Classifications

• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
  • B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
  • B41J11/00—Devices or arrangements  of selective printing mechanisms, e.g. ink-jet printers or thermal printers, for supporting or handling copy material in sheet or web form
  • B41J11/0085—Using suction for maintaining printing material flat
• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
  • B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
  • B41J11/00—Devices or arrangements  of selective printing mechanisms, e.g. ink-jet printers or thermal printers, for supporting or handling copy material in sheet or web form
  • B41J11/02—Platens
  • B41J11/06—Flat page-size platens or smaller flat platens having a greater size than line-size platens

Definitions

• the invention relates to a medium support member, especially for print media, and a vacuum support device.
• medium support members for holding and flattening of print media during a print process in which the print media are scanned with a print head.
• a suction box as medium support member.
• Such a suction box usually has a perforated top surface, and the inner volume of the suction box is maintained at an underpressure by means of a vacuum pump.
• the suction box must have a very complex structure in order to be able to evenly distribute the underpressure from the suction device over the surface of the print medium.
• the support surface should be very perfectly flat.
• registration pins are generally applied, which pins are positioned in recesses or openings in the overlay, for example at the edges of the overlay. One or more sheet edges may be pushed against the registration pins to align the sheet with respect to the table and/or print head.
• EP2580062 (A1 ) discloses a medium support member comprising an overlay to a bottom surface of which magnetic strips are bonded.
• the overlay is perforated by a plurality of through-holes which are regularly distributed over the top surface of the overlay in between the through-holes.
• a sheet may be firmly drawn against the top surface of the overlay by applying an underpressure via the through-holes.
• the overlay which may be relatively thin and flexible, should be safely prevented from forming warps which, in view of the very small distance between the printhead and the surface of the print medium, might lead to collisions between the printhead and upwardly bulged surface areas of the print medium or the support surface.
• a medium support member according to claim 1 and a vacuum support device according to claim 14 are provided.
• the medium support member comprises an overlay for being placed on a top surface of a table.
• the overlay comprises a top surface, a bottom surface, and a plurality of through-holes for applying a suction force to a medium.
• the medium support member further comprises a spacer array, which comprises at least one spacer member.
• the spacer array, and as such the spacer member, are provided on the bottom surface of the overlay.
• the spacer array is positioned on the top surface of the table, the top surface of the table is spaced apart from the bottom surface of the overlay to define and/or form a gap between the table and the overlay.
• the table is further arranged for being connected to a vacuum source for providing an underpressure in the gap. Via the through-holes a suction force may be applied to a medium (or sheet) positioned on the top surface of the overlay for drawing the medium firmly against the overlay.
• the medium support member according to the present invention further comprises a recess.
• the recess extends from the top surface of the overlay to the bottom surface of the overlay. Basically, the recess extends through the overlay.
• a medium registration element may be received in the recess.
• the recess may, for example, be an opening in the overlay or a notch or cutout along the edge of the overlay, wherein the medium registration element may be received.
• the medium registration element may preferably be arranged for aligning or positioning a medium by positioning the medium against the medium registration element.
• Such a medium registration element may be a registration strip or pin positioned e.g. at the edge of the overlay.
• the at least one spacer member on the bottom surface of the overlay is positioned between the recess and a through-hole, e.g. when viewed from above during use.
• the spacer array is applied to define and seal the gap between the table and the overlay, for example by means of a peripheral spacer member along the edges of the overlay. Since the recess extends through the overlay, a spacer member is generally provided near or around the recess to keep the gap sealed.
• a spacer-member in a region near or adjacent the recess excludes through-holes from being positioned in that region, since the spacer member would block any through-holes provided over it. Thus, through-holes may not be positioned in close proximity to the recess and the medium registration member received in said recess.
• a medium's edge When in use, a medium's edge is pushed against a medium registration element received in the recess.
• the medium's edge on the top surface of the overlay then extends over the at least one spacer member on the bottom surface of the overlay.
• no through-holes are provided adjacent the recess. This prevents the medium's edge next to the medium registration element from being properly held down against the overlay.
• the medium may comprise wrinkles near the medium registration element. Said wrinkles in turn may come into contact with the print head, potentially damaging the print head.
• a groove is provided in the top surface of the overlay and which groove extends from the through-hole over the at least one spacer member for applying a suction force to the medium.
• the groove runs over the spacer array.
• a suction force may be applied to a region of the medium positioned over the groove close to or against the medium registration element.
• the groove effectively extends the underpressure in the through-holes to regions of the overlay where such through-holes cannot be provided or are blocked by the spacer array. Substantially the entire surface of the medium may thus be securely drawn against the overlay, preventing the upward bulging of any regions of the medium.
• the groove allows for reliably securing a medium onto an overlay, reducing the risk of head touch. Thereby the object of the present invention has been achieved.
• the groove extends to a region in the vicinity of the recess.
• the groove may be positioned sufficiently near or in vicinity to the recess to prevent upward bulging or wrinkling of a region of the medium positioned adjacent the recess. When in use, said region of the medium is positioned against the medium registration element.
• the relative vicinity of the groove to the recess may be determined by medium characteristics: for stiff media, the groove may relatively remote from the recess compared e.g. to weak or flexible media.
• the groove extends from the through-hole towards an adjacent edge of the overlay and/or towards the recess.
• the bottom surface of a periphery of the overlay is generally covered with a circumferential spacer member for defining and sealing the gap.
• no through-holes are generally provided in this peripheral region.
• the underpressure may be extended to (or near to) the periphery or edge of the overlay.
• a groove according to the present invention may extend towards a recess, which may for example be a notch along the edge or opening in the overlay.
• a spacer member is provided on the bottom surface of the overlay near to or around said recess for separating and sealing the gap from the recess.
• a groove may then be extended over the spacer member in the direction of the recess to apply an underpressure to a region of a medium positioned above the spacer member. Thereby, a suction force may be applied to the medium close or near the recess (and the medium registration element received in the recess).
• the at least one spacer member is positioned adjacent the recess, and the through-hole is positioned adjacent the at least one spacer member.
• the spacer member may be positioned next to or near the recess, for example at a distance of a few centimeters or less.
• the through-hole is preferably located close to or near the spacer member, for example a distance of a few centimeters or less.
• the medium support member further comprises holding elements for holding the overlay on the top surface of the table.
• the overlay is temporarily secured to the table.
• a groove which extends from a through-hole, is in fluid communication with said through-hole.
• the groove is thus connected to the gap via the through-hole. This allows an underpressure in the through-hole (and the gap) to extend to the groove. No additional vacuum source or underpressure distribution manifold is required.
• the groove according to the present invention may thus be easily implemented.
• a first end of the groove is open-ended for fluid communication with the through-hole, such that air may flow from the groove, via the trough-hole to the gap.
• a second end of the groove is closed-ended for substantially sealing the groove.
• the at least one spacer member extends at least partially around the recess.
• the recess preferably comprises a curved edge, along which edge the spacer member extends, preferably in a corresponding curve.
• the edge of the recess and/or the spacer member may for example be circular or semi-circular.
• the spacer member may at least partially enclose the recess, such that the recess is separated or isolated from the gap. This prevents the underpressure in the gap to "leak away" via the recess.
• the medium support member comprises a sealing frame provided on the bottom surface of the overlay, preferably peripherally or circumferentially.
• the sealing frame may extend along the edges of the overlay, for example in the form of a longitudinal sealing strip.
• the sealing frame is arranged for delimiting and sealing the gap between the bottom surface of the overlay and the top surface of the table. An underpressure may then be formed in the gap by means of the vacuum source.
• the groove preferably extends over the sealing frame from a through-hole positioned adjacent or in the vicinity of the sealing frame.
• the sealing frame is at least partially formed by the spacer member positioned between the recess and the through-hole. As such, the sealing frame is adjacent the recess and may prevent air leaking into the gap via the recess.
• the spacer array comprises magnetic strips arranged for holding at least portions of the overlay and corresponding portions of the table together by magnetic attraction.
• the holding elements for holding the overlay on the top surface of the table may be formed by the magnetic strips.
• the magnetic strips may be secured to the bottom surface of the overlay, by fastening means or by magnetic force. In a preferred embodiment, it will be, at least among others, the marginal or outer peripheral portions of the overlay that are magnetically drawn against the table.
• the area where underpressure is applied may be limited to the actual area of the print media, so as to avoid leakage of air through the open through-holes in the marginal portion of the overlay, thereby reducing the energy consumption of the vacuum pump. Nevertheless, the magnetic attraction will prevent the overlay from forming warps.
• one of the overlay and the table may be made of a magnetically attractable material, whereas the other of the table and the overlay, respectively, is provided with permanent magnets.
• the table and the overlay may be made of non-magnetic materials, and magnetically attractable material may be attached to those portions of the table and the overlay, respectively, that cooperate with the permanent magnets.
• the permanent magnets will form a least some of the spacer members of the spacer array provided between the top surface of the table and the bottom surface of the overlay.
• the spacer members may take the form of magnetic strips that are fixed at the bottom surface of the overlay by means of an adhesive.
• the spacer members that are distributed over the central part of the overlay may also be formed by magnetic strips.
• the through-holes are regularly arranged in rows and columns, and the magnetic strips are configured as elongated members.
• the magnetic strips may then be positioned in between pairs of the rows and/or columns.
• the magnetic strips may be each disposed in an interval between two neighboring rows of the through-holes.
• the magnetic strips forming the spacer members or the spacer array may be arranged such that they do not close-off the through-holes that are needed for applying underpressure to the media.
• At least some of the magnetic strips are distributed over the bottom surface of the overlay and are separated from one another for defining an underpressure distribution manifold in the gap between the bottom surface of the overlay and the top surface of the table. This allows the underpressure to be distributed over the bottom surface of the overlay.
• a through-hole from which a groove extends is enlarged with respect to a through-hole from which no groove extends.
• the through-hole's diameter may be enlarged to compensate for the increased air flow required for forming an underpressure in the groove. In this manner, the underpressure and/or suction force on the medium may be kept similar for all through-holes and grooves.
• the through-holes may have relatively small diameters so as to prevent the portions of the print media covering these through-holes from being bent.
• the groove extends from the through-hole towards an adjacent edge of the overlay.
• the recess in this case may be positioned at the edge of the overlay.
• the through-hole is positioned spaced apart from the edge due to a sealing strip of the sealing frame extending along the edge of the overlay.
• An end of the groove is positioned spaced apart from the adjacent edge of the overlay, by a distance corresponding to at least the width of the sealing strip.
• the underpressure and/or suction force in the through-hole may be extended towards the edge of the overlay.
• magnetic strips are secured to the overlay, and the table is made of a magnetically attractable material, and in that the spacer array comprises spacers that are formed by the magnetic strips.
• the overlay will safely be attracted towards the surface of the table regardless of whether or not air is drawn-in through the through- holes, and the magnetic strips forming the spacers can be arranged such that they do not close-off the through-holes that are needed for applying underpressure to the media.
• it will be, at least among others, the marginal or outer peripheral portions of the overlay that are magnetically drawn against the table.
• the area where underpressure is applied may be limited to the actual area of the print media, so as to avoid leakage of air through the open through-holes in the marginal portion of the overlay, thereby reducing the energy consumption of the vacuum pump. Nevertheless, the magnetic attraction will prevent the overlay from forming warps.
• the spacer members (or spacers) provided in the peripheral portions of the overlay may be configured as seals for sealing the distribution manifold formed in the gap between the top surface of the table and the bottom surface of the overlay.
• the spacer members that are distributed over the central part of the overlay may also be formed by magnetic strips. When all spacers are formed by magnetic strips that have exactly the same thickness, the width of the gap between the table and the manifold will be defined with high precision.
• the spacer members, i.e. magnetic strips are detachably secured at the bottom surface of the overlay, the configuration of the spacer array may easily be modified and may thus be adapted to varying sizes of the print media.
• Fig. 1 is a schematic perspective view showing a top surface of a medium support member according to an embodiment of the present invention
• Fig. 2 is a schematic perspective view showing a bottom surface of a medium support member according to another embodiment of the present invention.
• Fig. 3 is an enlarged perspective top view of a section of the medium support member in Fig. 1 , which section is indicated as 'B' in Fig. 1 ;
• Fig. 4 is an enlarged perspective bottom view of a section of the medium support member in Fig. 2, which section is indicated as 'D' in Fig. 2;
• Fig. 5a is a schematic perspective view showing a vacuum support device according to an embodiment of the present invention with above it a medium support member according to an embodiment of the present invention;
• Fig. 5b is a schematic perspective view showing a vacuum support device according to an embodiment of the present invention with mounted on it a medium support member according to an embodiment of the present invention;
• Fig. 6 is a schematic side view showing a vacuum support device according to an embodiment of the present invention.
• Fig. 7 is an enlarged side view of a section of the vacuum support device in Fig. 6, which section is indicated as 'F' in Fig. 6.
• Fig. 1 shows a schematic view of a medium support member according to an embodiment of the present invention.
• the support member comprises an overlay 1 , which may be positioned on top of a table 30 as shown in Figs. 5-7.
• the overlay 1 is perforated by a plurality of through-holes 5 that are regularly distributed over the top surface 1 a of the overlay 1.
• the through-holes 5 connect the top surface 1 a of the overlay 1 to the bottom surface 1 b thereof (not visible in Fig. 1 ), where a distribution manifold is formed to which an underpressure is applied by means of a vacuum pump or source (not shown). The underpressure causes ambient air to be drawn-in through the through-holes 5.
• a carriage comprising one or more printheads (not shown) is controlled to move across the print medium to scan the same with high speed in a main scanning direction and a sub-scanning direction, while ink droplets are jetted out from the printhead and onto the medium to form an image thereon.
• the printhead ejects droplets of UV-curable ink, but it will be clear for the skilled person that other types of marking material such as solvent ink, water based inks or hot melt inks may be used instead.
• the printhead may be moved only in the main scanning direction to print a swath of the image while the medium is held stationary, and the medium is intermittently advanced in the sub-scanning direction so as to print successive swathes.
• the dimensions of the overlay 1 and the table 30 may be 3 by 4 meters, for example, and the overlay 1 may be formed by an aluminum sheet having a thickness of not more than 100 to 150 ⁇ , for example.
• the through-holes 5 are arranged in rows and columns with a row-to-row distance of 20 mm and may have a diameter of 1 .5 mm.
• a spacer array 10 is provided on the bottom surface 1 b of the overlay 1 , so that a gap 13 with a predetermined height of, e.g., 1.1 mm is formed between the bottom surfacel b of the overlay 1 and the top surface 30a of the table 30 (shown in Figs 5-7).
• the spacer members 1 1 , 12' (or spacers for short) of the array 10 are arranged in the form of separated islands, so that the hollow part of the gap 13 not filled by the spacer members 1 1 , 12' forms a contiguous distribution manifold capable of evenly applying the underpressure to all of the through-holes 5.
• the manifold 10 may be connected to a vacuum duct via internal suction passages of the table 30.
• the spacer members 1 1 , 12, 12', 12a, 12b, 12c forming the spacer array 10 are shown in detail in Figs. 3 and 4.
• the individual spacer members 1 1 , 12, 12', 12a, 12b, 12c forming the spacer array 10 are formed by magnetic strips 1 1 , 12, 12', 12a, 12b, 12c that are bonded to the bottom surface 1 b of the overlay 1 by means of an adhesive.
• the longitudinal strips 1 1 , 12', 12a, 12b, 12c are provided in between the rows and/or columns of the through-holes 5 at regularly spaced intervals. Some of these strips, designated as 12, 12', 12a, 12b and 12c, extend circumferentially along the periphery 2 of the overlay 1 as a kind of frame structure 12, 12'.
• Said strips 12, 12', 12a, 12b, 12c positioned along the edges 2 of the overlay 1 form an outermost sealing frame 12, 12', which frame 12, 12' has the function of a seal 12, 12' that limits and seals the gap 13 and/or the manifold.
• Other, shorter, strips 1 1 are arranged inside the sealing frame 12, 12' in parallel lines separated by aisles.
• the strips 1 1 may extend in the main scanning direction or the sub- scanning direction.
• the strips 1 1 have mutual spacings of 40 mm.
• the marginal portions of the overlay 1 which are not perforated by the through-holes 5 are safely attached to the table 30 by means of the frames 12, 12' formed by the magnetic strips 12a-c so that the thin overlay 1 is held in a perfectly flat condition even in the marginal areas where no suction pressure is present or where the suction pressure is reduced because the through-holes 5 are not closed-off by the medium.
• the spacer array 10 may be modified so as to limit and concentrate the suction pressure to the area that is actually covered by the print medium. In this way, it is possible to reduce the number of through- holes 5 that are not covered by the print medium and thereby to reduce the amount of leakage of air through these through-holes 5.
• the sealing frame 12, 12' may be dimensioned in correspondence to the dimensions of the medium, such that the sealing frame 12, 12' corresponds to the contours of the medium.
• Such a medium support member is known from EP2580062 (A1 ), which is included herein by reference.
• Fig. 2 shows the bottom side 1 b of the overlay 1 and illustrates the recesses 3 positioned along the edge 2 of the overlay 1.
• a medium registration element in the form of a pin or strip (now shown) may be received in one or more of the recesses 3.
• the medium may then be aligned with respect to the overlay 1 , table 30, and/or the print head by positioning an edge of the medium against the medium registration element.
• the medium may then be fixed on the overlay 1 by means of a suction force by activating the vacuum source.
• Fig. 3 shows in more detail the recess 3 in the edge 2 of the overlay 1.
• the spacer member 12a on the bottom side 1 b of the overlay 1 is part of the sealing frame 12, as indicated by the dashed lines in Fig. 3.
• the sealing strip 12a extends parallel to and along the edge 2 of the overlay 1 .
• This straight sealing strip 12a is spaced apart from the edge 2 by at least the width of the recess 3, as measured in a direction perpendicular to the edge 2.
• the through-holes 5 are positioned at a distance of at least said width from the edge 2.
• the through-holes 5 are all positioned above the gap 13 positioned inside the sealing frame 12, as seen from above.
• the sealing frame 12 is positioned between the recess 3 and the through-holes 5a.
• the through-holes 5a are adjacent the sealing frame 12.
• a groove 6 extends from each through-hole 5a towards the edge 2 of the overlay 1 and terminates at some distance from the edge 2.
• the groove 6 has preferably been cut out, punched or milled in the top surface 1 a of the overlay 1.
• the groove 6 runs along the top surface 1 a of the overlay over and above the sealing frame 12, which frame 12 is provided on the bottom surface 1 b of the overlay 1.
• the groove 6 is formed as a longitudinal channel 6 extending from the through-hole 5a towards the recess 3 and/or edge 2 of the overlay 1.
• the grooves 6 run transverse to the edge 2, but it may alternatively be provided at an angle thereto.
• the through-hole 5a is in fluid connection with the groove 6, the underpressure from the gap 13 is extended to the groove 6.
• a depth of the longitudinal groove 6 in Fig. 3 is less than a thickness of the overlay 1.
• the bottom of the groove 6 may thereby be spaced apart from the bottom surface 1 b of the overlay 1 .
• the groove 6 may be any shape, but is preferably longitudinal and/or straight.
• the groove 6 is punched or milled into the overlay 1 for easy and cheap production of a medium support member according to the present invention.
• the groove 6 terminates or ends in the vicinity of the recess 3, such that a region of the medium positioned against a medium registration element in said recess 3 is prevented from bulging upwards.
• the closed end 6b of each groove 6 is positioned near the edge 2 to extend the underpressure close to the edge 2 for preventing the edges of the medium from wrinkling or curling upwards.
• a medium may be positioned on the overlay 1 with an edge of the medium pushed against the medium registration element in the recess 3. A fluid connection is then present between the groove 6 and the gap 13.
• Fig. 4 illustrates another embodiment of the medium support member of the present invention.
• Fig. 4 illustrates the bottom surface 1 b of the overlay 1 near the recess 3.
• the spacer member 12' comprises the sealing frame members 12b, 12c positioned adjacent the recess 3 and/or edge 2.
• Frame member 12b is configured as a curved strip 12b partially surrounding the recess 3 in a semi-circular shape.
• the through-holes 5a are positioned adjacent the spacer member 12b, roughly in an arctuate pattern along the curved sealing strip 12b.
• the curved sealing strip 12b forms part of the sealing frame 12', which sealing frame 12' extends along the periphery 2 of the overlay 1 .
• the sealing frame 12' defines and seals the gap 13 between the table 30 and the overlay 1 .
• Through-holes 5b which are not positioned adjacent the sealing frame 12', are not provided with a groove 6, as can be seen in Fig. 3. It is however within the scope of the invention to provide a groove 6 to said through-hole 5b, for example for extending the underpressure of a through-hole 5b over a spacer member 1 1 adjacent to said through-hole 5b.
• a groove 6 may be applied to one or more through-holes 5a adjacent a sealing frame member 12c along the edge 2 of the overlay 1 (straight section 12c of the sealing frame 12' in Fig. 4).
• the sealing frame member 12c in Fig. 4 extends parallel to the straight part of the edge 2.
• the through-holes 5a adjacent the sealing frame member 12c are provided with a groove 6, as can be seen in Fig. 3.
• the groove 6 extends from the through-hole 5a over the sealing frame member 12c in the direction of the edge 2 of the overlay. In Fig. 3, said grooves 6 extend substantially transverse to the edge 2 of the overlay 1.
• Fig. 5a illustrates a vacuum support device 20 according to the present invention.
• the medium support member with its overlay 1 is positioned above the top surface 30a of the table 30 to illustrate the position of the gap 13.
• Suction ducts are provided in the top surface 30a of the table 30.
• the suction ducts are connected to the vacuum source (not shown), which vacuum source is preferably incorporated in the table 30.
• the overlay 1 is positioned on the table 30, as illustrated in Fig. 5b.
• the top surface 30a of the table 30 is made of a magnetically attractable material.
• the magnetic spacer members 1 1 , 12, 12' on the bottom surface 1 b of the overlay 1 adhere releaseably to the table 30 by means of magnetic interaction or forces.
• the spacer members 1 1 , 12, 12' may be configured in position prior to placing the overlay 1 on the table 30 in correspondence to the dimensions of the sheet medium to be printed.
• the sheet medium is placed on the top surface 1 a of the table 30, and positioned by aligning the medium by means of the medium registration elements in the recesses 3.
• the medium for example, is pushed against registration pins positioned along an edge 2 of the overlay 1 .
• the vacuum source is then activated for holding the medium down on the top surface 30a.
• the medium Since the suction force is extended to the overlay's 1 edges 2 and the recesses 3 with the medium registration elements, the medium is prevented from bulging upwards.
• the printhead For printing the medium, the printhead is moved across the medium. Any contact between the printhead and the medium is prevented, since wrinkling or bulging of the medium is eliminated by means of the grooves 6 according to the present invention.

Landscapes

• Handling Of Sheets (AREA)

Applications Claiming Priority (2)

Publications (2)

Family

ID=54366113

Family Applications (1)

Country Status (2)

Family Cites Families (6)

• 2016
  • 2016-10-26 WO PCT/EP2016/075847 patent/WO2017076719A1/en active Application Filing
  • 2016-10-26 EP EP16788497.2A patent/EP3370966B1/de active Active

Also Published As

Similar Documents

Legal Events