EP3303687B1 - Unit for producing an assembly - Google Patents
Unit for producing an assembly Download PDFInfo
- Publication number
- EP3303687B1 EP3303687B1 EP16727358.0A EP16727358A EP3303687B1 EP 3303687 B1 EP3303687 B1 EP 3303687B1 EP 16727358 A EP16727358 A EP 16727358A EP 3303687 B1 EP3303687 B1 EP 3303687B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- assembly
- helix
- wire
- elements
- wire elements
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
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- 239000002356 single layer Substances 0.000 claims description 5
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- 230000002787 reinforcement Effects 0.000 description 30
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- 235000019422 polyvinyl alcohol Nutrition 0.000 description 2
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- 244000025254 Cannabis sativa Species 0.000 description 1
- 235000012766 Cannabis sativa ssp. sativa var. sativa Nutrition 0.000 description 1
- 235000012765 Cannabis sativa ssp. sativa var. spontanea Nutrition 0.000 description 1
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Images
Classifications
-
- D—TEXTILES; PAPER
- D07—ROPES; CABLES OTHER THAN ELECTRIC
- D07B—ROPES OR CABLES IN GENERAL
- D07B7/00—Details of, or auxiliary devices incorporated in, rope- or cable-making machines; Auxiliary apparatus associated with such machines
- D07B7/02—Machine details; Auxiliary devices
- D07B7/025—Preforming the wires or strands prior to closing
-
- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
- D02G3/00—Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
- D02G3/44—Yarns or threads characterised by the purpose for which they are designed
- D02G3/48—Tyre cords
-
- D—TEXTILES; PAPER
- D07—ROPES; CABLES OTHER THAN ELECTRIC
- D07B—ROPES OR CABLES IN GENERAL
- D07B1/00—Constructional features of ropes or cables
- D07B1/06—Ropes or cables built-up from metal wires, e.g. of section wires around a hemp core
- D07B1/0606—Reinforcing cords for rubber or plastic articles
- D07B1/0613—Reinforcing cords for rubber or plastic articles the reinforcing cords being characterised by the rope configuration
-
- D—TEXTILES; PAPER
- D07—ROPES; CABLES OTHER THAN ELECTRIC
- D07B—ROPES OR CABLES IN GENERAL
- D07B1/00—Constructional features of ropes or cables
- D07B1/06—Ropes or cables built-up from metal wires, e.g. of section wires around a hemp core
- D07B1/0606—Reinforcing cords for rubber or plastic articles
- D07B1/062—Reinforcing cords for rubber or plastic articles the reinforcing cords being characterised by the strand configuration
- D07B1/0626—Reinforcing cords for rubber or plastic articles the reinforcing cords being characterised by the strand configuration the reinforcing cords consisting of three core wires or filaments and at least one layer of outer wires or filaments, i.e. a 3+N configuration
-
- D—TEXTILES; PAPER
- D07—ROPES; CABLES OTHER THAN ELECTRIC
- D07B—ROPES OR CABLES IN GENERAL
- D07B1/00—Constructional features of ropes or cables
- D07B1/06—Ropes or cables built-up from metal wires, e.g. of section wires around a hemp core
- D07B1/0606—Reinforcing cords for rubber or plastic articles
- D07B1/0646—Reinforcing cords for rubber or plastic articles comprising longitudinally preformed wires
-
- D—TEXTILES; PAPER
- D07—ROPES; CABLES OTHER THAN ELECTRIC
- D07B—ROPES OR CABLES IN GENERAL
- D07B3/00—General-purpose machines or apparatus for producing twisted ropes or cables from component strands of the same or different material
-
- D—TEXTILES; PAPER
- D07—ROPES; CABLES OTHER THAN ELECTRIC
- D07B—ROPES OR CABLES IN GENERAL
- D07B7/00—Details of, or auxiliary devices incorporated in, rope- or cable-making machines; Auxiliary apparatus associated with such machines
- D07B7/02—Machine details; Auxiliary devices
- D07B7/04—Devices for imparting reverse rotation to bobbin- or reel cages
-
- D—TEXTILES; PAPER
- D07—ROPES; CABLES OTHER THAN ELECTRIC
- D07B—ROPES OR CABLES IN GENERAL
- D07B2201/00—Ropes or cables
- D07B2201/20—Rope or cable components
- D07B2201/2001—Wires or filaments
- D07B2201/2002—Wires or filaments characterised by their cross-sectional shape
-
- D—TEXTILES; PAPER
- D07—ROPES; CABLES OTHER THAN ELECTRIC
- D07B—ROPES OR CABLES IN GENERAL
- D07B2201/00—Ropes or cables
- D07B2201/20—Rope or cable components
- D07B2201/2001—Wires or filaments
- D07B2201/2002—Wires or filaments characterised by their cross-sectional shape
- D07B2201/2003—Wires or filaments characterised by their cross-sectional shape flat
-
- D—TEXTILES; PAPER
- D07—ROPES; CABLES OTHER THAN ELECTRIC
- D07B—ROPES OR CABLES IN GENERAL
- D07B2201/00—Ropes or cables
- D07B2201/20—Rope or cable components
- D07B2201/2001—Wires or filaments
- D07B2201/2007—Wires or filaments characterised by their longitudinal shape
- D07B2201/2008—Wires or filaments characterised by their longitudinal shape wavy or undulated
-
- D—TEXTILES; PAPER
- D07—ROPES; CABLES OTHER THAN ELECTRIC
- D07B—ROPES OR CABLES IN GENERAL
- D07B2201/00—Ropes or cables
- D07B2201/20—Rope or cable components
- D07B2201/2015—Strands
- D07B2201/2016—Strands characterised by their cross-sectional shape
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- D—TEXTILES; PAPER
- D07—ROPES; CABLES OTHER THAN ELECTRIC
- D07B—ROPES OR CABLES IN GENERAL
- D07B2201/00—Ropes or cables
- D07B2201/20—Rope or cable components
- D07B2201/2015—Strands
- D07B2201/2021—Strands characterised by their longitudinal shape
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- D—TEXTILES; PAPER
- D07—ROPES; CABLES OTHER THAN ELECTRIC
- D07B—ROPES OR CABLES IN GENERAL
- D07B2201/00—Ropes or cables
- D07B2201/20—Rope or cable components
- D07B2201/2015—Strands
- D07B2201/2022—Strands coreless
-
- D—TEXTILES; PAPER
- D07—ROPES; CABLES OTHER THAN ELECTRIC
- D07B—ROPES OR CABLES IN GENERAL
- D07B2207/00—Rope or cable making machines
- D07B2207/20—Type of machine
- D07B2207/204—Double twist winding
- D07B2207/205—Double twist winding comprising flyer
-
- D—TEXTILES; PAPER
- D07—ROPES; CABLES OTHER THAN ELECTRIC
- D07B—ROPES OR CABLES IN GENERAL
- D07B2207/00—Rope or cable making machines
- D07B2207/40—Machine components
- D07B2207/4018—Rope twisting devices
-
- D—TEXTILES; PAPER
- D07—ROPES; CABLES OTHER THAN ELECTRIC
- D07B—ROPES OR CABLES IN GENERAL
- D07B2207/00—Rope or cable making machines
- D07B2207/40—Machine components
- D07B2207/4072—Means for mechanically reducing serpentining or mechanically killing of rope
-
- D—TEXTILES; PAPER
- D07—ROPES; CABLES OTHER THAN ELECTRIC
- D07B—ROPES OR CABLES IN GENERAL
- D07B2401/00—Aspects related to the problem to be solved or advantage
- D07B2401/20—Aspects related to the problem to be solved or advantage related to ropes or cables
- D07B2401/2005—Elongation or elasticity
- D07B2401/201—Elongation or elasticity regarding structural elongation
-
- D—TEXTILES; PAPER
- D07—ROPES; CABLES OTHER THAN ELECTRIC
- D07B—ROPES OR CABLES IN GENERAL
- D07B2401/00—Aspects related to the problem to be solved or advantage
- D07B2401/40—Aspects related to the problem to be solved or advantage related to rope making machines
- D07B2401/406—Increasing speed
-
- D—TEXTILES; PAPER
- D07—ROPES; CABLES OTHER THAN ELECTRIC
- D07B—ROPES OR CABLES IN GENERAL
- D07B2501/00—Application field
- D07B2501/20—Application field related to ropes or cables
- D07B2501/2046—Tire cords
Definitions
- the invention relates to an installation for manufacturing an assembly of wire elements.
- a tire for heavy goods vehicles with a radial carcass reinforcement is known from the state of the art.
- Such a tire comprises a radial carcass reinforcement anchored in two beads and surmounted radially by a crown reinforcement itself surmounted by a tread which is joined to the beads by two sidewalls.
- the crown reinforcement comprises a working reinforcement, a hooping reinforcement, a protective reinforcement, and optionally, a triangulation reinforcement.
- the relative arrangement of these reinforcements with respect to each other may vary.
- the protective reinforcement is the radially outermost reinforcement
- the working reinforcement is the radially innermost reinforcement
- the hooping reinforcement being arranged between the protective reinforcement and the working reinforcement.
- Each armature comprises a single or several layers.
- Each ply comprises reinforcing elements arranged side by side parallel to each other. The reinforcing elements make an angle which varies according to the reinforcement to which the layer belongs.
- Each reinforcing element comprises one or more assemblies of wire elements, each assembly comprising several single metal wires assembled together, either by cabling or by twisting.
- the installation comprises supply means and individual preforming means for each wire arranged in a rotating nacelle arranged upstream of the assembly point of the wire elements together.
- the heavier the feed and preforming means the more the nacelle must be dimensioned so as to mechanically resist the inertia generated by the mass of the assembly of the nacelle, the feed means and the preforming means. In order to limit this inertia, it is therefore necessary to work at relatively low speeds of rotation, which limits the productivity of the installation.
- this step of preforming the wire elements does not make it possible to achieve high structural elongations.
- the use of an assembly method using a step of preforming the wires makes it possible to obtain a structural elongation at most equal to 2.0% for the cable 3.26 described above.
- the object of the invention is to obtain assemblies of wire elements having a high structural elongation and this, by using a more productive installation than that of the state of the art.
- the subject of the invention is an installation for manufacturing an assembly of wire elements wound together in a helix according to claim 1.
- the assembly means by twisting it is not necessary that the means located upstream of the assembly point be arranged 2015PAT00178WO in a rotating nacelle unlike an assembly by wiring.
- the assembly means of the installation according to the invention can then be dimensioned independently of the assembly speed.
- the preforming and twisting means can be dimensioned independently of each other, in particular as regards their bulk and their mass. Unlike an installation comprising assembly means by wiring in which the mass and the size of the means located upstream of the assembly point must be as low as possible, the installation according to the invention makes it possible to use large varieties of means without being limited by the bulk or the mass of the preforming and twisting means.
- each wire element being arranged upstream of the individual preforming means, no action is taken on the curvature of the wire elements obtained during and after the preforming step using the individual preforming means.
- the individual preforming step taking place downstream of the individual twisting step the twisting cannot eliminate the helix subsequently created by the preforming.
- the assemblies obtained after the assembly step have significant aeration linked to the preservation of the curvature of the preformed wire elements. This aeration makes it possible to obtain assemblies having a significant structural elongation if this proves to be necessary.
- the installation according to the invention comprises individual twisting means for each wire element allowing each wire element to undergo individual twisting around its own axis.
- each wire element is plastically deformed and a residual torque is generated within each wire element.
- each wire element is then balanced by untwisting so as to cancel out this residual torque.
- each filamentary element is twisted and balanced.
- wire element we mean any slender element of great length relative to its cross section, regardless of the shape of the latter, for example circular, oblong, rectangular or square, or even flat, this wire element possibly being for example twisted or wavy.
- its diameter is preferably less than 3 mm.
- helical preformation is meant a three-dimensional helix inscribed in a cylinder having a main axis defining the axis of the helix.
- the three-dimensional helix defines a trajectory whose projection on a plane orthogonal to its helix axis is a circle and whose projection on a plane parallel to its helix axis is a sinusoid.
- the assembly means comprise a distributor and an assembly grain.
- the installation comprises means for maintaining the rotation of the assembly arranged downstream of the assembly grain.
- the assembly means comprise a lyre arranged downstream of the assembly grain.
- the assembly means comprise a nacelle arranged downstream of the assembly grain carrying means for storing the assembly.
- the nacelle carries assembly balancing means.
- the installation comprises means for supplying at least the first and second wire elements arranged upstream of the twisting means.
- the assembly of wire elements comprises a single layer formed by the wire elements of the assembly.
- the assembly has no central core arranged around which the wire elements of the layer would be wound.
- the assembly of wire elements comprises a layer of wire elements wound together in a helix around a central core.
- the method comprises a step of assembling the layer of wire elements wound together in a helix around the central core so that the the central core has a substantially non-zero torsion.
- the central core is textile and whose substantially non-zero torsion does not impact the torsion balancing of the assembly.
- substantially non-zero is meant that the core has a torsion greater than 10 turns per meter.
- the central core is non-metallic.
- Blade central can then comprise a single elementary textile monofilament or else several multifilament textile strands comprising several elementary textile monofilaments.
- the transitional core comprises a single multifilamentary strand called surtors comprising several elementary monofilaments.
- the transitional core comprises several multifilament strands, each called a twist, each comprising several elementary monofilaments and assembled together in a helix to form a twist.
- the or each textile material of each elementary textile monofilament is chosen from a polyester, a polyamide, a polyketone, a polyvinyl alcohol, a cellulose, a mineral fiber, a natural fiber or a mixture of these materials.
- polyesters mention will be made of polyethylene terephthalate (PET), polyethylene naphthalate (PEN), polybutylene terephthalate (PBT), polybutylene naphthalate (PBN), polypropylene terephthalate (PPT) or polypropylene naphthalate (PPN).
- PET polyethylene terephthalate
- PEN polyethylene naphthalate
- PBT polybutylene terephthalate
- PBN polybutylene naphthalate
- PPT polypropylene terephthalate
- PPN polypropylene naphthalate
- polyamides mention will be made of an aliphatic polyamide such as nylon or an aromatic polyamide such as aramid.
- Kuralon® mention will be made of Kuralon® .
- celluloses mention will be made of rayon.
- mineral fibers mention will be made of glass and carbon fibers.
- natural fibers mention will be made of hemp or flax fibers.
- the method comprises a step of assembling the layer of wire elements wound together in a helix around the central core so that the central core has substantially zero torsion.
- This variant is used in particular in the case where the central core is metallic and whose substantially non-zero torsion would significantly impact the torsion balancing of the assembly.
- substantially zero it is meant that the core has a torsion of less than 10 turns per meter.
- the layer comprises between 2 and 9 wire elements, preferably between 5 and 9 wire elements.
- the layer can comprise 2, 3, 4, 5, 6, 7, 8 or 9 wire elements.
- one of the wire elements is positioned in the center of the assembly. The invention advantageously makes it possible to solve this problem regardless of the number of wire elements of the assembly.
- the helix angle of at least each first and second wire element is between 10° and 25°.
- the helix angle is equal, in a projection plane of the helix through which its longitudinal axis passes, to the angle measured between the projection of the longitudinal axis on the projection plane and the tangent at the projection of the helix at the point of intersection of the projection of the helix and the projection of the longitudinal axis.
- the helix pitch P is equal to the distance, along the axis of the wired element, that a point of the neutral fiber of the wired element travels after having traveled a complete revolution of the circle described by the neutral fiber.
- the helix diameter D is equal to the diameter of the circle described by the neutral fiber F of each wire element.
- each first and second wired element consists of a single metallic elementary monofilament.
- each first and second wire element consists of a strand comprising several elementary metal monofilaments.
- each wire element comprises a strand of several elementary monofilaments.
- Each strand preferably comprises one or more layers of elementary monofilaments wound together in a helix.
- each elementary monofilament is preferably metallic.
- metallic is meant by definition an elementary monofilament consisting mainly (that is to say for more than 50% of its mass) or entirely (for 100% of its mass) of a metallic material.
- Each elementary monofilament is preferably made of steel, more preferably of pearlitic (or ferrito-pearlitic) carbon steel, hereinafter referred to as "carbon steel”, or even stainless steel (by definition, steel comprising at least 10.5% of chromium).
- NT normal Tensile
- HT High Tensile
- Rm tensile strength
- the diameter of the or each elementary monofilament ranges from 0.05 mm to 0.50 mm, preferably from 0.10 mm to 0.40 mm and more preferably from 0.15 mm to 0. 35mm.
- the invention makes it possible to manufacture an assembly of wire elements wound together in a helix.
- the assembly of wire elements has a structural elongation greater than or equal to 3.0%, preferably 4.0% and more preferably 5.0% measured according to standard ASTM A931-08.
- the invention makes it possible to obtain a tire comprising an assembly of wire elements as defined above.
- Such a tire is intended in particular to equip motor vehicles of the tourism type, SUV ( “Sport Utility Vehicles” ) , two wheels (in particular bicycles, motorcycles), airplanes, such as industrial vehicles chosen from vans, "heavyweight” - it i.e. metro, bus, road transport vehicles (trucks, tractors, trailers), off-road vehicles such as agricultural or civil engineering machinery -, other transport or handling vehicles.
- SUV Sport Utility Vehicles
- two wheels in particular bicycles, motorcycles
- airplanes such as industrial vehicles chosen from vans, "heavyweight” - it i.e. metro, bus, road transport vehicles (trucks, tractors, trailers), off-road vehicles such as agricultural or civil engineering machinery -, other transport or handling vehicles.
- the tire comprises a tread and a crown reinforcement arranged radially inside the tread.
- the crown reinforcement preferably comprises a working reinforcement and a protective reinforcement, the protective reinforcement being interposed radially between the tread and the working reinforcement.
- each protective ply comprising one or more reinforcing elements, called protective elements, each protective reinforcing element comprises an assembly as described above.
- the protective reinforcing element or elements make an angle at least equal to 10°, preferably ranging from 10° to 35° and more preferably from 15° to 35° with the circumferential direction of the tire.
- each working ply comprising reinforcing elements, called working, the working reinforcing elements make an angle at most equal to 60°, preferably ranging from 15° to 40° with the direction circumferential of the tire.
- the crown reinforcement comprises a hooping reinforcement comprising at least one hooping ply.
- each hooping ply comprising one or more reinforcing elements, called hooping, each hooping element comprises an assembly as described above.
- the hooping reinforcing element or elements make an angle at most equal to 10°, preferably ranging from 5° to 10° with the circumferential direction of the tire.
- the carcass reinforcement is arranged radially inside the crown reinforcement.
- the carcass reinforcement comprises at least one carcass ply comprising reinforcing elements, called carcass elements, the carcass reinforcing elements forming an angle greater than or equal to 65°, preferably 80° and more preferably ranging from 80° to 90° with respect to the circumferential direction of the tire.
- the installation 10 also comprises means for guiding, unwinding and pulling the wire elements and the assembly conventionally used by those skilled in the art, for example pulleys and capstans.
- the supply means 12 comprise a coil 30 for storing each wire element. For reasons of clarity of the figures, only two wire elements 14 have been shown therein and therefore only the corresponding means.
- the means 16 for individually twisting each wire element 14 comprise a twister 32, also commonly called a “twister” by those skilled in the art, for example a twister with two pulleys.
- the means 18 for individually preforming each wire element 14 comprise, for example, a roller preforming device 34 as described in US5533327A Where US4566261A .
- the assembly means 20 comprise a distributor 36 and, downstream, an assembly grain 38.
- the means 24 for maintaining the rotation are arranged downstream of the assembly grain 38 and comprise a twister 40, for example a twister with two pulleys making it possible to maintain the rotation of the assembly A respectively around the main direction of the rotation. assembly A.
- a twister 40 for example a twister with two pulleys making it possible to maintain the rotation of the assembly A respectively around the main direction of the rotation. assembly A.
- the assembly means 20 Downstream of the means 24 for maintaining the rotation and the assembly grain 38, the assembly means 20 comprise a yoke 42 as well as a nacelle 44 carrying the balancing means 26 and the storage means 28.
- the yoke 42 and the nacelle 44 are rotatably mounted so as to impose the pitch of the assembly A.
- the balancing means 26 comprise a twister 46, for example a twister with four pulleys.
- the storage means 28 here comprise a coil 48 for storing assembly A.
- Assembly A comprises, here consists of, a single layer 50 formed by the M wire elements of the assembly.
- the M wire elements are wound together in a helix.
- Layer 50 comprises between 2 and 9 wireframe elements 14.
- Assembly A of the picture 2 lacks a central core.
- Each wire element 14 comprises, here consists of a single elementary metal monofilament of circular section, here in carbon steel, having a diameter ranging from 0.05 to 0.50 mm, preferably ranging from 0.10 mm to 0. 40 mm and preferably from 0.15 to 0.35 mm. here equal to 0.26 mm.
- Assembly A has a structural elongation greater than or equal to 2.0% measured according to standard ASTM A931-08.
- it has a structural elongation greater than or equal to 3.0%, preferably 4.0% and more preferably 5.0% measured according to standard ASTM A931-08.
- Each wire 14 is preformed by means of individual preforming means 18.
- Each wire 14 follows a trajectory having the shape of a three-dimensional helix characterized by a helix angle a, a helix pitch P and a helix diameter D.
- the helix angle a is equal, in a projection plane of the helix through which its longitudinal axis passes, to the angle measured between the projection of the longitudinal axis on the projection plane and the tangent to the helix projection at the point of intersection of the helix projection and the longitudinal axis projection.
- the helix angle a of each wire element 14 is between 10° and 25°.
- the helix diameter D is equal to the diameter of the circle described by the neutral fiber F of each wire element 14. It is also possible to determine the helix diameter D as being equal to the distance separating the centers of two diametrically opposed wire elements within the assembly A.
- the helix pitch P is equal to the distance, along the axis of the wired element, that a point of the neutral fiber F of the wired element travels after having traveled a complete turn of the circle described by the neutral fiber F.
- Assembly A is used in particular in tires and more preferably in tire protection or hooping plies as described previously.
- the wire elements 14 are individually unwound from the supply means 12, here the coils 30.
- the method includes a step of individually twisting each wire element 14.
- each wire element 14 is twisted individually and separately from the others.
- the individual twisting step of the wire elements 14 is carried out thanks to the twisters 32.
- each wire element 14 is subjected to a twist around its own axis, then each wire element 14 is balanced in torsion. After the individual twisting step, each wire element 14 is therefore twisted and balanced in torsion.
- the method comprises a step of individually preforming each filamentary element 14 previously twisted into a helix.
- each wire element 14 previously twisted is preformed individually and separately from the others.
- the individual preforming step of the wire elements 14 is carried out thanks to the preformers 34.
- the method comprises a step of assembling together the twisted and preformed wire elements 14 to form the assembly A of wire elements 14.
- the assembly step is carried out using the distributor 36, the assembly grain 38 but also thanks to the means arranged downstream of the assembly grain 38 which are the lyre 42 and the nacelle 44.
- the method comprises a step of maintaining the rotation of assembly A around its running direction. This maintenance step is carried out rotation thanks to the twister 40.
- the method also includes a step of balancing the assembly A.
- This balancing step is carried out downstream of the assembly step thanks to the twister 46.
- assembly A is stored in storage reel 48.
- the installation of the figure 4 further comprises means 12 for storing wire elements 14, means 50 for supplying a central core 15.
- the assembly A comprises, here consists, of a layer of M wire elements wound together in a helix around the central core 15 comprising N textile wire element(s) 17.
- N>1, for example N 2 or 3.
- Each textile thread element 17 here comprises several multifilament strands, each called a twist, each comprising several elementary monofilaments and assembled together in a helix to form a twist.
- the elementary monofilaments are textile, here in PET.
- the assembly step is a step of assembling the wire elements 14 and the central core 15.
- the assembly step is carried out so that the core central 15 has a substantially non-zero torsion. This torsion is substantially equal to the torsion imposed by the lyre 42, the supply means 50 being fixed with respect to the assembly grain 38.
- the installation of the figure 6 comprises, in addition to the means 50 for supplying the central core 15, means 52 for rotating the means 50.
- these means for rotation include a nacelle 54.
- the assembly A comprises, here consists, of a layer of M wire elements wound together in a helix around the central core 15 comprising N metal wire element(s) 17.
- N>1, for example N 2 or 3.
- Each metallic wire element 17 is here an elementary metallic monofilament, for example a steel wire with a diameter of between 0.05 mm and 0.50 mm, here equal to 0.20 mm.
- the assembly step is performed so that the central core 15 has substantially zero torsion.
- This substantially zero torsion is obtained by synchronizing the rotation of the lyre 42 and the rotation of the supply means 50.
- wire elements each comprising several elementary metallic monofilaments.
- Each wire element then consists of a strand comprising the elementary metal monofilaments. Once assembled, the wire elements or strands form a multi-strand cable.
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Description
L'invention concerne une installation de fabrication d'un assemblage d'éléments filaires.The invention relates to an installation for manufacturing an assembly of wire elements.
On connait de l'état de la technique un pneumatique pour véhicule poids lourd à armature de carcasse radiale. Un tel pneumatique comprend une armature de carcasse radiale ancrée dans deux bourrelets et surmontée radialement par une armature de sommet elle-même surmontée d'une bande de roulement qui est réunie aux bourrelets par deux flancs.A tire for heavy goods vehicles with a radial carcass reinforcement is known from the state of the art. Such a tire comprises a radial carcass reinforcement anchored in two beads and surmounted radially by a crown reinforcement itself surmounted by a tread which is joined to the beads by two sidewalls.
Dans un tel pneumatique, l'armature de sommet comprend une armature de travail, une armature de frettage, une armature de protection, et de façon optionnelle, une armature de triangulation. L'agencement relatif de ces armatures les unes par rapport aux autres peut varier. Généralement, l'armature de protection est l'armature radialement la plus externe, l'armature de travail est l'armature radialement la plus interne, l'armature de frettage étant agencée entre l'armature de protection et l'armature de travail.In such a tire, the crown reinforcement comprises a working reinforcement, a hooping reinforcement, a protective reinforcement, and optionally, a triangulation reinforcement. The relative arrangement of these reinforcements with respect to each other may vary. Generally, the protective reinforcement is the radially outermost reinforcement, the working reinforcement is the radially innermost reinforcement, the hooping reinforcement being arranged between the protective reinforcement and the working reinforcement.
Chaque armature comprend une unique ou plusieurs nappes. Chaque nappe comprend des éléments de renfort agencés côte à côte parallèlement les uns aux autres. Les éléments de renfort font un angle qui varie selon l'armature à laquelle la nappe appartient. Chaque élément de renfort comprend un ou plusieurs assemblages d'éléments filaires, chaque assemblage comprenant plusieurs fils unitaires métalliques assemblés entre eux, soit par câblage soit par retordage.Each armature comprises a single or several layers. Each ply comprises reinforcing elements arranged side by side parallel to each other. The reinforcing elements make an angle which varies according to the reinforcement to which the layer belongs. Each reinforcing element comprises one or more assemblies of wire elements, each assembly comprising several single metal wires assembled together, either by cabling or by twisting.
On connait de l'état de la technique un assemblage d'éléments filaires comprenant une unique couche d'éléments filaires, ici trois fils, présentant un diamètre de 0,26 mm enroulés ensemble en hélice au pas de 5 mm. Cet assemblage est désigné par l'appellation « 3.26 » conformément à la nomenclature usuelle.Known from the state of the art is an assembly of wire elements comprising a single layer of wire elements, here three wires, having a diameter of 0.26 mm wound together in a helix at a pitch of 5 mm. This assembly is designated by the designation “3.26” in accordance with the usual nomenclature.
Afin d'assurer le bon fonctionnement de chaque armature, et notamment des armatures de frettage et de protection, on souhaite pouvoir contrôler l'allongement structural de ces assemblages d'éléments filaires, et tout particulièrement pouvoir obtenir un allongement structural élevé lorsque cela s'avère nécessaire. L'utilisation d'un procédé de retordage classique permet d'obtenir un allongement structural au plus égal à 0,5% pour le câble 3.26 décrit ci-dessus.In order to ensure the proper functioning of each reinforcement, and in particular of the hooping and protection reinforcements, it is desired to be able to control the structural elongation of these assemblies of wire elements, and quite particularly to be able to obtain a high structural elongation when this is proves necessary. The use of a conventional twisting process makes it possible to obtain a structural elongation at most equal to 0.5% for the cable 3.26 described above.
Afin d'augmenter la valeur de l'allongement structural, on connait de l'état de la technique plusieurs procédés et installations de fabrication d'un assemblage d'éléments filaires comprenant une unique couche de plusieurs éléments filaires enroulés ensemble en hélice. De tels procédés et installations sont notamment décrits dans le document
A cet effet, l'installation comprend des moyens d'alimentation et des moyens de préformation individuels de chaque fil agencés dans une nacelle mise en rotation agencée en amont du point d'assemblage des éléments filaires entre eux. Plus les moyens d'alimentation et de préformation sont lourds, plus la nacelle doit être dimensionnée de façon à résister mécaniquement à l'inertie générée par la masse de l'ensemble de la nacelle, des moyens d'alimentation et des moyens de préformation. Afin de limiter cette inertie, on est donc obligé de travailler à des vitesses de rotation relativement faibles ce qui limite la productivité de l'installation.To this end, the installation comprises supply means and individual preforming means for each wire arranged in a rotating nacelle arranged upstream of the assembly point of the wire elements together. The heavier the feed and preforming means, the more the nacelle must be dimensioned so as to mechanically resist the inertia generated by the mass of the assembly of the nacelle, the feed means and the preforming means. In order to limit this inertia, it is therefore necessary to work at relatively low speeds of rotation, which limits the productivity of the installation.
En outre, cette étape de préformation des éléments filaires ne permet d'atteindre des allongements structuraux élevés. En effet, l'utilisation d'un procédé d'assemblage utilisant une étape de préformation des fils permet d'obtenir un allongement structural au plus égal à 2,0% pour le câble 3.26 décrit ci-dessus.In addition, this step of preforming the wire elements does not make it possible to achieve high structural elongations. Indeed, the use of an assembly method using a step of preforming the wires makes it possible to obtain a structural elongation at most equal to 2.0% for the cable 3.26 described above.
D'autres procédés d'assemblage par retordage et câblage des éléments filaires sont connus de
L'invention a pour but d'obtenir des assemblages d'éléments filaires présentant un allongement structural élevé et ce, en utilisant une installation plus productive que celle de l'état de la technique.The object of the invention is to obtain assemblies of wire elements having a high structural elongation and this, by using a more productive installation than that of the state of the art.
A cet effet, l'invention a pour objet une installation de fabrication d'un assemblage d'éléments filaires enroulés ensemble en hélice selon la revendication 1.To this end, the subject of the invention is an installation for manufacturing an assembly of wire elements wound together in a helix according to claim 1.
Grâce à l'installation selon l'invention, il est possible, si cela s'avère nécessaire, d'obtenir un allongement structural relativement élevé et ceci avec une productivité relativement élevée.Thanks to the installation according to the invention, it is possible, if necessary, to obtain a relatively high structural elongation and this with a relatively high productivity.
En effet, grâce aux moyens d'assemblage par retordage, il n'est pas nécessaire que les moyens situés en amont du point d'assemblage soient agencés 2015PAT00178WO dans une nacelle mise en rotation contrairement à un assemblage par câblage. Les moyens d'assemblage de l'installation selon l'invention peuvent alors être dimensionnés indépendamment de la vitesse d'assemblage. Ainsi, on peut utiliser des moyens d'alimentation de chaque élément filaire d'une contenance relativement élevée (et donc relativement lourds) ce qui permet d'arrêter moins souvent l'installation.Indeed, thanks to the assembly means by twisting, it is not necessary that the means located upstream of the assembly point be arranged 2015PAT00178WO in a rotating nacelle unlike an assembly by wiring. The assembly means of the installation according to the invention can then be dimensioned independently of the assembly speed. Thus, it is possible to use means for supplying each wired element with a relatively high capacity (and therefore relatively heavy) which makes it possible to stop the installation less often.
En outre, les moyens de préformation et de retordage peuvent être dimensionnés indépendamment les uns des autres, notamment en ce qui concerne leur encombrement et leur masse. Contrairement à une installation comprenant des moyens d'assemblage par câblage dans laquelle la masse et l'encombrement des moyens situés en amont du point d'assemblage doivent être aussi faibles que possible, l'installation selon l'invention permet d'utiliser de grandes variétés de moyens sans être limités par l'encombrement ou la masse des moyens de préformation et de retordage.In addition, the preforming and twisting means can be dimensioned independently of each other, in particular as regards their bulk and their mass. Unlike an installation comprising assembly means by wiring in which the mass and the size of the means located upstream of the assembly point must be as low as possible, the installation according to the invention makes it possible to use large varieties of means without being limited by the bulk or the mass of the preforming and twisting means.
Enfin, les moyens de retordage individuel de chaque élément filaire étant agencés en amont des moyens de préformation individuelle, on n'agit pas sur la courbure des éléments filaires obtenue durant et après l'étape de préformation utilisant les moyens de préformation individuelle. En effet, l'étape de préformation individuelle ayant lieu en aval de l'étape de retordage individuel, le retordage ne peut supprimer l'hélice créée ultérieurement par la préformation. Les assemblages obtenus après l'étape d'assemblage présentent une aération importante liée à la conservation de la courbure des éléments filaires préformés. Cette aération permet d'obtenir des assemblages présentant un allongement structural important si cela s'avère nécessaire.Finally, the individual twisting means of each wire element being arranged upstream of the individual preforming means, no action is taken on the curvature of the wire elements obtained during and after the preforming step using the individual preforming means. Indeed, the individual preforming step taking place downstream of the individual twisting step, the twisting cannot eliminate the helix subsequently created by the preforming. The assemblies obtained after the assembly step have significant aeration linked to the preservation of the curvature of the preformed wire elements. This aeration makes it possible to obtain assemblies having a significant structural elongation if this proves to be necessary.
Contrairement à l'état de la technique dans lequel on assemble les éléments filaires par câblage et dans lequel les éléments filaires ne subissent pas de torsion autour de leur propre axe (en raison d'une rotation synchrone avant et après le point d'assemblage), l'installation selon l'invention comprend des moyens de retordage individuel de chaque élément filaire permettant à chaque élément filaire de subir une torsion individuelle autour de son propre axe. Lors de cette torsion individuelle, chaque élément filaire est déformé plastiquement et on génère, au sein de chaque élément filaire, un couple de torsion résiduelle. Aussi, durant cette étape de retordage individuel de chaque élément filaire, chaque élément filaire est ensuite équilibré par une détorsion de façon à annuler ce couple de torsion résiduelle. Ainsi, après l'étape de retordage individuel et avant l'étape de préformation individuelle, chaque élément filaire est retordu et équilibré.Contrary to the state of the art in which the wire elements are assembled by wiring and in which the wire elements do not undergo torsion around their own axis (due to a synchronous rotation before and after the point of assembly) , the installation according to the invention comprises individual twisting means for each wire element allowing each wire element to undergo individual twisting around its own axis. During this individual torsion, each wire element is plastically deformed and a residual torque is generated within each wire element. Also, during this step of individual twisting of each wire element, each wire element is then balanced by untwisting so as to cancel out this residual torque. Thus, after the individual twisting step and before the individual preforming step, each filamentary element is twisted and balanced.
Par élément filaire, on entend tout élément longiligne de grande longueur relativement à sa section transversale, quelle que soit la forme de cette dernière, par exemple circulaire, oblongue, rectangulaire ou carrée, ou même plate, cet élément filaire pouvant être par exemple torsadé ou ondulé. Lorsqu'il est de forme circulaire, son diamètre est de préférence inférieur à 3 mm.By wire element, we mean any slender element of great length relative to its cross section, regardless of the shape of the latter, for example circular, oblong, rectangular or square, or even flat, this wire element possibly being for example twisted or wavy. When it is circular in shape, its diameter is preferably less than 3 mm.
Par préformation en hélice, on entend une hélice tridimensionnelle inscrite dans un cylindre présentant un axe principal définissant l'axe d'hélice. L'hélice tridimensionnelle définit une trajectoire dont la projection sur un plan orthogonal à son axe d'hélice est un cercle et dont la projection sur un plan parallèle à son axe d'hélice est une sinusoïde. De préférence, les moyens d'assemblage comprennent un répartiteur et un grain d'assemblage.By helical preformation is meant a three-dimensional helix inscribed in a cylinder having a main axis defining the axis of the helix. The three-dimensional helix defines a trajectory whose projection on a plane orthogonal to its helix axis is a circle and whose projection on a plane parallel to its helix axis is a sinusoid. Preferably, the assembly means comprise a distributor and an assembly grain.
Avantageusement, l'installation comprend des moyens d'entretien de la rotation de l'assemblage agencés en aval du grain d'assemblage.Advantageously, the installation comprises means for maintaining the rotation of the assembly arranged downstream of the assembly grain.
Dans un mode de réalisation, les moyens d'assemblage comprennent une lyre agencée en aval du grain d'assemblage.In one embodiment, the assembly means comprise a lyre arranged downstream of the assembly grain.
Préférentiellement, les moyens d'assemblage comprennent une nacelle agencée en aval du grain d'assemblage portant des moyens de stockage de l'assemblage.Preferably, the assembly means comprise a nacelle arranged downstream of the assembly grain carrying means for storing the assembly.
Avantageusement, la nacelle porte des moyens d'équilibrage de l'assemblage.Advantageously, the nacelle carries assembly balancing means.
De façon optionnelle, l'installation comprend des moyens d'alimentation d'au moins les premier et deuxième éléments filaires agencés en amont des moyens de retordage.Optionally, the installation comprises means for supplying at least the first and second wire elements arranged upstream of the twisting means.
Selon l'invention l'assemblage d'éléments filaires comprend une unique couche formée par les éléments filaires de l'assemblage. Dans ce mode de réalisation, l'assemblage est dépourvu d'âme centrale agencée autour de laquelle seraient enroulés les éléments filaires de la couche.According to the invention, the assembly of wire elements comprises a single layer formed by the wire elements of the assembly. In this embodiment, the assembly has no central core arranged around which the wire elements of the layer would be wound.
Dans un autre mode qui ne relève pas l'invention et n'est présent qu'à titre illustratif, l'assemblage d'éléments filaires comprend une couche d'éléments filaires enroulés ensemble en hélice autour d'une âme centrale.In another embodiment which does not fall within the scope of the invention and is present only by way of illustration, the assembly of wire elements comprises a layer of wire elements wound together in a helix around a central core.
Dans une variante qui ne relève pas l'invention et n'est présente qu'à titre illustratif, le procédé comprend une étape d'assemblage de la couche d'éléments filaires enroulés ensemble en hélice autour de l'âme centrale de sorte que l'âme centrale présente une torsion sensiblement non nulle.In a variant which does not fall within the scope of the invention and is present only by way of illustration, the method comprises a step of assembling the layer of wire elements wound together in a helix around the central core so that the the central core has a substantially non-zero torsion.
Dans cette variante qui ne relève pas l'invention et n'est présente qu'à titre illustratif, on dans le cas où l'âme centrale est textile et dont la torsion sensiblement non nulle n'impacte pas l'équilibrage en torsion de l'assemblage. Par sensiblement non nulle, on entend que l'âme présente une torsion supérieure à 10 tours par mètres.In this variant which is not part of the invention and is only present by way of illustration, in the case where the central core is textile and whose substantially non-zero torsion does not impact the torsion balancing of the assembly. By substantially non-zero is meant that the core has a torsion greater than 10 turns per meter.
Par textile, on entend que l'âme centrale est non-métallique. L'âme centrale peut alors comprendre un unique monofilament élémentaire textile ou bien plusieurs brins multifilamentaires textiles comprenant plusieurs monofilaments élémentaires textiles. Dans une variante, le noyau transitoire comprend un unique brin multifilamentaire appelé surtors comprenant plusieurs monofilaments élémentaires. Dans une variante, le noyau transitoire comprend plusieurs brins multifilamentaires, chacun appelé surtors, comprenant chacun plusieurs monofilaments élémentaires et assemblés ensemble en hélice pour former un retors.By textile, it is meant that the central core is non-metallic. Blade central can then comprise a single elementary textile monofilament or else several multifilament textile strands comprising several elementary textile monofilaments. In a variant, the transitional core comprises a single multifilamentary strand called surtors comprising several elementary monofilaments. In a variant, the transitional core comprises several multifilament strands, each called a twist, each comprising several elementary monofilaments and assembled together in a helix to form a twist.
Avantageusement, le ou chaque matériau textile de chaque monofilament élémentaire textile est choisi parmi un polyester, un polyamide, une polycétone, un alcool polyvinylique, une cellulose, une fibre minérale, une fibre naturelle ou un mélange de ces matériaux.Advantageously, the or each textile material of each elementary textile monofilament is chosen from a polyester, a polyamide, a polyketone, a polyvinyl alcohol, a cellulose, a mineral fiber, a natural fiber or a mixture of these materials.
Parmi les polyesters, on citera le polyéthylène téréphtalate (PET), le polyéthylène naphthalate (PEN), le polybutylène téréphthalate (PBT), le polybutylène naphthalate (PBN), le polypropylène téréphthalate (PPT) ou le polypropylène naphthalate (PPN). Parmi les polyamides, on citera un polyamide aliphatique comme le nylon ou un polyamide aromatique comme l'aramide. Parmi les alcools polyvinyliques, on citera le Kuralon ®. Parmi les celluloses, on citera la rayonne. Parmi les fibres minérales, on citera les fibres de verre et de carbone. Parmi les fibres naturelles, on citera les fibres de chanvre ou de lin.Among the polyesters, mention will be made of polyethylene terephthalate (PET), polyethylene naphthalate (PEN), polybutylene terephthalate (PBT), polybutylene naphthalate (PBN), polypropylene terephthalate (PPT) or polypropylene naphthalate (PPN). Among the polyamides, mention will be made of an aliphatic polyamide such as nylon or an aromatic polyamide such as aramid. Among the polyvinyl alcohols, mention will be made of Kuralon® . Among the celluloses, mention will be made of rayon. Among the mineral fibers, mention will be made of glass and carbon fibers. Among the natural fibers, mention will be made of hemp or flax fibers.
Dans une variante qui ne relève pas l'invention et n'est présente qu'à titre illustratif, le procédé comprend une étape d'assemblage de la couche d'éléments filaires enroulés ensemble en hélice autour de l'âme centrale de sorte que l'âme centrale présente une torsion sensiblement nulle. On utilise cette variante notamment dans le cas où l'âme centrale est métallique et dont la torsion sensiblement non nulle impacterait significativement l'équilibrage en torsion de l'assemblage. Par sensiblement nulle, on entend que l'âme présente une torsion inférieure à 10 tours par mètres.In a variant which does not fall within the scope of the invention and is present only by way of illustration, the method comprises a step of assembling the layer of wire elements wound together in a helix around the central core so that the the central core has substantially zero torsion. This variant is used in particular in the case where the central core is metallic and whose substantially non-zero torsion would significantly impact the torsion balancing of the assembly. By substantially zero, it is meant that the core has a torsion of less than 10 turns per meter.
Avantageusement, la couche comprend entre 2 et 9 éléments filaires, de préférence entre 5 et 9 éléments filaires. Par entre 2 et 9 éléments filaires, on comprend que la couche peut comprendre 2, 3, 4, 5, 6, 7, 8 ou 9 éléments filaires. Dans un assemblage de l'état de la technique comportant au moins 5 éléments filaires non-préformés, un des éléments filaires se positionne au centre de l'assemblage. L'invention permet avantageusement de résoudre ce problème quel que soit le nombre d'éléments filaires de l'assemblage..Advantageously, the layer comprises between 2 and 9 wire elements, preferably between 5 and 9 wire elements. By between 2 and 9 wire elements, it is understood that the layer can comprise 2, 3, 4, 5, 6, 7, 8 or 9 wire elements. In an assembly of the state of the art comprising at least 5 non-preformed wire elements, one of the wire elements is positioned in the center of the assembly. The invention advantageously makes it possible to solve this problem regardless of the number of wire elements of the assembly.
De façon préférée, l'angle d'hélice d'au moins chaque premier et deuxième élément filaire est compris entre 10° et 25°. L'angle d'hélice est égal, dans un plan de projection de l'hélice par lequel passe son axe longitudinal, à l'angle mesuré entre la projection de l'axe longitudinal sur le plan de projection et la tangente à la projection de l'hélice au point d'intersection de la projection de l'hélice et de la projection de l'axe longitudinal.Preferably, the helix angle of at least each first and second wire element is between 10° and 25°. The helix angle is equal, in a projection plane of the helix through which its longitudinal axis passes, to the angle measured between the projection of the longitudinal axis on the projection plane and the tangent at the projection of the helix at the point of intersection of the projection of the helix and the projection of the longitudinal axis.
De façon préférée, le pas P de l'hélice d'au moins chaque premier et deuxième élément filaire est tel que P=k1.d dans lequel d est le diamètre de chaque premier et deuxième élément filaire avec k1 allant de 15 à 50. Le pas d'hélice P est égal à la distance, selon l'axe de l'élément filaire, que parcourt un point de la fibre neutre de l'élément filaire après avoir parcouru un tour complet du cercle décrit par la fibre neutre.Preferably, the pitch P of the helix of at least each first and second wired element is such that P=k1.d in which d is the diameter of each first and second wired element with k1 ranging from 15 to 50. The helix pitch P is equal to the distance, along the axis of the wired element, that a point of the neutral fiber of the wired element travels after having traveled a complete revolution of the circle described by the neutral fiber.
De façon préférée, le diamètre D de l'hélice d'au moins chaque premier et deuxième élément filaire est tel que D=k2.d dans lequel d est le diamètre de chaque premier et deuxième élément filaire avec k2 allant de 2 à 5. Le diamètre d'hélice D est égal au diamètre du cercle décrit par la fibre neutre F de chaque élément filaire. On peut également déterminer le diamètre d'hélice D comme étant égal à la distance séparant les centres de deux éléments filaires diamétralement opposés au sein de l'assemblage A.Preferably, the diameter D of the helix of at least each first and second wired element is such that D=k2.d in which d is the diameter of each first and second wired element with k2 ranging from 2 to 5. The helix diameter D is equal to the diameter of the circle described by the neutral fiber F of each wire element. We can also determine the helix diameter D as being equal to the distance separating the centers of two diametrically opposed wire elements within the assembly A.
De tels angles, pas P et diamètres D d'hélice sont compatibles avec une utilisation de l'assemblage en pneumatique.Such angles, pitch P and helix diameters D are compatible with use of the assembly in pneumatics.
Dans un mode de réalisation, chaque premier et deuxième élément filaire est constitué d'un unique monofilament élémentaire métallique.In one embodiment, each first and second wired element consists of a single metallic elementary monofilament.
Dans un autre mode de réalisation, chaque premier et deuxième élément filaire est constitué d'un toron comprenant plusieurs monofilaments élémentaires métalliques. Ainsi, par exemple, chaque élément filaire comprend un toron de plusieurs monofilaments élémentaires. Chaque toron comprend de préférence une ou plusieurs couches de monofilaments élémentaires enroulés ensemble en hélice.In another embodiment, each first and second wire element consists of a strand comprising several elementary metal monofilaments. Thus, for example, each wire element comprises a strand of several elementary monofilaments. Each strand preferably comprises one or more layers of elementary monofilaments wound together in a helix.
Dans ces deux modes de réalisation, chaque monofilament élémentaire est de préférence métallique. Par métallique, on entend par définition un monofilament élémentaire constitué majoritairement (c'est-à-dire pour plus de 50% de sa masse) ou intégralement (pour 100% de sa masse) d'un matériau métallique. Chaque monofilament élémentaire est préférentiellement en acier, plus préférentiellement en acier perlitique (ou ferrito-perlitique) au carbone désigné ci-après par "acier au carbone", ou encore en acier inoxydable (par définition, acier comportant au moins 10,5% de chrome).In these two embodiments, each elementary monofilament is preferably metallic. By metallic, is meant by definition an elementary monofilament consisting mainly (that is to say for more than 50% of its mass) or entirely (for 100% of its mass) of a metallic material. Each elementary monofilament is preferably made of steel, more preferably of pearlitic (or ferrito-pearlitic) carbon steel, hereinafter referred to as "carbon steel", or even stainless steel (by definition, steel comprising at least 10.5% of chromium).
Lorsqu'un acier au carbone est utilisé, sa teneur en carbone (% en masse d'acier) est de préférence comprise entre 0,5% et 0,9%. On utilise de préférence un acier du type steel cord à résistance normale (dit "NT" pour " Normal Tensile ") ou à haute résistance (dit "HT" pour " High Tensile ") dont la résistance en traction (Rm) est de préférence supérieure à 2000 MPa, plus préférentiellement supérieure à 2500 MPa et inférieure à 3500 MPa (mesure effectuée en traction selon la norme ISO 6892-1 de 2009).When a carbon steel is used, its carbon content (% by mass of steel) is preferably between 0.5% and 0.9%. A steel of the steel cord type with normal resistance (called "NT" for "Normal Tensile") or high resistance (called "HT" for "High Tensile") is preferably used, the tensile strength (Rm) of which is preferably greater than 2000 MPa, more preferably greater than 2500 MPa and less than 3500 MPa (measurement carried out in tension according to ISO 6892-1 of 2009).
Dans un mode de réalisation préféré, le diamètre du ou de chaque monofilament élémentaire va de 0,05 mm à 0,50 mm, de préférence de 0,10 mm à 0,40 mm et plus préférentiellement de 0,15 mm à 0,35 mm.In a preferred embodiment, the diameter of the or each elementary monofilament ranges from 0.05 mm to 0.50 mm, preferably from 0.10 mm to 0.40 mm and more preferably from 0.15 mm to 0. 35mm.
L'invention permet de fabriquer un assemblage d'éléments filaires enroulés ensemble en hélice.The invention makes it possible to manufacture an assembly of wire elements wound together in a helix.
Avantageusement, l'assemblage d'éléments filaires présente un allongement structural supérieur ou égal à 3,0%, de préférence 4,0% et plus préférentiellement 5,0% mesuré selon la norme ASTM A931-08.Advantageously, the assembly of wire elements has a structural elongation greater than or equal to 3.0%, preferably 4.0% and more preferably 5.0% measured according to standard ASTM A931-08.
L'invention permet d'obtenir un pneumatique comprenant un assemblage d'éléments filaires tel que défini ci-dessus.The invention makes it possible to obtain a tire comprising an assembly of wire elements as defined above.
Un tel pneumatique est notamment destiné à équiper des véhicules à moteur de type tourisme, SUV ("Sport Utility Vehides"), deux roues (notamment vélos, motos), avions, comme des véhicules industriels choisis parmi camionnettes, "Poidslourd" - c'est-à-dire métro, bus, engins de transport routier (camions, tracteurs, remorques), véhicules hors-la-route tels qu'engins agricoles ou de génie civil -, autres véhicules de transport ou de manutention.Such a tire is intended in particular to equip motor vehicles of the tourism type, SUV ( "Sport Utility Vehicles" ) , two wheels (in particular bicycles, motorcycles), airplanes, such as industrial vehicles chosen from vans, "heavyweight" - it i.e. metro, bus, road transport vehicles (trucks, tractors, trailers), off-road vehicles such as agricultural or civil engineering machinery -, other transport or handling vehicles.
De préférence, le pneumatique comprend une bande de roulement et une armature de sommet agencée radialement à l'intérieur de la bande de roulement. L'armature de sommet comprend de préférence une armature de travail et une armature de protection, l'armature de protection étant intercalée radialement entre la bande de roulement et l'armature de travail. Dans un mode de réalisation préféré, chaque nappe de protection comprenant un ou plusieurs éléments de renfort, dit de protection, chaque élément de renfort de protection comprend un assemblage tel que décrit ci-dessus.Preferably, the tire comprises a tread and a crown reinforcement arranged radially inside the tread. The crown reinforcement preferably comprises a working reinforcement and a protective reinforcement, the protective reinforcement being interposed radially between the tread and the working reinforcement. In a preferred embodiment, each protective ply comprising one or more reinforcing elements, called protective elements, each protective reinforcing element comprises an assembly as described above.
Selon une caractéristique optionnelle du pneumatique, le ou les éléments de renfort de protection font un angle au moins égal à 10°, de préférence allant de 10° à 35° et plus préférentiellement de 15° à 35° avec la direction circonférentielle du pneumatique.According to an optional characteristic of the tire, the protective reinforcing element or elements make an angle at least equal to 10°, preferably ranging from 10° to 35° and more preferably from 15° to 35° with the circumferential direction of the tire.
Selon une autre caractéristique optionnelle du pneumatique, chaque nappe de travail comprenant des éléments de renfort, dit de travail, les éléments de renfort de travail font un angle au plus égal à 60°, de préférence allant de 15° à 40° avec la direction circonférentielle du pneumatique.According to another optional characteristic of the tire, each working ply comprising reinforcing elements, called working, the working reinforcing elements make an angle at most equal to 60°, preferably ranging from 15° to 40° with the direction circumferential of the tire.
Dans un mode de réalisation préféré, l'armature de sommet comprend une armature de frettage comprenant au moins une nappe de frettage. Dans un mode de réalisation préféré, chaque nappe de frettage comprenant un ou plusieurs éléments de renfort, dit de frettage, chaque élément de frettage comprend un assemblage tel que décrit ci-dessus.In a preferred embodiment, the crown reinforcement comprises a hooping reinforcement comprising at least one hooping ply. In a preferred embodiment, each hooping ply comprising one or more reinforcing elements, called hooping, each hooping element comprises an assembly as described above.
Selon une caractéristique optionnelle du pneumatique, le ou les éléments de renfort de frettage font un angle au plus égal à 10°, de préférence allant de 5° à 10° avec la direction circonférentielle du pneumatique.According to an optional characteristic of the tire, the hooping reinforcing element or elements make an angle at most equal to 10°, preferably ranging from 5° to 10° with the circumferential direction of the tire.
Dans un mode de réalisation préféré, l'armature de carcasse est agencée radialement à l'intérieur de l'armature de sommet.In a preferred embodiment, the carcass reinforcement is arranged radially inside the crown reinforcement.
Avantageusement, l'armature de carcasse comprend au moins une nappe de carcasse comprenant des éléments de renfort, dit de carcasse, les éléments de renfort de carcasse faisant un angle supérieur ou égal à 65°, de préférence à 80° et plus préférentiellement allant de 80° à 90° par rapport à la direction circonférentielle du pneumatique.Advantageously, the carcass reinforcement comprises at least one carcass ply comprising reinforcing elements, called carcass elements, the carcass reinforcing elements forming an angle greater than or equal to 65°, preferably 80° and more preferably ranging from 80° to 90° with respect to the circumferential direction of the tire.
L'invention sera mieux comprise à la lecture de la description qui va suivre, donnée uniquement à titre d'exemple non limitatif et faite en se référant aux dessins dans lesquels:
- la
figure 1 est un schéma d'une installation selon un premier mode de réalisation et permettant de mettre en œuvre un procédé selon un premier mode de réalisation et de fabriquer l'assemblage de lafigure 2 ; - la
figure 2 est une vue en coupe perpendiculaire à l'axe de l'assemblage (supposé rectiligne et au repos) d'un assemblage fabriqué au moyen de l'installation de lafigure 1 ; - la
figure 3 est une vue d'un fil de l'assemblage de lafigure 2 projeté sur un plan parallèle à l'axe de l'assemblage ; - la
figure 4 est un schéma d'une installation selon un deuxième mode qui ne relève pas l'invention et n'est présent qu'à titre illustratif et permettant de mettre en œuvre un procédé de fabriquer l'assemblage de lafigure 5 ; - la
figure 5 est une vue en coupe perpendiculaire à l'axe de l'assemblage (supposé rectiligne et au repos) d'un assemblage selon un mode qui ne relève pas l'invention et n'est présent qu'à titre illustratif fabriqué au moyen de l'installation de lafigure 4 ; - la
figure 6 est un schéma d'une installation selon un troisième mode qui ne relève pas l'invention et n'est présent qu'à titre illustratif permettant de mettre en œuvre un procédé de fabriquer l'assemblage de lafigure 7 ; - la
figure 7 est une vue en coupe perpendiculaire à l'axe de l'assemblage (supposé rectiligne et au repos) d'un assemblage selon un troisième mode qui ne relève pas l'invention et n'est présent qu'à titre illustratif fabriqué au moyen de l'installation de lafigure 6 .
- the
figure 1 is a diagram of an installation according to a first embodiment and making it possible to implement a method according to a first embodiment and to manufacture the assembly of thepicture 2 ; - the
figure 2 is a cross-sectional view perpendicular to the axis of the assembly (assumed straight and at rest) of an assembly fabricated by means of the installation of thefigure 1 ; - the
picture 3 is a view of a wire assembly of thefigure 2 projected onto a plane parallel to the assembly axis; - the
figure 4 is a diagram of an installation according to a second mode which does not fall within the scope of the invention and is present only by way of illustration and making it possible to implement a method of manufacturing the assembly of thefigure 5 ; - the
figure 5 is a cross-sectional view perpendicular to the axis of the assembly (assumed straight and at rest) of an assembly according to a mode which does not fall within the scope of the invention and is present only for illustrative purposes manufactured by means of the installing thefigure 4 ; - the
figure 6 is a diagram of an installation according to a third mode which does not fall within the scope of the invention and is present only by way of illustration making it possible to implement a method of manufacturing the assembly of thefigure 7 ; - the
figure 7 is a sectional view perpendicular to the axis of the joint (assumed rectilinear and at rest) of an assembly according to a third mode which is not part of the invention and is present only by way of illustration manufactured by means of the installation of thefigure 6 .
On a représenté sur la
L'installation 10 comprend, d'amont en aval en considérant le sens de défilement des éléments filaires :
- des moyens 12 d'alimentation de M éléments filaires 14,
- des moyens 16 de retordage individuel de chaque élément filaire 14 agencés de façon à retordre chaque élément filaire 14 séparément les uns des autres,
- des moyens 18 de préformation individuelle de chaque élément filaire 14 agencés en aval des moyens de retordage et de façon à préformer chaque élément filaire 14 retordu séparément les uns des autres,
- des moyens 20 d'assemblage des éléments filaires 14 ensemble en hélice pour former l'assemblage A agencés en aval des moyens de préformation et de façon à former l'assemblage d'éléments filaires,
- des moyens 24 d'entretien de la rotation de l'assemblage A autour de son axe,
- des moyens 26 d'équilibrage de l'assemblage A, et
- des moyens 28 de stockage de l'assemblage A.
- means 12 for supplying
M wire elements 14, - means 16 for individually twisting each
wire element 14 arranged so as to twist eachwire element 14 separately from each other, - means 18 for individually preforming each
wire element 14 arranged downstream of the twisting means and so as to preform eachwire element 14 twisted separately from each other, - means 20 for assembling the
wire elements 14 together in a helix to form the assembly A arranged downstream of the preforming means and so as to form the assembly of wire elements, - means 24 for maintaining the rotation of assembly A around its axis,
- means 26 for balancing the assembly A, and
- means 28 for storing assembly A.
L'installation 10 comprend également des moyens de guidage, de déroulage et de traction des éléments filaires et de l'assemblage classiquement utilisés par l'homme du métier, par exemple des poulies et des cabestans.The
Les moyens d'alimentation 12 comprennent une bobine 30 de stockage de chaque élément filaire. Pour des raisons de clarté des figures, on a représenté sur celles-ci uniquement deux éléments filaires 14 et donc uniquement les moyens correspondants.The supply means 12 comprise a
Les moyens 16 de retordage individuel de chaque élément filaire 14 comprennent un retordeur 32, également appelé communément « twister » par l'homme du métier, par exemple un twister à deux poulies.The means 16 for individually twisting each
Les moyens 18 de préformation individuelle de chaque élément filaire 14 comprennent par exemple un dispositif 34 de préformation à rouleaux tel que décrit dans
Les moyens d'assemblage 20 comprennent un répartiteur 36 et, en aval, un grain d'assemblage 38.The assembly means 20 comprise a
Les moyens 24 d'entretien de la rotation sont agencés en aval du grain d'assemblage 38 et comprennent un twister 40, par exemple un twister à deux poulies permettant d'entretenir la rotation l'assemblage A respectivement autour de la direction principale de l'assemblage A.The means 24 for maintaining the rotation are arranged downstream of the
En aval des moyens 24 d'entretien de la rotation et du grain d'assemblage 38, les moyens d'assemblage 20 comprennent une lyre 42 ainsi qu'une nacelle 44 portant les moyens d'équilibrage 26 et les moyens 28 de stockage. La lyre 42 et la nacelle 44 sont montées mobiles en rotation de façon à imposer le pas de l'assemblage A.Downstream of the
Les moyens d'équilibrage 26 comprennent un twister 46, par exemple un twister à quatre poulies.The balancing means 26 comprise a
Les moyens de stockage 28 comprennent ici une bobine 48 de stockage de l'assemblage A.The storage means 28 here comprise a
On a représenté sur les
L'assemblage A comprend, ici est constitué de, une unique couche 50 formée par les M éléments filaires de l'assemblage. Les M éléments filaires sont enroulés ensemble en hélice. La couche 50 comprend entre 2 et 9 éléments filaires 14. Ici, la couche 50 comprend, ici est constituée de, M éléments filaires 14 (M=6). L'assemblage A de la
Chaque élément filaire 14 comprend, ici est constitué d'un unique monofilament élémentaire métallique de section circulaire, ici en acier au carbone, présentant un diamètre allant de 0,05 à 0,50 mm, de préférence allant de 0,10 mm à 0,40 mm et préférentiellement de 0,15 à 0,35 mm. ici égal à 0,26 mm.Each
L'assemblage A présente un allongement structural supérieur ou égal à 2,0% mesuré selon la norme ASTM A931-08. Avantageusement, il présente un allongement structural supérieur ou égal à 3,0%, de préférence 4,0% et plus préférentiellement 5,0% mesuré selon la norme ASTM A931-08.Assembly A has a structural elongation greater than or equal to 2.0% measured according to standard ASTM A931-08. Advantageously, it has a structural elongation greater than or equal to 3.0%, preferably 4.0% and more preferably 5.0% measured according to standard ASTM A931-08.
Chaque fil 14 est préformé grâce aux moyens de préformation individuel 18. Chaque fil 14 suit une trajectoire ayant la forme d'une hélice tridimensionnelle caractérisée par un angle d'hélice a, un pas d'hélice P et un diamètre d'hélice D.Each
Comme illustré sur la
Comme illustré sur les
Comme illustré sur les
L'assemblage A est notamment utilisé en pneumatique et plus préférentiellement dans les nappes de protection ou de frettage de pneumatiques telles que décrites précédemment.Assembly A is used in particular in tires and more preferably in tire protection or hooping plies as described previously.
Nous allons maintenant décrire un procédé de fabrication de l'assemblage A selon un premier mode de réalisation, mis en œuvre au moyen de l'installation 10.We will now describe a method of manufacturing the assembly A according to a first embodiment, implemented by means of the
Tout d'abord, on déroule individuellement les éléments filaires 14 depuis les moyens d'alimentation 12, ici les bobines 30.First of all, the
Puis, le procédé comprend une étape de retordage individuel de chaque élément filaire 14. Ainsi, chaque élément filaire 14 est retordu individuellement et séparément par rapport aux autres. On réalise l'étape de retordage individuel des éléments filaires 14 grâce aux retordeurs 32. Au cours de cette étape de retordage, on fait subir à chaque élément filaire 14 une torsion autour de son propre axe, puis on équilibre en torsion chaque élément filaire 14. Après l'étape de retordage individuel, chaque élément filaire 14 est donc retordu et équilibré en torsion.Then, the method includes a step of individually twisting each
Ensuite, le procédé comprend une étape de préformation individuelle en hélice de chaque élément filaire 14 préalablement retordu. Ainsi, chaque élément filaire 14 préalablement retordu est préformé individuellement et séparément par rapport aux autres. On réalise l'étape de préformation individuelle des éléments filaires 14 grâce aux préformateurs 34.Next, the method comprises a step of individually preforming each
Puis, le procédé comprend une étape d'assemblage ensemble des éléments filaires 14 retordus et préformés pour former l'assemblage A d'éléments filaires 14. On réalise l'étape d'assemblage grâce au répartiteur 36, au grain d'assemblage 38 mais également grâce aux moyens agencés en aval du grain d'assemblage 38 que sont la lyre 42 et la nacelle 44.Then, the method comprises a step of assembling together the twisted and preformed
Ensuite, le procédé comprend une étape d'entretien de la rotation de l'assemblage A autour de sa direction de défilement. On réalise cette étape d'entretien de la rotation grâce au twister 40.Then, the method comprises a step of maintaining the rotation of assembly A around its running direction. This maintenance step is carried out rotation thanks to the
Puis, le procédé comprend également une étape d'équilibrage de l'assemblage A. On réalise cette étape d'équilibrage en aval de l'étape d'assemblage grâce au twister 46.Then, the method also includes a step of balancing the assembly A. This balancing step is carried out downstream of the assembly step thanks to the
Enfin, on stocke l'assemblage A dans la bobine de stockage 48.Finally, assembly A is stored in
On a illustré sur les
Les éléments analogues à ceux représentés sur les
A la différence du premier mode de réalisation, l'installation de la
Ainsi, comme illustré sur la
Chaque élément filaire textile 17 comprend ici plusieurs brins multifilamentaires, chacun appelé surtors, comprenant chacun plusieurs monofilaments élémentaires et assemblés ensemble en hélice pour former un retors. Les monofilaments élémentaires sont textiles, ici en PET.Each
A la différence du procédé selon le premier mode de réalisation, l'étape d'assemblage est une étape d'assemblage des éléments filaires 14 et de l'âme centrale 15. L'étape d'assemblage est réalisée de sorte que l'âme centrale 15 présente une torsion sensiblement non-nulle. Cette torsion est sensiblement égale à la torsion imposée par la lyre 42, les moyens d'alimentation 50 étant fixes par rapport au grain d'assemblage 38.Unlike the method according to the first embodiment, the assembly step is a step of assembling the
On a illustré sur les
A la différence du deuxième mode de réalisation, l'installation de la
Ainsi, comme illustré sur la
Chaque élément filaire métallique 17 est ici un monofilament élémentaire métallique, par exemple un fil en acier de diamètre compris entre 0,05 mm et 0,50 mm, ici égal à 0,20 mm.Each
A la différence du procédé selon le deuxième mode de réalisation, l'étape d'assemblage est réalisée de sorte que l'âme centrale 15 présente une torsion sensiblement nulle. Cette torsion sensiblement nulle est obtenue en synchronisant la rotation de la lyre 42 et la rotation des moyens d'alimentation 50.Unlike the method according to the second embodiment, the assembly step is performed so that the
L'invention ne se limite pas aux modes de réalisation précédemment décrits.The invention is not limited to the embodiments described above.
En effet, on pourra envisager d'exploiter l'invention avec des éléments filaires comprenant chacun plusieurs monofilaments élémentaires métalliques. Chaque élément filaire est alors constitué d'un toron comprenant les monofilaments élémentaires métalliques. Une fois assemblés, les éléments filaires ou torons, forme un câble multi-torons.Indeed, it is possible to envisage exploiting the invention with wire elements each comprising several elementary metallic monofilaments. Each wire element then consists of a strand comprising the elementary metal monofilaments. Once assembled, the wire elements or strands form a multi-strand cable.
Claims (7)
- Unit for producing an assembly (A) of filamentary elements (14) wound together in a helix, characterized in that it comprises:- means (16) of twisting at least first and second filamentary elements (14), arranged in such a way as to twist the first and second filamentary elements (14) separately from one another in such a way that each filamentary element (14) is plastically deformed,- means (18) of preforming at least the first and second twisted filamentary elements (14) into a helix, arranged downstream of the twisting means and so as to preform the twisted first and second filamentary elements (14) separately from one another,- means (20) of assembling at least the first and second twisted and preformed filamentary elements (14), arranged downstream of the preforming means and in such a way as to form the assembly (A) of filamentary elements (14); in which the assembly (A) of filamentary elements (14) comprises a single layer (50) formed by the filamentary elements (14) of the assembly (A).
- Unit according to Claim 1, in which the assembly means (20) comprise a distributor (36) and an assembly guide (38).
- Unit according to the preceding claim, comprising means (24) of maintaining the rotation of the assembly (A) which are arranged downstream of the assembly guide (38).
- Unit according to Claim 2 or 3, in which the means of assembly comprise a bow (42) positioned downstream of the assembly guide (38).
- Unit according to any one of Claims 2 to 4, in which the means of assembly (20) comprise a pod (44) arranged downstream of the assembly guide (38) bearing means (28) of storing the assembly (A).
- Unit according to the preceding claim, in which the pod (44) bears means (26) of balancing the assembly (A).
- Unit according to any one of the preceding claims, comprising means (12) of feeding at least the first and second filamentary elements (14) arranged upstream of the twisting means (16).
Applications Claiming Priority (2)
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FR1554700 | 2015-05-26 | ||
PCT/EP2016/061876 WO2016189074A1 (en) | 2015-05-26 | 2016-05-26 | Unit for producing an assembly |
Publications (2)
Publication Number | Publication Date |
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EP3303687A1 EP3303687A1 (en) | 2018-04-11 |
EP3303687B1 true EP3303687B1 (en) | 2022-07-20 |
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EP16727358.0A Active EP3303687B1 (en) | 2015-05-26 | 2016-05-26 | Unit for producing an assembly |
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US (1) | US10619297B2 (en) |
EP (1) | EP3303687B1 (en) |
WO (1) | WO2016189074A1 (en) |
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US11760128B2 (en) * | 2018-07-25 | 2023-09-19 | Compagnie Generale Des Etablissements Michelin | Highly compressible open cord |
FR3099192A1 (en) * | 2019-07-25 | 2021-01-29 | Compagnie Generale Des Etablissements Michelin | Process for splitting and reassembling a two-layer assembly |
FR3099191A1 (en) | 2019-07-25 | 2021-01-29 | Compagnie Generale Des Etablissements Michelin | High compressibility reinforcing open cable |
CN116568885A (en) * | 2020-12-21 | 2023-08-08 | 贝卡尔特公司 | Steel rope for rubber reinforcement |
KR102639292B1 (en) * | 2022-03-15 | 2024-02-22 | 유한회사 와이디 | Rope manufacturing equipment |
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US6412263B1 (en) * | 1999-06-03 | 2002-07-02 | Hongduk Steel Cord Co., Ltd. | Reinforcing steel cord for rubber products, method and device for producing such steel cords |
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US3388541A (en) * | 1966-03-04 | 1968-06-18 | Albert A. Biagini | Method and apparatus for stranding wires, or the like |
JPS58107240A (en) | 1981-12-18 | 1983-06-25 | Kanai Hiroyuki | Manufacture of steel cord |
GB8322441D0 (en) * | 1983-08-19 | 1983-09-21 | British Ropes Ltd | Equipment for making wire strands |
JPS6059188A (en) | 1983-09-02 | 1985-04-05 | ブリヂストン・ベカルト・スチ−ル・コ−ド株式会社 | Steel cord for reinforcing rubber article |
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JPS60137536A (en) * | 1983-12-26 | 1985-07-22 | Sumitomo Electric Ind Ltd | Method and apparatus for stranding deformed strand |
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IT1183354B (en) | 1985-02-15 | 1987-10-22 | Pirelli Cavi Spa | PROCEDURE FOR FORMING FLEXIBLE TUBULAR BODIES AND DEVICE FOR IMPLEMENTING THE PROCEDURE |
JPH02269885A (en) * | 1989-04-10 | 1990-11-05 | Sumitomo Electric Ind Ltd | Production of steel cord |
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WO1995018259A1 (en) * | 1993-12-27 | 1995-07-06 | Tokyo Rope Manufacturing Co., Ltd. | Steel cord and radial tire using the same as a reinforcing material |
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- 2016-05-26 US US15/571,149 patent/US10619297B2/en active Active
- 2016-05-26 WO PCT/EP2016/061876 patent/WO2016189074A1/en active Application Filing
- 2016-05-26 EP EP16727358.0A patent/EP3303687B1/en active Active
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US20180171551A1 (en) | 2018-06-21 |
WO2016189074A1 (en) | 2016-12-01 |
US10619297B2 (en) | 2020-04-14 |
EP3303687A1 (en) | 2018-04-11 |
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