EP3333374A1 - Guiding vane adjustment with side-mounted actuation lever and corresponding assembly method - Google Patents
Guiding vane adjustment with side-mounted actuation lever and corresponding assembly method Download PDFInfo
- Publication number
- EP3333374A1 EP3333374A1 EP17206004.8A EP17206004A EP3333374A1 EP 3333374 A1 EP3333374 A1 EP 3333374A1 EP 17206004 A EP17206004 A EP 17206004A EP 3333374 A1 EP3333374 A1 EP 3333374A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- lever
- connecting portion
- locking piece
- contact
- vane
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000000034 method Methods 0.000 title claims abstract description 13
- 230000015572 biosynthetic process Effects 0.000 claims description 6
- 238000007654 immersion Methods 0.000 claims description 3
- 230000013011 mating Effects 0.000 claims description 3
- 210000002414 leg Anatomy 0.000 description 33
- 230000002093 peripheral effect Effects 0.000 description 8
- 238000004519 manufacturing process Methods 0.000 description 6
- 238000006073 displacement reaction Methods 0.000 description 3
- 230000007704 transition Effects 0.000 description 2
- 238000005452 bending Methods 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 210000003414 extremity Anatomy 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 238000003801 milling Methods 0.000 description 1
- 210000000689 upper leg Anatomy 0.000 description 1
Images
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01D—NON-POSITIVE DISPLACEMENT MACHINES OR ENGINES, e.g. STEAM TURBINES
- F01D17/00—Regulating or controlling by varying flow
- F01D17/10—Final actuators
- F01D17/12—Final actuators arranged in stator parts
- F01D17/14—Final actuators arranged in stator parts varying effective cross-sectional area of nozzles or guide conduits
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01D—NON-POSITIVE DISPLACEMENT MACHINES OR ENGINES, e.g. STEAM TURBINES
- F01D17/00—Regulating or controlling by varying flow
- F01D17/20—Devices dealing with sensing elements or final actuators or transmitting means between them, e.g. power-assisted
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01D—NON-POSITIVE DISPLACEMENT MACHINES OR ENGINES, e.g. STEAM TURBINES
- F01D17/00—Regulating or controlling by varying flow
- F01D17/10—Final actuators
- F01D17/12—Final actuators arranged in stator parts
- F01D17/14—Final actuators arranged in stator parts varying effective cross-sectional area of nozzles or guide conduits
- F01D17/16—Final actuators arranged in stator parts varying effective cross-sectional area of nozzles or guide conduits by means of nozzle vanes
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01D—NON-POSITIVE DISPLACEMENT MACHINES OR ENGINES, e.g. STEAM TURBINES
- F01D17/00—Regulating or controlling by varying flow
- F01D17/10—Final actuators
- F01D17/12—Final actuators arranged in stator parts
- F01D17/14—Final actuators arranged in stator parts varying effective cross-sectional area of nozzles or guide conduits
- F01D17/16—Final actuators arranged in stator parts varying effective cross-sectional area of nozzles or guide conduits by means of nozzle vanes
- F01D17/162—Final actuators arranged in stator parts varying effective cross-sectional area of nozzles or guide conduits by means of nozzle vanes for axial flow, i.e. the vanes turning around axes which are essentially perpendicular to the rotor centre line
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01D—NON-POSITIVE DISPLACEMENT MACHINES OR ENGINES, e.g. STEAM TURBINES
- F01D9/00—Stators
- F01D9/02—Nozzles; Nozzle boxes; Stator blades; Guide conduits, e.g. individual nozzles
- F01D9/04—Nozzles; Nozzle boxes; Stator blades; Guide conduits, e.g. individual nozzles forming ring or sector
- F01D9/041—Nozzles; Nozzle boxes; Stator blades; Guide conduits, e.g. individual nozzles forming ring or sector using blades
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
- F04D29/40—Casings; Connections of working fluid
- F04D29/52—Casings; Connections of working fluid for axial pumps
- F04D29/54—Fluid-guiding means, e.g. diffusers
- F04D29/56—Fluid-guiding means, e.g. diffusers adjustable
- F04D29/563—Fluid-guiding means, e.g. diffusers adjustable specially adapted for elastic fluid pumps
Definitions
- the invention relates to a lever arrangement of a vane adjustment of a turbomachine for establishing a connection between a vane and an actuator according to the preamble of patent claim 1, a method for establishing a connection between a vane and an actuator and a turbomachine.
- Compressors in axial flow machines generally comprise a vane adjustment in the area of the front compressor stages or in the high-pressure compressor. Due to the vane adjustment, the guide vanes of the relevant guide vane row are adjusted speed-dependent about their vertical axis, so that an absolute Leitradabströmwinkel is changeable. As a result, a stall during startup of the turbomachine or at low speeds can be prevented. A step load is reduced. Alternatively, a stall could be realized by an adjustment of the blades of the compressor stages, but this is technically much more complicated, so that the adjustment of the vanes has prevailed.
- the adjustment of the guide vanes of a row of vanes is conventionally carried out mechanically by actuation of an actuator.
- the actuator acts via an adjusting ring and one adjusting lever on the guide vanes.
- the adjusting ring is arranged outside the turbomachine and usually positioned in the flow direction behind and coaxial with the row of guide blades. It is displaceable in the circumferential direction and in the axial direction of the turbomachine.
- the adjusting rings are actuated at the same time via a control lever of the actuator which is mounted rotatably on the compressor housing and which extends in the axial direction of the turbomachine and is in each case connected to the adjusting rings.
- the lever In known vane adjustments, the lever is inserted in the radial direction of the turbomachine onto a vane shaft extending in the vertical direction of the vane. Thereafter, the lever is fixed positively to a contact region of the blade shank and secured in position by a screw. The screwing can be done by an internal thread or by an external thread.
- This type of lever connection requires a sufficient thick blade shank for the design of the contact surfaces.
- the shaft diameter can hardly be greater than the smallest possible external thread due to the geometric boundary conditions such as small flow channel diameter and high number of blades.
- the above-described known lever connection is no longer representable with shank diameters that are barely larger than the allowable thread size.
- the tolerance of the contact surface has an increasingly unfavorable effect on an angular deviation of the lever from the blade profile.
- the object of the invention is to provide a lever arrangement of a vane adjustment of a turbomachine for establishing a connection between a guide vane and an actuator, with which the mentioned disadvantages can be avoided.
- An inventive lever arrangement of a vane adjustment of a turbomachine for establishing a connection between a vane and an actuator wherein the vane has a vane shank which extends along its vertical axis and which can be brought by means of a lever with an adjusting ring of the actuator in connection, has a lever with a mouth-like connecting portion, by means of which it can be brought into contact with a contact region of the blade shank.
- the lever arrangement according to the invention has a U-shaped locking piece for locking the connecting portion with the blade shank, which has in a base body a passage for pushing onto the blade shank and two legs which extend on opposite sides of the main body. The one leg is for immersion in a mouth opening of the connecting portion and the other leg is designed to rest against a counter to the mouth opposite surface of the connecting portion. In the locked state, the connecting portion and the locking piece are positively connected to the contact area.
- the lever is no longer pushed onto the shovel shaft in the longitudinal direction of the shovel shaft, as described above, whereby the formation of the blade shank-side contact region on which the lever engages can take place almost independently of the remaining blade shank regions .
- the diameter of the contact area need not be greater than the thread diameter, whereby the lever arrangement according to the invention is also suitable for very small shank diameters.
- the blade shank diameter is therefore no longer the decisive factor in the formation of the contact region.
- a reliable connection of the lever to the blade shank is possible even with a small shovel shaft diameter.
- the lever arrangement is particularly suitable for use in compressors of turbomachines, which require a high number of blades with a small available space, such as aircraft engines or compact industrial gas turbines. Due to the virtually non-existent geometric boundary conditions of the blade shank, the shank diameter can be significantly reduced.
- a form fit between the connecting portion of the lever and the contact region of the blade shank is achieved in one embodiment in that the connecting portion has opposite mouth surfaces, which are formed corresponding to angularly mutually engaged contact surfaces of the contact area.
- two flat contact surfaces can be provided, which are viewed in the longitudinal direction of the blade shank viewed roof-shaped to each other.
- the contact surfaces are the same in size and shape, differ only in their orientation on the blade shank.
- the mouth surfaces are also the same in size and shape for manufacturing and assembly reasons.
- a trapezoidal orientation and the like are also conceivable. It is essential that the jaw surfaces and the contact surfaces are not rotationally symmetrical to the vertical axis, and that the form-fitting is free of play.
- the contact surfaces can be easily produced by cross-sectional tapering of the blade shank. For example, they can be made by milling. By training as a cross-sectional tapers also arise in the transition region of Contact surfaces to a shaft region adjacent to the contact region shoulder surfaces, which act as a support for the connecting portion in the mounted state.
- the mating surface of the connecting portion is a wedge surface and the other leg has a wedge leg surface.
- the wedge surface and the wedge leg surface are arranged so that when mounting the locking piece, the connecting portion and the locking piece are moved against the contact surfaces of the contact area.
- the connecting portion is moved with its mouth surfaces against the contact surfaces when placing the locking piece. There is virtually a self-locking at the contact area.
- the submersible in the mouth leg of the locking piece may have a contact surface for abutment against a contact surface of the contact area.
- the mouth surfaces of the connecting portion can be diverged in the direction of the mouth opening, viewed from the base of the mouth, and the leg, which can be dipped into the mouth opening, can have corresponding side faces.
- the leg which can be dipped into the mouth opening, can have corresponding side faces.
- at least one of the side surfaces is spaced from the mouth surface opposite it.
- the bracing device for bracing the connecting portion and the locking piece in the locked state, the backlash can be reliably guaranteed.
- the bracing device comprises, for example, a nut which is turned on an external thread of a free end region of the blade shank. Instead of an external thread and an internal thread may be formed with appropriate adjustment of the mother.
- a securing element is provided for the arrangement between the locking piece and the bracing device, which has at least one bendable arm for lateral contact with the locking piece and / or the connecting portion.
- the bracing device can be self-locking, for example in the form of a self-locking nut.
- the arm can be put on the locking piece and / or the nut of the clamping device after tightening without the use of additional tools.
- several arms may be provided, so that when a poor arm still a reliable backup is guaranteed.
- the lever can cooperate with an adjusting ring pin which is adapted to mount the lever by means of a radial movement on the adjusting ring.
- the lever has a passage or through hole through which the respective adjusting ring pin is guided. This allows a fast and safe installation.
- the adjusting ring pin for example, have an annular shoulder, which acts as a Aufschiebe- or Eintauchbegrenzung.
- the Verstellringloch is fixed after reaching its desired position on the lever.
- the bore for the adjusting ring pin is preferably based on the axis of rotation and the chord on the middle profile section of the respective airfoil.
- the contact surface geometry can also be produced without reference to the bore for the adjusting ring pin to the vertical axis and chord.
- the positioning and production of the bore is basically independent of the design of the contact surfaces.
- a vane in a method according to the invention for establishing a connection between a vane and an actuator, wherein the vane has a vane shank which extends along its vertical axis and which is connected by means of a lever with an adjusting ring of the actuator, the lever from a first mounting direction applied laterally on the blade shank and locked by means of a locking piece from a second mounting direction with the blade shank positively, which is different to the first mounting direction.
- the assembly of the lever is no longer based on the machine longitudinal axis radially from the outside, but from the side. Due to the different second mounting direction of the locking piece, in particular a radial mounting direction relative to the machine longitudinal axis, a lock already takes place without any tensioning.
- a preferred method comprises the steps of radially and pivotally mounting the lever on the adjusting ring, laterally applying a jaw-like connecting portion of the lever to a contact region of the blade shank by laterally pivoting the lever, radially pushing a locking piece onto the blade shank until locked in engagement therewith is the connecting portion and clamping the connecting portion and the locking piece in the locked state, wherein the connecting portion and the locking piece are pressed against the contact area.
- a through hole for receiving the Verstellringites can be positioned in the lever before mounting the respective lever on the adjusting ring such that the lever for forming the through hole is pre-assembled on the blade shank and is dismantled from the blade shank after formation of the through hole.
- a turbomachine according to the invention has a plurality of the lever arrangements according to the invention for establishing a connection between guide vanes of an adjusting blade row and an actuator. Due to the lever arrangements according to the invention, vane adjustments are possible with guide vanes having a very small shaft diameter and / or at a very close distance from one another. For example, the vane adjustments of the front compressor stages or the high-pressure compressor such lever arrangements, so that the turbomachine can be equipped with a very powerful or performance-optimized compressor.
- information such as “radial”, “radially outside”, “radially inward”, “coaxial” and “circumferential direction” refers to a machine longitudinal axis X of the turbomachine according to the invention, which represents the axis of rotation of a rotor of the turbomachine.
- Information such as “lateral” and “transverse” refer to a vertical axis H of a guide vane of the turbomachine which extends in or substantially radially to the machine longitudinal axis X.
- FIG. 1 shows a guide vane 1 of an adjustable row of blades of a turbomachine.
- the turbomachine is, for example, an aircraft engine and the vane row is arranged in the compressor of the aircraft engine.
- the vane 1 is connected via a lever arrangement 2 according to the invention with a vane adjustment.
- the guide vane 1 has an airfoil 4 which is located in a flow channel of the turbomachine through which the main flow passes.
- the guide vane 1 is mounted in an inner ring, not shown.
- the vane has a blade shank 8 which extends radially outward from the blade leaf 4 and is led out of a main flow path of the turbomachine and runs along the vertical axis H.
- the lever arrangement 2 has an adjusting lever or lever 12, which has a connecting portion 14 for connection to a contact region 16 of the blade shank 8 and a connecting portion 18 for connection to an adjusting ring pin 20 of the adjusting ring 10.
- the lever assembly 2 has a locking piece 22 for locking the connecting portion 14 at the contact portion 16, a clamping device 24 for clamping the locking piece 22 and the connecting portion 14 with the contact portion 16, and a securing element 28 for securing the tension.
- the bracing device 24 is here for example a cooperating with an external thread nut.
- the securing element 28 here is for example a washer.
- the fuse element 28 here has three plastically deformable and thus bendable arms 30a, 30b, 30c, of which an arm 30a opposite to the other two arms 30b, 30c extends.
- the arms 30a bears laterally against the locking piece 22, so that rotation of the securing element 28 about the vertical axis H is prevented.
- It has a through hole 32 for passing the Verstellringites 20 and for radially pushing the lever 12 on the Verstellringrich 20.
- the positioning of the For setting a target position on the lever 12, the adjusting ring pin 20 has an annular shoulder 33, which in the mounted state on the connecting portion 18 of the lever 12th is applied.
- the formation of the through-bore 32 can be effected by preassembling the lever 12 on the blade shank 8 and dismantling it after the formation of the through-bore 32.
- the blade shank 8 and the lever 12 are produced as so-called paired parts, whereby the angular position of the respective guide blade 1 is transmitted to the Verstellringit 20 by this measure and so manufacturing tolerances are compensated.
- the contact region 16 for engagement of the lever-side connecting portion 14 has two contact surfaces 34a, 34b facing away from each other.
- the contact surfaces 34a, 34b are planar surfaces and flattened peripheral portions of the blade shank 8. They are in particular local cross-sectional tapers of the blade shank 8.
- the contact surfaces 34a, 34b roof-like employed to each other and form with a peripheral surface arranged between them 36 a kind of triangle.
- the peripheral surface 36 arranged between them has a concave arc surface due to its original contour.
- the contact region 16 in this exemplary embodiment has three contact surfaces 34a, 34b, 36, two of which are or are designed as planar surfaces 34a, 34b and one as an arc surface 36.
- the contact region 16 in contrast to adjacent shaft regions 26, 40 is not rotationally symmetrical with respect to the vertical axis H, which fundamentally permits a rotationally secured fastening of the lever 12 by positive engagement.
- shoulder surfaces 38 are formed, of which due to the perspective in FIG. 3 only one can be seen.
- the shoulder surfaces 38 form supports for the connecting portion 14 in the clamped state and limit a radial position of the lever 12 on the blade shank 8. They allow in the first place the tension.
- the external thread is applied to the free end region 26 of the blade shank 8, which is spaced from the contact region 16 via an annular groove 42.
- the connecting portion 14 is, as in the FIGS. 4 and 5 shown, mouth-like.
- the connecting portion 14 is virtually opened laterally, whereby the lever 12 can be attached laterally to the blade shank 8. He has two mouth jaws 44a, 44b, between which an unnumbered mouth is formed.
- the mouth is bounded by two opposing mouth surfaces 46a, 46b, which diverge from a mouth base 48 in the direction of a mouth opening 50.
- the mouth is wedge-shaped, wherein the mouth base 48 is substantially narrower than the mouth opening 50, which allows self-centering of the connecting portion 14 at the contact area 16 when laterally applied.
- the connecting portion 14 abuts with its mouth surfaces 46a, 46b on in each case one of the contact surfaces 34a, 34b.
- Opposite to the mouth opening 50 of the connecting portion has a counter surface or wedge surface 52, which, relative to the machine longitudinal axis X viewed radially from outside to inside of the vertical axis H away.
- the locking piece 22 is according to the FIGS. 5 and 6 U-shaped. It has a main body 54 and two legs 56, 58 which extend from opposite narrow sides of the main body 54 in the same direction.
- the main body 54 is plate-like and has a passage 60 for passing through the free end portion 26 of the blade shank 8 or for radially pushing the locking piece 22 on the blade shank 8.
- the passage 60 is such that lateral relative displacements of the locking piece 22 to the blade shank 8 during locking and Bracing is possible.
- the one leg 56 is a guide leg for immersion in the mouth opening 50 in the locked state.
- the guide leg 56 essentially has a shape corresponding to the mouth with two side faces 62a, 62b facing away from one another, which are arranged opposite the mouth faces 46a, 46b in the mounted state.
- the guide leg 56 has a corresponding to the peripheral surface 36 of the blade shank 8 convex bearing surface 64.
- the guide leg 56 does not come with its two side surfaces 62a, 62b on the mouth surfaces 46a, 46 into abutment, but that always a gap between at least one the side surfaces 62a, 62b and one of the mouth surfaces 46a, 46b remains, otherwise its contact surface 64 is not brought into contact with the shaft-side peripheral surface 36 and thus no distortion would be possible, since then the guide leg 56 is jammed in the mouth opening 50.
- the abutment surface 64 is in abutment with the shank-side circumferential surface 36.
- the wedge leg 58 has a wedge leg surface 66 which points in the direction of the guide leg 56. It has an oblique position corresponding to the wedge surface 52 of the connecting portion 14 such that it is located near the main body 54 closer to the guide leg 56 than far away from the main body 54. This orientation of the wedge surface 52 and the wedge leg surface 66 causes locking and clamping the connecting portion 14 and the locking piece 22 are pressed against the contact surfaces 34a, 34b and against the peripheral surface 36 of the contact region 16, respectively.
- the guide leg 56 and the wedge leg 58 are spaced apart such that in the mounted state is always a radial gap 69 between a Bottom 70 of the body 54 and the top 68 of the connecting portion is created ( FIG. 11 ).
- the respective adjusting ring pin 20 is fastened to the lever 12 (cf. FIGS. 1 and 7 ).
- the adjusting ring pin 20 is guided to the annular shoulder 33 through the through hole 32 of the connection portion 18 and then connected thereto.
- the lever 12 is mounted with the preassembled Verstellringit 20 with the adjusting ring 10.
- the respective adjusting ring pin 20 is inserted radially on the lever 12 in a receptacle of the adjusting ring 10.
- the lever 12 is pivoted about the adjusting ring pin 20 until its connecting portion 14 runs onto the contact region 16, so that the mouth surfaces 46a, 46b are in contact with the contact surfaces 44a, 44b (see FIG FIG.
- the connecting portion 14 rests on the shoulder surfaces 38 of the blade shank 8 (see FIG. 3 ). Thereafter, the locking piece 22 is pushed radially by means of its passage 60 via the free end portion 26 on the blade shank 8 such that it dives with its guide limb 56 into the mouth opening 50 and this virtually closes ( FIG. 7 ). At the same time, the locking piece 22 applies with its wedge leg 58 to the wedge surface 52. Because of the wedge surface 52 and the wedge leg surface 66 of the wedge leg 66, a self-locking of the lever 12 takes place on the blade shank 8. Because by the wedge surface 52 and the wedge leg surface 66 is, as shown in FIG FIG. 8 , the connecting portion 14 to the left and the locking piece 22 along the wedge surface 52 slidably moved to the right. The connecting portion 14 and the locking piece 22 are moved toward each other, whereby the contact area 16 of the blade shaft 8 located between them is clamped.
- the locking element 28 is pushed radially over the free end portion 26 on the blade shank 8 after locking until it rests on the locking piece 22. Then at least one arm 30a of the securing element 28 is bent in such a way that it rests laterally against the locking piece 22 and is thus secured against rotation.
- the nut 24 of the bracing device screwed onto the external thread of the free end portion 26. Due to the radial support on the shoulder surfaces 38 of the blade shank 8, the connecting portion 14 can not escape radially inward. As a result, the connecting portion 14 and the locking piece 22 pressed against the contact region 16 with a defined bracing force, so that the connecting portion 14 and the locking piece 22 are positively connected to the contact region 16 in the locked state.
- the tension is chosen so that a play-free locking takes place.
- the securing of the nut 24 against loosening rotational movements takes place by self-assurance and here by way of example additionally by bending at least one of the arms 30b, 30c on the tightened nut (not shown).
- FIG. 11 the locking of the lever 12 on the blade shank 8 in the contact region 16 is shown in section.
- the wedge leg surface 66 with the wedge surface 52, the abutment of the contact surface 64 on the peripheral surface 36 of the blade shank 8 and the radial spacing of the underside 70 of the body 54 of the locking piece 22 from the top 68 of the connecting portion 14 in the locked and clamped state shown.
- the lead-through 60 in the main body 54 of the locking piece 22 has such an inner diameter that the free end portion 26 is accommodated with play in the lead-through 60, so that lateral relative displacements of the locking piece 22 to the blade shank 8 during locking and bracing are made possible ,
- the adjusting ring pins 20 are not preassembled with the levers 12.
- the Verstellringite 20 can be previously mounted on the adjusting ring 10 and then the lever 20 are pushed onto the respective adjusting ring 20 mounted on the adjusting ring 20.
- a lever arrangement of a vane adjustment for connecting a guide vane of a turbomachine with an adjusting ring of an actuator which is arranged such that an adjusting lever of the lever assembly moves from a first mounting direction transversely to a relative to a machine longitudinal axis of the turbomachine radial blade shank of the vane and so laterally this is applied and locked by means of a locking piece from a second mounting direction radially with the blade shank positively, a mounting method and a turbomachine.
Abstract
Offenbart ist eine Hebelanordnung einer Leitschaufelverstellung zur Verbindung einer Leitschaufel einer Strömungsmaschine mit einem Verstellring eines Stellantriebs, die derart eingerichtet ist, dass ein Verstellhebel der Hebelanordnung aus einer ersten Montagerichtung quer zu einem bezogen auf eine Maschinenlängsachse der Strömungsmaschine radialen Schaufelschaft der Leitschaufel bewegt und so seitlich an diesem angelegt wird und mittels eines Verriegelungsstück aus einer zweiten Montagerichtung radial mit dem Schaufelschaft formschlüssig verriegelt wird, ein Montageverfahren sowie eine Strömungsmaschine. Disclosed is a lever arrangement of a vane adjustment for connecting a guide vane of a turbomachine with an adjusting ring of an actuator, which is arranged such that an adjusting lever of the lever assembly moves from a first mounting direction transversely to a relative to a machine longitudinal axis of the turbomachine radial blade shank of the vane and so laterally this is applied and locked by means of a locking piece from a second mounting direction radially with the blade shank positively, a mounting method and a turbomachine.
Description
Die Erfindung betrifft eine Hebelanordnung einer Leitschaufelverstellung einer Strömungsmaschine zum Herstellen einer Verbindung zwischen einer Leitschaufel und einem Stellantrieb nach dem Oberbegriff des Patentanspruchs 1, ein Verfahren zum Herstellen einer Verbindung zwischen einer Leitschaufel und einem Stellantrieb und eine Strömungsmaschine.The invention relates to a lever arrangement of a vane adjustment of a turbomachine for establishing a connection between a vane and an actuator according to the preamble of
Verdichter in axialen Strömungsmaschinen, beispielsweise Flugtriebwerke, umfassen in der Regel im Bereich der vorderen Verdichterstufen oder im Hochdruckverdichter eine Leitschaufelverstellung. Durch die Leitschaufelverstellung werden die Leitschaufeln der relevanten Leitschaufelreihe drehzahlabhängig um ihre Hochachse verstellt, so dass ein absoluter Leitradabströmwinkel veränderbar ist. Hierdurch kann ein Strömungsabriss beim Hochfahren der Strömungsmaschine bzw. bei geringen Drehzahlen verhindert werden. Eine Stufenbelastung wird reduziert. Alternativ könnte auch ein Strömungsabriss durch eine Verstellung der Laufschaufeln der Verdichterstufen verwirklicht werden, jedoch ist dies technisch wesentlich komplizierter, so dass sich die Verstellung der Leitschaufeln durchgesetzt hat.Compressors in axial flow machines, for example aircraft engines, generally comprise a vane adjustment in the area of the front compressor stages or in the high-pressure compressor. Due to the vane adjustment, the guide vanes of the relevant guide vane row are adjusted speed-dependent about their vertical axis, so that an absolute Leitradabströmwinkel is changeable. As a result, a stall during startup of the turbomachine or at low speeds can be prevented. A step load is reduced. Alternatively, a stall could be realized by an adjustment of the blades of the compressor stages, but this is technically much more complicated, so that the adjustment of the vanes has prevailed.
Die Verstellung der Leitschaufeln einer Leitschaufelreihe erfolgt herkömmlicherweise mechanisch durch Betätigung eines Stellantriebs. Der Stellantrieb wirkt über einen Verstellring und jeweils einen Verstellhebel auf die Leitschaufeln. Der Verstellring ist außerhalb der Strömungsmaschine angeordnet und gewöhnlich in Strömungsrichtung betrachtet hinter und koaxial der Leitschaufelreihe positioniert. Er ist in Umfangsrichtung und in Axialrichtung der Strömungsmaschine verschiebbar. Bei mehreren zu verstellenden Verdichterstufen werden die Verstellringe gleichzeitig über einen drehbar am Verdichtergehäuse gelagerten Stellhebel des Stellantriebs angesteuert, der sich in Axialrichtung der Strömungsmaschine erstreckt und jeweils mit den Verstellringen verbunden ist.The adjustment of the guide vanes of a row of vanes is conventionally carried out mechanically by actuation of an actuator. The actuator acts via an adjusting ring and one adjusting lever on the guide vanes. The adjusting ring is arranged outside the turbomachine and usually positioned in the flow direction behind and coaxial with the row of guide blades. It is displaceable in the circumferential direction and in the axial direction of the turbomachine. In the case of several compressor stages to be adjusted, the adjusting rings are actuated at the same time via a control lever of the actuator which is mounted rotatably on the compressor housing and which extends in the axial direction of the turbomachine and is in each case connected to the adjusting rings.
Bei bekannten Leitschaufelverstellungen wird der Hebel in Radialrichtung der Strömungsmaschine auf einen sich in Hochrichtung der Leitschaufel erstreckenden Schaufelschaft gesteckt. Danach wird der Hebel an einem Kontaktbereich des Schaufelschafts formschlüssig fixiert und durch eine Verschraubung lagegesichert. Die Verschraubung kann durch ein Innengewinde oder durch ein Außengewinde erfolgen. Diese Art der Hebelanbindung erfordert einen ausreichend dicken Schaufelschaft für die Gestaltung der Kontaktflächen. Allerdings kann der Schaftdurchmesser aufgrund der geometrischen Randbedingungen wie kleiner Strömungskanaldurchmesser und hohe Schaufelzahl kaum größer als das kleinstmögliche Außengewinde werden. Wenn nun aufgrund der geometrischen Randbedingungen die Schaftdurchmesser deutlich verkleinert werden müssen, ist bei Schaftdurchmessern, die kaum größer als die zulässige Gewindegröße sind, die vorbeschriebene bekannte Hebelanbindung nicht mehr darstellbar. Ferner hat aufgrund des kleinen Schaftdurchmessers und der daraus folgenden geringen Länge der Kontaktfläche zum Hebel die Toleranz der Kontaktfläche eine zunehmend ungünstige Auswirkung auf eine Winkelabweichung des Hebels zum Schaufelprofil.In known vane adjustments, the lever is inserted in the radial direction of the turbomachine onto a vane shaft extending in the vertical direction of the vane. Thereafter, the lever is fixed positively to a contact region of the blade shank and secured in position by a screw. The screwing can be done by an internal thread or by an external thread. This type of lever connection requires a sufficient thick blade shank for the design of the contact surfaces. However, the shaft diameter can hardly be greater than the smallest possible external thread due to the geometric boundary conditions such as small flow channel diameter and high number of blades. Now, if the shaft diameter must be significantly reduced due to the geometric boundary conditions, the above-described known lever connection is no longer representable with shank diameters that are barely larger than the allowable thread size. Furthermore, due to the small shaft diameter and the consequent small length of the contact surface to the lever, the tolerance of the contact surface has an increasingly unfavorable effect on an angular deviation of the lever from the blade profile.
Aufgabe der Erfindung ist es, eine Hebelanordnung einer Leitschaufelverstellung einer Strömungsmaschine zum Herstellen einer Verbindung zwischen einer Leitschaufel und einem Stellantrieb bereitzustellen, mit der die genannten Nachteile vermieden werden können. Zudem ist es Aufgabe der Erfindung, ein Verfahren zum Herstellen einer Verbindung zwischen einer Leitschaufel und einem Stellantrieb zu schaffen und eine Strömungsmaschine bereitzustellen, die bei kleinem Bauraum eine hohe verstellbare Leitschaufelzahl ermöglicht.The object of the invention is to provide a lever arrangement of a vane adjustment of a turbomachine for establishing a connection between a guide vane and an actuator, with which the mentioned disadvantages can be avoided. In addition, it is an object of the invention to provide a method for producing a connection between a guide vane and an actuator and to provide a turbomachine, which allows a small adjustable space a high adjustable vane number.
Die Aufgabe wird gelöst durch eine Hebelanordnung mit den Merkmalen des Patentanspruchs 1, durch ein Verfahren mit den Merkmalen des Patentanspruchs10 und durch eine Strömungsmaschine mit den Merkmalen des Patentanspruchs 14.The object is achieved by a lever arrangement having the features of
Eine erfindungsgemäße Hebelanordnung einer Leitschaufelverstellung einer Strömungsmaschine zum Herstellen einer Verbindung zwischen einer Leitschaufel und einem Stellantrieb, wobei die Leitschaufel einen Schaufelschaft hat, der sich entlang ihrer Hochachse erstreckt und der mittels eines Hebels mit einem Verstellring des Stellantriebs in Verbindung bringbar ist, hat einen Hebel mit einem maulartigen Verbindungsabschnitt, mittels dessen er mit einem Kontaktbereich des Schaufelschaftes in Anlage bringbar ist. Des Weiteren hat die erfindungsgemäße Hebelanordnung ein U-förmiges Verriegelungsstück zum Verriegeln des Verbindungsabschnitts mit dem Schaufelschaft, das in einem Grundkörper eine Durchführung zum Aufschieben auf den Schaufelschaft hat und zwei Schenkel aufweist, die sich an entgegengesetzten Seiten von dem Grundkörper erstrecken. Der eine Schenkel ist dabei zum Eintauchen in eine Maulöffnung des Verbindungsabschnitts und der andere Schenkel ist zur Anlage an einer zur Maulöffnung entgegengesetzten Gegenfläche des Verbindungsabschnitts ausgebildet. Im verriegelten Zustand sind der Verbindungsabschnitt und das Verriegelungsstück formschlüssig mit dem Kontaktbereich verbunden.An inventive lever arrangement of a vane adjustment of a turbomachine for establishing a connection between a vane and an actuator, wherein the vane has a vane shank which extends along its vertical axis and which can be brought by means of a lever with an adjusting ring of the actuator in connection, has a lever with a mouth-like connecting portion, by means of which it can be brought into contact with a contact region of the blade shank. Furthermore, the lever arrangement according to the invention has a U-shaped locking piece for locking the connecting portion with the blade shank, which has in a base body a passage for pushing onto the blade shank and two legs which extend on opposite sides of the main body. The one leg is for immersion in a mouth opening of the connecting portion and the other leg is designed to rest against a counter to the mouth opposite surface of the connecting portion. In the locked state, the connecting portion and the locking piece are positively connected to the contact area.
Durch die erfindungsgemäße seitliche Montage des Hebels an dem Schaufelschaft wird der Hebel nicht mehr wie bei der vorbeschriebenen bekannten Leitschaufelverstellung in Längsrichtung des Schaufelschaftes auf diesen aufgeschoben, wodurch die Ausbildung des schaufelschaftseitigen Kontaktbereichs, an dem der Hebel angreift, nahezu unabhängig von den übrigen Schaufelschaftbereichen erfolgen kann. Durch die seitliche Montage des Hebels an dem Schaufelschaft muss der Durchmesser des Kontaktbereichs nicht größer als der Gewindedurchmesser sein, wodurch die erfindungsgemäße Hebelanordnung auch für sehr kleine Schaftdurchmessern geeignet ist. Der Schaufelschaftdurchmesser ist also nicht mehr die maßgebende Größe bei der Ausbildung des Kontaktbereichs. Somit ist selbst bei kleinem Schaufelschaftdurchmesser eine verlässliche Anbindung des Hebels an dem Schaufelschaft möglich. Hierdurch ist die Hebelanordnung insbesondere zur Verwendung in Verdichtern von Strömungsmaschinen geeignet, die bei einem kleinen verfügbaren Bauraum eine hohe Schaufelzahl erfordern, wie Flugtriebwerke oder kompakte Industriegasturbinen. Aufgrund der quasi nicht vorhandenen geometrischen Randbedingungen des Schaufelschaftes kann der Schaftdurchmesser deutlich verkleinert werden.As a result of the lateral mounting of the lever on the blade shank according to the invention, the lever is no longer pushed onto the shovel shaft in the longitudinal direction of the shovel shaft, as described above, whereby the formation of the blade shank-side contact region on which the lever engages can take place almost independently of the remaining blade shank regions , Due to the lateral mounting of the lever on the blade shank, the diameter of the contact area need not be greater than the thread diameter, whereby the lever arrangement according to the invention is also suitable for very small shank diameters. The blade shank diameter is therefore no longer the decisive factor in the formation of the contact region. Thus, a reliable connection of the lever to the blade shank is possible even with a small shovel shaft diameter. As a result, the lever arrangement is particularly suitable for use in compressors of turbomachines, which require a high number of blades with a small available space, such as aircraft engines or compact industrial gas turbines. Due to the virtually non-existent geometric boundary conditions of the blade shank, the shank diameter can be significantly reduced.
Ein Formschluss zwischen dem Verbindungsabschnitt des Hebels und dem Kontaktbereich des Schaufelschaftes wird bei einer Ausführungsform dadurch erreicht, dass der Verbindungsabschnitt sich gegenüberliegende Maulflächen hat, die korrespondierend zu winkelig zueinander angestellten Kontaktflächen des Kontaktbereichs ausgebildet sind. Beispielsweise können zwei plane Kontaktflächen vorgesehen sein, die in Längsrichtung des Schaufelschaftes betrachtet dachförmig zueinander angestellt sind. Bevorzugterweise sind die Kontaktflächen in ihrer Größe und Form gleich, unterscheiden sich lediglich in ihrer Orientierung am Schaufelschaft. Die Maulflächen sind aus fertigungs- und montagetechnischen Gründen ebenfalls gleich in ihrer Größe und Form. Alternativ zu einer dachförmigen Winkelstellung zueinander ist auch eine trapezförmige Ausrichtung und dergleichen vorstellbar. Wesentlich ist, dass die Maulflächen und die Kontaktflächen nicht rotationssymmetrisch zur Hochachse ausgebildet sind, und dass der Formschluss spielfrei ist.A form fit between the connecting portion of the lever and the contact region of the blade shank is achieved in one embodiment in that the connecting portion has opposite mouth surfaces, which are formed corresponding to angularly mutually engaged contact surfaces of the contact area. For example, two flat contact surfaces can be provided, which are viewed in the longitudinal direction of the blade shank viewed roof-shaped to each other. Preferably, the contact surfaces are the same in size and shape, differ only in their orientation on the blade shank. The mouth surfaces are also the same in size and shape for manufacturing and assembly reasons. As an alternative to a roof-shaped angular position relative to one another, a trapezoidal orientation and the like are also conceivable. It is essential that the jaw surfaces and the contact surfaces are not rotationally symmetrical to the vertical axis, and that the form-fitting is free of play.
Die Kontaktflächen lassen sich fertigungstechnisch einfach durch Querschnittsverjüngungen des Schaufelschaftes ausarbeiten. Beispielsweise können Sie durch Ausfräsen hergestellt werden. Durch die Ausbildung als Querschnittsverjüngungen entstehen zudem im Übergangsbereich der Kontaktflächen zu einem an den Kontaktbereich angrenzenden Schaftbereich Schulterflächen, die als Auflage für den Verbindungsabschnitt im montierten Zustand wirken.The contact surfaces can be easily produced by cross-sectional tapering of the blade shank. For example, they can be made by milling. By training as a cross-sectional tapers also arise in the transition region of Contact surfaces to a shaft region adjacent to the contact region shoulder surfaces, which act as a support for the connecting portion in the mounted state.
Bevorzugterweise ist die Gegenfläche des Verbindungsabschnitts eine Keilfläche und der andere Schenkel hat eine Keilschenkelfläche. Die Keilfläche und die Keilschenkelfläche sind dazu eingerichtet, dass beim Montieren des Verriegelungsstücks der Verbindungsabschnitt und das Verriegelungsstück gegen die Kontaktflächen des Kontaktbereichs bewegt werden. Hierdurch wird beim Aufsetzen des Verriegelungsstückes der Verbindungsabschnitt mit seinen Maulflächen gegen die Kontaktflächen bewegt. Es erfolgt quasi eine Selbstverriegelung am Kontaktbereich.Preferably, the mating surface of the connecting portion is a wedge surface and the other leg has a wedge leg surface. The wedge surface and the wedge leg surface are arranged so that when mounting the locking piece, the connecting portion and the locking piece are moved against the contact surfaces of the contact area. As a result, the connecting portion is moved with its mouth surfaces against the contact surfaces when placing the locking piece. There is virtually a self-locking at the contact area.
Der der in die Maulöffnung eintauchbare Schenkel des Verriegelungsstückes kann eine Anlagefläche zur Anlage an einer Kontaktfläche des Kontaktbereichs haben. Durch diese Maßnahme wird erreicht, dass nicht nur der Verbindungsabschnitt, sondern auch das Verriegelungsstück unmittelbar an dem Kontaktbereich des Schaufelschaftes anliegt, was den spielfreien Formschluss begünstigt.The submersible in the mouth leg of the locking piece may have a contact surface for abutment against a contact surface of the contact area. By this measure it is achieved that not only the connecting portion, but also the locking piece abuts directly on the contact region of the blade shank, which favors the play-free positive locking.
Zum Selbstzentrieren des Verbindungsabschnitts an dem Kontaktbereich können die Maulflächen des Verbindungsabschnitts vom Maulgrund aus betrachtet in Richtung der Maulöffnung auseinanderlaufen und der in die Maulöffnung eintauchbare Schenkel kann zu diesen korrespondierende Seitenflächen haben. Um ein Verklemmen des Schenkels in der Maulöffnung beim Verriegeln zu verhindern, ist im montierten Zustand zumindest eine der Seitenflächen von der ihr gegenüberliegenden Maulfläche beabstandet.For self-centering of the connecting portion at the contact area, the mouth surfaces of the connecting portion can be diverged in the direction of the mouth opening, viewed from the base of the mouth, and the leg, which can be dipped into the mouth opening, can have corresponding side faces. In order to prevent jamming of the leg in the mouth opening during locking, in the mounted state, at least one of the side surfaces is spaced from the mouth surface opposite it.
Mittels einer Verspanneinrichtung zum Verspannen des Verbindungsabschnitts und des Verriegelungsstücks im verriegelten Zustand lässt sich die Spielfreiheit verlässlich garantieren. Insbesondere in Kombination mit der Keilfläche und der Keilschenkelfläche werden im verspannten Zustand der Verbindungsabschnitt und das Verriegelungsstück gegen die Kontaktflächen des Kontaktbereichs gepresst. Die Verspanneinrichtung umfasst beispielsweise eine Mutter, die auf ein Außengewinde eines freien Endbereichs des Schaufelschaftes aufgedreht wird. Anstatt eines Außengewindes kann auch ein Innengewinde bei entsprechender Anpassung der Mutter ausgebildet sein.By means of a bracing device for bracing the connecting portion and the locking piece in the locked state, the backlash can be reliably guaranteed. In particular, in combination with the wedge surface and the wedge leg surface of the connecting portion and the locking piece are pressed against the contact surfaces of the contact area in the clamped state. The bracing device comprises, for example, a nut which is turned on an external thread of a free end region of the blade shank. Instead of an external thread and an internal thread may be formed with appropriate adjustment of the mother.
Zur Sicherung der Verspannung ist es vorteilhaft, wenn ein Sicherungselement zur Anordnung zwischen dem Verriegelungsstück und der Verspanneinrichtung vorgesehen ist, das zumindest einen abwinkelbaren Arm zur seitlichen Anlage an dem Verriegelungsstück und/oder dem Verbindungsabschnitt hat. Alternativ oder zusätzlich kann auch die Verspanneinrichtung selbstsichernd sein, beispielweise in Form einer selbstsichernden Mutter. Der Arm lässt sich nach dem Verspannen ohne Verwendung zusätzlichen Werkzeugs an dem Verriegelungsstück und/oder der Mutter der Verspanneinrichtung anlegen. Insbesondere können auch mehrere Arme vorgesehen sein, so dass beim Ausfall eines Armes immer noch eine verlässliche Sicherung gewährleistet ist.To secure the tension, it is advantageous if a securing element is provided for the arrangement between the locking piece and the bracing device, which has at least one bendable arm for lateral contact with the locking piece and / or the connecting portion. Alternatively or additionally, the bracing device can be self-locking, for example in the form of a self-locking nut. The arm can be put on the locking piece and / or the nut of the clamping device after tightening without the use of additional tools. In particular, several arms may be provided, so that when a poor arm still a reliable backup is guaranteed.
Zur Anbindung des Hebels an dem Verstellring kann der Hebel mit einem Verstellringstift zusammenwirken, der der dazu eingerichtet ist, dass der Hebel mittels einer radialen Bewegung an dem Verstellring montiert wird. Bevorzugterweise hat der Hebel eine Durchführung bzw. Durchgangsbohrung, durch die der jeweilige Verstellringstift geführt wird. Dies erlaubt eine schnelle und sichere Montage. Zur Vorgabe einer Sollposition des Verstellrings in der hebelseitigen Durchgangsbohrung kann der Verstellringstift beispielsweise eine Ringschulter haben, die als eine Aufschiebe- bzw. Eintauchbegrenzung wirkt. Bevorzugterweise wird der Verstellringstift nach dem Erreichen seiner Sollposition an dem Hebel befestigt. Die Bohrung für den Verstellringstift ist bevorzugterweise bezogen auf die Drehachse und die Profilsehne am mittleren Profilschnitt des jeweiligen Schaufelblattes. Hierdurch wird ein Einfluss von Fertigungstoleranzen an den Kontaktflächen auf die Winkelstellung des Schaufelprofils eliminiert, zumindest jedoch wesentlich reduziert. Selbstverständlich kann die Kontaktflächengeometrie auch ohne Bezug der Bohrung für den Verstellringstift zur Hochachse und Profilsehne hergestellt werden. Die Positionierung und Herstellung der Bohrung ist grundsätzlich unabhängig von der Gestaltung der Kontaktflächen.For connecting the lever to the adjusting ring, the lever can cooperate with an adjusting ring pin which is adapted to mount the lever by means of a radial movement on the adjusting ring. Preferably, the lever has a passage or through hole through which the respective adjusting ring pin is guided. This allows a fast and safe installation. To specify a desired position of the adjusting ring in the lever-side through hole, the adjusting ring pin, for example, have an annular shoulder, which acts as a Aufschiebe- or Eintauchbegrenzung. Preferably, the Verstellringstift is fixed after reaching its desired position on the lever. The bore for the adjusting ring pin is preferably based on the axis of rotation and the chord on the middle profile section of the respective airfoil. As a result, an influence of manufacturing tolerances on the contact surfaces on the angular position of the blade profile is eliminated, but at least substantially reduced. Of course, the contact surface geometry can also be produced without reference to the bore for the adjusting ring pin to the vertical axis and chord. The positioning and production of the bore is basically independent of the design of the contact surfaces.
Bei einem erfindungsgemäßen Verfahren zum Herstellen einer Verbindung zwischen einer Leitschaufel und einem Stellantrieb, wobei die Leitschaufel einen Schaufelschaft hat, der sich entlang ihrer Hochachse erstreckt und der mittels eines Hebels mit einem Verstellring des Stellantriebs in Verbindung gebracht wird, wird der Hebel aus einer ersten Montagerichtung seitlich am Schaufelschaft angelegt und mittels eines Verriegelungsstück aus einer zweiten Montagerichtung mit dem Schaufelschaft formschlüssig verriegelt, die verschieden zur ersten Montagerichtung ist. Die Montage des Hebels erfolgt nicht mehr bezogen auf die Maschinenlängsachse radial von außen, sondern von der Seite. Durch die andersartige zweite Montagerichtung des Verriegelungsstücks, insbesondere eine radiale Montagerichtung bezogen auf die Maschinenlängsachse, erfolgt bereits ohne eine Verspannung eine Verriegelung.In a method according to the invention for establishing a connection between a vane and an actuator, wherein the vane has a vane shank which extends along its vertical axis and which is connected by means of a lever with an adjusting ring of the actuator, the lever from a first mounting direction applied laterally on the blade shank and locked by means of a locking piece from a second mounting direction with the blade shank positively, which is different to the first mounting direction. The assembly of the lever is no longer based on the machine longitudinal axis radially from the outside, but from the side. Due to the different second mounting direction of the locking piece, in particular a radial mounting direction relative to the machine longitudinal axis, a lock already takes place without any tensioning.
Ein bevorzugtes Verfahren umfasst die Schritte, radiales und verschwenkbares Montieren des Hebels an dem Verstellring, seitliches Anlegen eines maulartigen Verbindungsabschnitt des Hebels an einem Kontaktbereich des Schaufelschafts durch seitliches Verschwenken des Hebels, radiales Aufschieben eines Verriegelungsstückes auf den Schaufelschaft, bis sich dieses im verriegelten Eingriff mit dem Verbindungsabschnitt befindet, und Verspannen des Verbindungsabschnitts und des Verriegelungsstücks im verriegelten Zustand, wobei der Verbindungsabschnitt und das Verriegelungsstück gegen den Kontaktbereich gepresst werden.A preferred method comprises the steps of radially and pivotally mounting the lever on the adjusting ring, laterally applying a jaw-like connecting portion of the lever to a contact region of the blade shank by laterally pivoting the lever, radially pushing a locking piece onto the blade shank until locked in engagement therewith is the connecting portion and clamping the connecting portion and the locking piece in the locked state, wherein the connecting portion and the locking piece are pressed against the contact area.
Zum Ausgleich von Fertigungstoleranzen an den Kontaktstellen zwischen dem Hebel und dem Schaufelschaft, kann vor dem Montieren des jeweiligen Hebels an dem Verstellring eine Durchgangsbohrung zur Aufnahme des Verstellringstiftes in den Hebel derart positioniert werden, das der Hebel zur Ausbildung der Durchgangsbohrung an dem Schaufelschaft vormontiert wird und nach Ausbildung der Durchgangsbohrung von dem Schaufelschaft demontiert wird. Hierdurch wird die Winkelstellung der jeweiligen Leitschaufel, die durch seine Drehachse und Profilsehne am mittleren Profilschnitt definiert ist, optimal auf die Position der Achse des Verstellringstiftes übertragen.To compensate for manufacturing tolerances at the contact points between the lever and the blade shank, a through hole for receiving the Verstellringstiftes can be positioned in the lever before mounting the respective lever on the adjusting ring such that the lever for forming the through hole is pre-assembled on the blade shank and is dismantled from the blade shank after formation of the through hole. As a result, the angular position of the respective vane, which is defined by its axis of rotation and chord on the middle profile section, optimally transferred to the position of the axis of the Verstellringstiftes.
Um eine verlässliche Verriegelung zu erreichen, ist es vorteilhaft, wenn beim Verspannen der Verbindungsabschnitt und das Verriegelungsstück gegen ein Lösen gesichert werden.In order to achieve a reliable locking, it is advantageous if, during clamping, the connecting portion and the locking piece are secured against loosening.
Eine erfindungsgemäße Strömungsmaschine hat eine Vielzahl von den erfindungsgemäßen Hebelanordnungen zum Herstellen einer Verbindung zwischen Leitschaufeln einer Verstellschaufelreihe und einem Stellantrieb. Durch die erfindungsgemäßen Hebelanordnungen sind Leitschaufelverstellungen bei Leitschaufeln mit sehr kleinem Schaftdurchmesser und/oder in einem sehr engen Abstand zueinander möglich. Beispielsweise weisen die Leitschaufelverstellungen der vorderen Verdichterstufen oder des Hochdruckverdichters derartige Hebelanordnungen auf, so dass die Strömungsmaschine mit einem sehr leistungsstarken bzw. leistungsoptimierten Verdichter ausgestattet werden kann.A turbomachine according to the invention has a plurality of the lever arrangements according to the invention for establishing a connection between guide vanes of an adjusting blade row and an actuator. Due to the lever arrangements according to the invention, vane adjustments are possible with guide vanes having a very small shaft diameter and / or at a very close distance from one another. For example, the vane adjustments of the front compressor stages or the high-pressure compressor such lever arrangements, so that the turbomachine can be equipped with a very powerful or performance-optimized compressor.
Sonstige vorteilhafte Ausführungsbeispiele der Erfindung sind Gegenstand weiterer Unteransprüche.Other advantageous embodiments of the invention are the subject of further subclaims.
Im Folgenden werden bevorzugte Ausführungsbeispiele der Erfindung anhand von Zeichnungen näher erläutert. Es versteht sich, dass einzelne Elemente und Komponenten auch anders kombiniert werden können als dargestellt. Bezugszeichen für einander entsprechende Elemente sind figurenübergreifend verwendet und werden gegebenenfalls nicht für jede Figur neu beschrieben.In the following preferred embodiments of the invention will be explained in more detail with reference to drawings. It is understood that individual elements and components can be combined differently than shown. Reference numerals for corresponding elements are used across figures and may not be rewritten for each figure.
Es zeigen schematisch:
- Figur 1:
- eine Seitenansicht einer Leitschaufel in Einbaulage mit einem erfindungsgemäßen Ausführungsbeispiel einer Hebelanordnung und eines Verstellrings einer Leitschaufelverstellung,
- Figur 2:
- eine Draufsicht auf die
Anordnung nach Figur 1 , - Figur 3:
- einen Kontaktbereich eines Schaufelschaftes der Leitschaufel zur formschlüssigen Aufnahme des Hebels,
- Figur 4:
- einen ersten Schnitt durch den Kontaktbereichs des Schaufelschaftes mit verriegelten Hebel und Verriegelungsstück,
- Figur 5:
- die Darstellung nach
Figur 3 ergänzt um einen Verbindungsabschnitt des Hebels, - Figur 6:
- das Verriegelungsstück der Hebelanordnung in Einzeldarstellung,
- Figur 7 bis 10:
- Montageschritte zur Montage der Hebelanordnung, und
- Figur 11:
- einen zweiten Schnitt durch den Kontaktbereichs des Schaufelschaftes mit verriegelten Hebel und Verriegelungsstück.
- FIG. 1:
- a side view of a guide vane in the installed position with an embodiment according to the invention of a lever arrangement and an adjusting ring of a vane adjustment,
- FIG. 2:
- a plan view of the arrangement according to
FIG. 1 . - FIG. 3:
- a contact region of a blade shank of the guide blade for the positive reception of the lever,
- FIG. 4:
- a first section through the contact area of the blade shank with locked lever and locking piece,
- FIG. 5:
- the representation after
FIG. 3 supplemented by a connecting portion of the lever, - FIG. 6:
- the locking piece of the lever arrangement in individual representation,
- FIGS. 7 to 10:
- Assembly steps for mounting the lever assembly, and
- FIG. 11:
- a second section through the contact region of the blade shank with locked lever and locking piece.
Generell beziehen sich hier Angaben wie "radial", "radial außen", "radial innen", "koaxial" und "Umfangsrichtung" auf eine Maschinenlängsachse X der erfindungsgemäßen Strömungsmaschine, die die Drehachse eines Rotors der Strömungsmaschine darstellt. Angaben wie "seitlich" und "quer" beziehen sich auf eine Hochachse H einer Leitschaufel der Strömungsmaschine, die in bzw. im Wesentlichen radial zur Maschinenlängsachse X verläuft.In general, information such as "radial", "radially outside", "radially inward", "coaxial" and "circumferential direction" refers to a machine longitudinal axis X of the turbomachine according to the invention, which represents the axis of rotation of a rotor of the turbomachine. Information such as "lateral" and "transverse" refer to a vertical axis H of a guide vane of the turbomachine which extends in or substantially radially to the machine longitudinal axis X.
Die Leitschaufel 1 ist über eine erfindungsgemäße Hebelanordnung 2 mit einer Leitschaufelverstellung verbunden. Die Leitschaufel 1 hat ein Schaufelblatt 4, das sich in einem vom Hauptstrom durchströmten Strömungskanal der Strömungsmaschine befindet. Über einen zum Schaufelblatt 4 radial inneren Lagerzapfen 6 ist die Leitschaufel 1 in einem nicht gezeigten Innenring gelagert. Zum Angriff der Hebelanordnung 2 hat die Leitschaufel einen sich vom Schaufelblatt 4 radial nach außen erstreckenden Schaufelschaft 8, der aus einem Hauptströmungspfad der Strömungsmaschine herausgeführt ist und der entlang der Hochachse H verläuft. Mittels der sich außerhalb des Hauptströmungspfads der Strömungsmaschine befindenden Hebelanordnung 2 steht der Schaufelschaft 8 und somit die Leitschaufel 1 in Wirkverbindung mit einem zur Leitschaufelreihe koaxial und außerhalb des Hauptströmungspfads der Strömungsmaschine angeordneten Verstellring 10. Zur Verstellung der Leitschaufeln 1 um ihre Hochachsen H wird der Verstellring 10 über einen nicht gezeigten Stellantrieb verschoben und die Verschiebung überträgt sich auf die Drehstellung der Leitschaufeln 1. Jede Leitschaufel 1 der verstellbaren Leitschaufelreihe ist mit einer derartigen Hebelanordnung 2 versehen, die jeweils mit dem Verstellring 10 verbunden sind.The
Die Hebelanordnung 2 hat einen Verstellhebel bzw. Hebel 12, der einen Verbindungsabschnitt 14 zur Verbindung mit einem Kontaktbereich 16 des Schaufelschaftes 8 und einen Anbindungsabschnitt 18 zur Anbindung an einen Verstellringstift 20 des Verstellrings 10 aufweist. Zudem hat die Hebelanordnung 2 ein Verriegelungsstück 22 zum Verriegeln des Verbindungsabschnitts 14 am Kontaktbereich 16, eine Verspanneinrichtung 24 zum Verspannen des Verriegelungsstücks 22 und des Verbindungsabschnitts 14 mit dem Kontaktbereich 16, und ein Sicherungselement 28 zum Sichern der Verspannung. Die Verspanneinrichtung 24 ist hier beispielsweise eine mit einem Außengewinde zusammenwirkende Mutter. Das Sicherungselement 28 ist hier beispielsweise eine Unterlegscheibe.The
Wie
Der Anbindungsabschnitt 18 bildet das zum Verbindungsabschnitt 14 entgegengesetzte Ende des Hebels 2. Er hat eine Durchgangsbohrung 32 zum Durchführen des Verstellringstiftes 20 bzw. zum radialen Aufschieben des Hebels 12 auf den Verstellringstift 20. Die Positionierung der Durchgangsbohrung 32 für den Verstellringstift 18 erfolgt bevorzugterweise bezogen auf die Hochachse H und die Profilsehne am mittleren Profilschnitt des Schaufelblatts 4. Zur Vorgabe einer Sollposition an dem Hebel 12 hat der Verstellringstift 20 eine Ringschulter 33, die im montierten Zustand an dem Anbindungsabschnitt 18 des Hebels 12 anliegt. Die Ausbildung der Durchgangsbohrung 32 kann dadurch erfolgen, dass der Hebel 12 an dem Schaufelschaft 8 vormontiert wird und nach dem Ausbilden der Durchgangsbohrung 32 demontiert wird. Hierdurch werden der Schaufelschaft 8 und der Hebel 12 als sogenannte gepaarte Teile hergestellt, wobei durch diese Maßnahme die Winkelstellung der jeweiligen Leitschaufel 1 auf den Verstellringstift 20 übertragen wird und so Fertigungstoleranzen ausgeglichen werden.As
It has a through
Gemäß den
Im Übergangsbereich der Kontaktflächen 34a, 34b zum radial innen angrenzenden ursprünglichen Schaftbereich 40 sind Schulterflächen 38 gebildet, von denen aufgrund der Perspektive in
Zur Aufnahme der Mutter 24 der Verspanneinrichtung ist am freien Endbereich 26 des Schaufelschaftes 8 das Außengewinde aufgebracht, das über eine Ringnut 42 vom Kontaktbereich 16 beabstandet ist.For receiving the
Der Verbindungsabschnitt 14 ist, wie in den
Entgegengesetzt zur Maulöffnung 50 hat der Verbindungsabschnitt eine Gegenfläche bzw. Keilfläche 52, die sich bezogen auf die Maschinenlängsachse X radial von außen nach innen betrachtet von der Hochachse H entfernt.Opposite to the mouth opening 50 of the connecting portion has a counter surface or
Das Verriegelungsstück 22 ist gemäß den
Der eine Schenkel 56 ist ein Führungsschenkel zum Eintauchen in die Maulöffnung 50 im verriegelten Zustand. Der Führungsschenkel 56 hat hierzu im Wesentlichen eine zum Maul korrespondierende Gestalt mit zwei voneinander abgewandten Seitenflächen 62a, 62b, die im montierten Zustand gegenüber den Maulfächen 46a, 46b angeordnet sind. Zudem hat der Führungsschenkel 56 eine zur Umfangsfläche 36 des Schaufelschaftes 8 korrespondierte konvexe Anlagefläche 64. Wesentlich ist, dass der Führungsschenkel 56 nicht mit seinen beiden Seitenflächen 62a, 62b an den Maulflächen 46a, 46 in Anlage kommt, sondern dass stets ein Spalt zwischen zumindest einer der Seitenflächen 62a, 62b und einer der Maulflächen 46a, 46b bestehen bleibt, da sonst seine Anlagefläche 64 nicht in Anlage mit der schaftseitigen Umfangsfläche 36 bringbar ist und somit keine Verspannung möglich wäre, da dann der Führungsschenkel 56 in der Maulöffnung 50 verklemmt ist. Wie in
Der Keilschenkel 58 hat eine Keilschenkelfläche 66, die in Richtung des Führungsschenkels 56 weist. Sie hat eine zur Keilfläche 52 des Verbindungsabschnitts 14 korrespondierende derartige Schrägstellung, dass sie nahe dem Grundkörper 54 näher an dem Führungsschenkel 56 angeordnet ist als fern von dem Grundkörper 54. Diese Orientierung der Keilfläche 52 und der Keilschenkelfläche 66 bewirkt, dass beim Verriegeln und beim Verspannen der Verbindungsabschnitt 14 und das Verriegelungsstück 22 gegen die Kontaktflächen 34a, 34b bzw. gegen die Umfangsfläche 36 des Kontaktbereichs 16 gepresst werden.The
Um ein Auflaufen des Verriegelungsstücks 22 mit seinem Grundkörper 54 auf eine dem Grundkörper 54 zugewandte Oberseite 68 des Verbindungsabschnitts 14 beim Verriegeln und Verspannen zu verhindern, sind der Führungsschenkel 56 und der Keilschenkel 58 derart voneinander beabstandet, dass im montierten Zustand stets ein Radialspalt 69 zwischen einer Unterseite 70 des Grundkörpers 54 und der Oberseite 68 des Verbindungsabschnitts geschaffen ist (
Bei einem erfindungsgemäßen Verfahren zur Montage der erfindungsgemäßen Hebelanordnung 2 an einem Schaufelschaft 8 einer Leitschaufel 1 einer Leitschaufelreihe ist wesentlich, dass der Hebel 12 der Hebelanordnung 2 in einer ersten Montagerichtung seitlich am Kontaktbereich 16 des Schaufelschafts 8 der Leitschaufel 1 angelegt und mittels des Verriegelungsstück 22 aus einer zweiten Montagerichtung mit dem Schaufelschaft 8 formschlüssig verriegelt wird. Vor dem seitlichen Anlegen des Hebels 12 an dem schaftseitigen Kontaktbereich 16 wird der Hebel 12 an dem Verstellring 10 aus einer Montagerichtung montiert, die gleich der zweiten Montagerichtung ist. Der Hebel 12 wird somit nach der Anbindung an dem Verstellringstift 20 seitlich verschwenkt, bis er sich mit seinem Verbindungsabschnitt 14 in Anlage mit dem Kontaktbereich 16 des Schaufelschaftes 8 befindet. Diese Montage wird wiederholt, bis jede Leitschaufel 1 der Leitschaufelreihe mit der erfindungsgemäßen Hebelanordnung 2 versehen ist.In a method according to the invention for mounting the
Im Folgenden erfolgt eine ausführliche Erläuterung des erfindungsgemäßen Verfahrens. Wie vorerwähnt, beziehen sich Angaben wie "radial" auf die Maschinenlängsachse X der erfindungsgemäßen Strömungsmaschine, die die Drehachse eines Rotors der Strömungsmaschine darstellt. Angaben wie "seitlich" beziehen sich auf die Hochachse H der Leitschaufel 1 der Strömungsmaschine, die in bzw. im Wesentlichen radial zur Maschinenlängsachse X verläuft.The following is a detailed explanation of the method according to the invention. As mentioned above, information such as "radial" refer to the machine longitudinal axis X of the turbomachine according to the invention, the axis of rotation of a rotor of the Turbomachine represents. Information such as "lateral" refer to the vertical axis H of the
Zu Beginn der Montage wird der jeweilige Verstellringstift 20 an dem Hebel 12 befestigt (vgl.
Wie in
Anschließend wird, wie in
In
Es wird erwähnt, dass von der Erfindung auch Ausführungsbeispiele umfasst sind, bei denen die Verstellringstifte 20 nicht mit den Hebeln 12 vormontiert werden. Beispielsweise können die Verstellringstifte 20 zuvor an dem Verstellring 10 montiert werden und dann die Hebel 20 auf den jeweiligen am Verstellring 20 montierten Verstellringstift 20 aufgeschoben werden.It is mentioned that embodiments of the invention are also included in which the adjusting ring pins 20 are not preassembled with the
Offenbart ist eine Hebelanordnung einer Leitschaufelverstellung zur Verbindung einer Leitschaufel einer Strömungsmaschine mit einem Verstellring eines Stellantriebs, die derart eingerichtet ist, dass ein Verstellhebel der Hebelanordnung aus einer ersten Montagerichtung quer zu einem bezogen auf eine Maschinenlängsachse der Strömungsmaschine radialen Schaufelschaft der Leitschaufel bewegt und so seitlich an diesem angelegt wird und mittels eines Verriegelungsstück aus einer zweiten Montagerichtung radial mit dem Schaufelschaft formschlüssig verriegelt wird, ein Montageverfahren sowie eine Strömungsmaschine.Disclosed is a lever arrangement of a vane adjustment for connecting a guide vane of a turbomachine with an adjusting ring of an actuator, which is arranged such that an adjusting lever of the lever assembly moves from a first mounting direction transversely to a relative to a machine longitudinal axis of the turbomachine radial blade shank of the vane and so laterally this is applied and locked by means of a locking piece from a second mounting direction radially with the blade shank positively, a mounting method and a turbomachine.
- 11
- Leitschaufelvane
- 22
- Hebelanordnunglever assembly
- 44
- Schaufelblattairfoil
- 66
- Lagerzapfenpivot
- 88th
- Schaufelschaftblade shank
- 1010
- Verstellringadjusting
- 1212
- Verstellhebel / HebelAdjustment lever / lever
- 1414
- Verbindungsabschnittconnecting portion
- 1616
- Kontaktbereichcontact area
- 1818
- Anbindungsabschnittconnecting section
- 2020
- VerstellringstiftVerstellringstift
- 2222
- Verriegelungsstücklocking piece
- 2424
- Verspanneinrichtung / MutterClamping device / nut
- 2626
- freier Endbereichfree end area
- 2828
- Sicherungselementfuse element
- 30a, b, c30a, b, c
- Armepoor
- 3232
- DurchgangsbohrungThrough Hole
- 3333
- Ring schulterRing shoulder
- 34a, b34a, b
- Kontaktflächencontact surfaces
- 3636
- Umfangsfläche / KontaktflächePeripheral surface / contact surface
- 3838
- Schulterflächeshoulder surface
- 4040
- angrenzender Schaftbereichadjacent shaft area
- 4242
- Ringnutring groove
- 44a, b44a, b
- Maulbackenjaw jaw
- 46a, b46a, b
- Maulflächenjaw surfaces
- 4848
- MaulgrundMaul reason
- 5050
- Maulöffnungopening
- 5252
- Keilfläche / GegenflächeWedge surface / mating surface
- 5454
- Grundkörperbody
- 5656
- Schenkel / FührungsschenkelLegs / guide legs
- 5858
- Schenkel / KeilschenkelThighs / wedge legs
- 6060
- Durchführungexecution
- 62a, b62a, b
- Seitenflächeside surface
- 6464
- Anlageflächecontact surface
- 6666
- KeilschenkelflächeWedge leg surface
- 6868
- Oberseite des VerbindungsabschnittTop of the connecting section
- 6969
- Radialspaltradial gap
- 7070
- Unterseite des GrundkörpersBottom of the body
- HH
- Hochachsevertical axis
- XX
- Maschinenlängsachsemachine longitudinal axis
Claims (14)
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102016224523.6A DE102016224523A1 (en) | 2016-12-08 | 2016-12-08 | Guide vane adjustment with laterally mounted adjustment lever |
Publications (2)
Publication Number | Publication Date |
---|---|
EP3333374A1 true EP3333374A1 (en) | 2018-06-13 |
EP3333374B1 EP3333374B1 (en) | 2020-01-29 |
Family
ID=60629532
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP17206004.8A Active EP3333374B1 (en) | 2016-12-08 | 2017-12-07 | Guiding vane adjustment with side-mounted actuation lever and corresponding assembly method |
Country Status (3)
Country | Link |
---|---|
US (1) | US10830090B2 (en) |
EP (1) | EP3333374B1 (en) |
DE (1) | DE102016224523A1 (en) |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
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EP3495625A1 (en) * | 2017-12-07 | 2019-06-12 | MTU Aero Engines GmbH | Adjustable turbo machine blade |
EP4130441A1 (en) * | 2021-08-05 | 2023-02-08 | MTU Aero Engines AG | Device for connecting a pivotable vane of a gas turbine and gas turbine |
FR3139857A1 (en) * | 2022-09-16 | 2024-03-22 | Safran Aircraft Engines | Assembly of a variable pitch blade device |
Families Citing this family (3)
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IT201900005266A1 (en) * | 2019-04-05 | 2020-10-05 | Nuovo Pignone Tecnologie Srl | Steam turbine with rotating stator blades |
US10837309B2 (en) | 2019-04-09 | 2020-11-17 | Raytheon Technologies Corporation | Retention clip for variable vane arm |
US20220372890A1 (en) * | 2021-05-20 | 2022-11-24 | Solar Turbines Incorporated | Actuation system with spherical plain bearing |
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- 2017-12-07 EP EP17206004.8A patent/EP3333374B1/en active Active
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EP1811135A1 (en) * | 2006-01-23 | 2007-07-25 | ABB Turbo Systems AG | Variable guiding device |
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EP3495625A1 (en) * | 2017-12-07 | 2019-06-12 | MTU Aero Engines GmbH | Adjustable turbo machine blade |
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EP4130441A1 (en) * | 2021-08-05 | 2023-02-08 | MTU Aero Engines AG | Device for connecting a pivotable vane of a gas turbine and gas turbine |
FR3139857A1 (en) * | 2022-09-16 | 2024-03-22 | Safran Aircraft Engines | Assembly of a variable pitch blade device |
Also Published As
Publication number | Publication date |
---|---|
EP3333374B1 (en) | 2020-01-29 |
US10830090B2 (en) | 2020-11-10 |
DE102016224523A1 (en) | 2018-06-14 |
US20180163560A1 (en) | 2018-06-14 |
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