EP3340397A1 - Method for fixing a contact element at the end of an electrical conductor - Google Patents
Method for fixing a contact element at the end of an electrical conductor Download PDFInfo
- Publication number
- EP3340397A1 EP3340397A1 EP16306778.8A EP16306778A EP3340397A1 EP 3340397 A1 EP3340397 A1 EP 3340397A1 EP 16306778 A EP16306778 A EP 16306778A EP 3340397 A1 EP3340397 A1 EP 3340397A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- conductor
- sleeve
- contact element
- aluminum
- layer
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000004020 conductor Substances 0.000 title claims abstract description 79
- 238000000034 method Methods 0.000 title claims abstract description 22
- 229910052782 aluminium Inorganic materials 0.000 claims abstract description 22
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims abstract description 22
- 239000000463 material Substances 0.000 claims abstract description 17
- 229910052751 metal Inorganic materials 0.000 claims abstract description 6
- 239000002184 metal Substances 0.000 claims abstract description 6
- 238000002604 ultrasonography Methods 0.000 claims description 5
- 230000002093 peripheral effect Effects 0.000 claims description 4
- 230000001681 protective effect Effects 0.000 claims description 4
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 description 26
- 238000003466 welding Methods 0.000 description 7
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 4
- 229910052802 copper Inorganic materials 0.000 description 4
- 239000010949 copper Substances 0.000 description 4
- 239000011248 coating agent Substances 0.000 description 3
- 238000000576 coating method Methods 0.000 description 3
- 239000007789 gas Substances 0.000 description 3
- 239000011261 inert gas Substances 0.000 description 3
- 238000003825 pressing Methods 0.000 description 3
- 241000209035 Ilex Species 0.000 description 2
- 239000003795 chemical substances by application Substances 0.000 description 2
- 238000009413 insulation Methods 0.000 description 2
- 238000003801 milling Methods 0.000 description 2
- 229910000838 Al alloy Inorganic materials 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000007598 dipping method Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
Images
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/02—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for soldered or welded connections
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R11/00—Individual connecting elements providing two or more spaced connecting locations for conductive members which are, or may be, thereby interconnected, e.g. end pieces for wires or cables supported by the wire or cable and having means for facilitating electrical connection to some other wire, terminal, or conductive member, blocks of binding posts
- H01R11/11—End pieces or tapping pieces for wires, supported by the wire and for facilitating electrical connection to some other wire, terminal or conductive member
- H01R11/28—End pieces consisting of a ferrule or sleeve
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R2201/00—Connectors or connections adapted for particular applications
- H01R2201/26—Connectors or connections adapted for particular applications for vehicles
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
- H01R4/02—Soldered or welded connections
- H01R4/023—Soldered or welded connections between cables or wires and terminals
- H01R4/024—Soldered or welded connections between cables or wires and terminals comprising preapplied solder
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
- H01R4/10—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation
- H01R4/18—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation by crimping
- H01R4/20—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation by crimping using a crimping sleeve
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
- H01R4/22—End caps, i.e. of insulating or conductive material for covering or maintaining connections between wires entering the cap from the same end
Definitions
- the invention relates to a method for attaching a contact element at the end of an electrical conductor, which consists of a plurality of stranded individual wires made of an aluminum-containing material with which around the end of the conductor a tubular, serving as a contact element and made of a metal Wrapped around the sleeve and pressed with the conductor ( DE 199 08 031 B4 ).
- the sleeve may be made of aluminum-based metal, either aluminum or an aluminum alloy. This also applies to the individual wires of the conductor. In the following, only the material "aluminum" is considered.
- Ladders made of aluminum are increasingly being used, in particular for reasons of weight and cost, as a replacement for copper conductors.
- Main applications of such conductors are, for example, the automotive and aircraft technology.
- the lower electrical conductivity of the aluminum over copper is irrelevant for most applications, as it may be compensated for by cross-sectional matching.
- problems arise when attaching contact parts to the conductors since aluminum conductors are surrounded by an electrically very poorly conductive oxide layer. This deficiency is particularly noticeable in existing from a variety of individual wires, also referred to as stranded conductors conductors, each of which is surrounded by an unavoidable without special treatment oxide layer. This problem has long been known and described in numerous publications, of which three documents are mentioned below.
- a contact element is to be mounted electrically good conduction on a stranded wire of aluminum wires.
- a tin-plated on the inside of metallic sleeve is first pushed onto the end of the stranded conductor.
- the individual wires are then tinned or welded at their ends with each other and with the sleeve by means of ultrasound or inert gas welding.
- the oxide layers surrounding the individual conductors should thereby be broken up. This results in a cover-like tinning or welding at the end of the stranded conductor.
- the contact element is pushed and pressed with the end of the stranded conductor.
- the lid-like tinning or welding is excluded from the pressing.
- the DE 103 46 160 B3 describes a method for contacting an aluminum conductor designed as a stranded conductor, in which a tinned on the inside, for example made of copper contact terminal is pushed onto the end of the aluminum conductor.
- the tube-shaped contact terminal is tinned on the front side of the aluminum conductor by means of ultrasonic tinning together with the same or welded by means of a known welding process metallically with the same.
- a supply of a contacting agent is applied to the end of a stranded conductor made of aluminum and heated at least to the region of its melting temperature.
- a material connection between the stranded conductor and a simultaneously or subsequently deferred, pot-like contact element is to be produced via the contacting means for forming an electrical contact.
- the contacting agent of the stranded conductor can be immersed in a tin bath. In this case, a part of the stranded conductor can be separated or cut off in the tin bath to form a fresh separating or cutting surface.
- the contact element is pressed with zugentlastender effect around the stranded conductor.
- the invention has for its object to simplify the initially described method.
- solderable material used is, in particular and advantageously, tin.
- the word “tin” is therefore used below, representing all usable solderable materials. Due to the mechanical processing of the end face of the conductor existing oxide layers are removed there, so that the tin applied to the end face is connected to the conductive material of all the individual wires of the conductor.
- the mechanical processing of the end face of the conductor for example by means of a milling cutter, and the coating of the same with the tin are carried out under protective gas. It may then form no new oxide layer on the end face of the conductor before coating the end face with the tin.
- the tin can be applied for example by immersing the processed conductor end in a tin bath.
- the tin can also be applied to the same without the use of inert gas after mechanical processing of the conductor end when the conductor end is immersed directly and as quickly as possible in a tin bath after mechanical processing.
- a thin oxide layer still formed after the mechanical working of the end face of the conductor can be destroyed in the tin bath by means of ultrasound, so that the tin then adheres to the bare end face of the conductor.
- tin By the dipping process of the conductor end in a tin bath, tin likewise simultaneously adheres to the peripheral surface of the contact element or the sleeve.
- the contact with an electrical contact to be attached to the contact element or the sleeve can be further improved.
- Fig. 1 the end of an electrical line 1 is shown, which has an electrical conductor 3 surrounded by an insulation 2.
- the conductor 3 is constructed from a plurality of individual wires 4, which are made of aluminum and are preferably stranded together. Such a conductor is also referred to as a stranded conductor.
- the insulation 2 is removed at the end of the line 1, so that the conductor 3 is exposed.
- a contact element sleeve 5 made of aluminum.
- the sleeve 5 is pressed around the conductor 3 by mechanical processing, so that the individual wires 4 of the same are pressed together and the sleeve 5, the conductor 3 tightly and completely surrounds.
- the pressing process is indicated by arrows 6. It is carried out so that the peripheral surface of the sleeve 5 is at least approximately cylindrical even after being pressed with the conductor 3.
- the thus treated conductor end is then placed in a tin bath 8 ( FIGS. 5 and 6 immersed). It is characterized on the flat end face of the conductor 3, a tin layer 9 is generated, which, as shown in FIG Fig. 4 extends beyond the peripheral surface of the sleeve 5.
- the tin layer 9 has metallic and therefore electrically conductive contact with the aluminum of all individual conductors 4 of the conductor 3.
- the mechanical treatment of the conductor end with the described removal of a layer can be advantageously carried out under protective gas, so that no new oxide layer can form on the plane generated end face.
- the protective gas atmosphere can also cover the tin bath 8 with.
- the conductor end can according to the generation of the flat end face accordingly Fig. 5 be immersed directly in the tin bath 8.
- the tin layer 9 then adheres to the conductor end, without an oxide layer has formed.
- the conductor end of the described removal of the layer of the same can also be immersed directly and as quickly as possible in the tin bath 8.
- the tin bath 8 is subjected to ultrasound, so that any oxide layer that may still be formed on the conductor end is destroyed and removed from it.
- a corresponding ultrasound source is in Fig. 6 indicated by an arrow 10. Even so, the tin layer 9 is according to Fig. 4 attached to the end of the ladder.
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Connections Effected By Soldering, Adhesion, Or Permanent Deformation (AREA)
Abstract
Es wird ein Verfahren zum Befestigen eines Kontaktelements (5) am Ende eines elektrischen Leiters (3) angegeben, der aus einer Vielzahl von miteinander verseilten Einzeldrähten (4) aus einem Aluminium enthaltenden Material besteht. Zunächst wird um das Ende des Leiters (3) eine rohrförmige, als Kontaktelement dienende und aus einem Metall auf Aluminiumbasis bestehende Hülse (5) herumgelegt und mit dem Leiter (3) verpreßt. Nach der Festlegung der Hülse (5) am Leiter (3) werden die Stirnseite desselben und das Ende der Hülse (5) mechanisch so bearbeitet, dass sich eine durchgehende plane Fläche ergibt. Auf die plane Fläche wird unmittelbar nach der mechanischen Bearbeitung eine geschlossene Schicht (9) aus einem lötfähigen Material aufgetragen.The invention relates to a method for fastening a contact element (5) at the end of an electrical conductor (3), which consists of a multiplicity of individual wires (4) stranded together from an aluminum-containing material. First, around the end of the conductor (3), a tubular sleeve (5) serving as a contact element and made of an aluminum-based metal is laid around and pressed with the conductor (3). After the determination of the sleeve (5) on the conductor (3) the end face of the same and the end of the sleeve (5) are mechanically processed so that there is a continuous flat surface. Immediately after the mechanical processing, a closed layer (9) of a solderable material is applied to the planar surface.
Description
Die Erfindung bezieht sich auf ein Verfahren zum Befestigen eines Kontaktelements am Ende eines elektrischen Leiters, der aus einer Vielzahl von miteinander verseilten Einzeldrähten aus einem Aluminium enthaltenden Material besteht, mit welchem um das Ende des Leiters eine rohrförmige, als Kontaktelement dienende und aus einem Metall bestehende Hülse herumgelegt und mit dem Leiter verpreßt wird (
Die Hülse kann aus einem Metall auf Aluminiumbasis bestehen, und zwar entweder aus Aluminium oder aus einer Aluminiumlegierung. Das gilt auch für die Einzeldrähte des Leiters. Im Folgenden wird nur das Material "Aluminium" berücksichtigt.The sleeve may be made of aluminum-based metal, either aluminum or an aluminum alloy. This also applies to the individual wires of the conductor. In the following, only the material "aluminum" is considered.
Leiter aus Aluminium werden insbesondere aus Gewichts- und Kostengründen vermehrt als Ersatz für Kupferleiter verwendet. Haupteinsatzgebiete derartiger Leiter sind beispielsweise die Automobil- und die Flugzeugtechnik. Die geringere elektrische Leitfähigkeit des Aluminiums gegenüber Kupfer spielt für die meisten Anwendungen keine Rolle, da sie gegebenenfalls durch eine Querschnittsanpassung kompensiert werden kann. Probleme ergeben sich aber beim Anbringen von Kontaktteilen an den Leitern, da Aluminiumleiter von einer elektrisch sehr schlecht leitenden Oxidschicht umgeben sind. Dieser Mangel macht sich besonders bei aus einer Vielzahl von Einzeldrähten bestehenden, auch als Litzenleiter bezeichneten Leitern bemerkbar, von denen jeder von einer ohne Sonderbehandlung nicht zu vermeidenden Oxidschicht umgeben ist. Diese Problematik ist seit langem bekannt und in zahlreichen Druckschriften beschrieben, von denen im Folgenden drei Schriften erwähnt sind.Ladders made of aluminum are increasingly being used, in particular for reasons of weight and cost, as a replacement for copper conductors. Main applications of such conductors are, for example, the automotive and aircraft technology. The lower electrical conductivity of the aluminum over copper is irrelevant for most applications, as it may be compensated for by cross-sectional matching. However, problems arise when attaching contact parts to the conductors, since aluminum conductors are surrounded by an electrically very poorly conductive oxide layer. This deficiency is particularly noticeable in existing from a variety of individual wires, also referred to as stranded conductors conductors, each of which is surrounded by an unavoidable without special treatment oxide layer. This problem has long been known and described in numerous publications, of which three documents are mentioned below.
Aus der
Die
Bei dem Verfahren nach der
Auch aus der eingangs erwähnten
Der Erfindung liegt die Aufgabe zugrunde, das eingangs geschilderte Verfahren zu vereinfachen.The invention has for its object to simplify the initially described method.
Diese Aufgabe wird gemäß der Erfindung dadurch gelöst,
- dass nach der Festlegung der aus einem Metall auf Aluminiumbasis bestehenden Hülse am Leiter die Stirnseite desselben und das Ende der Hülse mechanisch so bearbeitet werden, dass sich eine durchgehende plane Fläche ergibt, und
- dass auf die plane Fläche unmittelbar nach der mechanischen Bearbeitung eine geschlossene Schicht aus einem lötfähigen Material aufgetragen wird.
- that after fixing the sleeve made of an aluminum-based metal on the conductor, the end face thereof and the end of the sleeve are machined so as to give a continuous plane surface, and
- that a closed layer of solderable material is applied to the flat surface immediately after the mechanical processing.
Bei Einsatz dieses Verfahrens wird am Ende des Leiters nach der Festlegung des als Hülse ausgeführten Kontaktelements in einem einfachen Arbeitsschritt zunächst eine plane Fläche an der Stirnseite erzeugt, in welcher auch die Hülse erfaßt ist, welche eine glatte, ebene Grundlage für das Aufbringen einer Schicht aus lötfähigem Material darstellt. Als lötfähiges Material wird insbesondere und mit Vorteil Zinn verwendet. Statt der Worte "lötfähiges Material" wird daher im Folgenden das Wort "Zinn" verwendet, stellvertretend für alle verwendbaren lötfähigen Materialien. Durch die mechanische Bearbeitung der Stirnfläche des Leiters werden dort vorhandene Oxidschichten abgetragen, so dass das auf die Stirnfläche aufgebrachte Zinn mit dem leitfähigen Material aller Einzeldrähte des Leiters verbunden wird. Ein an dem Kontaktelement und insbesondere an der Schicht aus Zinn angebrachter elektrischer Kontakt, der mit dem Zinn durch Wärmezufuhr verbunden wird, hat dementsprechend einen elektrisch leitfähigen Kontakt zum Gesamtquerschnitt des Leiters.When using this method, at the end of the conductor after the definition of the contact element designed as a sleeve in a simple step initially produces a flat surface on the front side, in which also the sleeve is detected, which is a smooth, flat basis for the application of a layer represents solderable material. The solderable material used is, in particular and advantageously, tin. Instead of the words "solderable material", the word "tin" is therefore used below, representing all usable solderable materials. Due to the mechanical processing of the end face of the conductor existing oxide layers are removed there, so that the tin applied to the end face is connected to the conductive material of all the individual wires of the conductor. An electrical contact attached to the contact element and in particular to the layer of tin, which is connected to the tin by supplying heat, accordingly has an electrically conductive contact with the overall cross section of the conductor.
Mit Vorteil und in bevorzugter Ausführungsform werden die mechanische Bearbeitung der Stirnfläche des Leiters, beispielsweise mittels eines Fräsers, und die Beschichtung derselben mit dem Zinn unter Schutzgas durchgeführt. Es kann sich dann vor dem Beschichten der Stirnfläche mit dem Zinn keine neue Oxidschicht auf der Stirnfläche des Leiters bilden. Dabei kann das Zinn beispielsweise durch Eintauchen des bearbeiteten Leiterendes in ein Zinnbad aufgebracht werden.Advantageously and in a preferred embodiment, the mechanical processing of the end face of the conductor, for example by means of a milling cutter, and the coating of the same with the tin are carried out under protective gas. It may then form no new oxide layer on the end face of the conductor before coating the end face with the tin. In this case, the tin can be applied for example by immersing the processed conductor end in a tin bath.
Das Zinn kann aber auch ohne den Einsatz von Schutzgas nach dem mechanischen Bearbeiten des Leiterendes auf dasselbe aufgebracht werden, wenn das Leiterende nach der mechanischen Bearbeitung direkt und möglichst schnell in ein Zinnbad eingetaucht wird. Eine nach dem mechanischen Bearbeiten der Stirnfläche des Leiters doch noch entstandene dünne Oxidschicht kann in dem Zinnbad mittels Ultraschalls zerstört werden, so dass das Zinn dann an der blanken Stirnfläche des Leiters haftet.The tin can also be applied to the same without the use of inert gas after mechanical processing of the conductor end when the conductor end is immersed directly and as quickly as possible in a tin bath after mechanical processing. A thin oxide layer still formed after the mechanical working of the end face of the conductor can be destroyed in the tin bath by means of ultrasound, so that the tin then adheres to the bare end face of the conductor.
Durch den Tauchvorgang des Leiterendes in ein Zinnbad bleibt gleichzeitig an der Umfangsfläche des Kontaktelements bzw. der Hülse ebenfalls Zinn haften. Durch die so erweiterte Zinnschicht kann der Kontakt zu einem an dem Kontaktelement bzw. der Hülse anzubringenden elektrischen Kontakt weiter verbessert werden.By the dipping process of the conductor end in a tin bath, tin likewise simultaneously adheres to the peripheral surface of the contact element or the sleeve. By the tin layer thus expanded, the contact with an electrical contact to be attached to the contact element or the sleeve can be further improved.
Das Verfahren nach der Erfindung wird anhand der Zeichnungen im Ausführungsbeispiel erläutert.The method according to the invention will be explained with reference to the drawings in the embodiment.
Es zeigen:
- Fig. 1
- das Ende einer elektrischen Leitung.
- Fig. 2
- die Leitung nach
Fig. 1 mit auf deren Leiter angebrachtem Kontaktelement. - Fig. 3
- schematisch eine Bearbeitung des Leiterendes.
- Fig. 4
- das Leiterende mit einer zusätzlichen Schicht.
- Fig. 5 und 6
- schematisch zwei Anordnungen zur Beschichtung des Leiterendes.
- Fig. 1
- the end of an electrical line.
- Fig. 2
- the line after
Fig. 1 with attached to the conductor contact element. - Fig. 3
- schematically a processing of the conductor end.
- Fig. 4
- the conductor end with an additional layer.
- FIGS. 5 and 6
- schematically two arrangements for coating the conductor end.
In
Auf dem Ende des Leiters 3 ist eine als Kontaktelement vorgesehene Hülse 5 aus Aluminium angebracht. Die Hülse 5 wird durch mechanische Bearbeitung um den Leiter 3 herumgepreßt, so dass die Einzeldrähte 4 desselben fest zusammengedrückt werden und die Hülse 5 den Leiter 3 fest und lückenlos umgibt. Der Preßvorgang ist durch Pfeile 6 angedeutet. Er wird so durchgeführt, dass die Umfangsfläche der Hülse 5 auch nach dem Verpressen mit dem Leiter 3 zumindest annähernd zylindrisch ist.On the end of the
Nach dem Verpressen der Hülse 5 mit dem Leiter 3 wird dessen Stirnfläche mechanisch bearbeitet. Das ist in
Das so behandelte Leiterende wird danach in ein Zinnbad 8 (
Die mechanische Behandlung des Leiterendes mit dem geschilderten Abtragen einer Schicht kann mit Vorteil unter Schutzgas durchgeführt werden, so dass sich auf der erzeugten planen Stirnfläche keine neue Oxidschicht bilden kann. Die Schutzgasatmosphäre kann auch das Zinnbad 8 mit abdecken. Das Leiterende kann nach dem Erzeugen der planen Stirnfläche entsprechend
Wenn bei der Bearbeitung des Leiterendes kein Schutzgas eingesetzt wird, dann kann das Leiterende nach dem geschilderten Abtragen der Schicht von demselben ebenfalls direkt und möglichst schnell in das Zinnbad 8 eingetaucht werden. Das Zinnbad 8 wird bei dieser Ausführungsform des Verfahrens mit Ultraschall beaufschlagt, so dass eine eventuell doch noch auf dem Leiterende entstandene Oxidschicht zerstört und von demselben entfernt wird. Eine entsprechende Ultraschallquelle ist in
Claims (5)
Priority Applications (2)
Application Number | Priority Date | Filing Date | Title |
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EP16306778.8A EP3340397B1 (en) | 2016-12-22 | 2016-12-22 | Method for fixing a contact element at the end of an electrical conductor |
ES16306778T ES2732905T3 (en) | 2016-12-22 | 2016-12-22 | Procedure for fixing a contact element at the end of an electrical conductor |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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EP16306778.8A EP3340397B1 (en) | 2016-12-22 | 2016-12-22 | Method for fixing a contact element at the end of an electrical conductor |
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Publication Number | Publication Date |
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EP3340397A1 true EP3340397A1 (en) | 2018-06-27 |
EP3340397B1 EP3340397B1 (en) | 2019-04-03 |
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EP16306778.8A Active EP3340397B1 (en) | 2016-12-22 | 2016-12-22 | Method for fixing a contact element at the end of an electrical conductor |
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Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5517755A (en) * | 1994-04-08 | 1996-05-21 | Reltec Corporation | Method for making a litz wire connection |
DE10223397B4 (en) | 2003-10-04 | 2004-05-06 | Feindrahtwerk Adolf Edelhoff Gmbh & Co | Method and connection for contacting an aluminum cable with a metallic, tin-plated contact terminal |
DE10346160B3 (en) | 2002-05-25 | 2005-07-14 | Feindrahtwerk Adolf Edelhoff Gmbh & Co. | Contacting cable with wires or braids of aluminum or aluminum alloy involves tinning metal terminal on end with individual conductors at end of cable by ultrasonic tinning with metal via opening |
DE10357048A1 (en) | 2003-12-04 | 2005-07-21 | Leoni Bordnetz-Systeme Gmbh & Co Kg | Method for producing an electrical connection between an aluminum conductor and a contact element |
DE19908031B4 (en) | 1999-02-24 | 2009-08-13 | Auto-Kabel Management Gmbh | Connection of an electrical aluminum cable with a connector made of copper or the like metal |
-
2016
- 2016-12-22 ES ES16306778T patent/ES2732905T3/en active Active
- 2016-12-22 EP EP16306778.8A patent/EP3340397B1/en active Active
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5517755A (en) * | 1994-04-08 | 1996-05-21 | Reltec Corporation | Method for making a litz wire connection |
DE19908031B4 (en) | 1999-02-24 | 2009-08-13 | Auto-Kabel Management Gmbh | Connection of an electrical aluminum cable with a connector made of copper or the like metal |
DE10346160B3 (en) | 2002-05-25 | 2005-07-14 | Feindrahtwerk Adolf Edelhoff Gmbh & Co. | Contacting cable with wires or braids of aluminum or aluminum alloy involves tinning metal terminal on end with individual conductors at end of cable by ultrasonic tinning with metal via opening |
DE10223397B4 (en) | 2003-10-04 | 2004-05-06 | Feindrahtwerk Adolf Edelhoff Gmbh & Co | Method and connection for contacting an aluminum cable with a metallic, tin-plated contact terminal |
DE10357048A1 (en) | 2003-12-04 | 2005-07-21 | Leoni Bordnetz-Systeme Gmbh & Co Kg | Method for producing an electrical connection between an aluminum conductor and a contact element |
Also Published As
Publication number | Publication date |
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ES2732905T3 (en) | 2019-11-26 |
EP3340397B1 (en) | 2019-04-03 |
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