EP3380589B1 - Copolymers made from alpha-olefins and olefinic dicarboxylic acid ester and their use as pour point depressants for crude oils and mineral oils - Google Patents
Copolymers made from alpha-olefins and olefinic dicarboxylic acid ester and their use as pour point depressants for crude oils and mineral oils Download PDFInfo
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- EP3380589B1 EP3380589B1 EP16797890.7A EP16797890A EP3380589B1 EP 3380589 B1 EP3380589 B1 EP 3380589B1 EP 16797890 A EP16797890 A EP 16797890A EP 3380589 B1 EP3380589 B1 EP 3380589B1
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- European Patent Office
- Prior art keywords
- mol
- monomers
- radicals
- carbon atoms
- copolymer
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- 229920001577 copolymer Polymers 0.000 title claims description 147
- -1 dicarboxylic acid ester Chemical class 0.000 title claims description 106
- 239000010779 crude oil Substances 0.000 title claims description 46
- 239000004711 α-olefin Substances 0.000 title claims description 29
- 239000002480 mineral oil Substances 0.000 title claims description 28
- 239000000178 monomer Substances 0.000 claims description 111
- 239000000203 mixture Substances 0.000 claims description 104
- 125000004432 carbon atom Chemical group C* 0.000 claims description 85
- 150000001298 alcohols Chemical class 0.000 claims description 61
- 150000002430 hydrocarbons Chemical class 0.000 claims description 54
- 229930195733 hydrocarbon Natural products 0.000 claims description 53
- 238000000034 method Methods 0.000 claims description 40
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims description 39
- 238000009835 boiling Methods 0.000 claims description 34
- 239000002904 solvent Substances 0.000 claims description 32
- 150000004945 aromatic hydrocarbons Chemical class 0.000 claims description 28
- 235000010446 mineral oil Nutrition 0.000 claims description 26
- 239000003960 organic solvent Substances 0.000 claims description 21
- 125000001931 aliphatic group Chemical group 0.000 claims description 19
- 150000001338 aliphatic hydrocarbons Chemical class 0.000 claims description 17
- 230000032050 esterification Effects 0.000 claims description 13
- 238000005886 esterification reaction Methods 0.000 claims description 13
- 239000004215 Carbon black (E152) Substances 0.000 claims description 9
- 150000001991 dicarboxylic acids Chemical class 0.000 claims description 9
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 claims description 8
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 claims description 8
- 125000004122 cyclic group Chemical group 0.000 claims description 6
- 238000004519 manufacturing process Methods 0.000 claims description 5
- 230000000379 polymerizing effect Effects 0.000 claims description 2
- 239000000376 reactant Substances 0.000 claims 3
- 125000001183 hydrocarbyl group Chemical group 0.000 claims 1
- 230000002265 prevention Effects 0.000 claims 1
- 150000003254 radicals Chemical class 0.000 description 40
- 239000000243 solution Substances 0.000 description 34
- 238000009472 formulation Methods 0.000 description 28
- 150000001336 alkenes Chemical class 0.000 description 20
- 238000002474 experimental method Methods 0.000 description 20
- 239000003921 oil Substances 0.000 description 20
- 150000002148 esters Chemical class 0.000 description 19
- FPYJFEHAWHCUMM-UHFFFAOYSA-N maleic anhydride Chemical compound O=C1OC(=O)C=C1 FPYJFEHAWHCUMM-UHFFFAOYSA-N 0.000 description 15
- 230000000052 comparative effect Effects 0.000 description 14
- HPXRVTGHNJAIIH-UHFFFAOYSA-N cyclohexanol Chemical compound OC1CCCCC1 HPXRVTGHNJAIIH-UHFFFAOYSA-N 0.000 description 13
- 230000000994 depressogenic effect Effects 0.000 description 13
- AFVFQIVMOAPDHO-UHFFFAOYSA-N Methanesulfonic acid Chemical compound CS(O)(=O)=O AFVFQIVMOAPDHO-UHFFFAOYSA-N 0.000 description 12
- 238000002360 preparation method Methods 0.000 description 12
- 239000001993 wax Substances 0.000 description 12
- 229920000642 polymer Polymers 0.000 description 11
- 238000006116 polymerization reaction Methods 0.000 description 9
- 239000007858 starting material Substances 0.000 description 9
- LRHPLDYGYMQRHN-UHFFFAOYSA-N N-Butanol Chemical compound CCCCO LRHPLDYGYMQRHN-UHFFFAOYSA-N 0.000 description 8
- 238000006243 chemical reaction Methods 0.000 description 8
- 238000003756 stirring Methods 0.000 description 8
- OFOBLEOULBTSOW-UHFFFAOYSA-N Propanedioic acid Natural products OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 7
- 239000000654 additive Substances 0.000 description 7
- 230000008018 melting Effects 0.000 description 7
- 238000002844 melting Methods 0.000 description 7
- JRZJOMJEPLMPRA-UHFFFAOYSA-N olefin Natural products CCCCCCCC=C JRZJOMJEPLMPRA-UHFFFAOYSA-N 0.000 description 7
- YIWUKEYIRIRTPP-UHFFFAOYSA-N 2-ethylhexan-1-ol Chemical compound CCCCC(CC)CO YIWUKEYIRIRTPP-UHFFFAOYSA-N 0.000 description 6
- AMQJEAYHLZJPGS-UHFFFAOYSA-N N-Pentanol Chemical compound CCCCCO AMQJEAYHLZJPGS-UHFFFAOYSA-N 0.000 description 6
- 230000015572 biosynthetic process Effects 0.000 description 6
- ZSIAUFGUXNUGDI-UHFFFAOYSA-N hexan-1-ol Chemical compound CCCCCCO ZSIAUFGUXNUGDI-UHFFFAOYSA-N 0.000 description 6
- VZCYOOQTPOCHFL-UPHRSURJSA-N maleic acid Chemical compound OC(=O)\C=C/C(O)=O VZCYOOQTPOCHFL-UPHRSURJSA-N 0.000 description 6
- 239000011976 maleic acid Substances 0.000 description 6
- 239000012188 paraffin wax Substances 0.000 description 6
- BDERNNFJNOPAEC-UHFFFAOYSA-N propan-1-ol Chemical compound CCCO BDERNNFJNOPAEC-UHFFFAOYSA-N 0.000 description 6
- JOXIMZWYDAKGHI-UHFFFAOYSA-N toluene-4-sulfonic acid Chemical compound CC1=CC=C(S(O)(=O)=O)C=C1 JOXIMZWYDAKGHI-UHFFFAOYSA-N 0.000 description 6
- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 description 6
- CTQNGGLPUBDAKN-UHFFFAOYSA-N O-Xylene Chemical group CC1=CC=CC=C1C CTQNGGLPUBDAKN-UHFFFAOYSA-N 0.000 description 5
- 230000000694 effects Effects 0.000 description 5
- 229920006395 saturated elastomer Polymers 0.000 description 5
- 238000007711 solidification Methods 0.000 description 5
- 230000008023 solidification Effects 0.000 description 5
- BBMCTIGTTCKYKF-UHFFFAOYSA-N 1-heptanol Chemical compound CCCCCCCO BBMCTIGTTCKYKF-UHFFFAOYSA-N 0.000 description 4
- HFDVRLIODXPAHB-UHFFFAOYSA-N 1-tetradecene Chemical compound CCCCCCCCCCCCC=C HFDVRLIODXPAHB-UHFFFAOYSA-N 0.000 description 4
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 4
- HPEUJPJOZXNMSJ-UHFFFAOYSA-N Methyl stearate Chemical compound CCCCCCCCCCCCCCCCCC(=O)OC HPEUJPJOZXNMSJ-UHFFFAOYSA-N 0.000 description 4
- DKGAVHZHDRPRBM-UHFFFAOYSA-N Tert-Butanol Chemical compound CC(C)(C)O DKGAVHZHDRPRBM-UHFFFAOYSA-N 0.000 description 4
- 125000000217 alkyl group Chemical group 0.000 description 4
- 239000003849 aromatic solvent Substances 0.000 description 4
- KBPLFHHGFOOTCA-UHFFFAOYSA-N caprylic alcohol Natural products CCCCCCCCO KBPLFHHGFOOTCA-UHFFFAOYSA-N 0.000 description 4
- 239000012141 concentrate Substances 0.000 description 4
- 125000000753 cycloalkyl group Chemical group 0.000 description 4
- MWKFXSUHUHTGQN-UHFFFAOYSA-N decan-1-ol Chemical compound CCCCCCCCCCO MWKFXSUHUHTGQN-UHFFFAOYSA-N 0.000 description 4
- 229960000735 docosanol Drugs 0.000 description 4
- 238000002347 injection Methods 0.000 description 4
- 239000007924 injection Substances 0.000 description 4
- UQDUPQYQJKYHQI-UHFFFAOYSA-N methyl laurate Chemical compound CCCCCCCCCCCC(=O)OC UQDUPQYQJKYHQI-UHFFFAOYSA-N 0.000 description 4
- ZWRUINPWMLAQRD-UHFFFAOYSA-N nonan-1-ol Chemical compound CCCCCCCCCO ZWRUINPWMLAQRD-UHFFFAOYSA-N 0.000 description 4
- DTGKSKDOIYIVQL-WEDXCCLWSA-N (+)-borneol Chemical group C1C[C@@]2(C)[C@@H](O)C[C@@H]1C2(C)C DTGKSKDOIYIVQL-WEDXCCLWSA-N 0.000 description 3
- VWIXGTHYBZXAPS-UHFFFAOYSA-N 15-methylhexadecan-1-ol Chemical compound CC(C)CCCCCCCCCCCCCCO VWIXGTHYBZXAPS-UHFFFAOYSA-N 0.000 description 3
- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical compound C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 description 3
- WVDDGKGOMKODPV-UHFFFAOYSA-N Benzyl alcohol Chemical compound OCC1=CC=CC=C1 WVDDGKGOMKODPV-UHFFFAOYSA-N 0.000 description 3
- NOOLISFMXDJSKH-OPRDCNLKSA-N Isomenthol Chemical compound CC(C)[C@H]1CC[C@@H](C)C[C@H]1O NOOLISFMXDJSKH-OPRDCNLKSA-N 0.000 description 3
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 3
- YUDRVAHLXDBKSR-UHFFFAOYSA-N [CH]1CCCCC1 Chemical compound [CH]1CCCCC1 YUDRVAHLXDBKSR-UHFFFAOYSA-N 0.000 description 3
- 239000002253 acid Substances 0.000 description 3
- 125000003118 aryl group Chemical group 0.000 description 3
- BTANRVKWQNVYAZ-UHFFFAOYSA-N butan-2-ol Chemical compound CCC(C)O BTANRVKWQNVYAZ-UHFFFAOYSA-N 0.000 description 3
- 229910052799 carbon Inorganic materials 0.000 description 3
- 238000001816 cooling Methods 0.000 description 3
- 239000013078 crystal Substances 0.000 description 3
- 239000002270 dispersing agent Substances 0.000 description 3
- 230000009969 flowable effect Effects 0.000 description 3
- 239000003112 inhibitor Substances 0.000 description 3
- 239000003999 initiator Substances 0.000 description 3
- TVMXDCGIABBOFY-UHFFFAOYSA-N n-Octanol Natural products CCCCCCCC TVMXDCGIABBOFY-UHFFFAOYSA-N 0.000 description 3
- 125000004108 n-butyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 3
- 125000000740 n-pentyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 3
- CCCMONHAUSKTEQ-UHFFFAOYSA-N octadecene Natural products CCCCCCCCCCCCCCCCC=C CCCMONHAUSKTEQ-UHFFFAOYSA-N 0.000 description 3
- 238000010526 radical polymerization reaction Methods 0.000 description 3
- 239000000126 substance Substances 0.000 description 3
- AFFLGGQVNFXPEV-UHFFFAOYSA-N 1-decene Chemical compound CCCCCCCCC=C AFFLGGQVNFXPEV-UHFFFAOYSA-N 0.000 description 2
- CRSBERNSMYQZNG-UHFFFAOYSA-N 1-dodecene Chemical compound CCCCCCCCCCC=C CRSBERNSMYQZNG-UHFFFAOYSA-N 0.000 description 2
- GQEZCXVZFLOKMC-UHFFFAOYSA-N 1-hexadecene Chemical compound CCCCCCCCCCCCCCC=C GQEZCXVZFLOKMC-UHFFFAOYSA-N 0.000 description 2
- KWKAKUADMBZCLK-UHFFFAOYSA-N 1-octene Chemical compound CCCCCCC=C KWKAKUADMBZCLK-UHFFFAOYSA-N 0.000 description 2
- CETWDUZRCINIHU-UHFFFAOYSA-N 2-heptanol Chemical compound CCCCCC(C)O CETWDUZRCINIHU-UHFFFAOYSA-N 0.000 description 2
- 229920000089 Cyclic olefin copolymer Polymers 0.000 description 2
- 239000004805 Cyclohexane-1,2-dicarboxylic acid Substances 0.000 description 2
- NOOLISFMXDJSKH-UHFFFAOYSA-N DL-menthol Natural products CC(C)C1CCC(C)CC1O NOOLISFMXDJSKH-UHFFFAOYSA-N 0.000 description 2
- VQTUBCCKSQIDNK-UHFFFAOYSA-N Isobutene Chemical compound CC(C)=C VQTUBCCKSQIDNK-UHFFFAOYSA-N 0.000 description 2
- 101100490437 Mus musculus Acvrl1 gene Proteins 0.000 description 2
- UFWIBTONFRDIAS-UHFFFAOYSA-N Naphthalene Chemical compound C1=CC=CC2=CC=CC=C21 UFWIBTONFRDIAS-UHFFFAOYSA-N 0.000 description 2
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical compound OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 2
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 2
- DTQVDTLACAAQTR-UHFFFAOYSA-N Trifluoroacetic acid Chemical compound OC(=O)C(F)(F)F DTQVDTLACAAQTR-UHFFFAOYSA-N 0.000 description 2
- 230000000996 additive effect Effects 0.000 description 2
- 150000008064 anhydrides Chemical group 0.000 description 2
- HORIEOQXBKUKGQ-UHFFFAOYSA-N bis(7-methyloctyl) cyclohexane-1,2-dicarboxylate Chemical compound CC(C)CCCCCCOC(=O)C1CCCCC1C(=O)OCCCCCCC(C)C HORIEOQXBKUKGQ-UHFFFAOYSA-N 0.000 description 2
- CKDOCTFBFTVPSN-UHFFFAOYSA-N borneol Natural products C1CC2(C)C(C)CC1C2(C)C CKDOCTFBFTVPSN-UHFFFAOYSA-N 0.000 description 2
- 125000006165 cyclic alkyl group Chemical group 0.000 description 2
- QSAWQNUELGIYBC-UHFFFAOYSA-N cyclohexane-1,2-dicarboxylic acid Chemical compound OC(=O)C1CCCCC1C(O)=O QSAWQNUELGIYBC-UHFFFAOYSA-N 0.000 description 2
- LSXWFXONGKSEMY-UHFFFAOYSA-N di-tert-butyl peroxide Chemical compound CC(C)(C)OOC(C)(C)C LSXWFXONGKSEMY-UHFFFAOYSA-N 0.000 description 2
- 150000005690 diesters Chemical class 0.000 description 2
- 239000003085 diluting agent Substances 0.000 description 2
- DTGKSKDOIYIVQL-UHFFFAOYSA-N dl-isoborneol Natural products C1CC2(C)C(O)CC1C2(C)C DTGKSKDOIYIVQL-UHFFFAOYSA-N 0.000 description 2
- NOPFSRXAKWQILS-UHFFFAOYSA-N docosan-1-ol Chemical compound CCCCCCCCCCCCCCCCCCCCCCO NOPFSRXAKWQILS-UHFFFAOYSA-N 0.000 description 2
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 description 2
- BXWNKGSJHAJOGX-UHFFFAOYSA-N hexadecan-1-ol Chemical compound CCCCCCCCCCCCCCCCO BXWNKGSJHAJOGX-UHFFFAOYSA-N 0.000 description 2
- QNVRIHYSUZMSGM-UHFFFAOYSA-N hexan-2-ol Chemical compound CCCCC(C)O QNVRIHYSUZMSGM-UHFFFAOYSA-N 0.000 description 2
- 239000012442 inert solvent Substances 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 238000005259 measurement Methods 0.000 description 2
- 125000003136 n-heptyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 2
- 125000001280 n-hexyl group Chemical group C(CCCCC)* 0.000 description 2
- 125000004123 n-propyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])* 0.000 description 2
- 229910052757 nitrogen Inorganic materials 0.000 description 2
- 239000012454 non-polar solvent Substances 0.000 description 2
- XGFDHKJUZCCPKQ-UHFFFAOYSA-N nonadecan-1-ol Chemical compound CCCCCCCCCCCCCCCCCCCO XGFDHKJUZCCPKQ-UHFFFAOYSA-N 0.000 description 2
- 229940078552 o-xylene Drugs 0.000 description 2
- GLDOVTGHNKAZLK-UHFFFAOYSA-N octadecan-1-ol Chemical compound CCCCCCCCCCCCCCCCCCO GLDOVTGHNKAZLK-UHFFFAOYSA-N 0.000 description 2
- SJWFXCIHNDVPSH-UHFFFAOYSA-N octan-2-ol Chemical compound CCCCCCC(C)O SJWFXCIHNDVPSH-UHFFFAOYSA-N 0.000 description 2
- 238000010992 reflux Methods 0.000 description 2
- 235000003441 saturated fatty acids Nutrition 0.000 description 2
- 150000004671 saturated fatty acids Chemical class 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 125000000999 tert-butyl group Chemical group [H]C([H])([H])C(*)(C([H])([H])[H])C([H])([H])[H] 0.000 description 2
- REPVLJRCJUVQFA-UHFFFAOYSA-N (-)-isopinocampheol Natural products C1C(O)C(C)C2C(C)(C)C1C2 REPVLJRCJUVQFA-UHFFFAOYSA-N 0.000 description 1
- XFRVVPUIAFSTFO-UHFFFAOYSA-N 1-Tridecanol Chemical compound CCCCCCCCCCCCCO XFRVVPUIAFSTFO-UHFFFAOYSA-N 0.000 description 1
- 229960002666 1-octacosanol Drugs 0.000 description 1
- XUJLWPFSUCHPQL-UHFFFAOYSA-N 11-methyldodecan-1-ol Chemical compound CC(C)CCCCCCCCCCO XUJLWPFSUCHPQL-UHFFFAOYSA-N 0.000 description 1
- MFGALGYVFGDXIX-UHFFFAOYSA-N 2,3-Dimethylmaleic anhydride Chemical compound CC1=C(C)C(=O)OC1=O MFGALGYVFGDXIX-UHFFFAOYSA-N 0.000 description 1
- FXNDIJDIPNCZQJ-UHFFFAOYSA-N 2,4,4-trimethylpent-1-ene Chemical compound CC(=C)CC(C)(C)C FXNDIJDIPNCZQJ-UHFFFAOYSA-N 0.000 description 1
- ACUZDYFTRHEKOS-SNVBAGLBSA-N 2-Decanol Natural products CCCCCCCC[C@@H](C)O ACUZDYFTRHEKOS-SNVBAGLBSA-N 0.000 description 1
- QNVRIHYSUZMSGM-LURJTMIESA-N 2-Hexanol Natural products CCCC[C@H](C)O QNVRIHYSUZMSGM-LURJTMIESA-N 0.000 description 1
- WBIQQQGBSDOWNP-UHFFFAOYSA-N 2-dodecylbenzenesulfonic acid Chemical compound CCCCCCCCCCCCC1=CC=CC=C1S(O)(=O)=O WBIQQQGBSDOWNP-UHFFFAOYSA-N 0.000 description 1
- AYKYXWQEBUNJCN-UHFFFAOYSA-N 3-methylfuran-2,5-dione Chemical compound CC1=CC(=O)OC1=O AYKYXWQEBUNJCN-UHFFFAOYSA-N 0.000 description 1
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 description 1
- 239000005977 Ethylene Substances 0.000 description 1
- DTGKSKDOIYIVQL-MRTMQBJTSA-N Isoborneol Natural products C1C[C@@]2(C)[C@H](O)C[C@@H]1C2(C)C DTGKSKDOIYIVQL-MRTMQBJTSA-N 0.000 description 1
- NOOLISFMXDJSKH-LPEHRKFASA-N Isomenthol Natural products CC(C)[C@@H]1CC[C@H](C)C[C@H]1O NOOLISFMXDJSKH-LPEHRKFASA-N 0.000 description 1
- WHNWPMSKXPGLAX-UHFFFAOYSA-N N-Vinyl-2-pyrrolidone Chemical class C=CN1CCCC1=O WHNWPMSKXPGLAX-UHFFFAOYSA-N 0.000 description 1
- 229920002367 Polyisobutene Polymers 0.000 description 1
- 239000004793 Polystyrene Substances 0.000 description 1
- QYKIQEUNHZKYBP-UHFFFAOYSA-N Vinyl ether Chemical class C=COC=C QYKIQEUNHZKYBP-UHFFFAOYSA-N 0.000 description 1
- 241000276425 Xiphophorus maculatus Species 0.000 description 1
- 239000008186 active pharmaceutical agent Substances 0.000 description 1
- 150000001335 aliphatic alkanes Chemical class 0.000 description 1
- 150000007933 aliphatic carboxylic acids Chemical class 0.000 description 1
- 229910001413 alkali metal ion Inorganic materials 0.000 description 1
- 239000000010 aprotic solvent Substances 0.000 description 1
- 235000019445 benzyl alcohol Nutrition 0.000 description 1
- 125000001797 benzyl group Chemical group [H]C1=C([H])C([H])=C(C([H])=C1[H])C([H])([H])* 0.000 description 1
- 229940116229 borneol Drugs 0.000 description 1
- 150000001735 carboxylic acids Chemical class 0.000 description 1
- 239000003054 catalyst Substances 0.000 description 1
- 150000001768 cations Chemical class 0.000 description 1
- 238000012824 chemical production Methods 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 239000000470 constituent Substances 0.000 description 1
- QCRFMSUKWRQZEM-UHFFFAOYSA-N cycloheptanol Chemical compound OC1CCCCCC1 QCRFMSUKWRQZEM-UHFFFAOYSA-N 0.000 description 1
- 125000000582 cycloheptyl group Chemical group [H]C1([H])C([H])([H])C([H])([H])C([H])([H])C([H])(*)C([H])([H])C1([H])[H] 0.000 description 1
- 125000000113 cyclohexyl group Chemical group [H]C1([H])C([H])([H])C([H])([H])C([H])(*)C([H])([H])C1([H])[H] 0.000 description 1
- XCIXKGXIYUWCLL-UHFFFAOYSA-N cyclopentanol Chemical compound OC1CCCC1 XCIXKGXIYUWCLL-UHFFFAOYSA-N 0.000 description 1
- 125000001511 cyclopentyl group Chemical group [H]C1([H])C([H])([H])C([H])([H])C([H])(*)C1([H])[H] 0.000 description 1
- ACUZDYFTRHEKOS-UHFFFAOYSA-N decan-2-ol Chemical compound CCCCCCCCC(C)O ACUZDYFTRHEKOS-UHFFFAOYSA-N 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 230000008021 deposition Effects 0.000 description 1
- SNRUBQQJIBEYMU-UHFFFAOYSA-N dodecane Chemical compound CCCCCCCCCCCC SNRUBQQJIBEYMU-UHFFFAOYSA-N 0.000 description 1
- 229940069096 dodecene Drugs 0.000 description 1
- 229940060296 dodecylbenzenesulfonic acid Drugs 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 125000004185 ester group Chemical group 0.000 description 1
- 229920001038 ethylene copolymer Polymers 0.000 description 1
- 150000002191 fatty alcohols Chemical class 0.000 description 1
- WSFSSNUMVMOOMR-UHFFFAOYSA-N formaldehyde Substances O=C WSFSSNUMVMOOMR-UHFFFAOYSA-N 0.000 description 1
- 239000000446 fuel Substances 0.000 description 1
- 239000000295 fuel oil Substances 0.000 description 1
- 125000000524 functional group Chemical group 0.000 description 1
- ZXEKIIBDNHEJCQ-UHFFFAOYSA-N isobutanol Chemical compound CC(C)CO ZXEKIIBDNHEJCQ-UHFFFAOYSA-N 0.000 description 1
- 125000000959 isobutyl group Chemical group [H]C([H])([H])C([H])(C([H])([H])[H])C([H])([H])* 0.000 description 1
- 238000002955 isolation Methods 0.000 description 1
- 125000001449 isopropyl group Chemical group [H]C([H])([H])C([H])(*)C([H])([H])[H] 0.000 description 1
- 150000002576 ketones Chemical class 0.000 description 1
- 239000000314 lubricant Substances 0.000 description 1
- 239000010687 lubricating oil Substances 0.000 description 1
- 150000002688 maleic acid derivatives Chemical class 0.000 description 1
- 150000002689 maleic acids Chemical class 0.000 description 1
- 238000000691 measurement method Methods 0.000 description 1
- 229940041616 menthol Drugs 0.000 description 1
- 229940098779 methanesulfonic acid Drugs 0.000 description 1
- FDNCPIRKQFHDBX-UHFFFAOYSA-N methyl undec-2-enoate Chemical compound CCCCCCCCC=CC(=O)OC FDNCPIRKQFHDBX-UHFFFAOYSA-N 0.000 description 1
- QQZOPKMRPOGIEB-UHFFFAOYSA-N n-butyl methyl ketone Natural products CCCCC(C)=O QQZOPKMRPOGIEB-UHFFFAOYSA-N 0.000 description 1
- 229940094933 n-dodecane Drugs 0.000 description 1
- 229930007461 neoisomenthol Natural products 0.000 description 1
- 235000019809 paraffin wax Nutrition 0.000 description 1
- 235000019271 petrolatum Nutrition 0.000 description 1
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 1
- 229920002223 polystyrene Polymers 0.000 description 1
- 238000001556 precipitation Methods 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 238000005086 pumping Methods 0.000 description 1
- 239000012429 reaction media Substances 0.000 description 1
- 239000011541 reaction mixture Substances 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 150000003839 salts Chemical group 0.000 description 1
- 125000002914 sec-butyl group Chemical group [H]C([H])([H])C([H])([H])C([H])(*)C([H])([H])[H] 0.000 description 1
- 150000003333 secondary alcohols Chemical class 0.000 description 1
- 125000001424 substituent group Chemical group 0.000 description 1
- 150000003460 sulfonic acids Chemical class 0.000 description 1
- 238000003786 synthesis reaction Methods 0.000 description 1
- 238000010998 test method Methods 0.000 description 1
- 229940095068 tetradecene Drugs 0.000 description 1
- RSJKGSCJYJTIGS-UHFFFAOYSA-N undecane Chemical compound CCCCCCCCCCC RSJKGSCJYJTIGS-UHFFFAOYSA-N 0.000 description 1
- 229930195735 unsaturated hydrocarbon Natural products 0.000 description 1
- 229920001567 vinyl ester resin Polymers 0.000 description 1
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 1
- 229920002554 vinyl polymer Polymers 0.000 description 1
- 239000008096 xylene Substances 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
- C10L1/00—Liquid carbonaceous fuels
- C10L1/10—Liquid carbonaceous fuels containing additives
- C10L1/14—Organic compounds
- C10L1/18—Organic compounds containing oxygen
- C10L1/192—Macromolecular compounds
- C10L1/195—Macromolecular compounds obtained by reactions involving only carbon-to-carbon unsaturated bonds
- C10L1/196—Macromolecular compounds obtained by reactions involving only carbon-to-carbon unsaturated bonds derived from monomers containing a carbon-to-carbon unsaturated bond and a carboxyl group or salts, anhydrides or esters thereof homo- or copolymers of compounds having one or more unsaturated aliphatic radicals each having one carbon bond to carbon double bond, and at least one being terminated by a carboxyl radical or of salts, anhydrides or esters thereof
- C10L1/1966—Macromolecular compounds obtained by reactions involving only carbon-to-carbon unsaturated bonds derived from monomers containing a carbon-to-carbon unsaturated bond and a carboxyl group or salts, anhydrides or esters thereof homo- or copolymers of compounds having one or more unsaturated aliphatic radicals each having one carbon bond to carbon double bond, and at least one being terminated by a carboxyl radical or of salts, anhydrides or esters thereof poly-carboxylic
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
- C10L1/00—Liquid carbonaceous fuels
- C10L1/10—Liquid carbonaceous fuels containing additives
- C10L1/14—Organic compounds
- C10L1/16—Hydrocarbons
- C10L1/1625—Hydrocarbons macromolecular compounds
- C10L1/1633—Hydrocarbons macromolecular compounds homo- or copolymers obtained by reactions only involving carbon-to carbon unsaturated bonds
- C10L1/1641—Hydrocarbons macromolecular compounds homo- or copolymers obtained by reactions only involving carbon-to carbon unsaturated bonds from compounds containing aliphatic monomers
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
- C10L10/00—Use of additives to fuels or fires for particular purposes
- C10L10/04—Use of additives to fuels or fires for particular purposes for minimising corrosion or incrustation
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
- C10L10/00—Use of additives to fuels or fires for particular purposes
- C10L10/14—Use of additives to fuels or fires for particular purposes for improving low temperature properties
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
- C10L10/00—Use of additives to fuels or fires for particular purposes
- C10L10/14—Use of additives to fuels or fires for particular purposes for improving low temperature properties
- C10L10/16—Pour-point depressants
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
- C10L2200/00—Components of fuel compositions
- C10L2200/04—Organic compounds
- C10L2200/0407—Specifically defined hydrocarbon fractions as obtained from, e.g. a distillation column
- C10L2200/0453—Petroleum or natural waxes, e.g. paraffin waxes, asphaltenes
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
- C10L2230/00—Function and purpose of a components of a fuel or the composition as a whole
- C10L2230/14—Function and purpose of a components of a fuel or the composition as a whole for improving storage or transport of the fuel
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
- C10L2270/00—Specifically adapted fuels
- C10L2270/02—Specifically adapted fuels for internal combustion engines
- C10L2270/026—Specifically adapted fuels for internal combustion engines for diesel engines, e.g. automobiles, stationary, marine
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
- C10L2270/00—Specifically adapted fuels
- C10L2270/10—Specifically adapted fuels for transport, e.g. in pipelines as a gas hydrate slurry
Definitions
- the present invention relates to copolymers comprising C 14 - to C 50 -olefins and at least two different Olefindicarbonklareestern and optionally maleic acid or maleic acid derivatives.
- the olefinic acid esters are on the one hand esters with linear C 18 - to C 50 -alkyl groups and on the other hand esters with short-chain linear, branched or cyclic alkyl groups or esters with aromatic groups.
- the invention further relates to a process for the preparation of such copolymers and their use as a pour point depressant for crude oil, mineral oil and / or mineral oil products, preferably as a pour point depressant for crude oil.
- the reservoir temperature of oil reservoirs is usually above room temperature, for example at 40 ° C to 100 ° C. From such deposits crude oil is still warm, and it cools during or after the pumping naturally more or less quickly to room temperature or at appropriate climatic conditions to temperatures below.
- Crude oils have different proportions of long-chain n-paraffins depending on their origin.
- the proportion of such paraffins may typically be from 1 to 30% by weight of the crude oil. They are often referred to as waxes.
- the paraffins can usually crystallize on cooling when falling below a certain temperature in the form of platelets. The precipitated paraffins significantly affect the fluidity of the oil.
- the platy n-paraffin crystals can form a kind of house structure that encloses the crude oil so that the crude stagnates, although the majority is still liquid. Failed paraffins can continue to clog filters, pumps, pipelines and other equipment or deposit in tanks, causing such a high level of cleaning.
- the lowest temperature at which a sample of oil just flows on cooling is called the pour point. Standardized measuring methods are used to measure the pour point. Crude oils can have pour points above room temperature. Such crude oils may solidify during or after conveying.
- suitable additives prevent the formation of said card house-like structures and thus lower the temperature at which the crude oil solidifies. Furthermore, additives can promote the formation of fine, well-crystallized, non-agglomerating paraffin crystals, so that a trouble-free oil transport is ensured. Such additives are referred to as pour-point depressants or flow improvers.
- Paraffin inhibitors or wax inhibitors are those substances which are said to prevent the deposition of paraffins or paraffin waxes on surfaces in contact with crude oils or other wax-containing oils and / or mineral oil products.
- copolymers of olefins and esters of ethylenically unsaturated dicarboxylic acids It is also known to use for this purpose copolymers of olefins and esters of ethylenically unsaturated dicarboxylic acids.
- GB 1 468 588 discloses a middle oil distillate containing an MSA-olefin copolymer esterified with C 18 to C 44 alcohols to improve low temperature properties.
- An example discloses a copolymer of MSA, C 22/28 ⁇ -monoolefins, and behenyl alcohol.
- US 2,542,542 discloses copolymers of dedecene, tetradecene, hexadecene or octadecene and maleic anhydride as an additive to lubricating oils.
- EP 214 786 A1 discloses the use of copolymers of straight chain olefins, for example, 1-octene, 1-decene, 1-dodecene, 1-tetradecene or 1-octadecene and maleic acid esters to improve the low temperature properties of fuels.
- the alcohols used for the esterification have at least 10 carbon atoms and they can be linear or branched. The document discloses that a mixture of linear and simple methyl branched alcohols can be used.
- EP 1 746 147 A1 discloses the use of copolymers of olefins and esters of ethylenically unsaturated dicarboxylic acids to lower the cloud point of fuel oils and lubricants.
- the copolymers comprise as monomers C 3 to C 50 olefins, preferably C 8 to C 88 olefins and C 1 to C 40 mono- or diesters of ethylenically unsaturated dicarboxylic acids, in particular of maleic acid.
- the C 1 - to C 40 -hydrocarbon radicals of the ester groups are preferably linear or branched C 1 - to C 40 -alkyl radicals.
- Copolymers which comprise both linear and branched alkyl radicals are not disclosed and the document contains no information on the molecular weight of the products obtained.
- the copolymers described are prepared by first reacting the olefins with maleic anhydride to give an olefin-MSA copolymer and, in a second step, in o-xylene (flash point about 30 ° C.) as solvent with alcohols. In this case, the ring of polymerized MSA units is opened. The o-xylene can be removed after completion of the reaction.
- the document further describes additive packages in which the said copolymers, optionally with further components, are formulated in suitable diluents. Diluents may be, for example, aliphatic or aromatic solvents or alkoxyalkanols.
- copolymers for use as pour-point depressants are usually carried out in chemical production facilities and the products are transported from there to the place of use, for example to an oil field or to an offshore platform. Such places of use can be in cold regions of the earth.
- concentrates of the copolymers are usually prepared in hydrocarbons. Such concentrates can be formulated by the users on site in the desired manner to ready-to-use formulations. For example, it is possible to dilute with solvent and / or add further additives.
- Particularly advantageous pour point depressants can be obtained by using C 20 - to C 24 -olefins and C 16 - to C 28 -alcohols for the preparation of said copolymers.
- Ready-to-use formulations may comprise, for example, about 20% by weight of said copolymers in high boiling organic solvents.
- High-boiling organic solvents are used because they also have a high flash point. In particular, solvents having a flash point of at least 60 ° C. are frequently used.
- Such formulations have the disadvantage that they can solidify when handled in a cold environment, for example in an Arctic environment, which is highly undesirable. The problem could be solved for example by the use of formulations with a lower concentration of polymers. As a result, however, larger amounts of solvents are needed, so that this solution must of course be more expensive. Higher costs also result in changes to the infrastructure, such as heated pipes.
- the formulations should have a lower solidification temperature, while having a substantially constant action as a pour point depressant, than known formulations.
- composition of the copolymer described (X) and organic solvents (Y), in particular hydrocarbons having a flash point ⁇ 60 ° C was found.
- copolymers (X) were found, obtainable by means of the method described.
- the novel copolymers (X) are synthesized from ethylenically unsaturated monomers. They comprise as monomers at least one ⁇ -olefin (A) and at least two different Olefindicarbonklareester (B1) and (B2).
- A ⁇ -olefin
- B1 Olefindicarbon Acidester
- B2 Olefindicarbon Acidester
- optionally maleic acid, maleic anhydride, or the corresponding methyl-substituted derivatives and / or further ethylenically unsaturated monomers, in particular monoethylenically unsaturated monomers may be copolymerized into the copolymer (X).
- R 1 is a linear, cyclic or branched, aliphatic and / or aromatic hydrocarbon radical having 14 to 50, in particular 16 to 30 carbon atoms, preferably 18 to 30 carbon atoms and particularly preferably 18 to 28 carbon atoms.
- linear or branched alkyl radicals are preferably linear or branched alkyl radicals, particularly preferably linear alkyl radicals having 14 to 50 carbon atoms, in particular linear alkyl radicals having 16 to 30 carbon atoms, preferably 18 to 30 carbon atoms, particularly preferably 18 to 28 carbon atoms and for example 18 to 24 carbon atoms.
- mixtures may be used which comprise at least two, preferably at least three, ⁇ -olefins having alkyl radicals R 1 , preferably linear alkyl radicals R 1 having 16 to 30 carbon atoms, preferably 18 to 24 carbon atoms.
- the mixtures may in particular be technical mixtures of linear aliphatic ⁇ -olefins.
- Such technical mixtures contain as main constituents aliphatic ⁇ -olefins having an even number of carbon atoms.
- the monomers (B) are monoethylenically unsaturated dicarboxylic acids or derivatives. According to the invention, the monomers (B) are at least two different monomers (B1) and (B2). In addition, optionally monomers (B3) may be present. In addition to (B1), (B2) and, if appropriate, (B3), no further monomers (B) are present.
- R 5 and R 6 are each H or methyl, preferably, in R 5 and R 6 each are H.
- R 2 is a linear n-alkyl radical having 16 to 36 carbon atoms, preferably 16 to 32 carbon atoms, in particular 16 to 26 carbon atoms.
- radicals examples include n-hexadecyl, n-heptadecyl, n-octadecyl, n-nonadecyl, n-eicosyl, n-heneicosyl, n-docosyl, n-tetracosyl, n-hexacosyl, n- Octacosyl or n-tricontyl radicals.
- R 2 is at least one linear n-alkyl radical having 16 to 22 carbon atoms.
- R 2 is at least one linear n-alkyl radical having 22 to 26 carbon atoms.
- R 3 is at least one radical selected from the group of R 3a , R 3b , R 3c and R 3d , preferably selected from R 3b and R 3c .
- R 3a are linear 1-alkyl radicals having 1 to 10 carbon atoms, preferably 2 to 10 and particularly preferably 2 to 6 carbon atoms.
- linear 1-alkyl radicals R 3a examples include ethyl, n-propyl, n-butyl, n-pentyl, n-hexyl, n-heptyl, n-octyl, n-nonyl and n-decyl radicals; preference is given to n- Propyl, n-butyl, n-pentyl, n-hexyl, n-heptyl, n-octyl, n-nonyl and n-decyl, particularly preferred are ethyl, n-propyl, n-butyl, n-pentyl and n-hexyl radicals and very particularly preferred are n-butyl radicals.
- R 3b are branched and / or secondary alkyl radicals having 4 to 36 carbon atoms, preferably 4 to 30, particularly preferably 4 to 17 carbon atoms.
- Branched alkyl radicals can be mono- or polysubstituted.
- branched alkyl radicals R 3b include i-butyl, t-butyl, 2,2'-dimethylpropyl, 2-ethylhexyl, 2-propylheptyl, i-nonanol, i-decyl, i-tridecyl, i Heptadecylreste, preferred are t-butyl, 2-ethylhexyl and 2-Propylheptylreste.
- secondary alkyl radicals examples include 2-butyl, 2-propyl, 2-hexyl, 2-heptyl or 2-dodecyl radicals.
- R 3c are unsubstituted or alkyl-substituted, cyclic alkyl radicals having 5 to 18 carbon atoms, preferably 6 to 10 carbon atoms. In particular, they are unsubstituted or alkyl-substituted cyclic alkyl radicals containing 5, 6 or 7 rings. It may also be bicyclic radicals. Examples of R 3c radicals include cyclopentyl, cyclohexyl, cycloheptyl, bornyl or myrthanyl radicals. Preferably, R 3c may be a cyclohexyl radical.
- R 3d is unsubstituted or alkyl-substituted aromatic hydrocarbon radicals having 6 to 36 carbon atoms.
- aromatic hydrocarbon radicals having 6 to 36 carbon atoms.
- examples of such radicals include phenyl, benzyl or toluyl radicals.
- R 4 in the formulas (B1) and (B2) are each a radical selected from the group of H, R 2 and R 3 , where R 2 and R 3 have the meaning defined above, with the proviso that that in each case 50 mol%, preferably at least 75 mol% and particularly preferably at least 95 mol% of the radicals R 4 is H. In one embodiment of the invention, all radicals R 4 are H.
- R 4 in (B1) or (B2) is H, then (B1) and (B2) are monoesters. If R 4 in (B1) or (B2) is R 2 or R 3 , it is diester.
- the monomers (B1) and (B2) comprise COOH groups.
- the COOH groups may be dissociated, and they may also be present in salt form as - COO- 1 / m X m + , where X m + is an m-valent cation.
- X m + may be alkali metal ions such as Na + , K + or ammonium ions.
- the proportion of the monomers (B1) + (B2) with respect to the sum of all monomers (B) is at least 50 mol%, preferably at least 80 mol%, Particularly preferably at least 95 mol% and very particularly preferably exclusively monomers (B1) and (B2) are present.
- the proportion of the radicals R 3 with respect to the sum of the radicals R 2 and R 3 is 1 mol% to 49 mol%, in particular 5 mol% to 45 mol%, preferably 20 mol% to 45 mol% and for example 30 mol% to 40 mol%.
- It may be only one monomer (B1), or it may be several different monomers (B1) with different radicals R 2 .
- It can be only one monomer (B2), or it can be several different monomers (B2) with different radicals R 3 .
- radicals R 3 are radicals R 3a .
- radicals R 3 are radicals R 3b and / or radicals R 3c .
- radicals R 3 are radicals R 3b .
- radicals R 3 are radicals R 3c .
- radicals R 3 are radicals R 3d .
- monomers (C) may optionally be present.
- ⁇ -olefins (A) different ⁇ -olefins such as methyl undecenoate.
- vinyl ethers, vinyl esters, N-vinyl comonomers such as vinylpyrrolidones, vinylcaprolactams, isobutene, diisobutene or polyisobutene.
- the proportion of the monomers (A) with respect to the amount of all monomers is 40 mol% to 60 mol%, preferably 45 mol% to 55 mol% and for example 48 to 52 mol%.
- the proportion of the monomers (B) with respect to the amount of all monomers is 40 mol% to 60 mol%, preferably 45 mol% to 55 mol%, and for example 48 to 52 mol%.
- the amount of additional monomers (C) is not more than 20 mol%, preferably not more than 10 mol%, more preferably not more than 5 mol%, and most preferably no further monomers (C) are present ,
- the weight-average molecular weight M w of the copolymers (X) is, according to the invention, 2000 g / mol to 25000 g / mol, preferably 4000 g / mol to 20 000 g / mol and, for example, 10 000 to 20 000 g / mol.
- this embodiment involves copolymers (X) which contain at most small amounts of maleic anhydride and / or maleic acid or the corresponding methyl derivatives, and in which the olefinic acid ester units are mainly monoesters.
- composition comprising olefin-olefinic acid ester copolymers (X) and hydrocarbons
- copolymers (X) according to the invention and preferred embodiments of the copolymers (X) have already been described above, so that reference is made at this point only to the above description.
- the organic solvents (Y) may in principle be any organic solvents, provided that the copolymers (X) are soluble therein. Preference is given to using solvents which have a flash point ⁇ 60 ° C.
- Organic solvents (Y) may be hydrocarbons.
- hydrocarbons include aliphatic, cycloaliphatic and / or aromatic solvents.
- organic solvents comprising functional groups for example alcohols or esters.
- the organic solvents are nonpolar solvents (Y1) comprising saturated aliphatic hydrocarbon groups, preferably those which have a flash point ⁇ 60 ° C.
- solvents (Y1) include saturated aliphatic alcohols or esters of saturated aliphatic ones Carboxylic acids and saturated aliphatic alcohols, with the proviso that the solvents preferably each have a flash point ⁇ 60 ° C.
- esters include esters of saturated fatty acids having at least 8 carbon atoms with saturated aliphatic alcohols, such as methyl laurate or stearic acid methyl ester. Technical mixtures of various aliphatic esters are commercially available.
- the solvents used may be esters of aliphatic or cycloaliphatic dicarboxylic acids, for example dialkyl esters of cyclohexane-1,2-dicarboxylic acid, such as cyclohexane-1,2-dicarboxylic acid diisononyl ester.
- the organic solvents (Y) are saturated aliphatic hydrocarbons (Y1) or mixtures thereof. They may be both paraffinic and naphthenic, ie saturated cyclic hydrocarbons.
- Hydrocarbons (Y1) are preferably high-boiling aliphatic hydrocarbons having a boiling point of at least 175 ° C. and preferably a flash point ⁇ 60 ° C. Suitable hydrocarbons with a flash point ⁇ 60 ° C include, for example, n-undecane (flash point 60 ° C, boiling point 196 ° C) or n-dodecane (flash point 71 ° C, boiling point 216 ° C).
- hydrocarbons for example mixtures of paraffinic hydrocarbons, mixtures of paraffinic and naphthenic hydrocarbons or mixtures of isoparaffins. It is clear to the person skilled in the art that technical mixtures may still contain small residues of aromatic or unsaturated hydrocarbons.
- Technical mixtures of saturated aliphatic solvents are commercially available, for example technical mixtures of the Shellsol® D series or the Exxsol® D series.
- the organic hydrocarbons (Y) are aromatic hydrocarbons (Y3) or mixtures thereof.
- Hydrocarbons (Y3) are preferably high-boiling aromatic hydrocarbons having a boiling point of at least 175 ° C. and preferably a flash point ⁇ 60 ° C.
- Suitable aromatic hydrocarbons having a flash point ⁇ 60 ° C include, for example, naphthalene.
- technical mixtures of aromatic hydrocarbons can be used.
- Technical blends of aromatic solvents are commercially available, for example, technical blends of the Shellsol® A series or the Solvesso® series.
- the organic solvents (Y) are preferably aromatic hydrocarbons (Y3).
- the concentration of the copolymers (X) in the composition according to the invention is chosen by the person skilled in the art according to the desired properties of the composition.
- the concentration of the copolymers (X) may be 15 to 75 wt .-%, preferably 15 to 45 wt .-%, particularly preferably 15 wt .-% to 30 wt .-%, for example 17 to 25 wt .-% or 18 to 22 wt .-%, each based on the sum of all components of the composition.
- the composition comprises at least one copolymer (X) and at least one aromatic hydrocarbon (Y3) having a boiling point of at least 175 ° C and a flash point ⁇ 60 ° C, wherein the Concentration, the concentration of the copolymers (X) is 15 to 30 wt .-%, preferably 17 wt .-% to 25 wt .-% and for example 18 to 22 wt .-% with respect to the sum of all components of the composition.
- the novel copolymers (X) can be prepared by free-radically polymerizing the said monomers (A), (B) and optionally (C) in the desired ratio. Radical polymerization techniques are known to those skilled in the art. In this technique, therefore, previously prepared monomers (B1) and (B2) are used for the polymerization.
- the preparation is carried out by means of an at least two-stage process, wherein in a first process step I provides a polymeric starting material from olefins and maleic anhydride or the corresponding methyl-substituted derivatives thereof and in a second process step II the maleic anhydride of the provided educt in a polymer-analogous reaction with alcohols esterified.
- a first process step I provides a polymeric starting material from olefins and maleic anhydride or the corresponding methyl-substituted derivatives thereof and in a second process step II the maleic anhydride of the provided educt in a polymer-analogous reaction with alcohols esterified.
- This procedure results in the formation of monomers (B1) and (B2) derived repeating units of the copolymer (X) thus only in the course of the polymer-analogous reaction.
- a polymeric starting material is provided. This is a copolymer of the olefins (A), a monomer (B3b) and optionally further monomers (C). Preference is given to using maleic anhydride as monomer (B3b).
- the proportion of the monomers (A) with respect to the amount of all the monomers is 40 mol% to 60 mol%, preferably 45 mol% to 55 mol%, and for example 48 to 52 mol%.
- the proportion of the monomers (B3b) with respect to the amount of all the monomers is 40 mol% to 60 mol%, preferably 45 mol% to 55 mol%, and for example 48 to 52 mol%.
- the proportion of optional monomers (C), if present at all, is not more than 20 mol%, preferably not more than 10 mol%, more preferably not more than 5 mol%, and very particularly preferably no further monomers (C ) available.
- the number-average molecular weight M n of the polymeric educt of olefin (A) and monomer (B3b) is usually from 1000 g / mol to 15000 g / mol.
- Olefin-maleic anhydride copolymers having such number average molecular weights M n are known in the art in principle and are commercially available.
- the preparation can be carried out in a manner known in principle by radical polymerization of the ⁇ -olefins (A) and the maleic anhydride or the methyl-substituted derivatives (B3b) in the desired amounts.
- A ⁇ -olefins
- B3b methyl-substituted derivatives
- the in EP 214 786 A1 in particular pages 6, lines 1 to 14 described procedure can be used. It can be polymerized both in bulk and using solvents.
- Suitable solvents are aprotic solvents such as xylene, aliphatics, alkanes, benzene or ketones.
- the solvents are at least one organic solvent (Y), in particular a hydrocarbon, preferably hydrocarbons or hydrocarbon mixtures which have a flash point ⁇ 60 ° C.
- the hydrocarbons may be, for example, saturated aliphatic hydrocarbons (Y 2) or mixtures thereof. They may be both paraffinic and naphthenic, ie saturated cyclic hydrocarbons. Hydrocarbons (Y 2) are preferably high-boiling aliphatic hydrocarbons having a boiling point of at least 175 ° C. and preferably a flash point ⁇ 60 ° C. With regard to examples and preferred hydrocarbons (Y2), reference is made to the above description of the hydrocarbons (Y2).
- the hydrocarbons may also be aromatic hydrocarbons (Y3) or mixtures thereof.
- Hydrocarbons (Y3) are preferably high-boiling aromatic hydrocarbons having a boiling point of at least 175 ° C. and preferably a flash point ⁇ 60 ° C. With regard to examples and preferred hydrocarbons (Y3), reference is made to the above description of the hydrocarbons (Y3).
- the radical polymerization can be carried out using conventional, thermally decomposing initiators at 80 ° C to 200 ° C, preferably at 100 ° C to 180 ° C and especially at 130 ° C to 170 ° C.
- the amount of initiator is usually from 0.1 to 10% by weight, based on the amount of the monomers, preferably from 0.2 to 5% by weight and more preferably from 0.5 to 2% by weight.
- the polymerization time is usually 1 to 12 hours.
- the person skilled in the art knows how to set the desired range of the number average molecular weight M n .
- the molecular weight can in principle known manner by the choice of polymerization temperature (the lower, the higher M n ) or by the choice of the reaction medium (aromatic solvents regulate more, ie lower M n , aliphatic regulate less, ie higher M n , without Solvent even higher M n ) are controlled.
- the resulting polymeric starting materials are obtained without solvent or as a solution.
- the copolymer (X) can of course be isolated from the solvent by methods known to those skilled in the art and used as such for process step II.
- the person skilled in the art selects a suitable concentration of the monomers in the solvent for the polymerization. For example, a concentration of the monomers in the solvent of from 20 wt.% To 80 wt.%, For example, 30 wt.% To 60 wt.% Can be selected.
- the provided polymeric educts of olefins and maleic anhydride or methylmaleic anhydride and / or dimethylmaleic anhydride are esterified in a second step with at least one alcohol R 2 OH and at least one alcohol R 3 OH polymer analogous.
- the rings of the copolymerized anhydride groups are opened and the corresponding dicarboxylic acid monoesters or dicarboxylic acid diesters are formed in a polymer-analogous reaction, depending on the amount of the alcohols and the reaction conditions.
- the alcohols R 2 OH are linear aliphatic alcohols and R 2 is a linear 1-alkyl radical having 16 to 36 carbon atoms, preferably 16 to 32 carbon atoms, particularly preferably 16 to 26 carbon atoms.
- alcohols R 2 OH examples include n-hexadecyl alcohol, n-octadecyl alcohol, n-nonadecyl alcohol, n-eicosyl alcohol, n-heneicosyl alcohol, n-docosyl alcohol, n-tetracosyl alcohol, n-hexacosyl alcohol, n-octacosyl alcohol or n-tricontyl alcohol.
- Particularly preferred are alcohols selected from the group of n-docosyl alcohol, n-tetracosyl alcohol and n-hexacosyl alcohol.
- a mixture of at least three alcohols R 2 OH which comprises at least 1-docosyl alcohol, 1-tetracosyl alcohol and 1-hexacosyl alcohol.
- the amount of said three alcohols is preferably at least 70% by weight, preferably at least 80% by weight, with respect to the amount of all the alcohols R 2 OH used.
- alcohols R 3a OH include ethanol, n-propanol, n-butanol, n-pentanol, n-hexanol, n-heptanol, n-octanol, n-nonanol and n-decanol, preferred are n-propanol, n-butanol , n-pentanol, n-hexanol, n-heptanol, n-octanol, n-nonanol and n-decanol, particularly preferably ethanol, n-propanol, n-butanol, n-pentanol, n-hexanol and very particularly preferably n butanol.
- Examples of branched and / or secondary alcohols R 3b OH include i-butanol, t-butanol, 2,2'-dimethylpropanol-1, 2-ethylhexanol-1,2-propylheptanol-1, i-nonanol, i-decanol, i Tridecanol or i-heptadecanol, 2-butanol, 2-heptanol, 2-hexanol, 2-octanol or 2-decanol, preferred are t-butanol, 2-ethylhexanol-1 and 2-propylheptanol-1 and i-heptadecanol.
- alcohols R 3c OH examples include cyclopentanol, cyclohexanol, cycloheptanol, borneol, isoborneol, menthol, neomemthol, isomenthol, neoisomenthol, or myrthanol.
- alcohols R 3d examples include phenol, toluene or benzyl alcohol.
- the alcohols R 3 OH are alcohols R 3a OH.
- the alcohols R 3 OH are alcohols R 3b OH and / or alcohols R 3c OH.
- the alcohols R 3 OH are alcohols R 3b OH.
- the alcohols R 3 OH are alcohols R 3c OH.
- the alcohols R 3 OH are alcohols R 3d OH.
- the proportion of the alcohols R 3 OH with respect to the sum of the alcohols used for the esterification R 2 OH and R 3 OH 1 mol% to 49 mol%, preferably 5 mol% to 45 mol%, 20 mol% to 45 mol% and, for example, 30 mol% to 40 mol%.
- the amount of the alcohols R 2 OH and R 3 OH used together is 0.5 to 1.5 mol / mol of anhydride units in the copolymer (X), preferably 0.8 to 1.2 mol / mol, particularly preferably 0, 9 to 1.1 mol / mol, very particularly preferably 0.95 to 1.05 mol / mol.
- the polymeranloge esterification is usually carried out at a temperature of 130 ° C to 180 ° C, preferably 140 ° C to 160 ° C.
- the esterification can be carried out in bulk or in the presence of inert solvents.
- the reaction mixture should remain liquid and homogeneous at the reaction temperature to ensure homogeneous reaction.
- the reaction can be carried out without pressure or under pressure.
- the alcohols can be completely charged or added sequentially.
- the esterification can be carried out for example in the presence of esterification catalysts such as para-toluenesulfonic acid, methanesulfonic acid or sulfuric acid.
- esterification catalysts such as para-toluenesulfonic acid, methanesulfonic acid or sulfuric acid.
- a suitable procedure is for example in the WO 2014/095408 A1 disclosed.
- the amount may be 0.05 to 0.5 mol% based on the alcohols.
- process step I is carried out in solvents, it is advantageously possible to use a solution of the polymeric starting materials obtained in process step II for process step II. Otherwise, the polymeric starting materials for process step II are dissolved in suitable inert solvents.
- the esterification is preferably carried out in hydrocarbons, preferably in hydrocarbons or hydrocarbon mixtures with a flash point ⁇ 60 ° C. In this procedure, the esterification directly gives the composition according to the invention of at least one copolymer (X) and at least one hydrocarbon.
- the hydrocarbons may be, for example, saturated aliphatic hydrocarbons (Y 2) or mixtures thereof. They may be both paraffinic and naphthenic, ie saturated cyclic hydrocarbons.
- the hydrocarbons may also be aromatic hydrocarbons (Y3) or mixtures thereof.
- Hydrocarbons (Y3) are preferably high-boiling aromatic hydrocarbons having a boiling point of at least 175 ° C. and preferably a flash point ⁇ 60 ° C. With regard to examples and preferred hydrocarbons (Y3), reference is made to the above description of the hydrocarbons (Y3).
- process step II is carried out in solution and the amount of hydrocarbons used is such that a composition of at least one copolymer (X) and at least one hydrocarbon in a concentration of 15 to 85 wt .-% is formed. It can be prepared equal to a ready-to-use composition in the concentrations as described above or it can be a concentrate, for example, produced at a concentration of 50 to 70 wt .-%, which then has to be further diluted on site to the ready-to-use concentration.
- the invention further relates to copolymers (X) which are obtainable by the process just described.
- copolymers (X) which are obtainable by the process just described.
- process parameters reference is made to the method just described.
- copolymers (X) according to the invention can be used as pour-point depressants for crude oil, mineral oil and / or mineral oil products by adding at least one of the described copolymers (X) to the crude oil, the mineral oil and / or the mineral oil products.
- the copolymers (X) according to the invention are used as pour point depressants for crude oil by adding to the crude oil at least one of the copolymers (X) described above.
- pour point depressants reduce the pour point of crude oils, mineral oils and / or mineral oil products.
- the term "pour point” refers to the lowest temperature at which a sample of oil just flows when it cools down. Standardized measuring methods are used to measure the pour point.
- the copolymers (X) can be used as such.
- the copolymers (X) according to the invention are preferably used in the form of a solution.
- formulations of the copolymers (X) can be used, which may contain other components in addition to solvents.
- the copolymers (X) according to the invention should be homogeneously dispersed in the solvents used, preferably dissolved therein. In principle, all solvents which meet these requirements are suitable. Of course, mixtures of different solvents can be used.
- it is at least one organic solvent (Y), preferably an organic solvent having a flash point ⁇ 60 ° C.
- the organic solvents are nonpolar solvents (Y1) comprising saturated aliphatic hydrocarbon groups, preferably those which have a flash point ⁇ 60 ° C.
- solvents (Y1) include saturated aliphatic alcohols or esters of saturated aliphatic carboxylic acids and saturated aliphatic alcohols, with the proviso that the solvents preferably each have a flash point ⁇ 60 ° C.
- esters include esters of saturated fatty acids having at least 8 carbon atoms with saturated aliphatic alcohols, such as methyl laurate or stearic acid methyl ester. Technical mixtures of various aliphatic esters are commercially available.
- the solvents used may be esters of aliphatic or cycloaliphatic dicarboxylic acids, for example dialkyl esters of cyclohexane-1,2-dicarboxylic acid, such as cyclohexane-1,2-dicarboxylic acid diisononyl ester.
- the organic solvents are saturated aliphatic hydrocarbons (Y 2) or mixtures thereof. They may be both paraffinic and naphthenic, ie saturated cyclic hydrocarbons. Hydrocarbons (Y 2) are preferably high-boiling aliphatic hydrocarbons having a boiling point of at least 175 ° C. and preferably a flash point ⁇ 60 ° C. With regard to examples and preferred hydrocarbons (Y2), reference is made to the above description of the hydrocarbons (Y2).
- the organic solvents are aromatic hydrocarbons (Y3) or mixtures thereof.
- Hydrocarbons (Y3) are preferably high-boiling aromatic hydrocarbons having a boiling point of at least 175 ° C. and preferably a flash point ⁇ 60 ° C. With regard to examples and preferred hydrocarbons (Y3), reference is made to the above description of the hydrocarbons (Y3).
- compositions of copolymers (X) and organic solvents (Y), preferably hydrocarbons may be used.
- such compositions can be obtained by using hydrocarbons, in particular hydrocarbons or hydrocarbon mixtures having a flash point ⁇ 60 ° C., for the preparation of the copolymers (X), likewise as described above.
- Ready-to-use formulations of the copolymers (X) may of course comprise further components.
- additional wax dispersants to the formulation.
- Wax dispersants stabilize formed paraffin crystals and prevent them from sedimenting.
- wax dispersants for example, alkylphenols, alkylphenol-formaldehyde resins or organic sulfonic acids such as dodecylbenzenesulfonic acid can be used.
- the concentration of the copolymers (X) in ready-to-use formulations can be from 0.5 to 45% by weight, preferably from 15 to 45% by weight, particularly preferably from 15% by weight to 30% by weight, for example from 17 to 25% by weight. -% or 18 to 22 wt .-%, each based on the sum of all components of the composition.
- the preparation of copolymers (X) and optionally of a concentrate of the copolymers (X) in solvents naturally takes place in a chemical plant
- the preparation of the ready-to-use formulation can be made as close as possible to the point at which the formulation is to be injected.
- the crude oil, mineral oil and / or mineral oil products preferably the crude added amount of copolymers of the invention (X) is measured by the expert so that the desired reduction of the pour point is achieved, where it is natural for the skilled person that the necessary amount depends on the type of crude oil. On the other hand, it is desirable for economic reasons to use as little as possible pour-point depressant.
- the copolymers (X) in an amount of from 50 to 1500 ppm with respect to the crude oil, mineral oil and / or mineral oil products.
- the amount is 100 to 1000 ppm, more preferably 250 to 600 ppm and for example 300 to 600 ppm.
- the amounts indicated relate to the copolymer (X) itself.
- the oil is crude oil.
- copolymers (X) or their solutions or formulations are added to the crude oil before the precipitation of waxes has begun, ie. at a temperature above the pour point.
- the addition may be made at a temperature not lower than 10 ° C above the pour point.
- the location of the addition of the copolymers (X) to the crude oil is suitably selected by the person skilled in the art.
- the addition can be made, for example, in the formation, downhole, wellhead, or pipeline.
- copolymers (X) or their solutions or formulations are injected into a crude oil pipeline.
- the injection may be on the oil field, i. at the beginning of the crude oil pipeline, but the injection can of course also take place at another location.
- it may be a pipeline that leads from an offshore platform to the mainland.
- the copolymers (X) can prevent pipelines from clogging if the crude cools during transportation in the pipeline. This danger is inherently particularly pronounced when it is a pipeline in a cold environment, e.g. in arctic environment.
- the copolymers (X) or their solutions or formulations are injected into a production well.
- a production well may be an offshore production well.
- the injection can be made approximately at the point where oil from the formation flows into the production well. In this way, the solidification of the crude oil in the production well and in downstream transport pipelines can prevent excessive increase of its viscosity as well as the cross-sectional constriction of pipes by paraffin deposits.
- the injection may be umbilical.
- a flexible rod comprising at least one pipe and optionally electrical lines or control lines in a protective sheath is introduced axially into a borehole or a pipeline.
- the formulation of the copolymers (X) can be injected exactly at the desired location.
- copolymers (X) according to the invention can also be used for other purposes.
- the above-described copolymers (X) or their solutions or formulations are used to prevent wax deposits on surfaces which are in contact with crude oil, mineral oil and / or mineral oil products. They are preferably surfaces which are in contact with crude oil.
- the use takes place by adding at least one of the copolymers (X) or their solutions or formulations to the crude oil, mineral oil and / or the mineral oil products.
- Preferred solutions and formulations have already been mentioned and also the nature of the use is analogous to the use as a pour point depressant.
- copolymers (X) By the partial replacement of long-chain, linear alkyl groups by short linear alkyl groups, branched alkyl groups, cyclic alkyl groups or hydrocarbon groups, copolymers (X) are obtained which can be processed into formulations, in particular about 20% formulations which have lower solidification points than those corresponding formulations of unmodified copolymers, ie exclusively copolymers comprising linear alkyl groups. As a result, the handling of such formulations is facilitated, especially in colder environment, such as Arctic environment.
- C 20/24 olefins Commercially available mixture of ⁇ -olefins, main components C 20 , C 22 and C 24 olefins C 18 ⁇ 3% by weight C 20 35 to 55% by weight C 22 25 to 45% by weight C 24 10 to 26% by weight C 26 ⁇ 2% by weight > C 26 ⁇ 0.1% by weight
- the solids content was determined by drying the products at 120 ° C, 2 h in a vacuum oven.
- the mass-average molecular weights and polydispersities are measured with a GPC system at 35 ° C.
- the system includes two columns as well as refractive index detector and UV detector.
- the eluant used is THF with 0.1% trifluoroacetic acid.
- the pour point determination was performed according to ASTM D 5853 Test Method for Pour Point of Crude Oils.
- the pour point is the minimum temperature at which a sample of a tested oil is just flowable.
- ASTM D 5853 a sample of the oil is cooled in 3 ° C increments and the flowability is tested after each step.
- a crude oil from the "Landau" oil field in southwestern Germany (Wintershall Holding GmbH) with an API grade of 37 and a pour point of 27 ° C was used.
- the polymers to be tested were used for the oil in a concentration of 300 ppm of polymer based on the crude oil.
- the pour point of a 20% strength solution of the polymer according to the invention itself was measured.
- the resulting solutions were diluted to a concentration of 20% by weight using Solvesso® 150.
- the pour point is the minimum temperature at which the 20% solution is just still flowable.
- the 20% pour point was determined according to ASTM D5985-02 (approved Jan. 1, 2014).
- the no-flow point of a 20% strength solution of the polymer according to the invention itself was measured.
- the resulting solutions were diluted to a concentration of 20% by weight using Solvesso® 150.
- the no-flow point is the temperature at which the 20% solution is just no longer flowable.
- the 20% pour point was determined according to ASTM D 7346-15 (approved July 1, 2015).
- copolymer I and 11.71 g of isoheptadecanol are melted at an external temperature of 85 ° C and after melting 20.54 g of Solvesso® 150 and 10 mg of para-toluenesulfonic acid are added. Heat to 150 ° C outside temperature and stir for 2 hours. Then 25.45 g of alcohol mixture I (C 16/22 -alcohols) are added and the mixture is stirred for a further 4 h.
- Comparative Experiment 1 (Table 1) a product according to the prior art was used, namely a product based on the MSA-olefin copolymer I, in which the MSA units are opened only with a linear C 16/22 alcohol.
- the copolymer lowers the pour point of the crude oil tested from 27 ° C to 9-12 ° C; the 20% solution solidifies at about 6.5 ° C and the pour point of the 20% solution is 9 ° C.
- Examples 3, 4 and V2 show the effect of partially replacing the linear alcohol with cyclohexanol (30, 40 and 50 mol%).
- the temperature at which the 20% solution solidifies becomes lower and lower.
- the solidification temperature of the 20% solution is -5 ° C / -5.8 ° C for the product with 50 mol% cyclohexanol (Comparative Experiment 2)
- the effect as a pour point depressant for crude oil decreases markedly (only one more) Reduction from 27 ° C to 18 ° C, instead of 27 ° C to 9 to 12 ° C as in the unmodified product).
- the amount of cyclohexanol should accordingly be less than 50 mol%.
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Description
Die vorliegende Erfindung betrifft Copolymere umfassend C14- bis C50-Olefine sowie mindestens zwei verschiedene Olefindicarbonsäureestern sowie optional Maleinsäure bzw. Maleinsäurederivate. Bei den Olefindicarbonsäureerstern handelt es sich einerseits um Ester mit linearen C18- bis C50-Alkylgruppen und andererseits um Ester mit kurzkettigen linearen, verzweigten, oder cyclischen Alkylgruppen oder um Ester mit aromatischen Gruppen. Die Erfindung betrifft weiterhin ein Verfahren zur Herstellung derartiger Copolymere sowie deren Verwendung als Pour-Point-Depressant für Rohöl, Mineralöl und/oder Mineralölprodukte, bevorzugt als Pour-Point-Depressant für Rohöl.The present invention relates to copolymers comprising C 14 - to C 50 -olefins and at least two different Olefindicarbonsäureestern and optionally maleic acid or maleic acid derivatives. The olefinic acid esters are on the one hand esters with linear C 18 - to C 50 -alkyl groups and on the other hand esters with short-chain linear, branched or cyclic alkyl groups or esters with aromatic groups. The invention further relates to a process for the preparation of such copolymers and their use as a pour point depressant for crude oil, mineral oil and / or mineral oil products, preferably as a pour point depressant for crude oil.
Die Lagerstättentemperatur von Öllagerstätten liegt in der Regel oberhalb von Raumtemperatur, beispielsweise bei 40°C bis 100°C. Aus solchen Lagerstätten wird Rohöl noch warm gefördert, und es kühlt beim oder nach dem Fördern naturgemäß mehr oder weniger schnell auf Raumtemperatur oder bei entsprechenden klimatischen Verhältnissen auch auf Temperaturen darunter ab.The reservoir temperature of oil reservoirs is usually above room temperature, for example at 40 ° C to 100 ° C. From such deposits crude oil is still warm, and it cools during or after the pumping naturally more or less quickly to room temperature or at appropriate climatic conditions to temperatures below.
Rohöle weisen je nach ihrer Herkunft unterschiedliche Anteile von langkettigen n-Paraffinen auf. Der Anteil derartiger Paraffine kann je nach Art des Rohöls typischerweise 1 bis 30 Gew.-% des Rohöls betragen. Sie werden häufig auch als Wachse bezeichnet. Die Paraffine können beim Abkühlen beim Unterschreiten einer bestimmten Temperatur üblicherweise in Form von Plättchen kristallisieren. Durch die ausgefallenen Paraffine wird die Fließfähigkeit des Öls erheblich beeinträchtigt. Die plättchenförmigen n-Paraffinkristalle können eine Art Kartenhausstruktur bilden, welche das Rohöl einschließt, so dass das Rohöl stockt, obwohl der überwiegende Teil noch flüssig ist. Ausgefallene Paraffine können weiterhin Filter, Pumpen, Rohrleitungen und andere Anlagen verstopfen oder sich in Tanks ablagern und verursachen so hohen Reinigungsaufwand.Crude oils have different proportions of long-chain n-paraffins depending on their origin. The proportion of such paraffins, depending on the nature of the crude oil, may typically be from 1 to 30% by weight of the crude oil. They are often referred to as waxes. The paraffins can usually crystallize on cooling when falling below a certain temperature in the form of platelets. The precipitated paraffins significantly affect the fluidity of the oil. The platy n-paraffin crystals can form a kind of house structure that encloses the crude oil so that the crude stagnates, although the majority is still liquid. Failed paraffins can continue to clog filters, pumps, pipelines and other equipment or deposit in tanks, causing such a high level of cleaning.
Die niedrigste Temperatur, bei der eine Probe eines Öls beim Abkühlen gerade noch fließt, wird als Pour-Point bezeichnet. Für die Messung des Pour-Points werden standardisierte Messverfahren eingesetzt. Rohöle können Pour-Points oberhalb von Raumtemperatur aufweisen. Derartige Rohöle können beim oder nach dem Fördern erstarren.The lowest temperature at which a sample of oil just flows on cooling is called the pour point. Standardized measuring methods are used to measure the pour point. Crude oils can have pour points above room temperature. Such crude oils may solidify during or after conveying.
Es ist bekannt, den Pour-Point von Rohölen durch geeignete Zusätze zu erniedrigen. Hierdurch kann verhindert werden, dass beim Abkühlen geförderten Rohöls Paraffine in plättchenartiger Form ausfallen. Geeignete Additive verhindern einerseits die Ausbildung der genannten, kartenhausähnlichen Strukturen und senken somit die Temperatur, bei der das Rohöl erstarrt. Weiterhin können Additive die Ausbildung feiner, gut kristallisierter, nicht-agglomerierender Paraffinkristalle fördern, so dass ein störungsfreier Öltransport sichergestellt ist. Derartige Additive werden als Pour-Point-Depressants bzw. Fließverbesserer bezeichnet.It is known to lower the pour point of crude oils by suitable additives. In this way, it can be prevented that paraffins precipitated in a platelet-like form on cooling of the crude oil conveyed. On the one hand, suitable additives prevent the formation of said card house-like structures and thus lower the temperature at which the crude oil solidifies. Furthermore, additives can promote the formation of fine, well-crystallized, non-agglomerating paraffin crystals, so that a trouble-free oil transport is ensured. Such additives are referred to as pour-point depressants or flow improvers.
Als Paraffin-Inhibitoren oder Wachs-Inhibitoren werden solche Substanzen bezeichnet, die das Ablagern von Paraffinen bzw. Paraffinwachsen auf Oberflächen, welche im Kontakt mit Rohölen oder anderen wachshaltigen Ölen und/oder Mineralölprodukten stehen, verhindern sollen.Paraffin inhibitors or wax inhibitors are those substances which are said to prevent the deposition of paraffins or paraffin waxes on surfaces in contact with crude oils or other wax-containing oils and / or mineral oil products.
Es ist bekannt, als Fließverbesserer Ethylencopolymere, insbesondere Copolymere aus Ethylen und ungesättigten Estern zu verwenden. Beispiele hierfür sind in
Es ist weiterhin bekannt, zu diesem Zwecke Copolymere aus Olefinen und Estern ethylenisch ungesättigter Dicarbonsäuren einzusetzen.It is also known to use for this purpose copolymers of olefins and esters of ethylenically unsaturated dicarboxylic acids.
Die Herstellung derartiger Copolymere zur Verwendung als Pour-Point-Depressants erfolgt üblicherweise in chemischen Produktionsstätten und die Produkte werden von dort zum Einsatzort transportiert, beispielsweise zu einem Ölfeld oder zu einer Offshore-Plattform. Derartige Einsatzorte können in kalten Regionen der Erde liegen. Um Transportkosten zu sparen, werden üblicherweise Konzentrate der Copolymere in Kohlenwasserstoffen hergestellt. Derartige Konzentrate können von den Anwendern vor Ort in gewünschter Art und Weise zu einsatzfertigen Formulierungen formuliert werden. Beispielsweise kann mit Lösemittel verdünnt werden und/oder es können weitere Additive zugegeben.The preparation of such copolymers for use as pour-point depressants is usually carried out in chemical production facilities and the products are transported from there to the place of use, for example to an oil field or to an offshore platform. Such places of use can be in cold regions of the earth. In order to save on transport costs, concentrates of the copolymers are usually prepared in hydrocarbons. Such concentrates can be formulated by the users on site in the desired manner to ready-to-use formulations. For example, it is possible to dilute with solvent and / or add further additives.
Besonders vorteilhafte Pour-Point-Depressants können erhalten werden, indem man zur Herstellung besagter Copolymere C20- bis C24-Olefine sowie C16- bis C28-Alkohole verwendet.Particularly advantageous pour point depressants can be obtained by using C 20 - to C 24 -olefins and C 16 - to C 28 -alcohols for the preparation of said copolymers.
Einsatzfertige Formulierungen können beispielsweise ca. 20 Gew.-% der besagten Copolymere in hochsiedenden organischen Lösemitteln umfassen. Hochsiedende organische Lösemittel werden deswegen verwendet, weil sie auch einen hohen Flammpunkt aufweisen. Insbesondere werden häufig Lösemittel mit einem Flammpunkt von mindestens 60°C eingesetzt. Derartige Formulierungen haben den Nachteil, dass sie bei der Handhabung in kalter Umgebung, beispielsweise in arktischer Umgebung erstarren können, was höchst unerwünscht ist. Das Problem könnte beispielsweise durch den Einsatz von Formulierungen mit einer geringeren Konzentration an Polymeren gelöst werden. Hierdurch werden aber größere Mengen an Lösemitteln benötigt, so dass diese Lösung naturgemäß teurer sein muss. Zu höheren Kosten führen auch Änderungen an der Infrastruktur wie beispielsweise beheizte Leitungen.Ready-to-use formulations may comprise, for example, about 20% by weight of said copolymers in high boiling organic solvents. High-boiling organic solvents are used because they also have a high flash point. In particular, solvents having a flash point of at least 60 ° C. are frequently used. Such formulations have the disadvantage that they can solidify when handled in a cold environment, for example in an Arctic environment, which is highly undesirable. The problem could be solved for example by the use of formulations with a lower concentration of polymers. As a result, however, larger amounts of solvents are needed, so that this solution must of course be more expensive. Higher costs also result in changes to the infrastructure, such as heated pipes.
Aufgabe der vorliegenden Erfindung war es daher, verbesserte Formulierungen von modifizierten Olefin-MSA-Copolymeren zur Verwendung als Pour-Point-Depressants für Rohöle zur Verfügung in hochsiedenden organischen Lösemitteln zur Verfügung zu stellen. Die Formulierungen sollten bei einer Konzentration von etwa 20 Gew.-% Copolymere -bei im Wesentlichen gleichbleibender Wirkung als Pour-Point-Depressant- eine niedrigere Erstarrungstemperatur aufweisen als bekannte Formulierungen.It is an object of the present invention to provide improved formulations of modified olefin-MSA copolymers for use as pour point depressants for crude oils available in high boiling organic solvents. At a concentration of about 20% by weight of copolymers, the formulations should have a lower solidification temperature, while having a substantially constant action as a pour point depressant, than known formulations.
Überraschenderweise wurde gefunden, dass dies durch geringe Veränderungen der Polymerarchitektur erreicht werden kann.Surprisingly, it has been found that this can be achieved by small changes in the polymer architecture.
Dementsprechend wurden in einem ersten Aspekt der Erfindung Copolymere (X) gefunden, umfassend als Monomere mindestens
- (A) 40 bis 60 mol-%, bezogen auf die Menge aller Monomere, mindestens eines α-Olefins (A) der allgemeinen Formel H2C=CH-R1,
wobei R1 für mindestens einen linearen, cyclischen oder verzweigten, aliphatischen und/oder aromatischen Kohlenwasserstoffrest mit 14 bis 50 Kohlenstoffatomen steht, sowie - (B) 60 bis 40 mol-%, bezogen auf die Menge aller Monomere, monoethylenisch ungesättigte Dicarbonsäuren oder Derivate davon,
- (B1) mindestens ein Monomer (R2OOC)R5C=CR6(COOR4), um
- (B2) mindestens ein Monomer (R3OOC)R5C=CR6(COOR4) sowie
- (B3) optional mindestens ein Monomer ausgewählt aus der Gruppe von (HOOC)R5C=CR6(COOH) (B3a) und
- R2 für einen linearen Alkylrest mit 16 bis 36 Kohlenstoffatomen steht,
- R3 für einen Rest ausgewählt aus der Gruppe von
- ▪ R3a: linearen 1-Alkylresten mit 1 bis 10 Kohlenstoffatomen,
- ▪ R3b: verzweigten und/oder sekundären Alkylresten mit 4 bis 36 Kohlenstoffatomen,
- ▪ R3c: unsubstituierten oder alkylsubstituierten, cyclischen Alkylresten mit 5 bis 18 Kohlenstoffatomen, oder
- ▪ R3d: unsubstituierten oder alkylsubstituierten aromatischen Kohlenwasserstoffesten mit 6 bis 36 Kohlenstoffatomen steht,
- R4 jeweils für einen Rest ausgewählt aus der Gruppe von H, R2 und R3 steht, mit der Maßgabe, dass es sich jeweils bei mindestens 50 mol-% der Reste R4 um H handelt,
- R5 und R6 jeweils für H oder Methyl stehen,
- der Anteil der Reste R3 bezüglich der Summe der Reste R2 und R3 1 mol-% bis 49 mol-% beträgt,
- der Anteil der Monomere (B1) + (B2) bezüglich der Summe aller Monomere (B) mindestens 50 mol-% beträgt, und
- das gewichtsmittlere Molekulargewicht Mw der Copolymere (X) 2000 g/mol bis 25000 g/mol beträgt.
- (A) 40 to 60 mol%, based on the amount of all monomers, of at least one α-olefin (A) of the general formula H 2 C =CH-R 1 ,
wherein R 1 is at least one linear, cyclic or branched, aliphatic and / or aromatic hydrocarbon radical having 14 to 50 carbon atoms, as well as - (B) 60 to 40 mol%, based on the amount of all monomers, monoethylenically unsaturated dicarboxylic acids or derivatives thereof,
- (B1) at least one monomer (R 2 OOC) R 5 C = CR 6 (COOR 4 )
- (B2) at least one monomer (R 3 OOC) R 5 C = CR 6 (COOR 4 ) and
- (B3) optionally at least one monomer selected from the group of (HOOC) R 5 C = CR 6 (COOH) (B3a) and
- R 2 is a linear alkyl radical having 16 to 36 carbon atoms,
- R 3 is a radical selected from the group of
- R 3a : linear 1-alkyl radicals having 1 to 10 carbon atoms,
- R 3b : branched and / or secondary alkyl radicals having 4 to 36 carbon atoms,
- R 3c : unsubstituted or alkyl-substituted, cyclic alkyl radicals having 5 to 18 carbon atoms, or
- R 3d : unsubstituted or alkyl-substituted aromatic hydrocarbon radicals having 6 to 36 carbon atoms,
- R 4 is in each case a radical selected from the group of H, R 2 and R 3 , with the proviso that in each case at least 50 mol% of the radicals R 4 is H,
- R 5 and R 6 are each H or methyl,
- the proportion of the radicals R 3 with respect to the sum of the radicals R 2 and R 3 is 1 mol% to 49 mol%,
- the proportion of monomers (B1) + (B2) with respect to the sum of all monomers (B) is at least 50 mol%, and
- the weight average molecular weight M w of the copolymers (X) is 2000 g / mol to 25000 g / mol.
In einem zweiten Aspekt der Erfindung wurde eine Zusammensetzung aus dem beschriebenen Copolymer (X) und organischen Lösemitteln (Y), insbesondere Kohlenwasserstoffen mit einem Flammpunkt ≥ 60°C gefunden.In a second aspect of the invention, a composition of the copolymer described (X) and organic solvents (Y), in particular hydrocarbons having a flash point ≥ 60 ° C was found.
In einem dritten Aspekt der Erfindung wurde ein Verfahren zur Herstellung derartiger Copolymere (X) gefunden, welches mindestens die folgenden Verfahrensschritte umfasst:
- I) Bereitstellen eines polymeren Eduktes durch Polymerisation mindestens der folgenden Monomere
- 40 bis 60 mol-%, bezüglich der Menge aller eingesetzten Monomere- α-Olefine H2C=CH-R1 (A), wobei R1 für mindestens einen linearen, cyclischen oder verzweigten, aliphatischen und/oder aromatischen Kohlenwasserstoffrest mit 14 bis 50 Kohlenstoffatomen steht, sowie
- 60 bis 40 mol-% (B3b)
wobei das zahlenmittlere Molekulargewicht Mn des polymeren Edukts 1000 g/mol bis 15000 g/mol beträgt,
- II) polymeranaloge Veresterung des in Stufe I bereitgestellten polymeren Eduktes bei 130°C bis 180°C mit
- mindestens einem Alkohol R2OH, wobei R2 für einen linearen Alkylrest mit 18 bis 36 Kohlenstoffatomen steht, und
- mindestens einem Alkohol R3OH, ausgewählt aus der Gruppe von
- ▪ R3aOH, wobei R3a für lineare 1-Alkylreste mit 1 bis 10 Kohlenstoffatomen,
- ▪ R3bOH, wobei R3b für verzweigte und/oder sekundäre Alkylreste mit 4 bis 36 Kohlenstoffatomen steht,
- ▪ R3cOH, wobei R3c für unsubstituierte oder alkylsubstituierte, cyclische Alkylreste mit 5 bis 18 Kohlenstoffatomen steht, und
- ▪ R3dOH, wobei R3d für einen unsubstituierten oder alkylsubstituierten aromatischen Kohlenwasserstoffesten mit 6 bis 36 Kohlenstoffatomen steht,
- wobei der Anteil der Alkohole R3OH bezüglich der Summe der Alkohole R2OH und R3OH 1 mol-% bis 49 mol-% beträgt, und
- die Menge der eingesetzten Alkohole R2OH und R3OH zusammen 0,5 bis 1,5 mol / mol (B3b) beträgt.
- I) providing a polymeric educt by polymerization of at least the following monomers
- 40 to 60 mol%, relative to the amount of all monomers used α-olefins H 2 C = CH-R 1 (A), wherein R 1 is at least one linear, cyclic or branched, aliphatic and / or aromatic hydrocarbon radical having 14 to 50 carbon atoms, and
- 60 to 40 mol% (B3b)
wherein the number average molecular weight M n of the polymeric starting material is 1000 g / mol to 15000 g / mol,
- II) polymer-analogous esterification of the provided in step I polymeric educt at 130 ° C to 180 ° C with
- at least one alcohol R 2 OH, wherein R 2 is a linear alkyl radical having 18 to 36 carbon atoms, and
- at least one alcohol R 3 OH selected from the group of
- R 3a OH, where R 3a is linear 1-alkyl radicals having 1 to 10 carbon atoms,
- R 3b OH, where R 3b is branched and / or secondary alkyl radicals having 4 to 36 carbon atoms,
- R 3c OH, where R 3c is unsubstituted or alkyl-substituted, cyclic alkyl radicals having 5 to 18 carbon atoms, and
- R 3d OH, where R 3d is an unsubstituted or alkyl-substituted aromatic hydrocarbon radical having 6 to 36 carbon atoms,
- wherein the proportion of the alcohols R 3 OH with respect to the sum of the alcohols R 2 OH and R 3 OH is 1 mol% to 49 mol%, and
- the amount of alcohols R 2 OH and R 3 OH used together is 0.5 to 1.5 mol / mol (B3b).
Weiterhin wurden Copolymere (X), erhältlich mittels des beschriebenen Verfahrens gefunden.Furthermore, copolymers (X) were found, obtainable by means of the method described.
In einem weiteren Aspekt der Erfindung wurde die Verwendung derartiger Copolymere (X) als Pour-Point-Depressant für Rohöl, Mineralöl und/oder Mineralölprodukte, insbesondere als Pour-Point-Depressant für Rohöle sowie zur Vermeidung von Wachsablagerungen auf Oberflächen gefunden.In a further aspect of the invention, the use of such copolymers (X) has been found as a pour point depressant for crude oil, mineral oil and / or mineral oil products, in particular as a pour point depressant for crude oils and for preventing wax deposits on surfaces.
Zu der Erfindung ist im Einzelnen das Folgende auszuführen:
Die erfindungsgemäßen Copolymere (X) sind aus ethylenisch ungesättigten Monomeren aufgebaut. Sie umfassen als Monomere mindestens ein α-Olefin (A) sowie mindestens zwei verschiedene Olefindicarbonsäureester (B1) und (B2). Daneben können optional noch Maleinsäure, Maleinsäureanhydrid, oder die entsprechenden methylsubstituierten Derivate und/oder weitere ethylenisch ungesättigte Monomere, insbesondere monoethylenisch ungesättigte Monomere in das Copolymer (X) einpolymerisiert sein.More specifically, the following is to be accomplished for the invention:
The novel copolymers (X) are synthesized from ethylenically unsaturated monomers. They comprise as monomers at least one α-olefin (A) and at least two different Olefindicarbonsäureester (B1) and (B2). In addition, optionally maleic acid, maleic anhydride, or the corresponding methyl-substituted derivatives and / or further ethylenically unsaturated monomers, in particular monoethylenically unsaturated monomers, may be copolymerized into the copolymer (X).
Bei den Monomeren (A) handelt es sich um α-Olefine, welche die allgemeine Formel H2C=CH-R1 aufweisen. Hierbei steht R1 für einen linearen, cyclischen oder verzweigten, aliphatischen und/oder aromatischen Kohlenwasserstoffrest mit 14 bis 50, insbesondere 16 bis 30 Kohlenstoffatomen, bevorzugt 18 bis 30 Kohlenstoffatomen und besonders bevorzugt 18 bis 28 Kohlenstoffatomen.The monomers (A) are α-olefins which have the general formula H 2 C =CH-R 1 . Here, R 1 is a linear, cyclic or branched, aliphatic and / or aromatic hydrocarbon radical having 14 to 50, in particular 16 to 30 carbon atoms, preferably 18 to 30 carbon atoms and particularly preferably 18 to 28 carbon atoms.
Bevorzugt handelt es sich um lineare oder verzweigte Alkylreste, besonders bevorzugt um lineare Alkylreste mit 14 bis 50 Kohlenstoffatomen, insbesondere lineare Alkylreste mit 16 bis 30 Kohlenstoffatomen, bevorzugt 18 bis 30 Kohlenstoffatomen, besonders bevorzugt 18 bis 28 Kohlenstoffatomen und beispielsweise 18 bis 24 Kohlenstoffatomen.They are preferably linear or branched alkyl radicals, particularly preferably linear alkyl radicals having 14 to 50 carbon atoms, in particular linear alkyl radicals having 16 to 30 carbon atoms, preferably 18 to 30 carbon atoms, particularly preferably 18 to 28 carbon atoms and for example 18 to 24 carbon atoms.
Erfindungsgemäß kann ein einziges α-Olefin eingesetzt werden, oder es können auch Gemische mehrerer verschiedener α-Olefine der allgemeinen Formel H2C=CH-R1 eingesetzt werden.According to the invention, a single α-olefin can be used, or it can also be used mixtures of several different α-olefins of the general formula H 2 C = CH-R 1 .
Vorteilhaft können Gemische eingesetzt werden, welche mindestens zwei, bevorzugt mindestens drei α-Olefine mit Alkylresten R1, bevorzugt linearen Alkylresten R1 mit 16 bis 30 Kohlenstoffatomen, bevorzugt 18 bis 24 Kohlenstoffatomen umfassen.Advantageously, mixtures may be used which comprise at least two, preferably at least three, α-olefins having alkyl radicals R 1 , preferably linear alkyl radicals R 1 having 16 to 30 carbon atoms, preferably 18 to 24 carbon atoms.
Bei den Gemischen kann es sich insbesondere um technische Gemische von linearen aliphatischen α-Olefinen handeln. Derartige technische Gemische enthalten als Hauptbestandteile aliphatische α-Olefine mit einer geraden Anzahl von Kohlenstoffatomen. Vorteilhaft kann ein technisches Gemisch umfassend mindestens drei α-Olefinen der allgemeinen Formel H2C=CH-R1 eingesetzt werden, bei denen die Reste R1 für n-Octadecyl-, n-Eicosyl- und n-Docosylreste stehen (also ein Gemisch aus linearen aliphatischen C20-, C22- und C24-α-Olefinen), insbesondere Gemische, welche mindestens 80 Gew. %, bevorzugt mindestens 90 Gew. % der genannten α-Olefine bezüglich der Menge aller Olefine umfassen.The mixtures may in particular be technical mixtures of linear aliphatic α-olefins. Such technical mixtures contain as main constituents aliphatic α-olefins having an even number of carbon atoms. Advantageously, a technical mixture comprising at least three α-olefins of the general formula H 2 C = CH-R 1 can be used, in which the radicals R 1 are n-octadecyl, n-eicosyl and n-docosyl radicals (ie a mixture from linear aliphatic C 20 , C 22 and C 24 -α-olefins), in particular mixtures which comprise at least 80% by weight, preferably at least 90% by weight, of the stated α-olefins with respect to the amount of all olefins.
Bei den Monomeren (B) handelt es sich um monoethylenisch ungesättigte Dicarbonsäuren oder Derivate. Erfindungsgemäß handelt es sich bei den Monomeren (B) um mindestens zwei verschiedene Monomere (B1) und (B2). Darüber hinaus können optional noch Monomere (B3) vorhanden sein. Neben (B1), (B2) sowie gegebenenfalls (B3) sind keine weiteren Monomere (B) vorhanden.The monomers (B) are monoethylenically unsaturated dicarboxylic acids or derivatives. According to the invention, the monomers (B) are at least two different monomers (B1) and (B2). In addition, optionally monomers (B3) may be present. In addition to (B1), (B2) and, if appropriate, (B3), no further monomers (B) are present.
Bei den Monomeren (B1) und (B2) handelt es sich erfindungsgemäß um
mindestens ein Monomer der der allgemeinen Formel (R2OOC)R5C=CR6(COOR4) (B1), und mindestens ein Monomer der der allgemeinen Formel (R3OOC)R5C=CR6(COOR4) (B2).The monomers (B1) and (B2) are according to the invention
at least one monomer of the general formula (R 2 OOC) R 5 C =CR 6 (COOR 4 ) (B1), and at least one monomer of the general formula (R 3 OOC) R 5 C =CR 6 (COOR 4 ) ( B2).
In Formeln (B1) und (B2) stehen R5 und R6 jeweils für H oder Methyl, bevorzugt handelt es sich bei R5 und R6 jeweils um H.In formulas (B1) and (B2), R 5 and R 6 are each H or methyl, preferably, in R 5 and R 6 each are H.
Je nach Stellung der Substituenten an der Doppelbindung kann es sich um E- oder Z-Isomere handeln.Depending on the position of the substituents on the double bond may be E or Z isomers.
In (B1) steht R2 für einen linearen n-Alkylrest mit 16 bis 36 Kohlenstoffatomen, bevorzugt 16 bis 32 Kohlenstoffatomen, insbesondere 16 bis 26 Kohlenstoffatomen.In (B1) R 2 is a linear n-alkyl radical having 16 to 36 carbon atoms, preferably 16 to 32 carbon atoms, in particular 16 to 26 carbon atoms.
Beispiele derartiger Reste umfassen n-Hexadecyl-, n-Heptadecyl-, n-Octadecyl, n-Nonadecyl-, n-Eicosyl-, n-Heneicosyl-, n-Docosyl-, n-Tetracosyl-, n-Hexacosyl-, n-Octacosyl- oder n-Tricontylreste.Examples of such radicals include n-hexadecyl, n-heptadecyl, n-octadecyl, n-nonadecyl, n-eicosyl, n-heneicosyl, n-docosyl, n-tetracosyl, n-hexacosyl, n- Octacosyl or n-tricontyl radicals.
In einer Ausführungsform der Erfindung steht R2 für mindestens einen linearen n-Alkylrest mit 16 bis 22 Kohlenstoffatomen.In one embodiment of the invention, R 2 is at least one linear n-alkyl radical having 16 to 22 carbon atoms.
In einer weiteren Ausführungsform der Erfindung steht R2 für mindestens einen linearen n-Alkylrest mit 22 bis 26 Kohlenstoffatomen.In a further embodiment of the invention, R 2 is at least one linear n-alkyl radical having 22 to 26 carbon atoms.
In (B2) steht R3 mindestens einen Rest ausgewählt aus der Gruppe von R3a, R3b, R3c und R3d, bevorzugt ausgewählt aus R3b und R3c.In (B2) R 3 is at least one radical selected from the group of R 3a , R 3b , R 3c and R 3d , preferably selected from R 3b and R 3c .
Bei R3a handelt es sich um lineare 1-Alkylreste mit 1 bis 10 Kohlenstoffatomen, bevorzugt 2 bis 10 und besonders bevorzugt 2 bis 6 Kohlenstoffatomen.R 3a are linear 1-alkyl radicals having 1 to 10 carbon atoms, preferably 2 to 10 and particularly preferably 2 to 6 carbon atoms.
Beispiele linearer 1-Alkylreste R3a umfassen Ethyl-, n-Propyl, n-Butyl, n-Pentyl, n-Hexyl, n-Heptyl-, n-Octyl-, n-Nonyl- und n-Decylreste, bevorzugt sind n-Propyl, n-Butyl, n-Pentyl, n-Hexyl, n-Heptyl-, n-Octyl-, n-Nonyl- und n-Decylreste, besonders bevorzugt sind Ethyl-, n-Propyl, n-Butyl, n-Pentyl und n-Hexylreste und ganz besonders bevorzugt sind n-Butylreste.Examples of linear 1-alkyl radicals R 3a include ethyl, n-propyl, n-butyl, n-pentyl, n-hexyl, n-heptyl, n-octyl, n-nonyl and n-decyl radicals; preference is given to n- Propyl, n-butyl, n-pentyl, n-hexyl, n-heptyl, n-octyl, n-nonyl and n-decyl, particularly preferred are ethyl, n-propyl, n-butyl, n-pentyl and n-hexyl radicals and very particularly preferred are n-butyl radicals.
Bei R3b handelt es sich um verzweigte und/oder sekundäre Alkylreste mit 4 bis 36 Kohlenstoffatomen, bevorzugt 4 bis 30, besonders bevorzugt 4 bis 17 Kohlenstoffatomen.R 3b are branched and / or secondary alkyl radicals having 4 to 36 carbon atoms, preferably 4 to 30, particularly preferably 4 to 17 carbon atoms.
Verzweigte Alkylreste können einfach oder mehrfach verzweigt sein. Beispiele verzweigter Alkylreste R3b umfassen i-Butyl-, t-Butyl-, 2,2'-Dimethylpropyl-, 2-Ethylhexyl-, 2-Propylheptyl-, i-Nonanol-, i-Decyl-, i-Tridecyl-, i-Heptadecylreste, bevorzugt sind t-Butyl-, 2-Ethylhexyl- und 2-Propylheptylreste.Branched alkyl radicals can be mono- or polysubstituted. Examples of branched alkyl radicals R 3b include i-butyl, t-butyl, 2,2'-dimethylpropyl, 2-ethylhexyl, 2-propylheptyl, i-nonanol, i-decyl, i-tridecyl, i Heptadecylreste, preferred are t-butyl, 2-ethylhexyl and 2-Propylheptylreste.
Beispiele sekundärer Alkylreste umfasste 2-Butyl, 2-Propyl, 2-Hexyl, 2-Heptyl oder 2-Dodecylreste.Examples of secondary alkyl radicals include 2-butyl, 2-propyl, 2-hexyl, 2-heptyl or 2-dodecyl radicals.
Bei R3c handelt es sich um unsubstituierte oder alkylsubstituierte, cyclische Alkylreste mit 5 bis 18 Kohlenstoffatomen, bevorzugt 6 bis 10 Kohlenstoffatomen. Insbesondere handelt es sich um unsubstituierte oder alkylsubstituierte 5-, 6- oder 7-Ringe umfassende cyclische Alkylreste. Es kann sich auch um bicyclische Reste handeln. Beispiele von Resten R3c umfassen Cyclopentyl-, Cyclohexyl-, Cycloheptyl, Bornyl- oder Myrthanylreste. Bevorzugt kann es sich bei R3c um einen Cyclohexylrest handeln.R 3c are unsubstituted or alkyl-substituted, cyclic alkyl radicals having 5 to 18 carbon atoms, preferably 6 to 10 carbon atoms. In particular, they are unsubstituted or alkyl-substituted cyclic alkyl radicals containing 5, 6 or 7 rings. It may also be bicyclic radicals. Examples of R 3c radicals include cyclopentyl, cyclohexyl, cycloheptyl, bornyl or myrthanyl radicals. Preferably, R 3c may be a cyclohexyl radical.
Bei R3d handelt es sich um unsubstituierte oder alkylsubstituierte aromatische Kohlenwasserstoffeste mit 6 bis 36 Kohlenstoffatomen. Beispiele derartiger Reste umfassen Phenyl-, Benzyl- oder Toluylreste.R 3d is unsubstituted or alkyl-substituted aromatic hydrocarbon radicals having 6 to 36 carbon atoms. Examples of such radicals include phenyl, benzyl or toluyl radicals.
Bei R4 in den Formeln (B1) und (B2) handelt es sich jeweils um einen Rest, ausgewählt aus der Gruppe von H, R2 und R3, wobei R2 und R3 die oben definierte Bedeutung haben, mit der Maßgabe, dass es sich bei jeweils 50 mol-%, bevorzugt mindestens 75 mol-% und besonders bevorzugt mindestens 95 mol-% der Reste R4 um H handelt. In einer Ausführungsform der Erfindung handelt es sich bei allen Resten R4 um H.R 4 in the formulas (B1) and (B2) are each a radical selected from the group of H, R 2 and R 3 , where R 2 and R 3 have the meaning defined above, with the proviso that that in each case 50 mol%, preferably at least 75 mol% and particularly preferably at least 95 mol% of the radicals R 4 is H. In one embodiment of the invention, all radicals R 4 are H.
Sofern R4 in (B1) bzw. (B2) für H steht, handelt es sich bei (B1) und (B2) also um Monoester. Sofern R4 in (B1) bzw. (B2) für R2 bzw. R3 steht, handelt es sich um Diester.If R 4 in (B1) or (B2) is H, then (B1) and (B2) are monoesters. If R 4 in (B1) or (B2) is R 2 or R 3 , it is diester.
Bei R4 = H umfassen die Monomere (B1) und (B2) COOH-Gruppen. Je nach Medium können die COOH-Gruppen selbstverständlich dissoziiert sein, und sie können auch in Salzform als - COO- 1/m Xm+ vorliegen, wobei Xm+ für ein m-wertiges Kation steht. Beispielsweise kann es sich bei Xm+ um Alkalimetallionen wie Na+, K+ oder um Ammoniumionen handeln.For R 4 = H, the monomers (B1) and (B2) comprise COOH groups. Of course, depending on the medium, the COOH groups may be dissociated, and they may also be present in salt form as - COO- 1 / m X m + , where X m + is an m-valent cation. For example, X m + may be alkali metal ions such as Na + , K + or ammonium ions.
Bei den optional vorhandenen Monomeren (B3) handelt es sich um mindestens ein Monomer ausgewählt von (HOOC)R5C=CR6(COOH) (B3a) und
Es handelt sich also um Maleinsäure und/oder Maleinsäureanhydrid bzw. die entsprechenden methylsubstituieren Derivate.It is therefore maleic acid and / or maleic anhydride or the corresponding methyl-substituted derivatives.
Der Anteil der Monomere (B1) + (B2) bezüglich der Summe aller Monomere (B) (d.h. der Summe aus (B1), (B2) und (B3)) beträgt mindestens 50 mol-%, bevorzugt mindestens 80 mol-%, besonders bevorzugt mindestens 95 mol-% und ganz besonders bevorzugt sind ausschließlich Monomere (B1) und (B2) vorhanden.The proportion of the monomers (B1) + (B2) with respect to the sum of all monomers (B) (ie the sum of (B1), (B2) and (B3)) is at least 50 mol%, preferably at least 80 mol%, Particularly preferably at least 95 mol% and very particularly preferably exclusively monomers (B1) and (B2) are present.
Der Anteil der Reste R3 bezüglich der Summe der Reste R2 und R3 beträgt 1 mol-% bis 49 mol-%, insbesondere 5 mol-% bis 45 mol-%, bevorzugt 20 mol-% bis 45 mol-% und beispielsweise 30 mol-% bis 40 mol-%.The proportion of the radicals R 3 with respect to the sum of the radicals R 2 and R 3 is 1 mol% to 49 mol%, in particular 5 mol% to 45 mol%, preferably 20 mol% to 45 mol% and for example 30 mol% to 40 mol%.
Es kann sich nur um ein Monomer (B1) handeln, oder es kann sich mehrere verschiedene Monomere (B1) mit verschiedenen Resten R2 handeln.It may be only one monomer (B1), or it may be several different monomers (B1) with different radicals R 2 .
In einer Ausführungsform handelt es sich um mindestens zwei, bevorzugt mindestens drei verschiedene Monomere (B1) mit unterschiedlichen Resten R2, wobei R2 bei dieser Ausführungsform 16 bis 30 Kohlenstoffatome, beispielsweise 16 bis 22 Kohlenstoffatome oder beispielsweise 20 bis 28 Kohlenstoffatome, insbesondere 22 bis 26 Kohlenstoffatome umfasst.In one embodiment, there are at least two, preferably at least three different monomers (B1) with different radicals R 2 , wherein R 2 in this embodiment, 16 to 30 carbon atoms, for example 16 to 22 carbon atoms or, for example, 20 to 28 carbon atoms, in particular 22 to 26 carbon atoms.
In einer Ausführungsform der Erfindung handelt es sich um mindestens drei verschiedene Monomere (B1), und zwar um mindestens ein Monomer (B1), bei dem R2 für einen n-Docosylrest, ein Monomer (B1), bei dem R2 für einen n-Tetracosylrest und ein Monomer (B1), bei dem R2 für einen n-Hexacosylrest steht.In one embodiment of the invention, these are at least three different monomers (B1), specifically at least one monomer (B1) in which R 2 is an n-docosyl radical, a monomer (B1) in which R 2 is an n Tetracosyl radical and a monomer (B1) in which R 2 is an n-hexacosyl radical.
Es kann sich nur um ein Monomer (B2) handeln, oder es kann sich um mehrere verschiedene Monomere (B2) mit unterschiedlichen Resten R3 handeln.It can be only one monomer (B2), or it can be several different monomers (B2) with different radicals R 3 .
In einer Ausführungsform der Erfindung handelt es sich bei den Resten R3 um Reste R3a.In one embodiment of the invention, the radicals R 3 are radicals R 3a .
In einer Ausführungsform der Erfindung handelt es sich bei den Resten R3 um Reste R3b und/oder Reste R3c.In one embodiment of the invention, the radicals R 3 are radicals R 3b and / or radicals R 3c .
In einer Ausführungsform der Erfindung handelt es sich bei den Resten R3 um Reste R3b.In one embodiment of the invention, the radicals R 3 are radicals R 3b .
In einer Ausführungsform der Erfindung handelt es sich bei den Resten R3 um Reste R3c.In one embodiment of the invention, the radicals R 3 are radicals R 3c .
In einer Ausführungsform der Erfindung handelt es sich bei den Resten R3 um Reste R3d.In one embodiment of the invention, the radicals R 3 are radicals R 3d .
Neben den Monomeren (A) und (B) können optional noch weitere ethylenisch ungesättigte, insbesondere monoethylenisch ungesättigte Monomere (C) vorhanden sein. Zu nennen sind hier von den Monomeren (B) verschiedene Derivate von Olefindicarbonsäuren. Weiterhin zu nennen sind von den α-Olefinen (A) verschiedene α-Olefine, wie beispielsweise Methylundecenoat. Es können zudem Vinylether, Vinylester, N-Vinylcomonomere wie Vinylpyrrolidone, Vinylcaprolactame, Isobuten, Diisobuten oder Polyisobuten eingesetzt werden.In addition to the monomers (A) and (B), further ethylenically unsaturated, in particular monoethylenically unsaturated, monomers (C) may optionally be present. Mention should be made here of the monomers (B) different derivatives of Olefindicarbonsäuren. Also to be mentioned are the α-olefins (A) different α-olefins, such as methyl undecenoate. It is also possible to use vinyl ethers, vinyl esters, N-vinyl comonomers such as vinylpyrrolidones, vinylcaprolactams, isobutene, diisobutene or polyisobutene.
In den erfindungsgemäßen Copolymeren (X) beträgt der Anteil der Monomere (A) bezüglich der Menge aller Monomere 40 mol-% bis 60 mol-%, bevorzugt 45 mol-% bis 55 mol-% und beispielsweise 48 bis 52 mol-%.In the copolymers (X) according to the invention, the proportion of the monomers (A) with respect to the amount of all monomers is 40 mol% to 60 mol%, preferably 45 mol% to 55 mol% and for example 48 to 52 mol%.
Der Anteil der Monomere (B) bezüglich der Menge aller Monomere beträgt 40 mol-% bis 60 mol-%, bevorzugt 45 mol-% bis 55 mol-% und beispielsweise 48 bis 52 mol-%.The proportion of the monomers (B) with respect to the amount of all monomers is 40 mol% to 60 mol%, preferably 45 mol% to 55 mol%, and for example 48 to 52 mol%.
Sofern überhaupt vorhanden, beträgt die Menge zusätzlicher Monomere (C) nicht mehr als 20 mol-%, bevorzugt nicht mehr als 10 mol-%, besonders bevorzugt nicht mehr als 5 mol-% und ganz besonders bevorzugt sind keine weiteren Monomere (C) vorhanden.If present at all, the amount of additional monomers (C) is not more than 20 mol%, preferably not more than 10 mol%, more preferably not more than 5 mol%, and most preferably no further monomers (C) are present ,
Das gewichtsmittlere Molekulargewicht Mw der Copolymere (X) beträgt erfindungsgemäß 2000 g/mol bis 25000 g/mol, bevorzugt 4000 g/mol bis 20000 g/mol und beispielsweise 10000 bis 20000 g/mol.The weight-average molecular weight M w of the copolymers (X) is, according to the invention, 2000 g / mol to 25000 g / mol, preferably 4000 g / mol to 20 000 g / mol and, for example, 10 000 to 20 000 g / mol.
In einer Ausführungsform der Erfindung handelt es sich um ein Copolymer (X) der beschriebenen Art, bei dem
- der Anteil der Monomere (B1) + (B2) bezüglich der Summe aller Monomere (B) mindestens 95 mol-% beträgt, und
- bei denen es sich bei mindestens 95 mol-% der Reste R4 um H handelt.
- the proportion of monomers (B1) + (B2) with respect to the sum of all monomers (B) is at least 95 mol%, and
- which is at least 95 mol% of R 4 is H.
Mit anderen Worten handelt es sich bei dieser Ausführungsform um Copolymere (X), welche allenfalls geringe Mengen an Maleinsäureanhydrid und/oder Maleinsäure bzw. den entsprechenden Methylderivaten enthalten, und bei denen es sich bei den Olefindicarbonsäureestereinheiten vor allem um Monoester handelt.In other words, this embodiment involves copolymers (X) which contain at most small amounts of maleic anhydride and / or maleic acid or the corresponding methyl derivatives, and in which the olefinic acid ester units are mainly monoesters.
In einer weiteren Ausführungsform der Erfindung handelt es sich um ein Copolymer (X) der beschriebenen Art, bei dem
- der Anteil der Monomere (B1) + (B2) bezüglich der Summe aller Monomere (B) mindestens 95 mol-% beträgt,
- es sich bei mindestens 95 mol-% der Reste R4 um H handelt,
- das Copolymer mindestens zwei verschiedene α-Olefine H2C=CH-R1 umfasst, wobei R1 für lineare Alkylreste mit 16 bis 30 Kohlenstoffatomen, bevorzugt 18 bis 28 Kohlenstoffatomen und besonders bevorzugt 18 bis 24 Kohlenstoffatomen steht, und
- das Copolymer mindestens zwei verschiedene Monomere (B1) umfasst, wobei R2 jeweils 16 bis 32 Kohlenstoffatome, bevorzugt 16 bis 26 Kohlenstoffatome umfasst,
- R3 für einen Rest ausgewählt aus der Gruppe von
- ∘ R3b: verzweigten und/oder sekundären Alkylresten, bevorzugt verzweigten Alkylresten mit 4 bis 36, bevorzugt 4 bis 30, besonders bevorzugt 4 bis 17 Kohlenstoffatomen, und
- ∘ R3c: unsubstituierten oder alkylsubstituierten, cyclischen Alkylresten mit 5 bis 18, bevorzugt 6 bis 10 Kohlenstoffatomen, insbesondere einen Cyclohexylrest.
- the proportion of monomers (B1) + (B2) with respect to the sum of all monomers (B) is at least 95 mol%,
- at least 95 mol% of the radicals R 4 are H,
- the copolymer comprises at least two different α-olefins H 2 C = CH-R 1 , wherein R 1 represents linear alkyl radicals having 16 to 30 carbon atoms, preferably 18 to 28 carbon atoms and more preferably 18 to 24 carbon atoms, and
- the copolymer comprises at least two different monomers (B1), where R 2 comprises in each case 16 to 32 carbon atoms, preferably 16 to 26 carbon atoms,
- R 3 is a radical selected from the group of
- R 3b : branched and / or secondary alkyl radicals, preferably branched alkyl radicals having 4 to 36, preferably 4 to 30, particularly preferably 4 to 17 carbon atoms, and
- 3 R 3c : unsubstituted or alkyl-substituted, cyclic alkyl radicals having 5 to 18, preferably 6 to 10 carbon atoms, in particular a cyclohexyl radical.
In einem weiteren Aspekt betrifft die Erfindung eine Zusammensetzung zur Verwendung als Pour-Point-Depressant mindestens umfassend
- mindestens ein Copolymer (X), sowie
- mindestens ein organisches Lösemittel (Y).
- at least one copolymer (X), as well as
- at least one organic solvent (Y).
Die erfindungsgemäßen Copolymere (X) sowie bevorzugte Ausführungsformen der Copolymere (X) wurden bereits oben beschrieben, so dass an dieser Stelle nur auf die obige Beschreibung verwiesen wird.The copolymers (X) according to the invention and preferred embodiments of the copolymers (X) have already been described above, so that reference is made at this point only to the above description.
Bei den organischen Lösemitteln (Y) kann es sich prinzipiell um beliebige organische Lösemittel handeln, vorausgesetzt, die Copolymere (X) sind darin löslich. Bevorzugt werden Lösemittel eingesetzt, welche einen Flammpunkt ≥ 60°C aufweisen.The organic solvents (Y) may in principle be any organic solvents, provided that the copolymers (X) are soluble therein. Preference is given to using solvents which have a flash point ≥ 60 ° C.
Bei organischen Lösemitteln (Y) kann es sich um Kohlenwasserstoffe handeln. Beispiele von Kohlenwasserstoffen umfassen aliphatische, cycloaliphatische und/oder aromatische Lösemittel. Weiterhin können auch funktionelle Gruppen umfassende organische Lösemittel eingesetzt werden, beispielsweise Alkohole oder Ester.Organic solvents (Y) may be hydrocarbons. Examples of hydrocarbons include aliphatic, cycloaliphatic and / or aromatic solvents. Furthermore, it is also possible to use organic solvents comprising functional groups, for example alcohols or esters.
In einer Ausführungsform der Erfindung handelt es sich bei den organischen Lösemitteln um gesättigte aliphatische Kohlenwasserstoffgruppen umfassende, unpolare Lösemittel (Y1), bevorzugt um solche, die einem Flammpunkt ≥ 60°C aufweisen. Beispiele derartiger Lösemittel (Y1) umfassen gesättigte aliphatische Alkohole oder Ester aus gesättigten aliphatischen Carbonsäuren und gesättigten aliphatischen Alkoholen, mit der Maßgabe, dass die Lösemittel bevorzugt jeweils einen Flammpunkt ≥ 60°C aufweisen. Beispiele für Ester umfassen Ester gesättigter Fettsäuren mit mindestens 8 Kohlenstoffatomen mit gesättigten aliphatischen Alkoholen, wie beispielsweise Laurinsäuremethylester oder Stearinsäuremethylester. Technische Gemische verschiedener aliphatischer Ester sind kommerziell erhältlich. In einer Ausführungsform der Erfindung können als Lösemittel Ester aliphatischer oder cycloaliphatischer Dicarbonsäuren eingesetzt werden, wie beispielsweise Dialkylester von Cyclohexan-1,2-dicarbonsäure wie Cyclohexan-1,2-dicarbonsäure-diisononylester.In one embodiment of the invention, the organic solvents are nonpolar solvents (Y1) comprising saturated aliphatic hydrocarbon groups, preferably those which have a flash point ≥ 60 ° C. Examples of such solvents (Y1) include saturated aliphatic alcohols or esters of saturated aliphatic ones Carboxylic acids and saturated aliphatic alcohols, with the proviso that the solvents preferably each have a flash point ≥ 60 ° C. Examples of esters include esters of saturated fatty acids having at least 8 carbon atoms with saturated aliphatic alcohols, such as methyl laurate or stearic acid methyl ester. Technical mixtures of various aliphatic esters are commercially available. In one embodiment of the invention, the solvents used may be esters of aliphatic or cycloaliphatic dicarboxylic acids, for example dialkyl esters of cyclohexane-1,2-dicarboxylic acid, such as cyclohexane-1,2-dicarboxylic acid diisononyl ester.
In einer Ausführungsform der Erfindung handelt es sich bei den organischen Lösemitteln (Y) um gesättigte aliphatische Kohlenwasserstoffe (Y1) bzw. Gemische davon. Es kann sich sowohl um paraffinische als auch um naphthenische, also gesättigte cyclische Kohlenwasserstoffe handeln. Bevorzugt handelt es sich bei Kohlenwasserstoffen (Y1) um hochsiedende aliphatische Kohlenwasserstoffe mit einem Siedepunkt von mindestens 175°C und bevorzugt einem Flammpunkt ≥ 60°C. Geeignete Kohlenwasserstoffe mit einem Flammpunkt ≥ 60°C umfassen beispielsweise n-Undecan (Flammpunkt 60°C, Siedepunkt 196°C) oder n-Dodecan (Flammpunkt 71°C, Siedepunkt 216°C). Beispielsweise können technische Gemische von Kohlenwasserstoffen eingesetzt werden, beispielsweise Gemische paraffinischer Kohlenwasserstoffe, Gemische paraffinischer und naphtenischer Kohlenwasserstoffe oder Gemische von Isoparaffinen. Für den Fachmann ist klar, dass technische Gemische noch geringe Reste an aromatischen oder ungesättigten Kohlenwasserstoffen enthalten können. Technische Gemische gesättigter aliphatischer Lösemittel sind kommerziell erhältlich, beispielsweise technische Gemische der Shellsol® D-Reihe oder der Exxsol® D-Reihe.In one embodiment of the invention, the organic solvents (Y) are saturated aliphatic hydrocarbons (Y1) or mixtures thereof. They may be both paraffinic and naphthenic, ie saturated cyclic hydrocarbons. Hydrocarbons (Y1) are preferably high-boiling aliphatic hydrocarbons having a boiling point of at least 175 ° C. and preferably a flash point ≥ 60 ° C. Suitable hydrocarbons with a flash point ≥ 60 ° C include, for example, n-undecane (flash point 60 ° C, boiling point 196 ° C) or n-dodecane (flash point 71 ° C, boiling point 216 ° C). For example, technical mixtures of hydrocarbons can be used, for example mixtures of paraffinic hydrocarbons, mixtures of paraffinic and naphthenic hydrocarbons or mixtures of isoparaffins. It is clear to the person skilled in the art that technical mixtures may still contain small residues of aromatic or unsaturated hydrocarbons. Technical mixtures of saturated aliphatic solvents are commercially available, for example technical mixtures of the Shellsol® D series or the Exxsol® D series.
In einer weiteren Ausführungsform der Erfindung handelt es sich bei den organischen Kohlenwasserstoffen (Y) um aromatische Kohlenwasserstoffe (Y3) bzw. Gemische davon. Bevorzugt handelt es sich bei Kohlenwasserstoffen (Y3) um hochsiedende aromatische Kohlenwasserstoffe mit einem Siedepunkt von mindestens 175°C und bevorzugt einem Flammpunkt ≥ 60°C. Geeignete aromatische Kohlenwasserstoffe mit einem Flammpunkt ≥ 60°C umfassen beispielsweise Naphthalin. Bevorzugt können technische Gemische von aromatischen Kohlenwasserstoffen eingesetzt werden. Technische Gemische aromatischer Lösemittel sind kommerziell erhältlich, beispielsweise technische Gemische der Shellsol® A-Reihe oder der Solvesso® -Reihe.In a further embodiment of the invention, the organic hydrocarbons (Y) are aromatic hydrocarbons (Y3) or mixtures thereof. Hydrocarbons (Y3) are preferably high-boiling aromatic hydrocarbons having a boiling point of at least 175 ° C. and preferably a flash point ≥ 60 ° C. Suitable aromatic hydrocarbons having a flash point ≥ 60 ° C include, for example, naphthalene. Preferably, technical mixtures of aromatic hydrocarbons can be used. Technical blends of aromatic solvents are commercially available, for example, technical blends of the Shellsol® A series or the Solvesso® series.
Bevorzugt handelt es sich bei den organischen Lösemitteln (Y) um aromatische Kohlenwasserstoffe (Y3).The organic solvents (Y) are preferably aromatic hydrocarbons (Y3).
Die Konzentration der Copolymere (X) in der erfindungsgemäßen Zusammensetzung wird vom Fachmann entsprechend den gewünschten Eigenschaften der Zusammensetzung gewählt. Die Konzentration der Copolymere (X) kann 15 bis 75 Gew.-%, bevorzugt 15 bis 45 Gew.-%, besonders bevorzugt 15 Gew.-% bis 30 Gew.-%, beispielsweise 17 bis 25 Gew.-% oder 18 bis 22 Gew.-%, jeweils bezüglich der Summe aller Komponenten der Zusammensetzung betragen.The concentration of the copolymers (X) in the composition according to the invention is chosen by the person skilled in the art according to the desired properties of the composition. The concentration of the copolymers (X) may be 15 to 75 wt .-%, preferably 15 to 45 wt .-%, particularly preferably 15 wt .-% to 30 wt .-%, for example 17 to 25 wt .-% or 18 to 22 wt .-%, each based on the sum of all components of the composition.
In einer bevorzugten Ausführungsform der Erfindung umfasst die Zusammensetzung mindestens ein Copolymer (X) sowie mindestens einen aromatischen Kohlenwasserstoff (Y3) mit einem Siedepunkt von mindestens 175°C und einem Flammpunkt ≥ 60°C, wobei die Konzentration die Konzentration der Copolymere (X) 15 bis 30 Gew.-%, bevorzugt 17 Gew.-% bis 25 Gew.-% und beispielsweise 18 bis 22 Gew.-% bezüglich der Summe aller Komponenten der Zusammensetzung beträgt.In a preferred embodiment of the invention, the composition comprises at least one copolymer (X) and at least one aromatic hydrocarbon (Y3) having a boiling point of at least 175 ° C and a flash point ≥ 60 ° C, wherein the Concentration, the concentration of the copolymers (X) is 15 to 30 wt .-%, preferably 17 wt .-% to 25 wt .-% and for example 18 to 22 wt .-% with respect to the sum of all components of the composition.
In einer weiteren bevorzugten Ausführungsform der Erfindung umfasst die Zusammensetzung mindestens ein Copolymer (X) sowie mindestens einen aromatischen Kohlenwasserstoff (Y3) mit einem Siedepunkt von mindestens 175°C und einem Flammpunkt ≥ 60°C, wobei die Konzentration die Konzentration der Copolymere (X) 15 bis 30 Gew.-%, bevorzugt 17 Gew.-% bis 25 Gew.-% und beispielsweise 18 bis 22 Gew.-% bezüglich der Summe aller Komponenten der Zusammensetzung beträgt, und wobei es sich um ein Copolymer (X) der beschriebenen Art handelt, bei dem
- der Anteil der Monomere (B1) + (B2) bezüglich der Summe aller Monomere (B) mindestens 95 mol-% beträgt,
- es sich bei mindestens 95 mol-% der Reste R4 um H handelt,
- das Copolymer mindestens zwei verschiedene α-Olefine H2C=CH-R1 umfasst, wobei R1 für lineare Alkylreste mit 16 bis 30 Kohlenstoffatomen, bevorzugt 18 bis 28 Kohlenstoffatomen und besonders bevorzugt 18 bis 24 Kohlenstoffatomen steht, und
- das Copolymer mindestens zwei verschiedene Monomere (B1) umfasst, wobei R2 jeweils 16 bis 32 Kohlenstoffatome, bevorzugt 16 bis 26 Kohlenstoffatome umfasst,
- R3 für einen Rest ausgewählt aus der Gruppe von
- ∘ R3b: verzweigten und/oder sekundären Alkylresten, bevorzugt verzweigten Alkylresten mit 4 bis 36, bevorzugt 4 bis 30, besonders bevorzugt 4 bis 17 Kohlenstoffatomen, und
- ∘ R3c: unsubstituierten oder alkylsubstituierten, cyclischen Alkylresten mit 5 bis 18, bevorzugt 6 bis 10 Kohlenstoffatomen, insbesondere einen Cyclohexylrest steht.
- the proportion of monomers (B1) + (B2) with respect to the sum of all monomers (B) is at least 95 mol%,
- at least 95 mol% of the radicals R 4 are H,
- the copolymer comprises at least two different α-olefins H 2 C = CH-R 1 , wherein R 1 represents linear alkyl radicals having 16 to 30 carbon atoms, preferably 18 to 28 carbon atoms and more preferably 18 to 24 carbon atoms, and
- the copolymer comprises at least two different monomers (B1), where R 2 comprises in each case 16 to 32 carbon atoms, preferably 16 to 26 carbon atoms,
- R 3 is a radical selected from the group of
- R 3b : branched and / or secondary alkyl radicals, preferably branched alkyl radicals having 4 to 36, preferably 4 to 30, particularly preferably 4 to 17 carbon atoms, and
- 3 R 3c : unsubstituted or alkyl-substituted, cyclic alkyl radicals having 5 to 18, preferably 6 to 10 carbon atoms, in particular a cyclohexyl radical.
Die erfindungsgemäßen Copolymere (X) können hergestellt werden, indem man die genannten Monomere (A), (B) und optional (C) im gewünschten Verhältnis miteinander radikalisch polymerisiert. Techniken zur radikalischen Polymerisation sind dem Fachmann bekannt. Bei dieser Technik setzt man also vorher hergestellte Monomere (B1) und (B2) zur Polymerisation ein.The novel copolymers (X) can be prepared by free-radically polymerizing the said monomers (A), (B) and optionally (C) in the desired ratio. Radical polymerization techniques are known to those skilled in the art. In this technique, therefore, previously prepared monomers (B1) and (B2) are used for the polymerization.
In einer bevorzugten Ausführungsform des Verfahrens erfolgt die Herstellung mittels eines mindestens zweistufigen Verfahrens, wobei man in einem ersten Verfahrensschritt I ein polymeres Edukt, aus Olefinen und Maleinsäureanhydrid bzw. den entsprechenden methylsubstituierten Derivaten davon bereitstellt und in einem zweiten Verfahrensschritt II die Maleinsäureanhydrideinheiten des bereitgestellten Edukts in einer polymeranalogen Reaktion mit Alkoholen verestert. Bei dieser Vorgehensweise entstehen die von den Monomeren (B1) und (B2) abgeleiteten Wiederholungseinheiten des Copolymers (X) also erst im Zuge der polymeranalogen Reaktion.In a preferred embodiment of the process, the preparation is carried out by means of an at least two-stage process, wherein in a first process step I provides a polymeric starting material from olefins and maleic anhydride or the corresponding methyl-substituted derivatives thereof and in a second process step II the maleic anhydride of the provided educt in a polymer-analogous reaction with alcohols esterified. This procedure results in the formation of monomers (B1) and (B2) derived repeating units of the copolymer (X) thus only in the course of the polymer-analogous reaction.
Im Zuge von Verfahrensschritt I wird ein polymeres Edukt bereitgestellt. Hierbei handelt es sich um ein Copolymer aus den Olefinen (A), einem Monomer (B3b) sowie optional weiteren Monomeren (C). Bevorzugt wird Maleinsäureanhydrid als Monomer (B3b) eingesetzt.In the course of process step I, a polymeric starting material is provided. This is a copolymer of the olefins (A), a monomer (B3b) and optionally further monomers (C). Preference is given to using maleic anhydride as monomer (B3b).
Geeignete α-Olefine H2C=CH-R1 (A) sowie bevorzugte α-Olefine (A) einschließlich von bevorzugten Mischungen von α-Olefine (A) wurden bereits geschildert.Suitable α-olefins H 2 C =CH-R 1 (A) and preferred α-olefins (A) including preferred mixtures of α-olefins (A) have already been described.
In dem bereitzustellenden polymeren Edukt beträgt der Anteil der Monomere (A) bezüglich der Menge aller Monomere 40 mol-% bis 60 mol-%, bevorzugt 45 mol-% bis 55 mol-% und beispielsweise 48 bis 52 mol-%.In the polymer starting material to be provided, the proportion of the monomers (A) with respect to the amount of all the monomers is 40 mol% to 60 mol%, preferably 45 mol% to 55 mol%, and for example 48 to 52 mol%.
Weiterhin beträgt der Anteil der Monomere (B3b) bezüglich der Menge aller Monomere 40 mol-% bis 60 mol-%, bevorzugt 45 mol-% bis 55 mol-% und beispielsweise 48 bis 52 mol-%.Further, the proportion of the monomers (B3b) with respect to the amount of all the monomers is 40 mol% to 60 mol%, preferably 45 mol% to 55 mol%, and for example 48 to 52 mol%.
Der Anteil von optionalen Monomeren (C) beträgt -sofern überhaupt vorhanden- nicht mehr als 20 mol-%, bevorzugt nicht mehr als 10 mol-%, besonders bevorzugt nicht mehr als 5 mol-% und ganz besonders bevorzugt sind keine weiteren Monomere (C) vorhanden.The proportion of optional monomers (C), if present at all, is not more than 20 mol%, preferably not more than 10 mol%, more preferably not more than 5 mol%, and very particularly preferably no further monomers (C ) available.
Das zahlenmittlere Molekulargewicht Mn des polymeren Edukts aus Olefinen (A) und Monomeren (B3b) beträgt n der Regel 1000 g/mol bis 15000 g/mol.The number-average molecular weight M n of the polymeric educt of olefin (A) and monomer (B3b) is usually from 1000 g / mol to 15000 g / mol.
Olefin-Maleinsäureanhydrid-Copolymere mit derartigen zahlenmittleren Molekulargewichten Mn sind im Stand der Technik prinzipiell bekannt und sind kommerziell erhältlich.Olefin-maleic anhydride copolymers having such number average molecular weights M n are known in the art in principle and are commercially available.
Die Herstellung kann in prinzipiell bekannter Art und Weise durch radikalische Polymerisation der α-Olefine (A) und des Maleinsäureanhydrids bzw. der methylsubstituierten Derivate (B3b) in den gewünschten Mengen erfolgen. Beispielsweise kann die in
Als Lösemittel geeignet sind aprotische Lösemittel wie Xylol, Aliphaten, Alkane, Benzin oder Ketone. In einer bevorzugten Ausführungsform der Erfindung handelt es sich bei den Lösemitteln um mindestens ein organisches Lösemittel (Y), insbesondere einen Kohlenwasserstoff, bevorzugt um Kohlenwasserstoffe oder Kohlenwasserstoffgemische, welche einen Flammpunkt ≥ 60°C aufweisen.Suitable solvents are aprotic solvents such as xylene, aliphatics, alkanes, benzene or ketones. In a preferred embodiment of the invention, the solvents are at least one organic solvent (Y), in particular a hydrocarbon, preferably hydrocarbons or hydrocarbon mixtures which have a flash point ≥ 60 ° C.
Bei den Kohlenwasserstoffen kann es sich beispielsweise um gesättigte aliphatische Kohlenwasserstoffe (Y2) bzw. Gemische davon handeln. Es kann sich sowohl um paraffinische als auch um naphthenische, also gesättigte cylische Kohlenwasserstoffe handeln. Bevorzugt handelt es bei Kohlenwasserstoffen (Y2) sich um hochsiedende aliphatische Kohlenwasserstoffe mit einem Siedepunkt von mindestens 175°C und bevorzugt einem Flammpunkt ≥ 60°C. Im Hinblick auf Beispiele und bevorzugte Kohlenwasserstoffe (Y2) wird auf die obige Beschreibung der Kohlenwasserstoffe (Y2) verwiesen.The hydrocarbons may be, for example, saturated aliphatic hydrocarbons (Y 2) or mixtures thereof. They may be both paraffinic and naphthenic, ie saturated cyclic hydrocarbons. Hydrocarbons (Y 2) are preferably high-boiling aliphatic hydrocarbons having a boiling point of at least 175 ° C. and preferably a flash point ≥ 60 ° C. With regard to examples and preferred hydrocarbons (Y2), reference is made to the above description of the hydrocarbons (Y2).
Bei den Kohlenwasserstoffen kann es sich weiterhin um aromatische Kohlenwasserstoffe (Y3) bzw. Gemische davon handeln. Bevorzugt handelt es sich bei Kohlenwasserstoffen (Y3) um hochsiedende aromatische Kohlenwasserstoffe mit einem Siedepunkt von mindestens 175°C und bevorzugt einem Flammpunkt ≥ 60°C. Im Hinblick auf Beispiele und bevorzugte Kohlenwasserstoffe (Y3) wird auf die obige Beschreibung der Kohlenwasserstoffe (Y3) verwiesen.The hydrocarbons may also be aromatic hydrocarbons (Y3) or mixtures thereof. Hydrocarbons (Y3) are preferably high-boiling aromatic hydrocarbons having a boiling point of at least 175 ° C. and preferably a flash point ≥ 60 ° C. With regard to examples and preferred hydrocarbons (Y3), reference is made to the above description of the hydrocarbons (Y3).
Die radikalische Polymerisation kann unter Verwendung üblicher, thermisch zerfallender Initiatoren bei 80°C bis 200°C, bevorzugt bei 100°C bis 180 °C und insbesondere bei 130°C bis 170°C vorgenommen werden. Die Menge an Initiator beträgt üblicherweise 0,1 bis 10 Gew. % bzgl. der Menge der Monomeren, bevorzugt 0,2 bis 5 Gew. % und besonders bevorzugt 0,5 bis 2 Gew. %. Die Polymerisationsdauer beträgt üblicherweise 1 - 12 h.The radical polymerization can be carried out using conventional, thermally decomposing initiators at 80 ° C to 200 ° C, preferably at 100 ° C to 180 ° C and especially at 130 ° C to 170 ° C. The amount of initiator is usually from 0.1 to 10% by weight, based on the amount of the monomers, preferably from 0.2 to 5% by weight and more preferably from 0.5 to 2% by weight. The polymerization time is usually 1 to 12 hours.
Dem Fachmann ist bekannt, wie man den gewünschten Bereich des zahlenmittleren Molekulargewichts Mn einstellen kann. Das Molekulargewicht kann in prinzipiell bekannter Art und Weise durch die Wahl der Polymerisationstemperatur (je niedriger, desto höher Mn) oder durch die Wahl des Reaktionsmediums (aromatische Lösemittel regeln mehr, also niedrigeres Mn, aliphatische regeln weniger, also höheres Mn, ohne Lösemittel noch höheres Mn) gesteuert werden.The person skilled in the art knows how to set the desired range of the number average molecular weight M n . The molecular weight can in principle known manner by the choice of polymerization temperature (the lower, the higher M n ) or by the choice of the reaction medium (aromatic solvents regulate more, ie lower M n , aliphatic regulate less, ie higher M n , without Solvent even higher M n ) are controlled.
Die erhaltenen polymeren Edukte fallen je nach Art der Polymerisation lösemittelfrei oder als Lösung an. Nach Polymerisation in Lösung kann man das Copolymer (X) selbstverständlich nach dem Fachmann bekannten Methoden aus dem Lösemittel isolieren und als solches für den Verfahrensschritt II einsetzen.Depending on the type of polymerization, the resulting polymeric starting materials are obtained without solvent or as a solution. After polymerization in solution, the copolymer (X) can of course be isolated from the solvent by methods known to those skilled in the art and used as such for process step II.
In einer Ausführungsform der Erfindung erfolgt die Herstellung der polymeren Edukte in Kohlenwasserstoffen oder Kohlenwasserstoffgemischen mit einem Flammpunkt ≥ 60°C, insbesondere hochsiedenden aromatischen Kohlenwasserstoffen mit einem Siedepunkt von mindestens 175°C und einem Flammpunkt ≥ 60°C, wobei die erhaltene Lösung ohne Isolierung des Polymers direkt zur Veresterung in Verfahrensschritt II eingesetzt wird. Der Fachmann wählt zur Polymerisation eine geeignete Konzentration der Monomere im Lösemittel aus. Beispielsweise kann eine Konzentration der Monomere im Lösemittel von 20 Gew. % bis 80 Gew. %, beispielsweise 30 Gew. % bis 60 Gew. % gewählt werden.In one embodiment of the invention, the preparation of the polymeric starting materials in hydrocarbons or hydrocarbon mixtures having a flash point ≥ 60 ° C, in particular high-boiling aromatic hydrocarbons having a boiling point of at least 175 ° C and a flash point ≥ 60 ° C, wherein the resulting solution without isolation of the Polymers is used directly for esterification in process step II. The person skilled in the art selects a suitable concentration of the monomers in the solvent for the polymerization. For example, a concentration of the monomers in the solvent of from 20 wt.% To 80 wt.%, For example, 30 wt.% To 60 wt.% Can be selected.
Die bereitgestellten polymeren Edukte aus Olefinen und Maleinsäureanhydrid bzw. Methylmaleinsäureanhydrid und/oder Dimethylmaleinsäureanhydrid werden in einem zweiten Schritt mit mindestens einem Alkohol R2OH sowie mindestens einem Alkohol R3OH polymeranalog verestert.The provided polymeric educts of olefins and maleic anhydride or methylmaleic anhydride and / or dimethylmaleic anhydride are esterified in a second step with at least one alcohol R 2 OH and at least one alcohol R 3 OH polymer analogous.
Bei der Veresterung werden die Ringe der einpolymerisierten Anhydridgruppen geöffnet und es entstehen in einer polymeranalogen Reaktion -je nach der Menge der Alkohole und der Reaktionsbedingungen- die entsprechenden Dicarbonsäuremonoester bzw. Dicarbonsäurediester.During the esterification, the rings of the copolymerized anhydride groups are opened and the corresponding dicarboxylic acid monoesters or dicarboxylic acid diesters are formed in a polymer-analogous reaction, depending on the amount of the alcohols and the reaction conditions.
Bei den Alkoholen R2OH handelt es sich um lineare aliphatische Alkohole und R2 steht für einen linearen 1-Alkylrest mit 16 bis 36 Kohlenstoffatomen, bevorzugt 16 bis 32 Kohlenstoffatomen, besonders bevorzugt 16 bis 26 Kohlenstoffatomen.The alcohols R 2 OH are linear aliphatic alcohols and R 2 is a linear 1-alkyl radical having 16 to 36 carbon atoms, preferably 16 to 32 carbon atoms, particularly preferably 16 to 26 carbon atoms.
Beispiele von Alkoholen R2OH umfassen n-Hexadecylalkohol, n-Octadecylalkohol, n-Nonadecylalkohol, n-Eicosylalkohol, n-Heneicosylalkohol, n-Docosylalkohol, n-Tetracosylalkohol, n-Hexacosylalkohol, n-Octacosylalkohol oder n-Tricontylalkohol. Besonders bevorzugt sind Alkohole ausgewählt aus der Gruppe von n-Docosylalkohol, n-Tetracosylalkohol und n-Hexacosylalkohol.Examples of alcohols R 2 OH include n-hexadecyl alcohol, n-octadecyl alcohol, n-nonadecyl alcohol, n-eicosyl alcohol, n-heneicosyl alcohol, n-docosyl alcohol, n-tetracosyl alcohol, n-hexacosyl alcohol, n-octacosyl alcohol or n-tricontyl alcohol. Particularly preferred are alcohols selected from the group of n-docosyl alcohol, n-tetracosyl alcohol and n-hexacosyl alcohol.
Bevorzugt können auch Mischungen von mindestens zwei, besonders bevorzugt mindestens drei Alkoholen R2OH eingesetzt werden. Hierbei kann es sich insbesondere um Mischungen natürlich vorkommender Fettalkohole bzw. Wachsalkohole handeln. Fett- bzw. Wachsalkohole aus natürlichen Quellen weisen üblicherweise eine gerade Anzahl von Kohlenstoffatomen auf.Preference is also given to using mixtures of at least two, more preferably at least three, alcohols R 2 OH. These may be in particular mixtures of naturally occurring fatty alcohols or wax alcohols. Fatty or wax alcohols from natural sources usually have an even number of carbon atoms.
In einer bevorzugten Ausführungsform der Erfindung wird eine Mischung aus mindestens drei Alkoholen R2OH eingesetzt, welche mindestens 1-Docosylalkohol, 1-Tetracosylalkohol und 1-Hexacosylalkohol umfasst. Bevorzugt beträgt die Menge der genannten drei Alkohole mindestens 70 Gew. %, bevorzugt mindestens 80 Gew. % bezüglich der Menge aller eingesetzten Alkohole R2OH.In a preferred embodiment of the invention, a mixture of at least three alcohols R 2 OH is used which comprises at least 1-docosyl alcohol, 1-tetracosyl alcohol and 1-hexacosyl alcohol. The amount of said three alcohols is preferably at least 70% by weight, preferably at least 80% by weight, with respect to the amount of all the alcohols R 2 OH used.
Bei den Alkoholen R3OH handelt es sich um mindestens einen Alkohol ausgewählt aus der Gruppe von
- ▪ Alkoholen R3aOH, wobei R3a für lineare Alkylreste mit 1 bis 10 Kohlenstoffatomen steht,
- ▪ Alkoholen R3bOH, wobei R3b für verzweigte und/oder sekundäre Alkylreste mit 4 bis 36 Kohlenstoffatomen steht,
- ▪ Alkoholen R3cOH, wobei R3c für unsubstituierte oder alkylsubstituierte, cyclische Alkylreste mit 5 bis 18 Kohlenstoffatomen steht, und
- ▪ Alkoholen R3dOH, wobei unsubstituierten oder alkylsubstituierten aromatischen Kohlenwasserstoffesten mit 6 bis 36 Kohlenstoffatomen steht.
- Alcohols R 3a OH, where R 3a is linear alkyl radicals having 1 to 10 carbon atoms,
- ▪ alcohols R 3b OH, where R 3b is branched and / or secondary alkyl radicals having 4 to 36 carbon atoms,
- ▪ Alcohols R 3c OH, where R 3c is unsubstituted or alkyl-substituted, cyclic alkyl radicals having 5 to 18 carbon atoms, and
- ▪ Alcohols R 3d OH, where unsubstituted or alkyl-substituted aromatic hydrocarbon radicals having 6 to 36 carbon atoms.
Bevorzugte Reste R3a, R3b, R3c und R3d wurden bereits oben genannt.Preferred radicals R 3a , R 3b , R 3c and R 3d have already been mentioned above.
Beispiele von Alkoholen R3aOH umfassen Ethanol, n-Propanol, n-Butanol, n-Pentanol, n-Hexanol, n-Heptanol, n-Octanol, n-Nonanol und n-Decanol, bevorzugt sind n-Propanol, n-Butanol, n-Pentanol, n-Hexanol, n-Heptanol, n-Octanol, n-Nonanol und n-Decanol, besonders bevorzugt Ethanol, n-Propanol, n-Butanol, n-Pentanol, n-Hexanol und ganz besonders bevorzugt ist n-Butanol.Examples of alcohols R 3a OH include ethanol, n-propanol, n-butanol, n-pentanol, n-hexanol, n-heptanol, n-octanol, n-nonanol and n-decanol, preferred are n-propanol, n-butanol , n-pentanol, n-hexanol, n-heptanol, n-octanol, n-nonanol and n-decanol, particularly preferably ethanol, n-propanol, n-butanol, n-pentanol, n-hexanol and very particularly preferably n butanol.
Beispiele von verzweigten und/oder sekundären Alkoholen R3bOH umfassen i-Butanol, t-Butanol, 2,2'-Dimethylpropanol-1, 2-Ethylhexanol-1, 2-Propylheptanol-1, i-Nonanol, i-Decanol, i-Tridecanol oder i-Heptadecanol, 2-Butanol, 2-Heptanol, 2-Hexanol, 2-Octanol oder 2-Decanol, bevorzugt sind t-Butanol, 2-Ethylhexanol-1 und 2-Propylheptanol-1 und i-Heptadecanol.Examples of branched and / or secondary alcohols R 3b OH include i-butanol, t-butanol, 2,2'-dimethylpropanol-1, 2-ethylhexanol-1,2-propylheptanol-1, i-nonanol, i-decanol, i Tridecanol or i-heptadecanol, 2-butanol, 2-heptanol, 2-hexanol, 2-octanol or 2-decanol, preferred are t-butanol, 2-ethylhexanol-1 and 2-propylheptanol-1 and i-heptadecanol.
Beispiele von Alkoholen R3cOH umfassen Cyclopentanol, Cyclohexanol, Cycloheptanol, Borneol, Isoborneol, Menthol, Neomemthol, Isomenthol, Neoisomenthol, oder Myrthanol.Examples of alcohols R 3c OH include cyclopentanol, cyclohexanol, cycloheptanol, borneol, isoborneol, menthol, neomemthol, isomenthol, neoisomenthol, or myrthanol.
Beispiele von Alkoholen R3d umfassen Phenol, Toluol oder Benzlyalkohol.Examples of alcohols R 3d include phenol, toluene or benzyl alcohol.
In einer Ausführungsform der Erfindung handelt es sich bei den Alkoholen R3OH um Alkohole R3aOH.In one embodiment of the invention, the alcohols R 3 OH are alcohols R 3a OH.
In einer Ausführungsform der Erfindung handelt es sich bei den Alkoholen R3OH um Alkohole R3bOH und/oder Alkohole R3cOH.In one embodiment of the invention, the alcohols R 3 OH are alcohols R 3b OH and / or alcohols R 3c OH.
In einer Ausführungsform der Erfindung handelt es sich bei den Alkoholen R3OH um Alkohole R3bOH.In one embodiment of the invention, the alcohols R 3 OH are alcohols R 3b OH.
In einer Ausführungsform der Erfindung handelt es sich bei den Alkoholen R3OH um Alkohole R3cOH.In one embodiment of the invention, the alcohols R 3 OH are alcohols R 3c OH.
In einer Ausführungsform der Erfindung handelt es sich bei den Alkoholen R3OH um Alkohole R3dOH.In one embodiment of the invention, the alcohols R 3 OH are alcohols R 3d OH.
Erfindungsgemäß beträgt der Anteil der Alkohole R3OH bezüglich der Summe der zur Veresterung eingesetzten Alkohole R2OH und R3OH 1 mol-% bis 49 mol-%, bevorzugt 5 mol-% bis 45 mol-%, 20 mol-% bis 45 mol-% und beispielsweise 30 mol-% bis 40 mol-%.According to the invention, the proportion of the alcohols R 3 OH with respect to the sum of the alcohols used for the esterification R 2 OH and R 3 OH 1 mol% to 49 mol%, preferably 5 mol% to 45 mol%, 20 mol% to 45 mol% and, for example, 30 mol% to 40 mol%.
Weiterhin beträgt die Menge der eingesetzten Alkohole R2OH und R3OH zusammen 0,5 bis 1,5 mol / mol Anhydrid-Einheiten im Copolymer (X), bevorzugt 0,8 bis 1,2 mol / mol, besonders bevorzugt 0,9 bis 1,1 mol / mol, ganz besonders bevorzugt 0,95 bis 1,05 mol / mol.Furthermore, the amount of the alcohols R 2 OH and R 3 OH used together is 0.5 to 1.5 mol / mol of anhydride units in the copolymer (X), preferably 0.8 to 1.2 mol / mol, particularly preferably 0, 9 to 1.1 mol / mol, very particularly preferably 0.95 to 1.05 mol / mol.
Die polymeranloge Veresterung wird in der Regel bei einer Temperatur von 130°C bis 180°C, bevorzugt 140°C bis 160°C durchgeführt.The polymeranloge esterification is usually carried out at a temperature of 130 ° C to 180 ° C, preferably 140 ° C to 160 ° C.
Die Veresterung kann in Substanz durchgeführt werden oder auch in Gegenwart von inerten Lösemitteln. Die Reaktionsmischung sollte bei der Reaktionstemperatur flüssig und homogen bleiben, um eine homogene Umsetzung zu gewährleisten. Die Reaktion kann drucklos oder unter Druck gefahren werden.The esterification can be carried out in bulk or in the presence of inert solvents. The reaction mixture should remain liquid and homogeneous at the reaction temperature to ensure homogeneous reaction. The reaction can be carried out without pressure or under pressure.
Die Alkohole können vollständig vorgelegt oder auch sequentiell zugegeben werden. Die Veresterung kann beispielsweise in Gegenwart von Veresterungskatalysatoren wie beispielsweise para-Toluolsulfonsäure, Methansulfonsäure oder Schwefelsäure vorgenommen werden. Eine geeignete Vorgehensweise ist beispielsweise in der
Sofern Verfahrensschritt I in Lösemitteln durchgeführt wird, kann man vorteilhaft eine im Zuge von Verfahrensschritt I erhaltene Lösung der polymeren Edukte für Verfahrensschritt II einsetzen. Ansonsten werden die polymeren Edukte für Verfahrensschritt II in geeigneten inerten Lösemitteln gelöst.If process step I is carried out in solvents, it is advantageously possible to use a solution of the polymeric starting materials obtained in process step II for process step II. Otherwise, the polymeric starting materials for process step II are dissolved in suitable inert solvents.
Bevorzugt führt man die Veresterung in Kohlenwasserstoffen, bevorzugt in Kohlenwasserstoffen oder Kohlenwasserstoffgemischen mit einem Flammpunkt ≥ 60°C durch. Bei dieser Durchführung ergibt die Veresterung unmittelbar die erfindungsgemäße Zusammensetzung aus mindestens einem Copolymer (X) sowie mindestens einem Kohlenwasserstoff.The esterification is preferably carried out in hydrocarbons, preferably in hydrocarbons or hydrocarbon mixtures with a flash point ≥ 60 ° C. In this procedure, the esterification directly gives the composition according to the invention of at least one copolymer (X) and at least one hydrocarbon.
Bei den Kohlenwasserstoffen kann es sich beispielsweise um gesättigte aliphatische Kohlenwasserstoffe (Y2) bzw. Gemische davon handeln. Es kann sich sowohl um paraffinische als auch um naphthenische, also gesättigte cyclische Kohlenwasserstoffe handeln. Bevorzugt handelt es sich bei Kohlenwasserstoffen (Y2) um hochsiedende aliphatische Kohlenwasserstoffe mit einem Siedepunkt von mindestens 175°C und bevorzugt einem Flammpunkt ≥ 60°C. Im Hinblick auf Beispiele und bevorzugte Kohlenwasserstoffe (Y2) wird auf die obige Beschreibung der Kohlenwasserstoffe (Y2) verwiesen.The hydrocarbons may be, for example, saturated aliphatic hydrocarbons (Y 2) or mixtures thereof. They may be both paraffinic and naphthenic, ie saturated cyclic hydrocarbons. Prefers hydrocarbons (Y2) are high-boiling aliphatic hydrocarbons having a boiling point of at least 175 ° C and preferably a flash point ≥ 60 ° C. With regard to examples and preferred hydrocarbons (Y2), reference is made to the above description of the hydrocarbons (Y2).
Bei den Kohlenwasserstoffen kann es sich weiterhin um aromatische Kohlenwasserstoffe (Y3) bzw. Gemische davon handeln. Bevorzugt handelt es sich bei Kohlenwasserstoffen (Y3) um hochsiedende aromatische Kohlenwasserstoffe mit einem Siedepunkt von mindestens 175°C und bevorzugt einem Flammpunkt ≥ 60°C. Im Hinblick auf Beispiele und bevorzugte Kohlenwasserstoffe (Y3) wird auf die obige Beschreibung der Kohlenwasserstoffe (Y3) verwiesen.The hydrocarbons may also be aromatic hydrocarbons (Y3) or mixtures thereof. Hydrocarbons (Y3) are preferably high-boiling aromatic hydrocarbons having a boiling point of at least 175 ° C. and preferably a flash point ≥ 60 ° C. With regard to examples and preferred hydrocarbons (Y3), reference is made to the above description of the hydrocarbons (Y3).
In einer bevorzugten Ausführungsform der Erfindung wird Verfahrensschritt II in Lösung durchgeführt und die Menge der eingesetzten Kohlenwasserstoffe so bemessen, dass eine Zusammensetzung aus mindestens einem Copolymer (X) sowie mindestens einem Kohlenwasserstoff in einer Konzentration von 15 bis 85 Gew.-% entsteht. Es kann gleich eine einsatzfertige Zusammensetzung in den Konzentrationen wie oben beschrieben hergestellt werden oder es kann ein Konzentrat, beispielsweise mit einer Konzentration von 50 bis 70 Gew.-% hergestellt werden, welches dann vor Ort noch weiter auf die einsatzfertige Konzentration verdünnt werden muss.In a preferred embodiment of the invention, process step II is carried out in solution and the amount of hydrocarbons used is such that a composition of at least one copolymer (X) and at least one hydrocarbon in a concentration of 15 to 85 wt .-% is formed. It can be prepared equal to a ready-to-use composition in the concentrations as described above or it can be a concentrate, for example, produced at a concentration of 50 to 70 wt .-%, which then has to be further diluted on site to the ready-to-use concentration.
Die Erfindung betrifft weiterhin Copolymere (X), welche durch das soeben beschriebene Verfahren erhältlich sind. Hinsichtlich der Verfahrensparameter wird auf das soeben beschriebene Verfahren verwiesen.The invention further relates to copolymers (X) which are obtainable by the process just described. With regard to the process parameters, reference is made to the method just described.
Die Erfindung betrifft insbesondere Copolymere (X), umfassend als Monomere mindestens
- (A) 40 bis 60 mol-%, bezogen auf die Menge aller Monomere, mindestens eines α-Olefins (A) der allgemeinen Formel H2C=CH-R1,
wobei R1 für mindestens einen linearen, cyclischen oder verzweigten, aliphatischen und/oder aromatischen Kohlenwasserstoffrest mit 14 bis 50 Kohlenstoffatomen steht, sowie - (B) 60 bis 40 mol-%, bezogen auf die Menge aller Monomere, monoethylenisch ungesättigte Dicarbonsäuren oder Derivate davon,
- (B1) mindestens ein Monomer (R2OOC)R5C=CR6(COOR4), um
- (B2) mindestens ein Monomer (R3OOC)R5C=CR6(COOR4) sowie
- (B3) optional mindestens ein Monomer ausgewählt aus der Gruppe von (HOOC)R5C=CR6(COOH) (B3a) und
- R2 für einen linearen Alkylrest mit 16 bis 36 Kohlenstoffatomen steht,
- R3 für einen Rest ausgewählt aus der Gruppe von
- ▪ R3a: linearen 1-Alkylresten mit 1 bis 10 Kohlenstoffatomen,
- ▪ R3b: verzweigten und/oder sekundären Alkylresten mit 4 bis 36 Kohlenstoffatomen,
- ▪ R3c: unsubstituierten oder alkylsubstituierten, cyclischen Alkylresten mit 5 bis 18 Kohlenstoffatomen, oder
- ▪ R3d: unsubstituierten oder alkylsubstituierten aromatischen Kohlenwasserstoffesten mit 6 bis 36 Kohlenstoffatomen steht,
- R4 jeweils für einen Rest ausgewählt aus der Gruppe von H, R2 und R3 steht, mit der Maßgabe, dass es sich jeweils bei mindestens 50 mol-% der Reste R4 um H handelt,
- R5 und R6 jeweils für H oder Methyl stehen,
- der Anteil der Reste R3 bezüglich der Summe der Reste R2 und R3 1 mol-% bis 49 mol-% beträgt,
- der Anteil der Monomere (B1) + (B2) bezüglich der Summe aller Monomere (B) mindestens 50 mol-% beträgt, und
- das gewichtsmittlere Molekulargewicht Mw der Copolymere (X) 2000 g/mol bis 25000 g/mol beträgt,
- (A) 40 to 60 mol%, based on the amount of all monomers, of at least one α-olefin (A) of the general formula H 2 C =CH-R 1 ,
wherein R 1 is at least one linear, cyclic or branched, aliphatic and / or aromatic hydrocarbon radical having 14 to 50 carbon atoms, as well as - (B) 60 to 40 mol%, based on the amount of all monomers, monoethylenically unsaturated dicarboxylic acids or derivatives thereof,
- (B1) at least one monomer (R 2 OOC) R 5 C = CR 6 (COOR 4 )
- (B2) at least one monomer (R 3 OOC) R 5 C = CR 6 (COOR 4 ) and
- (B3) optionally at least one monomer selected from the group of (HOOC) R 5 C = CR 6 (COOH) (B3a) and
- R 2 is a linear alkyl radical having 16 to 36 carbon atoms,
- R 3 is a radical selected from the group of
- R 3a : linear 1-alkyl radicals having 1 to 10 carbon atoms,
- R 3b : branched and / or secondary alkyl radicals having 4 to 36 carbon atoms,
- R 3c : unsubstituted or alkyl-substituted, cyclic alkyl radicals having 5 to 18 carbon atoms, or
- R 3d : unsubstituted or alkyl-substituted aromatic hydrocarbon radicals having 6 to 36 carbon atoms,
- R 4 is in each case a radical selected from the group of H, R 2 and R 3 , with the proviso that in each case at least 50 mol% of the radicals R 4 is H,
- R 5 and R 6 are each H or methyl,
- the proportion of the radicals R 3 with respect to the sum of the radicals R 2 and R 3 is 1 mol% to 49 mol%,
- the proportion of monomers (B1) + (B2) with respect to the sum of all monomers (B) is at least 50 mol%, and
- the weight average molecular weight M w of the copolymers (X) is 2000 g / mol to 25000 g / mol,
Die erfindungsgemäßen Copolymere (X) können als Pour-Point-Depressants für Rohöl, Mineralöl und/oder Mineralölprodukte verwendet werden, indem man dem Rohöl, dem Mineralöl und/oder den Mineralölprodukten mindestens eines der geschilderten Copolymere (X) zusetzt.The copolymers (X) according to the invention can be used as pour-point depressants for crude oil, mineral oil and / or mineral oil products by adding at least one of the described copolymers (X) to the crude oil, the mineral oil and / or the mineral oil products.
In einer bevorzugten Ausführungsform der Erfindung werden die erfindungsgemäßen Copolymere (X) als Pour-Point-Depressants für Rohöl verwendet, indem man dem Rohöl, mindestens eines der geschilderten Copolymere (X) zusetzt.In a preferred embodiment of the invention, the copolymers (X) according to the invention are used as pour point depressants for crude oil by adding to the crude oil at least one of the copolymers (X) described above.
Pour-Point-Depressants verringern den Pour-Point von Rohölen, Mineralölen und/oder Mineralölprodukten. Als "Pour-Point" wird die niedrigste Temperatur bezeichnet, bei der eine Probe eines Öls beim Abkühlen gerade noch fließt. Für die Messung des Pour-Points werden standardisierte Messverfahren eingesetzt.Pour point depressants reduce the pour point of crude oils, mineral oils and / or mineral oil products. The term "pour point" refers to the lowest temperature at which a sample of oil just flows when it cools down. Standardized measuring methods are used to measure the pour point.
Zur erfindungsgemäßen Verwendung können die Copolymere (X) als solche eingesetzt werden. Bevorzugt werden die erfindungsgemäßen Copolymere (X) aber in Form einer Lösung eingesetzt. Insbesondere können Formulierungen der Copolymere (X) eingesetzt werden, welche neben Lösemitteln noch weitere Komponenten enthalten können. Die erfindungsgemäßen Copolymere (X) sollten in den verwendeten Lösemitteln homogen dispergiert, bevorzugt darin gelöst sein. Es sind prinzipiell alle Lösemittel geeignet, die diese Anforderungen erfüllen. Selbstverständlich können auch Gemische verschiedener Lösemittel eingesetzt werden.For use according to the invention, the copolymers (X) can be used as such. However, the copolymers (X) according to the invention are preferably used in the form of a solution. In particular, formulations of the copolymers (X) can be used, which may contain other components in addition to solvents. The copolymers (X) according to the invention should be homogeneously dispersed in the solvents used, preferably dissolved therein. In principle, all solvents which meet these requirements are suitable. Of course, mixtures of different solvents can be used.
In einer Ausführungsform der Erfindung handelt es sich um mindestens ein organisches Lösemittel (Y), bevorzugt um ein organisches Lösemittel mit einem Flammpunkt ≥ 60°C.In one embodiment of the invention, it is at least one organic solvent (Y), preferably an organic solvent having a flash point ≥ 60 ° C.
In einer Ausführungsform der Erfindung handelt es sich bei den organischen Lösemitteln um gesättigte aliphatische Kohlenwasserstoffgruppen umfassende, unpolare Lösemittel (Y1), bevorzugt um solche, die einem Flammpunkt ≥ 60°C aufweisen. Beispiele derartiger Lösemittel (Y1) umfassen gesättigte aliphatische Alkohole oder Ester aus gesättigten aliphatischen Carbonsäuren und gesättigten aliphatischen Alkoholen, mit der Maßgabe, dass die Lösemittel bevorzugt jeweils einen Flammpunkt ≥ 60°C aufweisen. Beispiele für Ester umfassen Ester gesättigter Fettsäuren mit mindestens 8 Kohlenstoffatomen mit gesättigten aliphatischen Alkoholen, wie beispielsweise Laurinsäuremethylester oder Stearinsäuremethylester. Technische Gemische verschiedener aliphatischer Ester sind kommerziell erhältlich. In einer Ausführungsform der Erfindung können als Lösemittel Ester aliphatischer oder cycloaliphatischer Dicarbonsäuren eingesetzt werden, wie beispielsweise Dialkylester von Cyclohexan-1,2-dicarbonsäure wie Cyclohexan-1,2-dicarbonsäure-diisononylester.In one embodiment of the invention, the organic solvents are nonpolar solvents (Y1) comprising saturated aliphatic hydrocarbon groups, preferably those which have a flash point ≥ 60 ° C. Examples of such solvents (Y1) include saturated aliphatic alcohols or esters of saturated aliphatic carboxylic acids and saturated aliphatic alcohols, with the proviso that the solvents preferably each have a flash point ≥ 60 ° C. Examples of esters include esters of saturated fatty acids having at least 8 carbon atoms with saturated aliphatic alcohols, such as methyl laurate or stearic acid methyl ester. Technical mixtures of various aliphatic esters are commercially available. In one embodiment of the invention, the solvents used may be esters of aliphatic or cycloaliphatic dicarboxylic acids, for example dialkyl esters of cyclohexane-1,2-dicarboxylic acid, such as cyclohexane-1,2-dicarboxylic acid diisononyl ester.
In einer Ausführungsform der Erfindung handelt es sich bei den organischen Lösemitteln um gesättigte aliphatische Kohlenwasserstoffe (Y2) bzw. Gemische davon. Es kann sich sowohl um paraffinische als auch um naphthenische, also gesättigte cylische Kohlenwasserstoffe handeln. Bevorzugt handelt es bei Kohlenwasserstoffen (Y2) sich um hochsiedende aliphatische Kohlenwasserstoffe mit einem Siedepunkt von mindestens 175°C und bevorzugt einem Flammpunkt ≥ 60°C. Im Hinblick auf Beispiele und bevorzugte Kohlenwasserstoffe (Y2) wird auf die obige Beschreibung der Kohlenwasserstoffe (Y2) verwiesen.In one embodiment of the invention, the organic solvents are saturated aliphatic hydrocarbons (Y 2) or mixtures thereof. They may be both paraffinic and naphthenic, ie saturated cyclic hydrocarbons. Hydrocarbons (Y 2) are preferably high-boiling aliphatic hydrocarbons having a boiling point of at least 175 ° C. and preferably a flash point ≥ 60 ° C. With regard to examples and preferred hydrocarbons (Y2), reference is made to the above description of the hydrocarbons (Y2).
In einer weiteren Ausführungsform der Erfindung handelt es sich bei den organischen Lösemitteln um aromatische Kohlenwasserstoffe (Y3) bzw. Gemische davon. Bevorzugt handelt es sich bei Kohlenwasserstoffen (Y3) um hochsiedende aromatische Kohlenwasserstoffe mit einem Siedepunkt von mindestens 175°C und bevorzugt einem Flammpunkt ≥ 60°C. Im Hinblick auf Beispiele und bevorzugte Kohlenwasserstoffe (Y3) wird auf die obige Beschreibung der Kohlenwasserstoffe (Y3) verwiesen.In a further embodiment of the invention, the organic solvents are aromatic hydrocarbons (Y3) or mixtures thereof. Hydrocarbons (Y3) are preferably high-boiling aromatic hydrocarbons having a boiling point of at least 175 ° C. and preferably a flash point ≥ 60 ° C. With regard to examples and preferred hydrocarbons (Y3), reference is made to the above description of the hydrocarbons (Y3).
Beispielsweise können die oben beschriebenen Zusammensetzungen aus Copolymeren (X) und organischen Lösemitteln (Y), bevorzugt Kohlenwasserstoffen verwendet werden. Vorteilhaft können solche Zusammensetzung erhalten werden, indem man -wie ebenfalls oben beschrieben- bereits zur Herstellung der Copolymere (X) Kohlenwasserstoffe, insbesondere Kohlenwasserstoffe oder Kohlenwasserstoffgemische mit einem Flammpunkt ≥ 60°C einsetzt.For example, the above-described compositions of copolymers (X) and organic solvents (Y), preferably hydrocarbons, may be used. Advantageous For example, such compositions can be obtained by using hydrocarbons, in particular hydrocarbons or hydrocarbon mixtures having a flash point ≥ 60 ° C., for the preparation of the copolymers (X), likewise as described above.
Einsatzfertige Formulierungen der Copolymere (X) können selbstverständlich noch weitere Komponenten umfassen. Beispielsweise kann man der Formulierung zusätzliche Wachs-Dispergatoren zusetzen. Wachs-Dispergatoren stabilisieren gebildete Paraffin-Kristalle und verhindern, dass diese sedimentieren. Als Wachs-Dispergatoren können beispielsweise Alkylphenole, Alkylphenol-Formaldehyd-Harze oder organische Sulfonsäuren wie beispielsweise Dodecylbenzolsulfonsäure eingesetzt werden.Ready-to-use formulations of the copolymers (X) may of course comprise further components. For example, it is possible to add additional wax dispersants to the formulation. Wax dispersants stabilize formed paraffin crystals and prevent them from sedimenting. As wax dispersants, for example, alkylphenols, alkylphenol-formaldehyde resins or organic sulfonic acids such as dodecylbenzenesulfonic acid can be used.
Die Konzentration der Copolymere (X) in einsatzfertigen Formulierungen kann 0,5 bis 45 Gew.-%, bevorzugt 15 bis 45 Gew.-%, besonders bevorzugt 15 Gew.-% bis 30 Gew.-%, beispielsweise 17 bis 25 Gew.-% oder 18 bis 22 Gew.-%, jeweils bezüglich der Summe aller Komponenten der Zusammensetzung betragen.The concentration of the copolymers (X) in ready-to-use formulations can be from 0.5 to 45% by weight, preferably from 15 to 45% by weight, particularly preferably from 15% by weight to 30% by weight, for example from 17 to 25% by weight. -% or 18 to 22 wt .-%, each based on the sum of all components of the composition.
Zur Herstellung einsatzfertiger Formulierungen können insbesondere die oben beschriebenen Zusammensetzungen aus Copolymeren (X) und organischen Lösemitteln (Y), bevorzugt Kohlenwasserstoffen verwendet werden. Diese können -bevorzugt vor Ort- mit weiteren Komponenten sowie optional weiterem Lösemittel vermischt werden.To prepare ready-to-use formulations, it is possible in particular to use the above-described compositions of copolymers (X) and organic solvents (Y), preferably hydrocarbons. These can preferably be mixed on site with other components and optionally further solvents.
Während die Herstellung Copolymere (X) sowie gegebenenfalls eines Konzentrats der Copolymere (X) in Lösemitteln naturgemäß in einer Chemieanlage erfolgt, bestehen hinsichtlich der einsatzfertigen Formulierung mehrere Möglichkeiten. Vorteilhaft kann die Herstellung der einsatzfertigen Formulierung möglichst nah der Stelle erfolgen, an der die Formulierung injiziert werden soll.While the preparation of copolymers (X) and optionally of a concentrate of the copolymers (X) in solvents naturally takes place in a chemical plant, there are several possibilities with regard to the ready-to-use formulation. Advantageously, the preparation of the ready-to-use formulation can be made as close as possible to the point at which the formulation is to be injected.
Die dem Rohöl, Mineralöl und/oder Mineralölprodukten, bevorzugt dem Rohöl zugesetzte Menge an erfindungsgemäßen Copolymeren (X) wird vom Fachmann so bemessen, dass die gewünschte Herabsetzung des Pour-Points erzielt wird, wobei er für den Fachmann selbstverständlich ist, dass die notwendige Menge von der Art des Rohöls abhängig ist. Andererseits ist es aus wirtschaftlichen Gründen erwünscht, möglichst wenig Pour-Point-Depressant einzusetzen.The crude oil, mineral oil and / or mineral oil products, preferably the crude added amount of copolymers of the invention (X) is measured by the expert so that the desired reduction of the pour point is achieved, where it is natural for the skilled person that the necessary amount depends on the type of crude oil. On the other hand, it is desirable for economic reasons to use as little as possible pour-point depressant.
Bewährt hat es sich, die Copolymere (X) in einer Menge von 50 bis 1500 ppm bzgl. des Rohöls, Mineralöls und/oder Mineralölprodukten einzusetzen. Bevorzugt beträgt die Menge 100 bis 1000 ppm, besonders bevorzugt 250 bis 600 ppm und beispielsweise 300 bis 600 ppm. Die angegebenen Mengen beziehen sich auf das Copolymer (X) selbst.It has proven useful to use the copolymers (X) in an amount of from 50 to 1500 ppm with respect to the crude oil, mineral oil and / or mineral oil products. Preferably, the amount is 100 to 1000 ppm, more preferably 250 to 600 ppm and for example 300 to 600 ppm. The amounts indicated relate to the copolymer (X) itself.
In einer bevorzugten Ausführungsform der Erfindung handelt es sich bei dem Öl um Rohöl.In a preferred embodiment of the invention, the oil is crude oil.
Hierbei ist es empfehlenswert, die Copolymere (X) bzw. deren Lösungen oder Formulierungen dem Rohöl zuzugeben, bevor die Ausfällung von Wachsen begonnen hat, d.h. bei einer Temperatur oberhalb des Pour Points. Beispielsweise kann die Zugabe bei einer Temperatur von nicht weniger als 10°C oberhalb des Pour Points erfolgen.It is advisable to add the copolymers (X) or their solutions or formulations to the crude oil before the precipitation of waxes has begun, ie. at a temperature above the pour point. For example, the addition may be made at a temperature not lower than 10 ° C above the pour point.
Der Ort der Zugabe der Copolymere (X) zum Rohöl wird vom Fachmann geeignet gewählt. Die Zugabe kann beispielsweise im in der Formation, im Bohrloch, am Bohrlochkopf oder in eine Pipeline erfolgen.The location of the addition of the copolymers (X) to the crude oil is suitably selected by the person skilled in the art. The addition can be made, for example, in the formation, downhole, wellhead, or pipeline.
In einer Ausführungsform injiziert man Copolymere (X) bzw. deren Lösungen oder Formulierungen in eine Rohölpipeline. Bevorzugt kann die Injektion auf dem Ölfeld erfolgen, d.h. am Beginn der Rohölpipeline, aber die Injektion kann selbstverständlich auch an einem anderen Ort erfolgen. Beispielsweise kann es sich um eine Pipeline handeln, welche von einer Offshore-Plattform ans Festland führt. Durch die Copolymere (X) kann man verhindern, dass sich Pipelines verstopfen, falls sich das Rohöl beim Transport in der Pipeline abkühlt. Diese Gefahr ist naturgemäß besonders ausgeprägt, wenn es sich um eine Pipeline in kalter Umgebung, z.B. in arktischer Umgebung handelt.In one embodiment, copolymers (X) or their solutions or formulations are injected into a crude oil pipeline. Preferably, the injection may be on the oil field, i. at the beginning of the crude oil pipeline, but the injection can of course also take place at another location. For example, it may be a pipeline that leads from an offshore platform to the mainland. The copolymers (X) can prevent pipelines from clogging if the crude cools during transportation in the pipeline. This danger is inherently particularly pronounced when it is a pipeline in a cold environment, e.g. in arctic environment.
In einer weiteren Ausführungsform der Erfindung injiziert man die Copolymere (X) bzw. deren Lösungen oder Formulierungen in eine Produktionsbohrung. In einer Ausführungsform kann es sich um eine Offshore-Produktionsbohrung handeln. Die Injektion kann etwa an der Stelle erfolgen, an der Öl aus der Formation in die Produktionsbohrung einfließt. Auf diese Art und Weise kann man das Erstarren des Rohöls in der Produktionsbohrung und in nachgeschalteten Transportpipelines eine zu starke Erhöhung von dessen Viskosität sowie die Querschnittsverengung von Rohren durch Paraffinablagerungen verhindern.In a further embodiment of the invention, the copolymers (X) or their solutions or formulations are injected into a production well. In one embodiment, it may be an offshore production well. The injection can be made approximately at the point where oil from the formation flows into the production well. In this way, the solidification of the crude oil in the production well and in downstream transport pipelines can prevent excessive increase of its viscosity as well as the cross-sectional constriction of pipes by paraffin deposits.
In einer Ausführungsform der Erfindung kann die Injektion umbilikal erfolgen. Hierbei wird ein flexibler Stang, umfassend mindestens eine Rohrleitung sowie optional elektrische Leitungen oder Steuerleitungen in einer schützenden Hülle axial in ein Bohrloch oder eine Pipeline eingebracht. Durch Rohrleitung im flexiblen Strang kann die Formulierung der Copolymere (X) genau an der gewünschten Stelle injiziert werden.In one embodiment of the invention, the injection may be umbilical. In this case, a flexible rod, comprising at least one pipe and optionally electrical lines or control lines in a protective sheath is introduced axially into a borehole or a pipeline. By piping in the flexible strand, the formulation of the copolymers (X) can be injected exactly at the desired location.
Die erfindungsgemäßen Copolymere (X) können selbstverständlich auch zu anderen Zwecken verwendet werden.Of course, the copolymers (X) according to the invention can also be used for other purposes.
In einer weiteren Ausführungsform der Erfindung werden die oben beschriebenen Copolymere (X) bzw. deren Lösungen oder Formulierungen zur Vermeidung von Wachsablagerungen auf Oberflächen, welche in Kontakt mit Rohöl, Mineralöl und/oder Mineralölprodukten sind, verwendet. Bevorzugt handelt es sich um Oberflächen, welche im Kontakt mit Rohöl stehen. Die Verwendung erfolgt, indem man dem Rohöl, Mineralöl und/oder den Mineralölprodukten mindestens eines der Copolymere (X) bzw. deren Lösungen oder Formulierungen zusetzt. Bevorzugte Lösungen und Formulierungen wurden bereits genannt und auch die Art des Einsatzes ist analog zu der Verwendung als Pour-Point-Depressant. Neben den erfindungsgemäßen Formulierungen können selbstverständlich noch weitere Formulierungen, welche als Wachs-Inhibitoren wirken, eingesetzt werden.In a further embodiment of the invention, the above-described copolymers (X) or their solutions or formulations are used to prevent wax deposits on surfaces which are in contact with crude oil, mineral oil and / or mineral oil products. They are preferably surfaces which are in contact with crude oil. The use takes place by adding at least one of the copolymers (X) or their solutions or formulations to the crude oil, mineral oil and / or the mineral oil products. Preferred solutions and formulations have already been mentioned and also the nature of the use is analogous to the use as a pour point depressant. In addition to the formulations according to the invention, it is of course also possible to use further formulations which act as wax inhibitors.
Durch den teilweisen Ersatz langkettiger, linearer Alkylgruppen durch kurze lineare Alkylgruppen, verzweigte Alkylgruppen, cyclische Alkylgruppen oder Kohlenwasserstoffgruppen werden Copolymere (X) erhalten, welche zu Formulierungen verarbeitet werden können, insbesondere ca. 20%-igen Formulierungen, die niedrigere Erstarrungspunkte aufweisen als die entsprechenden Formulierungen nicht modifizierter Copolymere, d.h. ausschließlich lineare Alkylgruppen umfassender Copolymere. Hierdurch wird der Umgang mit derartigen Formulierungen erleichtert, insbesondere in kälterer Umgebung, wie beispielsweise arktischer Umgebung.By the partial replacement of long-chain, linear alkyl groups by short linear alkyl groups, branched alkyl groups, cyclic alkyl groups or hydrocarbon groups, copolymers (X) are obtained which can be processed into formulations, in particular about 20% formulations which have lower solidification points than those corresponding formulations of unmodified copolymers, ie exclusively copolymers comprising linear alkyl groups. As a result, the handling of such formulations is facilitated, especially in colder environment, such as Arctic environment.
Die folgenden Beispiele sollen die Erfindung näher erläutern.The following examples are intended to explain the invention in more detail.
Für die Polymerisation wurde ein Vierhalskolben mit Rührer, Innenthermometer, Stickstoffzuleitung und Rückflusskühler sowie Zuläufen für Maleinsäureanhydrid und Initiator eingesetzt.For the polymerization, a four-necked flask with stirrer, internal thermometer, nitrogen inlet and reflux condenser and feeds for maleic anhydride and initiator was used.
Im beheizbaren Tropftrichter 1 mol Maleinsäureanhydrid bei 80 °C aufschmelzen. Unter N2-Begasung Vorlage mit 1 mol C20/24-Olefin auf eine Innentemperatur von 150 °C aufheizen, dann Maleinsäureanhydrid und 1 mol% (bzgl. Monomere) Di-tert-Butylperoxid über 5 h aus getrennten Zuläufen zudosieren. Danach 1 h bei einer Innentemperatur von 150 °C nachpolymerisieren.Melt 1 mol of maleic anhydride at 80 ° C in a heated dropping funnel. Heat with N 2 -Gegasung template with 1 mol of C 20/24 olefin to an internal temperature of 150 ° C, then add maleic anhydride and 1 mol% (with respect to monomers) of di-tert-butyl peroxide over 5 h from separate feeds. Then polymerize for 1 h at an internal temperature of 150 ° C.
Es wird ein Olefin-MSA-Copolymer (X) mit einem zahlenmittleren Molekulargewicht Mn von 10000 g/mol erhalten.There is obtained an olefin-MSA copolymer (X) having a number average molecular weight M n of 10,000 g / mol.
Es wird die gleiche Apparatur wie zur Synthese des Copolymers (X) I eingesetzt.The same apparatus as for the synthesis of the copolymer (X) I is used.
Im beheizbaren Tropftrichter 1,1 mol Maleinsäureanhydrid bei 80 °C aufschmelzen. Unter N2-Begasung Vorlage mit Solvesso® 150 befüllen. 1 mol C20/24-Olefin auf eine Innentemperatur von 150 °C aufheizen, dann Maleinsäureanhydrid und 1 mol% (bzgl. Monomere) Di-tert-Butylperoxid über 5 h aus getrennten Zuläufen zudosieren. Die Menge des Lösemittels wird so bemessen, dass eine Lösung von 50 Gew. % des Polymers entsteht. Nach beendeter Zugabe 1 h bei einer Innentemperatur von 150 °C nachpolymerisieren.Melt 1.1 mol of maleic anhydride at 80 ° C in a heated dropping funnel. Fill the template with Solvesso® 150 under N 2 gassing. Heat 1 mol of C 20/24 olefin to an internal temperature of 150 ° C., then add maleic anhydride and 1 mol% (with respect to monomers) of di-tert-butyl peroxide over 5 h from separate feeds. The amount of solvent is such that a solution of 50% by weight of the polymer is formed. After completion of the addition, postpolymerize at an internal temperature of 150 ° C. for 1 h.
Es wird ein Olefin-MSA-Copolymer (X) mit einem zahlenmittleren Molekulargewicht Mn von 4000 g/mol erhalten.An olefin-MSA copolymer (X) having a number average molecular weight M n of 4000 g / mol is obtained.
Der Feststoffgehalt wurde bestimmt durch Trocknen der Produkte bei 120 °C, 2 h im Vakuumtrockenschrank.The solids content was determined by drying the products at 120 ° C, 2 h in a vacuum oven.
Die massenmittleren Molekulargewichte sowie die Polydispersitäten werden mit einem GPC System bei 35 °C gemessen. Das System umfasst zwei Säulen sowie Brechungsindex Detektor und UV Detektor. Als Eluent wird THF mit 0,1% Trifluoressigsäuremmit verwendet. Die Kalibrierung wird mit einem engverteiltem Polystryrol Standart (Mn=580 - 6.870.000 g/mol) durchgeführt.The mass-average molecular weights and polydispersities are measured with a GPC system at 35 ° C. The system includes two columns as well as refractive index detector and UV detector. The eluant used is THF with 0.1% trifluoroacetic acid. The Calibration is carried out with a narrowly distributed polystyrene standard (M n = 580-6,870,000 g / mol).
Die Bestimmung des Pour-Points wurde gemäß ASTM D 5853 "Test Method for Pour Point of Crude Oils" durchgeführt. Der Pour-Point ist die minimale Temperatur, bei der eine Probe eines getesteten Öls gerade noch fließfähig ist. Gemäß der ASTM D 5853 wird hierzu eine Probe des Öls in Schritten von jeweils 3°C abgekühlt und nach jedem Schritt jeweils die Fließfähigkeit getestet. Für die Tests wurde ein Rohöl aus dem Ölfeld "Landau" in Südwestdeutschland (Firma Wintershall Holding GmbH) mit einem API-Grad von 37 und einem Pour-Point von 27°C verwendet. Zur Bestimmung der Erniedrigung des Pour-Points wurden die zu testenden Polymere dem Öl in einer Konzentration von 300 ppm Polymer bezogen auf das Rohöl eingesetzt.The pour point determination was performed according to ASTM D 5853 Test Method for Pour Point of Crude Oils. The pour point is the minimum temperature at which a sample of a tested oil is just flowable. According to ASTM D 5853, a sample of the oil is cooled in 3 ° C increments and the flowability is tested after each step. For the tests, a crude oil from the "Landau" oil field in southwestern Germany (Wintershall Holding GmbH) with an API grade of 37 and a pour point of 27 ° C was used. To determine the lowering of the pour point, the polymers to be tested were used for the oil in a concentration of 300 ppm of polymer based on the crude oil.
In einer weiteren Messung wurde der Pour-Point einer 20%-igen Lösung des erfindungsgemäßen Polymers selbst gemessen. Die erhaltenen Lösungen wurden unter Verwendung von Solvesso® 150 auf eine Konzentration von 20 Gew.-% verdünnt. Der Pour-Point ist die minimale Temperatur, bei der die 20%-ige Lösung gerade noch fließfähig ist.In a further measurement, the pour point of a 20% strength solution of the polymer according to the invention itself was measured. The resulting solutions were diluted to a concentration of 20% by weight using Solvesso® 150. The pour point is the minimum temperature at which the 20% solution is just still flowable.
Die Bestimmung des Pour-Points 20 % wurde gemäß ASTM D5985-02 (approved Jan. 1, 2014) vorgenommen.The 20% pour point was determined according to ASTM D5985-02 (approved Jan. 1, 2014).
In einer weiteren Messung wurde der No-Flow-Point einer 20%-igen Lösung des erfindungsgemäßen Polymers selbst gemessen. Die erhaltenen Lösungen wurden unter Verwendung von Solvesso® 150 auf eine Konzentration von 20 Gew.-% verdünnt. Der No-Flow-Point ist die Temperatur, bei der die 20%-ige Lösung gerade nicht mehr fließfähig ist.In a further measurement, the no-flow point of a 20% strength solution of the polymer according to the invention itself was measured. The resulting solutions were diluted to a concentration of 20% by weight using Solvesso® 150. The no-flow point is the temperature at which the 20% solution is just no longer flowable.
Die Bestimmung des Pour Points 20 % wurde gemäß ASTM D 7346-15 (approved July 1, 2015) vorgenommen.The 20% pour point was determined according to ASTM D 7346-15 (approved July 1, 2015).
Für die Polymerisation wurde ein Vierhalskolben mit Rührer, Innenthermometer, Stickstoffzuleitung und Rückflusskühler sowie einem Zulauf für Solvesso® 150 eingesetzt.For the polymerization, a four-necked flask with stirrer, internal thermometer, nitrogen inlet and reflux condenser and a feed for Solvesso® 150 was used.
15 g Copolymer I (15 g) und 13,77 g Alkoholmischung I (C16/22-Alkohole) werden bei einer Außentemperatur von 85°C geschmolzen und nach dem Schmelzen wird 7,19 g Solvesso® 150 zugegeben. Auf 150 °C Außentemperatur aufheizen und 4 h rühren.15 g of copolymer I (15 g) and 13.77 g of alcohol mixture I (C 16/22 -alcohols) are melted at an external temperature of 85 ° C and after melting 7.19 g of Solvesso® 150 is added. Heat to 150 ° C outside temperature and stir for 4 hours.
Es wird die gleiche Apparatur verwendet, wie bei Vergleichsversuch 1.The same apparatus is used as in Comparative Experiment 1.
45 g Copolymer I und 11,71 g iso-Heptadecanol werden bei einer Außentemperatur von 85°C geschmolzen und nach dem Schmelzen werden 20,54 g Solvesso® 150 und 10 mg para-Toluolsulfonsäure zugegeben. Auf 150 °C Außentemperatur aufheizen und 2 h rühren. Dann werden 25,45, g Alkoholmischung I (C16/22-Alkohole) zugegeben und weitere 4 h gerührt.45 g of copolymer I and 11.71 g of isoheptadecanol are melted at an external temperature of 85 ° C and after melting 20.54 g of Solvesso® 150 and 10 mg of para-toluenesulfonic acid are added. Heat to 150 ° C outside temperature and stir for 2 hours. Then 25.45 g of alcohol mixture I (C 16/22 -alcohols) are added and the mixture is stirred for a further 4 h.
Es wird die gleiche Apparatur verwendet, wie bei Vergleichsversuch 1.The same apparatus is used as in Comparative Experiment 1.
130,18 g Copolymer I und 17,20 g 2-Ethylhexanol werden bei einer Außentemperatur von 85°C geschmolzen und nach dem Schmelzen werden 54,26 g Solvesso® 150 und 30 mg para-Toluolsulfonsäure zugegeben. Auf 150 °C Außentemperatur aufheizen und 2 h rühren. Dann werden 73,62 g Alkoholmischung I (C16/22-Alkohole) zugegeben und weitere 4 h gerührt.130.18 g of copolymer I and 17.20 g of 2-ethylhexanol are melted at an external temperature of 85 ° C and after melting 54.26 g of Solvesso® 150 and 30 mg of para-toluenesulfonic acid are added. Heat to 150 ° C outside temperature and stir for 2 hours. Then 73.62 g of alcohol mixture I (C 16/22 alcohols) are added and stirred for a further 4 h.
Die Versuchsparameter und die Ergebnisse sind in Tabelle 1 zusammengestellt.The experimental parameters and the results are summarized in Table 1.
Es wird die gleiche Apparatur verwendet, wie bei Vergleichsversuch 1.The same apparatus is used as in Comparative Experiment 1.
240 g Copolymer I, 158,30 g Alkoholmischung I (C16/22-Alkohole) und 18,34 g Cyclohexanol werden bei einer Außentemperatur von 85°C geschmolzen und nach dem Schmelzen werden 104,16 g Solvesso® 150 zugegeben. Auf 150 °C Außentemperatur aufheizen und 4 h rühren.240 g of copolymer I, 158.30 g of alcohol mixture I (C 16/22 -alcohols) and 18.34 g of cyclohexanol are melted at an external temperature of 85 ° C and after melting 104.16 g of Solvesso® 150 are added. Heat to 150 ° C outside temperature and stir for 4 hours.
Es wird die gleiche Apparatur verwendet, wie bei Vergleichsversuch 1.The same apparatus is used as in Comparative Experiment 1.
130,18 g Copolymer I und 13,23 g Cyclohexanol werden bei einer Außentemperatur von 85°C geschmolzen und nach dem Schmelzen werden 54,26 g Solvesso® 150 und 30 mg para-Toluolsulfonsäure zugegeben. Auf 150 °C Außentemperatur aufheizen und 2 h rühren. Dann werden 73,62 g Alkoholmischung I (C16/22-Alkohole) zugegeben und weitere 4 h gerührt.130.18 g of copolymer I and 13.23 g of cyclohexanol are melted at an external temperature of 85 ° C and after melting 54.26 g of Solvesso® 150 and 30 mg of para-toluenesulfonic acid are added. Heat to 150 ° C outside temperature and stir for 2 hours. Then 73.62 g of alcohol mixture I (C 16/22 alcohols) are added and stirred for a further 4 h.
Es wird die gleiche Apparatur verwendet, wie bei Vergleichsversuch 1.The same apparatus is used as in Comparative Experiment 1.
25 g Copolymer I und 3,18 g Cyclohexanol werden bei einer Außentemperatur von 85°C geschmolzen und nach dem Schmelzen werden 9,99 g Solvesso® 150 und 10 mg para-Toluolsulfonsäure zugegeben. Auf 150 °C Außentemperatur aufheizen und 2 h rühren. Dann werden 11,78 g Alkoholmischung I (C16/22-Alkohole) zugegeben und weitere 4 h gerührt.25 g of copolymer I and 3.18 g of cyclohexanol are melted at an external temperature of 85 ° C and after melting 9.99 g of Solvesso® 150 and 10 mg of para-toluenesulfonic acid are added. Heat to 150 ° C outside temperature and stir for 2 hours. Then 11.78 g of alcohol mixture I (C 16/22 alcohols) are added and stirred for a further 4 h.
Es wird die gleiche Apparatur verwendet, wie bei Vergleichsversuch 1.The same apparatus is used as in Comparative Experiment 1.
15,0 g einer 50 %-igen Lösung des Copolymers II in Solvesso® 150 und 9,45 g Alkoholmischung II (C22/26-Alkohole) werden bei einer Außentemperatur von 85°C geschmolzen. Auf 150 °C Außentemperatur aufheizen und 6 h rühren.15.0 g of a 50% solution of the copolymer II in Solvesso® 150 and 9.45 g of alcohol mixture II (C 22/26 alcohols) are melted at an external temperature of 85 ° C. Heat to 150 ° C outside temperature and stir for 6 hours.
Es wird die gleiche Apparatur verwendet, wie bei Vergleichsversuch 1.The same apparatus is used as in Comparative Experiment 1.
15,0 g einer 50 %-igen Lösung des Copolymers II in Solvesso® 150 und 0,77 g Cyclohexanol werden einer Außentemperatur von 85°C geschmolzen und nach dem Schmelzen werden 10mg para-Toluolsulfonsäure zugegeben. Auf 150 °C Außentemperatur aufheizen und 2 h rühren. Dann werden 5,67 g Alkoholmischung II (C22/26-Alkohole) zugegeben und weitere 4 h gerührt.15.0 g of a 50% solution of the copolymer II in Solvesso® 150 and 0.77 g of cyclohexanol are melted at an external temperature of 85 ° C and after melting 10 mg of para-toluenesulfonic acid are added. Heat to 150 ° C outside temperature and stir for 2 hours. Then 5.67 g of alcohol mixture II (C 22/26 alcohols) are added and stirred for a further 4 h.
Die Versuchsparameter und die Ergebnisse sind in Tabelle 2 zusammengestellt.
In den Versuchen wurde einerseits die Wirkung der erfindungsgemäßen Copolymere als Pour Point Depressant für Rohöl bestimmt (Zusatz von jeweils 300 ppm Polymer zum Öl). Der Pour Point des reinen Rohöls beträgt 27°C.In the experiments, on the one hand, the effect of the copolymers according to the invention as a pour point depressant for crude oil was determined (addition of 300 ppm of polymer to the oil). The pour point of pure crude oil is 27 ° C.
Weiterhin wurden die Eigenschaften einer 20 %-igen Lösung der Coplymere in hochsiedenden Kohlenwasserstoffen bestimmt, und zwar wurde der Pour Point der Lösung selbst bestimmt, sowie weiterhin die Temperatur, ab der die Lösung nicht mehr fließt ("No Flow Point").Furthermore, the properties of a 20% solution of Coplymere in high boiling hydrocarbons were determined, namely the pour point of the solution itself was determined, and continue the temperature at which the solution stops flowing ("No Flow Point").
In Vergleichsversuch 1 (Tabelle 1) wurde ein Produkt gemäß Stand der Technik eingesetzt, nämlich ein Produkt auf Basis des MSA-Olefin-Copolymers I, bei dem die MSA-Einheiten nur mit einem linearen C16/22-Alkohol geöffnet werden. Das Copolymer setzt den Pour Point des getesteten Rohöls von 27°C auf 9 bis 12°C herab; die 20%-ige Lösung erstarrt aber schon bei ca. 6,5°C und der Pour Point der 20%-igen Lösung beträgt 9°C.In Comparative Experiment 1 (Table 1) a product according to the prior art was used, namely a product based on the MSA-olefin copolymer I, in which the MSA units are opened only with a linear C 16/22 alcohol. The copolymer lowers the pour point of the crude oil tested from 27 ° C to 9-12 ° C; the 20% solution solidifies at about 6.5 ° C and the pour point of the 20% solution is 9 ° C.
Ersetzt man (Versuch 1, Tabelle 1) den linearen C16/22-Alkohol durch eine Mischung aus einem linearem C16/22-Alkohol (60 mol-%) und einem verzweigten aliphatischen C17-Alkohol (40 mol-%), dann bleibt die Wirkung als Pour Point Depressant für Rohöl unverändert. Der Pour Point der 20%-igen Lösung geht aber auf -3°C zurück und die 20%-ige Lösung erstarrt erst bei ca. -4°C. Die 20%-ige Lösung des modifizierten Copolymers ist also noch bei tieferen Temperaturen handhabbar als die Lösung des unmodifizierten Copolymers in Vergleichsversuch 1.If (experiment 1, table 1) the linear C 16/22 -alcohol is replaced by a mixture of a linear C 16/22 -alcohol (60 mol%) and a branched aliphatic C 17 -alcohol (40 mol%), then the effect as a pour point depressant for crude oil remains unchanged. The pour point of the 20% solution, however, goes back to -3 ° C and the 20% solution only solidifies at about -4 ° C. The 20% solution of the modified copolymer is therefore still manageable at lower temperatures than the solution of the unmodified copolymer in Comparative Example 1.
Verwendet man 2-Ethylhexanol als verzweigten Alkohol (Versuch 2), so werden ebenfalls verbesserte Produkte erhalten, allerdings nicht mehr so stark ausgeprägt wie bei Versuch 1.If 2-ethylhexanol is used as the branched alcohol (Experiment 2), improved products are likewise obtained, although not as pronounced as in Experiment 1.
Die Beispiele 3, 4 und V2 zeigen den Effekt, wenn man den linearen Alkohol teilweise durch Cyclohexanol ersetzt (30, 40 und 50 mol-%). Mit zunehmender Menge von Cyclohexanol wird die Temperatur, bei der die 20%-ige Lösung erstarrt immer niedriger. Beim Produkt mit 50 mol-% Cyclohexanol (Vergleichsversuch 2) beträgt zwar die Erstarrungstemperatur der 20%-igen Lösung -5°C/ -5,8°C, aber die Wirkung als Pour Point Depressant für Rohöl nimmt deutlich ab (nur noch eine Herabsetzung von 27°C auf 18°C, anstelle von 27°C auf 9 bis 12°C wie beim unmodifizierten Produkt). Die Menge an Cyclohexanol sollte dementsprechend weniger als 50 mol-% betragen.Examples 3, 4 and V2 show the effect of partially replacing the linear alcohol with cyclohexanol (30, 40 and 50 mol%). As the amount of cyclohexanol increases, the temperature at which the 20% solution solidifies becomes lower and lower. Although the solidification temperature of the 20% solution is -5 ° C / -5.8 ° C for the product with 50 mol% cyclohexanol (Comparative Experiment 2), the effect as a pour point depressant for crude oil decreases markedly (only one more) Reduction from 27 ° C to 18 ° C, instead of 27 ° C to 9 to 12 ° C as in the unmodified product). The amount of cyclohexanol should accordingly be less than 50 mol%.
In Tabelle 2 wurden zur Öffnung der MSA-Einheiten lineare C22/26-Alkohole anstelle von linearen C16/22-Alkoholen verwendet. Vergleichsversuch 3 und Versuch 5 zeigen, dass auch hier der teilweise Ersatz der linearen C22/26-Alkohole den Erstarrungspunkt einer etwa 20%-igen Lösung herabsetzt, wenn auch nicht so stark wie bei Verwendung von C16/22-Alkoholen.In Table 2, linear C 22/26 alcohols were used to open the MSA units instead of linear C 16/22 alcohols. Comparative experiment 3 and experiment 5 show that here too, the partial replacement of the linear C 22/26 alcohols reduces the solidification point of an approximately 20% solution, although not as strong as when using C 16/22 alcohols.
Claims (22)
- A copolymer (X) comprising, as monomers, at least(A) 40 to 60 mol%, based on the amount of all monomers, of at least one α-olefin (A) of the general formula H2C=CH-R1
where R1 is at least one linear, cyclic or branched, aliphatic and/or aromatic hydrocarbyl radical having 14 to 50 carbon atoms, and(B) 60 to 40 mol%, based on the amount of all monomers, of monoethylenically unsaturated dicarboxylic acids or derivatives thereof,wherein the monomers (B) are(B1) at least one monomer (R2OOC)R5C=CR6(COOR4),(B2) at least one monomer (R3OOC)R5C=CR6(COOR4) and(B3) optionally at least one monomer selected from the group of
(HOOC)R5C=CR6(COOH) (B3a) and• R2 is a linear alkyl radical having 16 to 36 carbon atoms,• R3 is a radical selected from the group consisting of▪ R3a: linear 1-alkyl radicals having 1 to 10 carbon atoms,▪ R3b: branched and/or secondary alkyl radicals having 4 to 36 carbon atoms,▪ R3c: unsubstituted or alkyl-substituted, cyclic alkyl radicals having 5 to 18 carbon atoms, or▪ R3d: unsubstituted or alkyl-substituted, aromatic hydrocarbyl radicals having 6 to 36 carbon atoms,• R4 in each case is a radical selected from the group of H, R2 and R3, with the proviso that at least 50 mol% of the R4 radicals are H,• R5 and R6 are each H or methyl,• the proportion of the R3 radicals based on the sum total of the R2 and R3 radicals is 1 mol% to 49 mol%,• the proportion of the monomers (B1) + (B2) based on the sum total of all monomers (B) is at least 50 mol%, and• the weight-average molecular weight Mw of the copolymers (X) is 2000 g/mol to 25 000 g/mol. - The copolymer (X) according to claim 1, wherein the proportion of the R3 radicals based on the sum total of the R2 and R3 radicals is 5 mol% to 45 mol%.
- The copolymer (X) according to claim 1 or 2, wherein the proportion of the monomers (B1) + (B2) based on the sum total of all monomers (B) is at least 95 mol%, and at least 95 mol% of the R4 radicals are H.
- The copolymer (X) according to any of claims 1 to 3, wherein R1 comprises linear alkyl radicals.
- The copolymer (X) according to any of claims 1 to 3, wherein the copolymer comprises at least two different α-olefins (A) H2C=CH-R1 where R1 represents linear alkyl radicals having 18 to 30 carbon atoms.
- The copolymer (X) according to any of claims 1 to 3, wherein the copolymer comprises at least three different α-olefins (A) H2C=CH-R1 where R1 comprises n-octadecyl, n-eicosyl and n-docosyl radicals.
- The copolymer (X) according to any of claims 1 to 6, wherein R2 is a linear alkyl radical having 18 to 32 carbon atoms.
- The copolymer (X) according to any of claims 1 to 6, wherein the copolymer comprises at least two different monomers (B1) where R2 in each case is a linear alkyl radical having 18 to 32 carbon atoms.
- The copolymer (X) according to any of claims 1 to 8, wherein the copolymer comprises at least three different monomers (B1) where the R2 radicals in each case are n-docosyl, n-tetracosyl and n-hexacosyl radicals.
- The copolymer (X) according to any of claims 1 to 9, wherein the R5 and R6 radicals are H.
- The process for preparing copolymers (X) according to claim 1, at least comprising the following process steps:I) providing a polymeric reactant by polymerizing at least the following monomers:• 40 to 60 mol%, based on the amount of all α-olefin monomers H2C=CH-R1 (A) used, where R1 is at least one linear, cyclic or branched, aliphatic and/or aromatic hydrocarbyl radical having 14 to 50 carbon atoms, andwhere the number-average molecular weight Mn of the polymeric reactant is 1000 g/mol to 15 000 g/mol,II) polymer-analogous esterification of the polymeric reactant provided in stage I at 130°C to 180°C with• at least one alcohol R2OH where R2 is a linear alkyl radical having 18 to 36 carbon atoms, and• at least one alcohol R3OH, selected from the group of▪ R3aOH where R3a represents linear 1-alkyl radicals having 1 to 10 carbon atoms,▪ R3bOH where R3b represents branched and/or secondary alkyl radicals having 4 to 36 carbon atoms,▪ R3cOH where R3c represents unsubstituted or alkyl-substituted, cyclic alkyl radicals having 5 to 18 carbon atoms, and▪ R3dOH where R3d is an unsubstituted or alkyl-substituted aromatic hydrocarbyl radical having 6 to 36 carbon atoms,• where the proportion of the alcohols R3OH based on the sum total of the alcohols R2OH and R3OH is 1 mol% to 49 mol%, and• the amount of the alcohols R2OH and R3OH used together is 0.5 to 1.5 mol/mol of (B3b).
- The process according to claim 11, wherein no further monomers are used aside from the monomers (A) and (B3b).
- The process according to claim 11 or 12, wherein the amount of the alcohols R2OH and R3OH used together is 0.8 to 1.2 mol/mol of the monomers (B3b) .
- The process according to any of claims 11 to 13, wherein process step I is conducted in at least one high-boiling aliphatic and/or aromatic hydrocarbon having a boiling point of at least 175°C and a flashpoint ≥ 60°C.
- The process according to any of claims 11 to 14, wherein process step II is conducted in at least one high-boiling aliphatic and/or aromatic hydrocarbon having a boiling point of at least 175°C and a flashpoint ≥ 60°C.
- A copolymer (X) obtainable by a process according to any of claims 11 to 15.
- A composition comprising at least• a copolymer (X) according to any of claims 1 to 10 and 16, and• at least one organic solvent (Y).
- The composition according to claim 17, wherein the solvent is a hydrocarbon.
- The composition according to claim 18, wherein the hydrocarbons are high-boiling aliphatic and/or aromatic hydrocarbons having a boiling point of at least 175°C and a flashpoint ≥ 60°C.
- The composition according to claims 17 to 19, wherein the concentration of the copolymers (X) is 20% to 75% by weight, based on the sum total of all components of the composition.
- The use of copolymers (X) according to any of claims 1 to 10 and 16 as pour point depressants for crude oil, mineral oil and/or mineral oil products, by adding at least one copolymer (X) according to any of claims 1 to 10 and 16 to the crude oil, mineral oil and/or mineral oil products.
- The use of copolymers (X) according to any of claims 1 to 10 and 16 for prevention of wax deposits on surfaces in contact with crude oil, mineral oil and/or mineral oil products, by adding at least one copolymer (X) according to any of claims 1 to 10 and 16 to the crude oil, mineral oil and/or mineral oil products.
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PCT/EP2016/077935 WO2017089212A1 (en) | 2015-11-27 | 2016-11-17 | Copolymers comprising α-olefins and olefin dicarboxylic acid esters, production thereof, and use thereof as pour point depressants for crude oils, mineral oils, or mineral oil products |
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PT3481920T (en) | 2016-07-05 | 2021-11-10 | Basf Se | Use of corrosion inhibitors for fuels and lubricants |
US11203711B2 (en) | 2016-12-07 | 2021-12-21 | Basf Se | Aqueous compositions from paraffin inhibitors |
WO2019002167A1 (en) * | 2017-06-27 | 2019-01-03 | Akzo Nobel Chemicals International B.V. | Winterized pour point depressants |
EP3645675B1 (en) * | 2017-06-27 | 2022-03-09 | Nouryon Chemicals International B.V. | Winterized pour point depressants |
CN107469151B (en) * | 2017-08-09 | 2020-05-22 | 青岛慧生惠众生物科技有限公司 | Alveolar bone repair material and preparation method and application thereof |
MX2020002740A (en) | 2017-09-11 | 2020-07-21 | Basf Corp | Aqueous polymer dispersions, a method for their preparation and the use thereof as pour-point depressants for crude oil, petroleum, and petroleum products. |
EA038357B1 (en) * | 2020-05-20 | 2021-08-13 | Научно-Исследовательский И Проектный Институт Нефти И Газа (Нипинг) | Pour point depressant |
CA3217341A1 (en) | 2021-04-21 | 2022-10-27 | Clariant International Ltd | Polymeric pour point depressants for waxy crude oils |
US11692053B2 (en) | 2021-04-21 | 2023-07-04 | Clariant International Ltd | Polymeric pour point depressants for waxy crude oils |
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DE2102469C2 (en) | 1971-01-20 | 1989-06-29 | Basf Ag, 6700 Ludwigshafen | Use of ethylene copolymers as an additive to petroleum and petroleum fractions |
US3966428A (en) | 1973-10-31 | 1976-06-29 | Exxon Research And Engineering Company | Ethylene backbone polymers in combination with ester polymers having long alkyl side chains are low viscosity distillate fuel cold flow improvers |
DE3223694A1 (en) | 1981-09-17 | 1983-03-24 | Akzo Gmbh, 5600 Wuppertal | COPOLYMERS FROM (ALPHA) - (BETA) -UNSATURED DICARBONIC ACID ESTERS PROCESS FOR THE PRODUCTION AND USE THEREOF |
DE3201541A1 (en) | 1982-01-20 | 1983-07-28 | Basf Ag, 6700 Ludwigshafen | PETROLEUM DISTILLATES WITH IMPROVED FLOW PROPERTIES |
GB8521393D0 (en) | 1985-08-28 | 1985-10-02 | Exxon Chemical Patents Inc | Middle distillate compositions |
US20050138859A1 (en) * | 2003-12-16 | 2005-06-30 | Graham Jackson | Cold flow improver compositions for fuels |
EP1746147B1 (en) | 2005-07-22 | 2016-02-24 | Basf Se | Copolymers based on olefins and ethylenically unsaturated carboxylic acid esters as cloud point depressants for fuels and lubricants |
CN102171258B (en) * | 2008-07-31 | 2014-10-15 | 卢布里佐尔公司 | Novel copolymers and lubricating compositions thereof |
CA2889773A1 (en) | 2012-12-18 | 2014-06-26 | Basf Se | Polymer formulations in solvents with a high flash point, method for the production thereof and use thereof as pour-point depressants for crude oils, mineral oils or mineral oil products |
AR100387A1 (en) | 2014-02-18 | 2016-10-05 | Basf Se | COPOLYMERS UNDERSTANDING ETHYLENE, VINYL ESTERS AND ACRYLIC ACID (MET) ESTERS, THEIR FORMULATIONS AND USES AS A FLUIDITY POINT DEPRESSOR, WAX INHIBITOR AND FLOW OIL POTENTIATOR |
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