EP3429776B1 - Device for applying a pressure force on a fastener - Google Patents
Device for applying a pressure force on a fastener Download PDFInfo
- Publication number
- EP3429776B1 EP3429776B1 EP17711129.1A EP17711129A EP3429776B1 EP 3429776 B1 EP3429776 B1 EP 3429776B1 EP 17711129 A EP17711129 A EP 17711129A EP 3429776 B1 EP3429776 B1 EP 3429776B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- drive
- housing
- head part
- connecting element
- head
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Links
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Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21J—FORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
- B21J15/00—Riveting
- B21J15/10—Riveting machines
- B21J15/12—Riveting machines with tools or tool parts having a movement additional to the feed movement, e.g. spin
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21J—FORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
- B21J15/00—Riveting
- B21J15/10—Riveting machines
- B21J15/28—Control devices specially adapted to riveting machines not restricted to one of the preceding subgroups
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21J—FORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
- B21J9/00—Forging presses
- B21J9/02—Special design or construction
- B21J9/025—Special design or construction with rolling or wobbling dies
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K7/00—Arrangements for handling mechanical energy structurally associated with dynamo-electric machines, e.g. structural association with mechanical driving motors or auxiliary dynamo-electric machines
- H02K7/06—Means for converting reciprocating motion into rotary motion or vice versa
Definitions
- the invention relates to a device for acting on a connecting element with an acting force, such that the connecting element is plastically deformed by the acting. It further relates to a method for operating such a device and the use of the aforementioned as an electric riveting machine, all in accordance with the preambles of the independent claims.
- connecting elements have been used for connecting components, which allow a form fit between the elements to be connected by a deformation.
- the connecting element is usually brought into an operative connection that essentially encompasses the components to be connected. This active connection can be released before the plastic deformation.
- the plastic deformation of the connecting element leads to a positive connection of the components being produced.
- a common method which creates a connection by applying a connecting element is riveting.
- riveting connecting elements made of metals, alloys or plastics are used, which do not return to their original shape after plastic deformation.
- riveting the rivet is inserted into a hole which extends through the two elements to be connected.
- the rivet is then mechanically deformed, so that plastic deformation has taken place on at least one of the two sides in which the rivet protrudes through an overhang. As a rule, this creates the characteristic "mushroom head" of the rivet.
- WO 2005/007319 A1 (Zemp, T. ) describes such a method, in which a connection of components, which penetrates through at least one component, is carried out via a forming machine. Before riveting, a protrusion is additionally determined, which is used to determine the parameters of the loading, such as, for example, the forming path, the forming time and the forming force.
- Such devices for loading connecting elements are usually accommodated in machine tools.
- the machines can advantageously be accommodated in a particularly space-saving manner.
- Numerous devices are known in the prior art which use hydraulic or pneumatic drives to generate the required application force.
- Modern hydraulic and / or pneumatic drives can be manufactured in a suitably compact design, so that installation in most machine tools is possible without any problems.
- a well-known disadvantage of hydraulic machine drives is the risk of contamination of the tool room with hydraulic fluid. Such contamination is particularly undesirable in medical technology production, in sterile rooms and / or in precision mechanics.
- the FR 2,660,219 (Roslyj, W. et al ) describes such a riveting device, which is particularly compact.
- the device provides a fixed vice frame which houses a hydraulically driven tappet, which is additionally operatively connected to a rotating device.
- the impact axis ends in a stamp for loading a deformable material.
- this device is not suitable for assembly in machine tools with increased cleanliness requirements.
- a device of the type described at the outset which are compact and for use in a tool room with increased cleanliness requirements enable.
- a device of the type described at the outset is to be provided, which requires little maintenance and can be easily integrated into a machine tool.
- One aspect of the present invention relates to a device for applying a force to a connecting element.
- This loading force should act on the connecting element in such a way that it is plastically deformed by the loading.
- this plastic deformation can be accompanied by further forming processes.
- the connecting element can be heated in parallel, which in addition to the form-fitting connection which is created by the plastic deformation, also forms a non-positive connection between the elements to be connected.
- the connecting element is a connecting element made of a metal, a metal alloy and / or a plastic, which is suitable for adopting a new shape by plastic deformation, which is not to be reversed without substantial effort.
- the connecting element is preferably designed in such a way that this new shape enables the elements to be connected to be mechanically locked with respect to one another.
- This can be, for example, in the form of a rivet which passes through two elements which are to be connected with an overhang which is plastically deformed.
- the device according to the invention further comprises a movably mounted head part with a processing head.
- the processing head is designed so that it can contact the connecting element. In the sense of the present invention, one can therefore speak of a distal and a proximal end with respect to the device.
- the distal end is the one which, in operation, is closest to the connector to be loaded.
- the proximal end of the device is the one that can make an operative connection with a machine tool.
- This active compound is particularly preferred a transmission of electrical energy and signals.
- the processing head is part of the distal end of the device.
- the processing head is preferably made of a material that is harder than the connecting element to be acted upon.
- the processing head is a stamp.
- the machining head is a rolling element for rolling forming.
- the rolling element comprises a plurality of rolling elements selected from the group consisting of rollers, cones, balls, cylindrical rollers, needle rollers, tapered rollers and barrel rollers for loading a connecting element to be machined, in particular comprising between two and nine rolling elements.
- a rolling element as the machining head can be used to achieve chip-free shaping of a connecting element.
- the balls and / or rollers can be provided with surface structures which are transferred to the connecting element to be deformed, e.g. profiling, creasing and / or roughening.
- the device is modular so that the head part is interchangeable. So, e.g. a head part with a machining head designed as a stamp can be exchanged with a head part with a head part designed as a roller bearing. It is of course also possible to exchange head parts with the same type of machining head. For example, the caliber of the machining head can be exchanged, or a head part of the same type can easily be exchanged.
- the head part comprises a connecting element for the operatively connecting and reversible reception of a processing head, in particular a stamp or a rolling element, such as a roller head.
- a head part can be regarded as movably supported if the head part together with the machining head can be moved along at least one axis.
- the head part is particularly preferably mounted linearly along the longitudinal axis of the device, so that the movable head part can carry out a translational movement along the longitudinal axis of the device.
- the device according to the invention further comprises a first drive, which is designed to drive a translation of the head part in the longitudinal axis of the head part.
- the first drive is preferably designed to drive said translation in such a way that the application force is applied by the machining head to the connecting element.
- the first drive is preferably a linear drive. It is particularly preferably arranged in such a way that it is in front of the head part. This means that the first drive is preferably arranged proximally within the device with regard to the head part.
- the device according to the invention further comprises a second drive, which is designed to rotate the processing head, in particular the punch, to drive the longitudinal axis.
- the longitudinal axis can be defined as the central axis of rotation of the device. It essentially corresponds to the axis of the application and extends longitudinally from the proximal to the distal end of the device.
- the second drive is preferably designed such that the stamp is able to describe at least one closed curve.
- the drive is designed such that the at least one rolling element can be rotated about the central longitudinal axis of the device, in particular able to describe a closed curve.
- the machining head comprises at least one rolling element
- the machining head comprises a second gear, which is designed to reduce the number of revolutions of the drive.
- the device according to the invention further comprises a housing for receiving the first drive, the second drive and the head part.
- the first and the second drive are electrically driven and arranged coaxially.
- a coaxial arrangement can be defined in other words, for example, as being equipped with a matching axis of rotation.
- the housing is designed in several parts.
- a first housing part can be designed to accommodate the first drive, while a second housing part is designed to accommodate the head part together with the second drive.
- the second drive is arranged in the head part. As a result, the second drive is movably supported.
- the housing is formed in one piece.
- the housing is designed in several parts, in particular in two parts.
- a possible advantage of accommodating the drives in separate housing parts in the two-part housing part embodiment is the modularity of the device according to the invention.
- a person skilled in the art can put together the arrangement that is suitable for him.
- the drives can also be designed to be exchangeable independently of the housing parts.
- an arrangement can be defined as coaxial if it has at least one coincident axis of rotation.
- the longitudinal axis of the device is the axis of rotation of the first drive and the second drive.
- the device according to the invention provides a device for acting on a connecting element with an acting force, which has a comparatively small space requirement and can be produced in a compact and slim manner. This is the integration simplified the device in a machine tool. The maintenance effort is also reduced, since all elements relevant to the drive are housed within the housing and are thus protected against contamination or exposure.
- the housing is sealed against the outside. This can be made possible, for example, by a sealing lip which prevents dirt and dust from penetrating between the two parts which can be moved relative to one another, that is to say between the head part and the inner wall of the housing.
- the first drive is an electrical linear drive.
- the device can be used particularly advantageously in clean rooms.
- the first drive comprises a hollow shaft motor, particularly preferably a permanently excited hollow shaft motor.
- This cavity can accommodate a stroke of a threaded spindle and enables a more compact design of the device according to the invention.
- the first drive further comprises a screw drive, selected from the group consisting of: roller drive, ball drive or planetary roller screw drive.
- the first drive particularly preferably comprises a planetary roller screw drive for converting a feed movement of the head part. This enables particularly high forces to be provided with a simultaneously small design.
- the first drive comprises a threaded spindle which has a spindle pitch of 5 mm or less. This enables a high level of dynamics with a compact design. Planets with parallel grooves can roll on a planetary roller screw drive. A spindle nut enables the planet to rotate.
- the second drive comprises a permanently excited synchronous motor, which is accommodated directly in the head part.
- the second drive is preferably arranged distally in relation to the first drive.
- the second drive is in particular designed to establish an operative connection with the processing head, in particular the punch, and to set the latter in a rotational movement.
- the synchronous motor comprises a rotor and a stator.
- the speed of the second drive can be steplessly controlled.
- the housing comprises an opening through which the head part can be moved at the distal end of the housing.
- the head part can be moved by a stroke.
- this stroke corresponds essentially to the hollow shaft with respect to the expansion in its longitudinal axis.
- the hub can be controlled bidirectionally upwards and downwards in short time intervals.
- the stroke is guided.
- the mouth has a sealing lip.
- the device comprises a force sensor, which measures the application force and is connected downstream of the first drive.
- the force sensor is connected upstream of the second drive. With this arrangement, the force can be measured directly where it is generated. As a result, the linear contact pressure of the first drive can be largely detected at the point of origin.
- the force sensor can be designed to detect feedback, that is to say a resistance of the head part.
- the force sensor is a piezo force sensor.
- an expansion or torsion cylinder or a spring can be used to measure the corresponding contact pressure.
- the housing comprises a guide for a translatory movement of the head part.
- the housing preferably also has an anti-rotation device with respect to the head part.
- the anti-rotation device can be provided as a one-piece component which is molded onto the inner wall of the housing.
- the anti-rotation device can be a separate anti-rotation device which can be fitted into a corresponding guide rail of the housing inner wall.
- the rotation lock is particularly preferably designed such that a translational movement of the head part is carried out within the housing, but rotation of the head part with respect to the housing is prevented by the rotation lock.
- the anti-rotation device is designed as a wedge within the housing.
- the device comprises means for indirect force measurement with respect to the drives.
- this indirect force measurement can be ensured via the motor current.
- the device comprises guide rods which extend from the head part to a first housing part and are mounted in the latter via a guide groove. This groove prevents the head part from rotating with respect to the first housing part.
- the housing comprises an integrated cable guide which is designed to carry electrical current and signals up to the stamp.
- the device comprises an integrated cable guide, in particular in the form of a spring spiral within the housing. This spring spiral can be designed to compensate for the stroke of the head part, without forces acting on the cable guide.
- the device according to the invention comprises at least one touch sensor for the detection of a connecting element.
- This push button sensor can, for example, as in the WO 2005/007319 A1 designed to be used. In a special and alternative embodiment, this push button sensor can be made possible via the feedback of the force sensor. In an alternative embodiment, the push button sensor comprises a capacitive sensor.
- the use of a force tensor for the detection of a connecting element is also conceivable. By using a strain gauge or a piezo sensor, information regarding the applied forces can also be obtained.
- the device comprises a connecting part for connecting the device to a machine tool.
- This connecting part can be designed with an additional seal in order to prevent dirt and dust from penetrating into the interior of the device.
- the device according to the invention provides a device for loading a connecting element, which can be used in a variety of ways and enables simple integration into existing machine tools, while at the same time requiring less maintenance and being highly dynamic. It goes without saying for a person skilled in the art that all of the described embodiments can be implemented in an embodiment of a device according to the invention, provided that these are not mutually exclusive.
- the stamp is designed to be exchangeable.
- the stamp can comprise a defined stamp profile which is adapted to the shape of the connecting element to be achieved.
- the stamp profile can comprise a shape selected from the shapes consisting of: flat, conical, flat cambered, flanged, folded, expanded, cylindrical, high cambered, flanged and / or drawn in.
- the first drive is designed such that it can provide a total stroke of between 0 and 500 mm and can provide a working stroke of between 0.01 and 100 mm.
- the device comprises at least one overload safety device in order to limit the force in a specific axis.
- An overload protection device is preferably arranged between a housing part and the first drive, so that a force acting on the drive towards the housing part is limited.
- Such overload protection is preferably designed as an elastically deformable element, in particular as a spring, which exerts a restoring force against the force that occurs.
- the device according to the invention comprises a plurality of overload safeguards, in particular it comprises a first overload safeguard and a second overload safeguard, which are arranged between the first drive and at least one housing part, so that a force unexpectedly acting on the drive or the housing part is caused by the Overload protection is limited in a certain area.
- the device according to the invention comprises a manual rotary device for moving the drive in the de-energized state.
- the manual rotating device is preferably attached in such a way that it can be actuated from outside the housing. This can be accomplished in that the manual rotating device extends over a shaft from outside the housing into the housing interior and is operatively connected to the drive. This means that the drive, spindle of the first drive and head section can be moved in the de-energized state. This can be particularly useful for maintenance.
- the manual rotating device comprises a grip area at its proximal end, which enables optimal power transmission into the interior of the housing and onto the drive.
- the grip area of the manual rotating device is particularly preferably designed in a ring shape, so that the grip area can additionally serve as an anchor point for a load lifting device, which simplifies the transport of the device according to the invention.
- the simplicity of this grip area means that there is also no need for special tools for manual handling of the device.
- the means and ways to move the device, in particular the head part can be carried out from the outside by the manual turning device on the drive, which further facilitates the maintenance and repair of the device.
- Another aspect of the present invention relates to the use of a device as described at the outset as an electric riveting machine for loading and deforming connecting elements to form connections.
- This use particularly preferably comprises using the device as a wobble / radial riveting machine.
- the rotary drive that is to say the second drive, is designed such that it can carry out a rosette-shaped movement.
- the use according to the invention includes the selection of the device size with regard to the desired forces.
- the size is also decisively determined by the diameter of the connecting elements or rivet shafts to be machined. It is within the skill of a skilled person to determine the appropriate fixture size to get a desired riveting result.
- the device shown can be used for connecting elements with sizes in the range from 0.1 to 200 mm. The is particularly preferred Use of the present device for rivets which have increased demands on precision.
- the device according to the invention can be used for riveting forces of between 0.1 and 200 KN.
- An advantage of the present device is that the riveting force can be steplessly controlled.
- the use includes use as a roller burnishing machine.
- Another aspect of the present invention relates to a method for operating a device described, wherein a machine tool is used which transmits control signals and electrical current to the device.
- a common work table with corresponding electrical connections and control connections can be suitable as the machine tool.
- the machine tool can also be part of a production line or a production room. It can also be part of a clean room or a sterile room.
- the machine tool can also include further devices for additional upstream and / or downstream work steps.
- the machine tool is a fully automatic machining center.
- the method according to the invention initially comprises the step of lowering the head part, so that an operative connection is established with the connecting element.
- This operative connection can, but does not have to, result in physical contact of the head part via the stamp with the connecting element.
- This lowering of the headboard may include overcoming a stroke as outlined above.
- the stamp is driven to perform a circular movement.
- the stamp is driven to carry out a translatory pushing movement. This step can take place simultaneously to carry out the circular movement and / or can be carried out in a clocked manner.
- a connecting element is detected by means of a push-button sensor and, in view of the detected connecting element, the parameters of the application are selected.
- the selection of the parameters is selected and adjusted in a particularly preferred manner.
- a machine tool comprising a device according to the invention.
- the machine tool can be part of a production line or a robot unit.
- an adapter can be provided in the form of a fastening unit which can be detachably connected to the device and allows fixation to a console of the machine tool.
- the fastening unit can also be an integral part of the housing of the device, e.g. as a corresponding structural design on the housing, in particular on the first or second housing part, or can be formed by connecting the two housing parts.
- the simplest embodiment of the invention is simplest based on the Fig. 4 illustrated.
- the in the Fig. 4 The device 1 according to the invention shown has the shape of a cylinder with a length dimension and a longitudinal axis L, which also essentially forms the central axis of rotation.
- the outer structure is formed by a housing 3, 4, which is designed as a sleeve.
- the housing 3, 4 is expediently made of aluminum.
- the housing 3, 4 has at its proximal end at least one opening through which a connection 2 extends, which serves to transmit electrical signals of a machine tool into the interior of the device 1.
- a first linear drive 13 is arranged in the interior of the housing 3, 4 and is rigid in the housing 3, 4.
- This linear drive 13 is designed to enable movement along the longitudinal axis of a piston or a spindle. This activates a head part 16 which is almost completely encased by the sleeve of the housing 3, 4 in a fully retracted state of the stroke of the linear drive 13.
- the head part 16 is mounted so as to be movable with respect to the housing 3, 4 in translation with the longitudinal axis L via a bearing 15.
- the head part 16 is preferably rigid in terms of rotation, that is to say rigid with respect to a rotation about the longitudinal axis L.
- a second drive 8, which is designed as a rotary drive, is arranged within the head part 16. This second drive 8 activates a connecting pin 8.4, which can perform a circular movement about the longitudinal axis.
- a processing head 7 can be operatively connected to this connecting pin 8.4 for processing the connecting element.
- both the first drive 13 and the second drive 8 are designed without pneumatic or hydraulic drives.
- the two drives 8, 13 are arranged coaxially to the longitudinal axis L of the device 1.
- a device 1 for loading a connecting element by means of the stamp is provided, which is compact and enables use in a room with increased cleanliness requirements.
- the processing head can be designed as a stamp.
- the stamp is then preferably made of a material which is harder than the connecting element to be machined, for example hardened tool steel.
- a steel stamp has proven itself.
- this stamp can also be provided with additional coatings which improve the abrasion resistance and the wear resistance. Diamond compounds and ceramics are usually particularly suitable for such purposes.
- the housing 3, 4 is configured in two parts.
- a first sleeve-shaped housing part 3 has the recesses through which the connections 2 for the current and signal supply extend.
- a second housing part 4 is attached to this first housing part 3, for example via a bayonet lock, which opens into a mouth 4.1.
- the second housing part 4 is screwed to the first 3.
- the head part housing 5 and the head part mouth 5.1 can also be seen.
- the processing head for example a stamp (not shown), is attached within this head part mouth 5.1, which acts on the connecting element.
- this head part 5.1 is placed over the connecting element to be machined.
- this mouth can additionally be configured with sensor elements which detect the expansion of the connecting element in the unloaded or in the loaded state.
- this mouth can be designed with a capacitive sensor or a Hall sensor.
- the device can also simply be equipped with a force sensor.
- the two housing parts 3, 4 are sleeve-shaped and connected to one another.
- the first housing part has at the distal end a recess through which the connections 2 are guided, which open into a cable guide 2.1 inside, for the electrical supply of the drives and sensors of the devices 1.
- the connection 2 is encased in the present example, around which To better withstand the conditions of a machine tool.
- the connection 2 can also be adapted with regard to the required standards in order to be accommodated in a corresponding robot.
- the first drive 13 is a hollow shaft drive.
- a spindle 13.4 is arranged within the hollow shaft 13.1, around which a spindle arrange an arrangement of a rotor 13.3 and a stator 13.2, which enclose a hollow shaft 13.5.
- the spindle is guided via a threaded nut 13.6 and opens directly into a pressure sensor 10, which in turn is operatively connected to the head part housing 5.
- the rotary drive shaft 8.2 is operatively connected to the machining head 7 by a rotary gear 8.1.
- the processing head 7 is designed as a riveting machine stamp and essentially comprises a stamp 7.2 and a head part shaft 7.1. The stamp is driven in such a way that it can perform a circular movement about the longitudinal axis L by means of the rotary gear 8.1.
- the connecting pin for the machining head 8.4 which is shown offset with respect to the longitudinal axis and can be rotated about this.
- the rotary drive shaft 8.2 and the spindle of the first drive 13.4 are arranged coaxially along the longitudinal axis of the tool.
- a head section mouth 5.1 protects the machining head 7 and facilitates the guidance of the device to the connecting element which is to be machined.
- a sealing lip 6 is attached between the head part 5 and the second housing half 4 surrounding the head part. The routing of the electrical lines is completely housed within the housing 3, 4.
- the cable guide is designed as a cable guide spring spiral 12.
- rods 9 are arranged in rod shafts, which are mounted in a rotationally rigid manner with a bearing 11 in a rotationally rigid manner with respect to the longitudinal axis of the device 1.
- the processing head 7 does not have to be configured in two parts.
- a head section shaft 7.1 is designed to receive a connecting pin of the processing head 8.4 with a socket.
- a ratio 8.3 is additionally arranged between the rotary drive 8 and the rotary gear 8.1. This ratio can be used to reduce the speed of the rotary drive, e.g. then when the machining head 7 is an erasing head (not shown). This translation is optional and is not required for the arrangement with a stamp 7.2 as the processing head 7.
- the design of the rotation protection is again more closely based on the Fig. 3 explained, which schematically represents the second housing part 4 with the mouth 4.1 (bottom).
- the rods 9 extend over an essential part of the second housing part 4, which is designed with additional anti-rotation protection with a track bearing 11, which is housed in the second housing part 4 in a rotationally rigid manner.
- the screws 14 of the head part extend over the entire connection point between the second housing part 4 and the first housing part (not shown in this illustration) and connect them in a rotationally rigid manner.
- a device 1 according to the invention is analogous to that from FIG Figure 4 illustrates, but which has additional advantageous embodiments.
- the aluminum housing 3.4 has at its proximal end along the central axis of rotation L of the device 1 an opening through which a manual turning device 18 can be directly applied to the shaft and the first linear drive 13 a manual turning force.
- this device 1 comprises overload protection devices 17.1, 17.2, which are arranged between the housing 3.4 and the first drive 13.
- a first overload safety device is formed at the proximal end of the housing 3.4 in the form of a spring arrangement 17.1, which limits any forces that act on the first drive 13 with regard to its translatory movement to the proximal end of the housing 3.4.
- a second overload protection device in the form of a second spring arrangement 17.2 is also operatively connected to the drive 13 by means of tabs formed on the inside of the housing 3.4 (which can be an integral part of the housing 3.4) in such a way that a translational force which acts on the drive 13 is also limited by this spring arrangement 17.2.
- the linear drive 13 is protected from forces by the two overload protection devices 17.1, 17.2, which increases the robustness of the device.
- this embodiment is purely optional and is intended as a supplement to the device 1 according to the invention.
Description
Die Erfindung betrifft eine Vorrichtung zur Beaufschlagung eines Verbindungselements mit einer Beaufschlagungskraft, dergestalt, dass das Verbindungselement durch die Beaufschlagung plastisch verformt wird. Sie betrifft weiter ein Verfahren zum Betreiben einer solchen Vorrichtung, sowie die Verwendung der genannten als elektrische Nietmaschine, alles gemäss den Oberbegriffen der unabhängigen Ansprüche.The invention relates to a device for acting on a connecting element with an acting force, such that the connecting element is plastically deformed by the acting. It further relates to a method for operating such a device and the use of the aforementioned as an electric riveting machine, all in accordance with the preambles of the independent claims.
Schon seit langem werden zum Verbinden von Bauteilen Verbindungselemente eingesetzt, welche durch eine Verformung einen Formschluss zwischen den zu verbindenden Elementen ermöglichen. Gängigerweise wird dabei das Verbindungselement in eine die zu verbindenden Bauteile im Wesentlichen gänzlich umfassende Wirkverbindung gebracht. Vor der plastischen Verformung ist diese Wirkverbindung lösbar. Die plastische Verformung des Verbindungselements führt dazu, dass eine formschlüssige Verbindung der Bauteile erzeugt wird.For a long time, connecting elements have been used for connecting components, which allow a form fit between the elements to be connected by a deformation. In this case, the connecting element is usually brought into an operative connection that essentially encompasses the components to be connected. This active connection can be released before the plastic deformation. The plastic deformation of the connecting element leads to a positive connection of the components being produced.
Ein übliches Verfahren welches mit Hilfe einer Beaufschlagung eines Verbindungselementes eine Verbindung schafft, ist das Nieten. Beim Nieten werden Verbindungselemente aus Metallen, Legierungen oder Kunststoffe verwendet, welche nach dem plastischen Verformen nicht wieder in ihre Ausgangsform zurückkehren. Beim Nieten wird der Niet in eine Bohrung, welche sich durch die beiden zu verbindenden Elemente erstreckt, eingeführt. Der Niet wird im Anschluss mechanisch verformt, sodass auf mindestens einer der beiden Seiten in denen der Niet durch einen Überhang hinausragte, eine plastische Verformung stattgefunden hat. In der Regel entsteht so der charakteristische "Pilzkopf" der Niete.A common method which creates a connection by applying a connecting element is riveting. When riveting, connecting elements made of metals, alloys or plastics are used, which do not return to their original shape after plastic deformation. When riveting, the rivet is inserted into a hole which extends through the two elements to be connected. The rivet is then mechanically deformed, so that plastic deformation has taken place on at least one of the two sides in which the rivet protrudes through an overhang. As a rule, this creates the characteristic "mushroom head" of the rivet.
Um einen besonders stabilen Niet zu erhalten, hat es sich bewährt, wenn die Nietmaschine anstelle einer flachen geraden Beaufschlagung eine Kurve beschreibt, welche sich um den Nietkopf kreisend dergestalt bewegt, dass dieser von allen Seiten angeformt wird. Bei einer solchen Radialniettechnik wird mit schonenden Kräften eine gute Nietenoberstruktur ermöglicht.In order to obtain a particularly stable rivet, it has proven useful if the riveting machine describes a curve instead of a flat, straight action, which moves in a circle around the rivet head in such a way that it is molded on from all sides. With such a radial riveting technique, a good rivet upper structure is made possible with gentle forces.
Üblicherweise werden solche Vorrichtungen zur Beaufschlagung von Verbindungselementen in Werkzeugmaschinen untergebracht. Dazu sind die Maschinen vorteilhaft besonders platzsparend unterzubringen. Im Stand der Technik sind zahlreiche Vorrichtungen bekannt, welche hydraulische oder pneumatische Antriebe verwenden, um die erforderliche Beaufschlagungskraft zu erzeugen. Moderne Hydraulik- und/oder Pneumatikantriebe lassen sich in geeigneter kompakter Bauweise herstellen, dass eine Montage in den meisten Werkzeugmaschinen problemlos möglich ist. Ein weithin bekannter Nachteil hydraulischer Maschinenantriebe ist allerdings die Gefahr einer Kontamination des Werkzeugraums mit Hydraulikfluid. Insbesondere in der medizintechnischen Produktion, in Sterilräumen und/oder bei der Präzisionsmechanik, sind solche Kontaminationen besonders unerwünscht.Such devices for loading connecting elements are usually accommodated in machine tools. For this purpose, the machines can advantageously be accommodated in a particularly space-saving manner. Numerous devices are known in the prior art which use hydraulic or pneumatic drives to generate the required application force. Modern hydraulic and / or pneumatic drives can be manufactured in a suitably compact design, so that installation in most machine tools is possible without any problems. A well-known disadvantage of hydraulic machine drives, however, is the risk of contamination of the tool room with hydraulic fluid. Such contamination is particularly undesirable in medical technology production, in sterile rooms and / or in precision mechanics.
Die
Es besteht somit ein Bedarf nach Vorrichtungen der eingangs geschilderten Art, welche kompakt sind und eine Verwendung in einem Werkzeugraum mit erhöhten Reinheitsanforderungen ermöglichen. Insbesondere soll eine Vorrichtung der eingangs geschilderten Art bereitgestellt werden, welche einen geringen Wartungsaufwand aufweist und einfach in eine Werkzeugmaschine integriert werden kann.There is therefore a need for devices of the type described at the outset which are compact and for use in a tool room with increased cleanliness requirements enable. In particular, a device of the type described at the outset is to be provided, which requires little maintenance and can be easily integrated into a machine tool.
Diese Aufgabe wurde mit einer Vorrichtung, einem Verfahren und der entsprechenden Verwendung gemäss kennzeichnendem Teil der unabhängigen Ansprüche gelöst.This object was achieved with a device, a method and the corresponding use in accordance with the characterizing part of the independent claims.
Ein Aspekt der vorliegenden Erfindung betrifft eine Vorrichtung zur Beaufschlagung eines Verbindungselements mit einer Beaufschlagungskraft. Diese Beaufschlagungskraft soll dergestalt auf das Verbindungselement einwirken, dass dieses durch die Beaufschlagung plastisch verformt wird. Im Sinne der vorliegenden Erfindung, kann diese plastische Verformung durch weitere Umformprozesse begleitet sein. So kann parallel ein Erhitzen des Verbindungselements stattfinden, das zusätzlich zur formschlüssigen Verbindung, welche durch die plastische Verformung entsteht, eine kraftschlüssige Verbindung zwischen den zu verbindenden Elementen eingegangen wird. In einer besonderen Ausführungsform ist das Verbindungselement ein Verbindungselement aus einem Metall, einer Metalllegierung und/oder einem Kunststoff, das geeignet ist durch eine plastische Verformung eine, nicht ohne wesentlichen Kraftaufwand umzukehrende neue Form einzunehmen. Bevorzugt ist das Verbindungselement so ausgestaltet, dass diese neue Form eine mechanische Arretierung der zu verbindenden Elemente bezüglich einander ermöglicht. Dies kann zum Beispiel in Form eines Niets sein, der zwei Elemente, die zu verbinden sind, mit einem Überhang durchgreift, welcher plastisch verformt ist.One aspect of the present invention relates to a device for applying a force to a connecting element. This loading force should act on the connecting element in such a way that it is plastically deformed by the loading. In the sense of the present invention, this plastic deformation can be accompanied by further forming processes. In this way, the connecting element can be heated in parallel, which in addition to the form-fitting connection which is created by the plastic deformation, also forms a non-positive connection between the elements to be connected. In a special embodiment, the connecting element is a connecting element made of a metal, a metal alloy and / or a plastic, which is suitable for adopting a new shape by plastic deformation, which is not to be reversed without substantial effort. The connecting element is preferably designed in such a way that this new shape enables the elements to be connected to be mechanically locked with respect to one another. This can be, for example, in the form of a rivet which passes through two elements which are to be connected with an overhang which is plastically deformed.
Die erfindungsgemässe Vorrichtung umfasst weiter ein bewegbar gelagertes Kopfteil mit einem Bearbeitungskopf. Der Bearbeitungskopf ist so ausgelegt, dass er das Verbindungselement zu kontaktieren vermag. Im Sinne der vorliegenden Erfindung kann daher bezüglich der Vorrichtung von einem distalen und einem proximalen Ende gesprochen werden. Das distale Ende ist dasjenige, welches in Betrieb den zu beaufschlagenden Verbindungselement am nächsten ist. Das proximale Ende der Vorrichtung ist dasjenige, welches mit einer Werkzeugmaschine eine Wirkverbindung eingehen kann. Besonders bevorzugt ist diese Wirkverbindung eine Übertragung elektrischer Energie und Signale. In diesem Beispiel stellt der Bearbeitungskopf einen Bestandteil des distalen Endes der Vorrichtung dar. Der Bearbeitungskopf ist bevorzugt aus einem Material hergestellt, welches härter ist als das zu beaufschlagende Verbindungselement.The device according to the invention further comprises a movably mounted head part with a processing head. The processing head is designed so that it can contact the connecting element. In the sense of the present invention, one can therefore speak of a distal and a proximal end with respect to the device. The distal end is the one which, in operation, is closest to the connector to be loaded. The proximal end of the device is the one that can make an operative connection with a machine tool. This active compound is particularly preferred a transmission of electrical energy and signals. In this example, the processing head is part of the distal end of the device. The processing head is preferably made of a material that is harder than the connecting element to be acted upon.
In einer besonderen Ausführungsform ist der Bearbeitungskopf ein Stempel. In einer alternativen Ausführungsform ist der Bearbeitungskopf ein Wälzelement zur rollierenden Umformung. In einer besonders bevorzugten Ausführungsform umfasst das Wälzelement eine Mehrzahl an Wälzkörper ausgewählt aus der Gruppe bestehend aus Rollen, Kegel, Kugeln, Zylinderrollen, Nadelrollen, Kegelrollen und Tonnenrollen zur Beaufschlagung eines zu bearbeitenden Verbindungselements, insbesondere umfasst der zwischen zwei und neun Wälzkörper. Durch einen Wälzkörper als Bearbeitungskopf kann eine spanfreie Umformung eines Verbindungselements erreicht werden. Wahlweise können die Kugeln und/oder Rollen mit Oberflächenstrukturen versehen sein, welche sich auf das zur Verformende Verbindungelement übertragen, so z.B. eine Profilierung, Rillung und/oder Aufrauhung.In a special embodiment, the processing head is a stamp. In an alternative embodiment, the machining head is a rolling element for rolling forming. In a particularly preferred embodiment, the rolling element comprises a plurality of rolling elements selected from the group consisting of rollers, cones, balls, cylindrical rollers, needle rollers, tapered rollers and barrel rollers for loading a connecting element to be machined, in particular comprising between two and nine rolling elements. A rolling element as the machining head can be used to achieve chip-free shaping of a connecting element. Optionally, the balls and / or rollers can be provided with surface structures which are transferred to the connecting element to be deformed, e.g. profiling, creasing and / or roughening.
In einer besonderen Ausführungsform ist die Vorrichtung modular so ausgestaltet, dass das Kopfteil austauschbar ist. So kann, z.B. ein Kopfteil mit einem als Stempel ausgestalteten Bearbeitungskopf ausgetauscht werden mit einem Kopfteil mit einem als Wälzlager ausgestalteten Kopfteil. Auch der Austausch von Kopfteilen mit der gleichen Art des Bearbeitungskopfes ist selbstverständlich möglich. So kann z.B. das Kaliber des Bearbeitungskopfes ausgetauscht werden, oder ganz einfach ein Kopfteil gleicher Bauart ausgetauscht werden.In a special embodiment, the device is modular so that the head part is interchangeable. So, e.g. a head part with a machining head designed as a stamp can be exchanged with a head part with a head part designed as a roller bearing. It is of course also possible to exchange head parts with the same type of machining head. For example, the caliber of the machining head can be exchanged, or a head part of the same type can easily be exchanged.
In einer besonderen Ausführungsform umfasst das Kopfteil ein Verbindungselement zur wirkverbindenden und reversiblen Aufnahme eines Bearbeitungskopfes, insbesondere eines Stempels oder eines Wälzelements, wie eines Rollierkopfes.In a particular embodiment, the head part comprises a connecting element for the operatively connecting and reversible reception of a processing head, in particular a stamp or a rolling element, such as a roller head.
Im Sinne der vorliegenden Erfindung kann ein Kopfteil als bewegbar gelagert angesehen werden, wenn das Kopfteil mitsamt des Bearbeitungskopfes entlang mindestens einer Achse bewegbar ist. Besonders bevorzugt ist im vorliegenden Beispiel das Kopfteil linear entlang der Längsachse der Vorrichtung gelagert, sodass das bewegbare Kopfteil eine Translationsbewegung entlang der Längsachse der Vorrichtung durchführen kann.In the sense of the present invention, a head part can be regarded as movably supported if the head part together with the machining head can be moved along at least one axis. In the present example, the head part is particularly preferably mounted linearly along the longitudinal axis of the device, so that the movable head part can carry out a translational movement along the longitudinal axis of the device.
Die erfindungsgemässe Vorrichtung umfasst weiter einen ersten Antrieb, der ausgelegt ist eine Translation des Kopfteils in der Längsachse des Kopfteils anzutreiben. Bevorzugt ist der erste Antrieb ausgelegt die besagte Translation dergestalt anzutreiben, dass die Beaufschlagungskraft vom Bearbeitungskopf auf das Verbindungselement beaufschlagt wird. Der erste Antrieb ist bevorzugt ein Linearantrieb. Besonders bevorzugt ist er so angeordnet, dass er dem Kopfteil vorgelagert ist. Das heisst der erste Antrieb ist bevorzugt hinsichtlich des Kopfteils proximal innerhalb der Vorrichtung angeordnet.The device according to the invention further comprises a first drive, which is designed to drive a translation of the head part in the longitudinal axis of the head part. The first drive is preferably designed to drive said translation in such a way that the application force is applied by the machining head to the connecting element. The first drive is preferably a linear drive. It is particularly preferably arranged in such a way that it is in front of the head part. This means that the first drive is preferably arranged proximally within the device with regard to the head part.
Die erfindungsgemässe Vorrichtung umfasst weiter einen zweiten Antrieb, der ausgelegt ist eine Rotation des Bearbeitungskopfes, insbesondere des Stempels, um die Längsachse anzutreiben. Im Sinne der vorliegenden Erfindung kann die Längsachse definiert werden, als die zentrale Rotationsachse der Vorrichtung. Sie entspricht im Wesentlichen der Achse der Beaufschlagung und erstreckt sich längsseitig vom proximalen zum distalen Ende der Vorrichtung. Bevorzugt ist der zweite Antrieb so ausgestaltet, dass der Stempel mindestens eine geschlossene Kurve zu beschreiben vermag.The device according to the invention further comprises a second drive, which is designed to rotate the processing head, in particular the punch, to drive the longitudinal axis. In the sense of the present invention, the longitudinal axis can be defined as the central axis of rotation of the device. It essentially corresponds to the axis of the application and extends longitudinally from the proximal to the distal end of the device. The second drive is preferably designed such that the stamp is able to describe at least one closed curve.
In einer besonderen Ausführungsform, wobei der Bearbeitungskopf mindestens einen Wälzkörper umfasst, ist der Antrieb so ausgestaltet, das der mindestens eine Wälzkörper um die zentrale Längsachse der Vorrichtung rotierbar ist, insbesondere eine geschlossene Kurve zu beschreiben vermag.In a special embodiment, wherein the machining head comprises at least one rolling element, the drive is designed such that the at least one rolling element can be rotated about the central longitudinal axis of the device, in particular able to describe a closed curve.
In einer besonderen Ausführungsform, wobei der Bearbeitungskopf mindestens einen Wälzkörper umfasst, umfasst der Bearbeitungskopf ein zweites Getriebe, welches ausgelegt ist die Umdrehungszahl des Antriebs zu reduzieren.In a special embodiment, wherein the machining head comprises at least one rolling element, the machining head comprises a second gear, which is designed to reduce the number of revolutions of the drive.
Die erfindungsgemässe Vorrichtung umfasst weiter ein Gehäuse zur Aufnahme des ersten Antriebs, des zweiten Antriebs und des Kopfteils.The device according to the invention further comprises a housing for receiving the first drive, the second drive and the head part.
In der erfindungsgemässen Vorrichtung sind der erste und der zweite Antrieb elektrisch angetrieben und koaxial angeordnet. Im Sinne der vorliegenden Erfindung kann eine koaxiale Anordnung mit anderen Worten zum Beispiel als mit einer übereinstimmenden Rotationsachse ausgestattet definiert sein.In the device according to the invention, the first and the second drive are electrically driven and arranged coaxially. In the sense of the present invention, a coaxial arrangement can be defined in other words, for example, as being equipped with a matching axis of rotation.
In einer besonderen Ausführungsform sind keine hydraulischen und/oder pneumatischen Bauteile in der erfindungsgemässen Vorrichtung untergebracht. In einer besonderen Ausführungsform ist das Gehäuse mehrteilig ausgestaltet. Ein erstes Gehäuseteil kann ausgestaltet sein, den ersten Antrieb aufzunehmen, während ein zweites Gehäuseteil ausgestaltet ist, das Kopfteil mitsamt dem zweiten Antrieb aufzunehmen.In a special embodiment, no hydraulic and / or pneumatic components are accommodated in the device according to the invention. In a special embodiment, the housing is designed in several parts. A first housing part can be designed to accommodate the first drive, while a second housing part is designed to accommodate the head part together with the second drive.
Erfindungsgemäß ist der zweite Antrieb im Kopfteil angeordnet. Infolgedessen ist der zweite Antrieb bewegbar gelagert.According to the second drive is arranged in the head part. As a result, the second drive is movably supported.
In einer besonderen Ausführungsform ist das Gehäuse einstückig ausgebildet.In a special embodiment, the housing is formed in one piece.
In einer besonderen Ausführungsform ist das Gehäuse mehrteilig ausgestaltet, insbesondere zweiteilig ausgestaltet.In a special embodiment, the housing is designed in several parts, in particular in two parts.
Ein möglicher Vorteil einer Unterbringung der Antriebe in separaten Gehäuseteilen bei der zweiteiligen Gehäuseteil-Ausführungsform ist die Modularität der erfindungsgemässen Vorrichtung. Je nach Bedarf bezüglich des Rotationsmusters, welcher durch den zweiten Antrieb ermöglicht werden soll, respektive entsprechend der Hubgrössen oder der Beaufschlagungskraft, die durch den ersten Antrieb bereitgestellt werden kann, kann ein Fachmann die für ihn geeignete Anordnung modular zusammenstellen.A possible advantage of accommodating the drives in separate housing parts in the two-part housing part embodiment is the modularity of the device according to the invention. Depending on the needs with regard to the rotation pattern that is to be made possible by the second drive, or according to the stroke sizes or the loading force that can be provided by the first drive, a person skilled in the art can put together the arrangement that is suitable for him.
Die Antriebe können auch unabhängig von den Gehäuseteilen austauschbar ausgestaltet sein. Im Sinne der vorliegenden Erfindung kann eine Anordnung als koaxial definiert sein, wenn sie mindestens eine übereinstimmende Rotationsachse aufweisen. Im vorliegenden Beispiel ist die Längsachse der Vorrichtung die Rotationsachse des ersten Antriebs und des zweiten Antriebs.The drives can also be designed to be exchangeable independently of the housing parts. For the purposes of the present invention, an arrangement can be defined as coaxial if it has at least one coincident axis of rotation. In the present example, the longitudinal axis of the device is the axis of rotation of the first drive and the second drive.
Durch die erfindungsgemässe Vorrichtung ist eine Vorrichtung zur Beaufschlagung eines Verbindungselements mit einer Beaufschlagungskraft bereitgestellt, welches einen vergleichsweise geringen Platzbedarf hat und kompakt und schlank herstellbar ist. Dadurch ist die Integration der Vorrichtung in eine Werkzeugmaschine vereinfacht. Auch der Wartungsaufwand ist reduziert, da sämtliche antriebsrelevanten Elemente innerhalb des Gehäuses untergebracht sind und somit vor Verschmutzung oder Einwirkung geschützt sind.The device according to the invention provides a device for acting on a connecting element with an acting force, which has a comparatively small space requirement and can be produced in a compact and slim manner. This is the integration simplified the device in a machine tool. The maintenance effort is also reduced, since all elements relevant to the drive are housed within the housing and are thus protected against contamination or exposure.
In einer besonderen Ausführungsform ist das Gehäuse gegen aussen abgedichtet. Dies kann zum Beispiel durch eine Dichtungslippe ermöglicht werden, welche zwischen den beiden zueinander bewegbaren Teilen, also zwischen Kopfteil und Gehäuseinnenwand, ein Eindringen von Schmutz und Staub verhindert.In a special embodiment, the housing is sealed against the outside. This can be made possible, for example, by a sealing lip which prevents dirt and dust from penetrating between the two parts which can be moved relative to one another, that is to say between the head part and the inner wall of the housing.
In einer besonderen Ausführungsform ist der erste Antrieb ein elektrischer Linearantrieb. Durch den Verzicht auf Hydraulikflüssigkeit innerhalb der Vorrichtung kann die Vorrichtung besonders günstig in Reinräumen eingesetzt werden.In a special embodiment, the first drive is an electrical linear drive. By dispensing with hydraulic fluid within the device, the device can be used particularly advantageously in clean rooms.
In einer besonderen Ausführungsform umfasst der erste Antrieb einen Hohlwellenmotor, besonders bevorzugt einen permanent erregten Hohlwellenmotor. Dieser Hohlraum kann einen Hub einer Gewindespindel aufnehmen, und ermöglicht eine kompaktere Bauform der erfindungsgemässen Vorrichtung.In a particular embodiment, the first drive comprises a hollow shaft motor, particularly preferably a permanently excited hollow shaft motor. This cavity can accommodate a stroke of a threaded spindle and enables a more compact design of the device according to the invention.
In einer besonderen Ausführungsform umfasst der erste Antrieb weiter einen Gewindetrieb, ausgewählt aus der Gruppe bestehend aus: Rollentrieb, Kugeltrieb oder Planetenwälzgewindetrieb. Besonders bevorzugt umfasst der erste Antrieb einen Planetenwälzgewindetrieb zum Umsetzen einer Vorschubbewegung des Kopfteils. Dies ermöglicht besonders hohe Kräfte bei gleichzeitig kleiner Ausführung bereitzustellen.In a special embodiment, the first drive further comprises a screw drive, selected from the group consisting of: roller drive, ball drive or planetary roller screw drive. The first drive particularly preferably comprises a planetary roller screw drive for converting a feed movement of the head part. This enables particularly high forces to be provided with a simultaneously small design.
In einer besonderen Ausführungsform umfasst der erste Antrieb eine Gewindespindel, welche eine Spindelsteigung von 5 mm oder weniger aufweist. Dies ermöglicht eine hohe Dynamik, bei gleichzeitig kompakter Bauweise. Auf einem Planetenwälzgewindetrieb können sich Planeten mit parallel angeordneten Rillen abwälzen. Eine Spindelmutter ermöglicht die Rotation der Planeten.In a special embodiment, the first drive comprises a threaded spindle which has a spindle pitch of 5 mm or less. This enables a high level of dynamics with a compact design. Planets with parallel grooves can roll on a planetary roller screw drive. A spindle nut enables the planet to rotate.
In einer besonderen Ausführungsform umfasst der zweite Antrieb einen permanent erregten Synchronmotor, welcher direkt im Kopfteil untergebracht ist. Bevorzugt ist der zweite Antrieb in Relation zum ersten Antrieb distal angeordnet. Der zweite Antrieb ist insbesondere ausgelegt, eine Wirkverbindung mit dem Bearbeitungskopf, insbesondere dem Stempel, herzustellen, und diesen in eine Rotationsbewegung zu versetzen. Der Synchronmotor umfasst einen Rotor und einen Stator. In einer besonderen Ausführungsform ist die Drehzahl des zweiten Antriebs stufenlos steuerbar.In a special embodiment, the second drive comprises a permanently excited synchronous motor, which is accommodated directly in the head part. The second drive is preferably arranged distally in relation to the first drive. The The second drive is in particular designed to establish an operative connection with the processing head, in particular the punch, and to set the latter in a rotational movement. The synchronous motor comprises a rotor and a stator. In a special embodiment, the speed of the second drive can be steplessly controlled.
In einer besonderen Ausführungsform umfasst das Gehäuse eine Mündung, durch welche am distalen Ende des Gehäuses das Kopfteil bewegbar ist. Insbesondere ist das Kopfteil um einen Hub bewegbar. In einer besonderen Ausführungsform entspricht dieser Hub im Wesentlichen der Hohlwelle bezüglich der Ausdehnung in ihrer Längsachse. Der Hub kann bidirektional aufwärts und abwärts in kurzen Zeitabständen steuerbar sein. In einer besonderen Ausführungsform ist der Hub geführt.In a special embodiment, the housing comprises an opening through which the head part can be moved at the distal end of the housing. In particular, the head part can be moved by a stroke. In a special embodiment, this stroke corresponds essentially to the hollow shaft with respect to the expansion in its longitudinal axis. The hub can be controlled bidirectionally upwards and downwards in short time intervals. In a special embodiment, the stroke is guided.
In einer besonderen Ausführungsform weist die Mündung eine Dichtungslippe.In a special embodiment, the mouth has a sealing lip.
In einer besonderen Ausführungsform umfasst die Vorrichtung einen Kraftsensor, welcher die Beaufschlagungskraft misst und dem ersten Antrieb nachgeschaltet ist. In einer besonderen Ausführungsform ist der Kraftsensor dem zweiten Antrieb vorgeschaltet. Durch diese Anordnung kann die Kraft direkt dort gemessen werden, wo sie erzeugt wird. Dadurch kann die lineare Anpresskraft des ersten Antriebs weitgehend am Entstehungsort detektiert werden. Der Kraftsensor kann weiter ausgestaltet sein, eine Rückkopplung, das heisst ein Widerstand des Kopfteils zu detektieren. In einer besonderen Ausführungsform handelt es sich beim Kraftsensor um einen Piezo-Kraftsensor. Alternativ kann auch ein Dehn- oder Torsionszylinder oder eine Feder eingesetzt werden, um die entsprechende Anpresskraft zu messen.In a special embodiment, the device comprises a force sensor, which measures the application force and is connected downstream of the first drive. In a special embodiment, the force sensor is connected upstream of the second drive. With this arrangement, the force can be measured directly where it is generated. As a result, the linear contact pressure of the first drive can be largely detected at the point of origin. The force sensor can be designed to detect feedback, that is to say a resistance of the head part. In a special embodiment, the force sensor is a piezo force sensor. Alternatively, an expansion or torsion cylinder or a spring can be used to measure the corresponding contact pressure.
In einer besonderen Ausführungsform umfasst das Gehäuse eine Führung für eine translatorische Bewegung des Kopfteils. Bevorzugt weist das Gehäuse weiter eine Verdrehsicherung bezüglich des Kopfteils auf. Die Verdrehsicherung kann als einstückiges Bauteil vorgesehen sein, welche an der Gehäuseinnenwand angeformt ist. Alternativ kann die Verdrehsicherung ein separates in eine entsprechende Führungsschiene der Gehäuseinnenwand einpassbare Verdrehsicherung sein. Besonders bevorzugt ist die Verdrehsicherung so ausgestaltet, dass eine translatorische Bewegung des Kopfteils innerhalb des Gehäuses geführt ist, eine Rotation des Kopfteils hinsichtlich des Gehäuses aber durch die Verdrehsicherung unterbunden ist.In a special embodiment, the housing comprises a guide for a translatory movement of the head part. The housing preferably also has an anti-rotation device with respect to the head part. The anti-rotation device can be provided as a one-piece component which is molded onto the inner wall of the housing. Alternatively, the anti-rotation device can be a separate anti-rotation device which can be fitted into a corresponding guide rail of the housing inner wall. The rotation lock is particularly preferably designed such that a translational movement of the head part is carried out within the housing, but rotation of the head part with respect to the housing is prevented by the rotation lock.
In einer besonderen Ausführungsform ist die Verdrehsicherung als Keil innerhalb des Gehäuses ausgebildet.In a special embodiment, the anti-rotation device is designed as a wedge within the housing.
In einer besonderen Ausführungsform umfasst die Vorrichtung Mittel zur indirekten Kraftmessung bezüglich der Antriebe. In einem besonderen Beispiel kann dieser indirekte Kraftmessung über den Motorstrom sichergestellt sein.In a special embodiment, the device comprises means for indirect force measurement with respect to the drives. In a special example, this indirect force measurement can be ensured via the motor current.
In einer besonderen Ausführungsform umfasst die Vorrichtung Führungsstangen, welche sich vom Kopfteil zu einem ersten Gehäuseteil erstrecken und in diesem über eine Führungsnut gelagert sind. Durch diese Nut wird eine Verdrehung des Kopfteils hinsichtlich des ersten Gehäuseteils unterbunden.In a special embodiment, the device comprises guide rods which extend from the head part to a first housing part and are mounted in the latter via a guide groove. This groove prevents the head part from rotating with respect to the first housing part.
In einer besonderen Ausführungsform umfasst das Gehäuse eine integrierte Kabelführung welche ausgelegt ist, elektrischen Strom und Signale bis zum Stempel zu führen. In einer besonderen Ausführungsform umfasst die Vorrichtung eine integrierte Kabelführung, insbesondere als Federspirale innerhalb des Gehäuses ausgestaltet. Diese Federspirale kann ausgelegt sein, den Hub des Kopfteils zu kompensieren, ohne dass dadurch Kräfte auf die Kabelführung einwirken.In a special embodiment, the housing comprises an integrated cable guide which is designed to carry electrical current and signals up to the stamp. In a special embodiment, the device comprises an integrated cable guide, in particular in the form of a spring spiral within the housing. This spring spiral can be designed to compensate for the stroke of the head part, without forces acting on the cable guide.
In einer besonderen Ausführungsform umfasst die erfindungsgemässe Vorrichtung mindestens einen Tastsensor zur Detektion eines Verbindungselements. Dieser Tastsensor kann zum Beispiel wie in der
In einer besonderen Ausführungsform umfasst die Vorrichtung ein Anschlussteil zur Verbindung der Vorrichtung mit einer Werkzeugmaschine. Dieses Anschlussteil kann mit einer zusätzlichen Dichtung ausgestaltet sein, um ein Eindringen von Schmutz und Staub in das Innere der Vorrichtung zu unterbinden.In a particular embodiment, the device comprises a connecting part for connecting the device to a machine tool. This connecting part can be designed with an additional seal in order to prevent dirt and dust from penetrating into the interior of the device.
Mit der erfindungsgemässen Vorrichtung wird eine Vorrichtung zur Beaufschlagung eines Verbindungselements bereitgestellt, welches vielseitig einsetzbar ist und eine einfache Integration in bestehende Werkzeugmaschinen ermöglicht, bei gleichzeitig geringeren Wartungsaufwänden und einer hohen Arbeitsdynamik. Für einen Fachmann versteht es sich von selbst, dass sämtliche beschriebene Ausführungsformen in einer erfindungsgemässen Ausgestaltung einer Vorrichtung verwirklicht sein können, sofern sich diese nicht gegenseitig ausschliessen.The device according to the invention provides a device for loading a connecting element, which can be used in a variety of ways and enables simple integration into existing machine tools, while at the same time requiring less maintenance and being highly dynamic. It goes without saying for a person skilled in the art that all of the described embodiments can be implemented in an embodiment of a device according to the invention, provided that these are not mutually exclusive.
In einer besonderen Ausführungsform ist der Stempel austauschbar ausgestaltet. Der Stempel kann ein definiertes Stempelprofil umfassen, welches an die zu erzielende Form des Verbindungselements angepasst ist. Das Stempelprofil kann eine Form ausgewählt aus den Formen bestehend aus: flach, kegelig, flach bombiert, gebördelt, umgelegt, ausgeweitet, zylindrisch, hochbombiert, eingebördelt und/oder eingezogen umfassen.In a special embodiment, the stamp is designed to be exchangeable. The stamp can comprise a defined stamp profile which is adapted to the shape of the connecting element to be achieved. The stamp profile can comprise a shape selected from the shapes consisting of: flat, conical, flat cambered, flanged, folded, expanded, cylindrical, high cambered, flanged and / or drawn in.
In einer besonderen Ausführungsform ist der erste Antrieb ausgestaltet, dass er einen Gesamthub von zwischen 0 und 500 mm bereitzustellen vermag und einen Arbeitshub von zwischen 0.01 und 100 mm bereitzustellen vermag.In a special embodiment, the first drive is designed such that it can provide a total stroke of between 0 and 500 mm and can provide a working stroke of between 0.01 and 100 mm.
In einer besonderen Ausführungsform umfasst die Vorrichtung mindestens eine Überlastsicherung, um eine Krafteinwirkung in einer bestimmten Achse zu begrenzen. Bevorzugt ist eine Überlastsicherung zwischen einem Gehäuseteil und dem ersten Antrieb angeordnet, sodass eine Krafteinwirkung auf den Antrieb zum Gehäuseteil hin begrenzt wird. Bevorzugt ist eine solche Überlastsicherung als elastisch verformbares Element, insbesondere als Feder ausgestaltet, welche gegen die auftretende Kraft eine Rückstellkraft ausübt. In einer weiteren besonderen Ausführungsform umfasst die erfindungsgemässe Vorrichtung eine Mehrzahl an Überlastsicherungen, insbesondere umfasst sie eine erste Überlastsicherung und eine zweite Überlastsicherung, welche zwischen dem ersten Antrieb und mindestens einem Gehäuseteil angeordnet sind, sodass eine unvorhergesehen auf den Antrieb oder das Gehäuseteil wirkende Kraft durch die Überlastsicherungen in einem bestimmten Bereich begrenzt wird.In a special embodiment, the device comprises at least one overload safety device in order to limit the force in a specific axis. An overload protection device is preferably arranged between a housing part and the first drive, so that a force acting on the drive towards the housing part is limited. Such overload protection is preferably designed as an elastically deformable element, in particular as a spring, which exerts a restoring force against the force that occurs. In a further particular embodiment, the device according to the invention comprises a plurality of overload safeguards, in particular it comprises a first overload safeguard and a second overload safeguard, which are arranged between the first drive and at least one housing part, so that a force unexpectedly acting on the drive or the housing part is caused by the Overload protection is limited in a certain area.
In einer weiteren besonderen Ausführungsform umfasst die erfindungsgemässe Vorrichtung eine manuelle Drehvorrichtung zur Bewegung des Antriebs im stromlosen Zustand. Bevorzugt ist die manuelle Drehvorrichtung so angebracht, dass sie von ausserhalb des Gehäuses betätigt werden kann. Dies kann dadurch bewerkstelligt werden, dass die manuelle Drehvorrichtung sich über eine Welle von ausserhalb des Gehäuses in den Gehäuseinnenraum erstreckt und mit dem Antrieb wirkverbunden ist. Dadurch kann im stromlosen Zustand Antrieb, Spindel des ersten Antriebs und Kopfteil bewegt werden. Dies kann besonders für die Wartung hilfreich sein. In einer weiteren bevorzugten Ausführungsform umfasst die manuelle Drehvorrichtung einen Griffbereich an ihrem proximalen Ende, welche eine optimale Kraftübertragung in den Innenraum des Gehäuses und auf den Antrieb ermöglicht. Besonders bevorzugt ist der Griffbereich der manuellen Drehvorrichtung ringförmig ausgestaltet, sodass der Griffbereich zusätzlich als Ankerpunkt für eine Lasthebevorrichtung dienen kann, was den Transport der erfindungsgemässen Vorrichtung vereinfacht. Durch die Einfachheit dieses Griffbereichs kann auch auf spezielles Werkzeug zur manuellen Handhabung der Vorrichtung verzichtet werden. Die Mittel und Wege, um die Vorrichtung, im speziellen das Kopteil, zu bewegen können von Aussen durch die manuelle Drehvorrichtung am Antrieb ausgeführt werden, was weiter die Wartung und Instandhaltung der Vorrichtung begünstigt.In a further particular embodiment, the device according to the invention comprises a manual rotary device for moving the drive in the de-energized state. The manual rotating device is preferably attached in such a way that it can be actuated from outside the housing. This can be accomplished in that the manual rotating device extends over a shaft from outside the housing into the housing interior and is operatively connected to the drive. This means that the drive, spindle of the first drive and head section can be moved in the de-energized state. This can be particularly useful for maintenance. In a further preferred embodiment, the manual rotating device comprises a grip area at its proximal end, which enables optimal power transmission into the interior of the housing and onto the drive. The grip area of the manual rotating device is particularly preferably designed in a ring shape, so that the grip area can additionally serve as an anchor point for a load lifting device, which simplifies the transport of the device according to the invention. The simplicity of this grip area means that there is also no need for special tools for manual handling of the device. The means and ways to move the device, in particular the head part, can be carried out from the outside by the manual turning device on the drive, which further facilitates the maintenance and repair of the device.
Ein weiterer Aspekt der vorliegenden Erfindung betrifft die Verwendung einer Vorrichtung wie eingangs geschildert, als elektrische Nietmaschine zur Beaufschlagung und Verformung von Verbindungselementen zu Verbindungen. Besonders bevorzugt umfasst diese Verwendung eine Verwendung der Vorrichtung als Taumel-/Radialnietmaschine. Dabei ist der Rotationsantrieb, das heisst der zweite Antrieb so ausgestaltet, dass er eine rosettenförmige Bewegung vollführen kann.Another aspect of the present invention relates to the use of a device as described at the outset as an electric riveting machine for loading and deforming connecting elements to form connections. This use particularly preferably comprises using the device as a wobble / radial riveting machine. The rotary drive, that is to say the second drive, is designed such that it can carry out a rosette-shaped movement.
Die erfindungsgemässe Verwendung umfasst die Auswahl der Vorrichtungsbaugrösse hinsichtlich der gewünschten Kräfte. Die Baugrösse wird auch entscheidend vom Durchmesser der zu bearbeitenden Verbindungselemente, respektive Nietschäfte, bestimmt. Es ist im Bereich der Fähigkeiten eines Fachmanns, die geeignete Vorrichtungsgrösse zu ermitteln, um ein gewünschtes Nietergebnis zu erhalten. Die gezeigte Vorrichtung kann verwendet werden für Verbindungselemente Grössen im Bereich von 0,1 bis 200 mm. Besonders bevorzugt ist die Verwendung der vorliegenden Vorrichtung für Nieten, welche erhöhte Ansprüche an die Präzision aufweisen. Die erfindungsgemässe Vorrichtung kann für Nietkräfte von zwischen 0,1 bis 200 KN eingesetzt werden.The use according to the invention includes the selection of the device size with regard to the desired forces. The size is also decisively determined by the diameter of the connecting elements or rivet shafts to be machined. It is within the skill of a skilled person to determine the appropriate fixture size to get a desired riveting result. The device shown can be used for connecting elements with sizes in the range from 0.1 to 200 mm. The is particularly preferred Use of the present device for rivets which have increased demands on precision. The device according to the invention can be used for riveting forces of between 0.1 and 200 KN.
Ein Vorteil der vorliegenden Vorrichtung ist, dass die Nietkraft stufenlos steuerbar ist.An advantage of the present device is that the riveting force can be steplessly controlled.
In einer besonderen Ausführungsform umfasst die Verwendung die Verwendung als Rolliermaschine.In a particular embodiment, the use includes use as a roller burnishing machine.
Ein weiterer Aspekt der vorliegenden Erfindung betrifft ein Verfahren zum Betreiben einer geschilderten Vorrichtung, wobei eine Werkzeugmaschine eingesetzt wird, welche Steuersignale und elektrischen Strom an die Vorrichtung überträgt. Als Werkzeugmaschine kann ein gängiger Arbeitstisch mit entsprechenden elektrischen Anschlüssen und Steuerungsverbindungen geeignet sein. Die Werkzeugmaschinen kann auch Teil einer Fertigungsstrasse oder eines Fertigungsraums sein. Sie kann wahlweise auch Bestandteil eines Reinraums oder eines Sterilraums sein. Die Werkzeugmaschine kann auch weitere Vorrichtungen für ergänzende vorgeschaltete und/oder nachgeschaltete Arbeitsschritte umfassen. In einer besonderen Ausführungsform ist die Werkzeugmaschine ein vollautomatisches Bearbeitungszentrum.Another aspect of the present invention relates to a method for operating a device described, wherein a machine tool is used which transmits control signals and electrical current to the device. A common work table with corresponding electrical connections and control connections can be suitable as the machine tool. The machine tool can also be part of a production line or a production room. It can also be part of a clean room or a sterile room. The machine tool can also include further devices for additional upstream and / or downstream work steps. In a special embodiment, the machine tool is a fully automatic machining center.
Das erfindungsgemässe Verfahren umfasst zunächst den Schritt des Absenkens des Kopfteils, sodass eine Wirkverbindung mit dem Verbindungselement hergestellt wird. Diese Wirkverbindung kann, muss aber nicht, in einem physischen Kontakt des Kopfteils über den Stempel mit dem Verbindungselement münden. Dieses Absenken des Kopfteils kann das Überwinden eines Hubs, wie oben geschildert umfassen. In einem weiteren Schritt wird der Stempel zur Durchführung einer Kreisbewegung angetrieben. In einem weiteren Schritt wird der Stempel zur Durchführung einer translatorischen Stossbewegung angetrieben. Dieser Schritt kann gleichzeitig zum Durchführen der Kreisbewegung stattfinden und/oder zu dieser getaktet durchgeführt sein.The method according to the invention initially comprises the step of lowering the head part, so that an operative connection is established with the connecting element. This operative connection can, but does not have to, result in physical contact of the head part via the stamp with the connecting element. This lowering of the headboard may include overcoming a stroke as outlined above. In a further step, the stamp is driven to perform a circular movement. In a further step, the stamp is driven to carry out a translatory pushing movement. This step can take place simultaneously to carry out the circular movement and / or can be carried out in a clocked manner.
In einer besonderen Ausführungsform wird mittels eines Tastsensors ein Verbindungselement detektiert und angesichts des detektierten Verbindungselements die Parameter der Beaufschlagung selektiert. Besonders bevorzugt wird die Auswahl der Parameter rückgekoppelt selektiert und angepasst.In a special embodiment, a connecting element is detected by means of a push-button sensor and, in view of the detected connecting element, the parameters of the application are selected. The selection of the parameters is selected and adjusted in a particularly preferred manner.
Ein weiterer Aspekt der vorliegenden betrifft eine Werkzeugmaschine umfassend eine erfindungsgemässe Vorrichtung. Die Werkzeugmaschine kann Teil einer Fertigungsstrasse oder einer Robotereinheit sein. Zum Anschliessen der erfindungsgemässen Vorrichtung mit der Werkzeugmaschine kann ein Adapter vorgesehen sein in Form einer Befestigungseinheit welche mit der Vorrichtung lösbar verbindbar ist und eine Fixierung an einer Konsole der Werkzeugmaschine gestattet. Die Befestigungseinheit kann auch integraler Bestandteil des Gehäuses der Vorrichtung sein, so z.B. als entsprechende Strukturausbildung am Gehäuse, insbesondere am ersten oder zweiten Gehäuseteil, oder kann durch das Verbinden der beiden Gehäuseteile gebildet werden.Another aspect of the present relates to a machine tool comprising a device according to the invention. The machine tool can be part of a production line or a robot unit. To connect the device according to the invention to the machine tool, an adapter can be provided in the form of a fastening unit which can be detachably connected to the device and allows fixation to a console of the machine tool. The fastening unit can also be an integral part of the housing of the device, e.g. as a corresponding structural design on the housing, in particular on the first or second housing part, or can be formed by connecting the two housing parts.
Im Folgenden wird die Erfindung anhand von Figuren und konkreten Ausführungsbeispielen näher erläutert, ohne jedoch im Schutzumfang auf diese eingeschränkt zu sein. In den Figuren werden analoge Bauteile mit dem gleichen Bezugszeichen versehen, sofern nicht explizit etwas anderes gesagt ist.The invention is explained in more detail below with reference to figures and specific exemplary embodiments, but without being restricted to the scope thereof. In the figures, analog components are provided with the same reference symbols, unless something else is explicitly stated.
Die zur Erläuterung verwendeten Zeichnungen zeigen schematisch:
- Fig. 1a
- eine erfindungsgemässe Vorrichtung in Aussensicht;
- Fig. 1b
- die Vorrichtung der
Fig. 1a mit ausgefahrenem Hub; - Fig. 2a
- ein Längsquerschnitt durch eine erfindungsgemässe Vorrichtung;
- Fig.2b
- der Längsquerschnitt der
Fig. 2a mit ausgefahrenem Hub; - Fig. 3
- die Verdrehsicherung der erfindungsgemässen Vorrichtung;
- Fig. 4
- ein allgemein schematischer Aufbau des erfindungsgemässen Konzepts;
- Fig. 5
- besondere Ausführungsform mit Überlastsicherungen.
- Fig. 1a
- a device according to the invention in external view;
- Fig. 1b
- the device of the
Fig. 1a with extended stroke; - Fig. 2a
- a longitudinal cross section through an inventive device;
- 2b
- the longitudinal cross section of the
Fig. 2a with extended stroke; - Fig. 3
- the anti-rotation device of the device according to the invention;
- Fig. 4
- a generally schematic structure of the inventive concept;
- Fig. 5
- special embodiment with overload protection.
Die Erfindung wird in ihrer einfachsten Ausgestaltung am einfachsten anhand der
In dieser Ausführungsform sind sowohl der erste Antrieb 13, als auch der zweite Antrieb 8 ohne pneumatische, oder hydraulische Antriebe ausgestaltet. Zudem sind die beiden Antriebe 8, 13 koaxial zur Längsachse L der Vorrichtung 1 angeordnet.In this embodiment, both the
Mit dieser einfachen Anordnung ist eine Vorrichtung 1 zur Beaufschlagung eines Verbindungselements mittels des Stempels bereitgestellt, welche kompakt ist und einen Einsatz in einem Raum mit erhöhten Reinheitsanforderungen ermöglicht.With this simple arrangement, a
Der Bearbeitungskopf kann als Stempel ausgestaltet sein. Der Stempel ist dann vorzugsweise aus einem Material, welches härter ist als das zu bearbeitende Verbindungselement, z.b. aus gehärtetem Werkzeugstahl. Bewährt hat sich ein Stempel aus Stahl. Je nach Anwendungsgebiet kann dieser Stempel noch mit zusätzlichen Beschichtungen versehen sein, welche die Abrasionsresistenz und den Verschleisswiderstand verbessern. Gängigerweise sind Diamantverbindungen und Keramiken für solche Zwecke besonders geeignet.The processing head can be designed as a stamp. The stamp is then preferably made of a material which is harder than the connecting element to be machined, for example hardened tool steel. A steel stamp has proven itself. Depending on the area of application this stamp can also be provided with additional coatings which improve the abrasion resistance and the wear resistance. Diamond compounds and ceramics are usually particularly suitable for such purposes.
Die kompakte Bauweise wird weiter in der
Aus der
Das Innenleben der in den
Der Bearbeitungskopf 7 muss nicht zweiteilig ausgestaltet sein. Im vorliegenden Fall ist ein Kopfteilschaft 7.1 zur Aufnahme eines Verbindungsstiftes des Bearbeitungskopfes 8.4 mit einer Buchse ausgestaltet.The
In den
Die Ausgestaltung des Rotationsschutzes ist nochmals näher anhand der
In der
Weiter umfasst diese Vorrichtung 1 Überlastsicherungen 17.1, 17.2, welche zwischen dem Gehäuse 3.4 und dem ersten Antrieb 13 angeordnet sind. Eine erste Überlastsicherung ist am proximalen Ende des Gehäuses 3.4 in der Form einer Federanordnung 17.1 ausgebildet, welche allfällige Kräfte, die auf den ersten Antrieb 13 einwirken in Hinblick auf dessen translatorische Bewegung zum proximalen Ende des Gehäuses 3.4 begrenzen. Eine zweite Überlastsicherung in dergestalt einer zweiten Federanordnung 17.2 ist, über an der Innenseite des Gehäuses 3.4 ausgebildete Laschen (welche integraler Bestandteil des Gehäuses 3.4 sein können), ebenfalls mit dem Antrieb 13 dergestalt wirkverbunden, dass eine translatorische Kraft, die auf den Antrieb 13 wirkt von dieser Federanordnung 17.2 ebenfalls begrenzt wird. Durch die beiden Überlastsicherungen 17.1, 17.2 ist der Linearantrieb 13 von Kräften geschützt, was die Robustheit der Vorrichtung erhöht. Diese Ausführungsform ist allerdings rein fakultativ und als Ergänzung zur erfindungsgemässen Vorrichtung 1 vorgesehen.Furthermore, this
Es versteht sich von selbst, dass das gezeigte Beispiel lediglich eine Ausführungsform der erfindungsgemässen Lösung darstellt. Sofern sich die einzelnen besonderen Ausführungsformen nicht gegenseitig einschliessen, so sind diese in einer erfindungsgemässen Vorrichtungen beliebig kombinierbar, ohne dass dabei die Vorteile der vorliegenden Erfindung eingeschränkt sind.It goes without saying that the example shown represents only one embodiment of the solution according to the invention. If the individual special embodiments are not mutually exclusive, they can be combined as desired in a device according to the invention, without the advantages of the present invention being restricted.
- 11
- Vorrichtungcontraption
- 22
- Anschlussconnection
- 2.12.1
- Kabelführungcable management
- 33
- erstes Gehäusteilfirst housing part
- 44
- zweites Gehäusteilsecond housing part
- 4.14.1
- Mündungmuzzle
- 55
- KopfteilgehäuseHeader housing
- 5.15.1
- KopfteilmündungHeadboard mouth
- 66
- Dichtungslippesealing lip
- 77
- Bearbeitungskopfprocessing head
- 7.17.1
- KopfteilschaftHeadboard shaft
- 7.27.2
- Stempelstamp
- 88th
- Rotationsantriebrotary drive
- 8.18.1
- Rotationsgetrieberotary gear
- 8.28.2
- Rotationsanstriebs-WelleSans rotary drive shaft
- 8.38.3
- Übersetzungtranslation
- 8.48.4
- Verbindungsstift für BearbeitungskopfConnection pin for machining head
- 99
- Stangepole
- 1010
- Drucksensorpressure sensor
- 1111
- Verdrehschutz mit SpurlagerAnti-rotation protection with thrust bearing
- 1212
- Kabelführung-FederspiraleCable management Feather Spiral
- 1313
- erster Antriebfirst drive
- 13.113.1
- Hohlschafthollow shaft
- 13.213.2
- Stator des ersten AntriebsStator of the first drive
- 13.313.3
- Rotor des ersten AntriebsRotor of the first drive
- 13.413.4
- Spindel des ersten AntriebsFirst drive spindle
- 13.613.6
- Gewindemutterthreaded nut
- 1414
- VerbindungssschraubenVerbindungssschrauben
- 1515
- Lager KopfteilBearing headboard
- 1616
- Kopfteilheadboard
- 17.117.1
- Überlastsicherung abwärtsDownward overload protection
- 17.217.2
- Überlastsicherung aufwärtsOverload protection upwards
- 1818
- Manuelle Hebe- und DrehvorrichtungManual lifting and turning device
Claims (14)
- A device (1) for acting upon a connecting element with an applied force, such that the connecting element undergoes plastic deformation due to the application of force, comprising:a. a movably mounted head part (16) having a processing head (7), in particular designed as a ram or a rolling element for rolling deformation, wherein the processing head (7) is designed to contact the connecting element;b. a first drive (13) designed to drive translation of the head part (16) in the longitudinal axis of the head part (16), in particular to drive it so that the applied force is applied to the connecting element by the processing head (7);c. a second drive (8) designed to drive a rotation of the processing head (7) about the longitudinal axis, in particular to drive it so that the ram is at least capable of describing a closed curve;d. a housing for accommodating the first drive (13), the second drive and the head part (16) andcharacterized in that
the first drive (13) and the second drive (8) are driven electrically and are arranged coaxially, and
wherein the second drive (8) is situated in the head part (16). - The device (1) according to claim 1, wherein the first drive (13) comprises a hollow shaft motor, in particular additionally comprising a screw drive selected from the group consisting of: a roller drive, a ball drive or a planetary screw drive.
- The device (1) according to claim 2, wherein the first drive (13) comprises a threaded spindle having a spindle pitch of 5 mm or less.
- The device (1) according to any one of claims 1 to 3, wherein the second drive (8) comprises a permanently energized synchronous motor.
- The device (1) according to any one of claims 1 to 4, wherein the device (1) comprises a force sensor (10), which measures the applied force and is connected downstream from the first drive (13), in particular wherein the force sensor (10) is connected upstream from the second drive (8).
- The device (1) according to any one of claims 1 to 5, wherein the housing includes a guide for a translational movement of the head part, and in particular wherein the housing includes a twist-preventing device with respect to the head part, so that a translational movement of the head part inside the housing is guided, but rotation of the head part is suppressed.
- The device (1) according to claim 6, wherein the twist-preventing device and/or the guide by at least one rod (9) extending through the housing in the longitudinal direction and at least one thrust bearing for supporting the twist-proof device and/or guide.
- The device (1) according to any one of claims 1 to 7, comprising a cable guide (12) integrated into the housing, in particular a cable guide (12) integrated into a spiral spring inside the housing for conducting electric signals between the head part (16) and a connector (2).
- The device (1) according to any one of claims 1 to 8, wherein the housing is designed in multiple parts, in particular wherein the housing comprises a first housing part (3) and a second housing part (4), and wherein the housing parts (3, 4) are designed to be releasably connected to one another, so that a second housing part (4), which can be replaced and contains the second drive (8) and the head part (16).
- The device (1) according to any one of claims 1 to 9, additionally comprising at least one sensor for detecting a connecting element.
- A use of a device (1) according to any one of claims 1 to 10 as an electrical riveting machine for forming action and shaping or molding of connecting elements to form rivet connections, in particular for tumbling and/or radial action and shaping of connecting elements to form rivet connections.
- A method for operating a device (1) according to any one of claims 1 to 11, wherein a machine tool transmits control signals and electric current to the device, comprising the steps:a. lowering the head part in active connection to a connecting element;b. driving a machining head for executing a circular movement;c. driving the processing head to execute a translational acting movement, in particular a working stroke.
- The method according to claim 12, wherein a connecting element is detected by means of a sensor, and the parameters of the action are selected on the basis of the connecting element detected, in particular being selected and adjusted through feedback.
- A machine tool, comprising a device (1) according to any one of claims 1 to 10 and a fastening unit that can be connected to the device for securing the device in a machine tool.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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PL17711129T PL3429776T3 (en) | 2016-03-18 | 2017-03-14 | Device for applying a pressure force on a fastener |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CH00382/16A CH712279A1 (en) | 2016-03-18 | 2016-03-18 | Device for acting on a connecting element with a loading force. |
PCT/EP2017/055970 WO2017157926A1 (en) | 2016-03-18 | 2017-03-14 | Device for applying an applied force to a connection element |
Publications (2)
Publication Number | Publication Date |
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EP3429776A1 EP3429776A1 (en) | 2019-01-23 |
EP3429776B1 true EP3429776B1 (en) | 2020-02-26 |
Family
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Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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EP17711129.1A Active EP3429776B1 (en) | 2016-03-18 | 2017-03-14 | Device for applying a pressure force on a fastener |
Country Status (15)
Country | Link |
---|---|
US (1) | US10994324B2 (en) |
EP (1) | EP3429776B1 (en) |
JP (1) | JP6927231B2 (en) |
KR (1) | KR102422557B1 (en) |
CN (1) | CN108883461B (en) |
BR (1) | BR112018068967A8 (en) |
CA (1) | CA3016270A1 (en) |
CH (1) | CH712279A1 (en) |
EA (1) | EA201892108A1 (en) |
ES (1) | ES2788681T3 (en) |
HU (1) | HUE050153T2 (en) |
MX (1) | MX2018011287A (en) |
PL (1) | PL3429776T3 (en) |
TW (1) | TWI665032B (en) |
WO (1) | WO2017157926A1 (en) |
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IT201700058891A1 (en) * | 2017-05-30 | 2018-11-30 | Umbragroup S P A | Method to verify an electrical, electronic and / or mechanical fault in a linear electromechanical actuator |
IT201800011097A1 (en) * | 2018-12-14 | 2020-06-14 | Cosberg Spa | RIVETING DEVICE FOR ASSEMBLY PLANTS |
TWI721542B (en) * | 2019-08-28 | 2021-03-11 | 若川深度科技有限公司 | Torsion bar type piezoelectric actuator |
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JP2756145B2 (en) * | 1989-06-16 | 1998-05-25 | 株式会社日立製作所 | Caulking method and device |
FR2660219A1 (en) | 1990-03-28 | 1991-10-04 | Parker Hannifin Rak Sa | Rivet-snapping machine |
JPH0780586A (en) * | 1993-09-08 | 1995-03-28 | Asutaa Kogyo Kk | Device for caulking rivet and method for deciding normal /defective caulking pin used therein |
ATE163582T1 (en) * | 1994-09-01 | 1998-03-15 | Bodmer Kuesnacht Ag | CHECKING DEVICE, PARTICULARLY FOR FORMING MACHINES |
ES2138418T3 (en) * | 1996-07-25 | 2000-01-01 | Bodmer Kusnacht Ag | TESTING DEVICE ESPECIALLY FOR CONFORMING MACHINES. |
DE19812133A1 (en) * | 1998-03-20 | 1999-09-23 | Baltec Maschinenbau Ag | Method of controlling, monitoring and checking shaping process of shaping machine, especially a riveting machine |
JP3603063B2 (en) * | 2001-10-05 | 2004-12-15 | 株式会社ロブテックス | Riveter |
DE20206575U1 (en) * | 2002-04-25 | 2002-08-01 | Erchinger Karl Heinz | wobble |
DE10332474A1 (en) | 2003-07-16 | 2005-02-24 | Baltec Maschinenbau AG, Pfäffikon | Method for connecting components by means of rivets |
US7482717B2 (en) * | 2006-06-15 | 2009-01-27 | Hochhalter Keith W | Servo actuator with self positioning rotor and method |
CN101306574B (en) * | 2008-06-25 | 2010-12-15 | 联塑(杭州)机械有限公司 | Electric thruster |
US8890461B2 (en) * | 2012-03-22 | 2014-11-18 | Bose Corporation | Actuator assembly with preloaded ball screws |
CN102780311A (en) * | 2012-08-22 | 2012-11-14 | 成都联腾动力控制技术有限公司 | Ball screw linear driver for built-in permanent magnet synchronous motor |
DE202012012292U1 (en) * | 2012-12-28 | 2014-04-04 | Kmt Produktions + Montagetechnik Gmbh | Wobble or radial point riveting machine |
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CN204271862U (en) * | 2014-08-21 | 2015-04-15 | 江西工埠机械有限责任公司 | Hollow shaft motor |
TWM508374U (en) * | 2015-06-12 | 2015-09-11 | Soartec Ind Corp | Rivet joint and rivet puller having the rivet joint |
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- 2017-03-14 JP JP2018546588A patent/JP6927231B2/en active Active
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JP6927231B2 (en) | 2021-08-25 |
KR102422557B1 (en) | 2022-07-20 |
WO2017157926A1 (en) | 2017-09-21 |
TWI665032B (en) | 2019-07-11 |
CA3016270A1 (en) | 2017-09-21 |
CN108883461A (en) | 2018-11-23 |
US20190076912A1 (en) | 2019-03-14 |
EA201892108A1 (en) | 2019-03-29 |
KR20180123548A (en) | 2018-11-16 |
CN108883461B (en) | 2021-04-27 |
MX2018011287A (en) | 2019-07-04 |
US10994324B2 (en) | 2021-05-04 |
BR112018068967A2 (en) | 2019-01-22 |
ES2788681T3 (en) | 2020-10-22 |
PL3429776T3 (en) | 2020-11-02 |
CH712279A1 (en) | 2017-09-29 |
HUE050153T2 (en) | 2020-11-30 |
BR112018068967A8 (en) | 2023-03-21 |
EP3429776A1 (en) | 2019-01-23 |
TW201736016A (en) | 2017-10-16 |
JP2019508255A (en) | 2019-03-28 |
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