EP3303687A1 - Unit for producing an assembly - Google Patents

Unit for producing an assembly

Info

Publication number
EP3303687A1
EP3303687A1 EP16727358.0A EP16727358A EP3303687A1 EP 3303687 A1 EP3303687 A1 EP 3303687A1 EP 16727358 A EP16727358 A EP 16727358A EP 3303687 A1 EP3303687 A1 EP 3303687A1
Authority
EP
European Patent Office
Prior art keywords
assembly
wire
wire elements
elements
helix
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
EP16727358.0A
Other languages
German (de)
French (fr)
Other versions
EP3303687B1 (en
Inventor
Marc Calvet
Henri Barguet
Francis Aubarede
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Compagnie Generale des Etablissements Michelin SCA
Original Assignee
Compagnie Generale des Etablissements Michelin SCA
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Compagnie Generale des Etablissements Michelin SCA filed Critical Compagnie Generale des Etablissements Michelin SCA
Publication of EP3303687A1 publication Critical patent/EP3303687A1/en
Application granted granted Critical
Publication of EP3303687B1 publication Critical patent/EP3303687B1/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Classifications

    • DTEXTILES; PAPER
    • D07ROPES; CABLES OTHER THAN ELECTRIC
    • D07BROPES OR CABLES IN GENERAL
    • D07B7/00Details of, or auxiliary devices incorporated in, rope- or cable-making machines; Auxiliary apparatus associated with such machines
    • D07B7/02Machine details; Auxiliary devices
    • D07B7/025Preforming the wires or strands prior to closing
    • DTEXTILES; PAPER
    • D02YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
    • D02GCRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
    • D02G3/00Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
    • D02G3/44Yarns or threads characterised by the purpose for which they are designed
    • D02G3/48Tyre cords
    • DTEXTILES; PAPER
    • D07ROPES; CABLES OTHER THAN ELECTRIC
    • D07BROPES OR CABLES IN GENERAL
    • D07B1/00Constructional features of ropes or cables
    • D07B1/06Ropes or cables built-up from metal wires, e.g. of section wires around a hemp core
    • D07B1/0606Reinforcing cords for rubber or plastic articles
    • D07B1/0613Reinforcing cords for rubber or plastic articles the reinforcing cords being characterised by the rope configuration
    • DTEXTILES; PAPER
    • D07ROPES; CABLES OTHER THAN ELECTRIC
    • D07BROPES OR CABLES IN GENERAL
    • D07B1/00Constructional features of ropes or cables
    • D07B1/06Ropes or cables built-up from metal wires, e.g. of section wires around a hemp core
    • D07B1/0606Reinforcing cords for rubber or plastic articles
    • D07B1/062Reinforcing cords for rubber or plastic articles the reinforcing cords being characterised by the strand configuration
    • D07B1/0626Reinforcing cords for rubber or plastic articles the reinforcing cords being characterised by the strand configuration the reinforcing cords consisting of three core wires or filaments and at least one layer of outer wires or filaments, i.e. a 3+N configuration
    • DTEXTILES; PAPER
    • D07ROPES; CABLES OTHER THAN ELECTRIC
    • D07BROPES OR CABLES IN GENERAL
    • D07B1/00Constructional features of ropes or cables
    • D07B1/06Ropes or cables built-up from metal wires, e.g. of section wires around a hemp core
    • D07B1/0606Reinforcing cords for rubber or plastic articles
    • D07B1/0646Reinforcing cords for rubber or plastic articles comprising longitudinally preformed wires
    • DTEXTILES; PAPER
    • D07ROPES; CABLES OTHER THAN ELECTRIC
    • D07BROPES OR CABLES IN GENERAL
    • D07B3/00General-purpose machines or apparatus for producing twisted ropes or cables from component strands of the same or different material
    • DTEXTILES; PAPER
    • D07ROPES; CABLES OTHER THAN ELECTRIC
    • D07BROPES OR CABLES IN GENERAL
    • D07B7/00Details of, or auxiliary devices incorporated in, rope- or cable-making machines; Auxiliary apparatus associated with such machines
    • D07B7/02Machine details; Auxiliary devices
    • D07B7/04Devices for imparting reverse rotation to bobbin- or reel cages
    • DTEXTILES; PAPER
    • D07ROPES; CABLES OTHER THAN ELECTRIC
    • D07BROPES OR CABLES IN GENERAL
    • D07B2201/00Ropes or cables
    • D07B2201/20Rope or cable components
    • D07B2201/2001Wires or filaments
    • D07B2201/2002Wires or filaments characterised by their cross-sectional shape
    • DTEXTILES; PAPER
    • D07ROPES; CABLES OTHER THAN ELECTRIC
    • D07BROPES OR CABLES IN GENERAL
    • D07B2201/00Ropes or cables
    • D07B2201/20Rope or cable components
    • D07B2201/2001Wires or filaments
    • D07B2201/2002Wires or filaments characterised by their cross-sectional shape
    • D07B2201/2003Wires or filaments characterised by their cross-sectional shape flat
    • DTEXTILES; PAPER
    • D07ROPES; CABLES OTHER THAN ELECTRIC
    • D07BROPES OR CABLES IN GENERAL
    • D07B2201/00Ropes or cables
    • D07B2201/20Rope or cable components
    • D07B2201/2001Wires or filaments
    • D07B2201/2007Wires or filaments characterised by their longitudinal shape
    • D07B2201/2008Wires or filaments characterised by their longitudinal shape wavy or undulated
    • DTEXTILES; PAPER
    • D07ROPES; CABLES OTHER THAN ELECTRIC
    • D07BROPES OR CABLES IN GENERAL
    • D07B2201/00Ropes or cables
    • D07B2201/20Rope or cable components
    • D07B2201/2015Strands
    • D07B2201/2016Strands characterised by their cross-sectional shape
    • DTEXTILES; PAPER
    • D07ROPES; CABLES OTHER THAN ELECTRIC
    • D07BROPES OR CABLES IN GENERAL
    • D07B2201/00Ropes or cables
    • D07B2201/20Rope or cable components
    • D07B2201/2015Strands
    • D07B2201/2021Strands characterised by their longitudinal shape
    • DTEXTILES; PAPER
    • D07ROPES; CABLES OTHER THAN ELECTRIC
    • D07BROPES OR CABLES IN GENERAL
    • D07B2201/00Ropes or cables
    • D07B2201/20Rope or cable components
    • D07B2201/2015Strands
    • D07B2201/2022Strands coreless
    • DTEXTILES; PAPER
    • D07ROPES; CABLES OTHER THAN ELECTRIC
    • D07BROPES OR CABLES IN GENERAL
    • D07B2207/00Rope or cable making machines
    • D07B2207/20Type of machine
    • D07B2207/204Double twist winding
    • D07B2207/205Double twist winding comprising flyer
    • DTEXTILES; PAPER
    • D07ROPES; CABLES OTHER THAN ELECTRIC
    • D07BROPES OR CABLES IN GENERAL
    • D07B2207/00Rope or cable making machines
    • D07B2207/40Machine components
    • D07B2207/4018Rope twisting devices
    • DTEXTILES; PAPER
    • D07ROPES; CABLES OTHER THAN ELECTRIC
    • D07BROPES OR CABLES IN GENERAL
    • D07B2207/00Rope or cable making machines
    • D07B2207/40Machine components
    • D07B2207/4072Means for mechanically reducing serpentining or mechanically killing of rope
    • DTEXTILES; PAPER
    • D07ROPES; CABLES OTHER THAN ELECTRIC
    • D07BROPES OR CABLES IN GENERAL
    • D07B2401/00Aspects related to the problem to be solved or advantage
    • D07B2401/20Aspects related to the problem to be solved or advantage related to ropes or cables
    • D07B2401/2005Elongation or elasticity
    • D07B2401/201Elongation or elasticity regarding structural elongation
    • DTEXTILES; PAPER
    • D07ROPES; CABLES OTHER THAN ELECTRIC
    • D07BROPES OR CABLES IN GENERAL
    • D07B2401/00Aspects related to the problem to be solved or advantage
    • D07B2401/40Aspects related to the problem to be solved or advantage related to rope making machines
    • D07B2401/406Increasing speed
    • DTEXTILES; PAPER
    • D07ROPES; CABLES OTHER THAN ELECTRIC
    • D07BROPES OR CABLES IN GENERAL
    • D07B2501/00Application field
    • D07B2501/20Application field related to ropes or cables
    • D07B2501/2046Tire cords

Definitions

  • the invention relates to an installation for manufacturing an assembly of wire elements.
  • the crown reinforcement comprises a working frame, a hooping frame, a protective frame, and optionally, a triangulation frame.
  • the relative arrangement of these frames relative to each other may vary.
  • the protective frame is the radially outermost frame
  • the frame is the radially innermost frame
  • the hooping frame being arranged between the protective frame and the frame of work.
  • Each armature comprises a single or several layers.
  • Each sheet comprises reinforcement elements arranged side by side parallel to each other. The reinforcing elements are at an angle that varies according to the reinforcement to which the sheet belongs.
  • Each reinforcing element comprises one or more wire element assemblies, each assembly comprising a plurality of metal single wires assembled together, either by wiring or by twisting.
  • the installation comprises supply means and individual preforming means of each wire arranged in a nacelle set in rotation arranged upstream of the assembly point of the wire elements between them.
  • this step of preforming the wire elements does not achieve high structural elongations.
  • the use of an assembly method using a wire pre-forming step provides a structural elongation of at most 2.0% for the cable 3.26 described above.
  • the object of the invention is to obtain assemblies of wire elements having a high structural elongation and this, using a more productive installation than that of the state of the art.
  • the subject of the invention is an installation for manufacturing an assembly of wire elements wound together in a helix, comprising:
  • the preforming and twisting means can be dimensioned independently of each other, particularly with regard to their size and mass. Unlike an installation comprising wiring assembly means in which the mass and bulk of the means upstream of the assembly point must be as small as possible, the installation according to the invention allows to use large variety of means without being limited by the bulk or weight of pre-forming and twisting means.
  • the individual twisting means of each wire element being arranged upstream of the individual pre-forming means it does not act on the curvature of the wire elements obtained during and after the pre-processing step using the individual pre-training means .
  • the individual preforming step taking place downstream of the individual twisting step the twisting can not remove the helix created later by the preform.
  • the assemblies obtained after the assembly step have a significant aeration related to the preservation of the curvature of the preformed wire elements. This aeration makes it possible to obtain assemblies having a significant structural elongation if this proves necessary.
  • the installation according to the invention comprises means for individually twisting each wire element allowing each wire element to undergo an individual twist around its own axis. During this individual twist, each wire element is deformed plastically and is generated, within each wire element, a residual torque torque. Also, during this step of individually twisting each wire element, each wire element is then balanced by a detorsion so as to cancel this residual torque. Thus, after the individual twisting step and before the individual preforming step, each wire element is twisted and balanced.
  • Wire element means any elongate element of great length relative to its cross section, whatever the shape of the latter, for example circular, oblong, rectangular or square, or even flat, this element wired, for example, twisted or corrugated. When it is circular in shape, its diameter is preferably less than 3 mm.
  • helical preforming is meant a three-dimensional helix inscribed in a cylinder having a main axis defining the helix axis.
  • the three-dimensional helix defines a trajectory whose projection on a plane orthogonal to its helix axis is a circle and whose projection on a plane parallel to its helix axis is a sinusoid.
  • the assembly means comprise a tundish and an assembly bead.
  • the installation comprises means for maintaining the rotation of the assembly arranged downstream of the assembly line.
  • the assembly means comprise a lyre arranged downstream of the assembly line.
  • the assembly means comprise a nacelle arranged downstream of the assembly line bearing means for storing the assembly.
  • the nacelle carries balancing means of the assembly.
  • the installation comprises means for supplying at least the first and second wire elements arranged upstream of the twisting means.
  • the assembly of wire elements comprises a single layer formed by the wire elements of the assembly.
  • the assembly is devoid of central core arranged around which would be wound the wire elements of the layer.
  • the assembly of wire elements comprises a layer of wire elements wound together helically around a central core.
  • the method comprises a step of assembling the layer of wire elements wound together helically around the central core so that the central core has a substantially non-zero torsion.
  • This variant is used in particular in the case where the central core is textile and whose substantially non-zero torsion does not impact the torsional balance of the assembly.
  • substantially non-zero means that the core has a torsion greater than 10 turns per meter.
  • Textile means that the central core is non-metallic.
  • the central core may then comprise a single textile elementary monofilament or several multifilamentary textile strands comprising several textile elementary monofilaments.
  • the transient core comprises a single strand multifilamentary called surtors comprising several elemental monofilaments.
  • the transient nucleus comprises several multifilament strands, each called surtors, each comprising several elementary monofilaments and assembled together in a helix to form a twist.
  • the or each textile material of each textile elemental monofilament is chosen from a polyester, a polyamide, a polyketone, a polyvinyl alcohol, a cellulose, a mineral fiber, a natural fiber or a mixture of these materials.
  • polyesters include polyethylene terephthalate (PET), polyethylene naphthalate (PEN), polybutylene terephthalate (PBT), polybutylene naphthalate (PBN), polypropylene terephthalate (PPT) or polypropylene naphthalate (PPN) .
  • PET polyethylene terephthalate
  • PEN polyethylene naphthalate
  • PBT polybutylene terephthalate
  • PBN polybutylene naphthalate
  • PPT polypropylene terephthalate
  • PPN polypropylene naphthalate
  • polyamides mention may be made of an aliphatic polyamide such as nylon or an aromatic polyamide such as aramid.
  • polyvinyl alcohols mention may be made of Kuralon®.
  • celluloses mention will be made of rayon.
  • mineral fibers mention will be made of glass and carbon fibers.
  • natural fibers mention may be made of hemp or flax fibers.
  • the method comprises a step of assembling the layer of wire elements wound together helically around the central core so that the central core has a substantially zero torsion.
  • This variant is used in particular in the case where the central core is metallic and whose substantially non-zero torsion significantly impact the torsional balance of the assembly.
  • substantially zero it is meant that the core has a twist of less than 10 turns per meter.
  • the layer comprises between 2 and 9 wire elements, preferably between 5 and 9 wire elements.
  • the layer may comprise 2, 3, 4, 5, 6, 7, 8 or 9 wire elements.
  • one of the wire elements is positioned in the center of the assembly. The invention advantageously makes it possible to solve this problem irrespective of the number of wire elements of the assembly.
  • the helix angle of at least each first and second wire element is between 10 ° and 25 °.
  • the helix angle is equal, in a plane of projection of the helix through which its longitudinal axis passes, to the angle measured between the projection of the longitudinal axis on the plane of projection and the tangent to the projection of the helix at the point of intersection of the projection of the helix and the projection of the longitudinal axis.
  • the pitch of the helix P is equal to the distance, along the axis of the wire element, that a point of the neutral fiber of the wire element traverses after having traveled a complete revolution of the circle described by the fiber. neutral.
  • the helix diameter D is equal to the diameter of the circle described by the neutral fiber F of each wire element. It is also possible to determine the helix diameter D as being equal to the distance separating the centers of two diametrically opposed wire elements within the assembly A.
  • each first and second wire element consists of a single metallic elemental monofilament.
  • each first and second wire element consists of a strand comprising a plurality of elementary metal monofilaments.
  • each wire element comprises a strand of several elementary monofilaments.
  • Each strand preferably comprises one or more layers of elementary monofilaments wound together in a helix.
  • each elemental monofilament is preferably metallic.
  • metal is meant by definition an elementary monofilament consisting predominantly (that is to say for more than 50% of its mass) or integrally (for 100% of its mass) of a metallic material.
  • Each elemental monofilament is preferably made of steel, more preferably of pearlitic (or ferrito-pearlitic) carbon steel hereinafter referred to as "carbon steel", or else of stainless steel (by definition, steel comprising at least 10.5% of carbon). chromium).
  • the carbon content is preferably between 0.5% and 0.9%. It is preferable to use steel of the steel cord type with normal resistance (called “NT” for “Normal Tensile”) or high-strength (called “HT” for “High Tensile”) whose tensile strength (Rm) is preferably greater than 2000 MPa, more preferably greater than 2500 MPa and less than 3500 MPa (measurement carried out in traction according to ISO 6892-1 of 2009).
  • the diameter of the or each elemental monofilament ranges from 0.05 mm to 0.50 mm, preferably from 0.10 mm to 0.40 mm and more preferably from 0.15 mm. at 0.35 mm.
  • the invention makes it possible to manufacture an assembly of wire elements wound together in a helix.
  • the assembly of wire elements has a structural elongation greater than or equal to 3.0%, preferably 4.0% and more preferably 5.0% measured according to ASTM A931 -08.
  • the invention provides a tire comprising an assembly of wire elements as defined above.
  • Such a tire is particularly intended to equip tourism-type motor vehicles, SUV ("Sport Utility Vehicles"), two wheels (including bicycles, motorcycles), aircraft, such as industrial vehicles chosen from light trucks, "Poids- heavy "- that is to say metro, bus, road transport equipment (trucks, tractors, trailers), off-the-road vehicles such as agricultural or civil engineering machinery -, other transport or handling vehicles .
  • SUV Sport Utility Vehicles
  • Poids- heavy that is to say metro, bus, road transport equipment (trucks, tractors, trailers)
  • off-the-road vehicles such as agricultural or civil engineering machinery -, other transport or handling vehicles .
  • the tire comprises a tread and a crown reinforcement arranged radially inside the tread.
  • the crown reinforcement preferably comprises a working reinforcement and a protective reinforcement, the protective reinforcement being interposed radially between the tread and the reinforcement.
  • each protection ply comprising one or more reinforcing elements, referred to as protection elements, each protective reinforcing element comprises an assembly as described above.
  • the protective reinforcing element or elements make an angle of at least 10 °, preferably ranging from 10 ° to 35 ° and more preferably from 15 ° to 35 ° with the circumferential direction of the tire.
  • each working ply comprising reinforcing elements, said working, the reinforcing elements work at an angle at most equal to 60 °, preferably from 15 ° to 40 ° with the circumferential direction of the tire.
  • the crown reinforcement comprises a hooping reinforcement comprising at least one hooping web.
  • each hooping sheet comprising one or more reinforcement elements, called hooping elements, each hooping element comprises an assembly such as as described above.
  • the hoop reinforcing element or elements make an angle at most equal to 10 °, preferably ranging from 5 ° to 10 ° with the circumferential direction of the tire.
  • the carcass reinforcement is arranged radially inside the crown reinforcement.
  • the carcass reinforcement comprises at least one carcass ply comprising carcass reinforcing elements, the carcass reinforcement elements making an angle greater than or equal to 65 °, preferably to 80 ° and more. preferably ranging from 80 ° to 90 ° with respect to the circumferential direction of the tire.
  • Figure 1 is a diagram of an installation according to a first embodiment and for implementing a method according to a first embodiment and to manufacture the assembly of Figure 2;
  • Figure 2 is a sectional view perpendicular to the axis of the assembly (assumed rectilinear and at rest) of an assembly manufactured by means of the installation of Figure 1;
  • Figure 3 is a view of a wire assembly of Figure 2 projected on a plane parallel to the axis of the assembly;
  • FIG. 4 is a diagram of an installation according to a second embodiment of the invention and making it possible to implement a method according to a second embodiment and to manufacture the assembly of FIG. 5;
  • Figure 5 is a sectional view perpendicular to the axis of the assembly (assumed rectilinear and at rest) of an assembly manufactured by means of the installation of Figure 4;
  • FIG. 6 is a diagram of an installation according to a third embodiment of the invention making it possible to implement a method according to a third embodiment and to manufacture the assembly of FIG. 7;
  • FIG. 7 is a sectional view perpendicular to the axis of the assembly (assumed rectilinear and at rest) of an assembly according to a third embodiment manufactured by means of the installation of FIG. 6.
  • FIG. 1 shows an installation for manufacturing an assembly A of wire elements wound together in a helix. This installation, according to the invention, is designated by the general reference 10.
  • the installation 10 comprises, from upstream to downstream, considering the direction of scrolling of the wired elements:
  • the installation 10 also comprises means for guiding, unwinding and pulling wire elements and assembly conventionally used by those skilled in the art, for example pulleys and capstans.
  • the supply means 12 comprise a storage coil 30 for each wire element. For reasons of clarity of the figures, there is shown on them only two wire elements 14 and therefore only the corresponding means.
  • the means 16 of individual twisting of each wire element 14 comprise a twister 32, also commonly called “twister” by the skilled person, for example a twister with two pulleys.
  • the individual pre-forming means 18 of each wire element 14 comprise, for example, a roller pre-forming device 34 as described in US Pat. No. 5,333,327 or US Pat.
  • the assembly means 20 comprise a distributor 36 and, downstream, a connecting rod 38.
  • the means 24 for maintenance of the rotation are arranged downstream of the assembly line 38 and comprise a twister 40, for example a twister with two pulleys for maintaining the rotation assembly A respectively around the direction main assembly A.
  • the assembly means 20 Downstream of the means 24 for maintenance of the rotation and the assembly grain 38, the assembly means 20 comprise a lyre 42 and a nacelle 44 carrying the balancing means 26 and the means 28 of storage.
  • the lyre 42 and the nacelle 44 are rotatably mounted so as to impose the pitch of the assembly A.
  • the balancing means 26 comprise a twister 46, for example a twister with four pulleys.
  • the storage means 28 here comprise a coil 48 for storing the assembly A.
  • the assembly A comprises, here consists of, a single layer 50 formed by the M wire elements of the assembly.
  • the M wire elements are wound together in a helix.
  • the layer 50 comprises between 2 and 9 wire elements 14.
  • Assembly A of Figure 2 is devoid of a central core.
  • Each wire element 14 comprises, here consists of a single elementary metal monofilament of circular section, here carbon steel, having a diameter ranging from 0.05 to 0.50 mm, preferably from 0.10 mm to 0.40 mm and preferably from 0.15 to 0.35 mm. here equal to 0.26 mm.
  • the assembly A has a structural elongation greater than or equal to 2.0% measured according to the ASTM A931 -08 standard.
  • it has a structural elongation greater than or equal to 3.0%, preferably 4.0% and more preferably 5.0%, measured according to ASTM A931 -08.
  • Each wire 14 is preformed by the individual pre-forming means 18.
  • Each wire 14 follows a trajectory having the shape of a three-dimensional helix characterized by a helix angle ⁇ , a helix pitch P and a diameter of D. propeller
  • the helix angle a is equal, in a plane of projection of the helix through which its longitudinal axis passes, to the measured angle between the projection of the longitudinal axis on the plane of projection and the tangent to the projection of the helix at the point of intersection of the projection of the helix and the projection of the longitudinal axis.
  • the helix angle ⁇ of each wire element 14 is between 10 ° and
  • the helical diameter D is equal to the diameter of the circle described by the neutral fiber F of each wire element 14. It is also possible to determine the helix diameter D as being equal to the distance separating the centers of two diametrically opposed wire elements within the assembly A.
  • the helical pitch P is equal to the distance, along the axis of the wire element, that a point of the neutral fiber F of the wire element traverses after having traveled a complete revolution of the circle described by the neutral fiber F.
  • the assembly A is used in particular in the tire and more preferably in the tire protection or hooping plies as described above.
  • the wire elements 14 are individually unwound from the supply means 12, here the coils 30.
  • the method comprises a step of individually twisting each wire element 14.
  • each wire element 14 is twisted individually and separately from the others.
  • the individual twisting step of the wire elements 14 is carried out thanks to the tweezers 32.
  • each wire element 14 is subjected to a twisting about its own axis, and then each wire element 14 is balanced in torsion. After the individual twisting step, each wire element 14 is thus twisted and torsionally balanced.
  • the method comprises an individual helical pre-forming step of each wire element 14 previously twisted.
  • each wire element 14 previously twisted is preformed individually and separately from the others.
  • the individual pre-forming step of the wire elements 14 is carried out thanks to the preformers 34.
  • the method comprises a step of assembling together the wire elements 14 twisted and preformed to form the assembly A of wire elements 14.
  • the assembly step is carried out thanks to the distributor 36, the grain of assembly 38 but also thanks to the means arranged downstream of the assembly line 38 that are the lyre 42 and the nacelle 44.
  • the method comprises a step of maintaining the rotation of the assembly A around its running direction. This step of maintenance of the rotation is carried out thanks to the twister 40. [080] Then, the method also includes a step of balancing the assembly A. This balancing step is carried out downstream of the assembly step with the twister 46.
  • FIG. 4 Unlike the first embodiment, the installation of FIG. 4 further comprises means 12 for storing the wire elements 14, means 50 for feeding a central core 15.
  • the assembly A comprises, here, consists of a layer of M filamentary elements wound together in a helix around the central core 15 comprising N element (s) wired (s) textile (s) 17.
  • Each textile wire element 17 here comprises several multifilament strands, each called surtors, each comprising several elementary monofilaments and assembled together in a helix to form a twist. Elemental monofilaments are textiles, here in PET.
  • the assembly step is a step of assembling the wire elements 14 and the central core 15.
  • the assembly step is performed so that the central core 15 has a substantially non-zero twist. This torsion is substantially equal to the torsion imposed by the lyre 42, the supply means 50 being fixed relative to the assembly grain 38.
  • the installation of Figure 6 comprises, in addition to the supply means 50 of the central core 15, means 52 for rotating the means 50.
  • these rotating means comprise a nacelle 54.
  • the assembly A comprises, here, consists of a layer of M filamentary elements wound together in a helix around the central core 15 comprising N element (s) wired (s) )
  • Each metal wire element 17 is here a metal elemental monofilament, for example a steel wire of diameter between 0.05 mm and 0.50 mm, here equal to 0.20 mm.
  • the assembly step is performed so that the central core 15 has a substantially zero torsion.
  • This substantially zero torsion is obtained by synchronizing the rotation of the lyre 42 and the rotation of the supply means 50.
  • wire elements each comprising several elemental metal monofilaments.
  • Each wire element is then formed of a strand comprising the elementary metal monofilaments. Once assembled, the wire elements or strands form a multi-strand cable.

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Textile Engineering (AREA)
  • Ropes Or Cables (AREA)

Abstract

The invention relates to a unit for producing an assembly (A) of filiform elements (14) wound together in a spiral, comprising: means (16) for twisting at least first and second filiform elements (14), arranged such as to twist the first and second filiform elements (14) separately from one another; means (18) for preforming at least the first and second twisted filiform elements (14) in a spiral, arranged downstream of the twisting means such as to preform the first and second twisted filiform elements (14) separately from one another; and means (20) for assembling at least the first and second preformed and twisted filiform elements (14), arranged downstream of the preforming means such as to form the assembly (A) of filiform elements (14).

Description

Installation de fabrication d'un assemblage  Assembly manufacturing facility
[001] L'invention concerne une installation de fabrication d'un assemblage d'éléments filaires. [001] The invention relates to an installation for manufacturing an assembly of wire elements.
[002] On connaît de l'état de la technique un pneumatique pour véhicule poids lourd à armature de carcasse radiale. Un tel pneumatique comprend une armature de carcasse radiale ancrée dans deux bourrelets et surmontée radialement par une armature de sommet elle-même surmontée d'une bande de roulement qui est réunie aux bourrelets par deux flancs.  [002] It is known from the state of the art a tire for a heavy vehicle vehicle with a radial carcass reinforcement. Such a tire comprises a radial carcass reinforcement anchored in two beads and radially surmounted by a crown reinforcement itself surmounted by a tread which is joined to the beads by two flanks.
[003] Dans un tel pneumatique, l'armature de sommet comprend une armature de travail, une armature de frettage, une armature de protection, et de façon optionnelle, une armature de triangulation. L'agencement relatif de ces armatures les unes par rapport aux autres peut varier. Généralement, l'armature de protection est l'armature radialement la plus externe, l'armature de travail est l'armature radialement la plus interne, l'armature de frettage étant agencée entre l'armature de protection et l'armature de travail.  [003] In such a tire, the crown reinforcement comprises a working frame, a hooping frame, a protective frame, and optionally, a triangulation frame. The relative arrangement of these frames relative to each other may vary. Generally, the protective frame is the radially outermost frame, the frame is the radially innermost frame, the hooping frame being arranged between the protective frame and the frame of work.
[004] Chaque armature comprend une unique ou plusieurs nappes. Chaque nappe comprend des éléments de renfort agencés côte à côte parallèlement les uns aux autres. Les éléments de renfort font un angle qui varie selon l'armature à laquelle la nappe appartient. Chaque élément de renfort comprend un ou plusieurs assemblages d'éléments filaires, chaque assemblage comprenant plusieurs fils unitaires métalliques assemblés entre eux, soit par câblage soit par retordage.  [004] Each armature comprises a single or several layers. Each sheet comprises reinforcement elements arranged side by side parallel to each other. The reinforcing elements are at an angle that varies according to the reinforcement to which the sheet belongs. Each reinforcing element comprises one or more wire element assemblies, each assembly comprising a plurality of metal single wires assembled together, either by wiring or by twisting.
[005] On connaît de l'état de la technique un assemblage d'éléments filaires comprenant une unique couche d'éléments filaires, ici trois fils, présentant un diamètre de 0,26 mm enroulés ensemble en hélice au pas de 5 mm. Cet assemblage est désigné par l'appellation « 3.26 » conformément à la nomenclature usuelle.  [005] It is known from the state of the art an assembly of wire elements comprising a single layer of wire elements, here three son, having a diameter of 0.26 mm wound together helically pitch of 5 mm. This assembly is designated by the name "3.26" according to the usual nomenclature.
[006] Afin d'assurer le bon fonctionnement de chaque armature, et notamment des armatures de frettage et de protection, on souhaite pouvoir contrôler l'allongement structural de ces assemblages d'éléments filaires, et tout particulièrement pouvoir obtenir un allongement structural élevé lorsque cela s'avère nécessaire. L'utilisation d'un procédé de retordage classique permet d'obtenir un allongement structural au plus égal à 0,5% pour le câble 3.26 décrit ci-dessus.  [006] In order to ensure the proper functioning of each reinforcement, and in particular hooping and protection reinforcements, it is desired to be able to control the structural elongation of these wire element assemblies, and in particular to be able to obtain a high structural elongation when this is necessary. The use of a conventional twisting method makes it possible to obtain a structural elongation of at most 0.5% for the cable 3.26 described above.
[007] Afin d'augmenter la valeur de l'allongement structural, on connaît de l'état de la technique plusieurs procédés et installations de fabrication d'un assemblage d'éléments filaires comprenant une unique couche de plusieurs éléments filaires enroulés ensemble en hélice. De tels procédés et installations sont notamment décrits dans le document EP0143767. Lors de ces procédés, afin d'obtenir l'allongement structural le plus élevé possible, on préforme individuellement les éléments filaires, puis on assemble les éléments filaires préformés par câblage. [007] In order to increase the value of the structural elongation, it is known from the state of the art several methods and facilities for manufacturing a wire element assembly comprising a single layer of several wire elements wound together in a helix . Such methods and installations are described in particular in EP0143767. In these processes, in order to obtain the highest possible structural elongation, the wire elements are preformed individually and then the preformed wire elements are assembled by wiring.
[008] A cet effet, l'installation comprend des moyens d'alimentation et des moyens de préformation individuels de chaque fil agencés dans une nacelle mise en rotation agencée en amont du point d'assemblage des éléments filaires entre eux. Plus les moyens d'alimentation et de préformation sont lourds, plus la nacelle doit être dimensionnée de façon à résister mécaniquement à l'inertie générée par la masse de l'ensemble de la nacelle, des moyens d'alimentation et des moyens de préformation. Afin de limiter cette inertie, on est donc obligé de travailler à des vitesses de rotation relativement faibles ce qui limite la productivité de l'installation. [008] For this purpose, the installation comprises supply means and individual preforming means of each wire arranged in a nacelle set in rotation arranged upstream of the assembly point of the wire elements between them. The more the feeding and preforming means are heavy, the more the nacelle must be dimensioned so as to mechanically resist the inertia generated by the mass of the entire nacelle, the feed means and the preforming means. In order to limit this inertia, it is therefore necessary to work at relatively low speeds of rotation which limits the productivity of the installation.
[009] En outre, cette étape de préformation des éléments filaires ne permet d'atteindre des allongements structuraux élevés. En effet, l'utilisation d'un procédé d'assemblage utilisant une étape de préformation des fils permet d'obtenir un allongement structural au plus égal à 2,0% pour le câble 3.26 décrit ci-dessus. [009] In addition, this step of preforming the wire elements does not achieve high structural elongations. Indeed, the use of an assembly method using a wire pre-forming step provides a structural elongation of at most 2.0% for the cable 3.26 described above.
[010] L'invention a pour but d'obtenir des assemblages d'éléments filaires présentant un allongement structural élevé et ce, en utilisant une installation plus productive que celle de l'état de la technique.  [010] The object of the invention is to obtain assemblies of wire elements having a high structural elongation and this, using a more productive installation than that of the state of the art.
[011] A cet effet, l'invention a pour objet une installation de fabrication d'un assemblage d'éléments filaires enroulés ensemble en hélice comprenant :  [011] For this purpose, the subject of the invention is an installation for manufacturing an assembly of wire elements wound together in a helix, comprising:
des moyens de retordage d'au moins des premier et deuxième éléments filaires agencés de façon à retordre les premier et deuxième éléments filaires séparément l'un de l'autre,  means for twisting at least first and second wire elements arranged to twist the first and second wire elements separately from each other,
des moyens de préformation en hélice d'au moins les premier et deuxième éléments filaires retordus agencés en aval des moyens de retordage et de façon à préformer les premier et deuxième éléments filaires retordus séparément l'un de l'autre,  helically preforming means of at least the first and second twisted wire elements arranged downstream of the twisting means and so as to preform the first and second wire elements twisted separately from one another,
des moyens d'assemblage d'au moins les premier et deuxième éléments filaires retordus et préformés agencés en aval des moyens de préformation et de façon à former l'assemblage d'éléments filaires.  means for assembling at least the first and second twisted and preformed wire elements arranged downstream of the preforming means and so as to form the assembly of wire elements.
[012] Grâce à l'installation selon l'invention, il est possible, si cela s'avère nécessaire, d'obtenir un allongement structural relativement élevé et ceci avec une productivité relativement élevée.  [012] With the installation according to the invention, it is possible, if necessary, to obtain a relatively high structural elongation and this with a relatively high productivity.
[013] En effet, grâce aux moyens d'assemblage par retordage, il n'est pas nécessaire que les moyens situés en amont du point d'assemblage soient agencés dans une nacelle mise en rotation contrairement à un assemblage par câblage. Les moyens d'assemblage de l'installation selon l'invention peuvent alors être dimensionnés indépendamment de la vitesse d'assemblage. Ainsi, on peut utiliser des moyens d'alimentation de chaque élément filaire d'une contenance relativement élevée (et donc relativement lourds) ce qui permet d'arrêter moins souvent l'installation. [013] Indeed, thanks to the assembly means by twisting, it is not necessary that the means upstream of the assembly point are arranged in a nacelle set in rotation unlike a wiring assembly. The assembly means of the installation according to the invention can then be dimensioned independently of the assembly speed. Thus, it is possible to use feeding means for each wire element of a relatively high capacity (and therefore relatively heavy) which makes it possible to stop the installation less often.
[014] En outre, les moyens de préformation et de retordage peuvent être dimensionnés indépendamment les uns des autres, notamment en ce qui concerne leur encombrement et leur masse. Contrairement à une installation comprenant des moyens d'assemblage par câblage dans laquelle la masse et l'encombrement des moyens situés en amont du point d'assemblage doivent être aussi faibles que possible, l'installation selon l'invention permet d'utiliser de grandes variétés de moyens sans être limités par l'encombrement ou la masse des moyens de préformation et de retordage. [014] In addition, the preforming and twisting means can be dimensioned independently of each other, particularly with regard to their size and mass. Unlike an installation comprising wiring assembly means in which the mass and bulk of the means upstream of the assembly point must be as small as possible, the installation according to the invention allows to use large variety of means without being limited by the bulk or weight of pre-forming and twisting means.
[015] Enfin, les moyens de retordage individuel de chaque élément filaire étant agencés en amont des moyens de préformation individuelle, on n'agit pas sur la courbure des éléments filaires obtenue durant et après l'étape de préformation utilisant les moyens de préformation individuelle. En effet, l'étape de préformation individuelle ayant lieu en aval de l'étape de retordage individuel, le retordage ne peut supprimer l'hélice créée ultérieurement par la préformation. Les assemblages obtenus après l'étape d'assemblage présentent une aération importante liée à la conservation de la courbure des éléments filaires préformés. Cette aération permet d'obtenir des assemblages présentant un allongement structural important si cela s'avère nécessaire.  [015] Finally, the individual twisting means of each wire element being arranged upstream of the individual pre-forming means, it does not act on the curvature of the wire elements obtained during and after the pre-processing step using the individual pre-training means . Indeed, the individual preforming step taking place downstream of the individual twisting step, the twisting can not remove the helix created later by the preform. The assemblies obtained after the assembly step have a significant aeration related to the preservation of the curvature of the preformed wire elements. This aeration makes it possible to obtain assemblies having a significant structural elongation if this proves necessary.
[016] Contrairement à l'état de la technique dans lequel on assemble les éléments filaires par câblage et dans lequel les éléments filaires ne subissent pas de torsion autour de leur propre axe (en raison d'une rotation synchrone avant et après le point d'assemblage), l'installation selon l'invention comprend des moyens de retordage individuel de chaque élément filaire permettant à chaque élément filaire de subir une torsion individuelle autour de son propre axe. Lors de cette torsion individuelle, chaque élément filaire est déformé plastiquement et on génère, au sein de chaque élément filaire, un couple de torsion résiduelle. Aussi, durant cette étape de retordage individuel de chaque élément filaire, chaque élément filaire est ensuite équilibré par une détorsion de façon à annuler ce couple de torsion résiduelle. Ainsi, après l'étape de retordage individuel et avant l'étape de préformation individuelle, chaque élément filaire est retordu et équilibré.  [016] Unlike the state of the art in which the wire elements are assembled by wiring and in which the wire elements do not undergo torsion around their own axis (due to a synchronous rotation before and after the point d assembly), the installation according to the invention comprises means for individually twisting each wire element allowing each wire element to undergo an individual twist around its own axis. During this individual twist, each wire element is deformed plastically and is generated, within each wire element, a residual torque torque. Also, during this step of individually twisting each wire element, each wire element is then balanced by a detorsion so as to cancel this residual torque. Thus, after the individual twisting step and before the individual preforming step, each wire element is twisted and balanced.
[017] Par élément filaire, on entend tout élément longiligne de grande longueur relativement à sa section transversale, quelle que soit la forme de cette dernière, par exemple circulaire, oblongue, rectangulaire ou carrée, ou même plate, cet élément filaire pouvant être par exemple torsadé ou ondulé. Lorsqu'il est de forme circulaire, son diamètre est de préférence inférieur à 3 mm. [017] Wire element means any elongate element of great length relative to its cross section, whatever the shape of the latter, for example circular, oblong, rectangular or square, or even flat, this element wired, for example, twisted or corrugated. When it is circular in shape, its diameter is preferably less than 3 mm.
[018] Par préformation en hélice, on entend une hélice tridimensionnelle inscrite dans un cylindre présentant un axe principal définissant l'axe d'hélice. L'hélice tridimensionnelle définit une trajectoire dont la projection sur un plan orthogonal à son axe d'hélice est un cercle et dont la projection sur un plan parallèle à son axe d'hélice est une sinusoïde. De préférence, les moyens d'assemblage comprennent un répartiteur et un grain d'assemblage.  By "helical preforming" is meant a three-dimensional helix inscribed in a cylinder having a main axis defining the helix axis. The three-dimensional helix defines a trajectory whose projection on a plane orthogonal to its helix axis is a circle and whose projection on a plane parallel to its helix axis is a sinusoid. Preferably, the assembly means comprise a tundish and an assembly bead.
[019] Avantageusement, l'installation comprend des moyens d'entretien de la rotation de l'assemblage agencés en aval du grain d'assemblage.  [019] Advantageously, the installation comprises means for maintaining the rotation of the assembly arranged downstream of the assembly line.
[020] Dans un mode de réalisation, les moyens d'assemblage comprennent une lyre agencée en aval du grain d'assemblage.  [020] In one embodiment, the assembly means comprise a lyre arranged downstream of the assembly line.
[021] Préférentiellement, les moyens d'assemblage comprennent une nacelle agencée en aval du grain d'assemblage portant des moyens de stockage de l'assemblage.  [021] Preferably, the assembly means comprise a nacelle arranged downstream of the assembly line bearing means for storing the assembly.
[022] Avantageusement, la nacelle porte des moyens d'équilibrage de l'assemblage.  [022] Advantageously, the nacelle carries balancing means of the assembly.
[023] De façon optionnelle, l'installation comprend des moyens d'alimentation d'au moins les premier et deuxième éléments filaires agencés en amont des moyens de retordage. [023] Optionally, the installation comprises means for supplying at least the first and second wire elements arranged upstream of the twisting means.
[024] Dans un mode de réalisation, l'assemblage d'éléments filaires comprend une unique couche formée par les éléments filaires de l'assemblage. Dans ce mode de réalisation, l'assemblage est dépourvu d'âme centrale agencée autour de laquelle seraient enroulés les éléments filaires de la couche. [024] In one embodiment, the assembly of wire elements comprises a single layer formed by the wire elements of the assembly. In this embodiment, the assembly is devoid of central core arranged around which would be wound the wire elements of the layer.
[025] Dans un autre mode de réalisation, l'assemblage d'éléments filaires comprend une couche d'éléments filaires enroulés ensemble en hélice autour d'une âme centrale.  [025] In another embodiment, the assembly of wire elements comprises a layer of wire elements wound together helically around a central core.
[026] Dans une variante, le procédé comprend une étape d'assemblage de la couche d'éléments filaires enroulés ensemble en hélice autour de l'âme centrale de sorte que l'âme centrale présente une torsion sensiblement non nulle.  [026] In a variant, the method comprises a step of assembling the layer of wire elements wound together helically around the central core so that the central core has a substantially non-zero torsion.
[027] On utilise cette variante notamment dans le cas où l'âme centrale est textile et dont la torsion sensiblement non nulle n'impacte pas l'équilibrage en torsion de l'assemblage. Par sensiblement non nulle, on entend que l'âme présente une torsion supérieure à 10 tours par mètres. [027] This variant is used in particular in the case where the central core is textile and whose substantially non-zero torsion does not impact the torsional balance of the assembly. By substantially non-zero means that the core has a torsion greater than 10 turns per meter.
[028] Par textile, on entend que l'âme centrale est non-métallique. L'âme centrale peut alors comprendre un unique monofilament élémentaire textile ou bien plusieurs brins multifilamentaires textiles comprenant plusieurs monofilaments élémentaires textiles. Dans une variante, le noyau transitoire comprend un unique brin multifilamentaire appelé surtors comprenant plusieurs monofilaments élémentaires. Dans une variante, le noyau transitoire comprend plusieurs brins multifilamentaires, chacun appelé surtors, comprenant chacun plusieurs monofilaments élémentaires et assemblés ensemble en hélice pour former un retors. [028] Textile means that the central core is non-metallic. The central core may then comprise a single textile elementary monofilament or several multifilamentary textile strands comprising several textile elementary monofilaments. In one variant, the transient core comprises a single strand multifilamentary called surtors comprising several elemental monofilaments. In a variant, the transient nucleus comprises several multifilament strands, each called surtors, each comprising several elementary monofilaments and assembled together in a helix to form a twist.
[029] Avantageusement, le ou chaque matériau textile de chaque monofilament élémentaire textile est choisi parmi un polyester, un polyamide, une polycétone, un alcool polyvinylique, une cellulose, une fibre minérale, une fibre naturelle ou un mélange de ces matériaux. [029] Advantageously, the or each textile material of each textile elemental monofilament is chosen from a polyester, a polyamide, a polyketone, a polyvinyl alcohol, a cellulose, a mineral fiber, a natural fiber or a mixture of these materials.
[030] Parmi les polyesters, on citera le polyéthylène téréphtalate (PET), le polyéthylène naphthalate (PEN), le polybutylène téréphthalate (PBT), le polybutylène naphthalate (PBN), le polypropylène téréphthalate (PPT) ou le polypropylène naphthalate (PPN). Parmi les polyamides, on citera un polyamide aliphatique comme le nylon ou un polyamide aromatique comme l'aramide. Parmi les alcools polyvinyliques, on citera le Kuralon ®. Parmi les celluloses, on citera la rayonne. Parmi les fibres minérales, on citera les fibres de verre et de carbone. Parmi les fibres naturelles, on citera les fibres de chanvre ou de lin.  [030] Among the polyesters, mention will be made of polyethylene terephthalate (PET), polyethylene naphthalate (PEN), polybutylene terephthalate (PBT), polybutylene naphthalate (PBN), polypropylene terephthalate (PPT) or polypropylene naphthalate (PPN) . Among the polyamides, mention may be made of an aliphatic polyamide such as nylon or an aromatic polyamide such as aramid. Among the polyvinyl alcohols, mention may be made of Kuralon®. Among the celluloses, mention will be made of rayon. Among the mineral fibers, mention will be made of glass and carbon fibers. Among the natural fibers, mention may be made of hemp or flax fibers.
[031] Dans une variante, le procédé comprend une étape d'assemblage de la couche d'éléments filaires enroulés ensemble en hélice autour de l'âme centrale de sorte que l'âme centrale présente une torsion sensiblement nulle. On utilise cette variante notamment dans le cas où l'âme centrale est métallique et dont la torsion sensiblement non nulle impacterait significativement l'équilibrage en torsion de l'assemblage. Par sensiblement nulle, on entend que l'âme présente une torsion inférieure à 10 tours par mètres.  [031] In a variant, the method comprises a step of assembling the layer of wire elements wound together helically around the central core so that the central core has a substantially zero torsion. This variant is used in particular in the case where the central core is metallic and whose substantially non-zero torsion significantly impact the torsional balance of the assembly. By substantially zero, it is meant that the core has a twist of less than 10 turns per meter.
[032] Avantageusement, la couche comprend entre 2 et 9 éléments filaires, de préférence entre 5 et 9 éléments filaires. Par entre 2 et 9 éléments filaires, on comprend que la couche peut comprendre 2, 3, 4, 5, 6, 7, 8 ou 9 éléments filaires. Dans un assemblage de l'état de la technique comportant au moins 5 éléments filaires non-préformés, un des éléments filaires se positionne au centre de l'assemblage. L'invention permet avantageusement de résoudre ce problème quel que soit le nombre d'éléments filaires de l'assemblage..  [032] Advantageously, the layer comprises between 2 and 9 wire elements, preferably between 5 and 9 wire elements. By between 2 and 9 wire elements, it is understood that the layer may comprise 2, 3, 4, 5, 6, 7, 8 or 9 wire elements. In an assembly of the state of the art comprising at least 5 non-preformed wire elements, one of the wire elements is positioned in the center of the assembly. The invention advantageously makes it possible to solve this problem irrespective of the number of wire elements of the assembly.
[033] De façon préférée, l'angle d'hélice d'au moins chaque premier et deuxième élément filaire est compris entre 10° et 25°. L'angle d'hélice est égal, dans un plan de projection de l'hélice par lequel passe son axe longitudinal, à l'angle mesuré entre la projection de l'axe longitudinal sur le plan de projection et la tangente à la projection de l'hélice au point d'intersection de la projection de l'hélice et de la projection de l'axe longitudinal. [034] De façon préférée, le pas P de l'hélice d'au moins chaque premier et deuxième élément filaire est tel que P=k1 .d dans lequel d est le diamètre de chaque premier et deuxième élément filaire avec k1 allant de 15 à 50. Le pas d'hélice P est égal à la distance, selon l'axe de l'élément filaire, que parcourt un point de la fibre neutre de l'élément filaire après avoir parcouru un tour complet du cercle décrit par la fibre neutre. [033] Preferably, the helix angle of at least each first and second wire element is between 10 ° and 25 °. The helix angle is equal, in a plane of projection of the helix through which its longitudinal axis passes, to the angle measured between the projection of the longitudinal axis on the plane of projection and the tangent to the projection of the helix at the point of intersection of the projection of the helix and the projection of the longitudinal axis. [034] Preferably, the pitch P of the helix of at least each first and second wire element is such that P = k1 .d in which d is the diameter of each first and second wire element with k1 ranging from at 50. The pitch of the helix P is equal to the distance, along the axis of the wire element, that a point of the neutral fiber of the wire element traverses after having traveled a complete revolution of the circle described by the fiber. neutral.
[035] De façon préférée, le diamètre D de l'hélice d'au moins chaque premier et deuxième élément filaire est tel que D=k2.d dans lequel d est le diamètre de chaque premier et deuxième élément filaire avec k2 allant de 2 à 5. Le diamètre d'hélice D est égal au diamètre du cercle décrit par la fibre neutre F de chaque élément filaire. On peut également déterminer le diamètre d'hélice D comme étant égal à la distance séparant les centres de deux éléments filaires diamétralement opposés au sein de l'assemblage A.  [035] Preferably, the diameter D of the helix of at least each first and second wire element is such that D = k2.d in which d is the diameter of each first and second wire element with k2 ranging from 2 at 5. The helix diameter D is equal to the diameter of the circle described by the neutral fiber F of each wire element. It is also possible to determine the helix diameter D as being equal to the distance separating the centers of two diametrically opposed wire elements within the assembly A.
[036] De tels angles, pas P et diamètres D d'hélice sont compatibles avec une utilisation de l'assemblage en pneumatique.  [036] Such angles, not P and diameters D of propeller are compatible with a use of the tire assembly.
[037] Dans un mode de réalisation, chaque premier et deuxième élément filaire est constitué d'un unique monofilament élémentaire métallique.  [037] In one embodiment, each first and second wire element consists of a single metallic elemental monofilament.
[038] Dans un autre mode de réalisation, chaque premier et deuxième élément filaire est constitué d'un toron comprenant plusieurs monofilaments élémentaires métalliques. Ainsi, par exemple, chaque élément filaire comprend un toron de plusieurs monofilaments élémentaires. Chaque toron comprend de préférence une ou plusieurs couches de monofilaments élémentaires enroulés ensemble en hélice.  [038] In another embodiment, each first and second wire element consists of a strand comprising a plurality of elementary metal monofilaments. Thus, for example, each wire element comprises a strand of several elementary monofilaments. Each strand preferably comprises one or more layers of elementary monofilaments wound together in a helix.
[039] Dans ces deux modes de réalisation, chaque monofilament élémentaire est de préférence métallique. Par métallique, on entend par définition un monofilament élémentaire constitué majoritairement (c'est-à-dire pour plus de 50% de sa masse) ou intégralement (pour 100% de sa masse) d'un matériau métallique. Chaque monofilament élémentaire est préférentiellement en acier, plus préférentiellement en acier perlitique (ou ferrito-perlitique) au carbone désigné ci-après par "acier au carbone", ou encore en acier inoxydable (par définition, acier comportant au moins 10,5% de chrome). In these two embodiments, each elemental monofilament is preferably metallic. By metal, is meant by definition an elementary monofilament consisting predominantly (that is to say for more than 50% of its mass) or integrally (for 100% of its mass) of a metallic material. Each elemental monofilament is preferably made of steel, more preferably of pearlitic (or ferrito-pearlitic) carbon steel hereinafter referred to as "carbon steel", or else of stainless steel (by definition, steel comprising at least 10.5% of carbon). chromium).
[040] Lorsqu'un acier au carbone est utilisé, sa teneur en carbone (% en masse d'acier) est de préférence comprise entre 0,5% et 0,9%. On utilise de préférence un acier du type steel cord à résistance normale (dit "NT" pour " Normal Tensile ") ou à haute résistance (dit "HT" pour " High Tensile ") dont la résistance en traction (Rm) est de préférence supérieure à 2000 MPa, plus préférentiellement supérieure à 2500 MPa et inférieure à 3500 MPa (mesure effectuée en traction selon la norme ISO 6892-1 de 2009). [041] Dans un mode de réalisation préféré, le diamètre du ou de chaque monofilament élémentaire va de 0,05 mm à 0,50 mm, de préférence de 0,10 mm à 0,40 mm et plus préférentiellement de 0,15 mm à 0,35 mm. [040] When carbon steel is used, its carbon content (% by weight of steel) is preferably between 0.5% and 0.9%. It is preferable to use steel of the steel cord type with normal resistance (called "NT" for "Normal Tensile") or high-strength (called "HT" for "High Tensile") whose tensile strength (Rm) is preferably greater than 2000 MPa, more preferably greater than 2500 MPa and less than 3500 MPa (measurement carried out in traction according to ISO 6892-1 of 2009). [041] In a preferred embodiment, the diameter of the or each elemental monofilament ranges from 0.05 mm to 0.50 mm, preferably from 0.10 mm to 0.40 mm and more preferably from 0.15 mm. at 0.35 mm.
[042] L'invention permet de fabriquer un assemblage d'éléments filaires enroulés ensemble en hélice.  [042] The invention makes it possible to manufacture an assembly of wire elements wound together in a helix.
[043] Avantageusement, l'assemblage d'éléments filaires présente un allongement structural supérieur ou égal à 3,0%, de préférence 4,0% et plus préférentiellement 5,0% mesuré selon la norme ASTM A931 -08.  [043] Advantageously, the assembly of wire elements has a structural elongation greater than or equal to 3.0%, preferably 4.0% and more preferably 5.0% measured according to ASTM A931 -08.
[044] L'invention permet d'obtenir un pneumatique comprenant un assemblage d'éléments filaires tel que défini ci-dessus.  [044] The invention provides a tire comprising an assembly of wire elements as defined above.
[045] Un tel pneumatique est notamment destiné à équiper des véhicules à moteur de type tourisme, SUV ("Sport Utility Vehicles"), deux roues (notamment vélos, motos), avions, comme des véhicules industriels choisis parmi camionnettes, "Poids- lourd" - c'est-à-dire métro, bus, engins de transport routier (camions, tracteurs, remorques), véhicules hors-la-route tels qu'engins agricoles ou de génie civil -, autres véhicules de transport ou de manutention.  [045] Such a tire is particularly intended to equip tourism-type motor vehicles, SUV ("Sport Utility Vehicles"), two wheels (including bicycles, motorcycles), aircraft, such as industrial vehicles chosen from light trucks, "Poids- heavy "- that is to say metro, bus, road transport equipment (trucks, tractors, trailers), off-the-road vehicles such as agricultural or civil engineering machinery -, other transport or handling vehicles .
[046] De préférence, le pneumatique comprend une bande de roulement et une armature de sommet agencée radialement à l'intérieur de la bande de roulement. L'armature de sommet comprend de préférence une armature de travail et une armature de protection, l'armature de protection étant intercalée radialement entre la bande de roulement et l'armature de travail. Dans un mode de réalisation préféré, chaque nappe de protection comprenant un ou plusieurs éléments de renfort, dit de protection, chaque élément de renfort de protection comprend un assemblage tel que décrit ci-dessus.  [046] Preferably, the tire comprises a tread and a crown reinforcement arranged radially inside the tread. The crown reinforcement preferably comprises a working reinforcement and a protective reinforcement, the protective reinforcement being interposed radially between the tread and the reinforcement. In a preferred embodiment, each protection ply comprising one or more reinforcing elements, referred to as protection elements, each protective reinforcing element comprises an assembly as described above.
[047] Selon une caractéristique optionnelle du pneumatique, le ou les éléments de renfort de protection font un angle au moins égal à 10°, de préférence allant de 10° à 35° et plus préférentiellement de 15° à 35° avec la direction circonférentielle du pneumatique. [047] According to an optional characteristic of the tire, the protective reinforcing element or elements make an angle of at least 10 °, preferably ranging from 10 ° to 35 ° and more preferably from 15 ° to 35 ° with the circumferential direction of the tire.
[048] Selon une autre caractéristique optionnelle du pneumatique, chaque nappe de travail comprenant des éléments de renfort, dit de travail, les éléments de renfort de travail font un angle au plus égal à 60°, de préférence allant de 15° à 40° avec la direction circonférentielle du pneumatique.  [048] According to another optional feature of the tire, each working ply comprising reinforcing elements, said working, the reinforcing elements work at an angle at most equal to 60 °, preferably from 15 ° to 40 ° with the circumferential direction of the tire.
[049] Dans un mode de réalisation préféré, l'armature de sommet comprend une armature de frettage comprenant au moins une nappe de frettage. Dans un mode de réalisation préféré, chaque nappe de frettage comprenant un ou plusieurs éléments de renfort, dit de frettage, chaque élément de frettage comprend un assemblage tel que décrit ci-dessus. [049] In a preferred embodiment, the crown reinforcement comprises a hooping reinforcement comprising at least one hooping web. In a preferred embodiment, each hooping sheet comprising one or more reinforcement elements, called hooping elements, each hooping element comprises an assembly such as as described above.
[050] Selon une caractéristique optionnelle du pneumatique, le ou les éléments de renfort de frettage font un angle au plus égal à 10°, de préférence allant de 5° à 10° avec la direction circonférentielle du pneumatique.  [050] According to an optional characteristic of the tire, the hoop reinforcing element or elements make an angle at most equal to 10 °, preferably ranging from 5 ° to 10 ° with the circumferential direction of the tire.
[051] Dans un mode de réalisation préféré, l'armature de carcasse est agencée radialement à l'intérieur de l'armature de sommet. [051] In a preferred embodiment, the carcass reinforcement is arranged radially inside the crown reinforcement.
[052] Avantageusement, l'armature de carcasse comprend au moins une nappe de carcasse comprenant des éléments de renfort, dit de carcasse, les éléments de renfort de carcasse faisant un angle supérieur ou égal à 65°, de préférence à 80° et plus préférentiellement allant de 80° à 90° par rapport à la direction circonférentielle du pneumatique.  [052] Advantageously, the carcass reinforcement comprises at least one carcass ply comprising carcass reinforcing elements, the carcass reinforcement elements making an angle greater than or equal to 65 °, preferably to 80 ° and more. preferably ranging from 80 ° to 90 ° with respect to the circumferential direction of the tire.
[053] L'invention sera mieux comprise à la lecture de la description qui va suivre, donnée uniquement à titre d'exemple non limitatif et faite en se référant aux dessins dans lesquels: [053] The invention will be better understood on reading the description which follows, given solely by way of nonlimiting example and with reference to the drawings in which:
la figure 1 est un schéma d'une installation selon un premier mode de réalisation et permettant de mettre en œuvre un procédé selon un premier mode de réalisation et de fabriquer l'assemblage de la figure 2 ;  Figure 1 is a diagram of an installation according to a first embodiment and for implementing a method according to a first embodiment and to manufacture the assembly of Figure 2;
la figure 2 est une vue en coupe perpendiculaire à l'axe de l'assemblage (supposé rectiligne et au repos) d'un assemblage fabriqué au moyen de l'installation de la figure 1 ;  Figure 2 is a sectional view perpendicular to the axis of the assembly (assumed rectilinear and at rest) of an assembly manufactured by means of the installation of Figure 1;
la figure 3 est une vue d'un fil de l'assemblage de la figure 2 projeté sur un plan parallèle à l'axe de l'assemblage ;  Figure 3 is a view of a wire assembly of Figure 2 projected on a plane parallel to the axis of the assembly;
la figure 4 est un schéma d'une installation selon un deuxième mode de réalisation de l'invention et permettant de mettre en œuvre un procédé selon un deuxième mode de réalisation et de fabriquer l'assemblage de la figure 5 ;  FIG. 4 is a diagram of an installation according to a second embodiment of the invention and making it possible to implement a method according to a second embodiment and to manufacture the assembly of FIG. 5;
la figure 5 est une vue en coupe perpendiculaire à l'axe de l'assemblage (supposé rectiligne et au repos) d'un assemblage fabriqué au moyen de l'installation de la figure 4 ;  Figure 5 is a sectional view perpendicular to the axis of the assembly (assumed rectilinear and at rest) of an assembly manufactured by means of the installation of Figure 4;
- la figure 6 est un schéma d'une installation selon un troisième mode de réalisation de l'invention permettant de mettre en œuvre un procédé selon un troisième mode de réalisation et de fabriquer l'assemblage de la figure 7 ; FIG. 6 is a diagram of an installation according to a third embodiment of the invention making it possible to implement a method according to a third embodiment and to manufacture the assembly of FIG. 7;
la figure 7 est une vue en coupe perpendiculaire à l'axe de l'assemblage (supposé rectiligne et au repos) d'un assemblage selon un troisième mode de réalisation fabriqué au moyen de l'installation de la figure 6. [054] On a représenté sur la figure 1 une installation de fabrication d'un assemblage A d'éléments filaires enroulés ensemble en hélice. Cette installation, conforme à l'invention, est désignée par la référence générale 10. FIG. 7 is a sectional view perpendicular to the axis of the assembly (assumed rectilinear and at rest) of an assembly according to a third embodiment manufactured by means of the installation of FIG. 6. [054] FIG. 1 shows an installation for manufacturing an assembly A of wire elements wound together in a helix. This installation, according to the invention, is designated by the general reference 10.
[055] L'installation 10 comprend, d'amont en aval en considérant le sens de défilement des éléments filaires :  [055] The installation 10 comprises, from upstream to downstream, considering the direction of scrolling of the wired elements:
- des moyens 12 d'alimentation de M éléments filaires 14,  means 12 for feeding M wire elements 14,
- des moyens 16 de retordage individuel de chaque élément filaire 14 agencés de façon à retordre chaque élément filaire 14 séparément les uns des autres,  means 16 for individually twisting each wire element 14 arranged so as to twist each wire element 14 separately from each other,
- des moyens 18 de préformation individuelle de chaque élément filaire 14 agencés en aval des moyens de retordage et de façon à préformer chaque élément filaire 14 retordu séparément les uns des autres,  - Individual pre-forming means 18 of each wire element 14 arranged downstream of the twisting means and so as to preform each wire element 14 twisted separately from each other,
- des moyens 20 d'assemblage des éléments filaires 14 ensemble en hélice pour former l'assemblage A agencés en aval des moyens de préformation et de façon à former l'assemblage d'éléments filaires,  - Means 20 for assembling the wire elements 14 together in a helix to form the assembly A arranged downstream of the preforming means and so as to form the assembly of wire elements,
- des moyens 24 d'entretien de la rotation de l'assemblage A autour de son axe,means 24 for maintaining the rotation of the assembly A about its axis,
- des moyens 26 d'équilibrage de l'assemblage A, et means 26 for balancing the assembly A, and
- des moyens 28 de stockage de l'assemblage A.  means 28 for storing the assembly A.
[056] L'installation 10 comprend également des moyens de guidage, de déroulage et de traction des éléments filaires et de l'assemblage classiquement utilisés par l'homme du métier, par exemple des poulies et des cabestans.  [056] The installation 10 also comprises means for guiding, unwinding and pulling wire elements and assembly conventionally used by those skilled in the art, for example pulleys and capstans.
[057] Les moyens d'alimentation 12 comprennent une bobine 30 de stockage de chaque élément filaire. Pour des raisons de clarté des figures, on a représenté sur celles-ci uniquement deux éléments filaires 14 et donc uniquement les moyens correspondants.  [057] The supply means 12 comprise a storage coil 30 for each wire element. For reasons of clarity of the figures, there is shown on them only two wire elements 14 and therefore only the corresponding means.
[058] Les moyens 16 de retordage individuel de chaque élément filaire 14 comprennent un retordeur 32, également appelé communément « twister » par l'homme du métier, par exemple un twister à deux poulies. [058] The means 16 of individual twisting of each wire element 14 comprise a twister 32, also commonly called "twister" by the skilled person, for example a twister with two pulleys.
[059] Les moyens 18 de préformation individuelle de chaque élément filaire 14 comprennent par exemple un dispositif 34 de préformation à rouleaux tel que décrit dans US5533327A ou US4566261 A.  [059] The individual pre-forming means 18 of each wire element 14 comprise, for example, a roller pre-forming device 34 as described in US Pat. No. 5,333,327 or US Pat.
[060] Les moyens d'assemblage 20 comprennent un répartiteur 36 et, en aval, un grain d'assemblage 38.  [060] The assembly means 20 comprise a distributor 36 and, downstream, a connecting rod 38.
[061] Les moyens 24 d'entretien de la rotation sont agencés en aval du grain d'assemblage 38 et comprennent un twister 40, par exemple un twister à deux poulies permettant d'entretenir la rotation l'assemblage A respectivement autour de la direction principale de l'assemblage A. [062] En aval des moyens 24 d'entretien de la rotation et du grain d'assemblage 38, les moyens d'assemblage 20 comprennent une lyre 42 ainsi qu'une nacelle 44 portant les moyens d'équilibrage 26 et les moyens 28 de stockage. La lyre 42 et la nacelle 44 sont montées mobiles en rotation de façon à imposer le pas de l'assemblage A. [061] The means 24 for maintenance of the rotation are arranged downstream of the assembly line 38 and comprise a twister 40, for example a twister with two pulleys for maintaining the rotation assembly A respectively around the direction main assembly A. [062] Downstream of the means 24 for maintenance of the rotation and the assembly grain 38, the assembly means 20 comprise a lyre 42 and a nacelle 44 carrying the balancing means 26 and the means 28 of storage. The lyre 42 and the nacelle 44 are rotatably mounted so as to impose the pitch of the assembly A.
[063] Les moyens d'équilibrage 26 comprennent un twister 46, par exemple un twister à quatre poulies. [063] The balancing means 26 comprise a twister 46, for example a twister with four pulleys.
[064] Les moyens de stockage 28 comprennent ici une bobine 48 de stockage de l'assemblage A.  [064] The storage means 28 here comprise a coil 48 for storing the assembly A.
[065] On a représenté sur les figures 2 et 3 l'assemblage A selon le premier mode de réalisation de l'invention fabriqué au moyen de l'installation de la figure 1.  [065] There is shown in Figures 2 and 3 the assembly A according to the first embodiment of the invention manufactured by means of the installation of Figure 1.
[066] L'assemblage A comprend, ici est constitué de, une unique couche 50 formée par les M éléments filaires de l'assemblage. Les M éléments filaires sont enroulés ensemble en hélice. La couche 50 comprend entre 2 et 9 éléments filaires 14. Ici, la couche 50 comprend, ici est constituée de, M éléments filaires 14 (M=6). L'assemblage A de la figure 2 est dépourvu d'âme centrale.  [066] The assembly A comprises, here consists of, a single layer 50 formed by the M wire elements of the assembly. The M wire elements are wound together in a helix. The layer 50 comprises between 2 and 9 wire elements 14. Here, the layer 50 comprises, here consists of, M wire elements 14 (M = 6). Assembly A of Figure 2 is devoid of a central core.
[067] Chaque élément filaire 14 comprend, ici est constitué d'un unique monofilament élémentaire métallique de section circulaire, ici en acier au carbone, présentant un diamètre allant de 0,05 à 0,50 mm, de préférence allant de 0,10 mm à 0,40 mm et préférentiellement de 0,15 à 0,35 mm. ici égal à 0,26 mm.  [067] Each wire element 14 comprises, here consists of a single elementary metal monofilament of circular section, here carbon steel, having a diameter ranging from 0.05 to 0.50 mm, preferably from 0.10 mm to 0.40 mm and preferably from 0.15 to 0.35 mm. here equal to 0.26 mm.
[068] L'assemblage A présente un allongement structural supérieur ou égal à 2,0% mesuré selon la norme ASTM A931 -08. Avantageusement, il présente un allongement structural supérieur ou égal à 3,0%, de préférence 4,0% et plus préférentiellement 5,0% mesuré selon la norme ASTM A931 -08. [068] The assembly A has a structural elongation greater than or equal to 2.0% measured according to the ASTM A931 -08 standard. Advantageously, it has a structural elongation greater than or equal to 3.0%, preferably 4.0% and more preferably 5.0%, measured according to ASTM A931 -08.
[069] Chaque fil 14 est préformé grâce aux moyens de préformation individuel 18. Chaque fil 14 suit une trajectoire ayant la forme d'une hélice tridimensionnelle caractérisée par un angle d'hélice a, un pas d'hélice P et un diamètre d'hélice D.  [069] Each wire 14 is preformed by the individual pre-forming means 18. Each wire 14 follows a trajectory having the shape of a three-dimensional helix characterized by a helix angle α, a helix pitch P and a diameter of D. propeller
[070] Comme illustré sur la figure 3, l'angle d'hélice a est égal, dans un plan de projection de l'hélice par lequel passe son axe longitudinal, à l'angle mesuré entre la projection de l'axe longitudinal sur le plan de projection et la tangente à la projection de l'hélice au point d'intersection de la projection de l'hélice et de la projection de l'axe longitudinal. L'angle d'hélice a de chaque élément filaire 14 est compris entre 10° et [070] As illustrated in Figure 3, the helix angle a is equal, in a plane of projection of the helix through which its longitudinal axis passes, to the measured angle between the projection of the longitudinal axis on the plane of projection and the tangent to the projection of the helix at the point of intersection of the projection of the helix and the projection of the longitudinal axis. The helix angle α of each wire element 14 is between 10 ° and
25°. 25 °.
[071] Comme illustré sur les figures 2 et 3, le diamètre d'hélice D est égal au diamètre du cercle décrit par la fibre neutre F de chaque élément filaire 14. On peut également déterminer le diamètre d'hélice D comme étant égal à la distance séparant les centres de deux éléments filaires diamétralement opposés au sein de l'assemblage A. Le diamètre D de l'hélice de chaque élément filaire 14 est tel que D=k2.d dans lequel d est le diamètre de chaque élément filaire 14 avec k2 allant de 2 à 5. [071] As illustrated in FIGS. 2 and 3, the helical diameter D is equal to the diameter of the circle described by the neutral fiber F of each wire element 14. It is also possible to determine the helix diameter D as being equal to the distance separating the centers of two diametrically opposed wire elements within the assembly A. The diameter D of the helix of each wire element 14 is such that D = k2.d where d is the diameter of each wire element 14 with k2 ranging from 2 to 5.
[072] Comme illustré sur les figures 2 et 3, le pas d'hélice P est égal à la distance, selon l'axe de l'élément filaire, que parcourt un point de la fibre neutre F de l'élément filaire après avoir parcouru un tour complet du cercle décrit par la fibre neutre F. Le pas P de l'hélice d'au moins chaque premier et deuxième élément filaire 14 est tel que P=k1.d dans lequel d est le diamètre de chaque élément filaire 14 avec k1 allant de 15 à 50.  [072] As illustrated in FIGS. 2 and 3, the helical pitch P is equal to the distance, along the axis of the wire element, that a point of the neutral fiber F of the wire element traverses after having traveled a complete revolution of the circle described by the neutral fiber F. The pitch P of the helix of at least each first and second wire element 14 is such that P = k1.d in which d is the diameter of each wire element 14 with k1 ranging from 15 to 50.
[073] L'assemblage A est notamment utilisé en pneumatique et plus préférentiellement dans les nappes de protection ou de frettage de pneumatiques telles que décrites précédemment.  [073] The assembly A is used in particular in the tire and more preferably in the tire protection or hooping plies as described above.
[074] Nous allons maintenant décrire un procédé de fabrication de l'assemblage A selon un premier mode de réalisation, mis en œuvre au moyen de l'installation 10.  [074] We will now describe a method of manufacturing the assembly A according to a first embodiment, implemented by means of the installation 10.
[075] Tout d'abord, on déroule individuellement les éléments filaires 14 depuis les moyens d'alimentation 12, ici les bobines 30. [075] First of all, the wire elements 14 are individually unwound from the supply means 12, here the coils 30.
[076] Puis, le procédé comprend une étape de retordage individuel de chaque élément filaire 14. Ainsi, chaque élément filaire 14 est retordu individuellement et séparément par rapport aux autres. On réalise l'étape de retordage individuel des éléments filaires 14 grâce aux retordeurs 32. Au cours de cette étape de retordage, on fait subir à chaque élément filaire 14 une torsion autour de son propre axe, puis on équilibre en torsion chaque élément filaire 14. Après l'étape de retordage individuel, chaque élément filaire 14 est donc retordu et équilibré en torsion.  [076] Then, the method comprises a step of individually twisting each wire element 14. Thus, each wire element 14 is twisted individually and separately from the others. The individual twisting step of the wire elements 14 is carried out thanks to the tweezers 32. During this twisting step, each wire element 14 is subjected to a twisting about its own axis, and then each wire element 14 is balanced in torsion. After the individual twisting step, each wire element 14 is thus twisted and torsionally balanced.
[077] Ensuite, le procédé comprend une étape de préformation individuelle en hélice de chaque élément filaire 14 préalablement retordu. Ainsi, chaque élément filaire 14 préalablement retordu est préformé individuellement et séparément par rapport aux autres. On réalise l'étape de préformation individuelle des éléments filaires 14 grâce aux préformateurs 34. [077] Next, the method comprises an individual helical pre-forming step of each wire element 14 previously twisted. Thus, each wire element 14 previously twisted is preformed individually and separately from the others. The individual pre-forming step of the wire elements 14 is carried out thanks to the preformers 34.
[078] Puis, le procédé comprend une étape d'assemblage ensemble des éléments filaires 14 retordus et préformés pour former l'assemblage A d'éléments filaires 14. On réalise l'étape d'assemblage grâce au répartiteur 36, au grain d'assemblage 38 mais également grâce aux moyens agencés en aval du grain d'assemblage 38 que sont la lyre 42 et la nacelle 44.  [078] Then, the method comprises a step of assembling together the wire elements 14 twisted and preformed to form the assembly A of wire elements 14. The assembly step is carried out thanks to the distributor 36, the grain of assembly 38 but also thanks to the means arranged downstream of the assembly line 38 that are the lyre 42 and the nacelle 44.
[079] Ensuite, le procédé comprend une étape d'entretien de la rotation de l'assemblage A autour de sa direction de défilement. On réalise cette étape d'entretien de la rotation grâce au twister 40. [080] Puis, le procédé comprend également une étape d'équilibrage de l'assemblage A. On réalise cette étape d'équilibrage en aval de l'étape d'assemblage grâce au twister 46. [079] Next, the method comprises a step of maintaining the rotation of the assembly A around its running direction. This step of maintenance of the rotation is carried out thanks to the twister 40. [080] Then, the method also includes a step of balancing the assembly A. This balancing step is carried out downstream of the assembly step with the twister 46.
[081] Enfin, on stocke l'assemblage A dans la bobine de stockage 48.  [081] Finally, the assembly A is stored in the storage coil 48.
[082] On a illustré sur les figures 4 et 5 une installation selon l'invention et un assemblage A conformes à un deuxième mode de réalisation. Les éléments analogues à ceux représentés sur les figures 1 à 3 sont désignés par des références identiques. [082] There is illustrated in Figures 4 and 5 an installation according to the invention and an assembly A according to a second embodiment. Elements similar to those shown in Figures 1 to 3 are designated by identical references.
[083] A la différence du premier mode de réalisation, l'installation de la figure 4 comprend en plus des moyens 12 de stockage des éléments filaires 14, des moyens 50 d'alimentation d'une âme centrale 15. [083] Unlike the first embodiment, the installation of FIG. 4 further comprises means 12 for storing the wire elements 14, means 50 for feeding a central core 15.
[084] Ainsi, comme illustré sur la figure 5, l'assemblage A comprend, ici est constitué, d'une couche de M éléments filaires enroulés ensemble en hélice autour de l'âme centrale 15 comprenant N élément(s) filaire(s) textile(s) 17. L'assemblage A est ici tel que M=6 et N=1. En variante on pourrait prévoir que N>1 , par exemple N=2 ou 3.  [084] Thus, as illustrated in FIG. 5, the assembly A comprises, here, consists of a layer of M filamentary elements wound together in a helix around the central core 15 comprising N element (s) wired (s) textile (s) 17. The assembly A is here such that M = 6 and N = 1. Alternatively one could predict that N> 1, for example N = 2 or 3.
[085] Chaque élément filaire textile 17 comprend ici plusieurs brins multifilamentaires, chacun appelé surtors, comprenant chacun plusieurs monofilaments élémentaires et assemblés ensemble en hélice pour former un retors. Les monofilaments élémentaires sont textiles, ici en PET.  [085] Each textile wire element 17 here comprises several multifilament strands, each called surtors, each comprising several elementary monofilaments and assembled together in a helix to form a twist. Elemental monofilaments are textiles, here in PET.
[086] A la différence du procédé selon le premier mode de réalisation, l'étape d'assemblage est une étape d'assemblage des éléments filaires 14 et de l'âme centrale 15. L'étape d'assemblage est réalisée de sorte que l'âme centrale 15 présente une torsion sensiblement non-nulle. Cette torsion est sensiblement égale à la torsion imposée par la lyre 42, les moyens d'alimentation 50 étant fixes par rapport au grain d'assemblage 38.  [086] Unlike the method according to the first embodiment, the assembly step is a step of assembling the wire elements 14 and the central core 15. The assembly step is performed so that the central core 15 has a substantially non-zero twist. This torsion is substantially equal to the torsion imposed by the lyre 42, the supply means 50 being fixed relative to the assembly grain 38.
[087] On a illustré sur les figures 6 et 7 une installation selon l'invention et un assemblage A conformes à un troisième mode de réalisation. Les éléments analogues à ceux représentés sur les figures précédentes sont désignés par des références identiques. [087] There is illustrated in Figures 6 and 7 an installation according to the invention and an assembly A according to a third embodiment. Elements similar to those shown in the preceding figures are designated by identical references.
[088] A la différence du deuxième mode de réalisation, l'installation de la figure 6 comprend, en plus des moyens d'alimentation 50 de l'âme centrale 15, des moyens 52 de mise en rotation des moyens 50. En l'espèce ces moyens de mise en rotation comprennent une nacelle 54. [089] Ainsi, comme illustré sur la figure 7, l'assemblage A comprend, ici est constitué, d'une couche de M éléments filaires enroulés ensemble en hélice autour de l'âme centrale 15 comprenant N élément(s) filaire(s) métallique(s) 17. L'assemblage A est ici tel que M=6 et N=1 . En variante on pourrait prévoir que N>1 , par exemple N=2 ou 3. [088] Unlike the second embodiment, the installation of Figure 6 comprises, in addition to the supply means 50 of the central core 15, means 52 for rotating the means 50. In the These rotating means comprise a nacelle 54. [089] Thus, as illustrated in FIG. 7, the assembly A comprises, here, consists of a layer of M filamentary elements wound together in a helix around the central core 15 comprising N element (s) wired (s) ) The assembly A is here such that M = 6 and N = 1. Alternatively one could predict that N> 1, for example N = 2 or 3.
[090] Chaque élément filaire métallique 17 est ici un monofilament élémentaire métallique, par exemple un fil en acier de diamètre compris entre 0,05 mm et 0,50 mm, ici égal à 0,20 mm.  [090] Each metal wire element 17 is here a metal elemental monofilament, for example a steel wire of diameter between 0.05 mm and 0.50 mm, here equal to 0.20 mm.
[091] A la différence du procédé selon le deuxième mode de réalisation, l'étape d'assemblage est réalisée de sorte que l'âme centrale 15 présente une torsion sensiblement nulle. Cette torsion sensiblement nulle est obtenue en synchronisant la rotation de la lyre 42 et la rotation des moyens d'alimentation 50.  [091] Unlike the method according to the second embodiment, the assembly step is performed so that the central core 15 has a substantially zero torsion. This substantially zero torsion is obtained by synchronizing the rotation of the lyre 42 and the rotation of the supply means 50.
[092] L'invention ne se limite pas aux modes de réalisation précédemment décrits. [092] The invention is not limited to the embodiments described above.
[093] En effet, on pourra envisager d'exploiter l'invention avec des éléments filaires comprenant chacun plusieurs monofilaments élémentaires métalliques. Chaque élément filaire est alors constitué d'un toron comprenant les monofilaments élémentaires métalliques. Une fois assemblés, les éléments filaires ou torons, forme un câble multi-torons. [093] Indeed, we can consider exploiting the invention with wire elements each comprising several elemental metal monofilaments. Each wire element is then formed of a strand comprising the elementary metal monofilaments. Once assembled, the wire elements or strands form a multi-strand cable.

Claims

REVENDICATIONS
1 . Installation de fabrication d'un assemblage (A) d'éléments filaires (14, 17) enroulés ensemble en hélice, caractérisé en ce qu'elle comprend : 1. Apparatus for manufacturing an assembly (A) of wire elements (14, 17) wound together in a helix, characterized in that it comprises:
des moyens de retordage (16) d'au moins des premier et deuxième éléments filaires (14) agencés de façon à retordre les premier et deuxième éléments filaires (14) séparément l'un de l'autre,  twisting means (16) of at least first and second wire elements (14) arranged to twist the first and second wire elements (14) separately from one another,
des moyens de préformation (18) en hélice d'au moins les premier et deuxième éléments filaires retordus (14) agencés en aval des moyens de retordage et de façon à préformer les premier et deuxième éléments filaires retordus (14) séparément l'un de l'autre,  helically preforming means (18) of at least the first and second twisted wire elements (14) arranged downstream of the twisting means and for preforming the first and second twisted wire elements (14) separately one of the other,
des moyens d'assemblage (20) d'au moins les premier et deuxième éléments filaires (14) retordus et préformés agencés en aval des moyens de préformation et de façon à former l'assemblage (A) d'éléments filaires (14). assembly means (20) of at least the first and second wire elements (14) twisted and preformed arranged downstream of the preforming means and so as to form the assembly (A) of wire elements (14).
2. Installation selon la revendication 1 , dans laquelle les moyens d'assemblage (20) comprennent un répartiteur (36) et un grain d'assemblage (38). 2. Installation according to claim 1, wherein the assembly means (20) comprise a distributor (36) and a connecting grit (38).
3. Installation selon la revendication précédente, comprenant des moyens (24) d'entretien de la rotation de l'assemblage (A) agencés en aval du grain d'assemblage (38).  3. Installation according to the preceding claim, comprising means (24) for maintenance of the rotation of the assembly (A) arranged downstream of the assembly line (38).
4. Installation selon la revendication 2 ou 3, dans laquelle les moyens d'assemblage comprennent une lyre (42) agencée en aval du grain d'assemblage (38).  4. Installation according to claim 2 or 3, wherein the assembly means comprises a lyre (42) arranged downstream of the assembly grain (38).
5. Installation selon l'une quelconque des revendications 2 à 4, dans laquelle les moyens d'assemblage (20) comprennent une nacelle (44) agencée en aval du grain d'assemblage (38) portant des moyens (28) de stockage de l'assemblage (A).  5. Installation according to any one of claims 2 to 4, wherein the assembly means (20) comprises a nacelle (44) arranged downstream of the connecting grain (38) carrying means (28) for storing assembly (A).
6. Installation selon la revendication précédente, dans lequel la nacelle (44) porte des moyens (26) d'équilibrage de l'assemblage (A).  6. Installation according to the preceding claim, wherein the nacelle (44) carries means (26) for balancing the assembly (A).
7. Installation selon l'une quelconque des revendications précédentes, comprenant des moyens (12) d'alimentation d'au moins les premier et deuxième éléments filaires (14) agencés en amont des moyens de retordage (16).  7. Installation according to any one of the preceding claims, comprising means (12) for supplying at least the first and second wire elements (14) arranged upstream of the twisting means (16).
EP16727358.0A 2015-05-26 2016-05-26 Unit for producing an assembly Active EP3303687B1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
FR1554700 2015-05-26
PCT/EP2016/061876 WO2016189074A1 (en) 2015-05-26 2016-05-26 Unit for producing an assembly

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EP3303687B1 EP3303687B1 (en) 2022-07-20

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KR102639292B1 (en) * 2022-03-15 2024-02-22 유한회사 와이디 Rope manufacturing equipment

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US10619297B2 (en) 2020-04-14
EP3303687B1 (en) 2022-07-20
US20180171551A1 (en) 2018-06-21
WO2016189074A1 (en) 2016-12-01

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