is attached to the first Mastarmsegment 5 and acts via a lever mechanism 8 on the second Mastarmsegment 5a.
- the lever mechanism 8 preferably has two levers, wherein a lever is designed as a two-point lever 9 and the other lever as a reversing lever 19.
- a lever mechanism 8 is provided, on which the first drive unit 7 acts.
- the arranged at the first articulated joint 6 lever mechanism 8, in addition to the lever 19 also has a two-point lever 9, which is exposed in the Mastarm ein shown the maximum pressure, since the first drive unit 7 on the lever 19 at the first articulated joint 6 in the position shown a strong Tensile load.
- the two-point lever 9 is pivoted on the second articulated joint 6a through the mast arm 1 such that the weight of the two-point lever 9 exerts a large load moment on the turntable 4.
- the load torque exerted by the two-point lever 9 can be reduced in the position shown, so that the supports 18 (FIG. FIG. 1 ) have to be extended far less so as to prevent the large manipulator 2 ( FIG. 1 ) to prevent.
- the supports 18 ( FIG. 1 ) can therefore be shorter. This makes the installation of the large manipulator ( FIG. 1 ) also more flexible at the site as a smaller support distance is required to safely support the large manipulator 2.
- FIG. 3a shows a schematic view of a two-point lever 9 according to the invention in a first embodiment.
- a two-point lever 9 is shown, which is assembled from a plurality of components to form a cavity 10.
- the assembled components are two bearing rings which form the bearing points 11, 12 of the two-point lever 9. Through these bearing rings 11, 12 is guided in each case a hinge pin to the two-point lever 9 on the lever 19 ( FIG.
- FIG. 4a shows a further embodiment of a two-point lever 9 from a example rolled tube 13.
- the portion 13 between the bearing rings, which form the bearing points 11, 12, is formed in the embodiment shown here by a square tube 13.
- FIG. 4b it can be seen that the square tube 13 forms a cavity 10 between the two bearing points 11, 12.
- the tube 13 with the other components, or the bearing rings 11, 12 of the two-point lever 9 preferably via welded joints, connected.
- FIG. 5a shows a further embodiment of the two-point lever 9 according to the invention.
- the two-point lever 9 is assembled from several components, wherein the assembled components form the cavity 10.
- a cavity-forming cut-out 14 is provided in the cavity 10 forming portion 13.
- the cavity 10 may also be made by burning out material from the component 20.
- the one-piece middle component 20 of the two-point lever 9 has a corresponding cavity-forming cutout 14 or burnout 14.
- the cavity forming portion 13 also includes welded side plates 16, 16a in FIG. 5b are shown separately.
- the side plates 16 16a are formed continuously over the bearing points 11, 12 and thus provide additional stability for the two-point lever 9 thus formed FIG. 5a shown two-point lever 9, the side plates 16, 16a are welded to the middle component 20, so that the cavity-forming cutout 14 is covered by the side plates 16, 16a.
- the side plates 16, 16 a increase the buckling stiffness of the two-point lever 9.
- FIG. 6a shows a two-point lever 9 according to the invention in a further embodiment.
- a central component 20 is provided which has a cavity-forming cutout 14 or burnout 14 in the region of the cavity-forming portion 13 between the bearing points 11, 12, as it also in FIG. 6b can be seen.
- the welded to the central component 20 side plates 16 are constructed in several parts and have a web 21 and the bearing rings 11, 12 covering sheet metal rings 22.
- the cover of the side plates 21, 22 increases the buckling resistance of the two-point lever 9 and prevents corrosion in the cavity-forming cutout 14 or Burnout 14 ago.
- two-point lever 9 has a cavity 10, through which the two-point lever 9 clearly saves weight compared to levers made of solid material.
- the two-point lever 9 shown here is composed of several components 11, 12, 16, 16a, 16b, 16c, wherein the components 11, 12, 16, 16a, 16b, 16c together include a cavity 10, which in a section 13 is formed between the bearing points 11, 12.
- the cavity forming portion 13 is formed of welded sheets 16, 16a, 16b, 16c.
- the cavity forming portion 13 has welded side plates 16, 16 a formed continuously over the at least two support points 11, 12.
- the bearing rings 11, 12, which form the bearing points 11, 12, of the welded side plates 16, 16 a comprises, whereby a stable and kinking two-point lever 9 is given with reduced weight.
- FIGS. 8a and 8b show a two-point lever 9 which is also composed of a plurality of components 11, 12, 16, 16a, 16b, 16c, wherein the components 11, 12, 16, 16a, 16b, 16c together form a cavity 10, which in a portion 13 between the Bearing points 11, 12 is formed.
- the cavity forming portion 13 has welded side plates 16, 16 a formed continuously over the at least two support points 11, 12.
- the bearing rings 11, 12, which form the bearing points 11, 12, of the welded side plates 16, 16 a comprises.
- the cavity forming portion 13 includes further sheets 16b, 16c which are welded together with the side sheets 16, 16a to form an edge profile to form the cavity 10.
- bearing rings 11, 12 of the bearing points 11, 12 have a projection 23 for screwing the rotation of the received in the bearing rings 11, 12 hinge pin (not shown).
- This anti-rotation lock is in FIG. 8c shown in more detail.
- the bearing ring 12 has a further projection 24 for positioning and Sch healthybadêt.
- a rotation 25 of the bolt is indicated by dashed lines.
- the further bearing ring 11 is designed accordingly.
- FIGS. 9a, 9b and 9c show a two-point lever 9 according to the invention, wherein a cavity 10 is formed in a portion 13 between the bearing points 11, 12 by a plurality of cavity-forming holes 15 are provided in the section 13. These introduced holes 13 are in the sectional views according to the FIGS. 9b and 9c can be seen very well and run between the two bearing points 11, 12 along the cavity-forming portion 13th
- FIGS. 10b and 10c show a two-point lever 9 according to the invention, wherein also here a cavity 10 is formed in a portion 13 between the bearing points 11, 12, for which purpose a cutout 14 in the cavity-forming portion 13 is provided.
- This introduced cutout 14 is in the sectional views according to FIGS. 10b and 10c can be seen very well and extends between the two bearing points 11, 12 along the cavity-forming portion 13th
- the representation according to FIG. 11 shows a two-point lever 9 according to the invention, which is designed in particular for a buckling load in lever level. Due to the shape of the lever 9, in particular of the cavity-forming portion 13, the lever 9 is particularly adapted to its buckling, so that the lever 9 can absorb a kink load in the lever plane with the least possible use of materials optimally. In this case, the two-point lever 9 acts like a buckling bar after Euler case 2.
- FIG. 12 shows a two-point lever 9 according to the invention, which is designed in particular for a buckling load perpendicular to the lever plane.
- the description for FIG. 11 Shall apply accordingly.
- the two-point lever 9 acts like a buckling bar after Euler case 4.
Abstract
Die Erfindung betrifft einen Mastarm (1) für einen Großmanipulator (2), der einen um eine Hochachse (3) drehbaren Drehschemel (4) und eine Mehrzahl von Mastarmsegmenten (5, 5a, 5b) aufweist, wobei die Mastarmsegmente (5, 5a, 5b) an Knickgelenken (6, 6a, 6b) jeweils um Knickachsen gegenüber einem benachbarten Mastarmsegment (5, 5a, 5b) oder dem Drehschemel (4) mittels je eines Antriebsaggregates (7, 7a, 7b) verschwenkbar sind, wobei wenigstens eines der Antriebsaggregate (7, 7a, 7b) an einem ersten Mastarmsegment (5, 5a, 5b) befestigt ist und über ein Hebelgetriebe (8) auf ein zweites Mastarmsegment (5, 5a) oder den Drehschemel (4) wirkt, wobei das Hebelgetriebe (8) wenigstens einen Zweipunkthebel (9) umfasst. Gemäß der Erfindung umschließt der Zweipunkthebel (9) wenigstens einen Hohlraum (10). Außerdem betrifft die Erfindung einen Großmanipulator (2) mit einem solchen Mastarm (1). The invention relates to a mast arm (1) for a large manipulator (2) which has a turntable (4) rotatable about a vertical axis (3) and a plurality of mast arm segments (5, 5a, 5b), the mast arm segments (5, 5a, 5b) on articulated joints (6, 6a, 6b) in each case about bending axes relative to an adjacent Mastarmsegment (5, 5a, 5b) or the turntable (4) by means of a respective drive unit (7, 7a, 7b) are pivotable, wherein at least one of the drive units (7, 7a, 7b) is attached to a first Mastarmsegment (5, 5a, 5b) and acts via a lever mechanism (8) on a second Mastarmsegment (5, 5a) or the fifth wheel (4), wherein the lever mechanism (8) at least one two-point lever (9). According to the invention, the two-point lever (9) encloses at least one cavity (10). In addition, the invention relates to a large manipulator (2) with such a mast arm (1).
Description
Die Erfindung betrifft einen Mastarm für einen Großmanipulator, wobei der Mastarm einen um eine Hochachse drehbaren Drehschemel und eine Mehrzahl von Mastarmsegmenten aufweist, wobei die Mastarmsegmente an Knickgelenken jeweils um Knickachsen gegenüber einem benachbarten Mastarmsegment oder dem Drehschemel mittels je eines Antriebsaggregates verschwenkbar sind, wobei wenigstens eines der Antriebsaggregate an einem ersten Mastarmsegment befestigt ist und über ein Hebelgetriebe auf ein zweites Mastarmsegment oder den Drehschemel wirkt, wobei das Hebelgetriebe wenigstens einen Zweipunkthebel umfasst.The invention relates to a mast arm for a large manipulator, wherein the mast arm has a pivotable about a vertical axis turntable and a plurality of Mastarmsegmenten, wherein the Mastarmsegmente are pivoted at articulated joints each about bending axes relative to an adjacent Mastarmsegment or the fifth wheel by means of a respective drive unit, wherein at least one the drive units is attached to a first Mastarmsegment and acts via a lever mechanism on a second Mastarmsegment or the turntable, wherein the lever mechanism comprises at least one two-point lever.
Mastarme für Großmanipulatoren sind aus dem Stand der Technik bekannt. Solche Mastarme umfassen wenigstens zwei Mastarmsegmente, die an Knickgelenken um jeweils horizontale Knickachsen gegenüber einem benachbarten Mastarmsegment mittels je eines Antriebselements, insbesondere mittels eines Hydraulikzylinders, insbesondere begrenzt zwischen einer Einfaltstellung und einer Arbeitsstellung verschwenkbar sind.Mast arms for large manipulators are known from the prior art. Such mast arms comprise at least two Mastarmsegmente which are articulated at articulated joints about each horizontal bending axes relative to an adjacent Mastarmsegment by means of a respective drive element, in particular by means of a hydraulic cylinder, in particular limited between a Einfaltstellung and a working position.
Die Anforderungen an die Reichweite von Großmanipulatoren wachsen immer weiter. Indem jedoch die Maße bzw. das Gewicht der Großmanipulatoren aufgrund gesetzlicher Regelungen bestimmte Grenzen nicht ohne weiteres überschreiten dürfen, bedarf es spezieller Überlegungen, um den größeren Reichweitenanforderungen gerecht zu werden, ohne dabei gesetzliche Bestimmungen zu verletzen.The requirements for the reach of large manipulators continue to grow. However, because the dimensions or weight of the large manipulators may not easily exceed certain limits due to legal regulations, special considerations are needed to meet the greater reach requirements without violating legal provisions.
Aus dem Stand der Technik sind Großmanipulatoren, insbesondere Autobetonpumpen, bekannt, bei denen die miteinander gelenkig verbundenen Mastarmsegmente über Hebelgeometrien miteinander verbunden sind, so dass sie gegeneinander ein- bzw. ausgefaltet werden können. Hierbei wirkt in der Regel ein Hydraulikzylinder über Umlenkhebel auf die Mastarmsegmente. In der Regel sind die Hebel als gerade Stangen ausgebildet. Bei Autobetonpumpen kann die Verlegung der Betonförderleitung durch die Knickgelenke vorgesehen sein. Dann sind die Hebel oft gebogen ausgebildet, um beim Bewegen der Mastarmsegmente eine Kollision zwischen Umlenkhebel und der Betonförderleitung zu verhindern. Die bekannten Umlenkhebel weisen aber insgesamt das Problem auf, dass sie aufgrund der großen zu übertragenden Belastungen und aufgrund der gekrümmten Form ein sehr hohes Eigengewicht aufweisen.Large manipulators, in particular truck-mounted concrete pumps, are known from the prior art, in which the mast arm segments which are connected to one another in an articulated manner are connected to one another via lever geometries, so that they can be folded in or out against one another. As a rule, a hydraulic cylinder acts on the mast arm segments via a reversing lever. As a rule, the levers are designed as straight rods. In truck-mounted concrete pumps, the laying of the concrete delivery line can be provided by the articulated joints. Then the levers are often bent to prevent a collision between the lever and the concrete delivery line when moving the Mastarmsegmente. The known reversing lever but have the overall problem that they have a very high weight due to the large loads to be transmitted and because of the curved shape.
Aus diesem Grund schlägt die
Es ist daher Aufgabe der Erfindung, einen Mastarm der oben genannten Art bereitzustellen, der den gewachsenen Anforderungen an die Reichweite von Großmanipulatoren gerecht wird, ohne dass damit Beeinträchtigungen in anderer Hinsicht einhergehen. Insbesondere soll das Gewicht bzw. die Masse des Mastarms im Verhältnis zur Reichweite des Masts verringert werden, ohne die Knicksteifigkeit des Zweipunkthebels zu reduzieren.It is therefore an object of the invention to provide a boom arm of the type mentioned above, which meets the growing demands on the range of large manipulators without this being accompanied by impairments in other respects. In particular, the weight or the mass of the mast arm should be reduced in relation to the reach of the mast, without reducing the buckling resistance of the two-point lever.
Gelöst wird diese Aufgabe durch einen Mastarm mit den Merkmalen des Anspruchs 1, sowie einen Großmanipulator mit den Merkmalen des Anspruchs 10.This problem is solved by a boom with the features of
Dadurch, dass der Zweipunkthebel wenigstens einen Hohlraum umschließt, kann eine Gewichtsersparnis erreicht werden, ohne die Knicksteifigkeit des Zweipunkthebels zu reduzieren. Durch den Hohlraum im Zweipunkthebel kann zugleich die Außenabmessung leicht vergrößert werden, wodurch sich das Flächenträgheitsmoment, also die Knicksteifigkeit, des Hebels bei gleichem Gewicht erhöht. Andererseits lässt sich hierdurch das Gewicht des Zweipunkthebels reduzieren, ohne die Knicksteifigkeit zu beeinträchtigen. Die Zweipunkthebel an den Mastarmsegmenten sind hohen Zug und Druckkräften ausgesetzt. Insbesondere durch die Druckbelastung und die daraus resultierende Knickgefahr, werden die Zweipunkthebel in der Regel sehr breit ausgeführt und haben so ein hohes Gewicht. Ein im Betrieb des Mastarmes weit vom Drehschemel verschwenkter Zweipunkthebel erzeugt daher ein hohes Lastmoment auf den Großmanipulator, was die Gefahr des Kippens der gesamten Maschine in sich birgt. Um dies zu verhindern, sind wiederum große Abstützweiten an dem Fahrzeuggestell nötig, was die Aufstellung des Fahrzeugs bzw. Großmanipulators am Einsatzort einschränkt. Mit einem hohl ausgeführten Zweipunkthebel kann eine Gewichtsersparnis erreicht werden, die auch bei geringer Wandstärke des den Hohlraum umgebenden Zweipunkthebels eine hohe Knicksteifigkeit bei Druckbelastungen sicherstellt und erforderliche Abstützweiten reduziert. Besonders wenn die maximal wirkende Druckbelastung auf den Zweipunkthebel wesentlich größer ist als die maximal wirkende Zugkraft kann durch einen hohl ausgeführten Zweipunkthebel erheblich Gewicht eingespart werden. Die Wandstärke des hohl ausgeführten Zweipunkthebels muss auf die maximal wirkende Zugkraft angepasst sein, da bei einer Zugbelastung die Querschnittsfläche des Zweipunkthebels zwischen den Zugpunkten entscheidend ist.The fact that the two-point lever encloses at least one cavity, a weight saving can be achieved without reducing the buckling resistance of the two-point lever. Through the cavity in the two-point lever at the same time the outer dimension can be easily increased, causing the Area of inertia, so the buckling resistance of the lever increases at the same weight. On the other hand, this can reduce the weight of the two-point lever, without affecting the buckling resistance. The two-point levers on the Mastarmsegmenten are exposed to high tensile and compressive forces. In particular, by the pressure load and the resulting risk of buckling, the two-point lever are usually made very wide and thus have a high weight. A pivoted during operation of the boom arm far from the turntable two-point lever therefore generates a high load torque on the large manipulator, which involves the risk of tilting the entire machine in itself. To prevent this, again large Abstützweiten to the vehicle frame are needed, which limits the installation of the vehicle or large manipulator at the site. With a hollow two-point lever weight saving can be achieved, which ensures a high buckling resistance under pressure loads and reduces required Abstützweiten even with a small wall thickness of the cavity surrounding the two-point lever. Especially when the maximum acting pressure load on the two-point lever is substantially greater than the maximum tensile force can be saved considerably by a hollow running two-point lever weight. The wall thickness of the hollow two-point lever must be adapted to the maximum acting tensile force, since in a tensile load, the cross-sectional area of the two-point lever between the tow points is crucial.
Vorteilhafte Ausgestaltungen und Weiterbildungen der Erfindung ergeben sich aus den abhängigen Ansprüchen. Es ist darauf hinzuweisen, dass die in den Ansprüchen einzeln aufgeführten Merkmale auch in beliebiger und technologisch sinnvoller Weise miteinander kombiniert werden können und somit weitere Ausgestaltungen der Erfindung aufzeigen.Advantageous embodiments and modifications of the invention will become apparent from the dependent claims. It should be noted that the features listed individually in the claims can also be combined with one another in any desired and technologically sensible manner and thus show further embodiments of the invention.
Gemäß einer vorteilhaften Ausgestaltung der Erfindung ist vorgesehen, dass der Zweipunkthebel aus mehreren Komponenten zusammengefügt ist, wobei die zusammengefügten Komponenten den Hohlraum bilden. Das Zusammenfügen mehrerer Komponenten zu einem Zweipunkthebel ermöglicht die einfache Bildung eines Gewicht einsparenden Hohlraumes im Zweipunkthebel. Die Komponenten des Zweipunkthebels können mittels eines Schweißverfahrens miteinander verbunden sein.According to an advantageous embodiment of the invention it is provided that the two-point lever is assembled from a plurality of components, wherein the assembled components form the cavity. The joining of several components to a two-point lever allows easy formation of a weight-saving cavity in the two-point lever. The Components of the two-point lever can be connected to one another by means of a welding process.
Besonders vorteilhaft ist die Ausführungsform, dass der Zweipunkthebel mindestens zwei Lagerpunkte aufweist, wobei der Hohlraum in einem Abschnitt zwischen den Lagerpunkten gebildet ist. Die Lagerpunkte des Zweipunkthebels sind vorzugsweise durch Lagerringe bzw. Lageraugen gebildet, durch die jeweils ein Bolzen greift und den Zweipunkthebel drehbar am Mastarmsegment, Umlenkhebel oder Drehschemel lagert. Zwischen diesen Lagerpunkten ist ein Hohlraum bildender Abschnitt im Zweipunkthebel gebildet, der den gewichtseinsparenden Hohlraum bildet. Dadurch, dass der Hohlraum zwischen den Lagerpunkten gebildet ist, sind die Lagerpunkte selbst zur Aufnahme von Zug- und Druckkräften ausreichend stark dimensioniert. Die die Lagerpunkte bildenden Lagerringe bzw. Lageraugen sind hierzu vorzugsweise als massive Stahlringe ausgebildet.Particularly advantageous is the embodiment that the two-point lever has at least two bearing points, wherein the cavity is formed in a portion between the bearing points. The bearing points of the two-point lever are preferably formed by bearing rings or bearing eyes through which a bolt engages and rotatably supports the two-point lever on Mastarmsegment, reversing lever or turntable. Between these bearing points, a cavity forming portion is formed in the two-point lever, which forms the weight-saving cavity. The fact that the cavity is formed between the bearing points, the bearing points are dimensioned sufficiently strong even to absorb tensile and compressive forces. For this purpose, the bearing rings or bearing eyes forming the bearing points are preferably formed as solid steel rings.
Eine besonders vorteilhafte Ausführungsform der Erfindung sieht vor, dass der hohlraumausbildende Abschnitt als Rohr ausgebildet ist. Ein solches Rohr, das üblicherweise gewalzt aber auch gezogen oder geschweißt ist, kann einen runden oder eckigen Querschnitt aufweisen. Ein Rohr als hohlraumausbildender Abschnitt zwischen den Lagerringen bzw. Lageraugen ermöglicht, dass lediglich zwischen dem Rohr und den Lagerringen bzw. Lageraugen Schweißnähte zur Bildung des Zweipunkthebels erforderlich sind, sodass die Schwachstellen insbesondere für Zugbelastungen auf den Zweipunkthebel begrenzt sind.A particularly advantageous embodiment of the invention provides that the cavity-forming portion is formed as a tube. Such a tube, which is usually rolled but also drawn or welded, may have a round or angular cross-section. A tube as a cavity forming portion between the bearing rings or bearing eyes allows only between the pipe and the bearing rings or bearing eyes welds to form the two-point lever are required, so that the vulnerabilities are limited in particular for tensile loads on the two-point lever.
Von besonderem Vorteil ist gemäß einer Ausgestaltung, dass der hohlraumausbildende Abschnitt mindestens eine hohlraumbildende Ausfräsung aufweist. Der hohlraumausbildende Abschnitt kann auch eine Ausbrennung aufweisen, bei der Material zur Bildung des Hohlraumes aus einer Komponente des Zweipunkthebels herausgebrannt wurde. Die Bildung des Hohlraumes durch Ausfräsung oder Ausbrennung stellt eine einfache Möglichkeit dar, das Gewicht des Zweipunkthebels durch einen geometrisch genau vorgebbaren Hohlraum zu reduzieren.It is particularly advantageous according to an embodiment that the cavity-forming section has at least one cavity-forming cut-out. The cavity forming portion may also have a burnout in which material for forming the cavity has been burned out of a component of the two-point lever. The formation of the cavity by milling or burnout is an easy way to reduce the weight of the two-point lever by a geometrically exactly predeterminable cavity.
Eine vorteilhafte Ausführung ist, dass der hohlraumausbildende Abschnitt mindestens eine hohlraumbildende Bohrung aufweist. Mit der Bildung eines Hohlraumes durch eine oder mehrere in den Zweipunkthebel eingebrachte Bohrungen kann das Gewicht des Zweipunkthebels einfach reduziert werden, ohne die Knicksteifigkeit zu beeinträchtigen. Durch präzise und geeignete Anordnung der hohlraumbildenden Bohrung lässt sich gezielt Gewicht an dem Zweipunkthebel einsparen.An advantageous embodiment is that the cavity forming portion has at least one cavity forming bore. With the formation of a cavity by one or more bores introduced into the two-point lever, the weight of the two-point lever can be easily reduced without impairing the buckling resistance. By precise and suitable arrangement of the cavity-forming bore can be selectively save weight on the two-point lever.
Besonders vorteilhaft ist die Ausführungsform, dass der hohlraumausbildende Abschnitt angeschweißte Seitenbleche umfasst. Die Anschweißung von Seitenblechen im hohlraumausbildenden Abschnitt erhöht die Knicksteifigkeit des Zweipunkthebels bei Druckbelastung durch eine Versteifung an den Außenkanten des Zweipunkthebels.The embodiment is particularly advantageous in that the cavity-forming section comprises welded-on side panels. The welding of side plates in the cavity-forming section increases the buckling resistance of the two-point lever under pressure load by a stiffening on the outer edges of the two-point lever.
Eine besonders vorteilhafte Ausführungsform der Erfindung sieht vor, dass die angeschweißten Seitenbleche durchgehend über die mindestens zwei Lagerpunkte hinaus ausgebildet sind. Dadurch, dass die eingeschweißten Seitenbleche über die Lagerpunkte, insbesondere die Lagerringe bzw. Lageraugen, hinausragen, werden diese durch eine zusammenhängende, gewalzte Materialschicht miteinander verbunden. Zur Verbindung der Seitenbleche mit den Lagerringen bzw. Lageraugen der Lagerpunkte sind vorteilhaft Verschweißungen vorgesehen.A particularly advantageous embodiment of the invention provides that the welded-on side panels are formed continuously beyond the at least two bearing points. Due to the fact that the welded-in side panels project beyond the bearing points, in particular the bearing rings or bearing eyes, they are connected to one another by a cohesive, rolled material layer. To connect the side plates with the bearing rings or bearing eyes of the bearing points welds are advantageously provided.
Von besonderem Vorteil ist gemäß einer Ausgestaltung, dass der hohlraumausbildende Abschnitt aus zusammengeschweißten Blechen gebildet ist. Durch das Verschweißen von Blechen lässt sich ein hohlraumausbildender Abschnitt sehr einfach und kostengünstig herstellen. Hierbei wird vorzugsweise ein Kastenprofil aus vier aneinander gesetzten Blechen hergestellt, die über Schweißnähte miteinander verbunden sind.Of particular advantage, according to one embodiment, that the cavity-forming portion is formed from welded together sheets. By welding sheet metal, a cavity forming section can be produced very easily and inexpensively. In this case, preferably, a box profile is made of four sheets placed against each other, which are connected to each other via welds.
Ferner betrifft die Erfindung einen Großmanipulator, der einen bereits zuvor und im Folgenden näher beschriebenen Mastarm aufweist.Furthermore, the invention relates to a large manipulator having a previously described in more detail below and in the mast arm.
Weitere Merkmale, Einzelheiten und Vorteile der Erfindung ergeben sich aufgrund der nachfolgenden Beschreibung sowie anhand der Zeichnungen. Ausführungsbeispiele der Erfindung sind in den folgenden Zeichnungen rein schematisch dargestellt und werden nachfolgend näher beschrieben. Einander entsprechende Gegenstände sind in allen Figuren mit den gleichen Bezugszeichen versehen. Es zeigen:
Figur 1- erfindungsgemäßer Großmanipulator,
Figur 2- erfindungsgemäßer Mastarm,
- Figur 3a, 3b
- erfindungsgemäßer Zweipunkthebel aus einem Rundrohr,
- Figur 4a, 4b
- erfindungsgemäßer Zweipunkthebel aus einem Vierkantrohr,
5a, 5bFigur - erfindungsgemäßer Zweipunkthebel aus mehreren verschweißten Komponenten,
6a, 6bFigur - erfindungsgemäßer Zweipunkthebel aus mehreren verschweißten Komponenten,
7a, 7bFigur - erfindungsgemäßer Zweipunkthebel aus mehreren verschweißten Komponenten,
- Figur 8a, 8b
- erfindungsgemäßer Zweipunkthebel aus mehreren verschweißten Komponenten,
- Figur 8c
- Detailansicht zu Zweipunkthebel aus mehreren verschweißten Komponenten,
- Figur 9a, 9b, 9c
- erfindungsgemäßer Zweipunkthebel mit Bohrung,
- Figur 10a, 10b
- erfindungsgemäßer Zweipunkthebel mit Ausfräsung,
- Figur 10c
- Detailansicht zu Zweipunkthebel mit Ausfräsung,
Figur 11- erfindungsgemäßer Zweipunkthebel mit Knickbelastung in Hebelebene,
Figur 12- erfindungsgemäßer Zweipunkthebel mit Knickbelastung senkrecht zur Hebelebene.
- FIG. 1
- inventive large manipulator,
- FIG. 2
- Mastarm according to the invention,
- Figure 3a, 3b
- inventive two-point lever of a round tube,
- Figure 4a, 4b
- inventive two-point lever of a square tube,
- Figure 5a, 5b
- inventive two-point lever of several welded components,
- Figure 6a, 6b
- inventive two-point lever of several welded components,
- Figure 7a, 7b
- inventive two-point lever of several welded components,
- Figure 8a, 8b
- inventive two-point lever of several welded components,
- FIG. 8c
- Detail view of two-point lever made of several welded components,
- FIGS. 9a, 9b, 9c
- inventive two-point lever with hole,
- Figure 10a, 10b
- inventive two-point lever with cutout,
- FIG. 10c
- Detail view of two-point lever with cut-out,
- FIG. 11
- inventive two-point lever with buckling load in lever level,
- FIG. 12
- inventive two-point lever with buckling load perpendicular to the lever plane.
In den Figuren mit dem Bezugszeichen 1 bezeichnet ist ein erfindungsgemäßer Mastarm dargestellt. Der Mastarm 1 ist in
Die
Die
Die
Auch der in den
Die
Die
Die
Die Darstellung gemäß
Die Darstellung gemäß
- 11
- Mastarmmast arm
- 22
- Großmanipulatorlarge manipulator
- 33
- Hochachsevertical axis
- 44
- Drehschemelturntable
- 55
-
5a 5b Mastarmsegmente
5a 5b mast arm segments - 66
-
6a 6b Knickgelenke
6a 6b Articulated joints - 77
-
7a 7b Antriebsaggregate
7a 7b drive units - 88th
- Hebelgetriebelever mechanism
- 99
- ZweipunkthebelTwo-point lever
- 1010
- Hohlraumcavity
- 1111
- Lagerpunkt AStorage point A
- 1212
- Lagerpunkt BBearing point B
- 1313
- hohlraumausbildender AbschnittCavity forming section
- 1414
- Ausfräsung, AusbrennungMilling, burnout
- 1515
- Bohrungdrilling
- 1616
-
16a Seitenbleche, 16b 16c weitere Bleche16a side plates,
16b 16c more plates - 1717
- Fahrzeuggestellvehicle chassis
- 1818
- StützenSupport
- 1919
- UmlenkhebelUmlenkhebel
- 2020
- Mittelkomponenteagent component
- 2121
- Stegweb
- 2222
- Blechringesheet metal rings
- 2323
- Vorsprung (Verdrehsicherung)Projection (anti-rotation)
- 2424
- Vorsprung (Schweißbadsicherung)Projection (weld pool protection)
- 2525
- Verdrehsicherungtwist
Claims (10)
dadurch gekennzeichnet, dass der Zweipunkthebel (9) wenigstens einen Hohlraum (10) umschließt.Mast arm (1) for a large manipulator (2), wherein the mast arm (1) about a vertical axis (3) rotatable turntable (4) and a plurality of Mastarmsegmenten (5, 5a, 5b), wherein the Mastarmsegmente (5, 5a , 5b) at articulated joints (6, 6a, 6b) in each case about buckling axes relative to an adjacent Mastarmsegment (5, 5a, 5b) or the turntable (4) by means of a respective drive unit (7, 7a, 7b) are pivotable, wherein at least one of Drive units (7, 7a, 7b) on a first Mastarmsegment (5, 5a, 5b) is fixed and via a lever mechanism (8) on a second Mastarmsegment (5, 5a) or the fifth wheel (4) acts, wherein the lever mechanism (8 ) comprises at least one two-point lever (9),
characterized in that the two-point lever (9) encloses at least one cavity (10).
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102017125145.6A DE102017125145A1 (en) | 2017-10-26 | 2017-10-26 | Hollow two-point lever |
Publications (2)
Publication Number | Publication Date |
---|---|
EP3477018A1 true EP3477018A1 (en) | 2019-05-01 |
EP3477018B1 EP3477018B1 (en) | 2021-04-07 |
Family
ID=63965311
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP18201908.3A Active EP3477018B1 (en) | 2017-10-26 | 2018-10-23 | Hollow two point lever |
Country Status (4)
Country | Link |
---|---|
US (1) | US20190127998A1 (en) |
EP (1) | EP3477018B1 (en) |
CN (1) | CN109707168A (en) |
DE (1) | DE102017125145A1 (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN115947246A (en) * | 2023-03-10 | 2023-04-11 | 山东力达智能车辆产业技术研究院有限公司 | A pull equipment of lifting by crane for car as a house sends transportation |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN112267682A (en) * | 2020-09-28 | 2021-01-26 | 湖南响箭重工科技有限公司 | Novel boom luffing mechanism and concrete pump truck with same |
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DE102009007310A1 (en) * | 2009-02-03 | 2010-08-05 | Putzmeister Concrete Pumps Gmbh | Concrete spreading device for use in stationary and mobile concrete pump, has end hose downwardly suspended at mast arm, and computerized-evaluation circuit operated in response to output signal of measuring arrangement |
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-
2017
- 2017-10-26 DE DE102017125145.6A patent/DE102017125145A1/en not_active Withdrawn
-
2018
- 2018-10-23 EP EP18201908.3A patent/EP3477018B1/en active Active
- 2018-10-24 US US16/169,095 patent/US20190127998A1/en not_active Abandoned
- 2018-10-26 CN CN201811258111.7A patent/CN109707168A/en active Pending
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CN103216096A (en) * | 2012-01-21 | 2013-07-24 | 徐工集团工程机械股份有限公司 | Telescopic distribution rod mechanism and concrete pump truck with same |
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WO2016078706A1 (en) | 2014-11-20 | 2016-05-26 | Schwing Gmbh | Boom arm with lever mechanism |
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Also Published As
Publication number | Publication date |
---|---|
CN109707168A (en) | 2019-05-03 |
EP3477018B1 (en) | 2021-04-07 |
DE102017125145A1 (en) | 2019-05-02 |
US20190127998A1 (en) | 2019-05-02 |
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